Series 20 Features

General

The Series 20 Angle-type control valves are indispensable

to control fluid of high differential pressure, slurry, high
viscosity, or adhesive. They are provided with a number
of features such as low resistance of passage, antiwear
quality within the valve, and easy maintenance and
inspection.

Performance :

z High Cv to body size ratio.

z Streamlined flow passages to optimize capacity.

z High Cv to valve weight ratio.
z Excellent flow control rangeability.

Design Flexibility :

z Modular construction design available with a range of

different connections and styles.

z All trim components removable from the top for easy of

maintenance.
z Wide range of supplementary noise control options.

z Inherently characterized trim offered in equal percentage,

linear, quick opening and modified-parabolic (options).

z Multi trim sizes available.

z Full range of body and trim material options.

z Fully rationalized and interchangeable features.

z Full range of bonnet and packing designs to suit various

temperatures and fluids. Figure 1. Class Series 20 Valve incorporating Contoured

Trim and complete with Series ‘ 5500’ Actuator

1
 Design Integrity :
z Heavy duty top guiding with no bottom guide to obstruct seat

bore and potentially trap debris.

z Large diameter stems.

z Clamped bonnet and seat ring gaskets are fully retained

for easy maintenance.

Quality manufacturing :

z Rigorously tested to ensure specified performance on site. Figure 2. Single Contoured Plug

z Quality assurance system in accordance with ISO 9001. (Small Size)

z Optional full NACE MR-01-75 certification.

Scope of Design

End Connection Sizes : 1/2” to 16” ( 15mm to 400mm )

End Connection Styles :

ANSI,DIN and BS flanged RF.FF.RTJ ( and other grooved designs).

Welded profiles including butt weld, socket,etc.,clamped and

screwed designs. Other requirements available on request. Figure 3. Single Contoured Plug
Up to 6” (Unbalanced)

Valve Body Ratings :

ANSI 150 to ANSI 600 ( PN 20 to PN100), DIN/BS4504PN10 to PN100

as standard. Other requirements available on request.

Design standards :

ANSI B16.34 and ASME section VIII (for body/bonnet bolting)

Trim Design Options :

Full and reduces trim, SP, DP. and BP available as standard. Figure 4. Single Contoured Plug

Multi hole cages and attenuate. silencers are available for (Unbalanced, Soft Seat)
specific applications.

2
 Inherent Characteristics :

Equal percentage, Linear, modified parabolic or Quick open.

Material Combinations :

A wide range of body/bonnet and trim materials are available.

Plug Design Options :

Unblanced with metal/metal or resilient seating plus balanced

with metal/metal seating and metallic or resilient piston rings.

Figure 5. Single Contoured Plug (Balanced)

Bonnet Options

Standard, Extension and Cryogenic bonnet design options available.

Actuation :

Various types of actuation are available including ;

5500 Series spring opposed pneumatic diaphragm.

‘C’ Series spring opposed pneumatic piston.

‘D’ Series double acting pneumatic piston.

In addition electric, electro-hydraulic, hydraulic and manually operated

versions are available. Figure 6. Double Contoured Plug (Over 2”)

Sizing/Noise prediction

The procedures for performing valve sizing, velocity and sound pressure
level calculations are detailed in both the Technical Selection Manual.

3
Guide to Trim Options Available

Modular Design

Series 20 has been designed around a modular manufacturing

concept. Using this philosophy, a centre body module selected

to most suit the specified flow conditions and operating data, is

combined with end connection size/rating, selected to support

that module. This design feature allows not only the selection of
full size ends, to offer oversize end connections to suit a
particular requirement.

Unbalance Trim

Single Contoured Unbalance Port(SP) are up to 6”.

Ports are guided by heavy guide.

Balance Trim

Pressure balance ports are used to reduced the thrust on the Plain Bonnet. Extension Bonnet.
port.
Single Contoured Balance Port ( BP) are over 2” are standard

and under 2” are available for specific applications.

Double Contoured Balance port (DP) are over 2” for high
pressure drop.

Soft seats are used in application requirement ANSI Class VI

‘ BUBBLE-TIGHT ‘ shutoff and FIRE SAFE design. It’s design

consist of an elastomer sandwiched between two metal piece,

insert retainer and metal seat. The soft seat can be done by

Installing the insert and soft seat between seat retainer and seat.
Therefore it can used for fire safe function.

