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EVALU T A S H
WS DA
FOLLO Switch-Mode Regulator with
+5V to ±12V or ±15V Dual Output
_______________General Description ____________________________Features
MAX742
The MAX742 DC-DC converter is a controller for dual-out- ♦ Specs Guaranteed for In-Circuit Performance
put power supplies in the 3W to 60W range. Relying on ♦ Load Currents to ±2A
simple two-terminal inductors rather than transformers, the ♦ 4.2V to 10V Input-Voltage Range
MAX742 regulates both outputs independently to within
♦ Switches From ±15V to ±12V Under Logic Control
±4% over all conditions of line voltage, temperature, and
load current. ♦ ±4% Output Tolerance Max Over Temp, Line,
and Load
The MAX742 has high efficiency (up to 92%) over a wide
range of output loading. Two independent PWM current- ♦ 90% Typ Efficiency
mode feedback loops provide tight regulation and opera- ♦ Low-Noise, Current-Mode Feedback
tion free from subharmonic noise. The MAX742 can ♦ Cycle-by-Cycle Current Limiting
operate at 100kHz or 200kHz, so it can be used with small
♦ Undervoltage Lockout and Soft-Start
and lightweight external components. Also ripple and
noise are easy to filter. The MAX742 provides a regulated ♦ 100kHz or 200kHz Operation
output for inputs ranging from 4.2V to 10V (and higher with
______________Ordering Information
additional components).
External power MOSFETs driven directly from the MAX742 PART TEMP. RANGE PIN-PACKAGE
are protected by cycle-by-cycle overcurrent sensing. The MAX742CPP 0°C to +70°C 20 Plastic DIP
MAX742 also features undervoltage lockout, thermal shut- MAX742CWP 0°C to +70°C 20 Wide SO
down, and programmable soft-start. MAX742C/D 0°C to +70°C Dice*
If 3W of load power or less is needed, refer to the MAX743 MAX742EPP -40°C to +85°C 20 Plastic DIP
data sheet for a device with internal power MOSFETs. MAX742EWP -40°C to +85°C 20 Wide SO
MAX742MJP -55°C to +125°C 20 CERDIP
________________________Applications * Contact factory for dice specifications
DC-DC Converter Module Replacement __________Simplified Block Diagram
Distributed Power Systems
+5V
Computer Peripherals INPUT
MAX742
CC-
__________________Pin Configuration
TOP VIEW
AV 4 17 EXT+ +2.0V
VREF OSC
100/200 5 MAX742 16 PUMP +VO
12/15 6 15 PDRV
VREF 7 14 EXT- S +DRIVE N
PWM
SS 8 13 V+ R +SENSE
CC- 9 12 CSH-
FB- 10 11 CSL-
CC+
DIP/SO
For free samples & the latest literature: http://www.maxim-ic.com, or phone 1-800-998-8800
Switch-Mode Regulator with
+5V to ±12V or ±15V Dual Output
ABSOLUTE MAXIMUM RATINGS
MAX742
V+, AV+ to AGND, GND.........................................-0.3V to +12V Continuous Power Dissipation (any package)
PDRV to V+.............................................................+0.3V to -14V up to +70°C .....................................................................500mW
FB+, FB- to GND..................................................................±25V derate above +70°C by ..........................................100mW/°C
Input Voltage to GND Operating Temperature Ranges
(CC+, CC-, CSH+, CSL+, CSH-, CSL-, MAX742C_ _ .......................................................0°C to +70°C
SS, 100/200, 12/15) ..................................-0.3V to (V+ + 0.3V) MAX742E_ _ ....................................................-40°C to +85°C
Output Voltage to GND MAX742MJP ..................................................-55°C to +125°C
(EXT+, PUMP) ..........................................-0.3V to (V+ + 0.3V) Storage Temperature Range .............................-65°C to +150°C
EXT- to PDRV................................................-0.3V to (V+ + 0.3V) Lead Temperature (soldering, 10sec) .............................+300°C
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional
operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to
absolute maximum rating conditions for extended periods may affect device reliability.
ELECTRICAL CHARACTERISTICS
(Circuit of Figure 2, +4.5V < V+ < +5.5V.)
