Professional Documents
Culture Documents
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FANUC 1 1 / 1 1 O series
FANUC 12/120 series
MAINTENANCE MANUAL
B 5 4 8 1 5E/05
This manual describes the following products.
1. GENERAL 1
1.1 Structure 2
1.2 Construction 21
1.3 System Block Diagram 36
1.3.1 10/100 series 36
1.3.2 11/110 series . 39
1.3.3 12/120 series . 41
1.4 PCB and Units Table 48
3. TROUBLESHOOTING
3.1 Procedures
3.2 Error Message
..
.
.
76
76
76
3.3 Checking and Countermeasures 77
3.3.1 No power can be turned on .
3.3.2 CRT screen is not displayed after turning on power supply
77
78
3.3.3 Troubleshooting by alarm number 78
3.3.4 Lighting of LED on master PCB 97
3.3.5 JOG operation failure .
3.3.6 Operation failure with manual pulse generator
104
105
3.3.7 Synchronous feed operation failure 106
3.3.8 Tape is not ready normally 106
3.3.9 No automatic operation is possible . 111
3.3.10 Spindle binary/analog output voltage is abnormal 112
3,3.11 Analog output voltage linearity is not good 114
3.3.12 Reader/puncher and ASR33 interface do not operate normally .... 115
3.3.13 Stop position does not coincide with reference point return
position . . 116
121
3.3.14 System error
3.4 Power Voltage Check . 124
124
3.4.1 Input unit
3.4.2 Input power voltage check
3.4.3 DC voltage checking
......
... 127
133
..
3.4.4 Power voltage check on velocity control unit PCB 143
. .
3.5 Tape Reader Photo-amplifier Adjustment
3.5.1 Tape reader without reels photo-amplifier adjustment
144
144
3.5.2 Tape reader with reels photo-amplifier adjustment 146
3.6 Connecting Diagram of NC Inside 150
3.7 Status Display by Self-Diagnostic Function 169
3.7.1 Interface display
3.7.2 Display of
. 169
170
3.7.3 Memory contents display . 172
3.7.4 I/O signal diagnostic data 173
3.7.5 Address list for 11TT 187
3.7.6 LED display of I/O module
3.8 Block Diagram of Servo System
. 224
225
3.8.1 Block diagram of position control
3.8.2 Block diagram of M series velocity control unit
. 225
227
3.8.3 Internal connection diagram of M series velocity
control unit 228
3.8.4 Block diagram of M series velocity control unit PCB 231
3.8.5 Block diagram of AC series velocity control unit 232
3.8.6 AC servo velocity control unit inside connecting diagram 233
3.9 Connection with Servo 237
3.9.1 Connection to M series servo 237
3.9.2 Connection to AC servo 242
3.10 Standard Connection and Reverse Connection of Motor 256
3.10.1 When using M series servo 256
3.10.2 When using analog AC servo 261
3.10.3 When using digital AC servo 264
3.11 Troubleshooting for Servo Unit 265
3.11.1 Machine tool runs away . 265
3.11.2 Machine tool vibrates 265
3.11.3 Poor positioning accuracy or machining accuracy
3,11.4 Method of confirming the operation of velocity control
. 266
4. ADJUSTMENT 302
4.1 Procedure of Adjustment 302
4.2 Connection of Power Transformer 309
4.2.1 Tap change of control power transformer 309
4.2.2 Connection of M series servo power transformer 309
4.2.3 Connection of AC servo power transformer .... 312
5 . PARAMETER 317
5.1 Parameter Display .
5.1.1 Displaying parameters other than pitch error
317
1. GENERAL
Least input increment The minimum unit for program input of the move
command
Least command increment The minimum unit of a command given from NC to
machine tool
Detection unit The minimum unit to detect a machine tool posi¬
tion
Command multiplier (CMR) A constant to enable the weight of NC command
pulses to coincide with the weight of pulses
from the detector
Detection multiplier (DMR) .... A constant to enable the weight of NC command
pulses to coincide with the weight of pulses
from the detector
(Note) The relationships among the least input increment, detection unit, CMR
and DMR are as specified below.
Parameters .....
..
This operation panel is used to input a command
to the NC and display NC conditions by using key
.
switches
Values to be set to fully display functional
features of an NC machine tool to the maximum
extent when the NC is combined with the machine
tool.
1
1.1 Structure
\ Tape Reader
With Reels
A13B-0080-B001
0
Tape reader
with reels Velocity control unit
without reels /
Connection Unit 2
X A20B-1000-0950
1 Connection Unit 1
ro A20B-1000-0940
i
Fan unit LlS 7 i
'1
A02B-0047-C900
i i
Y7
/ (Front view) Input
Fan unit Unit Multi-tap transformer
A02B-0076-C931
.....
Battery case
(10 series only) Punch panel
MCC Transformer
Remote buffer Fan unit
A16B-1200-0270 10T/11T A02B-0047-C901
(11 series only)
10M/11M.... A02B-00 47-C90 2
Fan Unit
A05B-2020-C903
(10M and UMonly)
\
(Rear view)
Servo Transformer
(One more would be mounted)
Fig. 1.1 (a) Free-standing cabinet internal component location for 10/11/100/110
10T 10M 11T/11TT 11M
/
\ i / A14B-0076-B001 (10T, 10M)
/ X
” -B104 (11T,IIM)
Connection unit 1
A20B-1000-0940
J I/O cards D1~D3
\SiAA A20B-1001-0240
A20B-1001-0241
Fan Unit /I
i
A20B-1001-0242
i
A02B-0076-C902 . i (I/O cards D1~D3 are only for 10 TF)
1 i
i
Jj
O \
I
/
Y
Connection Unit 2
A20B-1000-0950
Battery case
Fan unit
(10T, 10M only)
Fan unit A02B-0047-C094
A02B-0047-C904 (10M and 11M only) (10T, 10TF and llTonly)
Fig. 1.1 (b) Built-in 1 cabinet internal component location for 10/11/100/110 series
Battery case Tape reader without reels
Fan unit (10T only) Velocity control unit
A02B-0076-C932
i
i
i
__
T7
/
/ÿ N
\
\
7
I l
J
\ l
\ y
x
\A/\ )
Remote buffer
A16B-1200-0270 Terminal unit
(1IT only)
Input unit I
I
1
I I
i
/
X i
i
/ Servo
i
;
/
transformer
Fan unit
A02B-Q047-C907 Terminal unit
Connection unit 1
A20B-1000-0940 10T 1IT
I/O cards D1 ~D3
A20B-1001-0240 Input unit B A14B-0076-B003 A14B-0076-B101
A20B-1001-0241
A20B-1001-0242 C A14B-0076-B004 A14B-0076-B102
D A14B-0076-B005 A14B-0076-B103
Fig. 1.1 (c) Built-in 2 cabinet internal component location (for 10T/11T)
10M 1IM lirr
CRT/MDI (Interioi)
sr~'\
/i J r~rs
V )7
1 Input unit
“Ii
t
A14B-0076-B002 (10/100)
A14B-0076-B105 (11/110)
Connection unit 2
A20B-1000-0950
i
i
Connection unit 1
l A20B-1000-0940
i_n
Tape reader
Remote buffer
With reels
Without reels 71 /
/
7ÿ A16B-1200-0270
(11M only)
\ \
Punch panel
4
/
Battery case
/
Z \
(10M only) 7
Small connecting board Adapter for separate type Fan unit
detector (A20B-1002-0290) A02B-0060-C906 Multi-tap transformer
A02B-0076-C151 or
(11M only) (Digital servo only)
Fig. 1.1 (d) Built-in 2 cabinet internal component location (for 10M/11M/11TT)
10M UK
Standard
A02B-0076-C021 A02B-0076-C021
CRT/MDI
Tape Reader Fan unit
A13B-0073-B001 A13B-0070—B001
Without Reels
A02B-0076-C903
Tape Reader
A13B-0080-B001
With Reels
*7\
>
— ''
2ÿ i i A14B-0076-B001 (10M)
Input unit
i A14B-0076-B104 (11M)
t
ON
I
CRT/MDI
(Interior)
_ t
i i
i
A20B-1000-0940
Connection unit 2
A20B-1000-0950
Tape reader
Without reels
Remote buffer
A16B-1200-0270
With reels S N
(1IM only)
\
f
i
\
Punch panel
i
Small connecting board
A02B-0076-C151
Battery case (11M only)
(10M only) or
Fan unit Adapter for separate
A02B-0076-C920 type detector
Fig. 1.1 (e) Built-in 2-2 cabinet internal location {for 10M/11M) A20B-1002-0290
(Digital servo only)
Fan unit
A02B-Q076-C911
21
__
I
r ft— r1
I
I
Remote buffer I I
I
i i
r
\ i I
I !
[ 1
I !
!
!
A16B-l 200-270 I
(for 11T and 11M) I
IS
_
Connection unitI
A20B-l000-0940
1 ox I/O card D1 #-,D3
A20B-l001-0240 i
A20B-l001-0241 Input I
l
A20B-1001-0242 unit
(I/O card D1-D3 1
are only for 10 TF)
f
_ I
J
A14B-0076-B001 (10)
A14B-0076-B104 (II)
j
Battery case
(for 10T and 10M) Small connecting Adapter for separate
Fan unit A02B-0076-C151 or type detector
A02B-0076-C901 (11 only) A20B-1002-0290
(Digital servo only)
Fig. 1.1 (f) Unbundled cabinet control component location for 10/11/100/110 series
----
Fan unit
----
3
— if/A
/ / s \
i A
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i
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I
Velocity
1 1
Velocity
control control 11
unit unit 1 1
JJ
/ -4// /
/ Connection unit 1
A20B-1000-0940
Connection unit 2 Fan unit
/
A20B-1000-0950
—i r 7-s
Velocity ! r'N‘ I i f \ / \
i
control
unit
— -Vÿ-I
I L
CO Velocity
control
1 unit
Input unit
Fan unit
Servo transformer
/ X
/ AX' /
* /
/
/
14 /
/
Remote buffer
A16B-1200-0270
Fig. 1.1 (g) Built-in 3 cabinet internal component location for 11TT/110TT
Fan unit
A02B-0055-C025
CRT/MDI unit
12T : A02B-007 6-C022
12M-' ” -C025
_T
Fig. 1.1 (h) Free-standing cabinet A internal component location for 12/120 series
CRT/MDI unit
12T : A02B-0076-C022
12M: -C025
Fan unit
/ Fan unit
A02B-0075-C005 LEBuilt-in model
1 Fan unit
Fan unit cc
A05 B-2020-C905 g5
A02B-0055 .2 "
-C024
] Tape reader
3 -
o
without reels
Basic control unit
o with reels
A02B-0075-C001
I Fan unit
A02B-0055-C026 Input unit
•sa A14B-0076-B205
5
&
£ $
Export transformer
A80L-0001-0262#C
Rear view
Fig. 1.1 (i) Free-standing cabinet B internal component location for 12/120 series
Fan unit
A02B-0047-C910
r
T><]
Input unit
A A14B-0076-B20I
o
0
o
Fan unit
A02B-0060-C900
Remote buffer
A 16B-1200-0270
Export transformer
A80L-0001-0262#B
Fig. 1.1 (j) Built-in cabinet internal component location for 12/120 series
1.1
I ZA Power unit
A16B-1210-0510
Master PCB
A16B-1010-0040
A
\A
OPTION 1
Optional fiber interface / (10TF only)
Conversational type PCB
A16B-1210-0360
A16B-1210-0410
A16B-1210-0320
~
or I/O card A1 A3
(SUB CPU) ROM/RAM & additional axis (A16B-1210-0380)
A16B-1210-0321 A16B-1310-0300 ROM/RAM board (A16B-1210-0381)
(MEMORY)
A16B-1210-0322
Fig. 1.1 (k)
r
i
Power unit
Mater PCB A16B-1210-0560
A16B-1010-0050
!
I
!
:
i
/
i
i
!
I
ROM/RAM board
A16B-1210-0470
Bubble memory unit
Additional axis Conversational type PCB A87L-0001-0017 (80 in)
A16B-1210-0430 A16B-1210-0410 A 87 L-0001-0084 (320 m)
(11MF only) A87L-0001-0085 (640 m)
(4th pulse coder, 5th pulse coder) A87L-0001-0086 (1280 in)
A16B-1210-0450 A87L-0001-0100 #8M (2560 m)
4th resolver, 5th pulse coder A87L-0001-0100 #12M (3840 m)
or 4th inductosyn, 5th pulse coder
A16B-1210-0450
(4th resolver, 5th resolver)
Fig. 1.1 (I)
12 -
1.1
PMC cassette
or interface converter
Power unit
A16B-1210-0510
Master PCB
A16B-1210-0190
I/O card A
A16B-1210-0320
A16B-1210-0321
A16B-1210-0322
/
Small type CRT/MDI
Interface
A16B-1211-250
OPTION 1
A16B-1210-0350
Addition axis ROM/RAM (iOTF only)
(3, 4 axis) A16B-1210-0290 Conversational type PCB
A1GB-1211-0270 A16B-1210-0410
A16B-1211-0271 Memory PCB
A16B-1210-0300 or
A16B-1210-0480
13
1.1
/WMWI
Power unit
Master PCB
A16B-1010-0200
1/
PMC cassette or
interface convertor
Power unit
Bubble memory unit
Conversational type PCB These are same as analog servo.
PMC cassette
Interface PCB
14
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not performed when 5 or less axes are controlled.)
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. Mount positions of the two modules at
the right are fixed,
. Arbitrary I/O modules can be mounted
on the mount positions 1-10.
Mount position fixed
. The I/O interface module (IF04C) can
be mounted on any mount position 1-10.
I/O interface Power supply
module module
(IF01A/01B)
Slot 10 9 8 7 6 5 4 3 2 1
10 POW
number CA 1 5
CA1 6
i
TI
vO F31F31 M3 screw
(5A)(5A) ALC x
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CO
ALD ©
+ 24E ® Note 1
COP 4
CP3l|
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GND ©
+24V
©
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There two
terminals
cannot be used.
F35I Do not connect
anything to these
©@ two terminals.
Fig. 1.1 (t) Module mount drawing of I/O base unit BU10A
• Mount positions of the two modules at
the right are fixed.
. Arbitrary I/O modules can be mounted
Mount position fixed
Slot _ 8 7 6 5 4 3 2 1 0 POW
number
CA1 5
CA1 6
i
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( 5A) ( 5A) g T1 M3 screw
COP4
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ALD
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GND
©
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} Note 1
+24V(2A)
CP3l| [S
F 35
0© M4 tap
Mountable position of I/O machine (8 modules) BU08A Note 1: Use these terminals to supply power to the
i (6 modules) BU06A external contacts, when using non-insular
type input module. Be careful not to
(4 modules) J BU0 4A connect short with the +24E of other base units.
Fig. 1.1 (u) Module mount drawing of I/O base unit BU04A, BU06A, BU08A
1.2
1.2 Construction
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23 -
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£ o 1“o
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5th axis Velocity
u 1
o control
*o s 4th axis unit
Pi
VI
<D &H 43 T3 { 13 CV5 CV4 CP 5
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CF4
[zri
4 th axis Position
CM 5 th axis detector
<
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ill M
n e &B rn
m
co
„ c[P
CM
a
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in /
s s 3
o u — o
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uL J
Connection unit
sip •a sLi
for operator’s
panel m
— []§ |M G
g sri—/ g
3
o
5ri
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its gÿ g oL|J 1
Reader/punelier
interface/20 mAC/L
Manual pulse generator
DS
{]e
I <3 3
CM
8w U£ srm
S[]“ÿ 3
in
R
£ sgrruv
<N
e[H 11
Q
rt
uLJ CJ ool I
-s cd
CM
a.
- 24
1.2
£ 3
H
s
b
s
H
b >>
•a
—
Ok| 1
o
to o OL _l
PH
S
<D o
a 6
*
<£
r-H P_|
.O
a. o
o
*2 o
a
PQ
o Connection unit
1 S or I/O unit
3
£4
g PQ
o
K
3
p n
8 -2
£
18 3
V)
l/l
M
C
1
5
1 o
<D
£5. «> s <N
w
HO
cj d-
Pk
<! [ Po
17lM
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J o
14” CRT/MDI
p C=£ (110 series only)
CDo
CM
C=L [
VTVOÿ vzvo
u
8
M
‘IP
O
ft
P .S
2nd spindle
Position coder
—1st spindle
1) 00 OO
2
H 81t
all -2nd spindle)
m If! Spindle velocity
<u <u
<U
S- & o control unit
-1st spindle f
25 -
1.2
Cabinet type
Controlled
where the control Axis control
axis number
unit is installed
1 Built-in type 2-5 axes The main CPU controls the axes
cab inet (Note) directly.
3 Free-standing 7-8 axes Every 3rd axis has the axis CPU
type cabinet B which controls the axes.
Note) The axes are controlled by the axis CPU when the hybrid control,
synchronous operation, or double check system performed even though
only 2-5 axes are controlled.
- 26
1.2
0 t P0l
CNA[]
ROM/ RAM
CNA[] o i P o 2
CDt Machine side (Reader/puncher Interface)
Peripheral c D 3 I
control 9[
>
CA1 J> Machine side (High speed DI)
CA 1 0[> Machine side (High speed DO)
CA2 (> Position coder
CNc|] CA 1 l> Spindle speed control circuit
CNA[| 0 1 P 0 3 CN! [|
ONE []
Main CPUC 0 3
P 13
CNC I! CN2 []
CNA
o t -02P08CNI |J
CNB
Axis CPU
CNA|f|ÿi-«2P06 c,!51l)>-
Axis
control
CF5 2[ÿ_
CF5 3 [ Ji — } Velocity
control unit
C V 1 (>-
CV 2 |>-
CNC
C V 3 (>-
0 1-02P07 C F 3 1 rfcj
DSCG CF3 2
__
CF7 2(3
CF7 3[3 Reference point
CNC[] CA 1 2l> detective signal
CNA j]0 1 ~ 02P0 9 CF3 1[ 3 Inductosyn
- switch
Additional CF32|:> preamplifier
detector c F 3 3ip
control CF7 11 >
(DSCG type) c FI-it> Inductosyn slider
or resolver
CF 7 3ta Reference point
c A 1 2(> detective signal
Additional cF6iip Pulse input switch
detector CF« 2l> detector or
control CF6 3l> pulse coder
(PC type) CA1J>
27
1.2
Basic control unit To the connector CND on the built-in type I/O unit
To the connector CNC on the built-in type I/O unit
UO L 2
CNG (p-
PSU1 CPI 4 1 1
Basic CNP
Power unit c i- 1 1 ft Input AC power
back panel II
c NF
J=
(| 11MU
unit
CNDCNE Bubble memory To power unit PSU2
I .11 I..1
CNT [|-
CNA
PMC ROM 1 Tape
PMC ROMcassettg reader
U0 1 1
Basic --Graphic display control
back panelI
CNA
0 1P1 7
PO 1
CNA|]°
ROM/ RAM
CNA 0 1P D 2 CD([>- Machine side (Readcr/puncher interface)
Peripheral CD3(>
control CA !«!!>-ÿ Machine side (High speed DI)
CA10[> Machine side (High speed DO)
c A 21
CNC [| CA HE
CNA 0 1P0 3 CN 1
Main CPU co r 3
CNB 1a
CNC CN2
CNA |)« 1 P0 4 C A 1 7 A[
> External position display (1st)
Main CA 11 BO¬ External position display (2nd)
C!<B li buffer CA 1 8 [> Machine side (analog input)
CNC (]
COp 1 l > To the connector COP3 on CRT/MDI
COPZ i> To the connector COP4 on I/O unit
CNA « lp l o
CN11 Sub CPU CN1 (]
CNA [| 0 1 P 0
8
CN I [|
Axis CPU
CNB []
CNA [ |S 1 P P 6 CF 5 1 >- -
[
Axis
control
cF6 2 (
CF$
>—
3 [>-- Velocity
cvi [>-
control unit
CV 2 | >- }
CNC [|
0 1 PO 7
DSCG
CV 3
CK3 1
[>-
C F 3 2 [3-
}
a-
Interface c F 3 3 [k. Inductosyn
Inductosyn scale
CF7 1 { 3-
C F 7 2 J 3*
preamplifier I' Inductosyn slider
CNC
C F 7 30 Reference points
CA 1 2O detective signal
switch
CNA 1P0 9
I 0Additional
detector
CF 3 1
cF3 2 , y
:) Inductosyn
preamplifier
C F3 3[;t.
control C F 1 lo Inductosyn
(DSCG C F 7 2|> slider or
type) C F 7 30 resolver Reference point
AddltTomiTTo"i(>
C.A 1 2f > detective signal
Pulse input switch
detector CR6 212- detector or
control CP6 3l> pulse coder
(PC type)
CA 1 ZIP'
CNA[)01P13 CAl 7 C [ > -External position display (3rd)
CNB [) Spindle CA 2 I> -Position coder
CNC ||
control CA 1 [> --— Spindle speed control circuit
CNA l| 0 1 p r 4 To the connector CN1 on the additional back panel U021
CNB [ | Additional CN 2 [ ]- To the connector CN2 on tire additional back panel U021
buffer I
CN 3 [ f To the connector CN3 on the additional back panel U021
28 -
1.2
} —a
cvi ()•--
_ C V 2 [>-ÿ
CNC (|
CNA
02-0SF03
CV3
CF 3 1n
Additional CF 3 3 J-,
E1- •
Inductosyn
cm-
detector CF 3 3 I y preamplifier
control CF7 1 ,3-
(DSCG CF? 2 [ >
Inductosyn slider
U0 2 1 type) or resolver
CF7 3 > [
Reference point
Additional CAJ.2j> 0- detective signal
back panelI Additional cm I > Pulse input switch
detector CF6 2
control C F6 3
} detector or
pulse coder
(PC type) CA 1 2
02-04P07 CF311D-
DSCG
CP-3213-
Interface CF 3 3 ( 3_ Inductosyn scale
Inductosyn
CF 7 1 | 3-
CF 7 2 13-
preamplifier - Inductosyn slider
CND CF7 3 I> - Reference point
CMC CMC () CA 1 2 O detective signal
uo 2 2 05P07 C F3 1 (> - switch
DSCG
Additional C F 3 2 ( 3-
back panel II Interface CF3 3 t>
Inductosyn 1 Inductosyn scale
CF7 1 I
CF72 [3.
> preamplifier I Inductosyn slider
CF7 3
CNC
Reference point
CA 1 2 [> detective signal
PSU2 cr l l [ y From input unit switch
CNF
Power unit cm If
CNG ( jl
To the connector CNC on the additional built-in I/O unit
To the connector CND on the additional buiit-in I/O unit
29 -
1.2
0 1P 0 1
CNAj|
ROM/ RAM
cm [>. Machine side (Reader/puncher Interface)
CNA[| 0 1 P 0 2
Peripheral CD3
qNA||0 1 — 02 P 0 6 CF5
'!>
Axis
control
CP5
C Pi 3[>
CV1
2[>
(>
3 Velocity
control unit
CV7 f>
CNC || CV3 Ih
0 1
DSCG
—
02 PS 7 CPS I
C F3 2
___
CFl 2[3
CNC [ ]
CF7 30 Reference point
CA1 i[) detective signal
CNA||0 1 ~ 02PO9 CF3 l[b - switch
Inductosyn
Additional CF3213 preamplifier
detector CF3 30
control CF7 to
(DSCG type)cK7 2i>- Inductosyn slider
3'3-
or resolver
CF7 Reference point
CA 1 2l > detective signal
Additional CF6 I|>- Pulse input switch
detector
control
CF62[)
CF6 3l>
) detector or
pulse coder
(PC type) CA12,k
30 -
1.2
Basic control unit To the connector CND on the built-in type I/O unit
To the connector CNC on the built-in type I/O unit
CNG (t
U0 12
Pstn CP 1 a ( )
Basic CNF
Power unit c p i i d) Input
back panel II unit AC power
CNF IiMU
CNDCNE Bubble memory To power unit PSU2
'
CNT[i
CNA
PMC ROM 1 Tape
PMC ROMcassettg
uo 11 reader
Basic
back panelI
CNA
o lpo l
ROM/RAM
c N A (| 0 1 P 0 2 CD([jf Machine side (Readcr/puncher interface)
Peripheral c 0 30- Machine side (RS422 interface)
control CA19|>- Machine side (High speed DI)
CA i oO Machine side (High speed DO)
C A 20
CNC [|
CAIO
01P03B
CNA[]
CSC (]
PNCCPU/
CNB[] MMCIF
CN1 [|
CN' (]
CNB j) CD13BI0- 14” CRT/MDI
CNC CN2 [)
CNA 0 1P0 4 CA 1 7 A[)- External position display (1st)
Main
CXB (J buffer
C A 1 7 B|
>
(>
External position display (2nd)
CA 1 8 Machine side (analog input)
CNC [I
COI’I { > To the connector C0P3 on CRT/MDI
COP 2 (> To the connector C0P4 on I/O unit
CNA o 1P1 o
CNB Sub CPU CN1 (]
0 1P 0 8
CNA
Axis CPU
CNI N
CNB
CNC ||
CV 2 O
cv 3 O
0 1P0 7 C F3 1
DSCG C F 3 2 (J.
}
_____
Interface c F 3 3 < > Inductosyn scale
Inductosyn
C F 7 1|
C F 7 2 [>
> preamplifier ! Inductosyn slider
CF7 3 ( > Reference points
CNC ||
CA I 2 IP- detective signal
CNA 0 1 PO 9 CF3 1 switch
Additional c F3 2 [ Inductosyn
detector C F 3 3 ( 3.
preamplifier
control C F 7 l(> Inductosyn
(DSCG CF7 2[> slider or
type) CF7 30 resolver Reference point
&A_1_2( > detective signal
Additional cF6ii> Pulse input switch
detector c F s 2!i detector or
--
control CF6 3l> pulse coder
(PC type)
CAI
Fig. 1.2 (j) 120 series basic control unit connecting structure
31
1.2
CNB 11
Additional
buffer II
CMC
____
CFS 2 [Jf-
control CF 5 3 |>- Velocity
CV 1 |>-
control unit
c v 2 [)>-•
CNC
C V 3 (>-ÿ
--
CF3IID-
DSCG
C F 1 2 I 3-
Interface C i'3 3 [ j.
1 Inductosyn scale
C F 7 1 13-
Inductosyn
preamplifier Inductosyn slider
CF7 2 |>
Fig. 1.2 (k) 120 series additional control unit connecting structure
32 -
1.2
s (>- cm<jf
the main buffer 01P04
CA CRT
1) C MK unit Punch panel Reader/puncher interface
CDl (>
device
Control ASR33
CA3 [> Manual pulse generator
CMD 4|CDM Connector unit (3rd)
CM CDP P2 4 for operator’s panel
CMl CMl Oil
- 33
1.2
C AI$
CXA A (I Interface
module
Addi¬ CX B J F 0 1»
tional CXA I
Dl module
I/O ' (1
CXA 5 Il> 9 9 A/B
base
C iiA
C F 5 1/C F 5 2/CF5 3
(L) <M) (N)
CV1 /C V 2 /C V 3 Velocity
(L) (M) (N) control unit
0 1 -0 5 P0 7
DC motor with a tachogcncrator
DSCG Interface
and resolver
o 1 -o 5Po 6
Axis control
C F 3 1/CF32/CF33
(L) <M) (N) £ ] Preamplifier Inductosyn scale
C F 7 1/C F 7 2/C F 7 3
Inductosyn slider
(L) <M) <N>
- 34
1.2
0 1~ 0 5 P 0 6
control unit
C F 5 1/CF5 2/C F 5 3
(L) (M) (N) [>
CV1 /C V 2 /C V 3
(L) (M) (N)
J" ] Velocity
1+* control unit Ml
(DC motor with pulse coder)
0 1 -0 5P0 6
control unit
re*
C F 5 1/CF5 2/CF5 3 (Separate type pulse coder)
(L) (NO (N) [>
CV1 /C V 2 /C V 3
(L) (M) (N)
Velocity
control unit Ml
(DC motor with tacho generator)
0 1~ 0 5 P 0 6
Pulse
control unit input
detector
CF5 1/CF5 2/CF5 3
(D (M) (N)
CV1 /C V 2 /C V 3
(L) (M) (N) [? J" 1 Velocity
control unit
=Q
0 1~ 0 5 P 0 7
DSCG Interface
Reference
point
CA 1 2 [> detective
signal
switch
- 35
1.3
Magnetic cabinet
Manual circuit
Small CRT/MDI pulse
generator
20 mAC/L
I
PMC ROM cassette
Interface
ROM
MDI/CRT
interface
I/O card A1 ~A3
PMC NC
Interface CPU
CPU
Reader/
punch
Serial interface interface
Master PCB
Servo interface
i
E
Additional axis
Conversational +
function card Option card 1 Position
Additional memory Position Position
control control control
circuit circuit circuit
Fig. 1.3.1 (a) Analog servo 10 series system block diagram (when small CRT/MDI is used)
- 36
1.3.1
Reader/punchcr
interface
\
Optical fiber interface 1
PMC ROM cassette
O/E Connection unit
Connection unit
ROM ! O/E or I/O unit for operator’s
panel
O/E
PMC NC
Interface
CPU CPU
Reader/
Serial interface puncher
Master PCB interface
Servo interface
Otj
.1
5
« So
Velocity control unit
flj ID H
S, SLg Tr S
-a'S (Note) O/E shows optical/electric conversion circuit.
•§, S
a sw Or
Fig. 1.3.1 (b) Analog servo 10 series system block diagram {when standard or 14" color CRT/MDI is used)
- 37
1.3.1
Reader/puncher
--
j interface
Manual
:} Standard type or
14” color CRT/MDI
pulse
generator
o
panel
\
Optical
%% fiber cable
PMC NC
Interface CPU
CPU
Serial Reader/puncher
interface interface
RAM Servo
interface
Master PCB
}
Axis control PCB
Servo amplifier
cm S3
II o
a Battery back up
•&3 ” O. 4)
M
a) 4) H
<U <0 ri S2
&&!
.sp.a> g
cS.S Note) O/E shows optical/electric
conversion circuit
Fig. 1.3.1 (c) Digital servo 10/100 series system block diagram
- 38
1.3.2
- Reader/puncher
I interface
l
Standard type Manual pulse
O/E or 14” color generator
CRT/MDI j
O/E O/E
PMC NC
Interface
CPU CPU
Readcr/puncher
interface
Serial interface
Master PCB
Servo interface
- 39
1.3.2
Reader/puncher
Standard type or
Li interface
} 14” color
CRT/MDI
Manual pulse
generator
J
PMC ROM
cassette CRT/MDI Connec¬
adapter
tion unit
Bubble O/E for
memory Adapter Serial
ROM interface inter¬ Connection unit operator’s
or I/O unit panel
o
CPU face
\
Optical fiber
0/15 0/E cable
PMC CNC
Interface
CPU CPU
Serial Reader/puncher
interface interface
Master PCB
Servo
interface
Servo amplifier
Fig. 1.3.2 (b) Digital servo 11/110 series system block diagram
- 40 -
1.3.3 12/120 series 1.3.3
AC power Input unit To each units
PMC ROM
1)C output
PMC ROM cassette
1
01P17: Graphic display control
l Memory CPU
- - ROM Spindle speed control circuit
position coder
Interface
: CRT/MD1 unit
01P03 Main CPU
CRT unit Keyboard
PC CPU Operator’s
panel
Mem- Interface
orv Interface
Punch Reader/puncher
panel ASR33
: I/O unit
0IP04: Main buffer
\ O/E J
Interface
DO DI
01P08; Axis CPU
Memoryj— —| CPU
-- ~~j ROM |
- 41
1.3.3
BMU PSUl
Bubble
memory Power unit
PMC
DC output
I
PMC ROM cassette
L
01P17: Graphic display control
Main memory
Interface
: CRT/MDl unit
01P03: Main CPU
CRT unit Keyboard
PC CPU Operator's
panel
Mem-
ory Interface
O/E
Interface I
DO D]
Memory CPU
ROM
- 42 -
1.3.3
PSU2
Power unit
I Memotyj— j CPU|
\ ROM|
* 02P06: Axis control
Velocity control unit Motor
Position control Motor (resolver, lachogenerator)
(pulse coder)
Memory!—*— CPU
T ROM
Memory CPU
ROM
Position control
Velocity control unit —
-— Motor
Motor (resolver, tachogenerator)
(pulse coder)
Memory
h-0
\ ROM |
- 43
1.3.3
AC power Input unit To each units
PMC ROM i
DC output
PMC ROM cassette
L
1 01P17: Graphic display control
Interface
PMC MMC
CPU
I/F
CPU
ROM -
RAM : 14” CRT/MDI
01P03: Main CPU
CRT unit Keyboard
Operator’s
panel
DV/RV DV/RV
B Interface interface
JJ — Readei/punchci
Main CPU
HI E/0
E/O
] O/E i
Punch r*
//
: I/O unit
01P04: Main buffer
\ O/E
Interface
fpol DI
01P08; Axis CPU
Memory CPU
ROM
When using built-in type cabinet or free-standing type cabinet A (6 axis or less
control, hybrid control, synchronous operation or double check system is
performed)
- 44
1.3.3
AC power Input unit To each unit
To additional controlunit
U01: Basle control unit
BMU PSU1
Bubble
memory Power unit
PMC \
DC output
PMC ROM cassette
Machine side
01P01: ROM/RAM
Main memory
Interface
PMC MMC
CPU i/F
CPU
01P03B: PMC
1 ROM h CPU/MMCIF
] RAMV
: 14’* CRT/MDI
01P03: Main CPU
CRT unit Keyboard
Operator’s
panel
DV/RV DV/RV
Mem-
3
ory Interface
Interface Reader/punchcr
Punch
panel ASR33
| Main CPU | 1 H/O
E/O
/E K Manual pulse generator (3rd)
: I/O unit
01P04: Main buffer
fo/E >
Interface
DO | WJ
01P10: Sub CPU
-
Memory CPU Machine side
Memory j CPU |
-— —|ROM |
- 45 -
1.3.3
From input unit
Power unit
1 Memory
ft
CPU
ROM
ft
02P06: Axis control
Velocity conirol unit Motor
Position control Motor (resolver, tachogencratoi)
(pulse coder)
Memory CPU
ROM
Memory — CPU
ROM
Memory CPU
ROM
- 46
1.3.3
AC input power
Connection unit
T for operator’s panel
I
Power I CP24
supply
CP24 ]
{ CDM
CMD
CM1 CM2 CM3 CM4
Lÿ_J L-ÿJ L-ÿJ r Operator’s panel
Sub
CPU CD13 CD 13 11 CRT/MDI
Adapter
CD14 ] —— (NC main body)
CD12
Main
CPU Serial interface
CD15
CD16 Printer
47
1.4
Table 1.4 (a) PCB & units for 10/100 series only
A20B-1001-0091 M keyboard
- 48 -
1.4
- 49
1.4
A20B-1001-0200 Keyboard
- 50 -
1.4
A20B-1000-0830 M keyboard
A20B-1000-087 1 Horizontal
keyboard T
- 51
1.4
- 52
1.4
Cabinet
PCB Group
Module name Name & function type
specification (Note 2)
(Note 1)
U01 A02B-0075-C001 Basic control unit Bu, B
(12 series) . Control PCB is mounted
/Consisting of 2 kinds \
A,
B
U05 A02B-0075-C012 of the back panel PCB
(120 series) A16B-1010-0010 (12 series)
A16B-10 10-0230
(120 series)
A20B-1001-0100
(12/120 series)
53
1.4
PCB Cabinet
Module name Name & function Group
specification type
54
1.4
PCB Cabinet
Module name Name & function Group
specification type
01P16
0 IP 17
55
1.4
PCS Cabinet
Module name Name & function Group
specification type
56
1.4
PCB Cabinet
Module name Name & function Group
specification type
- 57
1.4
PCB Cabinet
Module name Name & function Group
specification type
58 -
1.4
Cabinet
Name Specification Remarks Group
type
59
1.4
Cabinet
Name Specification Remarks Group
type
60
1.4
ROM file adapter A20B-1002-0110 For ROM file and PMC writer
61
1.4
Table 1.4 (f) PCB & unit for I/O unit (common to 10/11/12/100/110/120 series)
I/O base unit BU10A A03B-0801-C009 I/O unit back panel (for 10 pcs)
Power module POW A16B-1310-0010 Common to main unit and I/O unit
200 VAC input
- 62 -
1.4
63
2.
Reference Cleaning
Item Cleaning point Cleaning method
drawing period
1 Surface of read head Fig. 2.1 (a) Daily Cleaning with gauze or
(light sensing part) CD thin brush with pure
alcohol .
2 Surface of read head Fig. 2.1 (a) Daily
(light emitting part) (D
3 Tape retainer Fig. 2.1 (a) Daily
©
4 Tape path Fig. 2.1 (a) Daily
©
5 Capstan roller Fig. 2.1 (a) Weekly
<D
6 Guide roller Fig. 2.1 (a) Weekly
©
7 Pinch roller Fig. 2.1 (a) Weekly
©
8 Assembly under tape Fig. 2.1 (a) Monthly Clean with cloth or a
path plate brush.
64
2.1
&
Si
*sw
,
‘
•
•• •
•
4
1
wm&m '
JV)
: r F
: x§'V -VO 09 \
•
/* J£*)
XV
. i
BM •_F
h
—*=f FM
•7 V
m
'Brake magnet
iV8 60 ~0 O’G 0 -V 0 0 4
(A13B-0070-B001)
8
JTjfe
6
Fig. 2.1 (a) Tape reader without reels front view (with cover removed)
—(ft
C
9
65
2.1
Reference Cleaning
Item Cleaning point Cleaning method
drawing period
1 Surface of read head Fig. 2.1 (c) Daily Clean with gauze or a
(light sensing part) © thin brush with pure
alcohol.
2 Surface of read head Fig. 2.1 (c) Daily
(light emitting part) CD
3 Tape retainer Fig. 2.1 (c) Daily
s'-'\
© i? 1
m
: . —
liiili
vV::. 1
O © ililifc
®
'
pi
.
:- - -
or-i Jk mmj
um
TAPE P/
1i
)m wa
lfaisi
S'
' :
\ s'
ag
MS#® V
.
.
© ©: Slllp;:.'
•; AUTOS; s fiB
©
® .-REEL- ON: 111©
«
ALARM
0 RESFE ,, ,
*
Fig. 2.1 (c) Tape reader with reels front view {with cover removed)
- 66 -
2.1
Lubrication
Item Lubrication point Period Amount
(Note) _
1 Magnetic section See Fig. 2.1 (a) (7) 3 months Light machine 1 drop
oil
Light machine oil
1 year Rocol paste Sufficient to
form a thin
film
Rocol paste
67
2.1
Lubrication
Item Lubrication point Period
_ (Note)
Araoun t
1 Magnetic section See Fig. 2.1 (e> (J) 3 months Light machine 1 drop
oil
Rocol paste ch
2 Guide roller See Fig. 2.1 (e)(2) 6 months Rocol oil 2 V 3 drops
Rocol oil
/ i
/
10
Rocol oil
J.
68
2.1
3 3
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iSil* ,
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(Note) Lubricant
69
2.1
A A
Air filter
70 -
2.1
vi) Blow off the dust in every brush holder with compressed air (factory
air), and the dust will come out through another brush holder. Before
using the compressed air, confirm that the air does not contain iron
dust or a large amount of moisture.
vii) After the check, put back the brush and tighten the brush cap
completely. Be careful as sometimes the brush spring may be caught in
between the conducting metal and brush holder and the brush cap may
not go in correctly make sure that all the brush caps are tightened
into the respective brush holders to almost the same level.
When putting the brush into the brush holder, sometimes the brush
cannot slide smoothly due to brush dust which adhered to the inside
surface of the brush holder. In such a case, clean the inside surface
of the brush holder with the tip of a screwdriver. (Take care not
scratch the commutator surface.)
viil) When replacing the brush, use a brush similar (in quality, shape,
etc.) to the existing one. After replacement of the brush, run the DC
servo motor without load for a while to fit the brush surface to the
commutator surface.
I I Brush holder
I
Ui
I
1
Brush cap
Length of
Motor model Usable length
new brush
Model 00M 10 mm 5 m
L
Model 0L, 5L, 0M, 19 mm 10 m
5M, 10M, 20M,
30M, 30MH
- 71
2.1
built-in type 1,
unbundled type)
Air inlet
N
Rear view
Rear view
72 -
2.1
Fan motor
Power cable
For the ii)-B type cabinet: open the front door, and detach the unit
mounted in front of the fan motor.
For instructions on how to remove these units, see Chapter 7-
"Replacement of PCB and Units".
The mounting structures of the fan motors in the heat exchange are
divided into the fan motor rear plate mounting type (the mounting plate
and fan motor are separated from each other) and the fan unit type (the
mounting plate and fan motor are assembled together) .
Remove the blind plate from the former or remove the fan unit from the
latter .
. Disconnect the power cable Ground wire Power cable
and grounding wire from
the terminal board.
. Detach the blind plate or A1
fan unit by removing mounting \
screws . l /
Terminal board
. Detach the protective caps Blind plate or
fan unit
from the terminal board; then,
disconnect the fan motor power
cables in case of the fan motor Protective cap
rear plate mounting type.
. Unscrew mounting screws and
remove the fan motor.
1
!
Power cable Fan motor
73
2.1
c) Cleaning method
i) Cleaning of fan motors
Remove dust, mist, and other foreign substances from the fan motors,
terminal board, fan mounting plate, and other parts by using a brush
or other cleaning tool.
If they cannot be removed easily, wipe them off with a damp cloth
after wetting the cloth with water containing a neutral detergent.
Be careful not to allow detergent to go into the fan motor rotors and
other electric parts.