Cryogenic Bonnet. Bellows Seal Bonnet.

Figure 7. Bonnet Design Option

4
Series 20 Design Cv Values

Table 1. Small Flow

Table 3. Contoured Cv values 1”- 16" valve size
Valve Size
Trim Size
Lift Linear Full Ported Reclucied Ported
Number
in mm
Connection Quick Quick
Trim Eq % Trim Eq %
Size Lift Openi Lift Openi
No.5 0.007 Size Linear Size Linear
-ng -ng
റ" 15 No.4 0.014 റ” 5.2 5.2
1" 1" 15 14 14 15
ല” 9.0 9.0
ല" 20 15 No.3 0.025
ല” 9.0 9.0
15
1" 25 No.2 0.037 1റ" 1റ" 20 32 36 1” 14 14
1ര” 20 24 27
No.1 0.056
1" 15 14 14
2" 2" 25 52 58 1ര 24 27
20
Table 2. Single Contoured up to 1" valve size 1റ 32 36
1ര 24 27
20
Connection 2റ" 2റ" 25 78 88 1റ 32 36
Size Trim Eq % Quick
Lift 2 25 52 58
Size Linear Opening
in mm 1റ 20 32 36
3 0.09 0.09 3” 3” 38 116 130 2 52 58
4 0.15 0.15 25
2റ 78 88
6 (಴) 0.4 0.4 2 52 58
7 (3/16) 15 0.8 0.8 25
റ" 15 4” 4” 38 195 220 2റ 78 88
8 (1/4) 1.5 1.5
3" 38 116 130
10 (ವ) 3.0 3.0
2റ 25 78 88
15 (റ) 5.2 5.2
5” 5” 50 300 340 3 116 130
3 0.09 0.09 38
0.15 0.15 4 195 220
4
6 (಴) 0.4 0.4 3 116 130
38
7 (3/16) 0.8 0.8 6” 6” 50 432 490 4 195 220
ല" 20 15 5 50 300 340
8 (1/4) 1.5 1.5
10 (ವ) 3.0 3.0 4 38 195 220
15 (റ) 5.2 5.2 8” 8” 100 700 790 5 300 340
50
20 (ല) 9.0 9.0 6 432 490
3 0.09 0.09 5 300 340
0.15 0.15 50
4 10” 10” 100 1090 1250 6 432 490
6 (಴) 0.4 0.4 8 100 700 790
7 (3/16) 0.8 0.8 6 50 432 490
1" 25 8 (1/4) 15 1.5 1.5
12” 12” 130 1580 1810 8 700 790
10 (ವ) 3.0 3.0 100
10 1090 1250
15 (റ) 5.2 5.2
8 700 790
20 (ല) 9.0 9.0 100
14” 14” 130 2030 2280 10 1090 1250
25 (1) 14 14
12 13 1580 1810
8 700 790
100
10 1090 1250
16” 16” 150 2680 3000
12 1580 1810
130
Note : The above Design Cv values apply to valves 14 2030 2280

with body rating ANSI 150 to ANSI 600.

5
Velocity Limitations

In selecting a valve for either a liquid or gas / vapor application one of

the major considerations is the effect of fluid velocity. High velocity

could lead to operational problems including erosion, excessive vibration

and instability. The following tables indicate the maximum recommended

velocity values for liquid and gas / vapor services.

Table 4. Recommended Maximum Velocities for Liquid Service .

Valve Size Maximum Velocity

Carbon Steel Alloy Steel Bronze, Cu / Ni Alloys

in Mm ft/s m/s ft/s m/s ft/s m/s

0.5 - 2 15 – 50 41 12.5 46 14 25 7.6

3-6 80 – 150 34 10.4 34 10.4 20 6.2

8 -12 200 – 300 29 8.9 29 8.9 17 5.2

Table 5. Recommended Maximum Velocities for Gas/ Vapor Services

Max. Outlet Mach

Maximum lnlet Maximum Outlet
Valve Size Number for
Velocity Velocity
Required Noise Level
in Mm ft/s m/s ft/s m/s >95 dBA <95 dBA <85 dBA

0.5 - 2 15 – 50 340 104

3-6 80 – 150 294 90 830 253 0.65 0.5 0.3

8 - 12 200 – 300 265 81

Inherent Rangeability

The inherent rangeability of a control valve is the ratio between

maximum and minimum flow with in the working characteristic at

constant pressure drop.

