Untitled G

Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors : 3
Input Echo : 4
XY Coordinate Calculations : 13
Internal Pressure Calculations : 14
External Pressure Calculations : 24
Element and Detail Weights : 28
Wind Load Calculation : 30
Earthquake Load Calculation : 33
Center of Gravity Calculation : 34
Horizontal Vessel Analysis (Ope.) 35
Horizontal Vessel Analysis (Test) 45
MDMT Summary : 55
Vessel Design Summary : 56
Problems/Failures Summary : 59
Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2015
Analysis Performed by : SPLM Licensed User
Job File : D:\COTIZACIONES\TANQUES GLP VERTICAL 120M Y 9000
Date of Analysis : Dec 17,2018 2:28pm
PV Elite 2016, January 2016

Title Page
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
PV Elite 2016 Licensee: SPLM Licensed User
FileName : Untitled Page 3 of 59
Warnings and Errors : Step: 0 2:28pm Dec 17,2018
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

Input Echo : Step: 1 2:28pm Dec 17,2018
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 1723.7 KPa.

Design Internal Temperature 38 °C
Type of Hydrotest UG-99(b)
Hydrotest Position Vertical
Projection of Nozzle from Vessel Top 0.0000 mm.
Projection of Nozzle from Vessel Bottom 0.0000 mm.
Minimum Design Metal Temperature 8 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT 1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) Y
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) Y
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 KPa.
User defined MAWP 0.0000 KPa.
User defined MAPnc 0.0000 KPa.
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 Km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0.0000 mm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100

Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Spherical
Description
Distance "FROM" to "TO" 0.0000 mm.
Inside Diameter 4912.0 mm.
Element Thickness 19.000 mm.
Internal Corrosion Allowance 0.0000 mm.
Nominal Thickness 0.0000 mm.
External Corrosion Allowance 0.0000 mm.
Design Internal Pressure 1723.7 KPa.
Design Temperature Internal Pressure 38 °C
Design External Pressure 0.0000 KPa.
Design Temperature External Pressure 38 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 137.90 N./mm²
Allowable Stress, Operating 137.90 N./mm²
Allowable Stress, Hydrotest 235.81 N./mm²
Material Density 0.007750 kg./cm³
P Number Thickness 31.750 mm.
Yield Stress, Operating 262.01 N./mm²
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700

Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

Detail Type Liquid
Detail ID LIQUID 10
Dist. from "FROM" Node / Offset dist 0.0000 mm.
Height/Length of Liquid 4413.0 mm.
Liquid Density 0.0005298 kg./cm³

Element To Node 30
Element Type Cylinder
Description

Detail Type Liquid
Detail ID LIQUID 20

Element To Node 40
Description


Detail Type Saddle
Detail ID Lft Sdl
Width of Saddle 500.00 mm.
Height of Saddle at Bottom 3684.0 mm.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 152.40 mm.
Width of Wear Plate 960.00 mm.
Thickness of Wear Plate 19.000 mm.
Contact Angle, Wear Plate (degrees) 132.0

Detail Type Platform
Detail ID PLAT:[1 OF 1]
Platform Start Angle (degrees) 0.0
Platform End Angle (degrees) 0.0
Platform Wind Area 0.0000 cm²
Platform Weight 0.0000 Kgf
Platform Railing Weight 0.0000 Kgf/mm.
Platform Grating Weight 0.0000 Kgs/cm²
Platform Width 0.0000 mm.
Platform Height 0.0000 mm.
Platform Clearance or End Offset 0.0000 mm.
Platform Force Coefficient 0.0
Ladder Layout Angle 0.0
Ladder Start Elevation 0.0000 mm.
Ladder End Elevation 0.0000 mm.
Unit Weight of Ladder 0.0000 Kgf/mm.
Platform Length (top head platform) 0.0000 mm.

Detail Type Liquid
Detail ID LIQUID 30

Element To Node 50
Description


Detail Type Liquid
Detail ID LIQUID 40

Element To Node 60
Description

Detail Type Liquid
Detail ID LIQUID 50

Element To Node 70
Description


Detail Type Liquid
Detail ID LIQUID 60

Element To Node 80
Description

Detail Type Liquid
Detail ID LIQUID 70

Element To Node 90

Description

Detail Type Liquid
Detail ID LIQUID 80

Element To Node 100
Description

Detail Type Saddle
Detail ID Lft Sdl
Width of Saddle 500.00 mm.
Height of Saddle at Bottom 3684.0 mm.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.0000 mm.
Width of Wear Plate 960.00 mm.
Thickness of Wear Plate 19.000 mm.

Contact Angle, Wear Plate (degrees) 132.0

Detail Type Liquid
Detail ID LIQUID 90

Element To Node 110
Description

Detail Type Liquid
Detail ID LIQUID 100

Element To Node 120
Element Type Spherical
Description


Detail Type Liquid
Detail ID LIQUID 110

XY Coordinate Calculations : Step: 2 2:28pm Dec 17,2018
XY Coordinate Calculations
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

mm. mm. mm. mm.
10 20 ... ... ... ...

20 30 2440.00 ... 2440.00 ...
30 40 4880.00 ... 2440.00 ...
40 50 7320.00 ... 2440.00 ...
50 60 9760.00 ... 2440.00 ...
60 70 12200.0 ... 2440.00 ...
70 80 14640.0 ... 2440.00 ...
80 90 17080.0 ... 2440.00 ...
90 100 19520.0 ... 2440.00 ...
100 110 21960.0 ... 2440.00 ...
110 120 21960.0 ... ... ...

Internal Pressure Calculations : Step: 3 2:28pm Dec 17,2018
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
KPa. mm. mm. mm. N./mm²
10 20 1746.6 ... ... 4912.0 137.90

20 30 1746.6 ... ... 4912.0 137.90
30 40 1746.6 ... ... 4912.0 137.90
40 50 1746.6 ... ... 4912.0 137.90
50 60 1746.6 ... ... 4912.0 137.90
60 70 1746.6 ... ... 4912.0 137.90
70 80 1746.6 ... ... 4912.0 137.90
80 90 1746.6 ... ... 4912.0 137.90
90 100 1746.6 ... ... 4912.0 137.90
100 110 1746.6 ... ... 4912.0 137.90
110 120 1746.6 ... ... 4912.0 137.90
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
KPa. KPa. KPa. mm. mm.
10 20 1723.65 2107.29 2130.21 19.0000 15.5739

20 30 1723.65 1759.78 1782.70 32.0000 31.3466
30 40 1723.65 1759.78 1782.70 32.0000 31.3466
40 50 1723.65 1759.78 1782.70 32.0000 31.3466
50 60 1723.65 1759.78 1782.70 32.0000 31.3466
60 70 1723.65 1759.78 1782.70 32.0000 31.3466
70 80 1723.65 1759.78 1782.70 32.0000 31.3466
80 90 1723.65 1759.78 1782.70 32.0000 31.3466
90 100 1723.65 1759.78 1782.70 32.0000 31.3466
100 110 1723.65 1759.78 1782.70 32.0000 31.3466
110 120 1723.65 2107.29 2130.21 19.0000 15.5739
Minimum 1759.776 1782.695
MAWP: 1759.776 KPa., limited by: Cylinder.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2015
Spherical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 38 °C
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:
= (P*R)/(2*S*E-0.2*P) per UG-27 (d)

