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Abstract
The finite element (FE) method is capable of solving the complex interactive
buckling of cold-formed steel beams allowing for all important governing
features such as geometrical imperfections, material nonlinearity,
postbuckling, etc.; this is unlikely to be achieved by analytical methods. In this
paper, two series of finite element models for buckling behaviour of laterally-
restrained cold-formed steel Z-section beams have been developed with
special reference to material and geometrical nonlinearities: one to allow for
the possibility of combined local/distortional buckling and the other to allow for
local buckling only. Four-point bending tests carried out by previous
researchers have been used to verify the FE models. A simplified configuration
of the test setup has been modelled in ABAQUS. In the local buckling FE
models, distortional buckling has been restricted in the member using
translational springs applied to the lip/flange corner of the beam. Predictions of
load carrying capacity and deformed shapes exhibit excellent agreement with
both the results from the more extensive models and laboratory tests. Further
papers will exploit the developed FE models to investigate the different forms
of buckling that occur in laterally-restrained cold-formed steel beams i.e. local,
distortional and combined local/distortional.
Highlights
Article Outline
1. Introduction
2. FE modelling for combined local/distortional buckling
1. Introduction
The behaviour of laterally-restrained cold-formed steel beams is complex due
to their potential for local and distortional buckling. This becomes even more
complicated in the event of local–distortional interaction buckling. Analytical
methods have been shown to be incapable of solving the postbuckling of cold-
formed steel beams allowing fully for geometrical and material nonlinearities.
The finite element (FE) method has, however, been shown in the present
study to be suitable for solving the geometrically and constitutively nonlinear
postbuckling analysis of cold-formed steel beams.
The nonlinear finite element modelling of cold-formed steel beams has been
undertaken by previous researchers such as Yu and Schafer [1]. They verified
their FE models against their four-point bending tests[2] and [3] shown in Fig.
1. They simulated the entire test in ABAQUS, which included a pair of Z or C
section beams, the panels and the hot-rolled tubes. Although modelling the
entire test setup provided better replication of the test, it required considerable
computational time to obtain the results. In this paper, a simplified
configuration of Yu and Schafer’s tests has been modelled in
ABAQUS [4] using appropriate boundary conditions and stiffeners.
Fig. 1.
Four-point bending tests (a) local buckling tests [2] and (b) distortional buckling
tests [3].
Elastic buckling analysis is the most commonly used technique to define the
shape and distribution of initial imperfections. The lowest Eigenmode is often
selected as the shape of the initial geometry of the structure[5]. However, this
is not always the case and selecting an appropriate Eigenmode is sometimes
very challenging since it should represent the buckling modes which are
triggered in the member. Kwon and Hancock [6] found that the mode of
imperfection had a more significant effect on the behaviour of their sections
than the amplitude of initial imperfections. Yu and Schafer [1] used the finite
strip software CUFSM to obtain the shape of initial imperfections. In the
present study, it was found to be difficult to obtain an appropriate Eigenmode
representative of pure local buckling along the constant moment region for
some of the sections. It was, therefore, decided to generate the initial
geometric imperfections manually with the aid of finite strip software
CUFSM [7] and sinusoidal functions rather than using the conventional method
of feeding the Eigenmodes from the ABAQUS elastic buckling analysis into the
ABAQUS nonlinear analysis. The sensitivity of FE models to the magnitude of
initial imperfections has also been addressed in this paper using different CDF
values proposed by Schafer and Peköz [8] for imperfection amplitudes.
• Double-member models: the entire test setup was modelled. This included two
specimen beams, the through-fastened panels and the hot-rolled tubes.
• Single-member models: only one specimen beam was modelled and the other
components of the test were simulated using appropriate stiffeners and boundary
conditions.
Fig. 2 shows the overall arrangement for the double-member models. The two
Z-section beams were modelled in an opposed fashion with 254 mm distance
between their webs. The through-fastened panel of each shear span was
modelled as a flat plate with a thickness of 0.48 mm and a length of 1931.7
mm. The hot-rolled tubes were modelled as rectangular tubes, with sharp
corners, with a thickness of 6 mm and a length of 162.7 mm. The panel-to-
purlin screws as well as tube-to-purlin bolts were simulated using the “⁎Tie”
option in ABAQUS. The beams were restricted, at their ends under their
tension flanges, against transverse and vertical movements as well as out-of-
plane and torsional rotations; the beams were restricted against longitudinal
movement at the mid-span under their tension flanges. Therefore, the
symmetric simply supported condition was adopted for the beams. The
general static analysis with automatic stabilization has been used in ABAQUS
for the double-member FE models; the analysis was carried out in
displacement control. The displacements were applied at 1/3rd points of the
beams to the top of the tubes as shown in Fig. 2. The tubes were assumed as
rigid bodies by setting an artificially high elastic modulus of “E=10×Esteel”.