ELECTRICAL CHARACTERISTICS
(Circuit of Figure 2, V+ = 5V, 100/200 = 12/15 = 0V; TA = TMIN to TMAX, unless otherwise noted.)
2 _______________________________________________________________________________________
Switch-Mode Regulator with
+5V to ±12V or ±15V Dual Output
ELECTRICAL CHARACTERISTICS (continued)
MAX742
(Circuit of Figure 2, V+ = 5V, 100/200 = 12/15 = 0V; TA = TMIN to TMAX, unless otherwise noted.)
_______________________________________________________________________________________ 3
Switch-Mode Regulator with
+5V to ±12V or ±15V Dual Output
__________________________________________Typical Operating Characteristics
MAX742
UNDERVOLTAGE LOCKOUT HYSTERESIS CHARGE-PUMP LOAD REGULATION PDRV CURRENT vs. CEXT-
25 -5.0 6
MAX742 -1
MAX742 -3
MAX742 -2
±15V MODE, MEASURED AT POINT A PDRV FORCED TO -4V
-2.5
0 1 2 3 4 5 6 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4
SUPPLY VOLTAGE (V) CHARGE-PUMP LOAD CURRENT (mA) CAPACITANCE AT EXT- (nF)
EFFICIENCY vs. LOAD CURRENT, EFFICIENCY vs. LOAD CURRENT, EFFICIENCY vs. LOAD CURRENT,
22W CIRCUIT, ±15V MODE 6W CIRCUIT, ±15V MODE 6W CIRCUIT, ±12V MODE
MAX742 -5
MAX742 -6
MAX742 -4
100kHz
90 90 90 100kHz
100kHz
EFFICIENCY (%)
EFFICIENCY (%)
EFFICIENCY (%)
200kHz 200kHz
80 80 80
200kHz
70 70 70
CIRCUIT OF FIGURE 3,
INDUCTORS = GOWANDA 121-AT2502
60 (MPP CORE), 60 60
Q2 = TWO IRF9Z30 IN PARALLEL INDUCTORS = GOWANDA 050-AT1003 INDUCTORS = GOWANDA 050-AT1003
±15V MODE (MPP CORE) (MPP CORE)
50 50 50
0 ±200 ±400 ±600 ±800 ±1000 0 ±50 ±100 ±150 ±200 ±250 0 ±75 ±150 ±225 ±300
LOAD CURRENT (mA) LOAD CURRENT (mA) LOAD CURRENT (mA)
MAX742 -8
1200 100kHz
CURRENT-LIMIT THRESHOLD (mV)
PEAK INDUCTOR CURRENT (mA)
1100
200
1000
900 200kHz
800 150
700
600
500 100
400
300
50
200 MEASURED AT LX-,
100 ±15V MODE
4 _______________________________________________________________________________________
Switch-Mode Regulator with
+5V to ±12V or ±15V Dual Output
_____________________________Typical Operating Characteristics (continued)
MAX742
(Circuit of Figure 2, ILOAD = 100mA, unless otherwise noted.)
SWITCHING WAVEFORMS, SWITCHING WAVEFORMS,
INVERTING SECTION STEP-UP SECTION
A
A
B
B
C C
2µs/div 2µs/div
A = GATE DRIVE, 5V/div A = GATE DRIVE, 5V/div
B = SWITCH VOLTAGE, 10V/div B = SWITCH VOLTAGE, 10V/div
C = SWITCH CURRENT, 0.2A/div C = SWITCH CURRENT, 0.2A/div
OUTPUT-VOLTAGE NOISE,
FILTERED AND UNFILTERED LOAD-TRANSIENT RESPONSE
B B
2µs/div 200µs/div
A = NOISE WITH i FILTER, 1mV/div A = +VO, 20mV/div
B = NOISE WITHOUT FILTER, 20mV/div B = -VO, 50mV/div
MEASURED AT -VOUT
V+ = 5V
BW = 5MHz
_______________________________________________________________________________________ 5
Switch-Mode Regulator with
+5V to ±12V or ±15V Dual Output
______________________________________________________________Pin Description
MAX742
5 100/200 Selects oscillator frequency. Ground for 200kHz, or tie to V+ for 100kHz.
