DGAH8613

DGAH8613 DGAH8613
4008TAG1A 2016/10/25
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 140

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Long Engine 11 Timing Case 35

AAED0100 AEDD3044
Cylinder Block, Liners & Main Bearing 13 Timing Cover 37

Kit AEDD3044
ACDD3298
Timing Case 39
Crankshaft 15 AEDD3044
ACDD3298
Atomisers 41
Cylinder Head Assembly 17 AFDD3339
ACDD3298
Throttle Linkages 43
Cylinder Head Assembly 19 AFDD3339
ACDD3298
Control Unit 47
Cylinder Head Cover 21 AFDD3339
ACDD3298
Ignition Equipment 49
Rocker Shaft Assembly 23 AGDD3016
ACDD3298
Engine Identification Labels 51

Timing Gear & Camshaft 25 ALDD3000
ACDD3298
Flywheel & Starter Ring 53

Push Rods & Tappets 27 CDDD3048
ACDD3298
Starter Motor 55
Cylinder Head Assembly 29 EDDD3064
ACDD3298
Sump 57
Pistons & Rings 31 GBDD3118
ADDD3000
Sump 59
Connecting Rods & Big End Bearings 33 GBDD3118
ADDD3000
Oil Pump 61
GBDD3118
Page 5
Engine Breakdown
Section Page Section Page
Breather 63 Alternator 91
GBDD3118 NDDD3055
Oil Cooler 65 Alternator 93