= (1746.576*2456.0000)/(2*137.90*1.00-0.2*1746.576)
= 15.5739 + 0.0000 = 15.5739 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 22.926 KPa.
= (2*S*E*t)/(R+0.2*t) per UG-27 (d)

= (2*137.90*1.00*19.0000)/(2456.0000+0.2*19.0000)
= 2130.212 - 22.926 = 2107.286 KPa.
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*S*E*t)/(R+0.2*t) per UG-27 (d)

= (2*137.90*1.00*19.0000)/(2456.0000+0.2*19.0000)
= 2130.212 KPa.
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(R + 0.2*t))/(2*E*t)
= (1746.576*(2456.0000+0.2*19.0000))/(2*1.00*19.0000)
= 113.065 N./mm²
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 0.578 %
MDMT Calculations in the Spherical Portion:
Govrn. thk, tg = 19.000 , tr = 15.896 , c = 0.0000 mm. , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.837 , Temp. Reduction = 9 °C
Min Metal Temp. w/o impact per UCS-66, Curve B -9 °C

Min Metal Temp. at Required thickness (UCS 66.1) -18 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C
Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 38 °C
Longitudinal Joint: Full Radiography per UW-11(a) Type 1
Circumferential Joint: Full Radiography per UW-11(a) Type 1
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (1746.576*2456.0000)/(137.90*1.00-0.6*1746.576)
= 31.3466 + 0.0000 = 31.3466 mm.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 - 22.926 = 1759.776 KPa.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 KPa.
= (P*(R+0.6*t))/(E*t)
= (1746.576*(2456.0000+0.6*32.0000))/(1.00*32.0000)
= 135.105 N./mm²
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.647 %
Minimum Design Metal Temperature Results:

Min Metal Temp. w/o impact per UCS-66, Curve B 6 °C

Min Metal Temp. at Required thickness (UCS 66.1) 6 °C
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (1746.576*2456.0000)/(137.90*1.00-0.6*1746.576)
= 31.3466 + 0.0000 = 31.3466 mm.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 - 22.926 = 1759.776 KPa.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 KPa.
= (P*(R+0.6*t))/(E*t)
= (1746.576*(2456.0000+0.6*32.0000))/(1.00*32.0000)
= 135.105 N./mm²


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (1746.576*2456.0000)/(137.90*1.00-0.6*1746.576)
= 31.3466 + 0.0000 = 31.3466 mm.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 - 22.926 = 1759.776 KPa.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 KPa.
= (P*(R+0.6*t))/(E*t)
= (1746.576*(2456.0000+0.6*32.0000))/(1.00*32.0000)
= 135.105 N./mm²


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (1746.576*2456.0000)/(137.90*1.00-0.6*1746.576)
= 31.3466 + 0.0000 = 31.3466 mm.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 - 22.926 = 1759.776 KPa.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 KPa.
= (P*(R+0.6*t))/(E*t)
= (1746.576*(2456.0000+0.6*32.0000))/(1.00*32.0000)
= 135.105 N./mm²


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (1746.576*2456.0000)/(137.90*1.00-0.6*1746.576)
= 31.3466 + 0.0000 = 31.3466 mm.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 - 22.926 = 1759.776 KPa.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 KPa.
= (P*(R+0.6*t))/(E*t)
= (1746.576*(2456.0000+0.6*32.0000))/(1.00*32.0000)
= 135.105 N./mm²



= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (1746.576*2456.0000)/(137.90*1.00-0.6*1746.576)
= 31.3466 + 0.0000 = 31.3466 mm.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 - 22.926 = 1759.776 KPa.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 KPa.
= (P*(R+0.6*t))/(E*t)
= (1746.576*(2456.0000+0.6*32.0000))/(1.00*32.0000)
= 135.105 N./mm²


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (1746.576*2456.0000)/(137.90*1.00-0.6*1746.576)
= 31.3466 + 0.0000 = 31.3466 mm.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 - 22.926 = 1759.776 KPa.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 KPa.
= (P*(R+0.6*t))/(E*t)
= (1746.576*(2456.0000+0.6*32.0000))/(1.00*32.0000)
= 135.105 N./mm²


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (1746.576*2456.0000)/(137.90*1.00-0.6*1746.576)
= 31.3466 + 0.0000 = 31.3466 mm.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 - 22.926 = 1759.776 KPa.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 KPa.
= (P*(R+0.6*t))/(E*t)
= (1746.576*(2456.0000+0.6*32.0000))/(1.00*32.0000)
= 135.105 N./mm²


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (1746.576*2456.0000)/(137.90*1.00-0.6*1746.576)
= 31.3466 + 0.0000 = 31.3466 mm.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 - 22.926 = 1759.776 KPa.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.90*1.00*32.0000)/(2456.0000+0.6*32.0000)
= 1782.702 KPa.
= (P*(R+0.6*t))/(E*t)
= (1746.576*(2456.0000+0.6*32.0000))/(1.00*32.0000)
= 135.105 N./mm²


Spherical Head From 110 To 120 SA-516 70 , UCS-66 Crv. B at 38 °C
= (P*R)/(2*S*E-0.2*P) per UG-27 (d)

= (1746.576*2456.0000)/(2*137.90*1.00-0.2*1746.576)
= 15.5739 + 0.0000 = 15.5739 mm.
= (2*S*E*t)/(R+0.2*t) per UG-27 (d)

= (2*137.90*1.00*19.0000)/(2456.0000+0.2*19.0000)
= 2130.212 - 22.926 = 2107.286 KPa.
= (2*S*E*t)/(R+0.2*t) per UG-27 (d)

= (2*137.90*1.00*19.0000)/(2456.0000+0.2*19.0000)
= 2130.212 KPa.
= (P*(R + 0.2*t))/(2*E*t)
= (1746.576*(2456.0000+0.2*19.0000))/(2*1.00*19.0000)
= 113.065 N./mm²
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 0.578 %
MDMT Calculations in the Spherical Portion:

Min Metal Temp. w/o impact per UCS-66, Curve B -9 °C

Min Metal Temp. at Required thickness (UCS 66.1) -18 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 2287.708 KPa.

Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 2240.745 KPa.
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 2269.356 KPa.
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 1935.754 KPa.
Pressure per PED = 1.43 * MAWP 2516.479 KPa.
Pressure per App 27-4 = 1.3 * M.A.W.P. * Sa/S 2287.708 KPa.
UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio
= 1.3 * 1759.776 * 1.000
= 2287.708 KPa.
Vertical Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To Stress Allowable Ratio Pressure
10 20 151.2 235.8 0.641 2335.86

20 30 180.7 235.8 0.766 2335.86
30 40 180.7 235.8 0.766 2335.86
40 50 180.7 235.8 0.766 2335.86
50 60 180.7 235.8 0.766 2335.86
60 70 180.7 235.8 0.766 2335.86
70 80 180.7 235.8 0.766 2335.86
80 90 180.7 235.8 0.766 2335.86

90 100 180.7 235.8 0.766 2335.86
100 110 180.7 235.8 0.766 2335.86
110 120 151.2 235.8 0.641 2335.86
Stress ratios for Vessel Elements:
Description Ambient Operating ratio
137.90 137.90 1.000

137.90 137.90 1.000
137.90 137.90 1.000
137.90 137.90 1.000
137.90 137.90 1.000
137.90 137.90 1.000
137.90 137.90 1.000
137.90 137.90 1.000
137.90 137.90 1.000
137.90 137.90 1.000
137.90 137.90 1.000
Minimum 1.000
Elements Suitable for Internal Pressure.