Completely dry the fan motors if water or detergent was used.
ii) Cleaning of heat exchange
Remove dust, mist, and other foreign substances from the interior of
the heat exchange through the mounting opening of the detached fan
motors or fan unit by using dry waste or something similar.
d) Installation
After cleaning the fan motors and heat exchange, remount the fan motors
or fan unit, blind plate, and other parts, and connect the power cables
to the terminals. Be sure to fully cover the terminals with their
protective caps.
Mount the units which have been removed in the preliminary work for
cleaning to their specified mounting places.
Be particularly careful not to connect the cable connectors incorrectly.
(Note) If defective, replace the fan motor. Mount the protective caps as
illustrated below. (If protective caps are not mounted correctly,
a leak may occur. )
i) Pass the protective cap through each lead wire of the fan motor before
attaching the crimp-style terminal.
Protective cap
I" "(}
Lead wire
Crimp-style terminal
Lead wire
74 -
2.2
2) Tools
+ screw driver: large, medium and small
screw driver: large, medium and small
3) Chemicals
Tape reader cleaning liquid (pure alcohol) and oil.
75
3.
3. TROUBLESHOOTING
3.1 Procedures
76
3.3
77
3.3.3
2) Alarm number
SR591 TV error (Tape Vertical error)
If during parity check, an odd number of characters are in a block (from the
character next to EOB) , the control unit will execute the preceding block,
stopping after completion of it. (The tape stops on the next character to
the EOB of the erroneous block.)
,,SR591’' is displayed the CRT.
Alarm status is reset by pressing the reset button.
Error block is ignored.
78 -
3.3.3
2 The start point Check the distance from the The distance from
of the reference start point to the reference the start point to
point return is point . the reference
too close to the point must be
reference point. equivalent to at
least two motor
revolutions .
3 Source voltage for The source voltage of the pulse Cable loss must be
the pulse coder is coder should be 4.75 V or more. 0.2 V or less
too low. (Remove the pulse coder cover including both
and measure the source voltage sides of 5 V and
at the + and terminals on the 0 V.
pulse coder board.)
79 -
3.3.3
Feed rate
LSI
2
LS2
Position
o When LSI operates, the feed is stopped after deceleration. This alarm
message is displayed on CRT.
o When LS2 operates, the feed is emergency-stopped. (LS2 operates only when
LSI malfunctions)
+
5) OTOOl
I
OVERTRAVEL (S0FT1)
I I 1r Stored Stroke limit alarm
OT006 - OVERTRAVEL (S0FT3) J
When a machine reaches stored stroke limit, one of these messages is
indicated on the CRT screen. When this alarm occurrs, movement of all axes
stop in auto operation. In manual mode, the axis that alarm occurred on
stops .
Cause of trouble
a) Program miss .
b) Setting of stored stroke limit is abnormal.
Countermeasures
o The movable part of the machine tool can be moved in the opposite
direction.
o If the movable part of the machine tool can not be moved, push the
emergency stop button and command G23 (Stored Stroke Limit Function OFF).
If the setting value is in error, correct the setting value and return to
reference point.
80
3.3.3
Confirm
Check the actual machine position (position on machine coordinate system)
from the reference point displayed on CRT screen.
Operating procedure _
(i) Turn on the power while pressing | ~ | and | * | keys.
(li) It is attached to IPL mode and the following menu is displayed on the
screen :
IPL
1 CUMP MEMORY
2
3 CLEAR FILE
4 SETTING
5
6 END IPL
(v) The menu described in (ii) is displayed on the CRT, Key in |~6 |
| INPUT 1
to change IPL mode.
6) SV023 SV overload
81
3.3.3
2-0 ... 3A
1-0 ... 2.9A
0 . ..4.6A
5 ... 6.8A
10 ... 11A
20
30
...
...
20A
22A
- 82
3.3.3
7 Setting failure on Check to see if setting pin S20 Reset pin S20 or
velocity control is set as specified in M series SI, as specified.
unit PCB servo. Check to see if setting
pin SI is set as specified in
AC servo.
1 The motor power If the alarm occurs when a Correct the power
cable is not con¬ motion command is not input, the cable connection.
nected to termi¬ alarm cause described here
nals (5), (6), (7) should be checked.
or (8) of terminal
board T1 in the
velocity control
unit, or the power
cable is broken.
b) For AC servo
1 The motor power If the alarm occurs when a Repair the power
cable is not con¬ motion command is not input, the cable of motor.
nected to termi¬ alarm cause described here
nals (5), (6), or should be checked.
(7) of terminal
board T1 in the
velocity control
unit, or the power
cable is broken.
3 Pulse coder feed¬ Check the feedback cable. Repair the feed¬
back signal is not back cable.
be sent.
83
3.3.3
1 PCB is defective. The OVC alarm occurs if the power Replace the PCB.
is turned on when the motor power
cable is disconnected. (In this
case, the gravity axis may fall
down; therfore, it should be
supported ) .
(The S23 terminal should be
shorted so that the TGLS alarm
does not occur. After confir¬
mation, the S23 connection
should be opened.)
b) For AC servo
1 The no fuse The breaker is open when it is Turn off power and
breaker operated. as shown below. reset the breaker.
See section 3.4 for the location (If it does not
of the breaker. reset immediately,
This button pops wait about ten
§ up when the breaker minutes and try
operates. To reset again. )
or the breaker, press
the button after
turning off the
0 power.
- 84
3.3.3
4 The PCB or the The BRK alarm occurs when the Replace the PCB
connection between no fuse breaker is not or the velocity
the PCB and the operating. unit.
velocity control
unit is defective.
1 Incorrect motor The HCAL alarm does not occur Fix the motor
power cable con¬ when the power is turned on when power cable con¬
nection . the motor power cable is dis¬ nection.
connected .
(In this case, the gravity axis
may fall down, so it should be
supported . The S23 terminal
on the PCB should be shorted so
that the TGLS alarm will not
occur. The S23 connection
should be opened after con¬
firmation. )
2 The transistor The HCAL alarm goes on when the Replace the tran¬
module is defec¬ motor power cable is discon¬ sistor module.
tive. nected.
Turn off power and measure the
resistance between the following Cl
terminals using a multi-meter. B1
If the measured value is 10 ohms El, C2
or less, the transistor module B2
is defective. E2
X
Confirm between
Cl-El , C2 .
El, C2-E2 .
- 85
3.3.3
b) For AC servo
*
M
Cl
©
Cl
B1 B1
El, C2 El
B2 C2
E2 B2
E2
(H003)
(H004 ,H005)
3 Internal short- Check motor windings for normal Replace the motor.
circuit failure of insulation.
motor windings.
86
3.3.3
b) For AC servo
87
3.3.3
1.2 ±0.2 V
1
0.2 ±0.2 V
0V
Discharged J
time
b) For AC servo
88
3.3.3
b) For AC servo
3 +5 V fuse is blown Check to see if the fuse for Replace the fuse.
out . +5 V is blown out.
89
3.3.3
90
3.3.3
6 Trouble with posi¬ Replace the PCB with a new one Replace the PCB
tion control cir¬ (if provided) and recheck. with spare.
cuit on the master Adjustment and setting.
PCB (for FS10/11)
or 01ÿ05P06 axis
control PCB, Ol'v
05P07 DSCG inter¬
face PCB (for
FS12). Trouble
with velocity con¬
trol unit PCB.
7 Poor brush contact Confirm the motor brush contact. Tighten the brush
due to loosened DC cap.
motor brush cap
- 91
3.3.3
92
3.3.3
93
3.3.3
94
3.3.3
95
3.3.3
6 Trouble in heat The heat pipe does not work Replace the motor.
pipe efficiency when a motor with a heat pipe
is overheated, despite the fact
that all the above items are
normal.
7 Brake trouble Check to see that the brake Replace the brake.
connection corresponds to the
power source frequency.
Check to see that the voltage
is 100 V +10% (allowable value.)
96
3.3.4
WDALM O
7 -segment LEDf~j t
Master PCB
The 7-segment LED display changes after turning on the power supply, and it
finally displays "1" after stopping. If an alarm occurred, it displays as
follows .
Display Alarm contents Countermeasures
97
__
3.3.4
a.
PC or interface converter Check if PMC-ROM cassette, PMC RAM
does not function board or interface converter is mounted
(While waiting for answer) on master PCB; or replace the above
PCB.
Waiting for PMC ready Replace PMC ROM, PMC ROM cassette or
E ROM board.
(IPL mode)
(Normal operation is
—
.
L
i
in progress )
98 -
3.3.4
HALT
I
GNMI WDALM
~ka
a''
PALM(L) E
PALM(H) [
[
c
[
99
3.3.4
c) The four green LEDs for display of the CPU condition are mounted on the
each PCB of MAIN CPU (01P03) , (01P01) and AXIS CPU (01M)5P08) as shown
below.
The following are details of the LEDs.
LED8
LED4
LED8 O
LED 2
LED1 LED4
LED2
LED]
100 -
3.3.4
o OFF
Light on
® ON
condi¬ Alarm details Countermeasures
*
Flick¬
tion
ering
101
3.3.4
o OFF
Light on
© ON
condi¬ Alarm details Countermeasures
¥ Flick¬
ering
tion
© C IPL mode
o
o
102
3.3.4
Light on
Alarm details Countermeasures
Condition
Light on
Alarm details Countermeasures
Condition
103
3.3.5
104
3.3.6
10 Manual pulse
generator cable is
faulty .
11 LED lights on See 3.3.4.
master PCB
105
3.3.8
106
3.3.8
107 -
3.3.8
108 -
Item 16 Alarm contents concerning tape reader with reels
i
4 REWIND Tape does not stop in EOR during
o rewind .
1. Stop magnet is faulty. 1. Tape reader is faulty if tape is
i
lightly stretched with REEL OFF.
2. Tape readout failure. 2. .
Adjust the photoamplif ier
8 All lamps light. Power abnormal Check fuse in tape reader with reels.
If an alarm occurs again after the above countermeasures, check to see if the PCB voltage for tape reader with reels
is as specified. If the alarm occurs again when the voltage is normal, the tape reader with reels is faulty.
o
i
U)
00
3.3.9
111
3.3.10
Item
1
Cause of trouble
(analysis)
(3/6 interface
only) __
Checking points
- 112
3.3.10
- 113 -
3.3.11
15 Master PCB is
faulty (for 10 and
11 series) .
16 01P02 peripheral
control PCB (when
less than 8 axes
are controlled) or
01P13 spindle
control PCB (more
than 9 axes are
controlled) is
faulty (for 12
series) .
3,3.11 Analog output voltage linearity is not good
bf)
a)
SP
£
o
*
3 3
{Offset value
S command S command
114 -
3.3.12
10V 10V
8>
IӤ 2
o o
-a
5
S command S max.
* S command S max.
115
3.3.13
1 The deceleration Move the machine tool from the The distance be¬
dog position is reference point position to the tween the decele¬
incorrect deceleration dog direction and ration dog and the
check the deceleration signal reference point
with the diagnostic function. should be equiv¬
Read the distance between the alent to one-half
reference point and the decel¬ of a motor revolu¬
eration dog position on the NC tion. (Resolver
position display. inductosyn)
116
3.3,13
3 The position of Move the machine tool from the The distance be¬
the reference reference point position to the tween the refer¬
point approximate deceleration dog direction and ence point and the
signal switch is check the deceleration signal reference point
bad. with the diagnostic function. approximate signal
Read the distance between the switch should be
reference point and the decel¬ about 1/2 of the
eration dog position on the NC grid width.
position display. Motor 1/2 rota¬
tion: for pulse
coder
1/2A: for re¬
solver
inductosyn
b) Random deviation
2 Source voltage to When the voltage at power dislik¬ Cable loss must be
the pulse coder is ing terminals on the master PCB 0.2 V or less,
too low Is 5.0 V +0.05 V, the source including both
voltage should be 4.75 V or sides of 0 V and
more. 5 V.
(Measure the pulse coder voltage The voltage at
between + and or +5 V and +5 V terminal on
0 V of checking terminals or the master PCB
pulse coder PCB) should be within
the range of 4.95
to 5.10 V.
3 Coupling between Mark the motor shaft and check Tighten the
the servo motor the correspondence between the coupling .
and the machine shaft and machine tool position.
tool is loose
117
3.3.13
c) Minute deviation
1 Broken cable or Make sure the cable connector Repair the con¬
defective is tight. Check the solder nection.
connector connections and bends in the
cable .
2 Variation in In case analog servo system Replace the
offset voltage. Release the drift compensation master PCB, axis
Defective master function with the parameter control PCB or
PCB (for 10 and 11 (7th bit of No. 1800 is "0") , velocity control
series), Ol'vOSPOb and check the position devia¬ unit PCB.
axis control PCB tion using the diagnostic
(for 12 series) function. (DGN No. 3000ÿ)
The offset value variation
should correspond to the vari¬
ation of the position deviation
value at stoppage. Replace the
master PCB, axis control PCB or
the velocity control unit PCB
to determine the source of the
problem.
Parameter
Contents
number
1400 Manual rapid traverse is effective without performing
the reference point return.
118
3.3.13
Parameter
Contents
number
1240 Coordinate value of reference point in machine coordinate
system.
2) Perform the reference point return and confirm the operation is correct.
If reference point adjustment is needed:
i) grid method Adjusted by grid shift amount (parameter No.
1850)
If reference point shifts a portion of 1
revolution of detector (pulse coder, resolver),
deceleration dog must be moved.
ii) magneswitch method Adjusted by position of proximity switch.
119
3.3.13
First -*j a
Reference signal
when grid shift
amount = 0
@ fl
'i'
This signal is neglected
1
Macliinc stop position
Set a to shift amount because deceleration i
V
2nd H Shift by or
Reference signal
after setting
grid shift amount
=a
©
*
Machine stops at this
position since the
deceleration
signal is
turned off.
3rd
Reference signal after
adjusting the decelera¬
tion dog signal position.
120
3.3.14
Counter¬
No. Display on CRT Error contents
measures
1 ROM PARITY ERROR aaa bbb . .. Inconsistency of ROM parity Check to see
aaa,bbb,...: Faulty ROM No. if ROM is
mounted
correctly .
2 RAM TEST : ERROR An error was detected by
(LED display b) RAM test. (RAM in short
area)
4 MISSING OPTION ROM aaa bbb Essential option ROM is Check to see
missing . if ROM is
aaa,bbb,...: Required ROM mounted cor¬
No. rectly.
Check para¬
meter set¬
ting is
correct .
5 MISSING OPTION RAM Essential option RAM is Check option
missing . RAM for cor¬
rect mount¬
ing condi¬
tion. Check
to see if
parameters
are set cor¬
rectly.
121
3.3.14
Counter¬
No. Display on CRT Error contents
measures
122 -
3.3,14
Counter¬
No. Display on CRT Error contents
measures
13 FILE // n : DATA BROKEN Data of file No. n is Clear cor¬
broken. This alarm is responding
displayed when power was file, and
turned off halfway during remake it.
the course of changing
the file. (10 series)
Note 1) If one of the above system alarms occurred, a message in "CRT display"
column is displayed on CRT. The system is set to IPL and the initial
menu of IPL is displayed after the alarm message.
The system cannot be operated normally until the cause of the system
alarm has been eliminated.
Counter¬
No. Display on CRT Error contents
measures
1 TRAP 15 System software functions
abnormally .
2 ADDRESS ERROR An address error (access to
odd address) occurred.
123
3.4
Counter¬
No. Display on CRT Error contents
measures
13 UNASSIGNED INTERRUPT An unassigned interruption
occurred.
Note 1) If one of these system alarms occurred, the CRT displays it and the
system cannot be operated. The "display on CRT" in the above table
indicates a message will be displayed on the top of the CRT screen.
Diagnostic data caused by the error are displayed in the remaining part
of the CRT screen. (Detail is omitted.)
124
3.4.1
125
3.4.1
5 30 30
10 40 40
15 50 50
380 V 1.5 10 10
5
440 V 2.5 10 15
5 15 15
10 25 30
15 30 30
480 V 1.5 10 10
$
550 V 2.5 10 15
5 15 20
10 20 30
15 25 30
5 30 A
10 40 A
126
3.4.2
Check to see if the input power voltage satisfies the following requirements:
1) In case of input unit shown in Fig. 1.
AC 200 V
+10%, 50/60 Hz +1 Hz, 1(6, AC 220 V +10% , 60 Hz +1 Hz, 1(6
-15% -15%
2) In case of the input unit shown in Fig. 2, 4 and 6 (when multitap transformer
is used) .
AC 200 V/220 V/230 V/240 V/380 V/415 V/440 V/460 V/480 V/550 V
+10%
Rated fluctuation range , 50/60 Hz +1 Hz, 1(6
-15%
---
200 o- 200 A
O 100 A
COM O-
TB1
---
T
'
-O 200B
O 100 B
t
TB2 (Screw size on the terminal board is M4)
An output between 100A and 100B is used only for measuring device at
maintenance. This output must not be used for a long time. Also, because this
output does not have any protective means such as fuses, even when used for
measuring device, you must carefully examine whether the measuring device has
the shrot-circuit or whether the load current does not exceed 1A.
Moreover, when you touch on the terminals such as TB1, TB2, etc, you should
touch after turnign off the main switch of the magnetics cabinet. (You can
confirm the main switch ON and OFF by the PIL lamp in the power input unit. PIL
lights while the main switch is ON, but extinguishes while that is OFF.)
127
3.4.2
LTL S
go o
EH
co
0
in o
§ H
W
w
o
o
§ÿ 3
tn SP
-
CO.
- *0-
HWH
Wo.
§§ s
8883 ot
n°
&
sr CO
T1 C4
Op «l I
TP 2
n° Ml I
EON EOF COM FA FB FI E2 ®E +
o o
0 EEI zzJ
i
Fig. 3.4.2 (a) Input unit for 10/11 series built-in type 1, 10TF built-in type 3 10M/11IVI built-in type 2-2,
and 10 series 11T/M unbundle-type cabinet
U L
OH
|o
1I..J
FI <IOA:/K2
/
TPI
m
Eo
IFANUC LTD
SO
082
oc T1
o
o
I
CZJ Tl>2
[] FI F2
«o
TIM
luujyuu
EON EOF COM FA FB
F i R1 SI
i O
Fig. 3.4.2 (b) Input unit for 10M/11M built-in type cabinet
128
3.4.2
7 t
gO
*!OFF
0 ON0 DOCR
0
ALM PIL
r\
UL o
INT- IJOCK
oo J
r\
u
n
< 1 5 F4
F5 SV
> 2 4 a
i
3 T
F6 SW
l.Cl
S R
K>
o an SKI
TIM
K
FI
TP 1 a
_
o pjjjyuuju 10A
F?.
U V W
o rrrrtTinrni o
Fig. 3.4.2 (c) Input unit for 10T/M, 11T/M free-standing type and 10T/11T built-in type 2 cabinet
7
FI F2 + CP94
7 +
La 7
3
2 3°
3
2 AJ
A , Q +
I I
u
CP5
<31 o> RC.B.
AI6B - 1600-0080
cb
T02
+ A1 B I OUTI 0UT2 R I
-
+ 8° O
R
S
O + + Dc; w O
Fig. 3.4.2 (d) input unit for 12 series built-in type cabinet
129
Servo transformer fuse Multi-tap transformer input fuse
F3 7/7 LCI
7
7
1ft + + H- A
B e
13 I 3 5
F4 7 23
F 1 F2
8-f
7+
14_2 4 6 24
+ i
i
A A
F5 B +
e-f + A
n
SKI
*H*o -h Input unit PCB
Q_
CP94 so 2 FNR
I <
TB3 1234
3
2
U es
CP5
U>
o + + I
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1NT.LOX P. C. B. RI
AI6B- 1600-0080
+ ON JJ,
R
OFF
i S
: <<
IOO
EON EOF COM FA FB §
TBl
+ 1 ‘u. U.
TB2
U V w
R $ 200 200 200 200 MCC MCC 200 200 1NT 1NT 1NT INT EMG EM3
Ai 81 A2 B2 1 2 Rj St 1 2 3 4 OUT OUT
+ e
+
4 I
AC INPUT
4
Fig. 3.4.2 (e) Input unit for 12 series free-standing type A cabinet
to
Multi-tap transformer input fuse
P1L
o Q_
rO
o>
IfO
ALMo -
JL O
B
o B
n
KWr:
CD CM
CM FNR
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FNS
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FI F2
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CD
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DOOR RI P. C. B. 2
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s S
cm <
A A §
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a S <
IX.
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£
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200 200 200 200 200 200 I NT I NT INT INT EMG EVG TB3
R _
S AIBIA2 B2 Rl SI 2 3 4 OUTI 0UT2
I 2 3 4
o o
Fig. 3.4.2 (f) Input unit for 12 series free-standing type B cabinet
to
Additional input unit PCB
£ O
+
CP96 F92
+ -L
-rÿ
i
CP95 F91 -h
N5
CP 94 3
I O*
2
CP93
J u
CP92
+ CP9I
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3.4.3
DC voltages supplied from the power unit must be measured at CPI 7 checking
terminals on the power unit. Confirm that DC voltages are within the allowable
range .
1) Rated output voltage
AO 0 V
133
1 2 3 4 5 6 7
E ]
Used for test of units
a b c
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32[HTT L
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31 FN A10 ADJ.
30 1
29
28 +15
27 -15
26
25
24
23 + © c
22 +5
21
20
19
(With cover
18 MASTER removed)
17 interface
16
15
14
t
13 CP12 - c
12
11 BLUE
10 0 VS11 -v Fll~12 5 A O O PI3 3.2A
9
8
7
Q AC200/220V
Input fuse
:!
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6 L_ F14 5A
5 POWER UNIT +24 fuse
3
CP 14 CP15 CPU
4
3 + 24 + cpi?ÿ m -
A16B-1210-0510
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i
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tion unit unit
LJ
Fig. 3.4.3 (a) Power unit for 10/100 series outer view
1 2 3 4 5 6 7 8
<N H o 2
CL
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Used foi testing units
A+ fl
CO
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f © ©
a b
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c CP 16
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31 *PF IEN
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28 + 15
27 -15
26
25
24
23 + I
22
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21
20
19 Master
18 interface With cover
17 removed
16
15
I 14
CP 12
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13 "f t* © (
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2 3 1 2 3 4 5 6 input interface
+ 1
bi O G
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Connection unit Power input
interface unit inter¬
face
CO
4L-
Fig. 3.4.3 (b) Power unit for 11/110 series outer view
a b c
32 H T L
o=
t
I
<S=*
© ©
©
1
31 Pf EN
30 115 NR VN ?
29 +15
28 -15
27
26
25
24
23
22
+5
+ I O ©
21
20
[9 For
!8 back With
17 panel cover
16 removed
15
14
13; X CPI2
l i i © © d
12
BLUE
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II
10
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7
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ift Q as
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Fig. 3.4.3 (c) Power unit for 12/120 series outer view
CO
OJ
Used for
testing units
1 2 3 4 5 6 7 1 2 3
a b c
32 HTL o o o
04 TH in r—i E-H O
31 BN
& & < < <2< w
30 : 3AIC o o
29 :D
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28 -4-15
27 -15
I
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L
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26
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24
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22 -4-5
21
20
19 For With
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J 17
16
panel
CP 32 + removed
4 c 3
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12 220V
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11
10 0
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9
8
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6
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o w in o
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Fig. 3.4.3 (d) Power unit for I/O unit outer view
CO
3.4.3
3) Mounting position of the input unit and power unit in each cabinet
a) 10/11/100/110 series Free-standing type cabinet
Input unit
7a1
1
1 1
Front panel
Rear panel
Master PCB
Power unit
Input unit
Master PCB
Power unit
Front panel
!
138
3.4.3
PCB
/ Master
7
/
Power unit
Input unit
Front panel
Input unit
Master PCB
Power unit
Front panel
Input unit
7 Master PCB
Front panel
139
3.4.3
Input unit
Front view
Master PCB
Power unit
Input unit
/
Front view
Master PCB
Power unit
Input unit
140 -
3.4.3
Input
Basic unit
control unit
/
7
Power unit
Additional
control unit
Power
/ unit
Basic control
unit
Input
Power unit
unit
Input unit
Power unit
Front view
141 -
3.4.3
OO
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n i
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142
3.4.4
1) Check each power output at the check terminals of velocity control unit PCB
for each axis.
o CH15 +24 V (+23 +27 V)
o CHI 6 +15 V (+14.55 +15.45 V)
o CHI 7 -15 V (-14.55 -15.45 V)
2) Check 100 VAC power supply at T1 screw terminals No. 3 and 4 for each axis.
If the emergency stop button of the operator's panel or the emergency stop
circuit of the machine tool side is functioning, the 100 V is turned off. In
such a case, the emergency stop button or emergency stop circuit must be
reset in advance.
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2) Mount the test tape in the tape reader and turn the switch to MANUAL to read
the tape.
AUTO
Q I—1
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FANUC
MANUAL
ON OFF -
S waveform
ON: OFF = 6:4
(RV1) I
above 300 jus
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OFF
144 -
3.5.1
I
200 VAC
Check terminal
145
3.5.2
or
DELETE
*U*U*U*U
CR
Adjust the photoamplifier by using the built-in adjusting program of the tape
reader with reels.
2) Start the adjusting program
a) Press FORWARD and REWIND
switches at the same time
lÿ-pp while in the RELEASE
; WrA'. :
PE
(©) condition.
:3 b) AUTO and ALARM LED flicker.
c) The adjusting program mode
'
.
has now been set.
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3.5.2
3) Adjustment
a) The adjusting position
y M 1 is mounted on the right
still side as viewed from the
00 rear face of the tape
11
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t
c) Turn DATA knob until LD1
flickers. (See Note 5.)
v r
This adjustment cannot
be made unless LD5
tiv. lights .
R4
4) Adjustment end
•TAPE, a) Press STOP switch.
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c) Press FORWARD and STOP
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d) Normal mode has been
set .
e) Operate the tape reader
IP-'" :
with the signal cable
44 a . normally connected.
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knobs.
m DATA DATA
-
/
o-'*
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1) LD3 is flickering.
2) Turn the knob toward the midpoint until LD1 flickers.
148
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Fig. 3.5.1 (a) Adjusting points on the tape reader with reels PCB
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151
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3rd axis 4th axis
Tl CN2 Tl CN2 Feedback
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Power
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General
If trouble occurrs, you must clarify whether the trouble occurred inside the NC
or on the PMC or machine side. In order to do this, examine the interface
condition between NC and PC or between NC and machine as well as the internal
conditions of NC.
How DGN function displays the condition of NC on the CRT screen when a problem
occurs is described in this section.
Refer to 10/11/12/100/110/120 series operator's manual for general operation of
CRT/MDI.
The 9" CRT/MDI unit is equipped with five soft keys. The 14" CRT/MDI unit is
equipped with ten soft keys. In this manual, the 9" CRT/MDI unit equipped with
five soft keys will be described. The soft keys are displayed as follows:
The characters in the frames are the names of the soft keys displayed at the
bottom of the CRT screen. The "+" mark at the right shows that "+" is displayed
at the right end of the lowest line on the CRT screen. This means that some key
is not displayed on the CRT screen because of insufficient soft keys.
The basic operation of the 9" CRT/MDI unit is the same as that of the 14"
CRT/MDI unit. With the latter, more keys can be operated simultaneously, so
there is less need for changeover of the soft keys.
Press DIAGNOS key or press SERVICE key repeatedly until a diagnostic data screen
appears .
d) If a desired diagnostic data screen does not appear, observe the following
procedure :
d)-l Method by page select key
Select pages by using page select key,
d)-2 Method by soft key
i) Press the operation menu key to select the soft key of the operation
select key.
INP-N0. +
169 -
3.7.2
ii) Press INP-NO, and the soft key is selected for the operation guide key.
(VALUE)
iii) Input a data number key of the desired diagnostic data to be displayed.
When data number is entered by the key, the soft key becomes as shown
below.
EXEC
iv) When EXEC key is pressed, the CRT screen displays the diagnostic data
of the data number entered by the keying operation. The soft key is
returned to the operation select key.
For I/O signals list, see 3.7.4.
The internal conditions of NC can be displayed by the same method used in the
interface display method described in 3.7.1.
1) Display of the condition where a command is apparently not executed
1010 7 6 5 4 3 2 1 0
170
3.7.2
No. Bit
1200 7 6 5 4 3 2 1 0
No. Bit
1201 7 6 5 4 3 2 1 0
171
3.7.3
3001 DSCG PULSE LOW (Display data) 0.125 is normal when it lies within a
range of 230 'v 800.
3002 DSCG PULSE HIG (Display data) 0.125 is normal when it lies within a
range of 1466 1900.
Press DSP MEM key or press SERVICE key repeatedly until a memory contents
display screen appears.
d) Select the soft key for the operation select key.
INP-NO. +
172
3.7.4
e) Press INP-NO and the soft key is switched to the operation guide key.
(VALUE)
f) Enter the address of the memory to be displayed using a six decimal number by
pressing keys.
When the data number is entered, the soft key is reset as shown below.
EXEC
g) Press EXEC key to display the memory contents of the input address. The soft
key is reset to the operation select key.
o
42 Macliine tool
NC
2
173 -
3.7.4
PMC PMC
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Inter¬ Inter¬
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174
3.7.4
BMI - DI
DGN
No. 7 6 5 4 3 2 1 0
175
3.7.4
BMI - DI
DGN
No. 7 6 5 4 3 2 1 0
29
30
31
176
3.7.4
BMI - DI
DGN
No. 7 6 5 4 3 2 1 0
40
41
42 TL256
43 TL128
44
45
46
47
177
3.7.4
BMI - DI
DGN
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178 -
3.7.4
BMI - DI
DGN
No. 7 6 5 4 3 2 1 0
66
67
70
71
74
75
78
79
179 -
3.7.4
BMI - DX
DGN
No. 7 6 5 4 3 2 1 0
180
3.7.4
BMI - DO
DGN
No. 7 6 5 4 3 2 1 0
181
3.7.4
BMI - DO
DGN
No. 7 6 5 4 3 2 1 0
219 M7 M6 M5 M4 M3 M2 Ml MO
223 S7 S6 S5 S4 S3 S2 SI SO
227 T7 T6 T5 T4 T3 T2 T1 TO
231 B7 B6 B5 B4 B3 B2 Bl BO
182
3.7.4
BMI - DO
DGN
No. 7 6 5 4 3 2 1 0
241
243
244
245
246
247
183
3.7.4
BMI - DO
DGN
No. 7 6 5 4 2 1 0
184 -
3.7.4
BMI - DO
DGN
No. 7 6 5 4 3 2 1 0
266
267
270
271
274
275
277 MMI4
278
279
185
3.7.4
BMI - DO
DGN
No. 7 6 5 4 3 2 1 0
186
3.7.5
BMI-DI 1
7 (i 5 4 2 1 0
02
03
OVC B1)TI
04
#1 #1
PIN
05
#1
06
TLRST
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11
14
15
(Note) There are some signals which are provided for the first and second tool
posts respectively and they provide just the same function.
These signals are identified by symbol #1 or #2 which is affixed to their
names. Symbol //I shows a signal exclusively provided for the first tool
post, while symbol //2 shows a signal exclusively provided for the second
tool post.
187
3.7.5
BMI-DI 2
7 6 5 '1 3 2 1 0
16
17
18
20
21
22
23
RI 7 RI 6 RI5 RI 4 Ri 3 RI2 RI 1 RI 0
25 #1 #1 #1 #1 #1 #1 #1 111
26
27
28
29
30
31
188
3.7.5
BMI-DI 3
7 6 5 4 3 2 f 0
UI 1 23 UI 1 22 UI 1 21 UI 120 UI 1 1 9 UI 1 1 8 UI 1 1 7 U1 11 6
37 ill ill ill II- 1 #1 #1 ill
ill
38 Ul 1 1 5 UI 1 1 4 UI 113 UI 1 1 2 Ul 1 1 1 UI 1 1 0 Ul 1 09 UI 108
in #i #i in #i ill it i #1
189 -
3.7.5
BMI-DI 4
7 6 5 4 3 2 1 0
49
AE3 AE2 AEI *BSL 4A IT
#2 #2 #2 #2 #2
50
51
52 OVC BDT 1
#2 #2
53
FIN
*2
54
56
*CSMZ *CHF
#2 #2
59
60
*FV7 *FV6 *FV 5 >|<FV4 *FV3 >KFV 2 *FV1 >('FV 0
#2 #2 #2 #2 #2 *2 #2 #2
62
63
190 -
3.7.5
BMI-DI5
7 6 5 4 3 2 1 0
64
63
66
68
T
69
70
71
RI 7 RI 6 RI 5 RI 4 RI 3 RI 2 RI 1 RIO
73 #2 #2 #2 #2 #2 #2 #2 #2
74
75
76
77
78
79
191
3.7.5
BMI-DI 6
7 6 5 4 3 2 I 0
UI 1 23 UI 1 22 UI 1 21 UI 1 2 0 UI11 9 UU 18 UI 1 1 7 UI 1 1 6
85
#2 #2 it- 2 *2 #2 #2 #2 #2
86
UI 1 1 5 IJI1 1 4 UI11 3 UI 1 1 2 IJI 1 1 1 UII1 0 UI 1 09 UI 1 0 8
#2 #2 #2 #2 #2 #2 1
#2 #2
89
UI223 IJI222 UI22 1 IJI 2 2 0 UI2 1 9 UI2 1 8 UI 2 1 7 UI2 1 6
#2 #2 #2 #2 #2 #2 #2 #2
94
IJI3 1 5 UI3 1 4 I UT313 UI 3 1 2 UI311 UI3 1 0 UI309 IJI3 0 8
#2 #2 #2 #2 #2 #2 #2 #2
192
3.7.5
BMI-DI 7
7 6 5 4 2 1 0
97 EDT MEM D J H S
98 ZRN
'
101 RT ROV 2 ROV 1 MP4 MP 2 MP1 PRC
T
106 DIST26 DIST25 BIST 2 4
111
193
3.7.5
BMI-DI 8
7 6 3 '1 3 2 1 0
120
121
122
123
124
125
126
127
194 -
3.7.5
BMI-DI 9
7 (i 5 4 3 2 ] 0
130
131
133 M I,K2 MI 2 —J 2 +J 2
134
135
138
139
141 MLK 4 MI 4 —J 4 +J 4
142
143
195
3.7.5
BMI-DI 10
7 6 5 -1 3 2 1 0
146
147
196
3.7.5
BMI-DO 1
7 (i 5 3 2 1 0
201 MBDTI
#1
204 BE TF SF MF
#1 #1 ttl ttl
214
215
197
3.7.5
BMI-D02
7 6 5 'I 3 2 1 0
216 M3 1 M3 0 M2 9 M28 M2 7 M2 6 M25 M2 4
#1 #1 #1 #1 tt 1 #1 #1 #1
218 Ml 5 Ml 4 Ml 3 Ml 2 Mil Ml 0 M9 M8
#1 #1 #1 #1 #1 #1 #1 #1
219 M7 MG M5 M4 M3 M2 Ml MO
#1 #1 #1 #1 #1 #1 #1 #1
SI 5 SI 4 S13 S 12 SI 1 S10 S9 S8
222 #1 #1 #1 #1
#1 #1 #1 #1
223 S7 S6 I S5 S4 S3 S2 SI SO
#1 #1
#1 #1 #1 #1 #1
* 1
T2 3 T2 2 T21 T2 0 T1 9 T18 T1 7 T1 6
225 #1 #1 #1 1 #1 #1 #1 #1
#>
227 T7 T6 T5 T4 T3 T2 T1 TO
#1 #1 #1 #1 #1 #1 #1 #1
B7 BG B5 B4 B3 B2 B1 BO
231 #1 #1 #1 #1 #1 *1 #1 #1
198 -
3.7.5
BMI-D0 3
7 6 5 4 3 2 I 0
UO0 3 1 UO0 3 0 UOO 2 9 UO028 UO027 UO 0 2 6 UO0 2 5 UO0 2 4
232 #1 #1 #1
#1 #1 #1 #1 #1
199
3.7.5
BMI-D0 4
7 (i 5 '1 3 2 I 0
CSS TURD RPD IPEN DEN
248 #2 II 2 112 #2 #2
MBDTI
249 #2
RF TF SF MF
252 #2 *2 #2 #2
262
263
200 -
3.7.5
BMI-D0 5
7 6 5 4 3 2 I 0
M31 M3 0 M2 9 M2 8 M2 7 M2 6 M2 5 M2 4
264 112 #2 #2 II 2 #2 #2 #2 112
M2 3 M2 2 M 21 M20 Ml 9 Ml 8 Ml 7 Ml 6
265 #2 #2 #2 #2 #2 #2 #2 #2
Ml 5 M14 Mi 3 Ml 2 Mil Ml 0 M9 M8
266 #2 #2 #2 #2 #2 #2 #2 #2
M7 M6 M5 M4 M3 M2 Ml MO
267 #2 #2 #2 #2 #2 #2 #2 #2
SI 5 S14 SI 3 S 12 SI 1 SIO S9 S8
270 #2 112 #2 #2 #2 #2 #2 #2
S7 S6 S5 S4 S3 S2 SI SO
271 #2 2 #2 #2 *2 #2 #2 #2
T2 3 T2 2 T21 T2 0 T1 9 T18 T1 7 T1 6
273 *2 #2 #2 #2 #2 #2 #2
T1 5 T1 4 T1 3 T1 2 T1 1 T10 T9 T8
274 #2 #2 #2 *2 *2 #2 #2 #2
T7 T6 T5 T4 T3 T2 T1 TO
27S #2 #2 *2 #2 #2 #2 #2 #2
B7 B6 B5 B4 B3 B2 B1 BO
279 #2 #2 #2 #2 #2 #2 #2 #2
201
3.7.5
BMI-D06
7 6 5 '1 3 2 1 0
286
UOl 1 5 UOl 14 UO 11 3 UOl 1 2 UOl 1 1 UO 11 0 UOl 0 9 UOl 08
#2 #2 #2 #2 #2 #2 112 #2
202
3.7.5
BMI-D0 7
7 S 5 'I 3 2 1 0
298 MZRN
302 RPBSY
303
304
305
306
307
308
309
311
203
3.7.5
BMI-D08
7 (S 5 'I 3 2 1 0
321
322
323
324
325
326
327
204
3.7.5
BMI-D09
7 6 5 '1 3 2 1 0
330
331
334
335
338
339
342
343
205
3.7.S
BMI-DO 10
7 6 5 'I 3 2 I 0
344 INP5 ZP4 5 ZP 3 5 MD5 MV 5 ZP 2 5 ZP5
346
347
206 -
3.7.5
11TT controls turning machines which can turn one or two workpieces concurrently
by operating two tool posts independently.
In other words, it is applicable to either turning machine (with 2 spindles and
2 tool posts) which can turn two workpieces concurrently by using two tool posts
with two spindles, or turning machine (with 1 spindle and 2 tool posts) which
can turn one workpiece concurrently by using two tool posts with one spindle.
The DI/DO signals of BMI can be sorted when dividing them from the viewpoints of
tool posts as described below.
The DI/DO signals provided for each control axis may be said to belong to "DI/DO
exclusively provided for individual tool posts" because that the axis controls
either tool post only. However, these signals are not affixed with divided by
tool posts, but divided by control axis numbers as viewed from the entire
system.
207
3.7.5
In the 11TT the following three groups are provided as the configuration of
control axes.
1st axis 2nd axis 3rd axis 4th axis 5th axis
Two axes are provided for each tool post (or, 4 axes in total) as the basic
configuration, and one additional axis is provided for either tool post (5 axes
in total) as the optional configuration,
208 -
3.7.5
10/11/100/110M with same Interface as 6M
6M MI - DI
DGN
No. 7 6 5 4 3 2 1 0
407 H4 MLK4 MI 4 -4 +4
209
3.7.5
6M • MI - DI
DGN
No. 7 6 5 4 3 2 1 0
416 TLRST
210 -
3.7.5
6M • MI - DO
DGN
No. 7 6 5 4 3 2 1 0
211
3.7.5
6M • MI - DO
DGN
No. 7 6 5 4 3 2 1 0
The following signals are not provided for 6T, but exclusively for 6M.
* DI FID, angular jogs (AGJ, AGSTB , AG11 AG24, AGST) , OVRCD, *BECLP,
*BEUCL
DO SSP, SRV, FMF, EF, BF, M 3rd, S 5th, T 3rd-4th, B lst-3rd, MZNG, BCLP,
BUCL
* The following signals are defined in 6T, but not included in above.
DI STLK, XAE, ZAE, PRC, SMZ , CDZ , *SECLP, *SEUCL, SPSTP
DO SCLP, SUCL
212
3.7.5
6T MI - DI
DGN
No. 7 6 5 4 3 2 1 0
407 H4 MLK4 MI 4 -4 +4
213
3.7.5
6T • MI - DI
DGN
No. 7 6 5 4 3 2 1 0
427
214
3.7.5
6T • MI - DO
DGN
No. 7 6 5 4 3 2 1 0
502 TF SF MF
508
215
3.7.5
6T • MI - DO
DGN
No. 7 6 5 4 3 2 1 0
following signals are not provided for 6M, but exclusively for 6T.
* DI
The
STLK, XAE, ZAE, PRC, SMZ, CDZ, *SECLP, *SEUCL, SPSTP
DO SCLP, SUCL
The following signals are defined in 6M, but not included in above.