JBDD3000 NDDD3055
Oil Filter 67 Alternator Bracket & Fixings 95

JBDD3000 NDDD3055
Coolant Pipes & Connections 69 Guards 97

JBDD3000 NDDD3055
Coolant Pipes & Connections 71 Turbocharger 99

JBDD3000 SBDD3246
Oil Feed Pipes 73 Air Duct 101

JBDD3000 SBDD3246
Oil Feed Pipes 77 Feed Pipes 103

JBDD3000 SBDD3246
Front End Drive Input 79 Leak-Off Pipes 105

KBDD3000 SBDD3246
Front End Drive Input 81 Feed Pipes 107

KBDD3000 SBDD3246
Water Pump 83 Induction Manifold 109

LBDD3056 TBDD3109
Thermostat & Housing 85 Pipework & Connections 111

LDDD3000 TBDD3109
Thermostat & Housing 87 Air Filter Assembly 113

LDDD3000 TDDD3053
Inlet & Outlet Connections 89 Exhaust Manifold 115

LDDD3000 UBDD3000
Page 6
Engine Breakdown
Section Page
Exhaust Connection 117

UBDD3000
Exhaust Outlet 119

UDDD3000
Low Pressure Fuel Pipes 121

VBDD3134
Filter Head Assembly 123

VBDD3134
Pipework & Connections 125

VBDD3134

VBDD3134
Engine Mounts 129

ZCDD3000
Protection Switch 131

ZJDD3216

ZJDD3216

ZJDD3216

ZMDD3291

ZMDD3291
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Long Engine Plate A
AAED0100
Long Engine - REFER TO PARTS BULLETIN 863
Kit Moteur Long - SE RÉFÉRER AU BULLETIN DES PIÈCES 863'.
Satz - Langer Motor - SIEHE MITTEILUNGEN ZU ERSATZTEILEN 863'.
Kit Mot Completo - FARE RIFERIMENTO AL BOLLETTINO DEI RICAMBI 863'.
Equipo De Motor Largo - CONSULTE EL BOLETÍN DE PIEZAS 863'.
Page 10
Long Engine Plate A
AAED0100
Item Part No. References Qty. Description Notes
1 1 LONG ENGINE - ASSEMBLY
Page 11
Cylinder Block, Liners & Main Bearing Kit Plate A
ACDD3298
12
13
6
17
1
10
11
7
16
15
14
9 18
3 20
8 21
19
5
2
4
Page 12
Cylinder Block, Liners & Main Bearing Kit Plate A
ACDD3298
1 8SE7500K 1 CRANKCASE
2 F 8SE7500K 9 CAP
3 340/398 18 DOWEL
4 503/304 18 BOLT
5 2088/11 18 WASHER
6 2114A067 2 DOWEL
7 318210 6 SPRING WASHER
8 8SE50A/49 9 BAR
9 314135 9 CAPSCREW
10 314137 9 CAPSCREW
11 SE667/1 2 BRACKET
12 SE7G/2 8 LINER - SLIP FIT
13 576/167 16 SEAL - O RING
14 SE574D/M P 9 MAIN BEARING KIT (A)
15 262/149 2 THRUST WASHER
16 641/27 5 PLUG
17 583/7 2 WASHER
18 SE50J/30 6 INSPECTION COVER
19 576/179 8 SEAL - O RING
20 2314J003 R a. 16 SCREW
21 88/619 16 WASHER
Service Options
14 SE574D/M010 J (-)0.010" 9 MAIN BEARING KIT - U/S (A)
14 SE574D/M020 J (-)0.020" 9 MAIN BEARING KIT - U/S (A)
History
a.
20 312063 16 SETSCREW
318210 16 SPRING WASHER
Footnotes
(A) SERVICED IN PAIRS
Page 13
Crankshaft Plate A
ACDD3298
2 7
3
8
5 4
Page 14
Crankshaft Plate A
ACDD3298
1 8SE92 1 CRANKSHAFT KIT

2 F 8SE92 1 CRANKSHAFT
3 SE96C 1 CRANKSHAFT GEAR
4 F 8SE92 8 WEIGHT
5 503/295 16 SCREW
6 354500 16 DOWEL
7 340/396 3 DOWEL
8 554/126 1 SEAL - FRONT END OIL
9 554/127 1 SEAL - REAR END OIL
Page 15
Cylinder Head Assembly Plate A
B U10939A ACDD3298
9
17 22
15
16
6 3
21
4 21
5
7
24 2
11 12
25
19
23
13 14 20
18 18
Page 16
B U10939A ACDD3298
1 SE1BB 8 CYLINDER HEAD ASSEMBLY

2 F SE1BB 1 CYLINDER HEAD KIT
3 2121/1 1 STUD
4 316481 1 STUD
5 340/397 2 DOWEL
6 365/472 4 VALVE SPRING
7 392/42 4 GUIDE
8 55/69 2 SPIROL PIN
9 576/139 1 SEAL - O RING
10 599/208 1 UNION (A)
11 641/23 2 PLUG
12 642/25 10 PLUG
13 740/101 2 INSERT
14 740/106 2 INSERT
15 HW7B/18 8 VALVE COLLET
16 L7C/15 4 CAP
17 SE1/12 1 SLEEVE
18 SE7AG/14 4 INTAKE AND EXHAUST VALVE
19 SE1B/39 8 RETAINER
20 SE2H 1 GASKET - CYLINDER HEAD
21 503/302 32 BOLT
22 2088/15 32 WASHER
23 576/218 32 SEAL - O RING
24 576/237 8 SEAL - O RING
25 576/151 8 SEAL - O RING
Footnotes
(A) NOT ILLUSTRATED
Page 17
A U10940A B U13963A ACDD3298
9
17 21
15
16
7 3
20
4 20
5
23 2
11 12
24
22
13 14 19
18 18
Page 18
A U10940A B U13963A ACDD3298
1 T400919 8 CYLINDER HEAD ASSEMBLY

2 F T400919 1 CYLINDER HEAD ASSEMBLY
3 2121/1 1 STUD
4 316481 1 STUD
5 340/434 2 DOWEL
6 392/42 4 GUIDE
9 576/139 1 SEAL - O RING
10 599/208 1 UNION (A)
11 641/23 2 PLUG
12 642/25 10 PLUG
13 740/101 2 INSERT
14 740/106 2 INSERT
16 L7C/15 4 CAP
17 SE1/12 1 SLEEVE
18 SE7AG/14 4 INTAKE AND EXHAUST VALVE
20 503/302 32 BOLT
21 2088/15 32 WASHER
22 576/218 32 SEAL - O RING
23 576/237 8 SEAL - O RING
24 T417178 8 SEAL - O RING
Service Options
1 T400919R 8 CYLINDER HEAD ASSEMBLY
Footnotes
(A) NOT ILLUSTRATED
Page 19
Cylinder Head Cover Plate A
ACDD3298
3
1
Page 20
Cylinder Head Cover Plate A
ACDD3298
1 SE420L/1 8 CYLINDER HEAD COVER