External Pressure Calculations : Step: 4 2:28pm Dec 17,2018
External Pressure Calculation Results :
Spherical Head From 10 to 20 Ext. Chart: CS-2 at 38 °C
Elastic Modulus from Chart: CS-2 at 38 °C : 0.200E+09 KPa.
Results for Maximum Allowable External Pressure (MAEP):

Tca Sphere OD D/t Factor A B
19.000 4950.00 260.53 0.0009596 84.02
EMAP = B/((D/t)/2) = 84.0218/(260.5263/2 ) = 644.9783 KPa.
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 38 °C

Tca OD SLEN D/t L/D Factor A B
32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.
Results for Maximum Stiffened Length (Slen):

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.


32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.

32.000 4976.00 23597.33 155.50 4.7422 0.0001333 13.33
EMAP = (4*B)/(3*(D/t)) = (4*13.3306 )/(3*155.5000 ) = 114.2968 KPa.
Spherical Head From 110 to 120 Ext. Chart: CS-2 at 38 °C

Tca Sphere OD D/t Factor A B
19.000 4950.00 260.53 0.0009596 84.02
EMAP = B/((D/t)/2) = 84.0218/(260.5263/2 ) = 644.9783 KPa.
External Pressure Calculations
Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
mm. mm. mm. N./mm²
10 20 No Calc 4950.00 19.0000 0.00095960 84.0218

20 30 23597.3 4976.00 32.0000 0.00013334 13.3306
30 40 23597.3 4976.00 32.0000 0.00013334 13.3306
40 50 23597.3 4976.00 32.0000 0.00013334 13.3306
50 60 23597.3 4976.00 32.0000 0.00013334 13.3306
60 70 23597.3 4976.00 32.0000 0.00013334 13.3306
70 80 23597.3 4976.00 32.0000 0.00013334 13.3306
80 90 23597.3 4976.00 32.0000 0.00013334 13.3306

90 100 23597.3 4976.00 32.0000 0.00013334 13.3306
100 110 23597.3 4976.00 32.0000 0.00013334 13.3306
110 120 No Calc 4950.00 19.0000 0.00095960 84.0218
External External External External

From To Actual T. Required T. Des. Press. M.A.W.P.
mm. mm. KPa. KPa.
10 20 19.0000 No Calc ... 644.978

20 30 32.0000 No Calc ... 114.297
30 40 32.0000 No Calc ... 114.297
40 50 32.0000 No Calc ... 114.297
50 60 32.0000 No Calc ... 114.297
60 70 32.0000 No Calc ... 114.297
70 80 32.0000 No Calc ... 114.297
80 90 32.0000 No Calc ... 114.297
90 100 32.0000 No Calc ... 114.297
100 110 32.0000 No Calc ... 114.297
110 120 19.0000 No Calc ... 644.978
Minimum 114.297
Actual Len. Allow. Len. Ring Inertia Ring Inertia

From To Bet. Stiff. Bet. Stiff. Required Available
mm. mm. cm**4 cm**4
10 20 No Calc No Calc No Calc No Calc

20 30 23597.3 No Calc No Calc No Calc
110 120 No Calc No Calc No Calc No Calc
Elements Suitable for External Pressure.

Element and Detail Weights : Step: 5 2:28pm Dec 17,2018
Element and Detail Weights
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kg. cm³ kg. cm³ kg.
10 20 5624.37 31.03E+06 5624.37 31.03E+06 ...

20 30 9399.32 46.25E+06 9399.32 46.25E+06 ...
30 40 9399.32 46.25E+06 9399.32 46.25E+06 ...
40 50 9399.32 46.25E+06 9399.32 46.25E+06 ...
50 60 9399.32 46.25E+06 9399.32 46.25E+06 ...
60 70 9399.32 46.25E+06 9399.32 46.25E+06 ...
70 80 9399.32 46.25E+06 9399.32 46.25E+06 ...
80 90 9399.32 46.25E+06 9399.32 46.25E+06 ...
90 100 9399.32 46.25E+06 9399.32 46.25E+06 ...
100 110 9399.32 46.25E+06 9399.32 46.25E+06 ...
110 120 5624.37 31.03E+06 5624.37 31.03E+06 ...
Total 95842 *********** 95842 *********** 0
Weight of Details
Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
kg. mm. mm.
10 Liqd 15962.9 -818.667 249.500 LIQUID 10

20 Liqd 23190.8 1220.00 249.500 LIQUID 20
30 Sadl 1643.55 1228.00 3044.50 Lft Sdl
30 Plat ... ... 2564.20 PLAT:[1 OF 1]
30 Liqd 23190.8 1220.00 249.500 LIQUID 30
40 Liqd 23190.8 1220.00 249.500 LIQUID 40
50 Liqd 23190.8 1220.00 249.500 LIQUID 50
60 Liqd 23190.8 1220.00 249.500 LIQUID 60
70 Liqd 23190.8 1220.00 249.500 LIQUID 70
80 Liqd 23190.8 1220.00 249.500 LIQUID 80
90 Sadl 1643.55 1228.00 3044.50 Lft Sdl
90 Liqd 23190.8 1220.00 249.500 LIQUID 90
100 Liqd 23190.8 1220.00 249.500 LIQUID 100
110 Liqd 15962.9 818.667 249.500 LIQUID 110
Total Weight of Each Detail Type
Total Weight of Saddles 3287.1

Total Weight of Liquid 240642.6
Sum of the Detail Weights 243929.7 kg.
Weight Summation: kg.
Fabricated Shop Test Shipping Erected Empty Operating
95842.6 99129.7 95842.6 99129.7 95842.6 99129.7

3287.1 477988.0 3287.1 ... 3287.1 240642.6
Element and Detail Weights : Step: 5 2:28pm Dec 17,2018
... ... ... ... ... ...

... ... ... ... ... ...
... ... ... ... ... ...
99129.7 577117.7 99129.7 99129.7 99129.7 339772.4
Note:
The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 99129.7 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 577117.7 kg.
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 99129.7 kg.
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 99129.7 kg.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 99129.7 kg.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 339772.4 kg.
Oper. Wt. + CA - Corr Wt. + Operating Liquid 339772.4 kg.
Field Test Wt. - Empty Weight + Water (Full) 577117.7 kg.
Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
Surface
From To Area
cm²
10 20 384884.
20 30 381435.
30 40 381435.
40 50 381435.
50 60 381435.
60 70 381435.
70 80 381435.
80 90 381435.
90 100 381435.
100 110 381435.
110 120 384884.
Total 4202681.000 cm²

Wind Load Calculation : Step: 6 2:28pm Dec 17,2018
Wind Analysis Results
User Entered Importance Factor is 1.000

Gust Factor (Gh, Gbar) Static Dynamic 1.161
Shape Factor (Cf) for the Vessel is 0.567
User Entered Basic Wind Speed 112.7 Km/hr
Exposure Category C
Table Lookup Value Alpha from Table C6 7.0000
Table Lookup Value Zg from Table C6 900.0000
Table Lookup Value Do from Table C6 0.0050
Wind Load Results per ASCE-7 93:
Sample Calculation for the First Element:
Rougness Factor = 1.000
Values [cf1] and [cf2]
Because RoughFact = 1 and DQZ > 2.5 and H/D < 7.0
Interpolating to find the final cf:
Because H / D < 7.0
CF = CF1 + (CF2-CF1)*( H/D - 1) / (7 - 1)
= 0.500 + (0.600 -0.500 )*( 5.022 - 1)/(7 - 1)
= 0.567
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]
For Exposure Category C:

Alpha = 7.000 , Zg = 274320.000 mm.
Height of Interest for First Element [z]
= Centroid Hgt + Base Height

= 3684.000 + 0.000 = 3684.000 mm.
but: z = Max(4572.000 , 3684.000 ) = 4572.000 mm.
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:

= 2.58( z/zg )^(2/Alpha) : z is Elevation of First Element
= 2.58( 4572.000/900 )^(2/7.0 )
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :
= Maximum Height(length)^2 / Sum of Area of the Elements

= 24435.000 (^2)/1188954
= 5.022
Vibration Frequency = 33.000 Hz
Because H/D > 5 Or Freqency < 1.0: Dynamic Analysis Implemented
Element O/Dia = 3 mm.