* DI FID, angular jogs (AGJ, AGSTB, AG11 * AG24, AGST) , OVRCD, *BECLP,
*BEUCL
DO SSP, SRV, FMF, EF, BF, M 3rd, S 5th, T 3rd-4th, B lst-3rd, MZNG, BCLP,
BUCL
216 -
3.7.5
M • MI - Dll
DGN
No. 7 6 5 4 3 2 1 0
401
HX/ MLKX MIX -X +X
ROV1
406
407
415
217
3.7.5
3M • MI - DI
DGN
No. 7 6 5 4 3 2 1 0
416
417
218
3.7.5
3M • MI - DO
DGN
No. 7 6 5 4 3 2 1 0
502 BF TF SF MF
ZPZ
504 ZP2Z (param. )
EF
505 EREND
508
S14 S 12 Sll
510 S28 S24 S22 S21 S18 (param. )
MIG MDG LWG
513
219
3.7.5
3M • MI - DO
DGN
No. 7 6 5 4 3 2 1 0
516
517
518 ENB
220 -
3.7.5
3T MI - DI
DGN
No. 7 6 5 4 3 2 1 0
404
405
406
407
415
221
3.7.5
3T • MI - DI
DGN
No. 7 6 5 4 3 2 1 0
417
222
3.7.5
3T • MI - DO
DGN
No. 7 6 5 4 3 2 1 0
502 TF SF MF
504
505 EREND
506
508
510
223 -
3.7.6
3T • MI - DO
DGN
No. 7 6 5 4 3 2 1 0
516
517
518 ENB
u
©
©flo oo
©Ho 01
[o 02
©|[o 03 Yellow LED
COM
©b Lights . . . Input (or output) turns on
Goes out . . Input (or output) turns off.
© O 04
©IIO 05
© O 06
O 07
m 10
Rx)llo u
HE 12
13
COM
HE 14
©|[o 15
m® 16
17
COM
BE 18
©
n
224
3.8
3.8 Block Diagram of Servo System
r JXTirL +(-)
_
-E
-V
+E
[ Table
Command D/A -jj'A/j/pVV
--
CMR Velocity Motor
pulse Converter VCMD unit
-(+) io7T
(CMR) times J (Parameter Li
I
'Position deviation
1825,1826)
3V/1000 rpm
1
Pulse 2000 or 2500 or 3000 pulses
Least movement unit (DGN 3000) coder per one revolution
Counting unit = J-L_nL
CMR +V
F/V
Converter
-F
\ +F
Counting unit
(detection unit)
\
Counting unit =
L DMR
j~Ln|
(D/A: Digital to analog
2000 x DMR Frequency to voltage)
( DMR ) times F/V:
(Parameter 1816)
L T
Command pulse = 1 L
2000 x DMR 2T
Light emitting (In the case of the pulse
coder of 2000P/rcv.)
if
Pulse coder
PCA -
For detecting ‘ A light receiving section PCB
one revolution PCA ° Waveform when motor rotates counterclockwise
A Photo
Slit clement PCB o T varies with the number of revolutions of motor
Blight
it \ B
receiving PCA J
section . Position detection shift
of 90° for one slit 1
PCB
Waveform when motor rotates clockwise
2) Resolver/inductosyn
Command
-rum.
n
I Velocity
_
j Table_ |
D/A
pulse CMR
converter
r
+V
unit Motor
, A
Inductosyn j
(Parameter
1825,1826)
Position deviation \ +
__
(DGN 3000)
Counting unit I
Tacho-
(detection unit) DMR generator
(Parameter
(Position control)
T 1816)
.
DSA ! —IjJr
DCA_rji
1
Resolver
Resolver
Inductosyn
Control I
J
I 1
Resolver/inductosyn
Interface PCB
225
3.8.1
o CMR and DMR are the settings required to adjust the amount of table
.....
movement complying with the command pulse.
Command pulse: 0.001 mm in metric system 0.0001 inch in inch system
CMR : Command multiply ratio
L
.....
Parameter number 1820 (Standard value:
coder, Resolver and Inductosyn)
DMR : Detect multiply radio
Parameter number 1816 (Standard value:
Resolver and Inductosyn)
1 for pulse
1/2 for
: Movement amount (mm or inch) for one revolution of the
detector
Counting unit: The value which is obtained by dividing the traverse for
one revolution of the motor by the feedback pulse of (2000)
x DMR (in the case of the pulse coder of 2000P/rev)
CMR and DMR are the settings to equalize the weight of the command pulse
and feedback pulse for one pulse.
0.001 mm
Counting
= 0.001 mm Detector 2000 p/rev.
unit
E)]
£31
DMR
Counting 4 mm
unit = 0.001 mm
2000 X f(|j!
226
3.8.2 Block diagram of M series velocity control unit
T1
Power
source
circuit
+2 4V
+15V
-15V (5)
A1A
TSB o
AC200V err
3<>
I
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%
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5
circuit module
breaker CD1 CD2
From 100A
machine Thermostat in
side 100B servo transformer
1
PRDY 1 Solid state relay MOL TOH
PRDY1 i 1 MCC MCC —o-o—
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t LiÿHJ
+24 V
95 96
|S20
Position control
ready signal
VRDYl
Velocity control
o
OVL2
l 0VL2
Overload signal
(Note) Open S20 for a unit which
connects to servo power
transformer.
ready signal
Reset the velocty control oo
unit MCC is ON to
3.8.3 Internal connection diagram of IV! series velocity control unit
a) For DC servo motor model 00M (A06B-6047-H001)
PWM circuit
A20B-0 009-0320
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cr>2 limit width B-phasc TRB
timer circuit
r
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circuit
circuit _
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b1
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!
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circuit
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clamp circuit
(Current limiter) Li
RVS
A A
Power drop
detection
D-phasc
power source
(At rapid fecd-
J £offsct 777 Current
limiter
Circuit
I D1C
y If transistor bridge voltage •— L-oS25o-fcDynamic sensi*
tivity setting CHI 5
TGLS enable
c
rises, discharge command
is issued. R81 ?
——
GE CH10 FISCAL TGLS (Tacho-less) (Fuse resistor)
CHI 6
+24V
'enabid
Ql
Discharge transistor
LCE
+15V
Dischargc
alarm circuit
-t<3-
DCAL (Discharge
alarm)
VCCKDYR
+15V
regulator
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—
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voltaee
No-fuse
setting
B&.
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voltage)
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R8I
(Fuse resistor)
H ov
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abrm circuit //
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current)
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HCR
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current abrm
circuit
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K3
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from overcurtent detecting circuit
M CC
driver from enable circuit
PRDY1
I dyl 1
18B PRDY
Power
t
transformer
AIRI CT
CO
4ÿ
AC servo motor
Current detector
AC ~6~&
+ Control
*
30 m circuit
Detector (Pulse coder)
I
A
<
CH7 Current command
Torque command oR
+
CH5 CH6 *2
i
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OJ
ISO Velocity command
CHI I? _
Ampli-
IR
:ÿ-O CH10
CH16
l from positional
control unit
_ £ fler
circuit
|
+ *2 PWM Driver
IS
(VCMD) CH2 O "—O CH11
F/V r- *1
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Rotor position CHI2 Triangle -O
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3 wave
generator
CH13
To positional
control unit Drive Receiver
circuit circuit
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transformer i 2 680ÿ %5K iE3
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Fig. 3.8.6 (a) Velocity control unit connecting diagram
b) For AC series motor model 0, 5 (A06B-6050-H102)
I I [ [ [
CN1 \__ CN2 [ CN3 [ CN4 [ CN*5 [ 1 CN6 L-I 1
To position
control unit
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To motors j To position control _J
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Fig. 3.8.6 (b) Velocity control unit connecting diagram
c) For AC servo motor model 10, 20, 30 (A06B-6050-H103, H104)
RMl
5-6.9-10 20 mil 1 25ttu7 161 0VL2 131
031 OVL: 33 i 18B 33 1 LEG 03 1 LEA 021 0V
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11 I TH2 11 1 HCc
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13 1 1NTL1 13 1 LEE
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15 1 HCC 15[ LEF
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(j3o)
31 1st-axis velocity
Servo control unit
FUSE transformer {0K cm T i(f>)<>-
50Hz±lHz
2<p
or
AC200 + 10%
-15%
TPl
i
\ --
o-o
\
i
Export
transformer ;
6
15
23
33 O-
41 Y
42 Y
51 Y
18 A
CT
18 B
9 " (2)
CN2
" (8)
G
(3)
•* (4)
2nd-axis velocity
•I 35
To NC
II
S *—
1
4 control unit
-15%
I
60Hz±Hz
20
CVl 52 Y
Ml! CHI T 1(5)
(IV 2
34 Y YT 1(A) " (6) Y 2nd-axis servo
ro
motor
LO
NC CV3
8 35 Y Y" (1)
* (7) Y
I 16 36 Y Y " (2) " (8)
Ci 18A G
TPl *24 44 » (3)
CT 3 36
V
Indicates 45 ON 2
" (4) Y
18B
200V 46 Y To NC
connec¬ 3rd-axis
tion velocity
control unit
CHI Ti(r>) Y
34 Y YT 1(A)
" (6) Y
3rd-axis servo
Single-phase 35 Y Y"(j) (7) Y
50Hz "
AC100M10Vtl§| Emergency stop
36 Y Y" (2) " (8)
G
18 A
60Hz
AC100~115U_X5%
+10% 1 00 A
«mjr 47
48
CT
ON 2
" (3)
It (4) Y ©
18 B
49 Y To NC
25 VA/axis 100 B
(Contactor coil load)
OJ
\o
NC lst-axis velocity
control unit
cvi CNl
MRE- 20RFI) MR-20RMA
01 PROY 1 A 08 *ALM1 0 14 PRDY 1 B
01 PRDY 1 A 14 PRDY 1 H
08 +ALM1 0 02 ENBL1 A 09 *ALM1 1 15 ENBL1B
02 ENBL1 A 15 KNBL1B
09 *ALM1 1 J10 08 OVL 1 A 10 1 ALM1 2 16 OVL 1 B
03 OVL1 A 10 OVL 1 B cvi
10 +ALM1 2 04 *VROYl A 17 *VRDY 1 B
04 *VRDY 1 A
11
17 *VRDY 1 B
18
ID- 05 12
18
05 06
12 13 *COMI
19
00 19
13 *COMl 07 VCMOl 20 EC 1
07 VCMDl 20 EC1
2nd-axis velocity
control unit
CV2 CNl
MRK— 20RFD MR-20RMA
01 PRDY 2 A 14 PRDY2B 01 PROY2A 14 PRDY 2 B
+ALM2 0 08 +ALM20
02 ENBL2A 15 ENBL2B 02 ENBL2A 09 *A\M2 1 15 ENBL2B
09 *ALM21 J 11 03 OVL2A 16 OVL 2 11
03 OVL2A 16 OVL2B CV2 10 *ALM22
10 ALM2 2
04
11
* 17 04 *VROY2A 11
17 *VRDY 2 B
or. 18 05 18
12 12
06 19 06 13 *COM2 19
13 *COM2 07 VCMD2 20j VCMD2
07 VCMD2 20 EC 2
3rd-axis velocity
control unit
CNl
CV3 MR-20RMA
MRE- 20RFD 01 PRDY3A 14 PRDY3B
01 PRDY 3 A 14 PRDY 30 08 *ALM3 0
08 *ALM30 02 ENBL3A 09 15 ENBL3B
ENBL3A 15 ENBL3B *ALM3 1
+ALM3 1 03 OVL3 A 16 OVL3B
03 OVL 3 A 16 OVL3B CV3 J12 10 4- ALMS 2
10 2 04 17
04 *VRDY3 A 17 •tVRDYSB It
05 18
or, 18 12
12 06 19
06 19 13 *COM3
13 COM3 07 VCMD3 20 EC 3
07 VCMD3 * 20 EC 3
The 4th and subsequent axes are also connected as shown in the above figure,
238
3.9.1
2
Cable used: 30/0.18 (0.75 mm ) vinyle wire
Note: Connect overheat signals T0H1 and 2 of the servo transformer in par¬
allel to all velocity control units to which power is supplied from
the servo transformer. Connect signals must parallel each other (as
illustrated above) because CN2 (4) (5) terminals on the velocity
control unit side are polarized.
239
3.9.1
41 I8A CN 2 (1)
42 CT CN 2 (2)
43 18B CN 2(3)
SMS6PW-5 '
Connector used (Nihon burndy)
Screw terminal M4 RC16M-SCT3
(Thermostat contact)
Cable used: 0.75 mm (30/0.18) T 3(3)
200 V heat-resisting Regenerative dis¬
T 3(4) charge unit
vinyl cable
HCA T 2 (4)
T 2 (5) *Note 1
LCE T 2 (6)
Ti
Screw terminal M3 .5
Regenerative
T 3(1) discharge unit
T 3(2)
f ov
era )
CF1 MR-20RMA
'
oV oVl'ÿvtisvÿ-f'Sv* 1
fj 5j
In case of OOM
MS 3102 A -20 _29P
-fc+ivi+y --L-rf-
H
.A. .....
In case of OM, 5M
MK3J02A 20 -29P
"ov' r ov
B C...... 0J_
ioHii'ioiW rtVi
!
R
'
E.J
JJ
In case of 10M, 20M, SOM
...... . . . .
MS 3! OS A -go
A
PCA1PCB1 ISV
«ÿ
N
OV
K c
H... .. A
1>
OV
R
»
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I S
OK 1 oil:?l
,—V—v
_©
K
Si
.
V
__
E3
G: M4 screw 1*T1: M4 screw terminal
EHMIVITAÿA ITAWI!
Note) CFS1 is used in FS12
©-J at} RM1SWTK--4S*
budifc
i
MS3J02A -IB- JOP
<f
.....
MS.'ll 02 A - 28 • 20 A
« C I D|«
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y
,A.*sL«
. . __
CFl MK-20RMA -
MSS3D2A 20 -29 S' OH 11 MS 2 102 A 20 29 1> MS 3I02 A -20 -29P
IpE&isiVIP©
SssiafeS CFl
(CF51) fh Pulse coder
WWII
~"Y~i
! dvT
—
1
"oVTov*
.
bn rr x w2nx2d
—-—@—* rTTl
i
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rc
Pi
MS 3103A -18 10P
TTlT+llr
MS 33 02 A -28 20 P
qsipli±iic
Note) CF51 is used in FS12 _C_ Pi1
(CF71 )
i--'--!
d) Inductosyn feedback
-
CF31 :RMI2BRS-7S
1st axis
preamplifier BKRMlfiWTRA 6S
!ÿ»•' 5 V iKKKSlK'KRMl
In case of OOM
RMIBWTR mr>
_L 2 3
'
I|A)TTS;BIÿOG_
t
In case of OM, 5M
MS 3 1 02 A 7M 29 1>
!ZU5
In case of 10M, 20M, 30M
MS 3102 A 20 20 11
___
---
CF21 : RM12 BRB 7S
Mftl2BPG„7P„_ N
SHIi (>1iVi
I3X _<kX»™ - ...>
'• —M
iViT»-a Wf i>V 1r •~T"
I—1—I
-<JL—
(CF71)
RM15VVTP 8P (,[0) B 1;RMJ.51VTRA 8S
1st-axis inductosyn scale 3 -i Olj
N . ]» r T " s " T"T
ic
...
A
....
ion uWu>t
CF41 :MR20RM 1-T : M4 screw terminal
£ © ©—CZ=Q i — ;oni
oiMJioiljn . I ?
b>'iAÿATPl|A2 A tj A2 B 1 1 CF21 1
CF41 ) H© lst-axis inductosyn slider
ItMlfAVTU •P MS 3! 02 A 18 10 P MS 3 1 02 A 28 20 I*
TSAI TS HI
tuTtrlr
_ OTOTjpiq-q
.to.,i. jt .. 4. J2 J.3_r 7
J7~ ”>8” ”19 20~
G: M4 screw i @
r
f > lst-axis DC motor
AM"«r
C j 13.
I . .v-k -j.-4 -y - M — • GJ
VO
:6_
ES -Brake power supply
i c
J1'
:
BC‘A PBCBIT
AC200//220V+10%
50Hz + lHz
or
AC200+10%
-15%
TP 1
i
R
__
S
1Export
;
—
FUSE
<JSO
<H>
OSD-
transformer
Servo
transformer
31
32
33
41Q1®A.
42ÿ
51
-UL CN
-
--
-—
-Q CN2
DE CN6
lst-axis velocity
control unit
OT 1(A)
-O" !2)
l
(i)
T 1(5)
" (6) 6
* (7)0
" (4)
CNSDD
2nd-axis velocity
G6
* 13)'
A O
O
lst-axis servo
motor
!
ro
~15%
60Hz +1 HZ CVl 52 (J[ CNl
unit
T 1(5) A O
-CN
ro
2<f>
CV2 ]Q
34 —-OTl(A) // (6)6 2nd-aixs servo
motor
NC 35 // (1)
\
CV3 OD 36 i
" (2)
//{?) O
TP1 G
(CF51) CFl]Q Indicates 44
18A
O0CN6 " (3)< ZL
(CF52) CF2]Q 200V 45 FT CN2 (4)
connec¬ "CN5
18B
(CF53) CF3 IP)
G
tion 46
? __ 3rd-axis velocity
o i
control unit
(J|_CN1 T 1(5) o o
Single-phase Note) CF51~53 are
50Hz 34 Q —OT 1(A) 3rd-axis
used in FS12
AC100M 10V+10% " (6)6 servo
-15% 35 — 0"(1) motor
60 Hz Emergency stop
36 — O" (2)
!
" (7>
G
O
48 0
CT
OOCN2 " (4)0
490 1 8B PD
25 VA per one axis
100B
(contactor coil load)
CO
’O
to
3.9.2
NC
lst-axis velocity
control unit
CNl
CVi MR— 20RMA
MRE-20RED uj PRDY 1 A 14 PRDY1B
*_ALM 1_0_
01 PRDY 1 A' 14 PRDY 1B 02 ENBL1 A Tÿr ENBL1B
08 A LM 1 0
02ÿFNBL1 A * 15 ENBL1B 03 OVL1A jTn A LM1 2 16 OVL1B
03 OVL1A
09 AlJVfll 16 QYL1 B no 04|»VRDYiAJ7 * 17 *VRDY1B
04 10 * A1M1 217 VRDY1B ]D- 05 18
18 *
12
05 li 06 19
0G 12
07 VCMD !
13 * COM 1 20 RC1
07 VCMD 1 * COM 1 ~
EC 1
CN6
CFl(CF5l) MR-20RMD
MRE-2 0 RMD 01 ov 14 PCZ 1 _
01 0 V 14 PCZ 1 08
08 021 0V 09 * PCZ 1
02 OV 15 + PCZ1 03 16 PCA1
09 OV 10
03 OV I 6 PC A1 J15
10
17 * PCA 1' ]ÿ —DC 04
11 11 * PCA1
04 05 18 PCB 1
11 12
05 PCBI
06
12
19 PC B 1
06
13
19 * PCB 1
07
13
20 * 07 20!
243 -
2) Total connection diagram (For digital servo)
FUSE
transformer -Q[ CN1 T 1(5)0 O
<xso -
II X
31 OT UK lst-axis servo
32 -0"(1)
-O" (2)
" (6)
r motor
\
2<f>
or TP 1 +CXD
R S
43
51 2nd-axis servo
AC200+10% amplifier
ro ~15%
-> 60Hz+i HZ (CV21B) CV21 ][} 52Q CNI TK5) O
2<j>
I (CV22B) CV22 ]Q 34 0 -OTllA) " (6)
2nd-aixs servo
motor
35
X -Q"
NC (11
(CV21B) CV21B “TO
JLJ 36 6" (2) " (7) O
TP1 G
(CF91B) CF91 jQ Indicates 44
ISA
" (3)i
(CF92B) CF92 ]Q 200V 45 CT {][ CN2
connec¬ " (4)0
18B
(CF91B) CF91B
JQ tion 46Q
3rd-axis servo
amplifier
r
'/ (6)0 servo
“15%
X
35 motor
36 (2) " 17) o
Emergency stop G
60Hz
AC100—115V+10% erne: 47 OISA CN6 " (3)
-15%
100A-OI fO- 48 Qÿ~ {][ CN2
» (4)i
18B
25 VA per one axis
496
100B
(contactor coil load)
VO
3.9.2
CV21/CV22/XV21B/CV22B CN1
MR-20RF MR-20RM
1 *PWMAn 14 1 14 *PWMDn
8 IRn 8 IRn
2 COMAn 15 COMDn 2 COMAn 15 COMDn
9 GDRn 9 GDRn
16 *PWMEn 3 16
3
4
*PWMBn
COMBn
10 ISn
17 COMEn
J210- J214
4 COMBn
10 ISn
17 COMEn
11 GDSn GDSn
5 *PWMCn 18 *PWMFn 5 *PWMCn 18
12 *MCONn 12 *MCONn
6 COMCn 19 COMFn 6 COMCn 19 COMFn
13 GNDn 13 GNDn
7 *DRDYn 20 7 20
- 245 -
3.9,2
41 18A CN 2(1)
42 CT CN 2 (2)
43 18B CN 2 (3)
HCA T 2 (4)
# Note 1
T 2 (5)
1
Note 1: Disconnect jumper wire (if LCE 'T 2 (6) -*ÿ
Screw terminal M4
246 -
5) Connection diagram of digital servo (Built-in incremental pulse coder)
CV21
MR-2 0 RF — C V 2 1 B~ CN1
MR-20 RM
T2
1 >: PWMA n 1 4 *PWMDn 3 *PWMAn 14 *PWMDn
8 IRn 8 IRn 4 5 6
2 COMA n 15 COMDn 2 COMAn 15 COMDn
9 GI) Rn J21 0~~ 9 GDRn
3 + PWMBn 15 *PWNBn 3 *PWMBn 15 *PWMRn LCG HCA For power Model: 2-0
10 I Sn 10 I$n
4 COMB n 17 COMR n 4 COMBn 17 COMF.n PM1 5WTR-4P 1-0
5 t PWMCn
6
ii
COMCn
ODSn
12 *MCON n
18 *PWMFn
19 COMP' n
5 PWMCn
6 COMCn
*
GDSn
12 *MC0Nn
ll
IS
19
*PWMFn
COMPn
?_ ? Separate type
regenerative
1
3
An 2
An 3
An 2
G
13 GNDn 13 GNDn discharge unit
7 20 7 *DRDYn 20
* DRDY n
—
MS 3 1 0 2 A 3 8-1 OP
Model: 0
5
A An1 B An 2
CN 2 ( SMS 5 RW— 3 ) C An3 D G
1 2 3 4 5 6 a Model: 10
CP' 9 I ~/CP91 MS 31 02A-22-22P 20
MR-2 0 RM 18 A CT 1 8B TOHJ TOH2 Grounding
A B An 2 30
Use wire of 5.5 mm* or more An 1
i 0V 14 PCZn Set earth resistance I00f2 or less
8 OilnA C An 3 D G
I 2 ov 15 *PCZn J 2 2 0—
9 OllnB Model: 30R
ro 3 0V 16 PCAn
10 Cn 8 T1 (M4 screw terminal) MS 31 0 2 A— 2 4—1 OP
•t- 4 +5 V 17 + PCA n
I1 Cn 4 A 1 2 3 4 5 6 8 A An 1 B An 1
5 +5 V 18 PCBn
C A n2 D An2
I 5 + 5V
12
13
Cn 2
C nI
19
20
* PCB n
1850 185 V 1 85W 1 OOA 100B An 1
1 201! 120V I 2 0W
An 2 An 3
© F
G
An3
G
F An 3
? ? ? ? ? ? ? ? ? J2 5-
I— l
E PCZn F PCZn G
PCBn
H Cn 2 K *PCBn F PCZn G *PCZn H
* PCA
G
n
J Cn 4 K
* Cn 8 L
Cn 1
+ 5V M 0V J + 5V K +5 V L Cn 4 M Cn 8
PJ G P OHnA R OHnB S N OV p Cn 2 R OHnA S 0Hn8
T + 5V U OV V T ov
to
6) Connection diagram of digital servo (lu detection, built-in absolute coder)
4
2 COMAn
2 PWMB
* n
COMB n
9
10
ODRn
ISn
15
16
COMDn
COMKn
J 21 0
— 2
3
4
COMA n
* PWMB n
COMB n
10
9
ISn
GDRn
17
15
16
COMDn
PWMEn
COMEn
LCG HCA
For power Model: 2-0
1-0
n GDSn ]1 GDSn RM15WTR-4P
5
6
PWMCn
COMCn
12
38 *PWMFn
19 COMPn
5
6
PWMC n
COMCn
12 *MCONn
18
19 COMPn
?_? Separate type
regenerative
1
3
An 1
An3
An 2
G
13 GNDn 13 GNDn discharge unit
7 20 7 n 20
Model: 0
MS31 02A-18-10P 5
CN 2 ( SMS 6 RW- 3 ) © \A
C
An 1
An 3
B
D
An 2
G
1 2 3 4 5 6 o Model: 10
CF9 I -~/C P9 1 B ~-
MR-20 RM 18A CT 1 8 B TOHl TOH 2
Grounding
MS 31 02A— 2 2 22P— 20
30
1 ov 14 PCZn A A n1 B An 2
8 OIlnA Use wire of 5.5 mm2 or more
2 0V 15 PCZ n Set earth resistance 1OOfi or less C An3 D G
3 0V
9 OIIn B
16
* PC An Model: 30R
I 10 Cn8 T1 (M4 screw terminal) MS 3 1 02A-24-1 OP
4 +5V 17 PCAn
Cn 4 A 1 2 3 4 5 6 7 . 8
A An 1 B An 1
N3 5 +5V 18 PCBn
1850 185V 185W
-F* 12 Cn 2
CO
1
6
7
+5 V
13 Cn 1
19
20
PCBn
* RKQn 120U 120 V 1 20W
100A J00B A n 1 An 2 An 3
© C
E
An 2
An 3
G
D
F
An2
An3
? ? ? ? ? 1 ? J 25 ~
G
J 2 2 0A ~ J20B ~
CFI A
—1 CF1B- cn
cTTo- AC 1 0 0V
Relay unit AC Servo motor
—
CV21 /CV21B-
MR-2 0 RF
CNI
MR-20 RM
1 *PWMAn 14 *PWMDn
T2
1 *PWMAn 14 *PWMDn 6
8 IRn 8 iRn 4 5
2 COMAn 15 COMDn 2 COMAn 15 COMDn
9 GDRn J 21 0- 9 GDRn
PWMBn 16 PWME n JLCQ HCA
3 *PWMBn
COMBn
10 ISn
16
*P\VMRn
COMRn
3
4 COMBn
10 ISn
17
*COMPn For power Model: 2-0
1-0
4 17 RM1 5WTR-4P
5
6
PWMCn
*COMCn
11 GDSn
12 *MCONn
18
19
*PWMFn
COMFn
5
6
*FWMCn
COMCn
11
12 *MCONn
GDSn
IS *PWMFn
19 COMFn
? _? Separate type
regenerative
discharge unit
1
3
An 1
An 3
An2
G
13 GNDn 13 GNDn
7 *ORDYn 20 7 *DRDYn 20
Model: 0
MS 31 0 2A-1 S-l OP 5
CN 2 ( SMS 6 RW-3 ) © A
C
A nI
An 3
B
D
An 2
G
1 2 3 4 5 6 O
Model: 10
CF9 1 -/CF9 1 H
MR-2 0 RM
~ 18 A CT 1 SB TOH1 TOH2 Grounding
MS 3 1 02A-22-22P 20
30
A A n1 B An 2
1 0V 14 Use wire of 5.5 mm2 or more
8 OIJn A Set earth resistance lOOst or less C An3 D G
1 2 0V 15 J 2 20 •—
9 OHnB Model: 30R
N3 3 0V 16 PCAn T1 (M4 screw terminal) MS31 02A-24-1 OP
10 Cn 8
•P- 4 4-5V *PCAn
V0 II Cn 4 A 1 2 3 4 5 6 7 8 A An 1 B An 1
5 4-5 V 18 PCBn
D An 2
C An 2
I 6
7
+5V
12 Cn 2
Cn 1
19
20
* PCBn
18SU 185V 1 85W 100A 100B
1 20 U 1 20V 1 20W
An1 An 2 An 3
© F.
G
An3
G
F An 3
5 OP flat cable
j CZ1 CZJ
Connector CEF
—
8
2 OV 15 *PCZ J 35
9
3 0V 16 PC A Separate type pulse coder (signal) For signal
4
5
4*5 V
4-5 V
10
12
18
*PCA
PCB
1r—i
MS 3 1 02A-20-29P
A PCA n B PCBn C +5V D
* PCA n
MS3I 02A-20-29PW
A PCA n B PCBn c Cn I D
* PCA n
OP
VC
to
8) Connection diagram of digital servo (ly detection, separate type absolute
pulse coder)
7 +DRDY n
13 GNDn
20 n
*DRDYn
13 GNDn
20 © C An3 D Q
CK9 1 ~/CF9 i 1J
MR-20 RM
:
— CN2 ( SMS 6 RW-3 )
1 2 3 4 5 6
a
x
Grounding
MS 3 1 02A-22-22P
A An 1 B
Model: 10
An 2
20
30
0V 14
Use wire of 5.5 mm2 or more
2 0V
8 01In A
15 0[ 1 8A CT 1 8B TOH1 TOH2 Set earth resistance 100ft or less
C An3 D G
9 OHn B Model: 30R
PC An
3 0V
10 Cn 8
16 J 22 0 ~ MS31 0 2 A— 2 4 1 OP —
4 + 5V !I Cn 4
17 i K PC A n
T1 (M4 screw terminal) A An 1 B An1
5 +5 V 18 PCBn
12 Cn 2 A 1 2 3 4 5 6 7 8 c An 2 D An 2
I 6 +5 V 19 t-PCBn
ro II
13 Cn 1
20
1 8 5 1; 1 85V
1 201; 12 0V
]
120W
85W
100A 100B An 1 An 2 An 3
© E
Q
An 3
0
F An3
0_?
Ln
O Connector CF£ 9 9 9 9 9 9 £4 J 25
I
5 OP flat cable
Connector CEF
-oTor
Emergency stop
AC100V
A C Servo motor
CF1 01 -
MR- 2 0 RM
Servo transformer
For signal (separate type pulse coder) For signal (AC servo motor)
1 0V 14 PCZ MS 3 3 0 2A-2 2-1 4P MS 3 1 02A-20-29PW
8
2 0V 15 *PCZ
J 1 5A~- J220B- A PCAn B *PCAn C PCBn D|*PCBn A PCAn B PCBn c Cnl D
9
3 0V 16 PCA E PCZn F v PCZn G Cn 1 KO Hi Cn2& E *PCBn F G H G
10
4-5 V 17 PCA + 5V L
4
* PCB J C n 4 K9 K Cn£G?9 L +5 V M 0V J 4-5 V K Cn4 M Cn 8
5 + 5V
12
18 CPJA-S SCF1B~ o N OG P R S REQn N 0V P Cn 2 R
I
OH n A S OHn B
i6 + 5V 13
19 'PCB T +6VA U OVA V T 0V
20 REQn Relay unit
Signals with * mark are not used in this NC.
|" Jÿ.
Separate type Terminal P and R are shorted in pulse coder.
Note 4
T~~1C A 7
absolute pulse coder
CA7
SMS6RK-5
CF1 B ~
MRE-20RFD
C F1A
—
MRE-20RM1)
1 J 10 ~ 03 OV'LnA
10 *ALMn2
16 OVLnB 03 0V
10 Cn8
16 PCAn J 20 ~ C An 3 1) G
Model: 10
10 + ALMn 2
04 VRDYnA 17 j vVRDYnB 04 04 +5V ’•‘PCAn 20
05
* li
18 05
n
IS 05 +5V
li Cn 4
18 PCBn
MS3102A-22-22P
An 1 An 2 30
12 12 12 Cn 2 A B.
06 19 06 19 06 4-5 V 19 C An 3 D G
13 COMn 13 *COMn 13 Cnl
07 VCMDn 20 EC n 07 20 Model: 30R
07 VCMDn 20 EC n
MS 31 02 A— 24 — 10 P
CFI -/CF5 1
MRE-20RMD
— CN6
MR-20RMD
01 OV 14 PCZn T2
A
C
E
An 1
An2
A n3
B
D
F
An 1
An 2
An3
01 OV M PCZn 08
i G
—
08 02 OV 15 PCZn 4 5 6 G
CN6 09
02 OV 15 -PCZn J 15 03 ov 16 AC servo motor
09
10
PCAn LCG HCA
03 OV
10
16 PCAn 04 PCAn
04 ( +5V )
05 (+5V)
11
12
17 ’’•PC A n
18 PCBn
05
06
12
33
18
19
PCBn
PCBn
vl Separate type
regenerative
! 06 ( 4-5 V ) 19 {ÿPCBn
13 07 20 discharge unit
07 20
ro
Ln CN 2 ( SMS 6 R\Y— 3 )
CN2 1 2 3 4 5 6
I
—DL 1 8A CT 1 8B TOH1 TOH2
X
o ©
Grounding
Use wire of 5.5 mm2 or more
Set earth resistance 30 Or* or less
&
Emergency stop
AC1 0 0
CO
to
10) Connection diagram of analog servo (Ip detection, built-in type absolute
pulse coder)
r u
Battery unit MRE-20RMD
01
— —
/CJ'5 1
MRK-20RMD
0V PCZn
CN2
CN2CSMS6RW-3)
1 2 3 4 5 6
T2
4 5 6
cb
A
C
An 1
An2
E I An 3
B
D
F
Anl
An 2
An 3
02 0V
08
09 \
14
15 1 PCZn rDC 18A 1 CT 18B T0H1 TOH2 LCQ MCA
G 1 G
Servo transformer
o ©
Grounding AC 1 0 0
Use wire of 5.5 mm2 or more
Set earth resistance 1 OOn or less
Separate type
b T ov
to
12) Connection diagram of analog servo (1y detection, separate type absolute
pulse coder)
For signal For power Model; 2-0
Control unit Velocity control unit (AC servo) MS3102A-20 — 2 9PW RM1 5WTR-4P
2 I An2
1-0
PC An B PCBn C Col D An 1
CN 1 CN 5
A
I PCZn
* PCA n 1
CV1 E
* PCBn | F G PCZn H G 3 An 3 ±1 G
MRE-20RFD MR-20RMA MR-20 RFD
J ; +5V | K i +5 V jT *Cn-1 M'i CnS j Model: 0
01 PRDYnA
08 * A LM n 0
14 PRDYnB 01 PRDYnA
08 *ALMn 0
PRDYnB 01 OV
08 OHn A
14 PCZMn Nj 0V [ P ] Cn 2 lR OHn A S OHnB MS3I02A-18-10P 5
02 ENBnA 15 ENBLnB CN 1 02 ENBLnA
09 *Al,Mn 1
ENBLnB 02 0V
09 OHnB
15
* PCZMn CN5 T 1 0V A An 1 B An 2
09 -ALMnl J l0 J 20 C An 3 D G
03 OVLnA 16 OVLnB 03 0V 16 PCAMn
03 OVLnA 10 *ALMn2 16 OVLnB 10 ~ALMn2 10 Cn 8 Model: 10
04 + VRDYnA 17 *VRDYnB 04 *VRDYnAI 1? *VRDYnB 04 +5 V PCAMn
MS 31 02 A— 2 2— 22 P 20
11 Cn 4
05 18 051 18 05 +5 V 18 PCBMn
A An 1 B An 2 30
12 12 12: Cn 2
06 19 06 j
13 *COMn
19 06 +5 V 13 | Cn 1
19j* PCBMn C An3 D 0
13j*C0Mn 07 1 VCMOn 20 ECn 07 20 j Model: 30R
07 VCMDn 20 iCCn
MS 3102A— 24-10P
a du
CPI ~/CFSl
MRE-20RMD
-- CN 2 ( SMS 6 RW~3 )
2 3 4 5 6
T2
4 5 6
i
A
C
An 1
An 2
B
D
An 1
An 2
CN2 B An3 Pi An 3
01 0V 14 PCZn
02 0V
08
09
T
i
15 PCZn r-Dl 18A CT 18B TOHi‘TOH2 LCG HCA
Gi c.
03 OV 16 PCAn ]IH 9
04 f5V
10
11
i PCAn T1 (M4 screw terminal) 9 Separate type
regenerative
discharge unit
I
ho
05
06
07
+5V
1 sv
12
13
18
19
20
- PCBn
PCBn
REljn
A i
1$5U| 185V
1
18SW
120U 120V 120VV
2
100A
3 4 5
100B Anl A n 2 An 3
6 7 8
©
ui
•> ? ? ? M t_LJ !
1 o © J 25
Servo transformer X
Ground AC 1 0 0
Use wire of 5.5 mm1 or more Emergency stop
Set earth resistance lOOn or less
CK1A
For signal (separate type absolute pulse coder) MRE-20RMD
MS3102A-22-14P 11 [ PCZMn 01 OV
J 1 SA J 2 0 fi A PCAMn B PCAMn C PCBMn D 4- PCBMn 08 OHn A
*
E PCZMn F PCZMn G Cn lGBO H Cn2($K)
15]* PCZMn
16 j PCAMn 09 OHnB
|
02
03
0V
* 17 -t PCAMn
10 Cn 8
0V
J Cn4(jS0 K Cn 8(530 L +5V M OV li Cn 4
04 +5 V
18 PCBMn 05 f5V
CF1A C F1B N Go L! R S REQn iy VPC BMn 12 Cn 2
06 | + $y
cz» cn r T +6VA U OVA V 20 REQn
13 Cn 1 07
Separate type absolute CF1B
pulse coder MRE-20RFD
Relay unit
01 0\ 11 PCZMnI
Note 4 nf--ÿ Signals with * mark are not
used in this NC. 02 0V
OS I
09'
01in A
15
* PCZ.Mn
7 T CAT OHnB
Terminal P and R are shorted 03 \ 0 VA 16 PC A Mu
M3 screw
in pulse coder. 04 j i-5 V
05 i +5V
10 CnS
Cn 4
18
-
PCAMn
PCBMn
M4 screw / 12 Cn 2
06 i +6 VA 19 1 PCBMn
AS 07 |
13 cm
1201 KKOn
Battery unit CAT
SMS6RK-5
06 05 01 03 02 ! 01
LO
OVA f6VA VO
to
13) Connection diagram of analog servo (ly detection, inductosyn feedback)
B1
RM1 SWT PA- 8 S
5 6 J
z 1 2 3 4
Cy2 1 —
Cl* 7I
RM1 2BRB-7S
— + 5V ERRS ERRM
1 2 3 1
Slider
DC A 1X*H DS li DSA
J 11 0
5 6 7
V©
to
3.10
This paragraph describes the connection used to rotate the motor in the
direction shown in figure B with "4*" command (as opposed to the above),
The first, second, and subsequent axes are all considered,
A _.II__ c \) _K I _F
i 2 ...JL 4 5 6 7 pcm PCAl 15V *PCIU PCAl PCZ 1
Ov Ov Ov + 5v 5v +5v G H J K L M
8 9 10 ii 12 II + PCZ1 + 5v + 5v
01111 01121 N ....II..... ,...A T
14 15 Ifi 17 18 19 20_ Ov Ov onu 01121 Ov
pcm pern Go
PCZ 1 *PCZ1 PCA i
* PCA 1
Ct'l
(CF51)
JD
Note) CF51 is used in FS12
J 10
3
1 — T1 : M4 Screw terminal A it
All A 21
5 6 7 8
A21 A21 All All _n_
- 256
3.10.1
I 2_ 3 -i 5 6 7 A B c D E F
OH11 OH21 TSAI TSB1
TSB1 TSAI *DSB1 DCA1
8 9 10 11 12 13
G -H J K L M
Tr 15 16 17 18 19 20 DCBl OG RSA1 11SB1
DSA1 DSBl DCAI DCBl RSB1 RSA1
CF1
(CF51)
ID N P R S T
OH11 OJ 121
i
- 257
3.10.1
NC
MS 3 102 A 20 -29 P
CF1 (CF5I) A B C D E F
t
OV
* : 2MR-20
OV
3
R MR
OV
4
+5V
5 0
1-5 V + 5 V
7
CF1
1 PC A I PCB 1 + 5 V PC A I * PC B 1 Pl'Z I
G 11 J
tPC'/.i OG ! 5 V i-5V
K
~
L M
X s_ 9. 11 1 1 1 2
OH J 1 OH 21 TSAI TS II 1
11 (CF51) ID PC
Pulse coder
ov
P
Ov
R s T
0V
14 15 11 11 JJL 11 20
MS 3102 A 1 8 - 1OP
PCZi •PCZI PC’Al -PC AI PCB 1 *PCBl OG A B
All A12
1-T1: M4 screw terminal H c D
5 6 7 8 J 15 =1
All A1 1 A2 1 A21
MS 3 1 02 A 20 — 29P
-
„A-_ B C D E F
TSAI TSBI
Note) CF51 is used in 12 series
G H J K L M
_N R UBL S. X
on u OH21
NC
MS 3 102 A -20- 29P
CFKCF51) A D E 1-
1
OV
: MR-20RMA
2
OV
8
3
OV
9_
4
J_0
5
11
Oil 1 1 OI121 TSAI TS B 1
1 6
+5V + 5VH-5V
1_2
7
13
CF1
(CF51) ID
k PC
G_ Ji
I 5 V •PCBI PCA 1 pczi
PC in PC A)
_J
N. P. ji s
OV ov
K
»PCX1 OG + 5 V + 5V
L. M
T
i ov
14 1 Ti Te 17 IS 10 20 Pulse coder
1
PCZ 1 #PVZ1 PC A 1 *PCA1 PCB 1 * PC}11 OG MS 3 102 A 18 10P
X Ji
All A21
1-T11 M4 screw terminal £_ JI
5 | 6 I 7 j 8~ J 15
ZD
A 1 1[A 1 I[A2 j
1 A2 1
MS 3 102A—20-29P
A ji C D_. -E F
Note) CF51 is used in 12 series TSAI TS B 1 (
G n ! K L |VT
oo
N ji Ji iTTT
OH 11 OH21
258
3.10.1
NC
MS 31 — 02 A— 20 — 29 P
CF1 (CF51) A B C D E F
: MR-20RMA PCAl PCB 1 + 5V •PCA I
1
* 2 3 54 6 7 G_ J K
•pent
L
PCZ1
M
PCZ \ 0G + 5V + 5V
OV 0V 0V +
5V + 5V 5V CF1 * s T
x
PC P R
1. 10
9_
OH 11 OH 21 TSAI TSB 1
11 12 13 (CF51) ID Pulse coder
N
0V 0V 0V
14 TW 16 11 18 19 20 s MS3102A-18-10P
PCZ1 •PCZ 'i PCA 1 •PCA.I. PCB 1 PCBl 0G A _B
All A21
1 —Tl : M 4 Screw terminal d C _D
5
A21 A21
6 7
All
8
All o HI
MS3102A-20— 29P
A B_ C D E F
Note) CF51 is used in 12 series TSB 1 TSAI
IT J. K_ JL. K
0G
N F R S. X
OH 11 OH21
NC
MS3102A-20-29P
CF1 (CF51) T B. SL D_ J3 F
: MR— 20RMA- -I- 5V
i
* 2 3 4 5 6 1—
PCBl PCAl
G_ H 7 K
PCA 1
L W
0V 0V 0V + 5V + 5V + 5V CF1 PCZ1 0G -P5V
x14
8
on1 )
15
9
OJ]21
~T6" M
10 11
TSAI TSB 1
18
12
19
13
20
OG
(CF51) ID PC a
Pulse coder
N
0V
P
OV
MS3102A-18-10P
R A T
0V
- 259
3.10.1
Scale
*
Connection when the direction is reversed
Scale
Fig. 2
- 260
3.10.2
04 -I-5V 17*PCAMl N 0V p C 12 R OH 1 1 S OH 12
C 14
05 +
5V
12 Cl 2
18 PCBMl T OV
(Hi +
5V
18 CIO
I9*PCBMT
(I? 20
b) Reverse connection
CCW CW
Standard Reverse
2
© connection connection
CW CCW
Reverse Standard
3
© © connection connection
CW CW
Reverse Reverse
4
© © connection connection
~ 261
3.10.2
Control unit
CFn (CF5n)
MRK-20RMD Pulse coder
ov
01
02 ov 091
14 PCZ 1
15 *PCZ 1 1 MS3102A-20-29P
A PCA 1 B PCS 1 c D1 *PCA1
&
16 PCA 1
03
04
OV
•I- 5 V _ IQ
11
17| *PCA 1 ID E
J
+ PCB 1 1-' PCZ 1 G *PCZ1 II
-\- 5 V K + 5V L M
G
05 + 5V 12 18 PCB 1 N OV R S
06 + 5V 13 _JPCB1_ T OV
07 20
10 C 18
04 +5V
11 C 14
17 *PCAM 1 J +5V K +
5V L C.14 M
S
C18
OH 12
05 -1-5V _C_12 _ 18 PCBM 1 0V P Cn 2 omi
12
06 + 5V 13 e Il 19 *PCBM 1 T 0V
07 120
Control unit
CFn (CF51 ) Pulse coder
MRE-20RMD
01 14 PCZ 1
02
03
0V
0V
0V
08
09 f- 1615 PCA
*PCZ 1
1
1 MS3102A— 20— 2913
A PC 8 1 B PCA 1 C D *PCB1
10 E +PCA1 F PCZ1 G *PCZ1 TT G
04 + 5V
11 IX *PCA 17 ID— J + 5 V K + BV L M
05 +
5V
12
18 PCB 1 N OV Pi R s
0G ±ÿ-13 19 *PCB 1 T ov
ox 20
- 262
3.10.2
Pulse coder
MS31Q2A— 20 — 29P
Control unit A PCA 1 BPCBl 1C L> PCAl
CFn(CF5n) E *PCB 1 F PCZl G I: H G
MRE-20RMD
01
02
03
0V
OV
ov
08
09 f
14 PCZ 1
15 PCZ 1
*
16 PCA 1
& + 5V "K + SV LR
ov
T ov
P vS
10
041 + 5V 11
PCAl_ ID
0J> + 5V 18 PCB 1
06 + 5V 19 PCB 1
131
07 120
1 AC motor
MS 310 2 A— 20- -29 P
PCA Ml B PCBM1 C cu
* D PC AMI |
rE jJOMl F G
Control unit
CFn(CFSl)
MRE-20RMD Pulse coder
01 OV 14 PCZ 1
02 ov 08
15 PCZ 1 n MS3102A-20-29P
__
09 D ilPCJli
03 OV
10
16 PCAl ID PCAl Cl
APClLUli PCZ11GRPCZTOI_C
04 + 5 V PCAl K
05 + 5V 18 PCB 1 J. :L5Y_!K + 5.V.1 M
12 OV P K Si
06 P 5 V 19 PCB 1 T 0V
13 20
07
PCBM 1
I
— i i
AlPCAM I [BjpcbMi|C'| C 11 IDWPCAMI
E *rciiMl F G Hi G
03.