2 SE478F 8 GASKET - ROCKER BOX COVER
4 440/5 32 WASHER
5 318012 32 WASHER
Page 21
Rocker Shaft Assembly Plate A
ACDD3298
10
11 8
9
2 7
17
3 12 14
6
16
18
15 13
19
1
21
20
25
24
22
23
Page 22
Rocker Shaft Assembly Plate A
ACDD3298
1 SE152A/1 6 ROCKER BOX

2 SE152P 6 ROCKER SHAFT ASSY - MINOR
3 SE152R 6 ROCKER ARM ASSEMBLY
4 F SE152R 1 ROCKER
5 355900 1 PLUG
6 SE152M 6 ROCKER ARM ASSEMBLY (A)
7 SE152A/5 1 ADJUSTER
8 2512/125 1 LOCKNUT
11 317015 6 NUT
12 SE152N 6 ROCKER ARM ASSEMBLY (B)
13 SE152A/5 1 ADJUSTER
14 2512/125 1 LOCKNUT
15 347/526 6 TUBE
16 576/170 6 SEAL - O RING
17 374/1305 6 SPACER
18 310069 18 BOLT
19 318012 18 WASHER
20 641/23 6 PLUG
22 SE152A/24 12 BRIDGE PIECE
23 SE152/29 1 ADJUSTER
24 2510/100 1 LOCKNUT
25 SE152E/26 6 GASKET - ROCKER BOX
Footnotes
(A) EXHAUST
(B) INLET
Page 23
Timing Gear & Camshaft Plate A
ACDD3298
4
1
5 6
2 3
7
9 10 8
11
12
14
13
15
Page 24
Timing Gear & Camshaft Plate A
ACDD3298
1 SE412/5 1 SHAFT
2 F SE412/5 1 SHAFT
3 340/405 1 DOWEL
4 SE659C 1 IDLER GEAR
5 F SE659C 1 IDLER GEAR
6 374/1446 1 IDLER GEAR BUSH
7 314081 2 CAPSCREW
8 334/280 1 PLATE
9 310068 2 BOLT
11 SE121/6 9 BLOCK
12 576/177 9 SEAL - O RING
13 312064 18 SETSCREW
15 318012 18 WASHER
Page 25
Push Rods & Tappets Plate A
ACDD3298
12
11
2 16
15
17
14
7
13
3
8 6
5
4
Page 26
Push Rods & Tappets Plate A
ACDD3298
1 SE8M 6 CAM FOLLOWER

2 SE8E/3 1 DOOR
3 SE8F/5 1 SHAFT
4 Y09/00006 2 CAM FOLLOWER
5 Y09/00007 1 CAM FOLLOWER
6 420/122 7 SHIM
7 3 PLUG
8 314081 2 CAPSCREW
9 SE121E/49 1 CAM FOLLOWER ARM
11 SE153G 16 PUSHROD
12 SE153W 8 PUSHROD
13 SE121E/49 1 CAM FOLLOWER ARM
15 SE644B/1 6 GASKET
16 312066 20 SETSCREW
Page 27
A U13964A ACDD3298
8
7
9
12 5
10 4
11
2
13
14
19
20
17
18
22 21 15
16
23 24
25
26
Page 28
A U13964A ACDD3298
1 T402073 8 CYLINDER HEAD ASSEMBLY