Vibration Damping Factor (Operating) Beta = 0.01000
For Terrain Category C

S = 1.000 , Gamma = 0.230 , Drag Coeff. = 0.005 , Alpha = 7.000
Compute [fbar]
= 10.5 * Frequency(Hz) * Vessel Height(ft) / (S * Vr(mph))

= 10.5 * 33.000 (Hz) * 80.167 (ft)/S * 1.000 (mph)
= 396.828
Because FBAR > 40: FBAR = 40.000

Wind Pressure - (performed in Imperial Units) [qz]
Importance Factor: I = 1.000

Wind Speed = 112.651 Km/hr Converts to 70.000 mph
qz = 0.00256 * kZ * (I * Vr)²
= 0.00256 * 0.801 *(1.000 * 70.000 )² = 10.046 psf
Converts to: 49.052 Kgs/m²
Force on the First Element [Fz]
= qz * Gh * CF * Wind Area
= 49.052 * 1.161 * 0.567 * 96222.914
= 310.809 Kgf
Element z GH Area qz Force

mm. cm² Kgs/m² Kgf
Node 10 to 20 3684.0 1.161 96222.9 49.1 310.8

Node 20 to 30 3684.0 1.161 145697.3 49.1 470.6
Node 30 to 40 3684.0 1.161 145697.3 49.1 470.6
Node 40 to 50 3684.0 1.161 145697.3 49.1 470.6
Node 50 to 60 3684.0 1.161 145697.3 49.1 470.6
Node 60 to 70 3684.0 1.161 145697.3 49.1 470.6
Node 70 to 80 3684.0 1.161 145697.3 49.1 470.6
Node 80 to 90 3684.0 1.161 145697.3 49.1 470.6
Node 90 to 100 3684.0 1.161 145697.3 49.1 470.6
Node 100 to 110 3684.0 1.161 145697.3 49.1 470.6
Node 110 to 120 3684.0 1.161 96222.9 49.1 310.8
Platform Load Calculations
ID Wind Area Elevation Pressure Force Cf

cm² mm. Kgs/m² Kgf
PLAT:[1 OF 1] 0.00 0.00 49.05 0.00 0.00
Wind Load Calculation
Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
mm. mm. cm² Kgs/m² Kgf
10 20 3684.00 5940.00 96222.9 49.0518 310.809

20 30 3684.00 5971.20 145697. 49.0518 470.616
30 40 3684.00 5971.20 145697. 49.0518 470.616
40 50 3684.00 5971.20 145697. 49.0518 470.616
50 60 3684.00 5971.20 145697. 49.0518 470.616

60 70 3684.00 5971.20 145697. 49.0518 470.616
70 80 3684.00 5971.20 145697. 49.0518 470.616
80 90 3684.00 5971.20 145697. 49.0518 470.616
90 100 3684.00 5971.20 145697. 49.0518 470.616
100 110 3684.00 5971.20 145697. 49.0518 470.616
110 120 3684.00 5940.00 96222.9 49.0518 310.809

Earthquake Load Calculation : Step: 7 2:28pm Dec 17,2018
Earthquake Analysis Results
The UBC Zone Factor for the Vessel is ............. 0.0000

The Importance Factor as Specified by the User is . 1.000
The UBC Frequency and Soil Factor (C) is ......... 2.750
The UBC Force Factor as Specified by the User is .. 3.000
The UBC Total Weight (W) for the Vessel is ........ 339772.4 Kgf
The UBC Total Shear (V) for the Vessel is ......... 0.0 Kgf
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 Kgf
Earthquake Load Calculation
Earthquake Earthquake Element

From To Height Weight Ope Load
mm. Kgf Kgf
10 20 2456.00 26136.3 ...

20 30 2456.00 26136.3 ...
30 40 2456.00 26136.3 ...
30 40 2456.00 26136.3 ...
40 50 2456.00 26136.3 ...
50 60 2456.00 26136.3 ...
60 70 2456.00 26136.3 ...
70 80 2456.00 26136.3 ...
80 90 2456.00 26136.3 ...
90 0 2456.00 26136.3 ...
90 100 2456.00 26136.3 ...
100 110 2456.00 26136.3 ...
110 120 2456.00 26136.3 ...

Center of Gravity Calculation : Step: 8 2:28pm Dec 17,2018
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 10988.000 mm.

Center of Gravity of Liquid 10979.999 mm.
Center of Gravity of Bare Shell New and Cold 10979.998 mm.

Center of Gravity of Bare Shell Corroded 10979.998 mm.
Vessel CG in the Operating Condition 10980.076 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 10980.265 mm.
Vessel CG in the Test Condition 10980.043 mm.

Horizontal Vessel Analysis (Ope.) : Step: 9 2:28pm Dec 17,2018
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle
(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Input and Calculated Values:
Vessel Mean Radius Rm 2472.00 mm.

Stiffened Vessel Length per 4.15.6 L 21960.00 mm.
Distance from Saddle to Vessel tangent a 1280.00 mm.
Saddle Width b 500.00 mm.

Saddle Bearing Angle theta 120.00 degrees
Wear Plate Width b1 960.00 mm.

Wear Plate Bearing Angle theta1 132.00 degrees
Wear Plate Thickness tr 19.0 mm.
Wear Plate Allowable Stress Sr 137.90 N./mm²
Inside Depth of Head h2 2456.00 mm.
Shell Allowable Stress used in Calculation 137.90 N./mm²

Head Allowable Stress used in Calculation 137.90 N./mm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 174695.42 Kgf
Horizontal Vessel Analysis Results: Actual Allowable
Long. Stress at Top of Midspan 57.21 137.90 N./mm²

Long. Stress at Bottom of Midspan 76.73 137.90 N./mm²
Long. Stress at Top of Saddles 72.98 137.90 N./mm²
Long. Stress at Bottom of Saddles 63.65 137.90 N./mm²
Tangential Shear in Shell 19.49 110.32 N./mm²

Circ. Stress at Horn of Saddle 23.39 172.38 N./mm²
Circ. Compressive Stress in Shell 4.34 137.90 N./mm²
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 4857.2/2 + 0 ) * 3684.0000/4281.6299
= 6268.8 Kgf
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 1144.69 , 0.00 , 0 ) * 3684.0000/14640.0010
= 288.0 Kgf
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 168427 + Max( 288 , 6269 , 0 , 0 )