04 T5V
30 Cl 8 16 .
17 PCBM 1 J ±Sy KEESY. L JLL4_ MC} «
Cl 4 N 0V P|C12 RQHll STOHj_2_
05 + 5 V 18 PCAM 1 IT! ov I 1 I ]
12 C 12 LL-
06 P 5V
131 Cll 19 PCAM 1
,07 CYV 20
- 263
3.10.2
Scale
Connection when
Scale
\ _
(+) direction of machine __ (+) direction of machine
(file scale moves, the , _J A rs c D (The scale is fixed, the
slider is fixed) 0..Q O O slider moves)
Slider
Exchange input terminals A and B
hDSA
0
"ÿ
Four combinations are possible for the inductosyn using the same method as in
the separate pulse coder. The reverse connection of the detector is shown in
Fig. 2. Refer to the separate pulse coder, for the motor.
- 264
3.11
Trouble in the servo unit doesn’t always cause an alarm. If an alarm appears on
the CRT, observe the corresponding procedures according to alarm numbers.
This paragraph summarizes troubleshooting procedures for such servo unit
trouble that may not cause an alarm.
1) Machine tool runs, even though no command
has been given See Subsec. 3.11.1
2) Machine tool vibrates during movement or stopping See Subsec. 3.11.2
3) Poor positioning accuracy and poor machining accuracy
4) Checking methods for the operation
See Subsec 3,11.3 .
of velocity control unit and position control unit See Subsec. 3.11.4
1 Signals from posi¬ Check wiring. Check for pos¬ Reconnect wiring
tion detector are itive feedback. correctly.
abnormal.
- 265 -
3.11.3
266
3.11.3
- 267
3.11.3
Then check the servo position deviation from DGN 800 804. Adjust the
position deviation within +10% of the target value by turning the
variable resistor (RV4) (F/V converter voltage compensation) in the
velocity control unit. However, the difference between axes must be
within +1%.
45° directional ellipse can be adjusted using this method, but X axis or
Y axis directional ellipse cannot.
- 268
3.1 1.4
3.11.4 Method of confirming the operation of velocity control unit and position control unit (For analog servo)
The servo system can roughly be divided into the following position control
unit, velocity control unit, DC motor, and detector.
Since these component units compose a closed loop, the entire servo system
becomes defective if one of these component units is not working properly. It
is sometimes difficult to identify the defective unit among these.
In such a case, check the operating conditions of the position control unit and
velocity control unit using the following procedure.
i
VCMD
Decision voltage (mV)
I +
VCMD
voltage (mV)
-1 CW CCW
Command pulse Rotating direction
of DC motor shaft
When a positive (+) pulse is applied When turning the motor shaft counter¬
from the handle, VCMD voltage should clockwise, the VCMD voltage should
continuously changes from - voltage continuously change from + voltage to
+ voltage. - voltage.
2) Velocity control unit operation check
Major circuits of the velocity control unit are mounted on the corresponding
PCB. Whether the velocity control unit is operating normally can be judged
by exchanging its PCB with the PCB in a normal axis. Use caution with the
following items when replacing PCB.
.If an alarm lights on the velocity control unit PCB, don't replace the PCB
at once. Eliminate the alarm first according to the alarm processing
method .
. When replacing PCB, place its setting and adjustment to the same values as
before. If PCB has been modified, it is not always replaceable. If you
have any questions, please contact your nearest FANUC service center.
- 269
3.12
IFO 1A
IF01A
TOUT 0 0 3
r30°2 1
SA
ER 2 O O 1 ,
•
L io o o J
Ol 1
OO B/
D
n
Error indicator — - Error module
indicator lamp
lamp (red)
(yellow)
270
3.12.1
Error contents
Error display
Name of error Error contents Causes
TOUT ER3 ER2 ERl
Normal operation
Example)
Base #1, slot #5
SA3 SA2 SA1 SAO BA1 BAO
0 10 10 1
Slot #5 Base #1
0: Goes out
1: Lights
o: Lamp lights
Lamp goes out
- 271
3.12.2
Error
indicator lamp
IF04C
IF04C
Si ) 0
oo
ER
r 30
20 0
3
2 1
GA
io oi
D LoO Oo J
D
0
D
n.
Error indicator - - Group number
lamp (red) indicator
lamp
(yellow)
- 272
3.12.2
Error display
Error name Error contents Causes
ER3 ER2 ER1 ERO GA3 GA2 GA1 GAO
2. Optical fiber
cable connection
failure
o o o See the right CLOCK STOP An error occurred during data 1* Optical fiber
table, transfer between IF04C and main cable is discon~
unit or between IF04C and IFOIA, nected.
In this cose, the data transfer
o o CARRIER STOP channel in error is displayed in 2. Optical connector
GA3 - GAO as follows. is not sufficiently
connected .
Channel Optical
o o SIGNAL FORM ERROR in connector GA3 GA2 GA1 GAO 3, Optical connector
error No. tip is dirty.
IF04C++
C0P2A o
group 0 4. IF04C is defective,
o FORMAT ERROR IF04C++
COP2B o
group 1 5. IFOIA Is defective.
IF04C++
C0P2C o o
group 2 6. Main unit is
o o OVERRUN ERROR IF04C4-+
COP2D o
defective .
group 3
IF04C«">
main C0P4 o o o o
o ERROR WORD unit
3. IFOIA is defective.
o Lights
Goes out
A Flickers
X Nothing to do with light on/off
- 273
3.12,3
When WDA lights, it basically shows a positioning module error. Check the error
display of interface module (IF01A) as well. If the error contents displayed by
IF01A show a parity error and the error slot number shows the positioning
module, the positioning module may be judged as defective.
Even if an error with another cause is displayed by IF01A, the entire system
operation is stopped. As a result, the positioning module shows the watch dog
alarm.
- 274 -
Table 3.12.3 (a) Classification of alarms
Rotary-
Indicator lamp (DGN)
switch Alarm contents Causes of alarms and countermeasures
RSW2 RSW1 7 6 5 4 3 2 1 0
System Note Note o o o o o ROM parity error Positioning module is defective. Replace it.
alarms 1 1
It
o o o o o RAM failure
IT
o o o o o o System failure
II
x o x X Overtravel
o: Lamp .lights
Lamp goes out
x: This lamp lights concurrently, if another alarm occurs, too.
Note 1) If a system alarm occurs, the above display remains lit regardless of the numbers of rotary switches RSW1
and RSW2.
U)
ro
Table 3.12.3 (b) Kinds of alarms
Rotary-
Indicator lamp (DGN)
switch Alarm contents Causes of alarms and countermeasures
RSW2 RSW1 7 6 5 4 3 2 1 0
PC 0 1 o o Cutting feedrate Almost all causes of this alarm may be caused
alarms data zero due to an error in generating a user’s
program. Examine user generated programs.
IT
o o o Operation mode
selection error
IT
o o Data type
selection error
to
OJ
Rotary
Indicator lamp (DGN)
switch Alarm contents Causes of alarms and countermeasures
RSW2 RSW1 7 6 3 4 3 2 1 0
Servo o o o o V-READY on at PRDY See 3.2*3 (7).
alarm off
(cont Td)
o o Excessive drift See 3.2.3 (8).
compensation amount
to
OJ
Table 3.12.3 (c) Causes of V-READY off (Velocity control unit failure}
CO o o o LVAL power voltage drop LV power voltage drop See 3.2.3 (17).
I alarm alarm
u>
to
LO
3.12.3
Feedrate
| FL
Deceleration
dog signal
One-rotation
signal
n n n n
Unless the above conditions are satisfied, an alarm occurs at the position
where the deceleration dog is released.
279 -
3.12.3
2 The start point of Check the distance from the The distance from
the reference start point to the reference the start point to
point returns is point. the reference
too close to the point must be
reference point. equivalent to at
least two motor
revolutions.
3 Source voltage for The source voltage of the Cable loss must be
the pulse coder is pulse coder should be 4.75 V 0.2 V or less
too low. or more. (Remove the pulse including both
coder cover and measure the sides of 5 V and
source voltage at the + and - 0 V.
terminals on the pulse coder
board. )
4 Defective pulse
coder.
Replace the pulse coder. Replacement .
5 Defective posi¬ Replace the positioning Replacement .
tioning module. module with another one.
280 -
3.12.3
5 Pulse coder power Check if pulse coder power If the pulse coder
voltage is voltage is within 4.75 V - power voltage is
abnormal . 5.15 V. lower than 4.75 V,
check the cable
length and cable
size for specified
values.
6 Positioning module Try replacing the axis with Replace the unit
and/or velocity another axis. if trouble recurs
control unit are using the re¬
defective. placed axis.
7 Poor brush contact Confirm the brush contact. Tighten the brush
by loosened DC face of the motor brush cap. cap.
motor brush cap
- 281
3.12.3
282
3.12.3
5) Velocity over
1 In correct setting Check that the value of para¬ Set correct para¬
of command multi¬ meter No. 3 (CMR) is one of meter.
ply ratio (CMR) 1, 2, 4, 10, 20.
6) Servo overload
- 283 -
3.12.3
2-0
1-0
... 3A
... 2.9A
0
5
...
...
4.6A
6.8A
10 ... 20A
11A
20
30
...
... 22A
- 284
3.12.3
2 Positioning module Make sure that the VRDY indi¬ Replace position¬
is defective. cator lamp of velocity ing module.
control unit goes out.
285
3.12.3
Feed rate
LSI
1
LS2
Position
- 286 -
3.12.3
287
3.12.3
7 Brake trouble Check to see that the brake Replace the brake.
connection corresponds to the
power source frequency. Check
to see that the voltage is
100 V -1-10% (allowable value).
- 288
3.12.3
1 The motor power If the alarm occurs when a Check the power
cable is not motion command is not input, cable connection.
connected to the alarm cause described at
terminals (5), the left should be checked.
(6) , (7) or (8) of
terminal board T1
in the velocity
control unit, or
the power cable is
broken.
b) For AC servo
1 The motor power If the alarm occurs when a Repair the power
cable is not motion command is not input, cable of motor.
connected to the alarm cause described at
terminals (5), the left should be checked.
(6), or (7) of
terminal board T1
in the volocity
control unit, or
the power cable is
broken,
- 289
3,12.3
1 PCB is defective. The OVC alarm occurs if the Replace the PCB.
power is turned on when the
motor power cable is discon¬
nected, (In this case, since
the gravity axis may fall
down, it should be sup¬
ported.) (The S23 terminal
should be shorted so that the
TGLS alarm will not occur.
After confirmation, the S23
connection should be opened.)
b) For AC servo
- 290 -
3.12.3
1 The no fuse The breaker is open when it Turn off power and
breaker operated. is as shown below. reset the breaker.
This button pops (If it cannot be
®f up when the
breaker operates.
reset immediately,
wait about ten
To reset the minutes and try
breaker, press again. )
the button after
turning off the
mi I®I power.
4 The PCB or the The BRK alarm occurs when the Replace the PCB or
connection between no fuse breaker is not ope¬ the velocity unit.
the PCB and the rating.
velocity control
unit is defective.
1 Improper motor The HCAL alarm does not Fix the motor
power cable occur when the power is power cable
connection. turned on with the motor connection.
power cable disconnected.
(In this case, since the
gravity axis may fall down,
it should be supported. The
S23 terminal on the PCB
should be shorted so that the
TGLS alarm will not occur.
The S23 connection should be
opened after confirmation.)
291
3.12.3
2 The transistor The HCAL alarm goes on when Replace the tran¬
module is defec¬ the motor power cable is sistor module.
tive. disconnected.
Turn off power and measure
the resistance between the Cl
following terminals using a B1
multimeter. If the measured El, C2
value is 10 ohms or less, the B2
transistor module is defec¬ E2
tive.
Confirm between
Cl-El , C2
El, C2-E2
..
b) For AC servo
*
Cl Cl
B1 B1
El, C2 El
B2 C2
E2 B2
& E2
(H003) <2>
(H004 ,H005)
292
3.12.3
b) For AC servo
- 293 -
3.12.3
1.2 ± 0.2 V
1
0V 0.2 + 0.2 V
Discharged J
time width
b) For AC servo
- 294
3.12.3
3 PCB is defective. LVAL alarm occurs when above Replace the PCB.
items 1, 2 are normal.
b) For AC servo
3 +5 V fuse is blown Check to see if the fuse for Replace the fuse.
out . +5 V is blown out.
- 295
3.12.4
1 100 VAC is not Check to see if 100 V AC are Supply 100 V AC.
supplied to supplied across terminals (3)
velocity control and (4) of the terminal board
unit . of velocity control unit.
- 296
3.12.4
(2A) T1
(2A)
F34 F35
+24V -CT"x_0 -Cr'ÿO
-Q +24 E
+24V
power
supply
GND O GND
2 1 0 POW
CA15
CA16
mm T1 M3 screw
C0P4 ID ALC
ALD ©
+24 B ©
GND ©
} Note 1
+24V(2At»—
GP31 victim
© © M4 tap
F34
F35 I/O unit
- 297
3.12.4
Mounting posi¬
tions of fuse
alarm indicator
u c ©
lamps and mount¬
ing positions of
©
fuses ]©j|o 00
01
02 d
. 3.2
03
S A
f’ov
04
1©||Q Of)
IÿHo or>
l©l|o 07 3*2
CON D A
Ui
10 ©
l©|o n
Rglo 12
13
C3
CLV. ©O co 3.2
D A
HE14
©'jo 15
l©|o 16
|©|o 17
t’O?-
M 3.2
A
© J
c ©
a
Fuse alarm lamp (red)
Indicator
Correspondence
between fuses Fuse number FU1 FU2 FU3 FU4
and output
terminals Output number OS00-0S03 OS04-OF07 OS10-OS13 0S14-0S17
- 298 -
3.12.4
Mounting posi¬
tions of fuse u
alarm indicator
lamps and mount¬
c ©
ing positions of
fuses
n 00
01
mm 02
3.2 3.2
COM
jgli|03 rH A A
Cÿi
04
05
ill 06
07
3.2 3.2
COM ji§3l3 co A A •«-
fa
10
©
n
12
13
COM 3°2 3.2
m A A to
.ÿ§33 14 CJH
15
•m 16
17
cm mm 5 2 3.2
[>§]d A A CO
Eh c ®
n
Fuse alarm lamp (red)
Indicator
Correspondence
between fuses Fuse No. Fl F2 F3 F4 F5 F6 F7 F8
and output
terminals
Output No. osoo OS02 OS04 0S06 0S10 0S12 OSH 0S16
OSOl OS03 OS05 OS07 0S11 0S13 0S15 0S17
299
3.12.4
Mounting posi¬
tions of fuse
alarm indicator
u c
lamps and mount¬ ~L
ing positions of mm oo
fuses mm 01
mmm\ 02
6.3
mm 03 A
COM mm
mm 04
mm
mmoc
mm !>7 6.3
A
COM HM
aaia 10 © Cv]
pi 11
mm 12
13
COM 6.3
A
mm 14
CO
mm\15 &L,
1G
M17
0
COM
® i\
C ©
JT
O
Fuse alarm lamp (red)
Indicator
If one of fuses FI -
F4 is blown
out, the above fuse alarm lamp lights.
The blown out fuse shows a white failure
a
display as in the indicator shown in the
right figure.
Correspondence
between fuses Fuse number FI F2 F3 F4
and output
terminals Output number OS00-OS03 OS04-OF07 OS10-OS13 0S14-0S17
- 300 -
3.12.4
Mounting posi¬
tions of fuse
alarm indicator u c ©
lamps and mount¬
ing positions of
x 1
fuses O 00
01
© O 02
So 03
COM a
''Fuse alarm FI F2
l©||o 04 lamp
#1
©Jo 05
IQllo 00
b 07
COM
©Bo 10 ''Fuse
lamp
alarm © F4 F3
©b li #2
\®¥ 12
©O 13
cov
00 14 Fuse alarm
lamp F5 F6
So 15 #3
I©Ho 16
©to 17
CON x) FU
''1
Fuse alarm
©to
r
lamp
#4
© F7 F8
c ©
]
Q
If one of fuses Fl -
F8 is blown out, the above fuse
alarm lamp lights. Correspondence between fuse and lamp is
as follows.
Fl -
F8 have no alarm indicator. Replace the fuse where
inside fuse element is blown out.
Correspondence of
fuses alarm lamp Alarm lamp No. #1 it 2 #3 #4
number, fuse
number and output Fuse No. Fl F2 F3 F4 F5 F6 F7 F8
number.
OSOO OS02 OS04 OS06 0S10 0S12 0S14 0S16
Output No.
OS01 OS03 OS05 OS07 0S11 0S13 0S15 OS 17
- 301
4.
4. ADJUSTMENT
This section shows adjustment procedure when the system is installed. Adjust
your system according to the following items. Details of each item are
described in the table below.
1 Check external views of control unit and servo See Item 4.1 (1)
unit .
2 Check the connection of screw terminals. See Item 4.1 (2)
4 When power source for NC is "OFF", connect the See Item 4.1 (4)
power input cable.
5 Check the insert position of connector and PCB, See Item 4.1 (5)
7 Check input power source voltage, frequency and See Item 4.1 (7)
phase rotation.
8 Check that output voltage is not shorted with See Item 4.1 (8)
ground.
11 Adjustment of photo Amp. output wave form of See Item 4.1 (11)
tape reader.
12 Check interface signal between NC and machine See Item 4.1 (12)
side.
17 Check movement of each axis by manual feed. See Item 4.1 (17)
- 302
4.1
Items
Check dirt and damage on external view of CRT/MDI unit, internal position
display unit, internal manual operation board, etc.
Items
Terminal block of input transformer for export. (Primary and secondary side)
Terminal block for servo power transformer. (Primary side, secondary side
I00A, B TOHl 2) ,
Check that the cover is not detached (if applicable).
Items
After striping cable external cover, check whether the cable is connected to
the earth plate by cramp metal.
Check whether the larger (more than 14 mm2) protection earth cable is
connected between NC and machine side magnetics cabinet.
Check the protection earth is being one point earth type or not as connect¬
ing from the machine side magnetics cabinet to the grounding earth.
- 303 -
4.1
Items
Check whether all signal cables are made into unified shield.
4) As setting power source for NC "OFF" connect the power input cable
Items
Short short bar S23 on the velocity control unit PCB for M series servo
motor.
Put short bar S10 to L-side on velocity control unit PCB for AC servo.
Items
Are nail-type fixtures fitted with brown connector for power source?
- 304
4.1
Items
faster PCB
]
Fitting screw
Optional PCB
6) Setting confirmation
Perform following items a) 'u e) for every unit at time of installation.
a) Tap set of transformer (see Item 4.2).
Items
Items
When power source is used for control unit and servo unit, confirm that input
is applied as follows:
+10%
AC 200/220 V ,
-15% 50/60
Hz +1 Hz, 3
(However, combination with 220 V and 50 Hz is not recommended.)
305
4.1
Items
Input power capacity is enough for consumptive power of control unit and
servo unit.
Items
Items
Items
- 306
4.1
Items
ON OFF
CHPS waveform
ON: OFF = 6:4 Above
r
300/us
Above
Shortest ON width ON 300/as
measured between —
1
OFF
CHI and CI18
Note) Names of check terminal and variable resistor for tape reader
(A13B-0070-B001) are changed as below.
CHPS -> S, CHI 'v CH8 1 A, 8, CHG + OV, RVl + SP, RV2 right side volume
of SP.
Items
13) Setting and confirmation should be made for each parameter and setting data
Items
307
4.1
Items
The motor rotates more or less simultaneously when MCC of the velocity
control unit was turned on, but it is soon reset due to the function of the
automatic drift compensating function. Then, the motor does not rotate
even when the power supply is turned on and off. Repeat the power on/off
operation and emergency stop several times and make sure that the motor
does not rotate.
Items
Try moving each axis every 10 pm by the manual pulse feed or incremental
feed. Check to see if the machine normally follows up the movement.
Operate the limit switches mounted on the machine while moving each axis
with low override by manual JOG feed; make sure that the machine stops
moving securely when an overtravel alarm was detected.
Move each axis while changing the override by manual JOG feed and manual
rapid traverse. Make sure that none of the alarms such as excessive error,
etc., appear even at the maximum feed rate.
Items
Operate each axis by F4 digit feed in MDI mode, and check the positional
deviation amount by the CRT/MDI unit at this time (DGN No. 3000). Obtain
the position gain from the feed rate and positional deviation amount by the
following equation:
F: Feed rate (mm/min) (0.1 in/min), (deg/min)
16. 7F
G = E: Positional deviation amount (0.001 mm),_(0.0001 in), (0.01 deg)
E
G: Position gain (sec *) (standard: 30 sec *)
Adjust the position gain to be less than +10% of the aimed value by turning
variable resistor (F/V converter voltage compensation) RV4 (in case of M
series servo) or RV3 (in case of AC servo) of the velocity control unit PCB.
The difference among axes should be within 1%. (Take the initial positional
deviation amount into due consideration.)
308
4.2
Items
Running is made by the test tape being made to match the machine.
OTBl O
JQL
O 550
n 480
Y\ 460
440
A
TB2
m
415
380 200
240 B
I 230 M
kPEE
I200
COM CAUTION
O A
o o
Tap connection for 380 VAC
- 309
4.2.2
b) For power transformers MAE MCE (for countries other than Japan)
2) Secondary connections
a) For power transformers MA, MAE b) For power transformers MB, MC, MBE,
MCE
31 31
To T1(A), (1), (2) of To T1(A), (1), (2) of
32 velocity control unit 32 the 1st axis
for model OM, 5M
33 33
34 34
ToTl(A), (1), (2) of To T1(A), (1), (2) of
35 velocity control unit 35 the 2nd and 3rd axis
Trans- for Model 00M Trans¬ 36
former former
41 41
To CN2(1), (2), (3) to CN2 (1), (2), (3)
MA 42 MB 42
of the 1st axis of the 1st axis
MAE 43 MC 43
44 MBE 44
To CN2(1), (2), (3) To CN2 (1), (2), (3)
45 MCE 45
of the 2nd axis of the 2nd axis
46 46
47 47
To CN2(1), (2), (3) To CN2 (1), (2), (3)
48 48
of the 3rd axis of the 3rd axis
49 49
Fig. 4.2.1
Note: The output voltage of the power transformer differs for Model 00M.
(A voltage lower than the voltages for other motors is used.) If the
power transformer for other motors should be connected to the velocity
control unit for Model 00M by mistake, it causes trouble. Be
particularly careful with connection, accordingly.
- 310
4.2.2
275max 175max
Power
L 3 -a e- transformer
Weight
MA
s About 20 kg
MAE
£
CO
MB
About 30 kg
MBE
50 50 \
1
125
E MC
150 About 36 kg
2B0 max 150 MCE
30
220 V
iiI y-o 33
>-o 36
o 41
E 0 35
0 36
For motor
model 00M
2
3
4
35
36
41
4o 20.0
5 o 220V
V
1:1 o 42
o 43
o 44
To 1st axis
CN2 *31 ~33
To 1st axis T1
5
6
42
43
44
6 o 200
V
1I o 45
0 46
To 2nd axis
CN2 *34~36
To 2nd, 3rd
45
46
47
o 47 axis T1 ©4
I o 48
o 49
. TOH1 .;.i
To 3rd axis
CN2
48
49
Go
-1-
7TT
1ÿjn52} To 1st axis
CN2
51
52
1o
275 V _ _
275 V
H !°230V I!I 1-0 31 031
31
32
pi] h
230 V For motor
2 o L-o 34 "°32
3 o 190V 1—o 32
!?h 0 33 model OM, 5M 1
2
5
6
33
34
ovl8{>-oyJ| L l-o 35 034
lOoUgOtSÿl —*
4 0
275V 0 33
E 35
For motor
model 00M
3
8
7 35
9 o275V ijo 4 36
E 'ÿ l—o 36 -036 9 13 41
•o 41 10 14 42
Ho
120
_ovj16o_ovj
17027LV -21Q2Z5V
I 42
•0 43
<5 44
To 1st axis
CN2 *31 ~33
To 1st axis T1
11
12
15
16
21
43
44
45
17
230V
18 0
19 0
190V |22ÿJ 46
To 2nd axis
CN2 *34~36 18
19
'22
23
46
47
OV l9aZjx| 47 To 3rd axis
To 2nd, 3rd
axis T1 20 24 48
20 0
I TOH1
-0 48 CN2
To 1st axis
49
Go
i <- •TOH2 52 } CN2
51
52
- 311
4.2.3
b) For power supply transformers MBE, and MCE for countries other than Japan
- 312
4.2.3
c) Power transformer ME, ABE and ACE for Japan and other countries
Remarks: If more than one power supply transformer is used, both must be
connected to the tap in the same way. Also, the connection of
transformer overheat must be done in the same manner.
Note: The models 4-0 to 1-0 motors use a relatively low power supply
transformer voltage. If the higher voltage used for the other
models is applied to the velocity control unit for Models 4-0 to
1-0, it will cause an error.
- 313
4.2.3
Power
1st axis 2nd axis 3rd axis Remarks
transformer
Models 4-0, 3-0, Models 4-0,3-0, Models 4-0, 3-0, Transformer AA Models 4-0, 3-0
2-0 2-0 2-0 (AAE) (2000 rpm max) ,
(1.5 kVA) 2-0, 1-0, and
Models 4-0, 3-0, Models 4-0,3-0, Model 5 0 use trans¬
2-0 2-0 former output
terminals 34,
Models 4-0, 3-0, Models 1-0,0 35, 36, while
2-0, 1-0 Models 3-0
(3000 rpm max)
Models 4-0, 3-0, Model 5 and 5 use
2-0, 1-0, transformer
0 output termi¬
nals 31, 32,
33.
Models 20, 30
Model 30R
Note: Two or more transformers MC, MCE, or ACE, become necessary according to
the load conditions in the case of Models 10, 20, 30 x 3 axis.
- 314 -
4.2.3
Connections for power supply Connections for power Terminal layout of power
transformers AA, MB, and MC supply transformers AA supply transformers AA,
(Connection for 31-36 of AA 31 to 36. MB, and MC.
is as shown at right.)
185V 31
— 31
L-o°
"| ° 31 32
E
i 185V
I 34 ©32 33
185V0
I 32
0
120V 0
33 1 34
1
2
220 V
* 200 V L
II
1—6 35
-r—o 33
L-o 36
E
B
120V0 35
120V0
34
36
2
3
35
36
220V 4 41
30 I « 41 42
3I
V 5
4 20.0 o 42
* 43
6 43
44
5o 220V 45
g o_200V
1E « 45
0 46
•047 ©Jr
46
47
48
Go
E . TOH1
048
0 49
49
777-
/TOH2~°51
52 <3
51
52
ml
2 230V L-o 34 032 32
*
3 190V 33
* 1—0 32 J. 5 33
4 OV L-o 35 0 34
2 6 34
q *
13O2Z5V =»
_ 275 V 0 35
' t-o 33 3 7 35
10 0MV S14o130Vj i L-o 36/ 0 36
4 8 36
11* 190V
liojqi| 0 42
9
10
13
14
41
42
12 <>ÿ
275 V
lite-.9V llI
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-o 43 11 15 43
17* ,21o 275V o 44 12 16 44
|23ÿMv|lI
I80
230V Boo.230V 11 o 45 17 21 45
190V
19* 046 18 22 46
OV
l24o-ÿJ| 0 47 19 23 47
20*
1 I
0 48
0 49
TOHI 051
20 24 48
49
G*
it T0H2 0 52 51
52
- 315
4.2.3
550 V 185 V
1 o ~0 31
L
31
480 V
2 O 185V 32
a
460V —O 32 5
i.
3 1 33
415/240 V 185V O 33 6 2 34
4 O
230 V
I
7 3 35
5 O
380/220 V 8 4 36
6 O
200 V 13 9 41
7 a 120V 14 10 42
-O 34
9
8 O
a
0V
550 V I 120V
O 35
15
16
11
12
43
44
L 21 17 45
480V
10 O 120V 22 18 46
460V O 36
ii a
12 O
13 O
415/240 V
230 V
I 23
24
O
19
20
47
48
49
18V *=•
14 O
380/220 V O 41
I 0V 51
200 V O 42
15 a 18V 52
O 43
0V
16 O 18V
O 44
I
550V 0V
17 O -O 45
480 V
18 O 18 V
-O 46
460V 18V
19 O -O 47
20 a
21 O-
415/240 V
230 V
380/220 V
[ 0V
18V
O 48
O 49
22 O-
200 V
23 O
TOI 1i
24 O
ov O 51
TOHj
— 0 52
aa
± Ur
Connection of power transformers Terminal layout of power supply
ABE and ACE. transformers ABE and ACE.
550V
Ia 31
480 V
2O 32
460 V 185 V
3 a 31
1 5 33
4 Q 415/240 V 2 6 34
230 V O 34 3 7 35
5 a
380/220 V 4 8 36
6 O 185 V
200 V -O 32 9 13 41
7O 10 14 42
0V -O 35 43
11 15
8 0-
550V 12 16 44
9O 185 V 21 45
480V O 33 17
10 O 18 22 46
460V O 36
11 O 19 23 47
415/240 V 20 24 48
12 O
230 V 49
13 O 4-
18V
o-380/220V O 41
I
14 51
200V 0V
15 O— O 42 52
18V
O 43
0V 18V
16 a -O 44
550V
17 O 0V
O 45
480V 18V
18 O
460V -O 46
19 O 18V
O 47
415/240 V
20 O
21 O-
22 O-
230V
380/220 V
200V
1 18V
o 49
23 O-
TOII,
0V 51
24 O
TOH,
O 52
QO i
4r TYJ
- 316
5.
5. PARAMETER
Bit type 0 or 1
Bit axis type 0 or 1
Byte type 0 -+127
Byte axis type 0 - +127
Word type 0 - +32767
Word axis type 0 -+32767
2-word type 0 -+99999999
2-word axis type 0 -+99999999
Note 1) Independent data can be specified for each control axis if axis types
are used.
Note 2) Data ranges are general ranges. Data ranges vary based on parameters.
See the explanation of each parameter for more information.
a) Bit type parameter tape format
N P ;
N : The data number is a 4-digit numeric value following N (A positive
integer)
P : Parameter value (0, 1) is given as an 8-digit numerical value
following P. A data number contains 8 bit-type parameters.
Parameter bit 0 is stored in the first digit and parameter bit 7 is
stored in the 8th digit. (positive integer)
: End of block (LF in ISO code or CR in EIA code)
Note 1) Address N and P should be specified in the order described above.
Note 2) Leading zeros can be omitted.
Example :
NOOOO P00010001; or NO P10001;
- 317
5.2.1
318
5.2.2
- 319
5.3
7) Press the 'SERVICE' software key and then press the 'PARAM' software key to
select a screen.
8) Enter the data number of the parameter to be set and press the 'INP-NO.'
software key. The screen for the parameter to be set will be displayed.
9) Enter the data to be set and press the 'INPUT' software key; the entered
data is assigned. Data can be continuously input from the selected data
number by delimiting data ;
Example :
' '.
If 10; 20; 30; 40 are entered and the software key 'INPUT' is pressed, 10,
20, 30, and 40 are sequentially assigned to the parameters starting with
the parameter indicated by the cursor.
10) Repeat steps 7), 8) and 9).
11) After parameters are established, set 0 to the parameter PWE of data number
8000 to inhibit further parameter setting.
12) Reset the NC and release the alarm 'Parameters can be established'. If the
alarm 'A parameter which requires to turn NC power to be temporarily turned
off has been established* appears, turn NC power off.
- 320 -
5.4
5.4 Parameters
321
5.4
- 322
5.4
323
5.4
- 324 -
5.4
- 325
5.4
- 326
5.4
2418
5003
327
5.4
5422 Pitch error compensation point number nearest the "+" end
of each axis
328
5.4
5616 Time upto new spindle speed after spindle gear select
signal is output.
- 329
5.4
*
5648
control.
6000 New offset value is valid after the next block where D or H
code is specified or valid after the next block.
Tool position compensation is specified by D code or H code.
Tool position compensation is effective or not for arc
.
command
Axis selection for tool length compensation.
Tool length compensation vector can be cleared by reset or
not.
Offset number of tool position offset is specified by low
order two digits or by low order one digit of the T code.
Condition to execute tool position offset.
- 330 -
5.4
331
5.4
- 332
5.5
7050 G code for calling the custom macro of program No. 9010
9019.
7059
7071 M code for calling the custom macro of program No. 9001 'o
9009.
7079
Parameters of timer, counter, keep relay, data table, and positioning module are
set and displayed from CRT/MDI unit.
For this operation, depress soft key | PCPRM | of PC basic menu to bring up the
following menu.
In case of PMC-I, NC must be set to the MDI mode or emergency stop status for
data setting.
TIMER
Timer No.
77o DATA NO DATA
(1 -40)
001 2000 016 1000
002 10000
015 0 030 0
333
5.5.1
Specifi¬
cations Minimum Maximum
Timer setting time Setting time
No.
1 - 8 50 ms 1638.3 sec
— Preset value
— Integrated value
COUNTER
Counter No.
Nb ADDRESS PRESET CURRENT
(1 - 20)
01 COO 26520 1120
02 C04 1200 0
03 C08 0 0
15
- 334
5.5.3
(3) Set NC to MDI mode (emergency stop status in case of PMC-I). Set key
signal KEY4=1 in case of BMI interface. Set KEY=1 for an interface
corresponding to FS3 or FS6.
(4) Set the cursor to the setting point on the screen by using the cursor
key.
(5) The counter is set by depressing | INPUT ~] key after entering counter data
(6) After setting counter data, depress | RET | key to return to the PMC basic
menu .
5.5.3 Setting and display of keep relay and nonvolatile memory control data
Set the display keep relay and nonvolatile memory control data. If keep relay
screen is not displayed, depress | KEEPRL~1
soft key to bring the keep relay
screen.
KEEP RELAY
NO ADDRESS DATA
01 K00 10100011
02 KOI 00011100
15 K14 11000101
- 335
5.5.4
Offset data
No. of data
0014 0029
- 336
5.5.4
15
(Display screen of each data for monitor control MONI (SUB 47))
(T) For setting data in the case of PMC-I; set NC to MDI mode or emergency
(T)
case of FS3 or FS6 interface. _______
stop status, set KEY4=1 in the case of BMI interface, or KEY=1 in the
Depress [ PCPRM~] soft key of PMC basic menu and depress [DATA | soft key
after changing the menu.
(5) The data table control screen appears as shown in Fig. 5.5.4 (a).
For displaying the table control data screen after No. 15, depress page
key | i | to display the next data.
For data setting, the operations in (4) and subsequent steps are
required.
(4) Set the cursor to the setting data point by using the cursor key of
CRT/MDI panel.
(5) Depress | INPUT ] key after setting data by numeric keys.
(6) Data are changed at the designated cursor position.
(7) For setting subsequent data, repeat operation starting with (4).
68) For setting data table data after setting control data, depress page key
to display the data table screen. See 2) in the next paragraph.
To return to the PMC basic menu, depress j RET ] key.
2) Setting and display of data table
(T) For setting data in the case of PMC-I set NC to MDI mode or emergency
stop status, set KEY4+1 in the case of BMI interface, or set KEY=1 in
the case of interface corresponding to FS3 or FS6.
This operation is not required for data dispaly.
- 337 -
5.5.5
(2) Depress | DATA | soft key after changing the menu by depressing | PCPRM ]
soft key of PMC basic menu.
The data control data screen shown in Fig. 5.5.4 (a) appears first.
Depress page key to display the data table screen. See Fig. 5.5.4 (b).
Data of data table 1 appears on the data table screen.
By depressing page key again, data of table 2 appears. Data tables 3, 4,
... are sequentially selected, each time page key is depressed.
Display the data table screen of corresponding table.
(5) If 30 or more data table data are present, display the next data by
depressing page key 1 -t- |.
The operations in (4) and subsequent steps are required for data setting.
(4) Set the cursor to the setting data point by using the cursor key of the
CRT/MDI panel.
(5) Depress | INPUT 1 key after setting data by numeric keys.
(6) Data are rewritten at the designated cursor point.
(T) Repeat operation, starting with step (4), if data are to be set
sequentially. _
(8) After setting data table, depress | RET | key to return to the PMC basic
menu .
5.5.5 Setting and display of positioning MODULE parameters
Set and display positioning module parameters. If the positioning module screen
is not displayed, depress | POS | soft key to display the screen.
- 338
5.5.5
- 339 -
6.
1 SE1 Sets position LSI clock 16.384 MHz pulse width. Fixed. This
setting applies to edition number -
03B only. Edition number
04C and higher don't include this setting function.
8
7
6
5
O
4
3
2
1
2 TAC1 Set the velocity feedback system when M series servo is used.
This setting is ineffective for AC servo.
5 FV side when tachogenerator TG side when tachogen-
TAC3 is not used. - erator is used.
r
r
1 2 3
3 REVl Set the number of pulses of pulse coder when M series servo
uses the pulse coder. This setting is ineffective if
5 tachogenerator or AC servo is used.
REV 3 2000 pulses 3000 pulses
1 2 3
- 340 -
6.1.1
4 SUP1 Set when the speed feedback is ignored due to a minor error.
Set these parts to the standard (not ignored) at a time
$ other than when vibrations are produced when the motor
SUP3 stops operating or the like. This setting is ineffective
for AC servo.
