UNITED CEMENTS PVT.

LIMITED
STANDARD OPERATING PROCEDURE (SOP)
For
Doc.No. UCPL/ME/SOP/012
Operation of Chain Pulley Block Rev.No: 00
& Use of sling Page :
Approved By: HOD -MECHANICAL Issued By:
Date: 19.08.2018 Date:

Revision History

Page(s)/Section(s)
Date of Revision Revision Explanation
Revised

Effective Date: 25/08/2018

Prepared By: Vinod Kumar Verma Date: - 18.08.2018

TABLE OF CONTENTS

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 UNITED CEMENTS PVT. LIMITED
STANDARD OPERATING PROCEDURE (SOP)
For
Doc.No. UCPL/ME/SOP/012
Operation of Chain Pulley Block Rev.No: 00
& Use of sling Page :
Approved By: HOD -MECHANICAL Issued By:
Date: 19.08.2018 Date:

1. Purpose
2. Scope
3. Abbreviations
4. Responsibility
5. Procedure

a) Operation of Crusher
b) Maintenance of Crusher

6. Health & Safety Warning

7. Applicability
8. Data and Records

Page 2 of 5
 UNITED CEMENTS PVT. LIMITED
STANDARD OPERATING PROCEDURE (SOP)
For
Doc.No. UCPL/ME/SOP/012
Operation of Chain Pulley Block Rev.No: 00
& Use of sling Page :
Approved By: HOD -MECHANICAL Issued By:
Date: 19.08.2018 Date:

1. PURPOSE: -
To establish a system for handling, storage & disposal of used oil & grease
generated in the plant.
2. SCOPE: -
Applicable to used oil & grease generated in whole plant.

3. ABRIVIATIONS: -

HOD – Head of Department

SI – Section In-charge
PPE – Personal Protective Equipments

4. RESPONSIBILITY: -

 HOD (Mech.) has overall responsibility.

 Respective SI (Mech.) is responsible to their individual areas for proper storage of
used oil and grease at site and disposal of used oil & grease to scrap yard.

5. PROCEDURE: -
 The used oil & grease generated in the plant is kept on the secondary containment
like steel tray / drum at specified place of respective area.
 The place is properly identified as “USED OIL & GREASE”.
 The drums are kept vertical and cap/ lid cover on used oil drum & cover of grease
drum are properly closed.
 Used grease/oil is unloaded at identified area in scrap yard in presence of
authorized Store’s person.
 Disposal of grease & oil from scrap yard is the responsibility of stores.
 Avoid spillage of Oil / Grease on ground during the shifting work to avoid earth
contamination.

6. HEALTH & SAFETY WARNING

Page 3 of 5
 UNITED CEMENTS PVT. LIMITED
STANDARD OPERATING PROCEDURE (SOP)
For
Doc.No. UCPL/ME/SOP/012
Operation of Chain Pulley Block Rev.No: 00
& Use of sling Page :
Approved By: HOD -MECHANICAL Issued By:
Date: 19.08.2018 Date:

 All the operatives should use the PPE’S i.e. ear muffs, safety helmet etc as per
the requirement of working area.
 All the operatives should be aware of using the tools & tackles.

7. APPLICABILITY: -

The procedure is applicable for the entire plant

8. DATA AND RECORD: -

 Proper record should be maintained in shift log register /maintenance register

related with operation and maintenance jobs.
 Safety i.e. work permits should be maintained as per the safety requirement.
 Keep record of used oil stock & hand over to store.

1. PURPOSE
To establish a system for operation of chain pulley block & sling

2. SCOPE

3. RESPONSIBILITY

4. PROCEDURE

4.1 It is ensured that only tested chain pulley block & sling of valid colour codes are used.

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 UNITED CEMENTS PVT. LIMITED
STANDARD OPERATING PROCEDURE (SOP)
For
Doc.No. UCPL/ME/SOP/012
Operation of Chain Pulley Block Rev.No: 00
& Use of sling Page :
Approved By: HOD -MECHANICAL Issued By:
Date: 19.08.2018 Date:

4.2 Certified person with the co-ordination of safety in-charge does periodic checking of
chain pulley block & sling.

4.3 Chain pulley block & sling are used as per its safe working load (SWL).

4.4 Competent persons are deployed for the job.

4.5 Repair of the chain pulley block should be done periodically as per the requirement
through reputed agency and the same may be tested for SWL in presence of the
authorized testing agency.

4.6 Before using chain pulley block & sling, user should have the knowledge of weight of the job.

4.7 Storage of the Chain pulley blocks should be done in proper way

5 RECORDS: Work permit for the jobs.

Maintain register of chain pulley on category wise

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