Professional Documents
Culture Documents
SCAFFOLDING
FORMWORK
MOSTOSTAL Plus
FRAME SCAFFOLDINGS
altrad-mostostal.pl
/altradmostostal
RUSZTOWANIA RAMOWE MOSTOSTAL Plus
TABLE OF CONTENTS
11. Pallets for the facade scaffolding storage and transport .................................................................................................. 39
The scaffolding load capacity depends on its width and the length of the platforms used to install the given set and it can vary from
2 up to 6 kN/m2 (load classes according to PN-EN 12811-1:2004). The scaffolding load capacity relies on the base jacks, frames
and platforms. To make the scaffolding rigid it must be stiffened with braces. The safety components are: railings, double railings,
front railings and toe boards. By using the above-mentioned components and other components present in the system (see p. 5 -
components) you can develop the scaffolding while maintaining the safety rules.
MOSTOSTAL Plus scaffoldings are certified with the IMBiGS Safety Certificate and other certificates that confirm safety and quality
of the equipment manufactured.
When designing, installing, disassembling and using the scaffoldings you should observe the rules and requirements
included in:
• this manual
• Regulation of the Minster of Infrastructure of 6 February 2003 on occupational health and safety during construction
works (Journal of Laws No. 47/03 item 401)
• Announcement of the Minister of Economy, Labour and Social Policy of 28 August 2003 on publishing a unified text of
the regulation of the Minister of Labour and Social Policy on the general occupational health and safety rules (Journal
of Laws No. 169/03 item 1650)
• PM-M-47900-1:1996 “Steel, standing scaffoldings. Definitions, division and main parameters.”
• PM-M-47900-2:1996 “Steel, standing scaffoldings. Pole scaffoldings made of pipes.”
• PM-M-47900-3:1996 “Steel, standing scaffoldings. Frame scaffoldings.”
• PN-EN 12811-1:2004 “Provisional structures used at a construction site. Scaffoldings. Conditions for the production
and general design rules.”
• PN-EN 12810-1:2004 “Facade scaffolding made of prefabricated elements. Products’ technical specifications.”
• PN-EN 12810-2:2004 “Facade scaffolding made of prefabricated elements. Particular design and construction meth-
ods.”
• PN-EN 74:2002 “Couplings, centring plungers and foot sets used in working and load-bearing scaffoldings made of
steel pipes. Requirements and examination procedures.”
• PN-EN 39:2003 “Steel pipes for scaffolding construction - Technical regulations for the delivery process.”
The above-specified documents should be available where the MOSTOSTAL scaffoldings are installed and used.
This catalogue will provide you with the basic components and supplementary parts of the ALTRAD-MOSTOSTAL scaf-
folding system.
440
E281620 2.00x0.73 19.70
2000
E281206 0.66x1.09 15.20
E281210 1.00x1.09 17.67
560
E281220 2.00x1.09 25.60
C
C
Aluminium frame 0.73
732
Approx. 50% lighter than steel frame – enables easier
assembly and disassembly. Compensation frames allow 1088
setting up scaffolding on uneven (irregular) terrain and
present an alternative for steel compensation frames.
435
2000
Index Dimensions [m] Weight [kg]
565
E202036 0.73x2.00 21.02
732
Bypass frame
160
Used for bypassing horizontal protrusion of a building,
such as eaves, cornices, allowing to maintain constant
platform width.
2000
Index Dimensions [m] Weight [kg] Ø48,3
1000
E202019 2.00x0.73 25.20
565
E280520 2.00x0.73 23.31
170
320
732
see p. 29
height adjustment.
side the frame) or lost. Basic stand height and max. ex-
tension: height – 40 cm, max. extension length – 20 cm;
height – 60 cm, max. extension length – 40 cm; height
150
400
200
– 80 cm, max. extension length – 60 cm; Permissible
stand load is 3 t.
150
200
base, fitted with a nut and a clamp for pipe of 48.3 mm
diameter. Used for setting up the frame on inclined
surfaces.