Not ignored (standard) Ignored
L
1 2 3
6 SF1 Used for intracompany test. Open this part without fail.
2) Setting on the digital servo 10 series and 100 series master PCB
(A16B-1010-0190)
B A
1 TACl Set the velocity feedback system when M series servo is used.
This setting is ineffective for AC servo.
5 FV side when tachogenerator TG side when tachogen¬
TAC3 is not used. erator is used.
A B
- 341
6.1.1
2 REV1 Set the number of pulses of pulse coder when M series servo
uses the pulse coder. This setting is ineffective if
5
REV3
tachogenerator or AC servo is used.
2000 pulses 3000 pulses
A B
A
r
B
4) Setting on the digital servo 11 series and 110 series master PCB
(A16B-1010-0200)
B A
- 342
6.1.1
7) Setting on the analog servo 10 and 11 series additional axis PCB (pulse
coder) (A16B-1210-0430/0431)
1 TAC4 Sets the velocity feedback system when M series servo is used.
TAC5 This setting is ineffective for AC servo.
When tachogenerator When tachogenerator
is not used. is used.
L
I-1-!
1 2 3
]
2 REV4 Sets the number of pulses of pulse coder when M series servo
REV 5 uses the pulse coder. This setting is ineffective if
tachogenerator or AC servo is used.
2000 pulses 3000 pulses
r 1
12 3
I [
Neither 2000 pulses nor 3000 pulses should be set in case of
2500 pulses.
r i
l 2 3
i r
- 343
6.1.1
1 SH44 Set to reduce the detection gain in DSCG system only when a
SH54 12" rotary inductosyn is used.
Standard Reduced
r 1
r }
1 2 3
]
Standard Increased
r r
1
1 2 3
I 1
1 2 3
1 SPN1X Set to reduce the detection gain in DSCG system only when a
SPN1Y 12" rotary inductosyn is used.
SPNlZ
Reduced Standard
1 r
A B
- 344 -
6.1.1
A B
o 6 O 6 o 6
o o O
o o o
o o o
o o o
o 1 o 1 o 1
1 SN14 Set to reduce the detection gain in DSCG system only when a
SN24 12" rotary inductosyn is used.
SN34
Standard Reduced
A B
A B
- 345 -
6.1.1
o O
o o
o o
o 1 o 1
Resolver Inductosyn
1 TAC4 Sets the velocity feedback system when M series servo is used.
This setting is ineffective for AC servo.
When tachogenerator When tachogenerator
is not used. is used.
L
r I1
1 2 3
2 REV4 Sets the number of pulses of pulse coder when M series servo
uses the pulse coder. This setting is ineffective if
tachogenerator or AC servo is used.
2000 pulses 3000 pulses
r
r ‘I
1 2 3
- 346
6.1.2
- 347
6.1.3
- 348 -
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VRU, VR21, SM4-SN34
VR31 SN15—SN35
Fig. 6.1.3 (!) Adjusting points on 11 series analog servo DSCG PCB (A16B-1210-0460) (Overall Edition Number 04A~ )
U>
MADE IN JAPAN FANUC
AI6B- 12 10-038 H
FS>
(*)
ui
0)
<
*90
s -4
(PCI 2)'
o
i
LO
*cnO
>
QH>
cn>
00
cr> T3<r>
C£>
I
O
o fo
> jl \ro JL O o JL m JL
“n jl
17)
Jl X
JL
c JL I
TAC4
REV4
SUP 4
Fig. 6.1.3 (m) Adjusting points on 10 series analog servo additional axis + additional memory PCB (A16B-1210-0380)
o\
6.1.4
Step Operation
2 Power OFF, then ON. (When DSCG alarm does not disappear, other
trouble has occurred.)
9 Power OFF.
362
6.1.4
Step Operation
a = 1,2 ,3 ,4 ,5
Standard 4 Msec.
Tolerance range
3.1 Msec. ~ 7.2 Msec.
13 Open TP9 or TPa5 and set parameter PSFa to 0 (No. 1802, 0 bit)
Variable
Detection gain
Position detector resistance
range setting
GAIN
363
6.1.4
Item Adjustment
Fmin This has already been adjusted at FANUC before delivery and
adjustment is not usually required.
For this adjustment, use a frequency counter or an oscilloscope.
Short circuit TPa8-GND
Observation TPct5-GND Adjusting variable resistor Fmin
Frequency range 1.67kHz +150Hz
(cycle 0.6ms +0.06ms)
Fmax This has already been adjusted at FANUC before delivery and
adjustment is not usually required.
For this adjustment, use a frequency counter. (Don't use an
oscilloscope due to poor accuracy.)
Short circuit TP<x8- -15V
Observation TPa5- GND Adjusting variable resistor Fmax
Frequency range 850kHz +20kHz
a = 1, 2 , 3 ,4 ,5
3) Adjustment of inductosyn interpolation accuracy
- 364
6.1.4
Measuring method
1 Feed rate
approx. 100 mm/inin
1 wavelength
Measurement Measurement
start point start point
Measuring
example
5
4 6
i
/ - 7
Scale on the volume BALANCE 3A \
Example: 3 scales 2V N y
8
I 9
- 365 -
6.1.4
Adjusting example
The figure below suggests that about degree 2.8 is an optimum position for
the knob to be set.
Volume 2
2 scales
0
0
2 mm
- 2
A
2
3 scales
0
2 mm
-2
4 scales
0
0
1 2 mm
-2
- 366
6.1.5
(1) - (16)
(2) - (15)
—- 1.5V
(3) - (14)
(4) - (13) More than
(5) - (12) 25ns More than
29ns
61ns
F2
CI6MP
O
Fig. 6.1.5 (a) Setting and adjusting position on the peripheral control PCB A16B-1210-0080
- 367
6.1.5
BUBBLE FREE
OFF \\ ON
MAIN pr
HALT HALT
A16B-1210-0060
Fig. 6.1.5 (b) Setting position on the main CPU PCB A16B-1210-0060
- 368 -
6.1.5
Setting
Meaning
type
Setting
Meaning
type
o o
GNMI WDALM
PI
ra
BA
SPCtK
Fig. 6.1.5 (c) Setting position on the main bubble PCB A16B-1210-0070
- 369 -
6.1.5
. PCB
name ....
. Modulespecification 01P06 - 05P06
A16B-1210-0030
a) Setting of clock pulse width
One set of the following Set 16.384 MHz cycle at check pin
pins on the short terminal C16M as follows.
G3 should be shorted.
(1) - (16)
(2) - (15)
(3) - (14)
(4) - (13)
(5) - (12)
More than
25 ns More than
29 ns
61ns
Setting
Item Setting Meaning
position
1 PJ1
PJ5
A side
Open
Pulse types (note 1) are used as a detector.
Inductosyn is used as a detector. _
_
B side Resolver is used as a detector.
PJ6 A side Pulse types (note 1) are used as a detector.
2
-PJ9 B side Resolver/inductosyn is used as a detector.
Short Overheat alarm signal from motor is ignored.
3 PJ10
Open Standard setting
Short Ready signal from servo amplifier is ignored.
4 PD 9
Open Standard setting
5 PD 10
Short
is ignored. _
Overload alarm signal from servo amplifier
370
6.1.5
Setting
Item Setting Meaning
position
1 PJ1
PJ5
A side
Open Inductosyn is used as a detector.
_
_
Pulse types (note 1) are used as a detector.
Open
is ignored,
Standard setting
_
Overload alarm signal from servo amplifier
6
PD1 A side F/V converter output is regarded as velocity
feedback signal (when a pulse coder is used.)
PD 2 B side Tachogenerator signal is regarded as velocity
feedback signal (when a tachogenerator is
used. ) _
Short Special setting (note 2)
7 PD5
Open Standard setting
A side 2000PPR pulse coder is used.
8 PD6
Open 2500PPR pulse coder is used.
B side 3000PPR pulse coder is used,
- 371
6.1.5
Setting
Item Setting Meaning
position
1 PFl
PF5
A side
Open _
Pulse types (note 1) are used as a detector.
_
Inductosyn is used as a detector.
B side Resolver is used as a detector.
PF6 A side Pulse types (note 1) are used as a detector.
2
PF9 B side Resolver/inductosyn is used as a detector.
Short Overheat alarm signal from motor is ignored.
3 PF10
Open Standard setting
Short Ready signal from servo amplifier is ignored.
4 PA2
Open Standard setting
5 PA3
Short
Open
is ignored. _
Overload alarm signal from servo amplifier
Standard setting
6
PB1 A side F/V converter output is regarded as velocity
feedback signal (when a pulse coder is used.)
PB2 B side Tachogenerator signal is regarded as velocity
feedback signal (when a tachogenerator is
used. ) _
Short Special setting (note 2)
7 PD7
Open Standard setting
A side 2000PPR pulse coder is used.
8 PD8
Open 2500PPR pulse coder is used.
B side 3000PPR pulse coder is used.
- 372
6.1.5
PJ
i
s
9
10 n
PG
I
s9
G3
10 C3
CI6M PF
I
9
s
10 a
PE 2 B
PD
6 &
PD
Ifh Po BB
PC
iB
PB B
2
PA!
PA
!B
A I6B - 1210 - 0030
Fig. 6.1.5 (d) Setting position on the axis control PCB A16B-1210-0030
- 373 -
6.1.5
Setting Standard
Usage
pin setting
PlL 2-3 If the interpolation accuracy is necessary
P1M for an inductosyn, change the setting for
PIN adjustment, (Refer to (d) Inductosyn
interpolation accuracy adjustment for details)
P3L 1 - 2
P3M
P3N
Note: PlL
- 374 -
6.1.5
Variable Result of
Setting pin Detective
resistor the frequency
short circuit VR2L(M,N)
gain
check
P2L(M,N): 2-3 90%. Big Big
I
P3L(M,N): 2-3 0%
- 375
6.1.5
12 inches, 65%
720 poles
7 inches, 2-3 1 - 2 0%
360 poles
7 inches, 50%
720 poles
VR2L (M, N)
50%
0%
0 100%
Example for 0%
600±50ÿs
- 376 -
6.1.5
Measuring method
1 Free rate
approx. 100 nun/min
1 wavelength
Measurement Measurement
start point start point
Measuring
example
Error +1.5 p -1.5 p
2 --
1 --
0 1
0.5 1 1.5 2 mm
- 1 -•
- 2"
377
6.1.5
Adjusting example
The figure below suggests that an approximate degree of 2.8 is an
optimum position for the knob to be set.
Variable resistor
2 scales o
2 mm
-2
0
3 scales
2 min
-2
/1
4 scales o
-2
V
z 2 mm
- 378
6.1.5
OV
o
P2L I 2
3
P3L VRIL
P4L VR2L
VR3L CH 1 0 L
O
VRIM VR4L
VR2M
VR3M
I23 o CH10M
P2M VR1N VR4K1
P3M
P4M VR2N
VR3N
VR4N CH 1 0 N
I 23
P2N
P3N
P4N
PIL
PIM
sn
PIN
"0
Fig. 6.1.5 (e) Setting and adjusting position on the DSCG interface PCB A16B-1210-0110
- 379
6.1.5
OV
O
P2L
P3L —
P4 L C—1
VRIL
VR2L
VR3L CH 1 0 L
O
VRIM VR4L
VR2M
VR3M
I23 o CH 1 OM
P2M VR1N VR4M
P3M
P4M VR2N
[R3N
VR4N CH 1 0 N
I 23
P2N
P3N
P4N
PI L
ro
P5L P5M P5N
(\J
0
on
PIM
fO
Csl D
PIN
ro
N
o
Fig. 6.1.5 (f) Setting and adjustment on the additional detector control PCB A16B-1210-0180
- 380
6.1.5
Setting
Setting Meaning
position
SP1 Short between Standard setting: 128 K ROM (27128)
2-3 is used.
123
SPl 1=1
Fig. 6.1.5 (g) Setting position on the axis CPU PCB A16B-1210-0020
381
6.1.5
(2)
(3)
(4)
(5)
(6)
-
-
-
-
-
(15)
(14)
(13)
(12)
(11)
More than
25 ns More than
'29 ns
61ns
---1. 5 V
b) Setting pin
Setting
Meaning
type
e3
jM
C16£IP
Fig. 6.1.5 (h) Setting position on the spindle control PCB A16B-1210-0160
382
6.1.5
SPCLK
C3
A B
Fig. 6.1.5 (i) Setting position on the additional buffer 2 PCB A16B-1210-0260
- 383 -
6.1.5
SHI Open
SH2 Short
SH3 Short
QI
rhoi i-<
EWW
c
CO CO O
Fig. 5.1.5 (j) Setting position on the built-in type I/O unit/I/O interface PCB A16B-1310-0020
- 384
6.1.6
c
Sotting terminal 0 Front
/
m)
b) Method of setting
Available Group 0 o o
Group 1 o
Group 2 o o
Group 3 o
Insert the setting plugs into the setting terminal marked "o".
The unmarked terminals should be left open.
- 385
6.1.6
b) Setting position
EES
WWW
Setting
Type of pulse coder
STl ST2
2000 pulses/revolution o
2500 pulses/revolution
3000 pulses/revolution o o: Shorted
- 386
6.1.6
“L
Si
CV1
-r
ST4
p
-in J-
CFl
ST1
ST2
ST 3
T1
- 387
6.1.6
Item Contents
Preparation (T) Remove AD04A from the base unit, detach the plastic cover,
and then mount AD04A to the base unit again.
(5) Remove I/O module mounted on the left side of the AD04A to
leave space for turning the AD04A variable resistor.
(?) Open the input terminals (terminal board) of AD04A.
(4j Indicate AD04A input data on the diagnose screen.
Measuring
instruments
Voltage/current source ... resolution
is
voltage/current source thats
Use a
higher than 1 mV/4 mA.
Voltmeter ...
Use a voltmeter thats resolution (measuring
sensitivity) is higher than 0. 1 mV.
Resistance meter ...
Use a resistance meter having a resolution
(measuring sensitivity) of more than
0.I //, and measure four terminals.
- 388
6.1.6
Item Contents
(18) - (Q) Make sure the output reads the following setting
at current input
- 389
Table 6.1 (a) Adjusting procedure list
C\
6.1.6
VR7
TP7
m CNT1
-f- 15 V CNT2
TP8 CNT3
VR8
-15V CNT4
CNT5
TP9 CNT6
CNT7
GND
VR9
TPl
P2
m CNT8
CNT9
CNT10
TP 3
CNT 1 1
TP 4
VR 10 CNT 12
TP 10 TP 11 TPl
CNT 13
+5 V GND INil al
TP5 m CNTl 4
VR3
CNT 15
i CNTl 6
m CNTl 7
VR 11 CNTl 8
CNTl 9
CNT2 0
VR12
CNT 21
Fig. 6.1.6 (d) Mounting position of variable resistor and check terminal
- 391
6.2
SL126
I-2L O CHI A
O CH2A
dVctA
o CHIB
VccB O O CH2 B
O O CHIC
O CH2C
VccC O
15
A
o CHID
O C1I2D CN4
VccD
O CH1E
CN3
?io VecE
?io
?2'o
?}o
IU o
20 O
CH7Q
CH9Q
ffo
S 16
fflo S23 _
So HV3
22
21 “
cmO SO
S8
0 20
26
cmo BHK M
**
HVAL
CH60 HCAL
CH50 SI Fuse resistor ovc M Note) Parts location
LVAL on PCB may be
Cl120
cmo
0RV1 TGLS
DCAL p changed with¬
SO
0RV2 ,o-J nS2 U M VcC
* ROY
out notice.
Fig. 6.2.1 (a) Parts mounting position on the PCB (A20B-0009-0320) 07C version or subsequence
3 COMPRESSOR
ENABLES
4 GAIN ATTENUATOR
5 o o o o o o HIGH FREQUENCY
GAIN
6 o o o o o o
7 o o o o o o RIPPLE FILTER
8 o o o o o o HIGH-GAIN C.KT,
ENABLE
9 CAPACITOR FOR
COMPENSATION
10 o o o o 0 o C.K.T.
11
12 o o o o o o DC GAIN
13
14 CAPACITOR FOR
HIGH-GAIN
16 o o o o o o CHOPPING FREQU¬
ENCY SELECTOR
- 393
6.2.1
Motor
model
00M OM, 5M 10M - 30M(H)
SETTING
PANCAKE PANCAKE PANCAKE
PULSE PULSE PULSE MEANING
TACHO TACHO TACHO
Short CODER CODER CODER
GENERATOR GENERATOR GENERATOR
bar
25 TGLS ALARM
SENSING LEVEL
SETTING CONDITION
POS ITEM REMARKS
VARIABLE
CHECK-PIN SHORTING SETTING AND CHECK
RESISTOR
5 SCALES PULSE
CODER
- 394
6.2.1
SETTING CONDITION
POS ITEM REMARKS
VARIABLE
CHECK-PIN SHORTING SETTING AND CHECK
RESISTOR
Note 1. IF CONNECTION BETWEEN CN2 (4) (5) AND TRANSFORMER OR DISCHARGE UNIT
EXISTED, S20 IS OPEN
2. IF YOU USED DISCHARGE UNIT, YOU WILL BE OPEN-CIRCUIT AT S26.
3. VOLUME SCALE IS AS FOLLOWS. FIGURE SHOWS 8 SCALES.
4. *MARK IS TOTAL EDITION OF PCB.
5. CURRENT LIMITER FUNCTION IS APPLIED FOR PCB EDITION 02B OR LATER.
6. SETTING OF S15.
5 SCALES.
o
0io scales
01A* CURRENT LIMITER SETTING
02B*03B* NO CONNECTION
- 395
6.2.1
CHECK CHECK
SYMBOL MEANING SYMBOL MEANING
TERMINAL TERMINAL
6 16 +15V +15V
7 TRIANGLE WAVE SEE FIG. 2. 17 -15V -15V
0.2 ± 0.2 V
T 1.210.2V
24±3 Vp-p / 1 y
ov
— 0.8±0.1
SI 6short
msec
Discharge
time width
Fig. 2 Fig. 3
- 396
6.2.1
LED DISPLAY
NAME MEANING
- 397
6.3
6.3 Setting and Adjustment on PCB for Velocity Control Unit for Analog Servo AC Servo Motor
CN4
RV4
\
D
s
°I FI/ Fuse
ID
A
o
8
c
i> Fuse resistor
CN3
00D
CH0 U sss
18U S2 14 15 16
CHQW
17 -15V
Clio
10 4-
CflJ15V
ft+5V
140
CH ER
DO
_c
SSS
130 O
CH'IWN 11 12 13 S D
12 0 20
PRDY IIV
CH IT
no 0 HC
CH IS
10 Q D ovc
CH 1R LV
0O S21 TO
CH T
80 DC
CH S
70
CH N S28
60 RV1 RV2 RV3
CH
50 u u
asJo0V
fflOV
HINDOO S8 S9S10
To
motor
To
NC
2U
“b 5,100 S19
S18
CN1 CN2
si
- 398
6.3.1
CN4
I
O
ID
LD
O
O
7 „
grÿÿ Fuse
_ Ar_
2 T?5*T
resistor
\ \
CN3
2
11
si
k
z
2 000;
sii SI i K4
*8
"O, I lilt
‘;Q, CD™
"9
'"9
QOOf -m O,
"9
c;9
Oft
!!
S!
’9 oc=>o
"9 3“ CH=>O
CD
Q*
-O lit
‘“o
‘“o
>o
”o
3V
mm
KVI
S* S»
MV }
31
4<1
11 SÿO
r 66
¥
©
“o
II 'VIS 1
<y
t
?o uo*qM
00
<s>-
to sc
CN6
?
f
- 399
6.3.1
+ + + + +
CN3
CHI7
o
o
-15
cme o
+15 RV4
CH15
o
+5
(+ 5V ADJ )
CHW oER
El
ansQ
TRW
ana Q o c ooo
LV TGHCHVPRD1
IT
CH11 oIS (H)
s s
15 16 S10
[ ]
anoQ
1R (L)
(L) (R)
OH 9 0
T !*•
ai 8 o (R) o
TO
[ ]S8
CTI7
oR
o
o
CHO o g
I
ai 5 O
CH + O
ov
ai 3 oov
CHE
o
ail o R
V
o
1
c c
N N
CN1 RV3 5 0
MOTOR NC
+ i'
N
I 2
(n) si (n)
- 400
6.3.1
+ +
CAD-CN3
CH170
-15
CII16Q
+
15
o
RV4
CH150
+5
(+5V ADJ)
CIIMQ
ER
FI
CH130)
TRW
CH12Q OOOOO
LV TG HC HV PRDY
IT
CHllQ s s
15 16 S10
IS (H) s ]
Cl110(0 2 (L)(R)
1R (L) O
CH9 O
T
CH8 0 >
(R> O
S w
I 1S8
CH7 0 o
R o
CH6 0 a
CH5 0
CH4 O
ov
CH3 0
OV
CH2 0
CHI O
R
V
3®
I
1 (H)
@CN1
0
0 RV3
c
N
5
0
$
r
MOTOR NC
+ C
N
2
<D-1 (L)S1(R)
- 401
6.3.1
CN3
RLY1 +5 ADJ
RV4
\
O
o
I
o
o
I
P3
s
z
o
FETA FETC FETE
MCC 11
RP4 RP6
RF5 RP7
FS2
FS1 T1
- 402
6.3.1
3) Model 5-0
a) PCB A20B-1001-0420
[ T424/03 | 1 5 10 CN3 15 20 25
B
A
>
Z
a.
o
CH m
170
or-
16(J
Z
+15V >
T3
?ÿo >
+5V Z
CHO
14 ER
?3fO H HC HV OVC 03
LCD
CE;
PH UH
qiQ C © O O O O
12 PRDY
IT
S2S4
LVTG
2.OAIF1
>
ro
o
IS CO
I
1R o
o
I
T O
p>
N>
s O
“OR
CH
50
(OV)
S3.
I
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Cov)
(TSA) 0 3> CD @
‘D
(VCMD)
* 7*
0 @
)L
™i<6> CN6
CN1 SI
RV1 RV2 RV3 CN2
- 403
6.3.1
b) PCB A20B-1001-0410
1 T4 1 2/0 3 1 1 5 10 15 20 25
B
CN3
A
l 3
RV4 m
5
W
1“ n
>
2
C
o
L 1
r >
ro
L j
o
09
I
O
o
I
o
o
MCC
I
>-3
r
L i © © © © © ©
T1
FSI
- 404 -
6.3.1
--
I “I
In F I / Fuse
O
CHI AM
CNIO
o
CHI CM
CN7 O
CHI EM
O
CHIM
o
CHI AL CN9
I
o
CM
in o
o CHI CL
i
o
o
o
o
CHI L
I"'' CM
o 1
CO O
M3 CHI EL
o
o <
I
CO
o
CM
<
X CN8
F3/ Fuse
FR2
>
Fuse resistor
<1 FRI F2/ Fuse
L
CH4 RV4 CN2 P
O SIQ
Fig. 6.3.1 (h) Parts location on the PCB A16B-1200-0520
- 405
6.3.1
S3 I M m S3 IL
S S
I7L— I9L
I s
S29L
m
_
mm S S
I7M— I9M
S29M
[0
c s s
I6L I4L S S
I 6M— I 4M
c
c
o
I
cc
c
—
S30M| ~|
o.
<
CN7
S33L
S33M
-I5VO :HI 7
CHI 3 O TRW
cm 4L O LV OHV + I5VO :HI6
O HC OOVCM +5V O CHI 5
O DC OTGM S8M S9M
SSL S9L
S28L OVCLO QPROT -I n S28MER0 CHI4M
CH6L o o :H6M
o
SI OL S10M
o CH5M
CH5L
CH3L Oov
0 D ovO :H3M
TSAO CH2M
CH2L OTSA
VCMDO. CHIM
CHIL O VCMD
¥ 1
CN5L CN6L CN5M CN6M O
OJ
ID
To To NC To To NC o
Motor Motor
O
O
S32L S32M C\l
I
CQ
CN I L To NC CN I M To NC vO
<
- 406 -
6.3.1
Fuse resistor
F I / Fuse
n
1 I 3 , 2A
CNI 0
O PRDY
O LV
O HC
O HV S3 IL
S3 1 M S3 1 N
u
DC
D
O
Q
TGL
OVCL
ri
O TGM
Q OVCM 3
O TGN
CN9
o OVCN SIOL SIOM SION
S3ON S33N
CH5N
IP RVIN SS22N !
CH5L SI 7L SI7M
CH3L SI8M CH3N
SI9L SI9M
CH2L CH2M CH2N
CHIL CHMM CHIN
CN7
LT
CNIL PM> CNIM CNIN CN2
S32L SÿOL S34 S3feM SÿOM 7 S32N S20N
- 407
6.3.2
Standard setting
Setting
Remarks
terminal
2-0, 1-0 0,5 10 20M 20,30 30R
S 6 H H H H H H
Compensation circuit setting
S 7 H H H H H H
Sll H H L L L H
S13 H H L L L H
S17 H H H H H L
S19 H H H H H H
S14 L H H
Pulse coder, pole number,
S15 H L L and pulse number setting
S16 H L H
- 408
6.3.2
Standard setting
Setting
Remarks
terminal
2-0, 1-0 0 5 10 20M 20,30 30R
S21
Compensation circuit setting
S22 o o o o o o o
S25 o o o o o o o
S26
S28
S29
S33 o
OVC alarm level setting
S34 o
S35 o o o o
Current feedback gain
setting (Note 7)
S36 o o o o
- 409
6.3.2
Standard setting
Setting
Remarks
terminal
2-0, 1-0 0,5 10 ,20M 20,30 30R
S 4 L L L L L
S 5 L L L L L
Compensation circuit setting
S 6 H H H H H
S 7 H H H H H
Sll H H L L H
S13 H H L L H
S17 H H H H L
S19 H H H H H
S 14 L H H
Pulse coder, pole number,
S 15 H L L and pulse number setting
S16 H L H
- 410 -
6.3.2
Standard setting
Setting
Remarks
terminal
2-0, 1-0 0,5 10 , 20M 20,30 30R
S21
Compensation circuit setting
S22
S25 o o o o o
S26
S28
S29
Standard setting
Setting
Remarks
terminal
2-0, 1-0 0,5 10 20,30 30R
S 4 L L L L L
S 5 L L L L L
Compensation circuit setting
S 6 H H H H H
S 7 H H H H H
Sll H H L L H
S13 H H L L H
- 411
6.3.2
Standard setting
Setting
Remarks
terminal
2-0, 1-0 0,5 10 20,30 30R
SI 7 H H L L L
S19 H H H H H
S14 L H H
Pulse coder, pole number,
S15 H L L and pulse number setting
S16 H L H
Standard setting
Setting
Remarks
terminal
2-0, 1-0 0,5 10 20,30 30R
S21
Compensation circuit setting
S22
S25 o o o o o
S26
Compensation circuit setting
S27
S28
- 412
6.3.2
H FI) H
Setting plug
13 L 0b L
Pulse coder
Setting terminal Remarks
2000P 2500P
S16 L H
Pole number, pulse number setting
S20 L L
- 413 -
6.3.2
Note 1) If power transformer is connected across terminals CN2 (4) and (5), set
SI to open (R side).
If power transformer is not connected across terminals CN2 (4) and (5) ,
set SI to short (L side).
2) Set S10 to R side if it is needed to check with motor power cable
disconnected.
3) If the absolute pulse coder is used set S32 at H side.
4) The way of setting is shown as following figures.
Setting plug w*
llj
L
Zl)
I3)L
K
L R L R
Note 1) If the power transformer connected to CN2 (4) and (5), set SI at L. If
there is no connection, set Si at H.
2) If the pulse coder is lOOOP/rev, set S2 at L, and if 2000P/rev, set it
at H.
3) If the absolute pulse coder is used, set S3 at H, and if not used set it
at L .
4) If TG and OVC alarms are made invalid, set S4 at H.
5) If a lOOOP/rev pulse coder is used, care should be taken in DMR setting.
(DMR setting should be double that in a normal 2000P/rev pulse coder.)
- 414
6.3.2
Standard setting
Terminal
Remarks
setting
2-0, 1-0 0,5
S17L,M H H
S19L,M H H
S25L,M X x
S26L,M X x
Compensation circuit setting
S27L,M o o
S28L,M X x
- 415
6.3.2
Pulse coder
Terminal
Remarks
setting
2000P 2500P 3000P
S 8L,M L L H
Pulse coder F/V gain setting
S 9L,M H L L
S14L.M L H H
Pulse coder pole number and
S15L,M H L L
pulse number setting
S16L,M H L H
Note 1) If the power transformer is connected to terminals CN2 (4) and (5), set
SI at L side.
2) If the regenerative discharge unit is mounted, set S2 in the
short-circuit state. If it is not mounted, set S2 in the open state.
3) If check is required without connection of the motor power cable, set
S10 at L side.
4) If S20 is set at L side, absolute codes from the pulse coder is output
to NC while VRDY is on. If VRDY is turned OFF, the alarm code is
output. If S20 is set at H, the alarm code is always output.
5) If S23 is short-circuited, 7V/2000 rpm is set, and if it is open,
7V/1000 rpm is set.
6) If S29 is short-circuited, the velocity feedback voltage is changed from
3V/1000 rpm to 1.5V/1000 rpm. Normally, set it in the open state.
7) If ABS pulse coder is used, set S32 in the open state.
8) Setting operations are shown in the Fig. below.
——01
11 "’ll H
Setting plug
LLIJL 1),.
(a) Setting of H side (b) Setting of L side
O7! roi
L R L K
- 416
6.3.2
Standard setting
Terminal
Remarks
setting
0/5 10
S17L,M,N H H
S19L,M,N H H
S25L jM,N x x
S26L,M,N X x
Compensation circuit setting
S27L,M,N x x
S28L.M.N x X
- 417
6.3.2
Pulse coder
Terminal
Remarks
setting
2000P 2500P 3000P
S 8L,M,N L L H
Pulse coder F/V gain setting
S 9L,M.N H L L
S14L,M,N L H H
Pulse coder pole number and
S15L,M,N H L L
pulse number setting
S16L,M,N H L H
N system
Note 1) If the power transformer is connected to terminals CN2 (4) and (5) , set
SI at L side.
2) If the regenerative discharge unit is mounted, set S2 in the short-
circuit state. If it is not mounted, set S2 in the open state.
3) If check is required without connection of the motor power cable, set
S10 at L side.
4) If S20 is set at L side, absolute codes from the pulse coder is output
to NC while VRDY is on. If VRDY is turned OFF, the alarm code is
output. If S20 is set at H, the alarm code is always output.
5) If S23 is short-circuited, 7V/2000 rpm is set, and if it is open,
7V/1000 rpm is set.
6) If S29 is short-circuited, the velocity feedback voltage is changed from
3V/1000 rpm to 1.5V/1000 rpm. Normally, set it in the open state.
7) If ABS pulse coder is used, set S32 in the open state.
8) Setting operations are shown in the Fig. below.
H
Setting plug
* ) L S) L
(a) Set at H side (b) Set at L side
418
6.3.3
Table 6.3.3
3 OV OV
4 OV OV
5
Compensation circuit
6
15 +5V +5V
- 419
6.3.4
16 +15V +15V
17 -15V -15V
12 ± 1.5 V
340 ± 30 M sec.
CH 3L,M OV OV
CH 4 OV OV
CH 5L,M
Compensation circuit
CH 6L,M
- 420 -
6.3.4
1 2 ± 1.5 V
360±30ÿsec
4) Motor load currents (peak values) can be monitored using the same
conversion as CH10-12. Effective values can be obtain by multiplying
1//T.
CH 3L ,M,N 0V 0V
CH 5L,M,N
Compensation circuit
CH 6L,M,N
- 421
6.3.4
12± 1.5V
3) Motor load currents (peak values) can be monitored using the same
conversion as CH10-12. The effective values can be obtained by
multiplying l/fT.
422
6.4
6.4 Setting and Adjustment on PCB for Velocity Amplifier for AC Servo Motor
Ociin.
CtoiiL
0CK3L
OCKIE
O OCK2E
& QCHJE
|One
o-
§ Oc*»c
®
<N OCH*A
CN4
50 CHJA
FI
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g
w
H
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-S30
5«D
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c,fio
™RO O DPDY
C"‘0
irv
CH5o HC
CH4
O LV
DC
CH3Q
CH2o "00"
Si S2
OH
F-2
CH,o F-l
CN1? 1 CN2
- 423 -
6.4.1
B
A
4 4 4 4 4 4
© ® @ ® ® @
CN3
HV ® A20B-1002-0500/
HC ©
LV ®
OH ®
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CHI3Q
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CHIIQ
+I5VW
CHI0O
+5Vÿi?20
CH9
OV ©
CH8p)
w
IS
CHJO
IR
CH60
*PWMFR0
CH50 R6
*PWME
CH40
*PWM0
CH30
*PWMC
CH20 ZNR2
*PWMB
OHIO ZNRI
*PWMA
© © © © ® CN2
si
ON I
Dt
A350- I002-T502/00
A350- 1 002-Z 503/ 00
- 424 -
6.4.1
CN3
RLY 1 +5 ADJ
RV4
o
s
o
o
o
m
8
<
•Q-
y
u FETA FETC FETE
MCC uu U
RP4 RP6
RPS RP7
FS2
FS1 TI
- 425 -
6.4.1
1 5 10 15 20 25
B
A
CJ
D CN3
2 0«v
<
LL
A20B-1001-0430 /
z OHC
<
CL
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z
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O0H
Q
< QDRDY
2
CH/—\
13 CJ
PH +24V
FI
CHÿC5V
+15V
C1I
10 o
+5V
C9H0 0\
sCJ
c?o 1R
CH0>
eCJpw
“cr:
cn MI;
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CH »PWMD
30JPWMC 0
7 20
c?0* PWMB
-FR1 O’"
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S1
1 14
CN1 CN2
- 426
6.4.1
A16B-1200-0680/
CN10
M
X
s
FI
§ii
_
ac
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CN9
L
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so
+24V
-15V
*0 +15V
so
SO ISM
ad
so
So
SMO g
so o
Q
so CN8
so
So
So
so
so
so
SO MV
so MC
so LV
DC
o CNlM
DM
SJ [ff
CN1L SICN:
- 427
6.4.1
°P
oS
op
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5
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of
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8
e
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ol
CJ£0
CHcSO
£
a
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CHS
CHI
ov
C|H7L Cl CHjfj
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fer MFWI
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fit
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CH H.
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A350- I002-T284/0I
A350- I002-Z283/0I
- 428
6.4.2
0)H
Setting plug
V L E3L
(a) Setting of H side (b) Setting of L side
- 429
6.4.3
430 -
6.5
_
6.5.1 PCB parts mounting diagram
FA
Fuse
Transformer
n
Power supply
T1 FBQ
heal sink
CN7
RV15 fc0
m
@00 Alarm fuse
fdD LT
AF1AF2AF3
® 19B
RV17 © CT QPE
© CH3 2 m ® 19 A
r IFF
n
© CH3 1
© CH30
® CH2 9 Transformer FG CN6
© CH 2 8 T2
© -1 5
© OV
© -1-5 FH
©
©
+1 5
+24
£ ROM
CH 2 5 ffi© CH26
© CLK CH2 3 ©© CH2 4 Indualated Amplifier
CH2 1 ®© CH2 2 ISAMP2 ISAMP1
CHI 9 ©© CH2 0
© ARS f CHI 3
- CHI 4 CHI 7©© CHI 8
© SLP - CHI 5
- CHI 6 Relay
:<s - RV1 3 RL
ed
— lÿse - RV1 2
0
cd
Display
LED
Pilot
© ©©®® ©„_
Pit AT.ARMmfc?
C N 9 |eg
RV6
RV5
n
g|RV10
d
ISllitsh
b L RV1 1
0
CN5
0
fC <
R1~R24 C BI
TTTTf miVi
(Under)
External
connection
iiisiiiiiiil ) CCD
CHlCH2|g](ÿ
RV18 RV19
CH3 CH4 CH5CH6 LT
side RVl RV2 ©-'
® © © © 1 i I J
OV when Si \ j OV SM LM
contacter Alarm reset CN 1 [US CN 3 CN 2
closed switch L TB
Control signal
connector 7 Alarm data \ Terminal board for
speedometer and load meter
signal connector Motor signal connector
- 431
6.5.2 Main parts list for AC spindle servo unit for motor model 3~15
1) Fuses and surge absorbers
Specification
Item Symbol Name
Model 3 Model 6 Model 8 Model 12 Model 15
ON
K)
2) Main parts
Specification
Item Symbol Name
Model 3 Model 6 Model 8 Model 12 Model 15
t 9 D8 Diode A50L-2001-0097/U06G
10 CH3 Capacitor A42L-0001-0103
15 SW Switch A57L-0001-0030/2
ON
to
6.5,3
6.5.3 Adjustment of variable resistor on the PCB for AC spindle servo unit
Standard
No. Symbol Item Check terminals Procedure
setting
- 434 -
6.5.3
Standard
No. Symbol Item Check terminals Procedure
setting
+ <adjustment>
supply a velocity command voltage of 0V <Adjusted>
(equivalent to S00) to the motor. Normal
rotation
Adjust RV2 so that the voltage between _
the measuring terminals will not change Reverse
rotation / —
lÿrnV
(Example) For example, if the voltage at CH13 is +5.0 mV when the spindle
rotates forward and it is +5.0 mV + 1.0 mV when the spindle rotates in
reverse, the offset error of the velocity command voltage is +1.0 mV.
435 -
6.5.3
Measuring
Item Adjusting procedure
point
(Example) The forward rotation means that the AC spindle motor rotates
counterclockwise (forward rotation) as seen from the shaft.
Thus, it may not correspond to the forward rotation of the
machine spindle.
Direction of forward
motor rotation (SFR)
Measuring
Item Adjusting procedure
point
- 436 -
6.5.3
50
45
40
s?
1 35
bJ)
30
S
•e
1 25
1
T3
d>
& 20
15
I
10 I Standard setting 15%
I
5 I
I
0 1 J_L 1 1 1
0 1 2 3 4 5 6 7 8 9 10
Scale of RV3
4
6
3 7
o o
2 8
1 9
0 10
437
6.5.3
80
70
60
*- 50
"
33
bJ>
40
8
Z
T)
•g 30
Q>
Di
cn
20
10 Standard setting 3%
0 1 1 1 1 x
0 1 2 3 4 5 6 7 8 9 10
Scale of RV4
When
60 TLMH
signal
is “ON”
50
§
40
4>
*
r—
g 30 When
a TLML
CD signal
§ÿ is “ON”
M 20
£
10
I Standard setting [ TLMH 18%
TLML 10%
o
L
Jl 1
-- 1 i
0 1 2 3 4 5 6 7 8 9 10
Scale of RV5
438 -
6.5.4
Terminal Signal
Contents Remarks
name name
CH7 PSA Phase A square weve Duty 50% (at constant speed)
+ 10%
CH8 PSB Phase B square wave Duty 50% (at constant speed)
+10%
CH14 RVP Reverse rotation speed pulse Pulse width: 3.2 microseconds
(Only for reverse rotation)
CH15 FWP Forward rotation speed pulse Pulse width: 3.2 microseconds
(Only for reverse rotation)
CH18 TS2 Low speed detection signal 120 rpm (CCW): -2.2 V
CH21 LTRF Output torque limitation Output = - [(| V CH21| +1.8) /10]
voltage
x Maximum output
- 439 -
6.5.4
Terminal Signal
Contents Remarks
name name
- 440 -
6.6
Item Explanation
1 Mount the magnetizing element so that the reference hole moves and
faces as shown in Figure 1 when the spindle rotates in the positive
direction by the command of spindle motor CW rotation (SFR and VCMD
positive) .
2 Mount the magnetic sensor head so that the pin hole of the flange and
the reference hole of the magnetizing element face in opposite
directions .
3 The gap between the magnetizing element and sensor head should be
minimum of 1,5 + 0.5 mm.
4
Reference Movement of the magnetizing
hole element when the spindle motor
turns in the positive direction
(SFR).
Pin hold
1/
<5ÿ
ft
-r
Magnetizing element Sensor head
- 441
6.6.1
(Note 1) Status
Function Remarks
SH 1-2 2-3
(Note 2)
01 o Test mode Connected only for
adjustment
- 442
6.6.1
b) LED indicators
Seven display lamps (LED 1-7), indicating the meanings listed below, are
mounted on this option board. (LED 1 and LED 2 are not mounted on PCB of
01A edition) .
LED indicators
2 CLUTCH (gear) LOW Green Lights when the clutch (gear) LOW signal is
on. (*CTH 1 and 2 are connected: ON)
3 MS PEAK LEVEL Green Lights while the peak value of the magnetic
flux detection signal (MS) is out of the
range of +10 V. Adjustment indicator.
4 SLOWDOWN PERIOD Green Lights during the low turning speed period
when the spindle position approaches the
stop position during orientation.
7 TEST MODE Red Lights when SH01 pins are connected. In this
mode, the Adjustment Completion signal is not
transmitted and ORCM is on. The orientation
motion can be repeatedly confirmed by
pressing SW1.
- 443 -
6.6.1
Variable resistor
RV 1* 2* 3 4 5 6* 7* 8 9* 10* 11*
name
Variable resistor
scale position
5.0 6.0 © © 2.0 5.0 © 2.0 5.0 5.0
Scale position 7.0 6.0 5.0 4.0 3.0 2.5 2.0 1.5 1.0 0.5
2,000 -
NHM
(rpm) 2,200 2,500 2,700 3,100 3,500 4,000 4,500 5,000 5,500 6,000
Scale position 2.0 3.0 4.0 5.0 6.0 7.5 8.0 9.0 9.5 10
5
4 6
3 7
o o
2 8
1 9
0 10
- 444 -
6.6.1
Adjustment method
Term Name Adjustment Condition
(Specification)
5 RV5 SLOWDOWN TIME Clutch (gear) is HIGH. Just before stopping LED4
IN HIGH MODE Press SW1 to stop the (SLOWDOWN PERIOD) should
spindle at the fixed immediately light up
position. The *CTH clearly.
signal is off (open).