2 F T402073 1 CYLINDER HEAD
3 641/23 1 PLUG
4 599/208 1 UNION
5 340/434 2 DOWEL
6 L7C/15 4 CAP
11 316481 1 STUD
12 2121/1 1 STUD
13 641/23 1 PLUG
14 642/25 4 PLUG
15 642/25 1 PLUG
16 SE1/12 1 SLEEVE
17 T401927 1 SEAL - O RING
18 T401899 4 VALVE GUIDE
19 642/25 5 PLUG
20 T401928 1 VALVE KIT
21 T401901 2 SEAT EXHAUST
22 T401900 2 SEAT INLET
23 T401898 2 INTAKE AND EXHAUST VALVE
24 T401898 2 INTAKE AND EXHAUST VALVE
25 T417178 8 SEAL - O RING
Service Options
1 T402073R 8 CYLINDER HEAD KIT - EXCH
Page 29
Pistons & Rings Plate A
ADDD3000
2
3
4
Page 30
Pistons & Rings Plate A
ADDD3000
1 SE901BA 8 PISTON AND RING KIT

2 F SE901BA 1 PISTON
3 SE89 1 GUDGEON PIN
4 496/29 2 CIRCLIP
5 359/552 1 PISTON RING KIT
Page 31
Connecting Rods & Big End Bearings Plate A
ADDD3000
1
4
2
7
8
5 6
9
Page 32
Connecting Rods & Big End Bearings Plate A
ADDD3000
1 SE91T 8 CON ROD ASSEMBLY

2 F SE91T 1 CON ROD
3 F SE91T 1 CAP
4 SE91B/7 1 SMALL END BUSH
5 340/182 2 DOWEL
6 363/48 2 CON ROD BOLT
7 355902 2 PLUG
8 2400/006 1 PLUG
9 SE91AA/3M P 8 BIG END BEARING KIT (A)
Service Options
9 SE91AA3M010 J (-)0.010" 8 BIG END BRG KIT - U/S (A)
9 SE91AA3M020 J (-)0.020" 8 BIG END BRG KIT - U/S (A)
Footnotes
(A) SERVICED IN PAIRS
Page 33
Timing Case Plate A
B U10114B AEDD3044
1 7
2 15 14
9
29 31 26 27 10
30 17
13 16
28 19
20
18
21
22
12 23
33 24 25
12
32 12
11
10
11 3 18
9
5 6 4 8 33 12
10
11
Page 34
Timing Case Plate A
B U10114B AEDD3044
1 SE659M/5 1 TIMING CASE

2 340/409 1 PLUG
3 494/128 1 GASKET - OIL SEAL HOUSING
4 316458 6 STUD
5 317011 6 METRIC NUT
7 SE659D/7 1 GASKET - TIMING CASE
8 SE389 1 CARRIER
9 310063 5 BOLT
10 2086/010 5 SPRING WASHER
11 310067 4 BOLT
13 310070 2 BOLT
14 317012 1 NUT
16 310070 1 BOLT
18 310068 3 BOLT
19 317012 3 NUT
21 SE240A/4 1 BLANKING PLATE
22 SE240A/3 1 GASKET
23 316458 3 STUD
26 6SE188/12 1 PLATE
27 6SE188A/49 1 GASKET
28 316478 1 STUD
29 316477 3 STUD
30 317012 4 NUT
32 310066 1 BOLT
33 310069 2 BOLT
Page 35
Timing Cover Plate A
AEDD3044
4
13
5
7 6
8
9
10
11
12
2 3
Page 36
Timing Cover Plate A
AEDD3044
1 SE65J/1 1 PLATE
2 312060 1 SETSCREW
4 SE175C/32 1 GASKET
5 SE145D/27 1 HOUSING
6 263/175 1 BALL BEARING
7 331/262 1 GASKET
8 316457 4 STUD
11 312063 9 SETSCREW
13 340/405 2 DOWEL
Page 37
Timing Case Plate A
A U10115B AEDD3044
5
8
4 9
6
7
10
Page 38
Timing Case Plate A
A U10115B AEDD3044
1 T402226 1 TIMING CASE