150
800
Index Dimensions [m] Weight [kg]
8
Platform ladder, spare part
Aluminium ladder for the aluminium platform with
a trapdoor (E4923xx) – supplied as a spare part with
a pin and a washer.
340
Index Dimensions [m] Weight [kg]
2025
340
Index Dimensions [m] Weight [kg]
613
aluminium, filling made of waterproof non-slip plywood.
613
Index Dimensions [m] Weight [kg]
590
E491910 0.61x1.09 8.75
Steel platform
Perforated, non-slip surface, and on both ends equipped
with catches that allow fixing it to the frame’s u-section.
Platforms are used as working stations and carry the
load of people, tools and materials necessary for per- 2030
forming the works. Perfect universal platform for scaf-
foldings of the frame width of 0.73 m (two 0.32 m wide
platforms) or 1.09 m (three 0.32 m wide platforms) and
as extension platform fixed on a bracket. Nominal load,
320
76
Index Dimensions [m] Weight [kg]
E491415 0.32x1.57 12.04
320
E491420 0.32x2.07 15.74
320
E491625 0.32x2.57 16.15
190
E491820 0.19x2.07 11.92
Additional Platform
Used to fill space between two scaffolds (load capacity:
2 kN)
2500
Index Dimensions [m] Weight [kg]
37
Single railing
Used for securing scaffolding bays. Pipe of the diameter
of 38 mm with flat strips for fixing in the wedge cas- 1605
settes on both ends. 1572
105
Ø38x1,8
Index Dimensions [m] Weight [kg]
Front railing
Double railing
Double steel or aluminium railing replaces two single
steel railing reducing the railing weight by half. It stiff-
ens and stabilises scaffolding structure and makes the
assembly faster and easy.
Transverse curb
Secures a scaffolding from the front. Assembly is possi-
ble thanks to the handle of the curb E286615.
2000
E285911 0.73x2.00 15.20
165
732
Net screen
tects people and various materials and tools from fall- 1605 40
435 55
ing out. 60 mm mesh, fixed in a frame, installed instead
of railings and toe boards on the last level of the scaf-
folding and used exclusively with the protective mesh
993
post.
185
86 185
Diagonal
Angle brace
Normal coupling
Rotary coupling
In-line coupling
E284600 - 0.90
Anchor coupling
E284610 - 0.99
Handle of a curb
An element used when the curb needs to be installed from
the inside of a scaffolding. Installed at the bottom of the
frame to pipe Ø48.
E284615 - 0.85
Anchor coupler
The element used to connect the Ø48.3 pipe with steel
elements of the construction of the building (double tee).
Always use two anchor couplers.
see p. 35-36
435
folding staircase.
2000
see p. 35-36
Ø33,7x2
Index Dimensions [m] Weight [kg]
628
E286300 - 11.97
x2
Ø
30
2405
Z
see p. 35-36
53
665
Index Dimensions [m] Weight [kg]
65
E503407 0.73 2.80
48
Girder connector with fixture elements
Ø38
50
60
E501019 1.90 5.80
Aluminium platform
see p. 38
traffic route.
E491001 - 2.50
E491002 - 0.30
Console
60
73
60
73
Securing pin
E511100 - 0.10
Plastic rawplug
E511907 14 / 70 0.03
Hole plug
E511800 - 0.01
E581301 - 0.10
Flange nut
E581302 - 0.04
see p. 29
Transverse transom
E552000 - 3.00
Module pallet
1280 880
825
1200 800
Module basket
Comes together with the Modul pallet, used for storing
small scaffolding components (couplings, stands, an-
chor connectors, brackets).
see p. 39
1060
560
200
800
590
Net pallet
1280 880
825
800
1200
see p. 32-33
Scaffolding net
2.57x20 -
3.07x20 -
Scaffolding net Przemienienie Pańskie Church - Łuków Apollo Rida Construction - Warsaw
2.60x20 -
3.10x20 -
53
Index Dimensions [m] Weight [kg]
155
E281402 0.73x1.09 12.80
1088
Telescopic railing
1000
E281530 alu. 1.00 7.96
732
1232
400
E502140 0.4x0.80 8.20
520
Girder bracket
see p. 31
The passage frames are installed to provide a passage for people under the scaffolding. The frames should be inter-connected with
the horizontal braces. The connection should be made directly over the screw base jack nut parallel to the facade.