445
6.6.1
Adjustment method
Term name Adjustment Condition
(Specification)
After adjustment, release the test mode and check that LED7 (red) is turned off.
- 446
1 r 1 1r
1 4 5 6 7 8
CN9 INDICATORS FOR ADJUSTING
ORJEN- MS PEAK N
sLOWDOWN IN- POSITION TEST MODE ST 1
TATtON RVI
® OirLlRV2
LOW LEVEL PERJOO FINE POSITION
A (ov) A
LED. I (ÿ)LE02 (J) LED3(?) LED4(2) LEDS(?) EE06 (J) LE07
IS
OFFSET
.
]MSPEAK LEVEL
B RV3 B
SLOWDOWN
REFERENCE
RV4
AMS
c PEAK LEVEL
c
-
1 |RV6
|
[SLOWDOWN A
i
D GAIN
H D
4>*
I IT-7
|
-
_ T : -1
_|RV8
E I -] F
f SLOW DOWN I c-
DIRECTION
I | M TI M E ]
sLH04 -
[RV9
I ;
"1 I_ IÿGAIN
SH02 SH03
F F[ 010IF FIX
2
3L
nf'r IF
INITIAL
5 J L 6 r i
(MSA)(LSAX)<FWD) {ZS)(MDST)0CLSXVCMD2)(VCMD3)(NNG)(tNTGKAMSKS0RFHMS) (TSAI) (TSA2)
< OV) TACT
G 2 3, 4, 5, 6, 7, 8 9 , 10 , ri , 12 r 13 , 14 , 15 , 16 CNA I SWITCH POSITION
SHIFT G
CHECK TERMINALS CHECK TERMINALS
SWI I
A20B- 0008- 0030/02
I J L 2 J L
_
FANUC
3
made Tn
I L
JAPAN
4 _5
j | 6 L 7
(INITIALIZING BUTTON)
j L 8
ON
6.6.1
LED3 MS PEAK LEVEL Green Lights when the peak value of the MS signal
sent from the magnetic sensor is out of the
range of +10 V.
LED4 SLOWDOWN PERIOD Green Lights during low turning speed and goes
out when the magnetizing element reaches
the sensor.
LED5 IN-POSITION FINE Green Lights when orientation has been completed
and the spindle is within +0.1° of the
adjustment position.
LED 7 TEST MODE Red Lights when terminals 01 and 02 of SH01 are
shorted .
448
6.6.1
c) Adjustments
The adjustments should be performed in the following sequence in TEST mode
after turning on the power.
Variable
Item Adjustment item Condition Adjustment procedure
resistor
5 RV5 SLOWDOWN TIME Shift the gear to the Just before stopping,
HIGH HIGH position and LED4 should immedia¬
slowdown time LED2H goes on. tely light up clearly
Turn SWl on and off (about 0.2 sec).
repeatedly.
6 RV6 GAIN HIGH Turn clockwise to
Position loop increase the gain
gain being careful not
to overshoot when
stopping.
449
6.6.1
Variable
Item Adjustment item Condition Adjustment procedure
resistor
14 RV14 POSITION SHIFT The stop position can Match the key posi¬
Shifting of be finely adjusted tion of the ATC arm
spindle stop within a range of to the groove
position +1° of the spindle position of the
angle. spindle.
After adjustment, release test mode making sure that LED7 (Red) is off.
(Note 1) Adjust RV3 and RV4 based on the distance (Hmm) from the center of the
spindle to the sensor as listed below.
Position RV3, 4 9.5 6.5 4.5 3.0 2.2 1.5 1.0 0.5
Spindle
Magnetizing element Scale
Sensor .8
cjfÿ
Scale
H (mm)
- 450 -
TSA MS PEAK SLOWDOWN AMSPEAK (GEAR/CLU TCH)
ORIEN¬ OFFSET LEVEL REFERENCE LEVEL
CN9 H M L
TATION RV4
r l
RV1 RV2 RV3 SLOWDOVW
m
LfcD2 I TCDTM l_t.U3 U
Eg leg I W
PERIOD
®
mm
LED1 LED4 RV12 RV8
1+151 (+5)
(Wÿ (LgA) 0{JWD)(J§)
'(MQSTHXÿI IIINJG)
10
(Aÿ)(SgRF)(M§)
12 13
(TgAlKTSA2)
14 15
(Wj
16
© ©
IN-POSITIOIN
FINE
© SLOW¬
DOWN
TIME
1 2 3 4 5 6 7 8 9 11 RV6 RV13 RV9
© mnm
LED5
(GAIN)
IN-POSITION
RV7 RV14 RV10
© m
LED6
© IM¬
POSI¬
TION
SW1
I ISHOT
Ln TEST MODE
POSITION
I SHIFT
RV11
A20B-Q009-0520/ p 1
m P
2
%
w
SH02 SH03 SH04
CNA
Edition
c\
CN
6.6.2
Procedure
4 The spindle position loop gain can be determined using the following
equations:
-1
Kp(H or L) NS(H or L) T 55 (sec ), where
: Position loop gain for spindle HIGH gear (clutch)
: Position loop gain for spindle LOW gear (clutch)
p(L)
- 452
6.6.2
3) Setting
12 3 4
OOOO
LED 1
— 4
SH 0 2
GH i 1 8
®2
HD3 -
i 1-
i 1 -
i 1
m* SHO 1
SW5 SW4 S'Wl SW2 SW3
[Us 1 8
RV1 5 -
+5V
0G
1* . C TY PE B — *•P. C TYPE A
S CNA £ CNB
5H
a) +5V - When the power of +5V for position coder is supplied from
5H
OG - spindle amplifier, connect between +5V and 5H and between OG and
OV
OV. When the power of +5V is supplied from NC, open between +5V
and 5H between OG and OV.
b) Setting of SW5 and SW4
- 453 -
6.6.2
Switch Contents
Variable Standard
No. Item Measuring point Note
resistor Adjustment
5
4 6
3- 7
ono 8
2
1 9
0 10
- 454 -
6.6.2
o: Connected x: Open
SH01 SH02
16 15 14 13 12 11 10 9 16 15 14 13 12 11 10 9
Spindle
rotational o X (Standard)
direction
3 Orientation speed 1 x x
which Is set by
position gain 2/3 o X
1/3 x o
+16 pulses o o o
+32 pulses o o
+64 pulses o
-1 pulse x o
- 455
7.
CA 6
ODD
Master PCB
Power
supply
unit Connector
to master
H)
00
CV1 CV2 CV3 CA1 I
PCB
a
r®
©
Fig. 7.1 (a) Power supply unit mounting position for 10 and 11 series
I II
I I
LiJ
CPU
CP 13,
CP14, 18 J
'©
- 456 -
7.2
7.1.1 Procedure
1) Disconnect cables of connectors CP11, CP13, CP14, and CP15 as illustrated
below.
Cr Ds
o o
o
CEZF
2) Detach the power supply unit by removing the four screws. The power supply
unit is connected to the master PCB or back panel by the connector shown by a
dotted line in the fig. 7.1 (a).
3) For mounting new power supply unit, reverse the above procedure
2) •> 1).
7.2 Replacing Methods of Option PCB (for 10/11/100/110 series) and control PCB
(for 12/120 series)
Replacement of the following PCBs connected to the master PCB or back panel is
described.
. Option card 1
.. Additional axis + additional memory PCB (analog servo)
10/110
I/O
card A1 - A3 For series
. ROM/RAM board (digital servo)
. Optical fiber interface PCB
. Bubble memory
. Conversational function card
. ROM/ RAM card For 11/110 series
. Additional axis card (analog servo)
. Resolver/inductosyn interface
. Axis control PCB (digital servo) Common to 10/11/
. CRT/MDI adapter (100/110/120 series) 100/110 series
. All control PCB For 12/120 series
- 457
7.2
2
O O O O O O
m
2
-C
i
4
Irn
___
rT
L
J“
®i
o o o o o o
2
1) Procedure
Disconnect cables from PCBs.
i) Disconnect HONDA connector by pushing part (b) after loosening two
screws (a) as shoi<rn in the following figure.
YQNOH VQNOH
® VQNOH ©
© b ©
©
P ©
r
©
;gIE§] b O°
ii) Disconnect NIHON BURNDY connector in the arrow (l direction by
pushing part (©) as illustrated below.
©
© ©
I
Cr
- 458 -
7.3
0 2
B
©
O O
Master PCB
or back panel
Screw
O O
Detach the PMC ROM cassette after loosening the two screws in back.
Make sure that the same contents used in the old cassette are written into new
ROM cassette.
- 459 -
7.4
1) Procedure
© Remove the power supply unit according to Sec. 7.1.
© Remove the option PCB according to Sec. 7.2
8 Remove the
Disconnect
PMC ROM cassette according to Sec. 7.3,
all cables from master PCB,
®
V
DODD
6
DDDD
6
DDDD /
® ®
\
5
® ©
\
D0D CP14A
000
CP1*B
| I COPI 6
I I COP2
DDDD
6
ODD
fiA.Y.vjy
5
- 460 -
7.4
(ÿ)
YdNOH
© © YQNOH ©
i
— »-<_?
nr & © ©
©
13
ii) Disconnect NIHON BURNDY connector in the arrow (l-£>) direction by
pushing part (a) as illustrated below.
©
© ©
k
k> o
nZ3
~L
a 2
fl
©
- 461
7.4
iv) Disconnect connector CAT cable in the arrow direction after unlocking
it as illustrated below.
o :
=4
condition, and then, lock the
cable. In this case, push the
connector forcibly, or else the
8 Setting on new PCB should be same as that on old PCB before exchange.
For 10/100 series, check position control LSI, OPC (in case of small
CRT/MDI) , character generator (in case of small CRT/MDI) , and ROM for
normal mounting conditions.
8 For 11/110 series, check the position control LSI for normal mounting
condition.
For 10/100 series, a memory parity alarm occurs after replacing the
master PCB. Reset parameters after clear the memory.
- 462 -
AI68-I0IO-004H MADE IN JAPAN FANUC 19 1 20 1 21 1 22 1 23 39 1 40 1
41 1 42 1 43 1 44 1 45 1
CAN CAS CAE2 CAG CAH CAC
CA6
K
Mounting >
position of
character i
generator
\ J
I H
;
Y i
G G
Mounting
position RAM
of OPC
F
E E
I
4>-
ON
u> D
I
D
©Q p p Q I
CAP
2
/ 32
I
i i i
t
I I I1' r\ r'- C
7
tk
7 7 7
' np CO
K . CO
I
CO
‘
8
T7 TTT TT3"
B
N
A
i
\ X A
i
4
J
7
s
.
YTT cfz cF3 10 I II H23i 24 i 25 i 26 i 27 i 28 « 29s, 30 . 31 1 32 i 33 i 34 , 35 i 36ÿ21 i 38 , 39 i 40 , 41 , 42 , 43 44 45
/ \ \
Fig. 7.4 (c) Check positions after replacing analog servo 10 series master PCB -J
4ÿ
Setting
point
/
18
O O +24
K
+s -J
O
-15
o
+ is
CDI
G
:
F
l
CF ECOP2COP I
-o E
I
C AE I
CAP
i
i
d
Sr
7 7
CL
tn
Cv 2 i n
CF9I CAI o
<*P 0V CMD
iJ 8
A
7 7
L2J LJJ CV22 CA2 l IQ 1 l I I I 1,I2| i_L5j/_L6j LLZJ LiSj [_L9j |_2Qj i£jj L22J L22J L2*J LlSj [26J [27J L28J [29J [30]
l_|4j [32j [33j [34j [35j [36j [37j [38] [39] [40] i4Jj l42i
Mounting position of
spindle control LSI
-J
Fig. 7.4 (d) Check positions after replacing digital servo 10 series master PCB
-P+
C03 CD4 CA8
FANUC AI68-IOIO-OOSH/ OSCG PC TEST ADD. AXES ROM A.C.P BMU
MADE IN JAPAN 4
I '1 4 14 1
i
K 7 7 20 7 K
CDS 20 20
/—s
33
i
CPI4A
J J
t
14 I 14
|
:
7 i
H 50 * 20
I*0
7 7
20 H
CAT
CAM
CA12 CAIO
[371 r59 1391 f4Qi
nsi nr1 nri nsi fiÿ-1 nr1 i24i i27 1 F91 ri? 3? H331 r'34' f35l
G G
CPI4B
COPl
Hal rigi f2o>
F F
I
C0P2
-P-
ON
Ui E E
1
D r 2 3 5 CAP
VCMOO OOO D
_ T5AO O O ©
OKC:
Ub-
14 I 14 14 1 14
c <n
rt
c
r-
<0
7 7 7 20 03
20 20 20 n
o
n S
r* r*
CV! /ÿs £
00 sr* r*
CV 2 CV3 CAT s
2 2 o
5 4-1
o £ra
r*
2
B 31 B
5
r\
Or
I 4 l 4 l .
TAC.
1
REv
SUP
2 TAC
acv A
20 7 7 7 3 at*
20 20 7 2C <UP
CFI CF2
/~\
CF3 CA2 Q I 10 I rill 1 12 ft 13 , 1 14 1 1 17 1 1 IS ] i.B j [20 j [21 1 | 22j [23j |24j i_25l I_2Sj L2?J I 28 1 |_29j t32i [33] 1 34] |3S| 1 36| 1 37] 1 38 1 1 39 1 ;40| 1 41 1 [42]
-j
Fig. 7.4 (e) Check positions after replacing analog servo 11 series master PCB -fc.
Setting
point
n U/PMC
CD3 CD4 AI6B-JOLO-020 AXESI MMC TEST ROM ACP BMU
AXES3 W 0FF
CAT CAK3 C»H2
AXES2
CAH1 C*E2 CAB CAP C*X
J-gM
CA6M MADE IN JAPAN
!
FANUC
: i
CD5 K
CPI4A
ic.
CAI2 C All
CBRN)
G
CTOi CTG'
CPI4B
bÿoj
I
C OP 2 °£U F
->
CTN
O'
E
J
CBRN)
c AS
CA El CAP
D
CAI A CA1B
c
s
£
I
5
B
OvcQ
CA CA2 B
2A
A
_
L_!_! L2j L3J L±J LJZJ L_£J L9J L!£LJ LiJ_!_) l_!2j |V3j L_1ÿJ 15. Li6j U2l L]8j LJ9J L20J ijp?ÿ LgGj l&J ] 28 1 |_29j [301 3jj 1 33, i 34,
t35l
36j i 37 1 i 381 i ] i 4Q >41 i i42i |43i _|
]44[ |
CM CM
27256
(UPPER)
O
27512
CUPPER)
O
o
27512
CLOWER)ÿ
g-K
o ]
27512
CM 27512
CLOWER)
3
'UPPER) CM CM
O o *]
27512
CM
27512 O
*]
CUPPER)
Q CLOWER)
CM
27512
CO r
27512
CLOWER) (0 •]
o o
I
4N
’]
ON
"•U •]
I
•]
256K SRAM
256K SRAM Cl CLOWER)
Cl CUPPER)
*]
A B C D E F G H J ( A K B
L J L J L J L I i J L J L 1 L J 1 J
7
Mounting position of ROM Mounting position of RAM
Fig. 7.4 (h) Check position after replacing digital servo 11 series ROM/RAM board
A 1 6B-I2I1-029 / CBA
CM
0
27512 27512
27256 Q o R CLOWER)*-*
o
CUPPER) CUPPER) o
27512
CM 275S2
(LOWER)
•]
At
CUPPER) CM CM
o o »]
27512
CM
27512 O
•]
CUPPER)
Q (LOWER)
27512 CM
CA6 RCUPPER) CD
27512
1(LOWER) CD
o
•]
o
I
256K SRAM
A 256K SRA M
’]
COCUPPER)
ON
CO
I
COCLOWER)
g 6287LP
*]
m 256K SRAM 1 256K SRAM
/ 3
9
Cl CUPPER)
C1CL0WER) 628 7LP
256K SRAM
7 256K SRAM
C2C LOWER) '3
C2 CUPP ER)
\
/
L A J I B I L A J I D I L E' I L F I i G I I H j L J I lA_K B
7 \ W
Mounting position of ROM Mounting position of RAM
Fig. 7.4 (g) Check position after replacing digital servo 10 series ROM/RAM board
-a
7.5
© -fit - ©
(?) Disconnect the connector CAT (?) cable in the arrow direction after
unlocking it as illustrated below.
© ©
CNG
I
\
© © ©
Additional back panel
© ©
CNG
«
7*
© ©
- 469 -
7.6
S
c I
10/11 series o
master PCB
o o o o o o o
(T) Disconnect the connector cable (T) by pushing part (a) as illustrated.
—1
© ©
.
I Draw out PCB by loosening two screws (2)
For mounting new PCB, reverse the above procedure (2) -> (T) .
(Caution)
1) Check the number of mounted ROM/RAM, ROM NO., and edition number.
2) In case 10T-F or 11TT-F, a conversational memory parity alarm occurs
after replacing PCB.
Clear all submemory.
- 470 -
7.6
(T) Detach PCB from the master PCB in the same way as described above.
JI A16B -1210 n
-0410
r_
€ 2
Z \
\ S'
(Note)
4 A16B-1310-
0300
CPF 1 3 CFF2
[""'Il¬ l-
(5) Disconnect the connector CFF1/CFF2 (2) cable in the arrow direction after
unlocking it as illustrated below.
- 471
7.7
7T COP 4
1) Procedure
© Disconnect C01 C05 connector cables by pushing part (b) after
loosening two screws (a) as illustrated below.
VONOH
© ©,
a JO o
0 -- — a-
©
:
i) -®-
o
a p O 3] tram
© Disconnect CP51 connector cable by pushing (a) as illustrated below.
© -nr U? — ©
in
o =)
unlocked condition, then, lock the
cable. In this case, push the connector
forcibly, or else the cable cannot be
locked.
The left figure shows the locked condi¬
tion.
- 472
7.8
® — n —®
(5) Disconnect the C0P4 connector cable by pushing (a) as illustrated below.
©
D 1
0 rzr
[ ©
(6) The connection unit is detached by removing the four screws shown in
(7) For mounting new PCB, reverse the above procedure (6) (T) .
2) Setting
Perform setting (1 - 4) of new PCB in the same way as in old PCB before
exchange .
7.8 Replacing Methods of Connection Unit (with Connecting Board)
21 20 19 18 17 16 15 14 13 12 11 10 09 08 cE EL
2 3 4 5 6 ! is,
A J
4
TV
I I
u
rii,
4 3 f
1
2
COP
* \ :
L! f
Connection Unit 1
CP52
usdo r
CP52
]
1
CDD2 szrrrj
CDDl l
Connection Unit 2
CDD3
c HI
CSL
<D
iz oz
10 91 51 M El z\ n of SO 80
J too ZOO £00 voo soo
£ D 0 2 n D tTZD Connection
Unit 1
2 0 10
2 TTO
* S° Connection
Unit 2
473
7.8
1) Procedure
(T) Disconnect connector cables 08 - 21 by pushing (b) after loosening two
screws (a) as illustrated below.
YdNOH © Y0N0H ©
Sjjjg ©
i-2- i
ur ©
© ©
<s>
o-Efl J D
(2) Disconnect the CP51 connector cable by pushing @ as illustrated below.
0
P—©
Pr a
(3) Disconnect connector COP4 cable by pushing (a) as illustrated below.
$
0 7
Q
©
(4) .
I The unit can be detached by removing four screws
Put the unit on the board as illustrated below.
8 Connection Unit 1 ©— T 0
+ 6
7 4
1
0 ri
i i
i i
± _L
9
I 9 £ Z
4
'«hJj
ft
so GO oi II Z\ £1 H 51 91 l\ 81 61 0Z IZ 10
-ÿa L
777/7777777777777)7
J ]
Fig. 2
- 474 -
7.8
(Caution)
Cv. For connecting the cable, push it in the
] direction opposite to <2=r after setting
it to mark V of the connector under the
o :
unlocked condition, then,
cable. In this case, push the
forcibly, or else the cable
lock the
connector
cannot be
(23* locked.
The left figure shows the locked condi¬
tion.
(7) Disconnect the CDP connector cable by pushing (a) as illustrated below.
<a> ©
~~XL
a
(8) After removing the two right and left mounting screws (?) in the
connection unit, insert screwdrivers into center holes (9) at both ends
of the connection unit, and detach the connection unit by alternately
lifting screwdrivers.
Connection unit 1
/ Removing direction
Inserting
direction /
Inserting direction
(9ÿ) Center holes at both ends of PCB
J
ju
- 475 -
7.8
2) Setting
Perform setting on new PCB in the same way as in old PCB before exchange.
Mounting Methods
For mounting PCB (for DI/DO) used on the connecting board, observe the
following procedure.
Vl Connecting board
PCB connector
© Make sure the inserting directions of PCB connector and PCB connector on
the disconnecting board; lightly push these connectors after posi¬
tioning .
© Insert a screwdriver into the center holes ((68 ) at both ends of PCB and
the hole (il) on the connecting board metal, and insert PCB by pushing
the right and left of PCB downward alternately 2-3 times by means of
lever. Fix the PCB by mounting screws (8) after inserting the
connector.
(Caution)
Confirm the inserting direction of the connector, and check to see if
the connector has been securely connected by lightly pushing it before
starting the work, otherwise the connector may be broken.
- 476 -
7.9
7.9 Replacing Method of Built-in Type I/O Unit PCB (12/120 series only)
p.
I/O
module module
©ÿ S'
1) Procedure
(T) Detach the optical fiber cable for Interface module the cable pushing
part (a) as illustrated below.
I,
I The PCB can be detached by loosing two screws.
For mounting new PCB, reverse the above procedure (2) + (T)
2) Setting
.
(T) Setting on new module should be same as that in an old interface module
for exchange.
- 477 -
7.9.2
CA15
® ®
CA16
C23E C23D C23C C23H C23A C23E C22D C22C C22B C22A T1
® u r\ ®
VQNOH VCINOH
© ©
S
© ©
© © ©
I
I
o t=>
5
.
8 I/O baseunit can be detached by unscrewing four screws (S)
For mounting new I/O base unit, reverse the above procedure (3) •» (T) .
- 478 -
7.10
»
w w w m w w
\
I
L. i-1
CP31 V7
L«£
I®) I l®l J®L
2
1
1) Procedure
(T) Draw out the connector CP31 cable [Tj according to the illustrated
procedure .
CP31
i=>
- 479 -
7.10.2
VdNOH VdNOH
©
—- c
P ! ©
©
—- C
P 0
3
—
©
©F§] mi
Draw out the optical fiber cable while pushing part a as illustrated
below.
©
—
-» n
For the terminal board connection, remove the entire terminal board by
drawing it toward you while holding its upper and lower ends after
loosening the two screws a shown below.
For disconnecting the wiring, open the nameplate.
The nameplate is opened by drawing it toward you while applying your
fingers to parts b shown in the following figure.
Terminal board
m
\c
<5% ® C
c
c
c
c
c
C
c
G
C Nameplate
C
c
ce
® c
c
o©
480
7.10.2
(2) Draw out each module after loosening the two screws shown in Fig. 7.1.
Each module is connected to the base unit in the same way as in the power
supply module.
(3) Reverse the procedure ((2) •> (T) ) when mounting new modules.
2) Setting
Set the new modules in the same way as in modules before exchange.
3) Cautions
a) Positioning module ...
Check the mounting number of ROM (1 pee), the ROM
number and edition number. Check the positioning control LSI.
b) Module for terminal board wiring
Detach the terminal board mounted on the module for replacement. Mount
the detached terminal board on the module thats terminal board has been
removed. (Return these modules with terminal boards mounted.)
4) Plastic case disassembly method
0
0 Case
<1
Panel
Cover
r;-' a
\ ]
0©>
m
V
0 IHL
0
© Push the positions shown by [T] on the cover using both thumbs towards
the V marks (2j at the extreme left of the case.
© Remove the cover by pushing the center of the left end of the cover shown
by [3] from the rear side.
© The panel can be detached by pushing the center of the panel (direction
Q until it is curved.
- 481
7.10.2
Observe the following procedure when detaching the PCB from the plastic case.
Case
PCB
sen
m s.
.
S Remove PCB mounting screws (1]
Draw the PCB out of the case in direction [2j .
Disconnect each cable as follows:
Disconnect HONDA connector by pushing part (b) after loosening the two screws
(a) shown in the following figure.
VdHOH
©
©
©
4* V YdNOH
©
©
QD
482
7.10.3
8 7 6 5 4 3 2 1 o \ POVVC CA15
6 CA16 6
ALC
ji.
ALD
1
+24 B ®
0NDL#=#
+24
+35
q 4
I/O unit
QZk 1
.
I Disconnect the ground wires shown in jÿ]
Disconnect the power alarm signal cables shown in [6]
not always connected.)
(This wiring is .
The base unit can be detached by loosening the four screws shown in (6) .
8 Reverse the procedure ( [5] -
[l] ) when mounting new units.
- 483 -
7.10.3
2) Caution
Reset parameters after replacing the main unit.
484 -
7.11
(T) Disconnect connector CA9 cable by pushing part (b) after loosening the two
screws a as illustrated below.
VdNOH © YGNOH ©
© J
c*
© P @
<!?
CD
(2) Disconnect the connector CKK1 cable in the arrow direction after unlocking
it as illustrated below.
1/c>. (Caution)
1
To connect the cable, push it in the
o =4
direction opposite to
it to mark
<Q
after setting
of connector under the
unlocked condition, then lock the cable.
—a
© ©
a i
A Detach the CRT/MDI unit by removing the eight screws from the front panel.
5 The CRT unit can be detached by removing four screws D by inserting a
screwdriver from the rear part of the CRT unit.
- 485
7.11.2
(6) Remove the soft key PCB together with escutcheon by unscrewing the four
screws on the front panel.
TTTT
O l
Keyboard
o, ODD r_~:: nd,
(Front view)
\
Escutcheon
Detach the soft key PCB together with
Screw CRT escutcheon because they are assem¬
bled into a unit.
(7) Remove the soft key PCB by unscrewing the two screws from the rear side of
the escutcheon.
(8) Assemble PCB by reversing the above procedure (7) (T) .
(Note) Assembly of soft key
(Rear view)
0/
\
Soft key
(9) Replace the key sheet. (In case of sheet switch on CRT/MDI)
(oZ
K
o
o DI~ :;a Screw (x4)
Escutcheon
Remove the screws to detach the escutcheon. Then remove the sheet.
- 486 -
7.12
(The following description covers the horizontal CRT/MDI, but also applicable to
the vertical type, accordingly)
1) Control PCB
A 20 B— 1000 — 0800
Kt 0 o
j£L
Screw (x3)
A 20 B- 1001 - 0160
(T) Disconnect the cable
(fasten terminal).
(2) Remove stud bolts and
O screws,
!) (3) Remove PCB from the
/
e connector .
Removal of cable
(Fasten terminal x 2)
3) Backboard PCB
A 20 B- 1000-0970
O'
o
o
o
O
8 Remove screws.
Remove PCB from the
connector.
Screw (x6)
- 487
7.12
4) Keyboard PCB
A86L-0001-0110 (Sheet switch)
A20B-1000-0830, 0831_
o 9ÿ o
o
/
Nut (x8)
5) CRT
Screw (x4)
a
CRT
©
6) Soft key
O ,°
oI on o ::::aoo --- TT 1
Keyboard
(Front view)
- 488 -
7.12
V I (Rear view)
\ o
Soft key
(51
*S
o
o n::i;cp
Screw (x4)
Escutcheon
Remove the screws to detach the escutcheon. Then remove the sheet.
- 489 -
7.13
0
Screw (x2)
A20B-1000-0850
A20B-1000 -0900
A 20 B— 1001
-0160 C
Screw (x4)
- 490 -
7.13.1
3) Keyboard PCB
/I
A20B- 1000-0870
—
A 20B- 1001-0200 (10TF)
CRT
i i1/
O
A 20 B— 1000 — 0890
\
Nut (x4)
1) Remove nuts. Remove the soft key PCB together with the fixing board.
- 491
7.13.2
(D Remove the supporting plate for PCB after removing two screws (up and
down) on its.
© Each one of main-CPU, sub CPU, power supply unit, RAM/ROM file and
bubble memory can be pulled out along to a rail after rising up the
ejector.
2) Keyboard PCB
1 Removing of control
Flat
cable
a I
I
Screw
(x4) I
s
s
N
Disconnect the cable connected to PCB and flat cable for keyboard signal,
then control section can be remove by removing the above four screws.
- 492 -
7.13.2
Keyboard PCB
Remove the keysheet from front, then remove the keyboard PCB.
Screw (x6)
CED
a
(T) Remove the screw to detach the escutcheon. Then remove the escutcheon
and sheet and replace the new sheet.
4) Softkey PCB
The procedure is same as 14" CRT/MDI for 10/11/12 series.
- 493 -
7.14
7.14 Replacing Methods of 14" CRT/MDI Graphic Unit (vertical type) PCB (10/11/12 series)
1) Control PCB
3,
\
A20B-1000-0850
o A20B-1000-0900
\
o Screw (x2)
These PCBs can be replaced using the same procedure as In vertical type In
7.10.
- 494 -
7.15
T7 B A
5
% I
1
S-
?s
!q Sr
2
2 H O
5
O 2}
iwiliml
V
o O -[Adjusting position |
A
CNT3
1) Procedure
(T) Disconnect connectors CNT1, CNT2 in the arrow direction by unlocking
them as shown below.
0&H
o *
- 495 -
7.15.2
7.15.2 Replacing methods of tape reader with reels PCB and fuses
1) Procedure
1 Disconnect connectors CD9 (CD8) and CP41.
2 Loosen the four screws on sides of the rear panel of the tape reader.
3 Detach PCB from the metal by pulling it upward as illustrated in the
figure below.
Screw : Screw :
> IxaJ
Bi
! §1111
i
ai ;
Screw
> SMI / :
(Adjustment)
9 |j ,!i Adjust the photoamplifier after replac¬
ing it.
Screw
8 .1
/~
/
/ ... :W
1CNT4
\.x
I
A
(Replacement of fuses)
A: ' •
if
M
V A
m . , .
Replace fuses after elimi¬
nating the cause of blowout.
il-iy;;' >9
sgff E
CIMI
'EMg' >| n II
M
F.4 1 F42
K43
a
m mm mii
200V 24V 5V
Fuse Fuse Fuse CNT1
- 496 -
7.15.3
—w UJ —
Press
Press T of the
:
O =4 connector under
the unlocked con¬
dition, then lock
€>
©
Setscrew
i s®
©
©
o
Upper cover
m
&
&
(I) Remove the upper cover.
©
? ANU C
Loosen screw
- 497
7.15.4
M3 screw
FANUC
M3 nut
Cover
M3 screw
Tape guide
'M3 nut
Capstan roller
(6) Remove the capstan roller
by loosening two setscrews.
A®. Setscrew
Q
O
- 498 -
7.15.5
0.
Brush cap
O ®j
\
\
\
I
®
I Remove brushes.
Assemble brushes after replacemeht by
reversing the above procedure.
© Securely connect cables to the same
[ !® O ®j place as before, otherwise the
rotating direction is reversed and
will cause an alarm.
'l
499
7.16
7.16 Replacement of PCB for Velocity Control Unit and AC Servo Amplifier
a o
PCB
JL
M OJ2 A
vw So
I
A 1 23 4 6 6 7
irinririr ii im
1) Procedure
© Disconnect the cables from connectors CNl and CN2 .
(CNl) (CN2)
— Ui
TONOH
<£
p I ©
Iff
©
£
Loosen screw (a) , and pull Pull out the connector by pushing
out the connector by pushing (b) . the arrow-marked position.
© Pull the PCB forward by opening the locks with your finger, and the
PCB can be removed.
t V,
PCB -““ Release the lock
- 500 -
7.16
501
APPENDIX 1
1.1 10 Series
ji
J2
J3 Power magnetic circuit
J5 (Machine side)
Al
A2
A3
I/O card Al ~ A3
9" small
(MDI) J 61
CA9
CRT/MDI
Interface CA4
][ PCB for
small
CRT/MDI
(CRT)
CA5 —01
J 62:
CN1 CN2
00B MPG :
Manual pulse
generator
unit (MPCO
CA3
(=3
J 63 ? T J
DC 24 V
J 64 T78 I/O
CD1
device
Tape reader
with serial
interface
CD8 (with reels) Punch panel
][
---
PMC AC power CNT4 (without reels)
cassette CP41 (with reels)
(without reels)
j
O j
Digital a AC servo
J 2 10
(Command) CV21
(Spindle
CF92
CA1
J 221
J 65
\ [ CNlSe rvo
Digital
amplifier
(2nd axis)qsf2
Tl
i?Q
v
p-
j
t —Ot
AC servo
motor
command)
(Position coder)
J 66
CA2 Servo
_ —° trans¬ 0
h,pu.
1( ROM/RAM board ]
5 -Q £
Spindle speed
control
Position coder
former
CT2IB JU—
J 212
fÿ-QL AC servo
1C PCB for
additional
CP9IB ]
Q—
CV22B ] Q—
MH CN1amplifier
servo
Digital
Tl j O-
' 0“
f O
HIC motor
axis
CF92B ](K yÿJ 222
(3rd axis)CN2
Jft
Master PCB Digital AC servo
]
(J 213
|j [ CN1servo
amplifier
Tl (o HH motor
J 223
(4 th axis) CN2 QQ
Servo
[ Option card 1 High-speed skip signal or trans¬
AC
CA8 ][] J 68
{ High-speed measuring
position reach signal
former
AC
input
100 V
Power unit
CP 14 i
1 I
ON/OFF signal
f— o o— ON button
OFF button
CPU
CP 15 in
—
M u DC24V
CP3 CP4 CP5 CP6
If small CRT/MDI is mounted with
NC cabinet, ON/OFF button is
attached NC at delivery time,
Input unit
O
Battery {][ CP2 input
unit
505
APPENDIX 1
Connection Connection
unit 1 unit 2
C01
J 50 ;
C09 HFÿ
J 51 CIO
C02
COP4C03
J 52 , Cll ]Fÿ Machine
J 53 C12 ](Hÿ , side
DC 24V
CP51 C04 magnetic
C05 J 54 C13 inJ59j circuit
ccrecp55
COP 2
\
U J 69 Flat cable
J 70 JJ
COP1 ] Optical cable
9” small
J 61 CRT/MD1
Interface CA4 CA9
MPG
it
PCB for
small
CRT/MDI
CA5 J 62
CN1 CN2 [MPG| [MPG| |MI>Q| Manual pulse
generator
unit
(MPG) CA3
DC 24V J- J 63 ? f 1
J 78
J 64 I/O
CD1 device
Tape reader with
serial interface Punch panel
Jl [ CDS (with reels)
PMC 'ACpower u " CNT4 (without reels)
it
Os
Cassette supply CP41 (with reels)
>“3
(without reels)
o
J 25
Digital O {] [AC servo
(Command) CV21
J 210
on servo
amplifier
rQ { O
n r motor
(Feedback) CF91
J 220
J 211
(1st axis)
CN2 ffi
(Command) CV22 J 26
AC servo
J 221 Digital jO motor
(Feedback) CP 92 CN1 servo
amplifier
T1
lO
<
J 65
(Spindle
command)
CA1 (2nd axis)CN2 ][]-
J 66
(Position coder) CA2 Servo
y~o trans¬
AC
input
Spindle speed former
] ROM/RAM board ][k control
U
CV21B
][ PCB for Digital o
—flt motor
additional CV91B
axis
CV2213
CNlservo
amplifier
(3rd axis)CN2
T1
t ]0o
CP 9213 ][L J 222
J 213 rt _ Digital ( O
AC servo
Q[CN1 servo T1 1 —D[ motor
amplifier t o
(4th axisW][}
Master PCB J 223
Servo
CD2 ] [}
AC
][ Option card 1
CA8](}
J 68
|
High-speed skip signal or
High-speed measuring
trans¬
former
input
CPU
CP15
DC24V
1 I /
"Q
506 -
APPENDIX 1
C0P4 Machine
AC power I/O unit side
CF31 ' magnetic
circuit
Alarm signal
co o T1
C0P2
\
Optical cabie
C0P1 D
9” small
CA9 CRT/M
DI
Interface CA4
PCB for MPG
CD1 ][ CRT/MDI
small CA5 CN1 CN2 |MPC| [MPG[ |MPQ| Manual pulse
generator
unit
(MPQ)CA3
DC24V
1 f
J 64 J 78 I/O
device
Tape reader
with serial
interface
X Punch panel
AC power CD8 (with reels)
H PMC
Cassotte
supply CNT4 (without reels)
CP4 1 (with reels)
-0 (without reels)
Digital AC servo
(Command) CV21
J 210
J 220
servo
amplifier
(1st axis)
1 o-
{i —DI motor
(Feedback) CF92
J 221 nrl
HllCNlÿrvo TJ( f O
_ motor
AC servo
J 65 amplifier Q
r—01
(Spindle
CA1 (2ndaxis)CN2 |[|-
command)
(Position coder) CA2 J 66 Servo
>-o trans¬
Spindle speed former input
_
J ROM/RAM board
[
control
Position coder
J212
in PCB for
J [ additional CT21BJS
CF 0 ] Q
91
v-Ot
Digital
CNlservo i
a
r —Dt
AC servo
motor
axis amplifier [ o_
CV22B J[J (3rd axis)CN2
CF92D ][]--. J 222 ]Q.
J 213 Digital AC servo
]
Q[CN1servo
amplifier
(4th axis)
I
'll
(.ÿng
motor
J 223
Master PCB
CD2 ][} Servo
trans¬
AC
Option card 1 J 68 High-speed skip signal or input
CAS ](} { High-speed measuring former
position reach signal
AC
toov
ON/OFF signal —
CP14 ] { —-6 o ON button
Power unit
CPU
CP 15 j n_
MlJDC24V
1 6
—o
If small CRT/MDI is mounted
NC cabinet, ON/OFF button is
i n— OFF button
with'
CP3 CP 4 CPS CP 6 attached NC at delivery time. AC
a input
Battery CP2 Input unit
unit
507
APPENDIX 1
Connection Connection
unit 1 unit 2
J 50 J 54
C01 J
C09
J51 J 55
C02 CIO
J 52 , J 56
COP 4 C03 Cll Power
magnetic
DC 24V J 53 J 57
C12 circuit
CP51 C04 (Machine
J 58 J 59
C05 ] [} C13 side)
CP 52 CCDi CCD2CP55
COP2][}
COP1
Optical cable Tl J 69Plat cable
J70
Flat
cable
Connect ion
unit for
9” standard or operator’s
14" color CRT/MDI panel
COP 3 CMD ][Fÿ[ CDM CMl]J
AC power CM2 ] [} Machine
CP21 (9” standard) CP24 10-ÿt CDP operator’s
O (14" color) CD1 CA3 CM3 ] Q- pane!
ON/OFF signal J cp cp CM4]ÿ
Tape reader
J75
with serial
interface
CD8(with reels
MPG MPG
EEy MPG
Manual pulse
generator
CDl
Jir
CNT4
(without reels)
cp4i
J 63
2 i
(with reels)
(without reels)
J 64 I/O
PMC device
it Cassette V-*
% Punch panel
a J 25
J 210
u
< Digital O U[ motor
AC servo
(Command) CV21 servo nr
CN1 amplifier O-
O-
J 220 (1st axis)
(Feedback) Qpgj CN2
(Command) J 211 J 26
CV22
Digital O AC servo
(Feedback)
(Spindle
command)
CF92
CA1
J 221
J 65
[ CNlscrvo
amplifter l Q_
(2nd axis)QNl
I
Tl<
][]
O-
motor
(Position coder)
J 66 Servo
CA2 AC
trans¬
input
Spmdlespeed former
_
J ROM/RAM board
]Qÿ {][
control
Position coder
J 27
J 21 2
072113 Ijj AC servo
Ifj PCB for
j[ additional CF9113 ]
axis
D
Digital
CNlservo Til[ O-
<O
—0[ motor
amplifier O-
CV22B]Q- (3rd axislpsÿ ][]-
J 222
CF92B ] (k J 28.
Digital O- AC servo
}
CNlscrvo
amplifier
(o motor
(4thaxis)CN2 ] [)
J 223
Master PCB Servo
CD2 ] AC
[ Option card 1 CA8][} J 68 High-speed skip signal or
{High-speed measuring
trans¬
former
input
508 -
APPENDIX 1
Power
COP 4 magnetic
AC power circuit
CP 31 I/O unit (Machine
side)
Alarm signal
CO o T1
>
COP2
Optical Flat
cable cable Connection
COP1 I'M
unit for
9” standard or 14" color operator’s
CRT/MDI panel
COP3 CMD CDM CM1
AC power
[][M CP21 (9” standard) CP24 ]fpÿ4][ CDP CM2 10— Machine
operator’s
-~o (14" color) CD1 CA3
CM3 panel
ON signal 9 CM 4 ] O'
Tape reader
with serial
interface |MP0| MPoj
MpQ MPG
Manual pulse
J75 nr generator
CD1 30- ~U L
[
(with reels)
CNT4
(without reels)
J63 l 1 ?
