UNITED CEMENTS PVT.

LIMITED
STANDARD OPERATING PROCEDURE (SOP)
For
Doc.No. UCPL/ME/SOP/006
Safe Working at height on Rev.No: 00
scaffoldings & Steel Structures Page :
Approved By: HOD -MECHANICAL Issued By:
Date: 19.08.2018 Date:

Revision History

Page(s)/Section(s)
Date of Revision Revision Explanation
Revised

Effective Date: 25/08/2018

Prepared By: Vinod Kumar Verma Date: - 18.08.2018

Page 1 of 6
 UNITED CEMENTS PVT. LIMITED
STANDARD OPERATING PROCEDURE (SOP)
For
Doc.No. UCPL/ME/SOP/006
Safe Working at height on Rev.No: 00
scaffoldings & Steel Structures Page :
Approved By: HOD -MECHANICAL Issued By:
Date: 19.08.2018 Date:

TABLE OF CONTENTS

1. Purpose
2. Scope
3. Abbreviations
4. Responsibility
5. Procedure

a) Operation of Crusher
b) Maintenance of Crusher

6. Health & Safety Warning

7. Applicability
8. Data and Records

Page 2 of 6
 UNITED CEMENTS PVT. LIMITED
STANDARD OPERATING PROCEDURE (SOP)
For
Doc.No. UCPL/ME/SOP/006
Safe Working at height on Rev.No: 00
scaffoldings & Steel Structures Page :
Approved By: HOD -MECHANICAL Issued By:
Date: 19.08.2018 Date:

1. PURPOSE: -
To establish a system for handling, storage & disposal of used
oil & grease generated in the plant.
2. SCOPE: -
Applicable to used oil & grease generated in whole plant.

3. ABRIVIATIONS: -

HOD – Head of Department

SI – Section In-charge
PPE – Personal Protective Equipments

4. RESPONSIBILITY: -

 HOD (Mech.) has overall responsibility.

 Respective SI (Mech.) is responsible to their individual areas for proper
storage of used oil and grease at site and disposal of used oil & grease
to scrap yard.

5. PROCEDURE: -
 The used oil & grease generated in the plant is kept on the secondary
containment like steel tray / drum at specified place of respective area.
 The place is properly identified as “USED OIL & GREASE”.
 The drums are kept vertical and cap/ lid cover on used oil drum & cover
of grease drum are properly closed.
 Used grease/oil is unloaded at identified area in scrap yard in presence
of authorized Store’s person.
 Disposal of grease & oil from scrap yard is the responsibility of stores.
 Avoid spillage of Oil / Grease on ground during the shifting work to
avoid earth contamination.

Page 3 of 6
 UNITED CEMENTS PVT. LIMITED
STANDARD OPERATING PROCEDURE (SOP)
For
Doc.No. UCPL/ME/SOP/006
Safe Working at height on Rev.No: 00
scaffoldings & Steel Structures Page :
Approved By: HOD -MECHANICAL Issued By:
Date: 19.08.2018 Date:

6. HEALTH & SAFETY WARNING

 All the operatives should use the PPE’S i.e. ear muffs, safety helmet
etc as per the requirement of working area.
 All the operatives should be aware of using the tools & tackles.

7. APPLICABILITY: -

The procedure is applicable for the entire plant

8. DATA AND RECORD: -

 Proper record should be maintained in shift log register /maintenance

register related with operation and maintenance jobs.
 Safety i.e. work permits should be maintained as per the safety
requirement.
 Keep record of used oil stock & hand over to store.

PURPOSE

Page 4 of 6
 UNITED CEMENTS PVT. LIMITED
STANDARD OPERATING PROCEDURE (SOP)
For
Doc.No. UCPL/ME/SOP/006
Safe Working at height on Rev.No: 00
scaffoldings & Steel Structures Page :
Approved By: HOD -MECHANICAL Issued By:
Date: 19.08.2018 Date:

To establish a system to carry out Safe working at height on.

2. SCOPE

Applicable to kiln/raw mill / blending silo / raw mill / coal mill /Cement Mills/Packing Plant &
Crusher

3. RESPONSIBILITY

3.1 Sectional Head (Mechanical) is responsible for this procedure.

3.2 For proper illumination HOS (E&I) is responsible.

3.3 Scaffolding for working at height should be done in supervision of trained

/ authorized person as per the norms.

4. PROCEDURE
To carry out the jobs at height following safe work instructions must be followed.

4.1. Competent persons are deployed for the job and Safety Talk is given to all
work man before start of the job.

4.2. Proper scaffolding/arrangement is made to reach there.

4.3. Proper use of all PPEs

A>Safety belt

B> Safety Helmet.

C>Hand gloves.

4.4 It is ensured that no unwanted material lying on the scaffolding.

4.4. It is ensured that Guards/railings surrounding the work area are proper.

4.5. It is ensured that Proper illumination at work place.

4.6. Work permit for work at height is issued before carrying out the job at height.

Page 5 of 6
 UNITED CEMENTS PVT. LIMITED
STANDARD OPERATING PROCEDURE (SOP)
For
Doc.No. UCPL/ME/SOP/006
Safe Working at height on Rev.No: 00
scaffoldings & Steel Structures Page :
Approved By: HOD -MECHANICAL Issued By:
Date: 19.08.2018 Date:

4.7. It must be ensured that challis are properly bonded on pipes with suitable wire / clamps
and before start of work the same should be checked for its stability.

4.8. Before start of the job the concerned supervisor will check and ensure the above points
including the status of the platform made with MS Grating, whether it is intact and may be
used for safe working.

4.9. The work force engaged in the nearby area should be instructed, to check the scaffolding
condition before start of work.

4.10. All the rules of scaffolding must be followed.

4.11. All the scaffolding pipes should be free from dust and having wet surface.

5. RECORDS:

Work Permit for work at Height

Page 6 of 6