= 174695.4 Kgf
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 176338.97 Kgf
Transverse Shear Load Saddle 2428.58 Kgf
Longitudinal Shear Load Saddle 1144.69 Kgf
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0146 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0120
The suffix 'p' denotes the values for a wear plate if it exists.
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -174695*1280.00[1-(1-1280.00/21960.00+(2472.000²-2456.000²)/
(2*1280.00*21960.00))/(1+(4*2456.00)/(3*21960.00))]
= -40087.8 Kg-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 174695*21960/4(1+2(2472²-2456²)/(21960²))/(1+(4*2456)/
(3*21960))-4*1280/21960
= 611294.6 Kg-m.
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 1733.817 * 2472.000/(2*32.000 ) - 611295/(pi*2472.0²*32.000 )
= 57.21 N./mm²
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 1733.817 * 2472.000/(2 * 32.000 ) + 611295/(pi * 2472.0² * 32.000 )
= 76.73 N./mm²
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 1733.817*2472.000/(2*32.000)--40087.8/(0.1066*pi*2472.0²*32.000)
= 72.98 N./mm²
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 1733.817*2472.000/(2*32.000)+-40087.8/(0.1923*pi*2472.0²*32.000)
= 63.65 N./mm²
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 174695 ( 21960.00 - 2 * 1280.00 )/(21960.00 + ( 4 * 2456.00/3))
= 134303.0 Kgf
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 134302.98/( 2472.0000 * 32.0000 )
= 19.49 N./mm²
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 2472.000 * 32.000 )
= 219.378 mm.
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 174695 * 0.1/( 32.000 * ( 500.00 + 219.38 + 219.38 ) )
= -4.34 N./mm²
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 500.00 + 1.56 * sqrt( 2472.000 * 32.000 ), 2 * 1280.000 )
= 938.76 mm.
Wear Plate/Shell Stress ratio (4.15.29) [eta]:

= min( Sr/S, 1 )
= min( 137.900/137.900 , 1 )
= 1.0000
Circumferential Stress at wear plate (4.15.26) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 174695 * 0.1/( 938.757 ( 32.000 + 1.000 * 19.000 ) )
= -2.72 N./mm²
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.27) [sigma7,r]:

= -Q/(4(t+eta*tr)b1) - 3*K7*Q/(2(t+eta*tr)²)
= -174695/(4(32.000 + 1.000 * 19.000 )938.757 ) -
3 * 0.015 * 174695/(2(32.000 + 1.000 * 19.000 )²)
= -23.39 N./mm²
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.117E-04 * 14640.001 * ( 37.8 - 21.1 )
= 2.855 mm.
Results for Vessel Ribs, Web and Base:
Baseplate Length Bplen 4668.0000 mm.

Baseplate Thickness Bpthk 32.0000 mm.
Baseplate Width Bpwid 254.0000 mm.
Number of Ribs ( inc. outside ribs ) Nribs 6
Rib Thickness Ribtk 10.0000 mm.
Web Thickness Webtk 10.0000 mm.
Web Location Webloc Center
Moment of Inertia of Saddle - Lateral Direction
Y A AY Io
Shell 16. 447. 715435. 1526.
Wearplate 41. 182. 756960. 3196.
Web 162. 22. 362375. 6813.
BasePlate 290. 81. 2357120. 68426.
Totals 510. 733. 4191890. 79961.
Value C1 = Sumof(Ay)/Sumof(A) = 57. mm.

Value I = Sumof(Io) - C1*Sumof(Ay) = 55993. cm**4
Value As = Sumof(A) - Ashell = 286. cm²
K1 = (1+Cos(beta)-.5*Sin(beta)² )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035
Fh = K1 * Q = 0.2035 * 174695.422 = 35554.3047 Kgf
Tension Stress, St = ( Fh/As ) = 12.1923 N./mm²

Allowed Stress, Sa = 0.6 * Yield Str = 148.9320 N./mm²
d = B - R*Sin(theta) / theta = 730.9042 mm.

Bending Moment, M = Fh * d = 25987.3047 Kg-m.
Bending Stress, Sb = ( M * C1 / I ) = 26.0244 N./mm²

Allowed Stress, Sa = 2/3 * Yield Str = 165.4800 N./mm²
Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 4 * BasePlateLength *
AllStress ))½
= ( 3 * (174695 + 1644 ) * 254.00/( 4 * 4668.000 * 165.480 ))½
= 20.651 mm.
Calculation of Axial Load, Intermediate Values and Compressive Stress
Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 4668.0000 - 25.4 )/( 6 - 1 ) = 928.5200 mm.
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 928.5200 * 254.0000/2 = 1179.2205 cm²
Axial Load [P]:

= Ap * Bp
= 1179.2 * 14.73 = 17374.5 Kgf
Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 254.000 - 25.4 - 10.000 ) * 10.000 + 928.5200/2 * 10.000
= 68.286 cm²
Compressive Stress [Sc]:

= P/Ar
= 17374.5/68.2860 = 24.9522 N./mm²
Check of Outside Ribs:
Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y A AY Ay² Io
Rib 250.0 35.4 885750.0 0.0 4029.0
Web 250.0 46.4 1160649.8 0.0 7.7
Values 250.0 81.9 2046399.8 0.0 4036.7
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 1144.7/( 2 * 4668.00 ) * 928.520 * 1518.00/2
= 86.411 Kg-m.
KL/R < Cc ( 19.7434 < 126.0992 ) per AISC E2-1

Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 19.74 )²/(2 * 126.10² )) * 248/
( 5/3+3*(19.74 )/(8* 126.10 )-( 19.74³)/(8*126.10³)
Sca = 142.14 N./mm²
AISC Unity Check on Outside Ribs ( must be <= 1.0 )
Check = Sc/Sca + (Rm/Z)/Sba

Check = 24.95/142.14 + (86.41/22.162 )/165.48
Check = 0.20
Check of Inside Ribs
Inertia of Saddle, Inner Ribs - Axial Direction
Y A AY Ay² Io
Rib 114.3 21.9 249859.8 0.0 995.5
Web 114.3 92.9 1061298.2 0.0 7.7
Values 114.3 114.7 1311158.0 0.0 1003.3
KL/R < Cc ( 22.9085 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 22.91 )²/(2 * 126.10² )) * 248/
( 5/3+3*(22.91 )/(8* 126.10 )-( 22.91³)/(8*126.10³)
Sca = 140.78 N./mm²
AISC Unity Check on Inside Ribs ( must be <= 1.0 )

Check = 29.71/140.78 + ( 77.13/8.777 )/165.48
Check = 0.26
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle




Saddle Force Q, Operating Case 174327.55 Kgf



= 3.00 * ( 4857.2/2 + 0 ) * 3684.0000/4281.6299
= 6268.8 Kgf

= max( 1144.69 , 0.00 , 0 ) * 3684.0000/14640.0010
= 288.0 Kgf

= 168059 + Max( 288 , 6269 , 0 , 0 )
= 174327.5 Kgf



K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0146 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0120

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -174328*1280.00[1-(1-1280.00/21960.00+(2472.000²-2456.000²)/
(2*1280.00*21960.00))/(1+(4*2456.00)/(3*21960.00))]
= -40003.4 Kg-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 174328*21960/4(1+2(2472²-2456²)/(21960²))/(1+(4*2456)/
(3*21960))-4*1280/21960
= 610007.4 Kg-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 1733.817 * 2472.000/(2*32.000 ) - 610007/(pi*2472.0²*32.000 )
= 57.23 N./mm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 1733.817 * 2472.000/(2 * 32.000 ) + 610007/(pi * 2472.0² * 32.000 )
= 76.71 N./mm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 1733.817*2472.000/(2*32.000)--40003.4/(0.1066*pi*2472.0²*32.000)
= 72.96 N./mm²

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 1733.817*2472.000/(2*32.000)+-40003.4/(0.1923*pi*2472.0²*32.000)
= 63.65 N./mm²

= Q(L-2a)/(L+(4*h2/3))
= 174328 ( 21960.00 - 2 * 1280.00 )/(21960.00 + ( 4 * 2456.00/3))
= 134020.2 Kgf

= K2 * T / ( Rm * t )
= 1.1707 * 134020.17/( 2472.0000 * 32.0000 )
= 19.45 N./mm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 2472.000 * 32.000 )

= 219.378 mm.