0jCP41 J64 I/O
(with reels)
(without reels)
device
PMC
][ Cassette
Punch panel
a
U J 25
< Digital a AC servo
!Q
J 21 0
(Command) CV21 Os} j servo T1, O motor
amplifier v
J 220 (1st axis) ’
(Feedback) CF91
J 21 X
(Command) CV 22 J26
Digital O AC servo
(Feedback)
(Spindle
command)
CF92
CAl
J 221
J 65
m[CNl*ervo
amplifier
(2nd axis)
I
Tt
OM2
o- motor
--
J66
(Position coder) C A 2 Servo
AC
r~° trans¬
input
—Qt
CV21B
][ PCI! for
additional CF91B
axis
V-OI
Digital
CN1servo
amplifier
T1 o ( O motor
CV22B IjO-
CF92B
(3rd axis)CN2 ][]
J 222
Digital a AC servo
]
J 23
(] [ CN1servo
amplifier
(
tlp-
motor
(4th axis)CN2 ] []
J 23
Master PCD
J 67 Data I/O device Servo
CD2 ][) AC
J£ Option card 1
CA8 ]Q-
J 68 High-speed skip signal or
|High-speed measuring
trans¬
former
input
509
APPENDIX 1
I/O card
D1 ~ D3
J1
L6AI
D
O
to MS J2
O Power magnetic
COP 4 to
M8 J3 circuit
(Machine side)
DC 24 V M19 J5
CP 51
J4
M20
COP 2
\ Optical Flat
/ cable cable Connection
COP1 unit for
<7>
i- 14” color operator’s
CRT/MDI panel
COP3 CMD CDM CM 1 10—,
AC power
O CP24 CDP
CM2 10—
hn
Machine
operator’s
CD1 CA3 CM3 ] 0- panel
ON/OFF signal ? cp cp CM4 ID—'
MPG
Tape reader
with serial
interface
|MPG| |MPQ| |MPQ| Manual pulse
generator
J 75
CD 1 —0[CD8
(with reels)
J 63 T ? ?
Jircim
(without reels) J 64 I/O
X~~ CP41 device
PMC (with reels)
][ cassette (without reels) lN Punch panel
J 25
Digital {][ AC servo
(Command) CV21
J 210 (ÿ1servo
amplifier
Ti
vO —Dt motor
(Feedback) CP 92
J 221 l-|j| Digital
CNIservo
amplifier
Tl {• -Q[ motor
AC servo
- 0[
- Position coder
J27
J212 AC servo
PCD for CV21B ][] Digital JHit motor
][ axis
additional CP91B ][} CN1servo
amplifier
(3rd axis) c>N2
TL
I[] []
J 222
AC
100V
][ Conversational
function card
Master PCB
CD2 ]
j|Option card 1CA8][f J 68
( High-speed skip
\
signal or
High-speed measuring
* position reach signal
ON/OFF signal
Power unit
CPU
CP 14
CP 15
]|K
] il
CP3 CP4 CP5 CP6
—.
, 6
AC
Input unit
o input
O
Battery {][CP2
unit
510 -
APPENDIX I
Connection Connection
unit 1 unit 2
C01 ]Q J5Q C09 ]D—
C02
OOP 4 CO 3
in_ J 52>
CIO
Cll
][]_J_55/
]D__J56, Power
magnetic
DC 24V CP51
004
CO 5 in
]Q_
JsaJ Cl 3
Cl 2
iiMa
]Q_J59j
circuit
(Machine
side)
!TP52 CCD1 CCD2 CP55
COP 2
*. Optical O1
Flat cable
«) 70
TT
cable Flat Connection
COP1 cable unit for
14” color operator's
CRT/MDI panel
Q [ COP3 CDM CM1 ID— 1
Machine
AC power
o CP24 CDP CM2 .ID—
operator’s
CD1 CA3 CM3 ][]- panel
ON/OFF signal ? CD CM 4 10—
Tape reader
with serial
interface
j MPQ j |MPQ| |MPO| MPG
Manual pulse
J 75 generator
CD1
rOt CNT4
CD8
(with reels)
(without reels)
J63 7 T 7
~0 CP41 J64 I/O
(with reels) device
][ PMC
Cassette
(without reels)
Punch panel
J 25
Digital O AC servo
(Command) CV21 J210 CN1 servo
amplifier
( motor
(Command) C V 2 2 J211
AC servo
Digital
(Feedback) CF92 J221
I
[ CN1 servo
amplifier
Tl (l o- motor
(Spindle
command) CA1 J65 I (2nd axis) CN2[][)
J 66 Servo AC
(Position coder) CA2
M> trans¬ 0 — input
{] [ Position coder
J 212 AC servo
CV21B ] Q.
PCD for J motor
][ additional OF91B
axis
] [J-
Digital
CN1 servo T1
(
O
Hit
amplifier v10"
(3 rd axis) CNZ ]Q
r J222
rÿ~»
AC
100V
Master PCB
][ Conversational
function card
CD 2 ]
][ card 1
Option
“ÿin J 68
High-speed skip signal or
( High-speed measuring
position reach signal
ON/OFF signal
Power unit
CPI 4 UK
CPI 5 ]
cpn CP3 CP 4 CP5 CFG
O-
AC
input
Battery -Q[ CP2 input unit
unit
511
:
APPENDIX 1
COP4 Power
magnetic
AC power I/O unit circuit
CP 31 (Machine
side)
Alarm signal
co
t-- O T1
COP 2
14” color
Flat
cable Connection
unit for
operator’s
CRT/MD1 panel
OOP 3 CDM CMl 10—1
AC power
O CP24 DOÿO CDP CM2 ID—
Machine
> operator's
CD1 CA3. CM3 ]Q_- panel -
ON/OFF signal 9 C=2 CM4
ID—J
Tape reader
with serial
interface |MPG| |MPQ| |MPpj MPG
Manual pulse.
generator
CD 1
J75 nr CD8
“U[ (with reels) J 63 y y y
CNT4
>-{] [ (without reels)
-O 4CP41 J 64 I/O
(with reels) device
PMC (without reels)
][ Cassette
4>
Punch panel
g J 25
<x
AC servo
3 Digital O-
(Command) CV 21
J 210
J 220
fllcNl servo
amplifier (
T1 o-
(1st axis) CM2
O
motor
(Feedback) CF91 ]0
J 211 \ J 26
3.
(Comm and) CV 22 AC servo
J 221 Digital a
(Feedback)
(Spindle
CF92
CA1 J65
[ CN1SC rvo
amplifier
T1 a
(2nd axis)CN2
! JJJ
\ p—
motor
command)
J 66 Servo
(Position coder) CA2 ]J
Spindle speed
—
O trans¬
former
AC
input
Mi_
J 212
]0' AC servo
][ Conversational
function card
Master PCB
CD2 ]
H Option
card 1
CA8][}
J68 High-speed skip signal or
{ High-speed measuring
position reach signal
512
APPENDIX 1
j i
J2
J3
Power magnetic circuit (Machine side)
n
J5
J4
9” small
J 61 CRT/MD1
(MDI ) CA4 CA9
( CRT)CA5
J 62 MPG : Manual pulse
CNl MPO MPQ MPG
CN2 generator
<MPO)CA3
J 63
DC 24 V
cp
T T 1
J 78
J 6-1 */0
CD 1 device
Tape reader
CDB
with serial
interface
CD8
(with reels)
\ Punch panel
CNT4
[ PMC
cassette
AC power
(without reels)
CP41
(with reels)
(without reels)
O
J 25
(Velocity
T1 o AC
J 10 1st Axis J 20 Servo motor
command) CV 1 CNl velocity CN5
control Tl O
J 15 unit
(Feed back) CF1 CN6 CN2
Tl
J 26
AC
(Velocity TI O
command) CV2
Jn CN5
J 21 Servo motor
CNl 2nd Axis
velocity
J 16
control Tl a
(Feed back) CF2 CNC unit CN2
Tl
J 27
AC
(Velocity
J 12
Tl o J 22 Servo motor
command) CV3 CNl 3i<i Axis CN5
velocity
control Tl O
J 17
(Feed back) CF3 CN6 unit CN2
Tl
JD—
O—O-N-O- AC
(Spindle Servo
J 65 Spindle speed control transfotmer Input
command) CA l
J 66
(Position coder) CA2 Poshion coder
J 28
Tl Q
J 13 J 23 Servo motor
PCB for CV 4 CNl 4th Axis CN5
additional velocity „
control 11 O
axis J 18 unit
CF4 CN6 CN2
Master PCB Tl
CD2]Q Servo
CA6
][ Option card l
J 68
High-speed skip signal or
transformer
o— hJ*
CAB ]fl High-speed measuring
position reach signal
AC
100V
CP 14 ]
Power supply unit
CP 1 1
CP 1 5 30— V J)C24
1I I
CP 3 CP4 CP5 CP6
£
ON/OFF signal —O O— ON button
—
~~Q I Q OPP button
If small CRT/ MDI is mounted with
NC cabinet, ON/OFF button is
attached NC at delivery time. AC
Input unit o Input
Battery CP2
O
unit
513
APPENDIX 1
Connection Connection
unit 1 unit 2
J 50 J 5*1
C01 009
J SI CIO J 55 y
C02
COP4 003
J 52 , Cl 1
J 56 .
Machine side
J 53
Oi2
J 57 ,
Magnetic circuit
24V DC C04
CPS I
005
J 58 J Ci 3
J 59 J
CP52 CCD1 CCD 2 CP55
TJ
cp
COP 2
T J 69 Flat cable
J 70
COP1 i
\ Optica] cable
9“ small
<MD( ) CA4
J 61
OA9
CRT/MDI
(MPG) CA3
J 63
DO 2-1 V
c=n
MJ
J 78
J 64 I/O
CD 1 device
Tape leader
with serial
inter face
CDS
(with reels)
\ Punch panel
CNT4
PMC <n (without reel*)
AC power CP41
cassette “5
(with reels)
-o (without reels)
T) a /ÿ4[ AC
(Velocity ,3 20 servo motor
J 10 1st Axis CN5
command) CV 1 ON 1 velocity
control T1 O
J 15 unit
(Feed back) CFi TD CN6 ON 2
T1
T1 a AC
(Velocity J )) J 21 servo motor
command) CV2 CNl 2nd Axis CN5
velocity
J 16 control T1 a
(Feed back) CF2 CN6 unit GN2
TI
J 27
AC
Tl O servo motor
(Velocity J 22
command) CV3 J 12 CNl 3rd Axis ON 5
velocity
control Tl o
J 17
(Feed back) CF3 ON 6 unit CN2
Tl
(Spindle
command) CA1
J 65 Spindle speed conirol
VJD
Servo
transformer O — 0ÿ-0-
AC
Input
(Position .] 66
coder) CA2 Position coder
J 28
Tl O AC
J 13 J 23 Servo motor
CV4 ON 1 4th Axis CN5
PCB for velocity
control Tl O'
additional J 18 unit
Master PCB axis CF4 ON 6 CN2
Tl
- 514 -
APPENDIX 1
COP4 Power
magnetic
I/O unit circuit
AC power (Machine
CP3 I
side)
CO
r- Alarm signal
O Tl
COP 2
'f
Optical cable
COP i ] "5
9” small
(MDI >CA4
J61
CA9 CRT/MDI
f 1 f
(MPQ)CA3
J 63
J 64
DC24V
J 78
J I/O
CDI
device
\
Tape reader
with serial
interface
CD8 Punch panel
(with reels)
][
CNT4
PMC AC power (without reels)
cassette CP41
(with reel*)
rm O
T1 O AC
(Velocity J to 1st Axis J 20 servo motor
command) CVl CNl velocity CN5
conlrol T1 O
J 15 unit
(Feed back) CF l CNG CN2
Tl
J 26
Tl Q AC
(Velocity J 11 J 21 servo motor
command) CV2 CN 1 2nd Axis CN5
(Spindle
command) CAl
J65
Spindle speed contiot
Servo
transformer — AC
o 0"vO— Input
(Position J6 C
coder) CA2 Position coder
J 28
Tl O AC
J 13 J 23 servo motor
CV4 CNl 4th Axis CN5
PCB for velocity
additional control Tl O'
axis J t8 unit
CP 4 CN6 CN2
Master PCB
Tl
AC
Hit CA6 CD2 Servo
-CrvO— Input
[ Option card 1
CA8][} J 68
High-speed skip signal or
High-speed measuring
vO transformer O
CPil
CPI 5
DC24V CP 3
1— cb
i
CP 4 CP 5 CP6
i —l
cb
t i
ON/OFF signal
—Oi O— OFF button
If small CRT/MDI is mounted with
NC cabinet, ON/OFF button is
Input unit
attached to NC at delivery timo. AC
O
_ Battery {J[ CP 2 Input
O unit
515
APPENDIX I
Connection Connection
unit 1 unit 2
CO i
J 50 ,
COO
J 54 ,
C02
J 5I
CIO
J 55
CO 3
J52 , Cl 1
J 56
Power
J53 magnetic
Cl 2 J 57
DC2 4V €04 circuit
(Machine
cos][} J 58 , Cl 3
J 59 side)
<T>
1 J
q=l
_
CP52 CCDt
L_J
OCD2 CPS5
COP 2 J 70
X Optica] cable
COP l
/ Flat cable
9” standard or 14" color
CRT/MD1
/ Connection unit
for operator's
panel
COP 3 CM 1) CDM CM 1 1
CA4 ] AC power J 72 CM2 Machine
JJ £ (14"
CP2t (9" standard)
color) CD! CA3
CP2 4 CDP
CM3
operator’s
panel
-O
CA5 ] TZJ C__J
not to be used
ON/OFF signal J up 1=3 CM4 ]0—
CA3 ]
J75
Tape reader
with serial
interface
CDS
ggg MPG ; Manual pulse
generator *
-—o
(with reels)
(without reels) J 64
I/O
device
][ PMC
cassette o
D
•t
\ Punch panel
<
J 25
TlO AC
(Velocity J 20
command) CVl
J 10 1st Axis CNS servo motor
CN L velocity
control
unit
T1 o
(Feed back) CF1
J 15 €N2
CN6
Tl
J 26
AC
(Velocity
Tl o J 21
J11 servo motor
command) CV2 -Ot CNl 2nd Axis
velocity
CN5
rp
1 1
.o
control
J 16
(Feed back) CF2 CNG unit CN2
Tt
J 27
Tl O AC
(Velocity JI2 J 22 servo motor
command) CV3 CN 1 3rd Axis CN5
velocity
control
T) a
J 17
(Feed back) CF3 CN6 unit CN2
Tl
Servo AC
(Spindle J 65 UD transformer O-<rX/0— Input
command) CAl ]Q Spindle speed control
(Position J 66
coder) CA2 (II Position coder
J 28
Tl O AC
Jl3 J 23 servo motor
CV4 CN l 4(h Axis CNS
[
PCB for velocity
additional control Tl O'
Master PCB Axis J 18
CP 4 CN6 unit CN2
Tl
] Servo
CA6
[ Option card i
CD2
CA8][}
J 68 High-speed skip signal or
High-speed measuring
transformer
- 516
APPENDIX 1
C0P4
Power
AC power I/O unit magnetic
CP31 circuit
(Machine
side)
Alarm signal
O Tl
COP 2
Optical cable
C0P1 / <- Flat cable
9" standard or 14" color
CRT/MDI I Connection unil
for operator's
panel
COP 3 CMD CDM CMI 1
CA4
CA5
CA3
3
]
]
not to be used
AC power
---
ON/OFF signal
CP21 (9" standard)
O (14" color)
Tape reader
with serial
J
CD1 CA3
cp cp
Cl» 2 4
J7Z
MPO
CDP
MPG
CM2
CM3
CM4 ] |}
Machine
operator’s
panel
I PMC
cassette
u
iJ
*g. \
Punch panel
< J 25 ni
(Velocity Tl o AC
J 10 1st Axis J 20 servo motor
command) CV1
ID ON l velocity
control
CN5
Tl O
J15 unit
(Feed back) CF] ON 6 CN2
Tl
J 26
(Velocity Tl o AC
command) CV2 JI 1 J21 servo motor
CN1 2nd Axis CN5
velocity
control Tl O
J16
(Feed back) CF2 CN6 »«l* CN2 ]Q—
Tl
(Velocity Tl o
Jÿ-QL AC
J 12 J 22 nr servo motor
command) CV3
0- CN1 3rd Axis
velocity
CN5
Tl O-
control
J17
(Feed back) CF3
D CN6 unit ON 2
Tl
(Spindle Servo
J 65 MD transformer O—O'M}— AC
command) CA1
D Spindle speed conlrol Input
(Position
J CO
coder) CA2
0 Position coder
J 28
Tl a AC
J13 J 23 servo motor
PCD for
CV4 ]0 ON l 4th Axis CN5
[ additional
Axis CT4
ID-
J I6
CN6
velocity
conlrol
unit
Tl
CN2
IQ
o
Master PC8 Tl
]
[
Servo
rOC CA6 Option card 1
CD 2
J 68 High-speed skip signal or
X)
transformer
O—CTNÿO— AC
Input
CA8 Higlt -speed measuring
position reach signal
J
1 AC
l 00 V
Input unit a AC
Daltcry CP 2 Input
unit
517
APPENDIX 1
J1
I'M!
“ J2
M2
g J3 Power magnetic circuit
COP 4 C? Ml 8
W (Machine side)
J5
DC24V Ml 9
CP5I
J4
M2 0
<71
t-
COP 2 ]D-
Optical cable
COP1 Flat cable
CM2 Machine
CA4
1 AC power
O CP 2 4 JIHÿC CDP operator's
CDl CA3 CM3 panel
CA5 ] not to be used
ON/OFF signal 3 t=P Cp CM 4
]
CA3 Tape reader
with serial
interface
CD8
j MPoj j MPC.j j j MPO
MPG ; Manual pulse
generator
J 75
CDl (with reels)
CNT4
(without reels)
J 63UJ
rD[ CP41
(with reels)
r-O (without reels) J 64 i/o
device
][ PMC
cassette Punch panel
J 25
Tl O {][ AC
(Velocity J 20 serYO motor
command) CVl
J10 CN1
1st Axis CN5
velocity
control Tl O
unit
(Feed back) CFl
J15 CN2
CN6
Tl
J 26
Tl O AC
(Velocity J 21 servo motor
JI1 CN 1 CN5
command) CV2 2nd Axis
velocity Tl O
control
(Feed back) CF2
,\ 1 6
CNG unit CN2
ID—
Tl
J27
AC
(Velocity Tl O- )22
JI2 servo motor
command) CV3 ]Q :-Dt CN1 3rd Axis
velocity
CN5
Tl a
J17 conlroi
(Feed back) OF 3 CN6 unit CN2
Tl
Servo AC
(Spindle o—oÿo- Input
J65 Spindle speed control transformer
command) CA1
(Position J66
coder) CA2 Position coder AC
100V
—1
I
Master PCB
I Conversational
function card
]
' D[ CA6
[ Option card 1
CD2
CA8][} J 68
High-speed skip function or
High-speed measuring
position reach signal
1
ON/OFF signal
CPI 4 ](H
Power supply unit
CP 1 5
3 1 —
I l 6
CPI 1 CP3 CP4 CP5 CP 6
AC
Input unit O Input
Battery CP 2
O, unit
518 -
APPENDIX 1
Connection Connection
unit ] unit 2
.15 0 J 54 J
CO I COO
J 51 ; J 55
CO 2 CIO
CO 3 J 52 , Cl l J 56 y
COP 4 Power
J53 J 57 magnetic
DC 2 4V CO 4 Cl 2 circuit
CP 51 (Machine
CO 5
J 58 CI 3
J 59
side)
CP5Z CCD1 (X7D2 CP55
LJ
an
7
<J>
COP2
/
Optical cable
J69 Flat cable
J 70 J
COP1 Flat cable
Connection unit
14" color CRT/MDI I for operator’s
panel
CM3
Machine
operator’s
panel
CA5
1 not to be used
QN/OFF sign at up 1=3 CM 4
CD 1
J75 CD8
{with reels)
CNT4
(without reels)
J 63 p y y
HlC CP41
{with reels)
- -o (without reels) J 64 I/O
device
][ PMC
cassette \ Punch panel
;
J 25 AC
T 1 O'
{Velocity J 10 1st Axis J 20 servo motor
command) CV1 CN1 velocity CN5
control T1 O
unit
J 15 CN2
(Feed back) CF1 CN6
T1
J 26 AC
(Velocity
T1 o J 21 servo motor
J 11 ON 5
command) CV2 CNl 2nd Axis
.1 1 G
velocity
control
T1 a
(Feed back) CF2 CN6 unit ON 2
T1 o
(Velocity J1 2
T1 a J 22
AC
servo motor
command) CV3 CNl 3rd Axis
velocity
CN5
T.
Jll
O
J 17 control
(feedback) CF3 CN6 unit CN2 ID
T1 O-
Servo
(Spindle J65
Spindle speed control
MD transformer O-Or\0-AC
Input
command) CAl
(Position J 66
coder) CA2 {1 Position coder
AC
100V
cb
Conversational
function card
Master PCB
]
t
CD2
r0[ CA6 Option card 1 High-speed skip signal or
J 68
CAS High-speed measuring
position reach signal
ON/OFF signal
CPI 4 ][H
Power supply unit
CPI 5 ] r-i cD 6
CPU CP 3 CP 4 CP5 CP6
AC
Input unit a
_ Battery {][ CP2 Input
° unit
519
APPENDIX 1
COP 4
Power
magnetic
AC power I/O unit circuit
CP3 1
(Machine
side)
Alarm signal
T1
T'
COP 2
Optical cable
T Flat cable
COP i
14” color CRT/MDI I Connection unit
for operator's
panel
COP 3 CMD COM CM l I
AC power CM2 Machine
CM ] O CP24 CDP operator's
CDI CA3 CM3 panel
CA5 ] not to be used
ON/OFF signal ? C=3 C=3 CM4
—
,* O
(with reels)
(without reels) J 64
]Q I/O
device
fi PMC
cassette c
•*
£
u
\
Punch panel
< J 25
Tl O AC
(Velocity J 10 1st Axis J 20 servo motor
command) CVl CN 1 CN5
J 15
veiocll
contco
unit
r T1 o
(Feed back) CFl CN6 CN2
T1
J 26
T1 a- AC
(Velocity J21 servo motor
J1 L CN5
command) CV2 CN 1 2nd Axis
velocity Tl O
control
J 16 unit CN2
(Feed back) CF2 ON 6
Tl
J 27
AC
Tl
f 12 J22 servo motor
CV3 CN1 3rd Axis CNS
velocity
control O
J17
CP3 CN6 unit CN2
Tl
(Spindle
command) CAl
J 65
Spindle speed control
Servo
transformer O -CTUD- Input
AC
(Position J 66
coder) CA2 Position coder
AC
100V
—
I I
] Conversational
function card
Master PCB
CD2 ]
HJ[ CA6
][ Option card l
CA8][} J 68 High-speed skip function or
High-speed measuring
position reach signal
ON/OFF signal
CPI 4 ]
Power supply unit
CPI 5 ] —
I
CP3
l
CP4
—
CZ3
I I
CP5 CP6
L—J
CPI 1
AC
Input unit a Input
Battery CP2
O unit
- 520 -
APPENDIX 1
1.2 11 Series
Punch panel
J G4 C -3 J6
I/O J71
device
J 63
cm
CA3
CRT/MDl
unit
CMD
CP 24
J 72 •IIc-Be
**
J8
Machine side
operator's panol
H
Manual pulse uT J9 stop
generator J77 SSCMI AC 1 0 0 V
Optical cable
r
J76
f
J 54 C0P1
C09
J 55 §
CIO' J 210
J 56 L CV21B ]Q— CN1 Digital i
J 25
J 57
J 59
C,1J1
C12
C13
'compot
'ÿJ70
CF91D HK servo
{]JcN2anÿlir,ei
Regenerative discharge unit
7~x1 (AC motor
Machine side CP55 HK Axis
Magnetic
circuit J 50
CAHl J[ control
PCB J220
i
(11 CO!'01553 IIP
_
U1j
J51 COJDMIJQ
C02 §
J 52 o J 211
C03 CV22B CN1 Digital , J26
J 53 CF92B HK servo
Bflcÿafei J 79
fldcN2amP,ifiei
J 58
DicosCWh 1
Optical cable: Regenerative discharge unit AC motor
COP2
J 221
Machine side I
Magnetic I/O unit J73
circuit CP31
J 74 J 212
A1 CV21B CN1 J 27
nl
Digital
CF91B UK servo
Note 1) CN2amplifter
J 80 (
CAT Regenerative discharge unit
Tape reader CD5 AC motor
J81 Axis $
CAH2 IE PCB
control
J 222
PMC
cassette
J213 J 28
CV22B H}- CNl
Digital
External
position
display
J82
J 83
—HI CAi 1
CF92B HK servo
CN2amp!ifier
Regenerative discharge unit
ril AC motor
L>
Position coder for J—1JC6A J 223
1st axis —HI CA2A
S-analog output _
J65A
•--HE CAICAH3
A
CV21B ]{\—
J 2 14
CNl J 29
for 1st axis
r—iJ 66B 1! Digital
Position coder for
2nd axis
S-analog output
OD CA2B ATUJ «K
control
PCB
servo
CN2 amplifier
Note 2) The 5 th axis can
not used in the
system (1ITT)
for 2nd axis
High-speed skip/ High speed
—— J65B
J 84
CA1B Regenerative discharge unit
AC motor
111at is provided
2nd spindle.
measuring position reach signal
J 85
CA8 i
Magnet switch method zero
point signal
—— |[ CA 1 2 J 224
[ CD3
l CD4
Note!) CAT: Tape reader without reels
CD5: Tape reader with reels Servo
CPI 2 trans- ( h
CP14 Stabilizing circuit former
CPU CPI 3 Magnetic
err
Fuse contactor
J 90
ij,i
Servo
ON/OFF DOR/DOF trans-
-fl[ CP3 former
CP5 Input unit
CP4
CPC EXR
EXS
AC input
- 521
APPENDIX 1
Punch panel
J6
VO J64
CD1 CMD
J71
oii CM!
U-ihH
J 63 CP2 4 operators panel
CA3
QVOFF CP21 y Emergency stop
IP4 ID-ÿ -QO- AC 1 00 V
Manual pulse
generator J7 7
J 76
T °
Optical cable
J 54 COPi
009
n
J55 J 10
010”
I CV1 CN1Veloctly % J25
il
J15 control unit'
J 20
J 56 CPI CN6 (AC)
mg CNEIIQ
CN2
J 57 «
C12
gCDDz JU IFT Regeneialive discharge unit AC
J 59
C135CTSS )ÿ J70
' — 4 motor
Machine side Inductosyn preamplifier Inductosyn
Magnetic circuit
J 50 CPK )Q—' CP31
J 100
oJ 105
01"’I ID—
CO! j no
ODD! CF21
J51
§ J31 J 26
J 52 CV 2 CN1Velocity \
Oi cosi6 control unitf
il
J 16 J 21
CP2 CNO (AOCN5DD
J 53 4:04
o J 79 CN2
gci‘51
J 58
C0SU00P4 1D*-ÿ
l
Optical cable
Regenerative discharge unit
4
fAcÿn|
I motor
COP 2
Inductosyn preamplifier Inductosyn
J 1 01 J10S
CP 3 2 -Dd 4
Machine side
I/O unit
CP 2 2
jni y
J 73
Magnetic circuit CP31
J74 J 32 CN1Velocity J 27
AL CVS
J 17 control unit
CF3
3% (AC>CN5|]Q .12 2
U
J80 Regenerative discharge unit AC
Tape reader 4 motor
J 81 Inductosyn preamplifier Inductosyn
J 102
CF33
J11 2
oC3 J107 j
CF23
PMC
cassette
J 33 J 28
CV4
control unit]
CF4
J18 CNG J 23
(AOcNshQ.
External
J8 2 CA1 1
CN2
1
Regenerative dlschage unit AC
position J83 motor
display 4
Inductosyn preamplifier Inductosyn
J 1 03
CP3 4 cC3 4
o
J 113
J 66 CF24
Position CA2
coder
J 34 CNlVelocily ) J 29
CV5 control uniti
J19 J 24
CF5 CN6
Sanalog output
High-speed skip/
High-speed measuring
J65
J 84
CAl
CA8
CN2
<AQcN5m>
Rcgenc r at ive discharge unit
u AC
position reach signal J85 motor
Magne switch method
zero point signal
CAl 2
[ CD3
CF3 5
J 1 04
*
Inductosyn preamplifier
ilOOr
Inductosyn
]
jut y
CD4 CF25
S ervo
177, Cl>12
U( CPll stabilizing circuit transformer
CPU cpi 3 Magnetic
pusc cojitactor
J90 J 91
R
iofV01TCP2 Cl‘1 Servo
M0N/BDK hransformery-'
-D[ CF3
CP 5
Input unit
CP 4
CP6 EXR
/EXS<
AC Input
522
APPENDIX 1
I/O
device
—m
J 64
CD 1
CRT/MDI unit
CMD
\\\ J71
J7 2
mrtlf,
c«&CM2 Machine side
J 63 CP24 JQ
CA3
aVQFF CP21 0)1*3 ||UM3
i>‘ J8 operator’s panel
Emergency stop
Manual pulse generator a j|cM. J9
AC100V
J 77
J76
I Optical cable
R
J 54 c-i COPl
cw_r
J 55 J 30
CIO 3 J 25
§ CV1 [ CNlVeloclty
J56 5
CM i;
g
CF1
J35
Kn?a0
CN2
J 20
Ti
J57
J 59
ClÿyCDOZ lÿ9
lu
J70 Regenerative discharge unit AC
CI3 2CP55 |0A, <5 motor
Machine side
Magnetic circuit
J 50 iO-' i
cot « Separated !“”| _1
J51
C02.2
3
TJ
KH J31
pulse coder 1
J52 CV2 J 26
C03 § J 36
J 53 <3 CF2 I CN6 (AC) CW5D1} J 21
COl J7 9 CN2
Ct’Sl
J 58 OOIM ID-
06 > Regenerative discharge unit AC
I
tOptical cable
COP 2
4 motor
u
CF4 ( (AC) J 23
CN5
CN2
External
position
J8 2
CA1 J _ ,_rn
Regenerative discharge unit I AC
J83
display 4 motor
Position
coder
O JOG
CA2
CV5
J34
of J 29
h
Separated
pulse coder
J39
High-speed skip/
High-speed measuring J84 CA8 Regenerative discharge* unit AC
position reach signal $ motor
Magnet switch method J8 5
CA1 2
zero point signal ii
[ CD 3 Separated P
pulse coder I I
{ CD4
CPI 2
{][ CP14 Stabilizing circuit
u Servo
transformer!
CP11 CP 13 Magnetic
cf Fuse contactor
J90 J 9t
mcp*
CP3
0I»5 Input unit t
CP6 EXR (
/BXS
AC input
523
APPENDIX 1
2nd axis Z1
X2 Tool post 2
3rd axis
© Common spindle
(for 1 spindle system)
Spindle
Spindle
•(for
For tool post 1
2-spindle system)
4th axis Z2
Servo axes
2nd axis Z1
Spindle Spindle
5 th axis Z2
Servo axes
2nd axis Z1
Spindle Spindle
4th axis Z2
Additional
5 th axis axis
524
APPENDIX 1
1st axis
2nd axis
•Without additional axis XI Z1, X2, Z2
(
(Note) The additional axis can not be used when 2nd spindle is provided.
525
APPENDIX 1
12/120
Jl40a
C22A
J 1 40b
C22B ][}
J 1 10 c
C22C
J 1 4 Od
C22D
J140e
Built-in type C2 2K
J 14 1a
I/O unit C23 A
J 1 4 1b
C23B
C23C
J 14 1 c Machine
J 14 1d side
C2 3D
J 1 4 1e power
C23E
J 14 1 f magnetic
C2 2A
J140g circuit
C22B
Built-in type J 140b
C22C
additional J 1 40 i
02 2D
I/O unit C22E J 1 40 j
(only for free J 14 1 j
C2 3A
standing type J14 1g
02 3D
B cabinet) J II 1 h
C23C
C23D J I4 1 i
02 3E J 14 1i
.16 3
MDI/CRT unit CAS
Reader-puncher device
*
CD6 (Reader-puncher
interface;
Punch panel
0])7
ASR33/43 device
(20mA current loop)
J87
0 1P02/CD4 Reader -puncher interface
0 l PO 2/CD3 ]
J84
High speed skip/
0 1P0 2/CA19 High speed measuring
a
3 reach signal
g
r
3
o J65 Spindle speed
01P02 or 01P13/CA1 control circuit
a less than more than
8 axes 9 axes
*ÿ3 J66
01P02 or 01P13/CA2 {][ Position coder
cd
3
« 01P04/CA1 7A
J 130a
-Q[ 1st external
—< > position display
C
o J 130b
01P04/CA1 7B {j[ 2nd external
.a
M —9 position display
td
&
£ J 1 30c
{][ 3rd external
0 1P 1 3/CA 1 7C
'C
(U
VI Hybrid control — position display
8
rH
is is not
performed performed
1 l J 85a
01 P09 or 0 1 P0 7/CA1 2
J 85b
~
-1st 3rd axis
02P09 " 02P07/CA12 - 4 ~ 6th axis near zero signal
J 85c
0 3P09 " 0 3P07>/CA12 - 7 ~ 9th axis or
J 8 5d
04P09 " 04P07/CA12
J85e
~
10 12th axis reference point signal
05P09 " 05P07/CA12 ~
13 15 th axis
Input unit
AC power
526
APPENDIX 1
External Connection
CRT/MDI unit for
01P04/COP1 COP3 CMD 10 01 CUM operator’s
I p-ot
Optical
CP2I CP24 10-01 CPD panel
CMI CM2 CM3 CM 4
cable p1 OQN/OPP Tp! F7 S S'
CD1 CA3
= cpT
Operator’s
panel
—<L— i— i-i—
i—
J 87
01P0 2/CD4 Reader .puncher interface
0 1 P0 2/CD3
High speed skip/
J84
0IP02/CA19 high speed measuring
reach signal
less than more than
6 axes 7 axes
.-H l 1
a3 01P02 or 01P13/CA1
J 65 Spindle speed
control circuit
1ÿ4
a
3 .166 -Q[ Position coder
o 01P02 or 01P13/CA2
1
.2
J 130 a
01P04/CA17IJ -01 1st external
M —Q position display
J 1 30b
Of F04/CA17H {][ 2nd external
P
—Q position display
u J 1 30c
o 0 1 P i 3/CA 1 7C {][ 3rd external
O
Hibrid control —p position display
1 rO
is is not
performed performed
I
8 or
I
7/CAI
0 I P09 0 1 P0
l
2
J85a
-1st ~ 3rd axis
J 85b
<N 02P09 » 02P07/CAI2
J 85c
-4 ~ 6th axis Near zero signal
04
03P09 " 03P07/CA12
0 4 P 0 9 " 04P07/CAI2
J 85 d
_7 ~ 9tli axis
TO ~ 12th axis
or
reference point signal
J 85e
05P09 " D5P97/CAI2 13 ~ 15th axis
CPU 'I
CP 3
CP 6
Input unit
AC power
527
APPENDIX 1
DC servo motor
01P06/CF5 1 J & f\/l 6 5a 1st axis
J 6 a/J 6 0a
« /CF5 2 2nd axis
J 7 a/J G 7 a
" /CF5 3 3rd axis
J 5 b/J 6 5b
02P0G/CF51 4th axis
J Gb/J 6 6b
" /CF5 2 5 th axis
J 7 b/J 6 7b
-H*
" /CF53 6 th axis
a
P 03P06/CF5 l J 5c/J 6 5c
7 th axis
J 6 c/J 6 6c
" /CP 5 2 8th axis
J 7 c/J 6 7c
a " /CF5 3 9th axis
o J 5d/J 6 5d
o 04P06/CP51 10th axis
J6d/JG6d 11th axis
1 /CP 5 2
J 7 d/J 6 7 d
12th axis
.2 " /CF53 J 5 c/J 6 5 e
K3 05P0G/CF5 1 13th axis
x)
/CF5 2 J 6e/J 66c
Ctj v
14th axis
M J 7 e/J C 7 e
" /CF5 3 15 th axis
a
p Industosyn
rÿH J 1 10a J 105a
0 IPO 7/CP 7 1 ]Q 1st axis
£
o
o -- /CF7 2
/CF7 3
)Q
]Q
J 1 1 la
J 1 1 2a
2nd axis
3rd axis
J 106a
J 107a
.2 J 1 1 0b J 1 05b
GO
a 0 2P0 7/CF7 1 ]Q-
J 1 lib
4th axis J l 06b
rO v /CF7 2 )Q- 5 th axis
‘G
4>
CO
LO
- /CF7 3
O3P0 7/CF7 1 ][}
)Q
J 1 12b
J 1 10c
6th axis
7 th axis
J l 07 b
J 105c
o J 1 1 1c J 106c
cs " /CF7 2 ]Q 8th axis
J 107c
J 112 c
" /CF73 |Q. 9th axis
J 1 I0d 10th axis J 1 05d
04P07/CF71 IQ
J 1 lid J 1 06d
" /CF7 2 jQ 11th axis
- /CP 7 3 ]Q
05P07/CF71 ]Q
J 1 1 2d
J 1 1 0e
12th axis
13 th axis
J 10 7d
J 10 5 e
J llle J 106 c
" /CF7 2 ]Q 14th axis
- /CF73 ]Q
J 11 2c
15 th axis
J 107 e
Industosyn preamplifier
J 10 0 a J 105a
01P07/CF3 1 1st axis J 10 6a
J 101 a
" /OF 3 2 2nd axis J 107a
J 102a
" /CF3 3 3rd axis
J 1 00b J 105b
0 2P07/CF3 1 4th axis
J 101b J 10Gb
" /CF3 2 5 th axis
J 102b J 107b
" /CP 3 3 6 th axis
J 10 0c J 1 05c
03P07/CF31 7 th axis J 106c
J 10 lc
" /CP 3 2 8th axis
J 102c J 107c
" /CF3 3 9 th axis
ji o0d J 10 5d
01P07/CF3 1 10th axis
J 10 1d J 1 0 >3 d
" /CF32 11th axis
J 1 02d J 1 07d
" /CF3 3 12th axis
J 1 00c J 105 e
05P07/CF31 13 th axis
J101c J 1 0 6e
" /CP3 2 14th axis
J 102c J 1 07e
" /CF3 3 15 th axis
- 528 -
APPENDIX 1
O J 150c
CM
r-H
cd 05 PO 9/CF6 I 13 th axis
15 1C
" /CFG 2 14th axis
J 152c
" /CFG 3 15 th axis
For pulse input type
12/120
Separate type resolver
J 155a
0 1 P09/CF7 1 1st axis
J 1 5G a
M
" /CF7 2 2nd axis
J 15 7 a
" /CF7 3 3rd axis
a
3 0 2 P0 9/CF7 1
J 1 55b
4th axis
-H J 1 56b
a a " /CF7 2
J 1 57b
5 th axis
6th axis
" /CF7 3
O J 155c
o U 0 3P09/CF7 L 7 th axis
J 1 56c
.a o
o
* /CF7 2 8th axis
cd J 1 57c
" /CF7 3 9th axis
CO
<D
1 04 P09/CF7 1
J 1 55(1
10 th axis
J 1 5Cd
<D
" /CF7 2 11th axis
Si
3 J 1 57d
12th axis
o " /CF7 3
CM cd J 1 55e
0 5 P09/CF7 1 13th axis
J156e
" /CF7 2 14th axis
J 1 57c
* /CF7 3 15 th axis
For resolver
Induetosyn
12/120 J 1 1o f J 1 05 f
01P0 7/CF71 Jit 1st axis
J111f J i 06 f
" /CF7 2 JO- 2nd axis
J112f J 107 f
" /CF73 ]Q- 3rd axis
J 1 1 0g J 1 0 5g
02P07/CF71 ]0 4th axis
Jills J 1 06g
" /CF7 2 ](} 5 th axis
.M 1 2 g J 10 7 g
" /CF7 3 ]Q- 6 th axis
J i ion J 10 5 h
0 3P0 7/CF7 1 ][} 7th axis
a " /CF7 2 ][). J 1 1 1h
8th axis
J 10 6 h
J112h J 10 7 h
" /CF7 3 JQ- 9th axis
h 0 4P0 7/CF7 1 ][t J 1 10 i
10 th axis J 1 05 i
a
o J 111i J 1 0G j
o " /CF7 2 ][ÿ 11th axis
J 112i J107i
1 " /CF7 3 ][f 12th axis
o 0 5P0 7/CF7 1 ](} J 1 10 j J 105 j
13th axis
J 111 j J 106 j
•-3 " /CF72 ][}- 14th axis
-a
cd - /CF7 3 jn-
J112 j
15tli axis
J 107 j
Induetosyn preamplifier
I 01 P0 7/CF31 J 100 f
j ioi r
1st axis
J 105 f
J 106 f
P " /CF3 2 J l 02 f
2nd axis
J 107 1
a " /CF3 3 3rd axis
o
o J 1 OOg J 1 05g
o
02P07/CF31 4th axis
J 10 1 g J 1 0 6g
s>
cd " /CF3 2 5th axis
& J l02g J > 07g
Si " /CF3 3 J1o0h
6th axis
J 105h
•a 03P07/CF3 1 7 th axis
<D
c/J
o
- /CF 3 2
J10 1h
J 10 2h
8th axis J 1 06h
J 107h
(N " /CF33 9th axis
J100 i J 1 05 i
04 P07/CF31 10th axis
CM J 10 6 i
JJJLL1 11th axis
rH
" /CF32
J 102 i J 107 i
" /CF3 3 12th axis
100 i J 105 j
05P07/CF31 13th axis
J 10 i i JioGi
" /CF3 2 14th axis
J 1 02 j J 107 j
" /CF3 3 15th axis
For induetosyn
529
APPENDIX 1
Servo
trans- 6- AC power
former
Optical scale
magnescale
12/120
01~05P06/CF51~53
Velocity control
zi
01~05P0 6/CV1~3
J30-32 unit
CN1
CN2T1
T
J40~42
\
DC motor with
a tachogenerator
Emergency stop
100 VAC
Servo
trans- 6- AC power
former
12/120
J100-102 Inductosyn J105M07
01~05P07/CF31~33 preamplifier Inductosyn scale
01~05P07/CF71~73 J110-112 5
3
Inductosyn slider
J65-67
01~05P06/CF51~53
Velocity control
11
Z)
01~0 5 P 0 6/C V 1 ~3
J30-32 unit
CN1 T1
J40~42 \T
DC motor with
CN2 T1 a tachogenerator
-o~c>
Ip Emergency stop
100 VAC
Servo
trans- o- AC power
former
- 530 -
APPENDIX 1
Velocity control
12/120 unit
J15 ~17 J20-J22
01~05P06/CF51~53 CN6 CN5
01~05P06/CV1~3 —
J10 1 2
CN1
J25-27
CN2 T1 \
T
Z!