Table 6. Rangeability Values

Trim Size(ins) /
Maximum Rangeability
Trim Number

Trim N0. 1 – 5 10 : 1

Trim size 1/16” – 3/4” 30 : 1 50 : 1

Trim size 1” - 16” 50 : 1 100 : 1

special

6
 Table 8. Series 20 Outline Dimensions up to ANSI 600 Rating

Unit : mm

A, B
Pressure
Rating
Body JIS 10K, 20K JIS 30K, 40K ANSI
Size (mm) ANSI 150RF ANSI 300 RJ 400RJ
300RF 400, 600RF 600RJ

20 97 103 103
25 98 105 105
40 117 125 125
50 133 143 145
65 146 156 158
80 159 168 170
100 184 197 200
125 212 228 230
150 237 254 256
Figure 9. Series 20 Dimensions

7
General

The Series 9* control valves has been developed to provide a cost effective solution to the “ final control element” used

in modern plants.

The valve design combines the successful high integrity features of the series 9* with a high capacity, economic design
philosophy as well as excellent control.

Performance :

z High Cv to body size ratio.

z Streamlined flow passages to optimize capacity.

z High Cv to valve weight ratio.

z Excellent flow control rangeability.

Design Flexibility :

z Modular construction design available with a

range of different connections and styles.

z All trim components removable from the top

for easy of maintenance.

z Wide range of supplementary noise

control options.
z Inherently characterized trim offered in
equal percentage, linear, quick opening and

modified-parabolic (options).
z Multi trim sizes available.

z Full range of body and trim material options.

z Fully rationalized and interchangeable features.

z Full range of bonnet and packing designs to

suit various temperatures and fluids.

1
 Design Integrity :
z Heavy duty top guiding with no bottom guide to obstruct seat

bore and potentially trap debris.

z Large diameter stems.

z Clamped bonnet and seat ring gaskets are fully retained

for easy maintenance.

Quality Manufacturing :

z Rigorously tested to ensure specified performance on site. Figure 2. Single Contoured Plug

z Quality assurance system in accordance with ISO 9001. (Small size)

z Optional full NACE MR-01-75 certification.

Scope of Design

End connection sizes : 1/2” to 16” ( 15mm to 400mm )

End Connection Styles :

ANSI,DIN and BS flanged RF.FF.RTJ ( and other grooved designs).

Welded profiles including butt weld, socket,etc.,clamped and

screwed designs. other requirements available on request. Figure 3. Single contoured plug
up to 6” (Unbalanced)

Valve Body Ratings :

ANSI 150 to ANSI 600 ( PN 20 to PN100), DIN/BS4504PN10 to PN100

as standard. other requirements available on request.

Design standards :

ANSI B16.34 and ASME section VIII (for body/bonnet bolting)

Trim Design Options :

Full and reduces trim, SP, DP. and BP available as standard. Figure 4. Single contoured plug

Multi hole cages and attenuate. silencers are available for (Unbalanced, Soft seat)
specific applications.

2
 Inherent Characteristics :

Equal percentage, linear, modified parabolic or quick open.

Material Combinations :

A wide range of body/bonnet and trim materials are available.

Plug Design Options :

Unblanced with metal/metal or resilient seating plus balanced

with metal/metal seating and metallic or resilient piston rings.

Figure 5. Single contoured plug (Balanced)

Bonnet Options

Standard, extension and cryogenic bonnet design options available.

Actuation :

Various types of actuation are available including ;

9* series spring opposed pneumatic diaphragm.

‘C’ Series spring opposed pneumatic piston.

‘D’ Series double acting pneumatic piston.

In addition electric, electro-hydraulic, hydraulic and manually operated

versions are available. Figure 6. Double contoured plug (Over 2”)

Sizing/Noise Prediction

The procedures for performing valve sizing, velocity and sound pressure
level calculations are detailed in both the technical selection manual.

3
Guide to Trim Options Available

Modular Design

Series 9* has been designed around a modular

manufacturing concept. using this philosophy, a centre body

module selected to most suit the specified flow conditions and

operating data, is combined with end connection size/rating,

selected to support that module. this design feature allows not

only the selection of full size ends, to offer oversize end
connections to suit a particular requirement.