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 174328 * 0.1/( 32.000 * ( 500.00 + 219.38 + 219.38 ) )
= -4.33 N./mm²

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 500.00 + 1.56 * sqrt( 2472.000 * 32.000 ), 2 * 1280.000 )
= 938.76 mm.

= min( Sr/S, 1 )
= min( 114.457/137.900 , 1 )
= 0.8300

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 174328 * 0.1/( 938.757 ( 32.000 + 0.830 * 19.000 ) )
= -2.90 N./mm²

= -174328/(4(32.000 + 0.830 * 19.000 )938.757 ) -
3 * 0.015 * 174328/(2(32.000 + 0.830 * 19.000 )²)
= -25.96 N./mm²
Results for Vessel Ribs, Web and Base

Y A AY Io
Shell 16. 447. 715435. 1526.
Wearplate 41. 182. 756960. 3196.
Web 162. 22. 362375. 6813.
BasePlate 290. 81. 2357120. 68426.
Totals 510. 733. 4191890. 79961.


Fh = K1 * Q = 0.2035 * 174327.547 = 35479.4375 Kgf




AllStress ))½
= ( 3 * (174328 + 1644 ) * 254.00/( 4 * 4668.000 * 165.480 ))½
= 20.630 mm.

= ( 4668.0000 - 25.4 )/( 6 - 1 ) = 928.5200 mm.

= e * Bpwid / 2
= 928.5200 * 254.0000/2 = 1179.2205 cm²
Axial Load [P]:

= Ap * Bp
= 1179.2 * 14.70 = 17337.9 Kgf

= ( 254.000 - 25.4 - 10.000 ) * 10.000 + 928.5200/2 * 10.000
= 68.286 cm²

= P/Ar
= 17337.9/68.2860 = 24.8997 N./mm²
Y A AY Ay² Io
Rib 250.0 35.4 885750.0 0.0 4029.0
Web 250.0 46.4 1160649.8 0.0 7.7
Values 250.0 81.9 2046399.8 0.0 4036.7

= Fl /( 2 * Bplen ) * e * rl / 2
= 1144.7/( 2 * 4668.00 ) * 928.520 * 1518.00/2
= 86.411 Kg-m.
KL/R < Cc ( 19.7434 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 19.74 )²/(2 * 126.10² )) * 248/

( 5/3+3*(19.74 )/(8* 126.10 )-( 19.74³)/(8*126.10³)
Sca = 142.14 N./mm²

Check = 24.90/142.14 + (86.41/22.162 )/165.48
Check = 0.20
Y A AY Ay² Io
Rib 114.3 21.9 249859.8 0.0 995.5
Web 114.3 92.9 1061298.2 0.0 7.7
Values 114.3 114.7 1311158.0 0.0 1003.3
KL/R < Cc ( 22.9085 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 22.91 )²/(2 * 126.10² )) * 248/
( 5/3+3*(22.91 )/(8* 126.10 )-( 22.91³)/(8*126.10³)
Sca = 140.78 N./mm²

Check = 29.64/140.78 + ( 77.13/8.777 )/165.48
Check = 0.26

Horizontal Vessel Analysis (Test) : Step: 10 2:28pm Dec 17,2018
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle
Horizontal Vessel Stress Calculations : Test Case




Saddle Force Q, Test Case, no Ext. Forces 289297.62 Kgf



= 3.00 * ( 1602.9/2 + 0 ) * 3684.0000/4281.6299
= 2068.7 Kgf

= max( 377.75 , 0.00 , 0 ) * 3684.0000/14640.0010
= 95.1 Kgf

= 287229 + Max( 95 , 2069 , 0 , 0 )

= 289297.6 Kgf

Hydrostatic Test Pressure at center of Vessel: 2311.938 KPa.

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0146 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0120

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -289298*1280.00[1-(1-1280.00/21960.00+(2472.000²-2456.000²)/
(2*1280.00*21960.00))/(1+(4*2456.00)/(3*21960.00))]
= -66385.9 Kg-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 289298*21960/4(1+2(2472²-2456²)/(21960²))/(1+(4*2456)/
(3*21960))-4*1280/21960
= 1012310.9 Kg-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 2311.938 * 2472.000/(2*32.000 ) - 1012311/(pi*2472.0²*32.000 )
= 73.14 N./mm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 2311.938 * 2472.000/(2 * 32.000 ) + 1012311/(pi * 2472.0² * 32.000 )
= 105.46 N./mm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 2311.938*2472.000/(2*32.000)--66385.9/(0.1066*pi*2472.0²*32.000)
= 99.24 N./mm²

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 2311.938*2472.000/(2*32.000)+-66385.9/(0.1923*pi*2472.0²*32.000)
= 83.79 N./mm²

= Q(L-2a)/(L+(4*h2/3))
= 289298 ( 21960.00 - 2 * 1280.00 )/(21960.00 + ( 4 * 2456.00/3))
= 222407.3 Kgf

= K2 * T / ( Rm * t )
= 1.1707 * 222407.30/( 2472.0000 * 32.0000 )
= 32.28 N./mm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 2472.000 * 32.000 )
= 219.378 mm.

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 289298 * 0.1/( 32.000 * ( 500.00 + 219.38 + 219.38 ) )
= -7.18 N./mm²

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 500.00 + 1.56 * sqrt( 2472.000 * 32.000 ), 2 * 1280.000 )
= 938.76 mm.

= 1.0000 Materials are the same, test case

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 289298 * 0.1/( 938.757 ( 32.000 + 1.000 * 19.000 ) )
= -4.51 N./mm²

= -289298/(4(32.000 + 1.000 * 19.000 )938.757 ) -
3 * 0.015 * 289298/(2(32.000 + 1.000 * 19.000 )²)
= -38.74 N./mm²
Results for Vessel Ribs, Web and Base:

Y A AY Io
Shell 16. 447. 715435. 1526.
Wearplate 41. 182. 756960. 3196.

Web 162. 22. 362375. 6813.
BasePlate 290. 81. 2357120. 68426.
Totals 510. 733. 4191890. 79961.

Fh = K1 * Q = 0.2035 * 289297.625 = 58878.3398 Kgf




AllStress ))½
= ( 3 * (289298 + 1644 ) * 254.00/( 4 * 4668.000 * 165.480 ))½
= 26.526 mm.

= ( 4668.0000 - 25.4 )/( 6 - 1 ) = 928.5200 mm.