AC motor with
Emergency stop a pulse coder
100 VAC
Servo
trans¬ -AC power
former
Optical scale
Magnescale
Velocity control
12/120 unit J20-J22
01-05P06/CF51-53 ]Q- ' [ CN6 CN5 ]D
J30--32 J25-27
01~05P06/CV1~3 JD- CN1 Tl 6-
Z1
CN2 Tl
0-0
AC motor with
Emergency stop a pulse coder
100 VAC
Servo
trans¬ AC power
former
12/120
J100-102 Inductosyn J105-107
01~05P07/CF31~33 preamplifier Inductosyn scale
01~05P07/CF71~73 —
J110 11 2 Lj * Inductosyn slider
Velocity control
unit
J20-J22
01~05P06/CF51~53 JD [ CN6 - CN5
01-05P06/CV1-3
J30~32
CN1
J25--27 f
Z3
CN2 T1
i=r AC motor with
a pulse coder
Emergency stop
100 VAC
Servo
trans¬ AC power
former
531
APPENDIX 1
Connection Connection
unit 1 unit 2
J 50 J 54
C01 C09
J51 J 55
CO 2 CIO
COP4 CO 3 J 52 J 56
Cl 1 Power
DC 2 4 V
CP51 CO 4
J 53
J 58
Cl 2
J 57
. circuit
magnetic
(Machine
CO 5 J 59
Ci 3 side)
CP52 CCD1 CCD2CP55
COP 2
x
r J 69
Plat
cable
J 70
7 T
COP1 D Optical cable *r
r-
1 Plat cable Connection
unit for
CA7 CD 16 operator’s
panel
CM2 Machine
operator’s
CD15 CD12 CA3 CM3 panel
ON/OFF signal 9 cp CM4
Tape reader
J75
with serial
interface 0SB MPG
Manual pulse
r
CD8 generator
CD1 (with reels)
CNT4
J 63 ? f
HH
-~0
(without reels)
CP41
(with reels)
[ PMC
cassette B
3
o
(without reels)
J 25
o
O AC servo
J 210 Digital
motor
(Command) CV 21 CN1 servo Tl
amplifier
J 220 (1st axis)
(Feedback) CP9 1 CN2 10—
(Command) CV22
J 21 1 l J 26
AC servo
J 221 Digital motor
(Feedback) CF9 2 [CN1 servo 11 &
amplifier O
(Spindle J 65
command) CA1
(2nd axis)
CN2QQ
(Position coder) J 66
Servo AC
CA2 dans* input
Spindle speed former
control
ROM/RAM board ] (]
{] [ Position coder
J 212 J 27
CV21B ] [} AC servo
/ —Dt
! PCB for
additional
axis
CF9 ID ] [}
CV22B
?Ht QJV] j Digital
servo
amplifier
Tl
O
(3rd axis) CN2 ][}
<y motor
1
Master PCB (
amplifier . 1
jo-
(4 th axis) CN2 ][}
J 223
} Servo
I Option card 1
CD2
CAB ][}-
J 68 High-speed skip signal or
High-speed measuring
position reach signal
trans¬
former
AC
input
AC
100V
ON/OFF Signal'
CP14 JIH J 76
Power unit
CPU
CPI 5 1 1
CP3 CP4 CP5 CP6
AC
O
Battery =5 {] [ CP2 Input unit
<y
input
unit
532 -
APPENDIX 1
COP 4 Power
magnetic
AC power I/O unit circuit
CP3 I (Machine
.side)
CO
r-~ Alarm signal
o T1
COP 2
Optical cable
CD
] €•—
Connection
Flat cable unit
,-5 CA7 CDll> for
operator’s
COP 1 CRT/MDI CRT/MDI
interface
PCB
CD13B ] [} CDI3 CMO CM1
AC power
CP24 llPÿt ::DP CM2]Q- Machine
operator’s
CD 15 CD12 CA3 CM3 panel
ON/OFF signal ? CD CM4
J 75
Tape reader
with serial
interface 000
y
MPG
Manual pulse
generator
Cbl CD8
(with reels)
CNT4
J63 ? ?
rOl
r~0 CP41
(without reels)
(with reels)
I PMC
cassette
5
a*
(without reels)
J 2 20
tit™* servo
amplifier
(1st axis)
'pi
( O
— 0[ motor
(Spindle
command)
CA 1
J 65 (2ND axis)
CN2 ffi
(Position coder) J 66 Servo
former —
AC
CA2 >—0 trans¬ o oo- input
Spindle speed
ROM/RAM board ][} control
Position coder
J 27
CV2 113 hft J 21 2
/ r-dl AC servo
PCB for
additional
axis
CF91B
CV22B
]D
]Q
TUt CN 1 Disi,al
servo
amplifier
Tl {O
a motor
CF92B ]Q 222
(3rd axis) CN2 ] Q--
J 28
a AC servo
Master PCB
w*\
servo
amplifier
(4th axis)
T1
11
(
CN2p Q-
— DI
motor
J 223
Servo
]0
[ Option card 1
CD 2
CA8 J 68
(
High-speed skip signal or
High-speed measuring
— O trans'
former
O“0x-0— input
AC
533
APPENDIX 1
Battery
0
unit
C±3
CD15CD16CD7 JG
s on
J63
[ (.’1)12
CRT/MD1
CMD
CP2M
J71
J 72
i
oi.
r|pf2 J7
-Machine operator’s
fl[CA3 panel
Manual pulse
go n era tor
655 J 77
J 70
ON/OPPCP21 CD 13
J
C3
i|“ * j"
Emergency stop
-Oÿ)-AC 100 V
Axis
servo
-Q[ CN2 amplifier
J51 CDD
m°*.i t
J 211
J 53
J58
J52
DDC03!
I
C0|uCP
51
J 79
CV22B
CP92H ][k
CNl Digital
servo
fl[ CN2 amplifier
<
J 26
I
CCB CO AC servo
ptical cable Regenerative discharge unit
COP 2 motor
J 22 1
Machine side
magnetic I/O unit J 73
c,>3.
cabinet
Al' ) - -
J71 CV21B |jj_ J212
HI CNl Digital J 27
Tape reader
J 80
Note 1)
CAT
CDS
CF91B Jit servo
HI CN2 amplifier
Regenerative discharge unit
i
AC servo
Axis motor
J81
CAM 2 control
II PCB C
J 222
PMC
cassette
CV22B )Q_ J 21 3 J 28
HI CNl Digital
External
position
display
D
J82
J 83
CAl l
CP92B ](V servo
HI CN2 amplifier
Regenerative discharge unit
rU AC servo
motor
GCA
Position coder for 1st axis
CA2A J 223
__
J90
Servo
trans- .. ,_
LOR/BOF
—
-
QQCP3
QI CP5
former
534
APPENDIX 1
—O U
V
-o y TP1 of input unit
(M5 screw terminal)
W
o w
200/22QVAC 30 60 Hz a
or 200 VAC 30 50 Hz
200~550VAC 30, 50/60 Hz
o© M5 screw terminal
when multitap transformer is used)
2) T series/M series built-in type 1, M series built-in type 2-2, built-in type
3, and unbundled type
R
o R
TP1 of input unit
S (M4 screw terminal)
o S
R
R
TP1 of input unit
S (M5 screw terminal)
o S
200/220VAC 10 60 Hz G
or 200V AC 10 50 Hz
200-550VAC, 10 50/60 Hz
o© M5 screw terminal
when multitap transformer is used)
535
APPENDIX 1
U
& U
V
zO V
w
o W TC5 of terminal unit 1
(M5 screw terminal)
G
O G
X) R
220/200VAC 30 60 Hz
or 200VAC 30 SO Hz
X) S
Attached cable
U
o u
V
o V
w
o w TC5 of terminal unit 1
(M5 screw terminal)
G
O G
200A o R
200D o s
200-550VAC 30 50/60 Hz
(Note) Connect the control unit transformer as shown in this figure, if the
export transformer does not satisfy the power supply condition shown in
(4). Then remove the attached cable.
- 536 -
APPENDIX 1
1 2. J1
cm
R S G ] Input unit or power ON/OFF circuit
4 5 6
PA PB
CP 11
]Q 0C CP 2
1 2 3
1 2. 3.
R S G
R S G
4 5 6
4 5 6
PA PB
PA PB
TP 1 M4 screw terminal
R
R S
S
©
G
f f f
200V AC, 10,50 Hz
or 200/220VAC, 1ÿ, 60 Hz
TP 2 M4 screw terminal
EON EOF COM
EON EOF COM
? f f
ON/OFF button
- 537
APPENDIX 1
Connector
Input unit
11/110 SMS3PK-5
CPU CP 2
1 2. 3
1 2. A CP J 90
R S O 11 ]ÿ-- [ CP2 R s Q
Connector
SMS6PW-5 CPI
CP 13 1 J 3 I 3 i 11 5 i a
ll a | a | 4 | 5 ( a CP 13 J91 CPI 1 2 3 4 5 C
1 2 3 4 5 6 ]
TP 1 M4 screw terminal
R s
R s Q
»|9
200VAC, X'P. 50 Hz or
TP 2 M4 screw terminal 200/220VAC, 10.50 Hz
EON EOF COM
EON EOF COM
ro) © (o)
ON/OFF button
538
APPENDIX 1
8) Input unit
The input unit receives AC input power signal and ON/OFF button signal. It
feeds the ON-OFF controlled AC power to the control unit and peripheral
units.
Fuse
u.v.w
3$ input /f -CKO-
for servo L' -OÿJO-
Magnetic contactor
ON/OFF-controlled "TL
200/220VAC, 10 | o Io
200/220VAC, if
input 0.3 A p Ip Ip
To servo
transformer
ON/OFF button is
mounted on MDI
panel in case of
niiIa
05 co
O O O O
CP 2
:
i
i
}— nit
o o (3P, black) I CPU
standard type or
14” color CRT/ §
2 a
H K CPI
(6P, white)
CPIS
Master PCB --11/110
--
MDI unit. H Power
I supply
ON CP2 I unit cpn
button 0 O EON (6P, black) Master PCB
1 Power - 10/100
n I Qr-
I I— o O EOF CP3 l supply
o O COM (3P, black) ]|D umt
OFF FA -
button O ' CP 4 I
(3P, black) ]iD—\
O FB CP21 Standard type or
TP2 CP5 14” color CRT/
(3P, black) MDI unit
CPG -il
- (3P, white) J|
I
CPU Separate tape
i
i reader
i
J L OI
A
Input unit is
bounded by ON/OFF controlled
a dotted line 200/220VAC
CP 31
TPI, TP2 M4 screw terminal I/O unit
Alarm signal
Tl
M3 screw terminal
539 -
APPENDIX I
1 2 3
R S G
PA, PB power ready signals
4 5 6
PA PB
1 2 3
R S G
540
APPENDIX 1
NC CRT/MDI unit
CA4 (MR-20RMD) CA9 (MR— 20RFD)
1 *KCM11 14 *KCM04 1 14 *KCM04
8 *KCM02 8 *KCM02
2 *KCM00 15 *KCM05 2 *KCM00 15 *KCM05
9 *KCM03 9 *KCM03
3 *KCM01 16 *KCM06 3 *KCM01 16
10 *SW07 10 *SW07
4 *SW06
11 *SW05
17 *KCM07 ]pe, I 4 *SW06
11 *SW05
17
5 *SW04 18 *KCM08 5 *SW04 18
12 *SW03 12 *SW03
6 *SW02
13 *SW01
19 + KCM09 6 *SW02
13 *SW01
19
7 *SW00 20 *KCM10 7 *SWOO 20
5 VDOl
OV
17
18
I I 4 VD02
5 VDOl
0V
17
18
12 OV 12 0V
6 19 6 19
13 13
7 20 7 20
M4 Screw terminal
CP 15 (SMS 6RN-4) CN2 (SMS 6RN-4)
J 78 1 2 3 4 5 6
1 2
0
3 4 5
0 + 24
6
+24 I 0 0 +24 +24
541
APPENDIX 1
NC
Standard CRT/MDI
Optical cable
COP1 COP 3
M4 screw terminal ON
EON EOF COM
rc®0 O -
@3
OFF
ON OFF COM . i=©COM
Oi O -
<5> M4 screw
terminal
542
APPENDIX 1
Input unit
TP2
M4 screw terminal M4 screw terminal
1 2 3 / 200 A 200B Q
J7 6
R S G 200 A 200 B G
max 200 in
- 543 -
APPENDIX 1
b) 100/110/120 series
CNC CRT/MDI
Input unit
TP2: M4 screw terminal M4 screw terminal
I
Short using a short bar.
Remove the connection
attachment between EOF
and COM when connecting
a cable.
SMS3PK-5
Input unit
CP3 M4 screw terminal
1 2 3 200 A 200 B G
Power supply
200A 200 B G
] 200 A 200B G
2
(Note 1) A power cable 30/0.18 (0.75 nuiT) and over in gauge should be used.
(Note 2) For the signal cable, see the next page.
544 -
APPENDIX 1
NC
Optical cable
COP2
ID {]£ COP4 Connection unit 1
CP51
J 79
CP 1 4 CP14 ]Q CP 51 1 2 3
1 2 3 24E OV
24E OV
SMS3PN-5
connector CP52
Z_ 3 T 5 6
5V 5V OV OV 24V 24V
CDD1 CP52
CD
Connector Connector
FAS-50-17 J 69 J 70 SMS6PN-5
[ ]
CDD2 CP 55
Connection
unit 2
CP 55
1 2 3 4 5 6
5V 5V OV OV 24\ 24V
- 545
APPENDIX 1
NC I/O unit
Optical cable
COP2 ]ÿ [
Connector Connector CP31
SMS3FK-5 SMS6P-1
1 2 3
fa[
CP 5
J 73
n s G
1 2 3 CP5 CP31 4 5 6
R S G
PA PB
Connector T 1 M3 screw terminal
SMS3PWS-5
CP 6 ALA ALB
1 2 3 ALA ALB
J74
A LA ALE CP6
© ©
- 546 -
APPENDIX 1
CA2 MRE20-RMD
Note) (CA2A, CA2B)
1 OV 14 SC Name of
Contents
8 signal
2 OV 15 *SC
SC, *SC Position coder C-phase signal
9
3 OV 16 PA
PA, *PA Position coder A-phase signal
10
4 +5V 17 *PA PB, *PB Position coder B-phase signal
11
5 +5V 18 PB
12
6 +5V 19 *PB
13
7 20
n NC
CA2(1)(2)(3) rs r\
-6 ov
CA 2 (4)(5)(6)
I
+ 5V-
fl—
CA 2 (16) PA O A (PA) Position coder
CA2 (17)
*PA N (*PA)
PB C (PB)
Position coder CA 2 (18)
input CA 2 (19) R (*PB)
>I<PB
B (SC)
as
SC-
CA 2
CA2
*SC-f T P (*SC)
547
APPENDIX 1
CA3 MRE20-RMD
1 OV 14 Name of
Contents
8 HA1 signal
2 OV 15
HAK3 Manual pulse generator A-phase
9 HB1
signal
3 OV 16
10 HA2
HB1V3 Manual pulse generator B-phase
4 +5V 17
signal
11 HB2
5 +5V 18
12 HA3
6 +5V 19
13 HB3
7 20
NO
CA 3 (8)
Manual pulse -O HA 1 A5
generator ,
CA 3 (9)
4„b, =Lra|«;rs:«.o,
Power supply
output for
M.P.G
Manual pulse
generator
CA 3 (1)
CA 3 (4)
CA 3 (10)
CA3 (11)
4> OV
+5V
4 HA 2
--
-1 -A 3
A4
OH
CA 3 (2)
----
_ _.....
OV — O4 /
t
-1-5 V -—O 3
output for
M.P.G
CA3 (12)
I --T-6 5
Manual pulse
generator
.......
CA3 (13)
HB3 -O 6 3rd manual
pulse generator
CA3 (3)
•AoV - 04
/
NC earth plate
(Cable clamp metal)
- 548 -
APPENDIX 1
CA1 MRE20-RFD
Note 1) (CA1A, CA1B)
1 14 Name of
Contents
8 *ALMS1 signal
2 ENBLS1 15 ENBLS2
ENBLS1, Spindle enable
9 *ALMS 2
ENBLS2
3 16
4 *SPAL1
10
*ALMS 4 17 *SPAL2
*SPAL1, Spindle alarm
*SPAL2
11 *ALMS8
5 18
VCMDS, Spindle command voltage
12 ES and common
6 19 ES
13 *COMS
*ALMS K Alarm code signal and common
7 VCMDS 20
S8 *C0MS
CAl (15)
A ENBLS2
I
1
ES
t
CAl (8)
*ALMS 1
-x-ALl
A
CAl (9) *AL2
* ALMS 2
CAl (10) *AL4
>
*A LMS 4
I
549
APPENDIX 1
M3 screw
CP4 terminal
1 2 3 200A 200B G
R S G ] 200A 200B Q
(Nihon Burndy)
SMS3PK-5
550 -
APPENDIX 1
or
CP4 CNT8
1 2 3 1 2 3
R S G
] on R S G
(Nihon burndy)
SMS3PK-5
551
APPENDIX 1
c) Connection between 11/110 and tape reader without reels with parallel
interface
Connector Connector
MR50LPH MR50LMH
11/110 control Separate tape reader
unit
CD5
/ J 80
\ without reels
CTX
MR50F
MR SOM
Connector
SMS6PN-5
CP14A J 81a
Nihon burndy
(6-pin, brown)
o M4 screw terminal
+ 24V ov + 5V
Connector
SMS3PK-5 + 24 V 0V +5V
CP4 J 81
Nihon burndy
(3-pin, black)
O M3 screw terminal
200 A 200 B
R S
(Note 1) CP14A is mounted on the master PCB below the stabilizing power
circuit. Disconnect the stabilizing power circuit once and con-
nect CP14A.
(Note 2) CP4 is mounted on the input unit.
(Note 3) Connection of J81a
CP14A Tape reader
1 +5V
3 OV OV OV
4 OV +24V +24V
5 +24V
6
**
(Note 4) Connection of J81 Tape reader
CP4
1 R R R
2 S S S
3 G
- 552 -
APPENDIX 1
J 80
CAT
Connector
SMS 3 PIC- 5
CP4
1 2 3 J 81 1 2 3
R S G R S G
- 553 -
APPENDIX 1
5 axes
MR20LFH
~
2 4 axes
MS 3 106B- 18- IS
NC Position display
MR — 20LFH
Signal cable + a
(If required)
o o
a
EXR R >
W
co
w Y
+ a o
EXS
a J 83
O
o
S O')
« a i
TP 3 a
a Power cable
a <
(Input unit)
\
(AC200)
/ \
M3
M4
I .
Max 50m M3
CA11 MR20RM
1 OV 14 OV Name of
Contents
8 OV signal
2 OV 15
DDHDD8 Data
9 DD1
3 RSI 16
DWT Data strobe
10 DD2
4 RS2 17
RSKRS5 Reset input
11 DD4
5 RS3 18
12 DD8
6 RS4 19 RS5
13 DWT
7 0V 20
554
APPENDIX 1
A B C D A B C D
DD1 DD2 DD4 DD8 DD1 DD2 DD4 DD8
E F G H E F G H
DWT RSX RSY RSZ DWT RSX RSY RSZ
I J I J
OV OV OV PSB
MR20RM
1 OV 14 OV
8 OV
2 OV 15
9 DD1
3 RSI 16
10 DD2
4 RS2 17
11 DD4
5 RS3 18
12 DD8
6 RS4 19 RS5
13 DWT
7 OV 20
X
+ X
+ X
+
RESET Y
+ Y
+ Y
+
RESET
Z
+ Z + RESET Z
+
M3 screw terminal
B + A
+
M3 screw terminal
B +
M3 screw terminal
555
APPENDIX 1
FS 10 KS 1 1
C A 8(1} C A 8(1)
USKIM
C A 8 (2} C A 812)
OV
C A 8 (8) C A 8 (8)
HSKP2
High-speed
C A 8(9) C A 8(9}
signal input OV
C A 8(11) C A 8(11)
HSKP3
C A 8 (13 C A 8(19
OV
C A 8 (3) C A 8 13) 1 HSKP4
C A 8 ('!) C A 8 ('ll
OV
C A 8(1) CA8M HAE 1
- 556
APPENDIX 1
12) Connection of magnetic switch system reference point signal (11 series)
CA12 MR20RM
1 OV 14 Name of
Contents
8 ZD4 signal
2 OV 15
ZDKZD5 Magnetic switch system
9 ZDS
reference point signal
3 OV 16
10 ZD1
4 17
11 ZD2
5 18
12 ZD3
6 19
13
7 20
1
NC
CA1 2(10) 1st-axis reference
ZD 1
point signal
CA 1 2 (if
ZD2 2nd-axis reference
point signal
CA 12(12)
ZD 3 3rd-axis reference
point signal
CA1 2(8) !
ZD4 4 til-axis reference
point signal
CA1 2 (9)
ZD5 5 th-axis reference
point signal
CA 1 2(1)
OV
CA1 2 (2)
OV Logic 1 means reference point.
C A 1 2 (3)
£ OV Logic 1: Open or higher than 3.1V
Logic 2: Lower than 2V
1 14
8
2 15
9
3 16
10
4 OV 17
TTY 3 11
5 18
12
6 19
TTY2 13
7 20
TTYl tS]
557
APPENDIX 1
IF01B CA15[
I/O base unit #3
(IF01B used) I/O module CA16[ \\ MR50F
Powver
module
0
10 1 0
10 1 0
IF'OIB CA15[ D-
I/O base unit #1 I/O module CA16ÿ Q-
(IF01B used)
Powvei
dulc
0
10 1 0
r~i
COP 4 Note:
Cable No. 1 must be 1.5 m
or shorter.
Optical Run wiring separately from
fiber cable the power supply and I/O
module input signals.
COP2
NC
558 -
rs>
w
I/O unit group #0 I/O unit group #1 I/O unit group #2 I/O unit group #3 o
10 0 10 0 10 0 10 o
e
IFOIBI ICAISC IFOIBI [CAIÿ; 3
IFOIBI . ]CA1S [ IFOIBI JCAISD H-
© © (i) ©
SQ
£3
S3
—
J—
I 1
0 10 0 10 0 10 0 o
10
CA16 [
£ Q-* IFOIB!
|
lCAI5C El—
Power
CA16[ [j-.
IFOIBIPower. CA15[ 0—J
CA16[ D —
IFOIBI
Power
CAISI; D
CA16[
— CD
n
CD
(IF01B is used) 3
I
H
Ln
Ln
\o
Interface module (Note 1)
J81
© o
S3
10 0 £D
l 10 (IF04C) 0 10 0 10 0 CO
— — ICAISC D— ]CA15[
IFOIA] fD
OOP2D
:FftJC IFOIA!Power|CAIS[ 0 IFOIA| |CA15[ Q IFOIAIPower Power
I/O base unit #0 OOP 20
COP 2D
:c CA16[
Power
CA16[ CA16[ CAlÿ O
Ml
(IF01A is used) COPC'C
COP 2A
cn
.[ COP-i COP4 COP 4 COP 4 COP4 fD
<Q
COP 2 A
LLs OP 4 OP 4
o
COP 4 C3COP4
Optical fiber CD
cable h-1
OQ
O
c
T3
Optical fiber cable cn
COP2
(Note 1) Interface module (IF)$C) for optical interface expansion is mounted on based unit #0 in group 0
as an example. It can be mounted on any type of base unit and arbitrary shot NO other than No. 0.
NC 2) Cable VOZ should be shorter than 1.5 m. It should be separated from I/O signal of power I/O
module in wiring. >
M3
M
W
z
2
x
Fig. 1. 8 (b) I/O unit signal connecting diagram (2)
(When several groups are used)
APPENDIX 1
Fig. 1.8 (c) Connector for I/O units connecting signal cable (V021
CA1 5 CA1 6
1 9 1
2 6- •O 2
3 6- <? 3
4 $ ? 4
49 O- -i 49
50 6- 50
Fig. 1.8 (d) Signal cable connection diagram between main unit and I/O unit
- 560 -
-O'
H
O
c
3
I/O unit H-
rr
T5
O
IF01A Power =3
(0
Power input unit module
(in NC unit)
o
o
Crimp-style 3
I/O module T1 terminal 3
0>
ALC M3 o
SMS3PK-5 rr
AID H-
CP5 o
+24E 3
1 2 3 M3
GND cu
R S G
CP5
T
A CP3 1 p.
3
cw
o 3
M4 3
Tap 3
BURNDY
1
ON
SMS3RK-4TK2
0 SMS6P-1
M
3
rt
3-
I
SMS3PWS- 5
CP6 o
1 2 3 Cfi
rc
ALC ALD
CP 6
0 o
Hi
o
CP 3 1 3
BURNDY T T
SMS 3RWS-4D28 R S G M
o
T TT “G
cn
PA PB
CO
rt>
O
J 74
C
Power input unit (Inside NC) 3
H-
T 1 M3 rt
( BURNDY
SMS3RK- 4TK2
SMS3PWS -5
SMS6P-1
TP J 80
O
O
3
1 .2. 3 ft)
ALC ALD CP6 O
T 1 M3
rt
( BURNDY
SMS3RWS-4D28
I/O module Power
ALC
ALD
E24E
B==, H*
O
P
J 82
CP31 Q|GND CP 31 CL
H*
IT
l T T
SMS6P-1 in
R S G
09
J 80 T T »-{
Additional PA PB
B
SMS3PK-5
Power
T1 M3
I
Ln
input unit |==j
CP91 SMS3PK-S I/O module Power
ALC
ALD
BURNDY
SMS6RA-2TK2 ) M
3
ON J73 -t-24E
rt
o GND <
N3 CP91 CP92
) 2 _3_
CP 31 rr
i AC rD
M4
INPUT R I S G
SMS6P- 1
J 73 O
R R
CP93
BURNDY J 80 03
SMS 3RK-4TK2 CO
S rD
J73
CP94
G T1 M3 o
M4 © CP 9 2- CP 96
ALC Hi
T _3_
J 73
I/O module Power
ALD
R s o j CP9S CD
+24E Note 1) PA and PB in CP31 are not used. (D
BURNDY
CP31 O GNP o-
2) GND terminal (Tl) of I/O unit
<CD
SMS3RK- 4TK2
SMS6P- 1 M4 (max. 4 sets) in one group is
CP96 J 80 connected by the wire with cross
section more than 1.25 mm2 .
J—i
SMS3PK5 3) Wires more than 30/0.18
(0-75 mm2) are used for J73, 74 o
J 82
To next I/O unit and 80. cr
P
4) One additional power input unit co
can control I/O unit power input. CD
(Max. 4 sets)
........
CP91
C
][}
5) Connector contact specification 3 >
ns
CP92 To next I/O unit CP31 (made in Burnday) H-
rt*
cn M
1 Other than CP6. . RC16M-SCT3 Z
2 CP6 RC16M-23D28 O
X
Fig. 1.8 tf) I/O unit power connection diagram (When several i/O units are employed)
APPENDIX 1
VP1 1 Channel #0
o~d:iq; 1MQ
a
IP1
K* ' Q-ÿ
i. 1M(3
---
COM1 3
250(3
PQ1
V o4
VP2 5 Channel #1
lMfl
IP2 6
1M(3
COM2 7
X
250(2
Current input
FG2 8 Multi¬
plexer AMP — A/D
Converter
VP 3 9 Channel #2
0/20n 1M(2
IP3 10
[3k
I 1MQ
X Note 1.
COM3 11
X
250(3
VPn and IPn must always
be connected short for vV FG3 A 12 j
current input.
VP1 13 Channel #3
Note 1: Shielded twist pair cables
(2 cores) are required 1M(2
as connecting cables. IP4 14
1M(3
COM4 15
X
250(3
FG4 16
PGI 21
563
APPENDIX 1
DA 0 2 A/D A 0 3 A
Voltage output
1 VP1
Channel
#0
D/A
converter 1 1
Voltage'
AMP .
VN1
Note 1.
--f
—T l
\
} 10 k«
or more
Current
3 IP1
AMP Load impedance
10 kn
4 INI
m
5
Voltage VP 2
AMPÿ
Channel D/A
#1 converter
VN2
& Current output
Curren 8 IP2
AMP - 500 n
£
Q
IN2
i
i
i
1 or less
FQ
10
0
Load impedance
11 VP3 500 fi
Voltage
AMP
Channel D/A 12 VN3
#2 converter
4r
Current
13 IP 3
AMP
14 IN3
4r
15
Q Note 1) A 2-pair shielded cable must be used
as connection cable. The shield must
be connected to the ground at the
load side.
2) Channel #2 cannot be used in DA02A.
- 564 -
CO
l"d
w
H H*
s
O ft
rt H*
O
—
I 1
3
O S'
OQ
3
3 3
Positioning module ft) o
D £3
rt 0
Servo
trans¬
Input power
AC220V, 30
H- I
3
—
(D
1
former oo
M series CN2 o
o'
(Velo city control unit) CV1 {|[ ’SSS Emergency stop M 3
O 3
unit T1 AC100V for servo n n>
o
rt
a. H-
H- O
(DC motor feed back) CF 1 3 3
2.
n n
00
3
tt
3
i ID DC motor M series
ui
o1
r!
O'
Ul a
n
in
3
r!
Machine <
o
(Limit switch) T1 (Limit switch)
3
o
o
>
m
z
Fig. 1.8 (i) Positioning module total connecting block diagram (For DC sevo motor) O
X
cr
Foi motor
For feedback signal MS3102A-28-20P for 10M, H
o
MS3102A-20— 29P 20M, 30MH 1 rt
.+* ;s y -3
- y / -t -y —
a /L» A Ki\ H PCS C| -FS D A 11 C A1
b-*
K fit 3i K FT/. II G I.' A 1 E F A2
+ S K +•5 y M G_ A2 H J
O
N ov F ov RjOHl s 0111 K BOA 1. BCB M 300A
T OV N 200H J1 G Note 3 o
3
: Mil -20 1’4 A
(3V1 MR-20LMH 3
ft)
M scries velocity contiolunit MS3102A-18-10P
1 2 3
PROYl ENBL1 ovti VRDY1
4 5 6
TSA VGMU
7
/ MR-20LFH CNl (MR-20RMA)
1 |>'HJI>I|2|CNHI.I 3 0V1.1UNHIIVI 5 |6]TSA|7|CCMD
A Al b
c D
A2
a
for OM, 5M
n
rt
in
~
RM15WTR-4P (HIROSE)
*ALM1 *ALM2 *ALM4 COM RC16M-SCT3 (Contact) v CN2 ( SMS6RW- 3) 1 lA> |g|A2 for 00M CX.
14 15 16 17 13 19 20 Made by NIPPON BURNDY_\ T~i~ 3 | 4 | 5 } 6 3 G H*
PRDY2 ENBL2 0VL2 VRDY2 TSB OV LIL 18A CT |lSB fTCHltTOHj
OQ
CPI : MR-20RMA
T1 M4 screw terminal
.|1S5U1- •*
sq c iil
185V jl85W| IQOAUOOBI Al | Al | A2 | A2j O DC motor 3
1
ov
2
OV
3 4
ov +5V
5 6 7
+5V +5V (TL2)
MR- 20LFH
? 9 9 ? 9 9 9 9 9 9
L M series
X 14 15 16
OKI
17
8
18
9
19
10 11 12 13
OH 2 (TSA) (TSB) (TL1) (TIP)
20 ]Q
—ctlb— 100VAC, 1-phase
Emergency stop
I
PCZ *PC% PCA *PCA PCB *PCB SO Note 1; When using motor model 00M, connect the motor
Ln Servo transformer for M series to the MA or MAE 34 ~ 36 terminals (SOV) of
O' the transformer.
ON Signals in ( ) are not used. 31 3b Note 2: The transformer in this diagram is for domestic use.
185U 185V 1S5W run rai2 Fox export transformers, change the connection
I terminals and taps according to the input voltage.
? ? Hotel? ? For details, see Descriptions of FANUC DC SERVO
47 I 4? 1 4X [ 44 CdT i 47 i 48 I 4f) 1 MOTOR M Series (B-53262).
18A|CT]18B|I8A CTTI8B jUSÿCT) p$B)|
9 9 9 o o o o o o
i 2 i i 6
220V 200V 220V 200V 220V 200 V Note 2
t ? ? T ? 220VAC, 3-phase
Crimp-style terminal (M3) Note 3: BCA and BCR are power source for brakes
Tl: M3 screw terminal board
1 2 3 4 / Note 4:
(100VAC, 0.6A).
200A and 200B are power source
(200VAC, 42W) for fan of 30MH.
*DKC *-fOT *-OT DOM Note 5: 100A and 100B are power source for electro-magnetic
contactor.
O Machine tool 00M-30M: 100VAC,20VA
(Limit switch) (90VA when power is on)
30MH : 100VAC.40VA
(110VA when power is on)
>
-c
'ÿ0
cn
Z
2
x
Fig. 1.8 (j) Total connection diagram of the positioning module
c) Total connection block diagram (when AC servo motor is used)
Servo
trans¬ Input power
J51 220VAC, 3-phase
former
Velocity
Positioning module
control
unit
(Velocity control unit) cvi
0 cm CN2
J53
{J52)
Emergency stop
T1
CZD
ii
n
0
Ln
AC servo motor
Ob
-"4
!
-0 d.
(Limit switch) T1 &
0 Machine tool
(Limit switch)
Separate type pulse coder
>
ns
m
t?
>—<
X
Fig. 1.8 (k) Total connecting block diagram of the positioning module (When AC servo motor is used)
Positioning module Motor line
Velocity control unit for AC
RM15WTP-4S a
Al 2 AZ Model 2-0, 1-0
oyi: MR- 20 FA
T T
MR-20LFH ONI : MR-20RMA *
3 A3 4 C H
i 2 _L 7_ MR-20LMH 1I I'ltJW 1 1 2| HMU.1 Ujwuivi |5l
J3 OW.I |6 7 o
/
;
PRDY1 QvSLl OVL1 VRDY1 VCMD rr
N t!3lCOM[X
MS3106B18-10S (Straight type)
_9_ 12 13
0
_8_ IQ 11 5D
*ALM1 -ALM2 *ALM4 COM
Mp.«[l5|ra»«|l6| 'W |D|»IIU»» \s\ b[ |20j OV MS3108B18-10S (Elbow type) h-*
Feedback signal A A1 B A2 Model 0, 5
li. 15 16 17 16 19 20
MR-20LWFH O
CN6 : MR-20RMD MS3106B20-29SW C A3 0 C
PRDY2 ENBL2 OVL2 VRDY2 OV O
1! 0V 2 OV 3 OV 4 5 6 7i (Straight type) MS3106B22-22S (Straight type) 3
\[8[CHlj9jCH2 111! 12 Il3 [X MS3 108B20-29SW MS3108B22-22S (Elbow type) 3
(D
M |p cz\s5 *PC2WPCA tm*PCAna PCB psSÿPcaao (Elbow type) A Al | B I A2
~ Model 10, 20, 30 o
A PCA B PCB c[cT A3 |p~ G rr
MR- 20LWMH CN5 : MR-20RFD E P PC2 cj G H*
O
SMS6PW-5 l|OV 1 2 1 ov [3[ ov |4| P5V|5[ÿ5Vj6j-P5V[7l J +5V K +5V L|C4 M C8 MS3106B24-1OS (Straight type) 3
CF1 : MR-20RMA (Housing) Xfipiil |9|OH2 jlo| C8 |ll| C4 |E| C2 |n| C 1 IX N ov P C2 R|OHI js OH2 MS3108B24-10S (Elbow type)
Q-
MR-LFH 14 j jl9ÿPCBÿ)j SG T ov A Al B Al
ov RC16M-SCT3 hu
OV
\7, 3
OV
9
+5V
10
f5V
11
+5V
12 13
/ (Contact) C A2 D A2 Model 30R
CTQ
CN2 : SMS6RW-3 E A3 F A3
/\ OHl OH 2
J u —0[ j
2_ 2_
| 18B |TOH1 |TOH2
_5_ _6_ G G
&3
11 15 16 17 18 19 20 Note 4 ISA CT
2
PC2 + PCZ PCA *PCA PCB *PCB
Tl: M4 screw terminal Note: Connect Model 3-0, and 4-0
A Connected only when A PCA;B PCB c DÿPCA with crimp-style terminals.
EÿPCBJF PCZ 1S5U 185V 18 5W 100 A 100B 1 Al A2 | A3
separate-type pulse G *PCZ H| G
? O
O O Q O O O O cp i-4
o
coder is used. J +5V k --5V L] M! 1
r*i r-t rt
Ln
pulse coder is used. <h <£Lb 100VAC, 1-phase CO
......
OA
GO fa
Separate type pulse-coder Note 1: When using mofor model 4-0, 3-0 (2000 rpm max),
C
o
I 2-0, 1-0, connect the motors to terminals 34-36
Crim-style terminal M3 Transformer for AC servo (120V) of transformer. 2
Note 2: This diagram is for the transformer used in Japan. O
Tl: M3 screw terminal 31 i 32 TT ~£T 51 | 52 For export transformers, change the connection rr
Note 1 T0H1 TOH2 O
| terminals and taps according to the input voltage.
A.
1
2_ A 185U 185V 1S5W tern
*D£C
For details, see Descriptions of FANuC AC SERVO
* fOT *-0T COM w
1 ? ? ? 0
? MOTOR Series (B-54762E).
Note 3: The turning on of servo transformer input power and
the 100 VAC (for electro-magnetic contactors) must
be done before inputting power to the control system
18A CT 18B 18A CT 18B 18A CT 18B or within 0.5 seconds after turning the power on.
Note 4: When using a separate-type pulse coder, the connection
? ? ? of positioning module (CFI) and velocity control
unit for AC servo (CN6) are not necessary.
A 2_ T ± _s_ _6_
Note 2
220V 200V 220V 200V 220V 200V
O9O9OO
oÿ-ÿ>
Fuse
-200VAC, 3-phase
Machine tool
(Limit switch)- >
>
TJ
*0
w
Fig. 1.8 (!) Total connection diagram of the positioning module 2
X
APPENDIX 1
Positioning module
Wire material: 0.1 mm2 or thicker
Receiver circuit
(insulated type)
T 1 (I)
Deceleration signal input *DEC
for reference point return RV
T 1( 2)
+ direction overtravei
RV
*+OT
limit signal input
-O
E. 24VDC
T 1 (4) ±10%
<5 COM
569
APPENDIX 1
CAl 4 1MR-20RMA
1 2 3 4 5 6 7 MR-20LFH
OV OV
8
OV
9
Note 2 Note 2
(+5V) (+5V) (+5V)
10 11 12
Note 2
13
/
Note 1 J1 Detective
Note 1 Note 1 Note 1
pulse
+P *+P -P *-P generator
14 15 16 17 18 19 20
MKS *MKS PAS *PAS PBS *PBS
Note 1) Connect either +/- pulse (+P.*+P, +P.*P) or phase A/B pulse (PAS.*PAS,
PBS.*PBS) of the detection pulse generator to the pulse counter module.
The pulse which is not used must be connected as follows:
A. When +/- pulse is not used B. When phase A/B pulse is not used.
+5
4
+5ii
+5
5
+ 5 .5
+p \(}/Svv) PA 16 }lOOIRlOOft
(iAm (HW)
*+p *PA
_P Aio PB .18
*-p<y-± *PBOÿ
0V(U- OV
1
Note 2) When using the +5V for the detection pulse generator, the capacity max¬
imum is 350 mA. In case it exceeds 350 mA, the power supply must be
prepared at the machine tool builder.
- 570 -
APPENDIX 1
b) Connection between the detection pulse generator and pulse counter module
(when phase A/B pulse is used)
CA 14(18)OPB
PBp-
Phase B pulse
signal input
C A 14(19) *PBA
<b*PB
CA 14(14) MKSA
OMKS
Marker
signal input
CA 14(15) ,*MKS A Line drive
0*MKS
SN75113
equivaler
Line receiver CA 14(4)
SN75115 -Q+5V + 5VO-
CA14(l) OV A
-OOV
CA14(5)
0+5 V + 5V Q-
CA14(2)
OV OV
CA12(6) A
AL5V H-5V
Fig. 1.8 (o) Connection between the detection pulse generator and pulse counter module
(When phase A/B pulse is used)
571
APPENDIX 1
CA14(8)
Q+P C +Pp-
+ pulse
signal input
CA 14(9)
*+PQ-
CA 14(10)
O-P
- pulse
signal input
CA 14(11)
0*-P
* P(>
CA 14(14) MKSA.
*MKS
Marker detection
signal input
CA 14(15)
A+MKS *MKSA Line driver
Line receiver SN75113
SN75115 CA14(4)A + 5V
+ 5V 6-
CA14( 1)
AOV ovA
CA 14(5) + 5VA
0 + 5V
CALK 2)
Oov OVA
CA14(6)
0+ 5 V + 5VQ-
CA14(3)
OV V. /
ovA
/
Grounding
(Note 1)
Fig. 1.8 (p) Connection between detective pulse generator and pulse counter module
(for +/-pulse)
572