6 _______________________________________________________________________________________
Switch-Mode Regulator with
+5V to ±12V or ±15V Dual Output
MAX742
FB+ CC+ 100/200 AV+
CSH+
CSL+
MAX742
∑ V+
R Q EXT+
S
GND
AGND
PULSE
12/15 RAMP SOFT-START
VREF VREF OSC AND THERMAL SS
SELECT
SHUTDOWN
12/15 SQUARE PUMP
TO V+
∑
S
R Q EXT-
PDRV
CSH-
CSL-
FB- CC-
_______________________________________________________________________________________ 7
Switch-Mode Regulator with
+5V to ±12V or ±15V Dual Output
MAX742
VIN
4.5V to 6V*
L1
100µH L3
R1 D1 25µH
100Ω
+VO
C8 C9 C14
Q1 150µF 150µF 2.2µF
C1 OPTIONAL
1
0.1µF FB+ CSH+ R2
C2 0.16Ω
3.3nF
CC+ CSL+
NOTES:
Q1 = Motorola MTP15N05L
AGND MAX742 GND Q2 = Motorola MTP12P05
L1, L2 = MAXL001
AV+ EXT+ C8–C12 = MAXC001
C6 D3 D4 D1, D2 = 1N5817
100/200 PUMP D3, D4 = Fuji ERA82-004 or 1N5817
J1 R2, R3 = RCD RSF 1A Metal Film ±3%
1µF L3, L4 = Wilco MFB 250
12/15 PDRV
POINT
C3 C7
VREF EXT- A
10µF 1µF
C4 SS V+
C10 C13
C5 150µF 0.1µF
CC- CSH- R3
3.3nF DISC CERAMIC
0.1Ω
FB- CSL-
Q2 L4
25µH
-VO
D2 C11 C12 C15
L2 150µF 150µF 2.2µF
100µH
OPTIONAL
8 _______________________________________________________________________________________
Switch-Mode Regulator with
+5V to ±12V or ±15V Dual Output
MAX742
VIN
4.5V to 6V*
C13
330µF L1
25µH D1
R1 1N5820
100Ω
+VO
C8 C9
Q1 1000µF 1000µF
C1
1
0.1µF FB+ CSH+ R2
C2 0.02Ω NOTES:
6.8nF Q1 = Motorola MTP25N06L
CC+ CSL+
Q2 = International Rectifier IRF9Z30
L1, L2 = Gowanda 121AT2502VC
AGND MAX742 GND R2, R3 = KRL LB4-1 ±3%
C8–C13 = Nichicon PL Series (25V or 35V)
AV+ EXT+ D4
C6 1N914
100/200 PUMP
J1 D3
1µF
1N914
12/15 PDRV
C3
10µF VREF EXT- C7
1µF
C4 SS V+
2.2µF C10
C5 CC- CSH- 1000µF
6.8nF R3
10V
0.02Ω
C14
FB- CSL- 0.1µF
DISC CERAMIC
Q2
-VO
D2 C11 C12
L2 1N5820 1000µF 1000µF
25µH
_______________________________________________________________________________________ 9
Switch-Mode Regulator with
+5V to ±12V or ±15V Dual Output
Supply-Voltage Range
MAX742
(VIN - VSW)2
L = —————————————
(VOUT + VD)(ILOAD)(F)(LIR)
10 ______________________________________________________________________________________
Switch-Mode Regulator with
+5V to ±12V or ±15V Dual Output
where: Compensation Capacitor (CC) Value
MAX742
VSW is the voltage drop across the the switch transistor The compensation capacitors (CC+ and CC-) cancel
and current-sense resistor in the on state (0.3V typ). the zero introduced by the output filter capacitors’ ESR,
improving phase margin, and AC stability. The com-
VD is the rectifier forward voltage drop (0.4V typ). pensation poles set by CC+ and CC- should be set to
LIR is the ratio of peak-to-peak ripple current to DC match the ESR zero frequencies of the output filter
offset current in the inductor (0.5 typ). capacitors according to the following:
Current-Sense Resistor Value RESR x CF
The current-sense resistor values are calculated accord- CC (in Farads) = —————— (use 1000pF minimum)
ing to the worst-case-low current-limit threshold voltage 10kΩ
from the Electrical Characteristics table and the peak Standard 6W Application
inductor current. The peak inductor current calculations The 6W supply (Figure 2) generates ±200mA at ±15V,
that follow are also useful for sizing the switches and or ±250mA at ±12V. Output capability is increased to
specifying the inductor current saturation ratings. 10W or more by heatsinking the power FETs, using
150mV cores with higher current capability (such as Gowanda
RSENSE = ———— #050AT1003), and using higher filter capacitance.