2 F T402226 1 TIMING CASE
3 T401873 1 OIL FILLER
4 SE389 1 CARRIER
5 494/128 1 GASKET - OIL SEAL HOUSING
6 316458 6 STUD
7 2318A603 6 NUT
8 316478 3 STUD
9 2318A604 3 NUT
10 T400433 1 BRACKET
Page 39
Atomisers Plate A
AFDD3339
8
7
1
3
4
5
6
Page 40
Atomisers Plate A
AFDD3339
1 858/33 8 INJECTOR
2 F 858/33 1 HOLDER
3 726/66 1 INJECTOR NOZZLE
4 576/136 1 SEAL - O RING
5 576/137 1 SEAL - O RING
6 277/124 8 INJECTOR WASHER
7 SE1D/42 8 CLAMP
8 314098 8 CAPSCREW
Service Options
1 R/858/33 G 8 INJECTOR - EXCHANGE
Page 41
Throttle Linkages Plate A
AFDD3339
4
2
5 3
19
1
10
18 9 8 7
6
17 24 29 11 53 52 46 48 50
23 28 45
26 51
27 43
54 49 47
13 45
14 22 21 31 44 44
16 15 12 20 32
25
36
55 35 38 37
33 30
34
42
39
41 40
Page 42
AFDD3339
1 6SE188D/46 1 SHAFT
2 536/25 1 SPRING
3 347/519 1 DISTANCE PIECE
4 6SE188Q/40 1 LEVER
5 ST43457 R a. 1 BOLT
6 317408 1 NUT
8 6SE188C/40 1 LEVER
9 310012 1 SETSCREW
10 317408 1 NUT
12 6SE188M/40 1 LEVER
13 318013 3 WASHER
14 536/33 1 TENSION SPRING
15 352610 1 CIRCLIP
17 30/822 1 SETSCREW
19 SE323U/3 1 GUARD
20 310069 1 BOLT
21 317012 1 NUT
23 30/813 1 BOLT
24 317012 1 NUT
25 SE483E/1 1 ROD
26 SE188/59 1 BLOCK
27 UFN104/A 1 UNF NUT
28 318013 1 WASHER
29 352610 1 CIRCLIP
30 296/13 1 BALL JOINT
31 UFN104/A 1 UNF NUT
33 317409 1 NUT
34 8SE483 1 LINKAGE
37 418/155 3 FLANGE
38 576/173 3 SEAL - O RING
39 316477 6 STUD
40 317012 6 NUT
43 SE483H/1 8 CONTROL ROD
44 312029 16 SETSCREW
45 317408 16 NUT
46 319/137 8 TURNBUCKLE
48 319/138 8 NUT
Page 43
AFDD3339
4
2
5 3
19
1
10
18 9 8 7
6
17 24 29 11 53 52 46 48 50
23 28 45
26 51
27 43
54 49 47
13 45
14 22 21 31 44 44
16 15 12 20 32
25
36
55 35 38 37
33 30
34
42
39
41 40
Page 44
AFDD3339
50 317408 8 NUT
52 317008 8 NUT
54 374/1285 8 SPACER
55 39/50 1 LABEL
56 318009 1 WASHER
History
a.
5 126/6 1 BOLT
Page 45
Control Unit Plate A
AFDD3339
9
1
10 7
11 8
2
3 5 4
13
17
12
25
14
24 22
26
18 19 23
27 20 21 16
15
Page 46
Control Unit Plate A
AFDD3339
1 680/112 1 ACTUATOR
2 6SE188D/37 1 BRACKET
3 316459 4 STUD
6 312041 4 SETSCREW
7 317009 4 NUT
9 6SE188R/40 1 LEVER
10 126/6 1 BOLT
11 317408 1 NUT
12 T401931 R a. 1 CONTROL BOX (A)
13 664/1352 1 BRACKET
14 664/1353 1 BRACKET
15 664/1550 2 BRACKET
16 664/1551 2 BRACKET
17 743/122 4 MOUNTING
19 317009 4 NUT
24 680/124 1 PICKUP
25 697/163 1 WIRING HARNESS
26 39/54 2 LABEL
27 318009 4 WASHER
History
a.
12 680/212 1 CONTROL BOX (A)
Footnotes
(A) REFER TO WORKSHOP MANUAL FOR FITMENT OF CONTROL BOX
Page 47
Ignition Equipment Plate A
AGDD3016
Page 48
Ignition Equipment Plate A
AGDD3016
1 680/200 1 CONNECTOR
Page 49
Engine Identification Labels Plate A
ALDD3000
5
8
1
2
Page 50
Engine Identification Labels Plate A
ALDD3000
1 930/31 1 PLATE
2 533/1 4 RIVET
3 39/41 1 LABEL
4 39/48 1 LABEL
5 39/57 1 LABEL
6 930/34 1 LABEL
7 SE49CJ 1 NAMEPLATE
8 39/50 1 LABEL
Page 51
Flywheel & Starter Ring Plate A
CDDD3048
4
7
2 6 5
1
3
12
8
11 10
8
9
14
15 16
13
Page 52
Flywheel & Starter Ring Plate A
CDDD3048
1 6SE258L/1 1 FLYWHEEL HOUSING