Unbalance Trim

Single contoured unbalance port(SP) are up to 6”.

Ports are guided by heavy guide.

Balance Trim

Pressure balance ports are used to reduced the thrust on the Plain Bonnet. Extension Bonnet.
port.
Single contoured balance port ( BP) are over 2” are standard

and under 2” are available for specific applications.

Double contoured balance port (DP) are over 2” for high
pressure drop.

Soft seats are used in application requirement ANSI class VI

‘ BUBBLE-TIGHT ‘ shutoff and FIRE SAFE design. It’s design

consist of an elastomer sandwiched between two metal piece,

insert retainer and metal seat. the soft seat can be done by

installing the insert and soft seat between seat retainer and seat.
therefore it can used for fire safe function.

Cryogenic Bonnet. Bellows Seal Bonnet.

Figure 7. Bonnet design option

4
Series 9* Design Cv Values

Table 1. Small flow table Table 3. Contoured Cv valves1”- 4” valve size(Unbalanced)

Note : Special small flow(Optional) is available

Table 2. Single contoured up to 1" valve size Table 4.Cage guided Cv values1”- 14” valve size(Balanced)

Note : The above design Cv values apply to valves with body

rating ANSI 150 to ANSI 600.

5
Velocity Limitations

In selecting a valve for either a liquid or gas / vapor application one of

the major considerations is the effect of fluid velocity. high velocity

could lead to operational problems including erosion, excessive vibration

and instability. The following tables indicate the maximum recommended

velocity values for liquid and gas / vapor services.

Table 5. Recommended maximum velocities for liquid service .

Valve Size Maximum Velocity

Carbon Steel Alloy Steel Bronze, Cu / Ni Alloys

in Mm ft/s m/s ft/s m/s ft/s m/s

0.5 - 2 15 – 50 41 12.5 46 14 25 7.6

3-6 80 – 150 34 10.4 34 10.4 20 6.2

8 -12 200 – 300 29 8.9 29 8.9 17 5.2

Table 6. Recommended maximum velocities for Gas/ Vapor services

Max. Outlet Mach

Maximum lnlet Maximum Outlet
Valve Size Number for
Velocity Velocity
Required Noise Level
in Mm ft/s m/s ft/s m/s >95 dBA <95 dBA <85 dBA

0.5 - 2 15 – 50 340 104

3-6 80 – 150 294 90 830 253 0.65 0.5 0.3

8 - 12 200 – 300 265 81

Inherent Rangeability

The inherent rangeability of a control valve is the ratio between

maximum and minimum flow with in the working characteristic at

constant pressure drop.

Table 7. Rangeability values

Trim Size(ins) /
Maximum Rangeability
Trim Number

Trim N0. 1 – 5 10 : 1

Trim size 1/16” – 3/4” 30 : 1 50 : 1

Trim size 1” - 16” 50 : 1 100 : 1

special

6
Characteristic Curves Maximum Leakage Rates

The inherent flow characteristic of a control valve is the Leakage rates are normally measured in accordance with
relationship between the flow and the lift of the plug at the ANSI / FCI70.2 specification using the class designation.
constant pressure drop. The characteristics normally The following Table defines the achievable leakage class for
available are shown on Figure 7. each available plug design.

Figure 8. Characteristic curves table Table 8. Maximum leakage rates

Achievable
Plug Design Seating Style
Leakage Class

Unbalanced(SP) Metal/Metal (std) IV

Unbalanced(SP) Metal/Metal (spl) V

Unbalanced(SP) Metal/PTFE VI

Note - (std)or (spl) refer to the amount seat/plug lapping

carried out at final assemble.

Balanced (BP) Metal/Metal (std) IV

Balanced (BP) Metal/Metal (spl) V

Balanced (BP) Metal/PTFE VI

Balanced (DP) Metal/Metal (std) II

Balanced (DP) Metal/Metal (spl) III

Definitions:

z Linear

Flow is directly proportional to valve lift.

z Equal %

Flow changes by a constant percentage of its

instantaneous value for each unit of valve lift.

z Quick Opening

Flow increases rapidly with initial travel reaching near

its maximum at a low lift.

Modified Parabolic

Provides fine throttling action at low valve lift and

Approximately a linear characteristic for upper portions

of travel.

7
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SUNGDO VALVE / MODEL SELECTION TABLE