The scaffolding made of the passage frames is max. 34 m high providing that all first and second level nodes are anchored.
The passage frames are braced on both (external and internal) frame sides. For higher levels brace the external frames.
B
A
B
A
BYPASS FRAMES 5
Bypass frames
Used where the cornices, roof protrusions overlap the scaffolding. Bypass frames may be fitted with the standard system vertical
frames 2.0x0.73 m. The bypass frame may be built up to 8 m.
160
2000
Ø48,3
1000
565
170
320
732
Gate entries
Grate girders are used to provide passages under the scaffolding and they are installed outside the adjacent frames with the stand-
ard couplings. Each girder is fixed to the frame stands with 4 couplings. When the passage must be more than 3.07 m wide use the
E503573 girder transom or steel frame 0.6 m where you can put next level frames (adjacent figure). When building the passage
under the scaffolding with a grate girder it can replace no more than 2 bays. For the scaffoldings 20 m - 34 m high and 1.09 m wide
the structure should be additionally reinforced above the girder and fitted with the standard pipes 6 m long to reinforce the frame
stands in the passage zone.
C
A
Girder supports
Girder fixed to the supports (frames) Concentrated force Concentrated force Uniform load
spacing (bay dimens.)
with 4 normal connectors F [kN] F [kN] q [kN/m]
L [m]
Aluminium girders, 0.4 XL + min. 0.1 m
Loaded with force concentrated Loaded with force concentrated Loaded uniformly over the entire
in the middle of the bay length. in the middle of the bay length. length of the upper belt.
Upper belt stabilised Upper belt stabilised uniformly Stabilised with platforms installed
in the middle of the bay length. every (...) m. over the entire length of the upper belt.
Loaded with force concentrated Loaded with force concentrated Loaded uniformly over the entire
in the middle of the bay length. in the middle of the bay length. length of the upper belt.
Upper belt stabilised Upper belt stabilised uniformly Stabilised with platforms installed
in the middle of the bay length. every (...) m. over the entire length of the upper belt.
Loaded with force concentrated Loaded with force concentrated Loaded uniformly over the entire
in the middle of the bay length. in the middle of the bay length. length of the upper belt.
Upper belt stabilised Upper belt stabilised uniformly Stabilised with platforms installed
in the middle of the bay length. every (...) m. over the entire length of the upper belt.
The following rule must be obeyed when building mobile scaffoldings: scaffolding height cannot exceed tripled length of the smaller
side of the scaffolding base (outside).
Scaffolding height cannot exceed quadrupled length of the smaller side of the scaffolding base (inside).
These rules do not apply to the mobile scaffoldings anchored to the building.
The console must be anchored with two or three anchors while considering
the base (wall) characteristics. In general, it is recommended to make holes
through the entire wall thickness and mount the consoles with the threaded
stays. When it is not possible to make such holes it is recommended to use
chemical anchors stuck according to the supplier guidelines.
When calculating the forces acting on the console you should consider the
structure weight and the operational load.
Put simply, you can assume that the height of the facility is as follows:
Frame scaffolding 0.73 m, L - 2.75 m - 34 m; (console 1.5 m)
Frame scaffolding 0.73 m, L - 3.07 m - 32 m; (console 1.5 m)
Frame scaffolding 0.73 m, L - 2.75 m, L = 3.07 m -20 m; (console 0.73)
L=0÷650 ~840
Fw Fz
max 11 kN max 15 kN 160
RAy
1500
RAx
~1240
1321
25
17
160 732
RAY Fw Fz
RAX
~1321
732
Fw
Fz 1500
RAX
RBY
RBX
RBX RAY
RBY ▪ Assembly diagram presenting the position of the anchored console
0.73 m and 1.5 m
To provide convenient vertical communication external staircases are installed on the scaffolding. Typically, an external staircase
is installed in the bay measuring 3.07 m or 2.57 m according to one of the two presented diagrams. Additionally, installed frames
are vertically connected with the wall scaffolding every 4 m with the wall scaffolding node anchored in the connection points. The
connections are made of pipes of the diameter of 48.3x3.2 and normal couplings. The staircase front surfaces are secured with the
front railings, external surface should be secured with the stairs external railing and internal surface - with the stairs internal railing.