2 2110/050 13 SCREW
3 2116/060 5 BOLT
4 6SE251N 1 FLYWHEEL ASSEMBLY
5 1 FLYWHEEL
6 Q251A/2 1 STARTER RING GEAR
7 55/75 1 POINTER
8 6SE667/1 2 BRACKET
9 310143 6 BOLT
10 317017 6 NUT
12 471/54 1 PLUG
13 471/41 1 PLUG
14 334/246 1 PLATE
Page 53
Starter Motor Plate A
EDDD3064
3
6
45 8
9
BRUSH KIT DRIVE KIT

JEU BALAI JEU COMMANDES
BUERSTENSATZ ANTRIEBSSATZ
KIT SPAZZOLA KIT DI GUIDA
ESCOBILLAS JUEGO TRANSMISION JUEG
Page 54
Starter Motor Plate A
EDDD3064
1 701/133 G 1 STARTER MOTOR

3 589/83 1 RELAY
4 312037 2 SETSCREW
5 318009 2 WASHER
7 664/2023 1 BRACKET
8 Y97/00032 1 DRIVE KIT
9 Y98/00031 1 BRUSH KIT
Service Options
1 R/701/133 1 STARTER MOTOR - EXCHANGE
Page 55
Sump Plate A
GBDD3118
21
8 20
2
19
17
5
7
6
20
19
1
18
3
12 14
10
11 13
9
16
15
Page 56
Sump Plate A
GBDD3118
1 8SE50/39 1 SUMP
2 8SE112 1 STRAINER
3 335/272 1 PLUG
4 012504 1 PLUG
5 012653 1 WASHER
8 8SE70A 1 GASKET - SUMP
9 335/8 1 PLUG
10 012652 1 WASHER
11 012504 1 PLUG
12 012653 1 WASHER
13 012505 1 PLUG
14 012654 1 WASHER
15 012506 2 PLUG
16 276/241 2 WASHER
17 310067 2 BOLT
18 310059 18 BOLT
21 SE123B 1 DIPSTICK ASSEMBLY
Page 57
Sump Plate B
GBDD3118
2 3 1
5 4
7
6
Page 58
Sump Plate B
GBDD3118
1 576/174 8 SEAL - O RING

2 576/171 8 SEAL - O RING
3 SE121A/50 8 PISTON COOLING JET
4 339/37 8 COLLAR
5 449/59 8 CLAMP
6 312063 8 SETSCREW
Page 59
Oil Pump Plate A
GBDD3118
5
4
Page 60
Oil Pump Plate A
GBDD3118
1 SE116AE 1 OIL PUMP