Fig. 2.
Although modelling the entire test setup provided better duplication of the test,
it required considerable computational time to obtain the results. Fig. 3 shows
the overall arrangement for the single-member models. The nodes of the
compression flange corresponding to the locations for the panel-to-purlin
screws in the test were restricted against transverse direction; this provided
effective lateral restraint against lateral–torsional buckling of the beam. It was
revealed that the distortional buckling mode occurred only in the constant
moment span and hence no extra boundary condition was needed in the shear
spans. The plate stiffeners, with a thickness of 6 mm and a length of 162.7
mm, were attached to the web of the beam at the supports and loading points.
These plate stiffeners, which correspond to the hot-rolled tubes in the test,
prevented any localized failure in the web at these locations. The “⁎Tie” option
was used in ABAQUS to tie four nodes of each plate, corresponding to the
locations for the bolts in the test, to the web of the beam. Since the hot-rolled
tubes in the test provided additional constraint against lateral–torsional
instability of the two specimens, two nodes of each 1/3rd-located plate
stiffeners (plate stiffeners located at loading points) were restricted against
transverse movement. The symmetric simply supported condition, as adopted
for double-member models, was employed for the beam in single-member
models. The nonlinear static problem of single-member models was solved
using the modified Riks method in ABAQUS. The concentrated loads were
applied at 1/3rd points of the beam on the central node of the plate stiffener as
shown in Fig. 3. All plate stiffeners were assumed as rigid bodies by setting an
artificially high elastic modulus of “E=10×Esteel”.
Fig. 3.
The finite strip software CUFSM, which implements the classical finite strip
method, examines and calculates all elastic buckling modes of a simply
supported thin-walled member of arbitrary cross-section. The classical finite
strip method uses polynomial functions for the deformed shape in the
transverse direction while a single half sine wave is used for the longitudinal
shape function. The Matlab version of CUFSM 3.12 [7] has been used in this
study. The material properties, nodes, elements and half-wavelengths are
defined in the “pre2.m” file available in the “interface” folder. The material
properties, nodes and elements of the cross-section should be the same as
those adopted in ABAQUS modelling. The elastic buckling analysis in CUFSM
is performed for systematically increasing half-wavelengths to obtain the
shapes and load factors for the buckling modes of the member. These half-
wavelengths should correspond to the lines of nodes created along the
member in ABAQUS modelling. The minima of the buckling curve (Fig. 4)
correspond to the critical half-wavelengths and load factors. The minimum,
which occurs at a much shorter half-wave length, provides the shape and
elastic critical moment (load factor×My) for the local buckling mode of the
member (Fig. 4a). The second minimum in the buckling curve, which occurs at
a half-wave length between those of local buckling and lateral–torsional
buckling, provides the shape and elastic critical moment for the distortional
buckling mode (Fig. 4b). The magnitudes and directions for the deformations
for cross-sectional nodes are available in the three-dimensional output array
“shapes” in the Workspace. Therefore, the shape of initial imperfections was
obtained from CUFSM for local buckling and distortional buckling separately.
Sinusoidal functions were used for the distribution of initial imperfections along
the constant moment span.
Fig. 4.
Buckling curve obtained from CUFSM (a) local buckling mode and (b)
distortional buckling mode.
• FE model using 25% CDF magnitude; “d1/t=0.14” for local buckling and “d2/t=0.64”
for distortional buckling.
• FE model using 50% CDF magnitude; “d1/t=0.34” for local buckling and “d2/t=0.94”
for distortional buckling.
• FE model using 75% CDF magnitude; “d1/t=0.66” for local buckling and “d2/t=1.55”
for distortional buckling.
Fig. 5.
Specime Mtest( M25%( M50%( M75%( Maverage( M25%/Mt M50%/Mt M75%/Mt Maverage/
n label kN m) kN m) kN m) kN m) kN m) est est est Mtest
D8.5Z12 28.7 28.47 27.33 25.38 26.92 0.99 0.95 0.88 0.94
0-4
D8.5Z11 26.8 29.12 28.14 26.35 27.73 1.09 1.05 0.98 1.03
5-1
D8.5Z09 17.3 18.22 17.57 16.43 17.32 1.05 1.02 0.95 1.00
2-3
D8.5Z08 14.3 16.07 15.52 14.71 15.39 1.12 1.09 1.03 1.08
2-4
D8.5Z06 10.5 11.57 11.13 10.77 11.17 1.10 1.06 1.03 1.06
5-7
D8.5Z06 9 10.07 9.71 9.24 9.65 1.12 1.08 1.03 1.07
5-4
D11.5Z0 29.6 29.93 28.63 26.51 28.22 1.01 0.97 0.90 0.95
92-3
D11.5Z0 26.4 26.35 25.05 22.94 24.64 1.00 0.95 0.87 0.93
82-4
Average 1.06 1.02 0.96 1.01
Fig. 6.