= e * Bpwid / 2
= 928.5200 * 254.0000/2 = 1179.2205 cm²
Axial Load [P]:

= Ap * Bp
= 1179.2 * 24.40 = 28772.3 Kgf

= ( 254.000 - 25.4 - 10.000 ) * 10.000 + 928.5200/2 * 10.000
= 68.286 cm²

= P/Ar
= 28772.3/68.2860 = 41.3211 N./mm²
Y A AY Ay² Io
Rib 250.0 35.4 885750.0 0.0 4029.0

Web 250.0 46.4 1160649.8 0.0 7.7
Values 250.0 81.9 2046399.8 0.0 4036.7

= Fl /( 2 * Bplen ) * e * rl / 2
= 377.7/( 2 * 4668.00 ) * 928.520 * 1518.00/2
= 28.516 Kg-m.
KL/R < Cc ( 19.7434 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 19.74 )²/(2 * 126.10² )) * 248/
( 5/3+3*(19.74 )/(8* 126.10 )-( 19.74³)/(8*126.10³)
Sca = 142.14 N./mm²

Check = 41.32/142.14 + (28.52/22.162 )/165.48
Check = 0.30
Y A AY Ay² Io
Rib 114.3 21.9 249859.8 0.0 995.5
Web 114.3 92.9 1061298.2 0.0 7.7
Values 114.3 114.7 1311158.0 0.0 1003.3
KL/R < Cc ( 22.9085 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 22.91 )²/(2 * 126.10² )) * 248/
( 5/3+3*(22.91 )/(8* 126.10 )-( 22.91³)/(8*126.10³)
Sca = 140.78 N./mm²

Check = 49.20/140.78 + ( 25.45/8.777 )/165.48
Check = 0.37
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle





Saddle Force Q, Test Case, no Ext. Forces 288670.41 Kgf



= 3.00 * ( 1602.9/2 + 0 ) * 3684.0000/4281.6299
= 2068.7 Kgf

= max( 377.75 , 0.00 , 0 ) * 3684.0000/14640.0010
= 95.1 Kgf

= 286602 + Max( 95 , 2069 , 0 , 0 )
= 288670.4 Kgf

Hydrostatic Test Pressure at center of Vessel: 2311.938 KPa.

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0146 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434

K7p = 0.0120

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -288670*1280.00[1-(1-1280.00/21960.00+(2472.000²-2456.000²)/
(2*1280.00*21960.00))/(1+(4*2456.00)/(3*21960.00))]
= -66241.9 Kg-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 288670*21960/4(1+2(2472²-2456²)/(21960²))/(1+(4*2456)/
(3*21960))-4*1280/21960
= 1010116.2 Kg-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 2311.938 * 2472.000/(2*32.000 ) - 1010116/(pi*2472.0²*32.000 )
= 73.18 N./mm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 2311.938 * 2472.000/(2 * 32.000 ) + 1010116/(pi * 2472.0² * 32.000 )
= 105.43 N./mm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 2311.938*2472.000/(2*32.000)--66241.9/(0.1066*pi*2472.0²*32.000)
= 99.22 N./mm²

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 2311.938*2472.000/(2*32.000)+-66241.9/(0.1923*pi*2472.0²*32.000)
= 83.81 N./mm²

= Q(L-2a)/(L+(4*h2/3))
= 288670 ( 21960.00 - 2 * 1280.00 )/(21960.00 + ( 4 * 2456.00/3))
= 221925.1 Kgf

= K2 * T / ( Rm * t )
= 1.1707 * 221925.09/( 2472.0000 * 32.0000 )
= 32.21 N./mm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 2472.000 * 32.000 )
= 219.378 mm.

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 288670 * 0.1/( 32.000 * ( 500.00 + 219.38 + 219.38 ) )
= -7.16 N./mm²

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 500.00 + 1.56 * sqrt( 2472.000 * 32.000 ), 2 * 1280.000 )
= 938.76 mm.

= min( Sr/S, 1 )
= min( 114.457/235.809 , 1 )
= 0.4854

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 288670 * 0.1/( 938.757 ( 32.000 + 0.485 * 19.000 ) )
= -5.56 N./mm²

= -288670/(4(32.000 + 0.485 * 19.000 )938.757 ) -
3 * 0.015 * 288670/(2(32.000 + 0.485 * 19.000 )²)
= -54.83 N./mm²
Results for Vessel Ribs, Web and Base

Y A AY Io
Shell 16. 447. 715435. 1526.
Wearplate 41. 182. 756960. 3196.
Web 162. 22. 362375. 6813.
BasePlate 290. 81. 2357120. 68426.
Totals 510. 733. 4191890. 79961.

Fh = K1 * Q = 0.2035 * 288670.406 = 58750.6875 Kgf




AllStress ))½
= ( 3 * (288670 + 1644 ) * 254.00/( 4 * 4668.000 * 165.480 ))½
= 26.498 mm.

= ( 4668.0000 - 25.4 )/( 6 - 1 ) = 928.5200 mm.

= e * Bpwid / 2
= 928.5200 * 254.0000/2 = 1179.2205 cm²
Axial Load [P]:

= Ap * Bp
= 1179.2 * 24.35 = 28710.0 Kgf

= ( 254.000 - 25.4 - 10.000 ) * 10.000 + 928.5200/2 * 10.000
= 68.286 cm²

= P/Ar
= 28710.0/68.2860 = 41.2316 N./mm²
Y A AY Ay² Io
Rib 250.0 35.4 885750.0 0.0 4029.0
Web 250.0 46.4 1160649.8 0.0 7.7
Values 250.0 81.9 2046399.8 0.0 4036.7

= Fl /( 2 * Bplen ) * e * rl / 2
= 377.7/( 2 * 4668.00 ) * 928.520 * 1518.00/2
= 28.516 Kg-m.
KL/R < Cc ( 19.7434 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 19.74 )²/(2 * 126.10² )) * 248/
( 5/3+3*(19.74 )/(8* 126.10 )-( 19.74³)/(8*126.10³)
Sca = 142.14 N./mm²

Check = 41.23/142.14 + (28.52/22.162 )/165.48
Check = 0.30
Y A AY Ay² Io
Rib 114.3 21.9 249859.8 0.0 995.5
Web 114.3 92.9 1061298.2 0.0 7.7
Values 114.3 114.7 1311158.0 0.0 1003.3
KL/R < Cc ( 22.9085 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 22.91 )²/(2 * 126.10² )) * 248/
( 5/3+3*(22.91 )/(8* 126.10 )-( 22.91³)/(8*126.10³)
Sca = 140.78 N./mm²

Check = 49.09/140.78 + ( 25.45/8.777 )/165.48
Check = 0.37

MDMT Summary : Step: 11 2:28pm Dec 17,2018
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E*

Description MDMT MDMT MDMT ratio Thk
Notes °C °C °C mm.
[9] B -9 -18 -29 0.837 19.000 1.000

[8] B 6 6 1.000 32.000 1.000
[8] B 6 6 1.000 32.000 1.000
[8] B 6 6 1.000 32.000 1.000
[8] B 6 6 1.000 32.000 1.000
[8] B 6 6 1.000 32.000 1.000
[8] B 6 6 1.000 32.000 1.000
[8] B 6 6 1.000 32.000 1.000
[8] B 6 6 1.000 32.000 1.000
[8] B 6 6 1.000 32.000 1.000
[9] B -9 -18 -29 0.837 19.000 1.000
Required Minimum Design Metal Temperature 8 °C

Warmest Computed Minimum Design Metal Temperature 6 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Vessel Design Summary : Step: 12 2:28pm Dec 17,2018
Diameter Spec : 4912.000 mm. ID

Vessel Design Length, Tangent to Tangent 21960.00 mm.
Specified Datum Line Distance 0.00 mm.
Shell Material SA-516 70
Internal Design Temperature 38 °C

Internal Design Pressure 1723.650 KPa.
External Design Temperature 38 °C
Maximum Allowable Working Pressure 1759.776 KPa.