IPEAK
Ferrite and MPP inductor cores optimize efficiency and
ILOAD (VOUT + VD) size. Iron-power toroids designed for high frequencies
+IPEAK (boost) = ————————— + are economical, but larger.
VIN - VSW
Ripple is directly proportional to filter capacitor equiva-
(VIN - VSW) (VOUT + VD - VIN) lent series resistance (ESR). In addition, about 250mV
————————————— transient noise occurs at the LX switch transitions. A
(2)(F)(L)(VOUT + VD) very short scope probe ground lead or a shielded
enclosure is need for making accurate measurements
ILOAD (VOUT + VD+ VIN)
+IPEAK (inverting) = ———————————— + of transient noise. Extra filtering, as shown in Figure 2,
VIN - VSW reduces both noise components.
______________________________________________________________________________________ 11
Switch-Mode Regulator with
+5V to ±12V or ±15V Dual Output
Table 1. Trouble-Shooting Chart ___________________Chip Topography
MAX742
SYMPTOM CORRECTION
Unstable Output. Loop stability problem. AGND CC+ FB+ CSH+ CSL+
Noise or jitter on A. CC+ or CC- disconnected.
output ripple B. EMI: Move inductor away from IC or use GND
waveform. Scope shielded inductors. Keep noise sources
may not trigger away from CC- and CC+. AV+
correctly. C. Grounding: Tie AGND directly to the filter
capacitor ground lead. Ensure that cur- EXT+
rent spikes from GND do not cause noise
at AGND or compensation capacitor or PUMP
reference bypass ground leads. Use wide
PC traces or a ground plane.
D. Bypass: Tie 10µF or larger between AGND
and VREF. Use 150µF to bypass the input 0.135"
100/200
right at AV+. If there is high source resis- (3.45mm)
tance, 1000µF or more may be required.
12/15 PDRV
E. Current limiting: Reduce load currents.
Ensure that inductors are not saturating.
F. Slope compensation: Inductor value not
matched to sense resistor.
Noisy Output. A. Ground noise: Probe ground is picking up
Switching is switching EMI. Reduce probe ground lead EXT-
steady, but large length (use probe tip shield) or put circuit VREF
inductive spikes in shielded enclosure.
are seen at the B. Poor HF response: Add ceramic or V+
outputs. tantalum capacitors in parallel with output
filter capacitors. SS CC- FB- CSL- CSH-
Self-Destruction. A. Input overvoltage: Never apply more
Transistors or IC than +12V. 0.080"
die on power-up. B. FB+ or FB- disconnected or shorted. This (2.03mm)
causes runaway and output overvoltage.
C. CC+ or CC- shorted.
D. Output filter capacitor disconnected. TRANSISTOR COUNT: 375
Poor Efficiency. A. Inductor saturation: Peak currents SUBSTRATE CONNECTED TO V+
Supply current is exceed coil ratings.
high. Output will B. MOSFET on-resistance too high.
not drive heavy C. Switching losses: Diode is slow or has high
loads. forward voltage. Inductor has high DC resis-
tance. Excess capacitance at LX nodes.
D. Inductor core losses: Hysteresis losses
cause self-heating in some core materials.
E. Loop instability: See Unstable Output
above.
No Output. +VO A. Check connections. VREF should be +2V.
= 5V or less. -VO B. When input voltage is less than +4.2V,
= 0V. undervoltage lockout is enabled.
No Switching. Output is unloaded. Apply ±30mA or
±VO are correct, greater load to observe waveform.
but no waveform is
seen at LX+ or LX-.
12 ______________________________________________________________________________________