▪ Detail A ▪ Detail B
▪ Top view
▪ Detail A ▪ Detail B
▪ Top view
To facilitate construction works an aluminium platform system has been designed. They act as movable platforms. When laid on
the scaffolding or the building structural elements they act as a working platform, ceiling, communication and inspection platforms.
7.1 m long and 0.6 wide. The platform load capacity is 2 kN/m2.
When selecting the platform length you should consider the
min. 400
overlap to be kept to properly support the component. For AL-
TRAD-MOSTOSTAL platforms the overlap is at least 400 mm.
Fig. 10.1 presents an example of supporting the aluminium plat-
form on the structure made of the modular scaffoldings.
▪ Figure 10.1
When several platforms are laid next to each other you should
join them with a clamp (E491003). The clamps are installed both on the upper and bottom platform plane (Fig. 10.2). Installation
includes fixing the clamp handles on the side sections of the adjacent platforms and clamping the movable clamp parts by driving a
wedge (Fig. 10.3).
Movable
part
By using the railing handle you can fasten the universal pipe to the post to act as a railing. The horizontal pipe is clamped to the
vertical pipe with a screw fitted with a handle (Fig. 10.6).
railing handle
railing
post
ROTAX
adjustable
node
ROTAX
toe board
railing
ROTAX
system
transom
▪ Figure 10.6 ▪ Figure 10.7
The upper railing should be installed 1.0 m over the platform surface.
Eventually, instead of installing the railings in this manner you can install the universal pipes with
the rotary or normal couplings. Join the length of the universal pipes with a longitudinal coupling.
▪ Figure 10.8
The railing posts should be spaced so that you could install the system toe boards. A post allows
for installing both the MOSTOSTAL Plus system scaffolding toe boards (Fig. 10.7) and the ROTAX
scaffolding system toe boards.
Spacing the posts at 0.73 m, 1.09 m, 1.57 m, 2.07 m, 2.57 m or 3.07 m is also important when
you want to use the ROTAX transoms of the system length as the protective railings. However,
this solution requires using the additional component - a Rotax adjustable node (E371200) (Fig.
10.8).
Below is a figure presenting an example of the frame scaffolding set-up with the aluminium
platforms.
A
Railing -
universal pipe
E4405…
B C
B
Aluminium
Aluminium platform E4910… platform clamp
Railing aluminium post E491003
E491001
By using the pallets for the facade scaffolding storage and transport you will save both time
and money.
Our offer includes different pallet versions used for storage and vertical transport of the
frames, platforms, small component and similar parts.
The pallets can be stacked and save not only space but also time and costs.
2. E824400 Pallet for 15 steel frames 0.73 m wide, galvanized 1.54/1.00 1.07 122.30
3. E824410 Pallet for 15 steel frames 1.09 m wide, galvanized 1.54/1.36 1.07 125.10
Examples of designs
Examples of designs
Design visualisation
Filling steel platforms 0.19 6 kl. 6 kl. 6 kl. 6 kl. 6 kl. 6 kl.
2.
E491810xx (6.0 kN/m²) (6.0 kN/m²) (6.0 kN/m²) (6.0 kN/m²) (6.0 kN/m²) (6.0 kN/m²)
Length - L [m]
F
3. E581419 In Line coupling F≤6.0 kN
E511204 40 - - - -
E511208 40 29 22 17 15
* The values take into account a 5% share of horizontal forces. Appropriate calculations allows the use of higher loads.
* The values take into account a 5% share of horizontal forces. Appropriate calculations allows the use of higher loads.
SIEDLCE