UNITED CEMENTS PVT. LTD.

JUGEDI,
NAUBESI, NEPAL DOC. NO.: PRD-SOP-001
REV NO.:
INTEGRATED MANAGEMENT SYSTEM
EFF. DATE:
PROCESS DEPARTMENT
PAGE: 1 OF 2
Title: RAW MILL GRINDING

1.0 PURPOSE- To establish a safe working procedure for Raw Mill Grinding

2.0 SCOPE- Raw Mill (Lime Stone, Sand, Clay and Steatite)

3.0 DEFINITIONS :
3.1 RBC-Rubber belt conveyor
3.2 WF –Weigh Feeder
3.3 RM-Raw Mill
3.4 Lub.-Lubrication
3.5 Start up clearance from all concerned Departments
3.6 PPE-Personal protective Equipment’s
3.7 MA-Machine Attendant

4.0 RESPONSIBILITY: HOD production is over all responsible , individual responsibility

is given below

5.0 DESCRIPTION

S. No. Activity Responsi Ref. Doc.

bility
Take Start Clearance From all concerned
1 CCR -
Departments
Proper Safety talk should hold between workman
2 CCR -
and in charge
Millers/Ma
3 Wear PPE’s before starting the work chine -
attendant
Prior to start groups, all equipment should be in
healthy condition. At the start of the shift, before
4 CCR -
running Mill thoroughly check as per
recommendations. If it is OK then only start.
5 Trail run Test of all equipment’s CCR HCIL(AMS)-PRD-F-006
6 Start to fill raw material hopper CCR -
7 Start the Transport System CCR HCIL(AMS)-PRD-F-001
8 Start the Recirculation System CCR HCIL(AMS)-PRD-F-001
9 Start the Lubrication System CCR -
 UNITED CEMENTS PVT. LTD. JUGEDI,
NAUBESI, NEPAL DOC. NO.: PRD-SOP-001
REV NO.:
INTEGRATED MANAGEMENT SYSTEM
EFF. DATE:
PROCESS DEPARTMENT
PAGE: 2 OF 2
Title: RAW MILL GRINDING

10 Start the Auxiliary drive CCR -

HCIL(AMS)-PRD-F-001
11 Start the Main Drive CCR
HCIL(AMS)-PRD-F-007
Raise the Inlet Temperature by opening the Hot
12 CCR HCIL(AMS)-PRD-F-001
gas damper
Start Mill feed system , adjust feed ratio as per
13 CCR HCIL(AMS)-PRD-F-001
QC instruction
14 Check the ESP Transformer CCR HCIL(AMS)-PRD-F-001
HCIL(AMS)-PRD-F-001
15 Maintain the Daily log books of operation. CCR
HCIL(AMS)-PRD-F-006
If any abnormal sound observed from any
16 machinery, than stopped from site immediately to Miller HCIL(AMS)-PRD-F-007
avoid major break-down.
Before inspection of all the equipment take HCIL(AMS)-SAF-F-001
17 CCR
related work permit. HCIL(AMS)-SAF-F-003
Time to time interlocking to be checked, to avoid CCR/Ele.D
18 -
major accident. ept
Ideal running of the equipment to be avoided
19 CCR -
regarding and top up of grinding media timely
Pl ensures no unauthorized person is standing
20 Miller/MA -
near the mill platform/any equipment’s.

6.0 REFERENCES (Incl. External Origin Docs):

Nil
7.0 RECORDS:
7.1 HCIL(AMS)-PRD-F-001
7.2 HCIL(AMS)-PRD-F-007