2 F SE116AE 1 OIL PUMP
3 SE597T 1 LIFT PUMP
4 1375541 1 PRIMING PUMP
5 278/413 1 GASKET - LIFT PUMP
6 88/562 1 WASHER (A)
7 278/379 1 GASKET (A)
8 278/381 1 GASKET (A)
9 365/534 1 SPRING (A)
10 374/1418 2 BUSH (A)
11 418/182 1 BLANKING PLATE (A)
12 418/210 1 FLANGE (A)
13 506/485 1 KEY (A)
14 506/506 1 KEY (A)
15 554/101 1 SEAL - OIL (A)
16 641/27 1 PLUG (A)
17 641/28 1 PLUG (A)
18 2524/200 1 NUT (A)
19 312041 1 SETSCREW (A)
20 2314C044 4 SETSCREW (A)
21 312053 1 BOLT (A)
22 314446 2 GRUB SCREW (A)
23 316459 2 STUD (A)
24 316495 2 STUD (A)
25 317011 2 METRIC NUT (A)
26 317012 4 NUT (A)
27 318208 1 SPRING WASHER (A)
30 354470 2 DOWEL (A)
31 SE116/31 1 CARRIER (A)
32 SE116A/32 1 ROTOR ASSEMBLY KIT (A)
33 SE116B/15 1 OIL PUMP GEAR (A)
34 SE116C/5 1 GASKET (A)
35 SE116M/13 1 SHAFT (A)
36 SE116T/1 1 COVER (A)
37 SE116U/1 1 OIL PUMP HOUSING (A)
38 SE125A/10 1 CAP (A)
39 SE125B/9 1 PLUNGER (A)
40 SE266C 1 COUPLING (A)
41 SE597C/7 1 GASKET - LIFT PUMP (A)
Footnotes
(A) NOT ILLUSTRATED
Page 61
Breather Plate A
GBDD3118
11 12
9
8
10 14
3
2 6
7
5
1
4
21
23 13
20
22
19
24
25 18
26
15
16
17
Page 62
Breather Plate A
GBDD3118
1 SE122/1 1 BREATHER BODY

2 SE122CL/1 1 BRACKET
3 312064 8 SETSCREW
4 317012 6 NUT
6 522/37 2 STRAINER
7 55/61 1 DOWEL
8 331/275 1 GASKET
9 SE122AC/1 1 LID
10 310037 1 BOLT (A)
12 318011 1 WASHER
13 892/42 1 HOSE - BREATHER
14 525/19M 1 HOSE CLIP
15 331/266 1 GASKET
16 316478 3 STUD
17 317012 3 NUT
19 SE122CM/1 1 PIPE - BREATHER
20 422/6 1 HOSE
22 374/1336 1 OIL FILLER TUBE
23 JV110A/2 1 OIL FILLER CAP
24 419/702 1 HOSE
26 SE50U/30 1 CRANKCASE DOOR
Footnotes
(A) NOT ILLUSTRATED
Page 63
Oil Cooler Plate A
JBDD3000
14 15
11
2
4
16 10 8
17
13
15
12 9
10
3
7 5 10 6
Page 64
Oil Cooler Plate A
JBDD3000
1 582/136 G 1 OIL COOLER

2 8SE445/12 1 HOUSING
3 283/111 1 GASKET - OIL COOLER
4 SE445B/1 1 COVER
5 283/108 1 GASKET - OIL COOLER
6 312067 4 SETSCREW
7 SE445K/2 1 TUBESTACK
8 310193 1 BOLT
9 310070 2 BOLT
11 SE445C/1 1 COVER
12 576/184 1 SEAL - O RING
16 530/19 1 TAP
17 012652 2 WASHER
Service Options
1 R/582/136 1 OIL COOLER
Page 65
Oil Filter Plate A
JBDD3000
2
1
5
8
4
3 9
Page 66
Oil Filter Plate A
JBDD3000
1 SE111B/23 1 OIL FILTER HEAD

2 SE111A/36 1 GASKET - OIL FILTER HEAD
5 535/203 3 ADAPTOR
6 4324909 3 OIL FILTER
7 335/210 1 PLUG
8 641/26 3 PLUG
9 335/209 1 PLUG
Page 67
Coolant Pipes & Connections Plate A
JBDD3000
30
29 28
21
22 23
19 31
24 32
6 26 27
4 25
20
20 18
5
3 6 5
2 6
15 1
3
17
16 13
17
4 6 7
14
11
9
12
10
Page 68
Coolant Pipes & Connections Plate A
JBDD3000
1 664/1627 1 SUPPORT
2 664/1628 1 SUPPORT
3 354500 4 DOWEL
4 310059 4 BOLT
5 312064 4 SETSCREW
7 SE14L/12 1 ELBOW
8 283/107 1 GASKET - WATER CONNECTION
9 312064 4 SETSCREW
11 422/10 1 HOSE
13 SE14BN/12 1 PIPE - COOLANT
14 576/241 1 SEAL - O RING
15 310067 2 BOLT
24 T416808 1 PIPE - COOLANT
29 310059 2 BOLT
Page 69
Coolant Pipes & Connections Plate B
JBDD3000
1
6
7 4
5
Page 70
Coolant Pipes & Connections Plate B
JBDD3000
1 8SE14K/12 1 WATER PIPE