Deformed shape at failure for section D8.5Z092-3 (a) test [3]; (b) double-
member FE model and (c) single-member FE model.
(i) Continuous material model represented by the compound Ramberg–Osgood
stress–strain relationship[13].
(ii) Two-stage material model: The basic Ramberg–Osgood stress–strain
relationship [9] and [10] up to 0.2% proof stress and a straight line with a constant
slope expressed as a fraction of E0 (initial elastic modulus) to represent strain
hardening. The value of E0/50 was adopted for the slope of the straight line.
(iii) Two-stage material model: The basic Ramberg–Osgood stress–strain relationship
up to 0.2% proof stress and a flat yield plateau.
(iv) Two-stage material model: The linearly elastic stress–strain relationship up to
0.2% proof stress and a flat yield plateau.
Fig. 7.
Eq. (1) was proposed in the present study, based on the tensile coupon tests
performed by Yu and Schafer[2] and [3], to determine the values for σ1.0 (1%
proof stress) used in the compound Ramberg–Osgood expression. The
materials with higher σ0.2 (0.2% proof stress) exhibited smaller σ1.0.(1)
Section Mtest (k M(і) (k M(іі) (k M(ііі) (k M(іv) (k M(і)/Mte M(іі)/Mte M(ііі)/Mte M(іv)/Mte
N m) N m) N m) N m) N m) st st st st
D8.5Z120 28.7 27.33 27.33 27.33 27.98 0.95 0.95 0.95 0.97
-4
D8.5Z115 26.8 28.14 28.14 28.14 29.44 1.05 1.05 1.05 1.10
-1
D8.5Z092 17.3 17.57 17.57 17.57 18.06 1.02 1.02 1.02 1.04
-3
D8.5Z082 14.3 15.52 15.52 15.50 15.99 1.09 1.09 1.08 1.12
-4
D8.5Z065 10.5 11.13 11.13 11.13 11.61 1.06 1.06 1.06 1.11
-7
D8.5Z065 9 9.71 9.71 9.71 10.13 1.08 1.08 1.08 1.13
-4
D11.5Z09 29.6 28.63 28.63 28.63 29.93 0.97 0.97 0.97 1.01
2-3
D11.5Z08 26.4 25.05 25.05 25.05 26.03 0.95 0.95 0.95 0.99
2-4
Average 1.02 1.02 1.02 1.06
Fig. 8.
Fig. 9.
Single-member FE model arrangement for local buckling tests (a) entire model
and (b) constant moment span.
Fig. 10.
Fig. 11.
Variations in elastic buckling moment for different spring stiffness, for sections
8.5Z120–2.
Distortional buckling was found to be the lowest Eigenmode for the considered
FE models in the absence of translational springs (ks=0). Increasing the spring
stiffness up to a certain limit did not fundamentally change the lowest buckling
mode but resulted in reduced half-wave length and increased elastic buckling
moment (region 1 in Fig. 11). Further increases in spring stiffness beyond this
limit would force local buckling to be the lowest Eigenmode (region 2 in Fig.
11). It was found that there was no increase in the elastic local buckling
moment for increases in spring stiffness ks, in the region 2 where local
buckling was the lowest Eigenmode. This indicated that any ks value taken
from this region would effectively restrict distortional buckling in the FE models
without artificially increasing the local buckling strengths.
Fig. 12.
4. Conclusions
Two series of numerical models for buckling behaviour of laterally-restrained
cold-formed steel Z-section beams have been generated: one to allow for the
possibility of combined local/distortional buckling and the other to allow for
local buckling only. The numerical models were verified against a series of
four-point bending tests available from previous researchers. The entire test
setup as well as a simplified configuration of the test setup was modelled in
ABAQUS, with special reference to material and geometrical nonlinearities.
Both were in good agreement with the tests; however, the simplified FE model
was computationally far less expensive.
Strain hardening was found not affect the behaviour of cold-formed steel
beams, although appropriate representation of the gradual yielding of the
material was essential. The compound Ramberg–Osgood expression was
found to be an excellent choice for the material model.
Elastic buckling analysis using the finite strip software CUFSM was conducted
to establish the most critical shapes of initial geometrical imperfections based
on the local and distortional buckling modes. These shapes were developed
along the beam using sinusoidal functions and the resulting geometric
imperfection was then input into the ABAQUS nonlinear model. From the
findings of the validation study it was ascertained that a single analysis using
50% CDF (corresponding to 0.34t for the local mode and 0.94tfor the
distortional mode) produced results that agreed very well with the mean of the
25% and 75% CDF analyses and from the tests. The 50% CDF magnitude is,
therefore, a reasonable choice for the magnitude of initial imperfections.
References
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and distortional buckling with applications to the direct strength
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