Hydrostatic Test Pressure 2287.708 KPa.
Required Minimum Design Metal Temperature 8 °C

Warmest Computed Minimum Design Metal Temperature 6 °C
Wind Design Code ASCE-93

Earthquake Design Code UBC-94
Element Pressures and MAWP: KPa.
Element Desc Design Pres. External M.A.W.P Corrosion

+ Stat. head Pressure Allowance
Sphere 1746.576 0.000 2107.286 0.0000

Cylinder 1746.576 0.000 1759.776 0.0000
Cylinder 1746.576 0.000 1759.776 0.0000
Cylinder 1746.576 0.000 1759.776 0.0000
Cylinder 1746.576 0.000 1759.776 0.0000
Cylinder 1746.576 0.000 1759.776 0.0000
Cylinder 1746.576 0.000 1759.776 0.0000
Cylinder 1746.576 0.000 1759.776 0.0000
Cylinder 1746.576 0.000 1759.776 0.0000
Cylinder 1746.576 0.000 1759.776 0.0000
Sphere 1746.576 0.000 2107.286 0.0000
Liquid Level: 4413.00 mm. Dens.: 0.001 kg./cm³ Sp. Gr.: 0.530
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm. mm. mm. Int. Ext. Long Circ
Sphere 0.0 0.0 19.0 15.6 No Calc 1.00 1.00

Cylinder 2440.0 2440.0 32.0 31.3 No Calc 1.00 1.00
Cylinder 4880.0 2440.0 32.0 31.3 No Calc 1.00 1.00
Cylinder 7320.0 2440.0 32.0 31.3 No Calc 1.00 1.00
Cylinder 9760.0 2440.0 32.0 31.3 No Calc 1.00 1.00
Cylinder 12200.0 2440.0 32.0 31.3 No Calc 1.00 1.00
Cylinder 14640.0 2440.0 32.0 31.3 No Calc 1.00 1.00
Cylinder 17080.0 2440.0 32.0 31.3 No Calc 1.00 1.00
Cylinder 19520.0 2440.0 32.0 31.3 No Calc 1.00 1.00
Cylinder 21960.0 2440.0 32.0 31.3 No Calc 1.00 1.00

Sphere 21960.0 0.0 19.0 15.6 No Calc 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Saddle Parameters:
Saddle Width 500.000 mm.
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 3684.000 mm.
Wear Pad Width 960.000 mm.
Wear Pad Thickness 19.000 mm.
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 1280.000 mm.
Baseplate Length 4668.000 mm.

Baseplate Thickness 32.000 mm.
Baseplate Width 254.000 mm.
Number of Ribs (including outside ribs) 6
Rib Thickness 10.000 mm.
Web Thickness 10.000 mm.
Height of Center Web 306.000 mm.
Baseplate Sketch
|------------------- 4668.000 mm. -------------------|

------------------------------------------------------ ---
| |
| | 254.000 mm.
| |
------------------------------------------------------ ---
Baseplate Plan View
------------------------------------------------------ ---
| | 32.000 mm.
------------------------------------------------------ ---
Baseplate Side View
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 176338.97 Kgf
Maximum Transverse Saddle Shear Load 2428.58 Kgf
Maximum Longitudinal Saddle Shear Load 1144.69 Kgf
Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 290941.19 Kgf
Maximum Transverse Saddle Shear Load 801.43 Kgf
Maximum Longitudinal Saddle Shear Load 377.75 Kgf
Weights:
Fabricated - Bare W/O Removable Internals 99129.7 kg.
Shop Test - Fabricated + Water ( Full ) 577117.7 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 99129.7 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 99129.7 kg.

Empty - Fab. + Intls. + Details + Wghts. 99129.7 kg.
Operating - Empty + Operating Liquid (No CA) 339772.4 kg.
Field Test - Empty Weight + Water (Full) 577117.7 kg.

Problems/Failures Summary : Step: 13 2:28pm Dec 17,2018
Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.
** Warning: One or more platforms were not included in the analysis !
Please review all reports carefully!

Untitled G

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Untitled G

Uploaded by

Copyright:

Available Formats

Table of Contents

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2015

Analysis Performed by : SPLM Licensed User

Job File : D:\COTIZACIONES\TANQUES GLP VERTICAL 120M Y 9000

Date of Analysis : Dec 17,2018 2:28pm

PV Elite 2016, January 2016

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 1723.7 KPa.

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 93

Damping Factor (Beta) for Wind (Ope) 0.0100

Seismic Design Code UBC 94

Design Nozzle for Des. Press. + St. Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Complete Listing of Vessel Elements and Details:

Element From Node 10

UNS Number K02700

Element From Node 10

Element From Node 20

Element From Node 20

Element From Node 30

Design External Pressure 0.0000 KPa.

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 40

Element Thickness 32.000 mm.

Element From Node 40

Element From Node 50

Element From Node 50

Element From Node 60

Distance "FROM" to "TO" 2440.0 mm.

Element From Node 60

Element From Node 70

Element From Node 70

Element From Node 80

Element Type Cylinder

Element From Node 80

Element From Node 90

Element From Node 90

Thickness of Wear Plate 19.000 mm.

Element From Node 90

Element From Node 100

Element From Node 100

Element From Node 110

Effective Diameter Multiplier 1.2

Element From Node 110

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

10 20 ... ... ... ...

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

Element Thickness, Pressure, Diameter and Allowable Stress :

Int. Press Nominal Total Corr Element Allowable

10 20 1746.6 ... ... 4912.0 137.90

Element Required Thickness and MAWP :

Design M.A.W.P. M.A.P. Minimum Required

10 20 1723.65 2107.29 2130.21 19.0000 15.5739

= (PR)/(2SE-0.2P) per UG-27 (d)

= (2SEt)/(R+0.2t) per UG-27 (d)

= (2SEt)/(R+0.2t) per UG-27 (d)

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 0.578 %

= (PR)/(SE-0.6*P) per UG-27 (c)(1)

= (SEt)/(R+0.6*t) per UG-27 (c)(1)

= (SEt)/(R+0.6*t) per UG-27 (c)(1)

Percent Elongation per UCS-79 (50tnom/Rf)(1-Rf/Ro) 0.647 %

= (PR)/(SE-0.6*P) per UG-27 (c)(1)

= (SEt)/(R+0.6*t) per UG-27 (c)(1)

= (SEt)/(R+0.6*t) per UG-27 (c)(1)

Percent Elongation per UCS-79 (50tnom/Rf)(1-Rf/Ro) 0.647 %

= (PR)/(SE-0.6*P) per UG-27 (c)(1)

= (SEt)/(R+0.6*t) per UG-27 (c)(1)

= (SEt)/(R+0.6*t) per UG-27 (c)(1)

Percent Elongation per UCS-79 (50tnom/Rf)(1-Rf/Ro) 0.647 %

= (PR)/(SE-0.6*P) per UG-27 (c)(1)