SAP MRO BUSINESS

PROCESS
 BUSINESS MODEL
MAINTENANCE
PROCESSES Maintenance Engineering
Mgt. Policy

A Aircraft Charter
U A/C Operation Log
Maintenance Planning
T
H Technical Maintenance Lifetime Control and
Documentation Concept Removal estimation
O
R Engineering C
Service Contract, acquisition &
I A/C Maintenance quotation U
Planning
T Configuration
Monitoring
S
Sales Order
Y Execution T
Actual
A/C Configuration Updated
Billing/Invoicing O
Commercial
_ Reliability
M
Control QC & E
Completion
V R
E
N Material Management
Material Rotable
D Planning
Inv. Mgmt.
Management

O Subcontracting /
Warranty Check Purchasing
R Logistics Invoice
Verification

Reference : SAP
 MATERIAL MANAGEMENT
MATERIAL MASTER AND VALUATION
 Consumable

 Repairable
Material
with valuation
category C
 Rotable (condition-based
valuation)

Valuation type Valuation type Valuation type

C1 C2 C3
$ 3,000 $ 2,500 $ 200

new refurbished defect

Reference : SAP
 INVENTORY MANAGEMENT
STORAGE LOCATION ORGANIZATION

Company Code

Plant

Storage location at Line Maintenance

Sloc at SLOC
Central Store
Branches office Mini store Mini store
at Station at Station

Material movement

Reference : SAP
 INVENTORY MANAGEMENT
ROTABLE CONDITION TRACKING

PELITA AIR - Stock

Send to and
receipt from
Serv-ExRep subcontractor
Component
Pelita Phase In Subcontracting
Purchaser Process
Serviceable Unserviceable

Component
Component Removal
Installation

Reference : SAP
 INVENTORY MANAGEMENT
STORAGE LOCATION

Batch Self Life

management

All Part Number will manage by

SAP Batch Management
BIN In order to monitor their self life
Location

Reference : SAP
 BACKGROUND
INTERCHANGEABILITY
Material Master. Stock Overview.

Report Stock
Interchangeability
FFF- group Part D & E

MPN MRP MPN MRP FFF- Group

Set 1 set 2
PART-A
PART-D
MMBE MMBE
PART-B
PART-E
PART-C

PART-D PART-E
Leading parts
FFF- Group

Material planner Material planner

Reference : SAP
 MATERIAL PLANNING
MRP
Notification
Schedule

Consumable
Unscheduled
MRP
Consumption
AD SB Maintenance Order history
Requirement
Planned
Reservations order

Conversion

minus Purchase
PReq.
Component at AMO order

Reference : SAP
 PURCHASING
ASSET ACQUISITION
Asset
accountant
Follow-up Purchase
and checking requisition
Create
Check asset
acquisition
RFQ

Invoice Purchasing Quotation

Purchase
receipt order
Price
Accounting
Comparation
3 ways matching
Goodsreceipt
Warehouse
clerk

Error tolerance
Reference : SAP
 PLANT MAINTENANCE
TECHNICAL OBJECT : AIRCRAFT AS A
FUNCTIONAL LOCATION
Aircraft Log
SAP Functional Location (Collect Daily)

Aircraft structure
Counter
readings
Material Master (daily)
PK-PFF
Part number
Purc View
MRP View
Classification. ATA
Accounting view

Interchangeability AC-Equi Counter

readings
Fully (daily)
One way SAP Enhancement
ATA-SUB

Equipment Master
Equipment
P/N with Serial Number Engine

Usage LRU 1
MOD Link
Warranty Link Counter
LRU 2 readings
(daily)
LRU 3

Interchange ability will impact to

Actual aircraft configuration in MRO Business
Reference : SAP
PLANT MAINTENANCE
TECHNICAL OBJECT : EQUIPMENT NUMBER AS A COMPONENT
Chracteristics of
Warranty Classification System
Master
Flight Hours

Measuring Point
Take-offs/Landings

Counter
Reading

Landings 511
Component Flight hours
Life Cycle
Manufacturer

SB AD
Document
info record
Time
Component Ext.
Life cycle System
Reporting SAP DMS Module

Notification Airline
Mainten
ance
Program
 BACKGROUND
BUSINESS NEEDS

The above S/N overview using split valuation shows;

• in what condition a given S/N is currently in.

• where the S/N is.
• status of S/N

Reference : SAP
 ACTUAL CONFIGURATION UPDATED
COMPONENT REMOVE INSTALL

Subcontracting
N Mtbe
PO
Repair Order
Notification S/V
(Remove)
Component Damage
Central Storae

Notification
(Failure) U/V
Installation of
part

Maintenance
Order
Remove/Install
Removal of part

Maintenance
dispatcher

Maintenance
mechanic
Reference : SAP
 BACKGROUND
INTERCHANGEABILITY
Material Master. Configuration Interchange.

IPC/MPL

FFF- group Actual

configuration

MPN MRP MPN MRP

Selection

configuration
Set 1 set 2

Valid
PART-A
PART-D
PART-B
PART-E
PART-C

FFF - Group
Leading parts

Material planner Maintenance engineer

Reference : SAP
 Reporting : Aircraft Utilization and component life control

Using 1 transaction, SAP report all component

installed at A/C and their lifetime.
Reporting is online real time
Component overdue can be controlled

Position
Component at
Aircraft

Part Number + Serial

Number. Remaining lifetime to
next task or Overhail

Parameter to control :
FH, FC or day
Reference : SAP
THANK YOU