2 422/10 1 HOSE
4 8SE14L/12 1 WATER PIPE
5 F 8SE14L/12 1 WATER PIPE
6 012502 1 PLUG
7 012651 1 WASHER
Page 71
Oil Feed Pipes Plate A
B U16910S JBDD3000
52 49
50
51
29
21
23 31
24 32 50
22
23 33 39
34 35 45 43
24 18 44
22 20 42
17
53 41
38 30 57 58 19
36 46
15 16
37 47 11
26
27 14 12
28 25 54
48 9
10
13
40
6
3
8
7
5
1 2
4
Page 72
B U16910S JBDD3000
1 SE120M/30 1 OIL PIPE

2 576/178 2 SEAL - O RING
3 374/1258 1 RETAINER
4 310063 2 BOLT
6 576/197 1 SEAL - O RING
7 310059 2 BOLT
9 SE120K/19 1 ELBOW
10 576/139 1 SEAL - O RING
13 789/604 1 PIPE - COOLANT
14 274/253 2 UNION
15 SE120J/19 1 HOUSING
16 576/181 1 SEAL - O RING
17 310069 1 BOLT
18 310070 1 BOLT
21 8SE120/1 1 OIL PIPE
22 576/181 2 SEAL - O RING
25 SE120C/1 1 OIL PIPE
26 576/175 1 SEAL - O RING
29 SE125B 1 VALVE
30 SE125A/1 1 VALVE BODY
31 DA125A/3 1 VALVE
32 583/11 1 WASHER
33 365/460 1 SPRING
34 DA125/6 1 PLUG
35 278/378 1 GASKET
36 278/377 1 GASKET
37 310075 2 BOLT
39 8SE120E/35 1 OIL PIPE
40 599/43 1 UNION
41 551B/701 2 CLAMP
42 SE142A/1 2 CLIP
46 551/717 1 CLIP
48 310063 2 BOLT
Page 73
B U16910S JBDD3000
52 49
50
51
29
21
23 31
24 32 50
22
23 33 39
34 35 45 43
24 18 44
22 20 42
17
53 41
38 30 57 58 19
36 46
15 16
37 47 11
26
27 14 12
28 25 54
48 9
10
13
40
6
3
8
7
5
1 2
4
Page 74
B U16910S JBDD3000
49 6SE120U/35 8 OIL PIPE

50 599/42 8 UNION
51 551/719 8 CLIP
53 318012 1 WASHER
54 318012 1 WASHER
55 012502 1 PLUG
56 012651 1 WASHER
57 012505 1 PLUG
58 012654 1 WASHER
Page 75
A U16911S JBDD3000
5
6
2
1
10 16
17
15
14
13
12
11
Page 76
A U16911S JBDD3000
1 8SE427M 1 PIPE - FUEL

2 599/93 1 ADAPTOR
3 8SE120G/35 1 PIPE - OIL
4 599/44 1 UNION
5 8SE427R 1 PIPE - FUEL
6 599/35 1 UNION
7 664/1964 2 BRACKET
8 551H/700 2 CLAMP
9 310039 2 BOLT
10 317411 2 NUT
11 SE427GS 1 PIPE - FUEL
12 669/7 1 UNION
13 535/373 1 ADAPTOR
14 535/373 1 ADAPTOR
15 669/7 1 UNION
16 599/93 1 ADAPTOR
17 SE429Q/22 1 BRACKET
Page 77
Front End Drive Input Plate A
KBDD3000
5
1
2
Page 78
Front End Drive Input Plate A
KBDD3000
1 921/46 1 DAMPER
2 8SE92B/10 1 ADAPTOR
3 2116/050 8 BOLT
4 SEV92/19 1 RETAINING PLATE
5 2116/050 3 BOLT
Page 79
Front End Drive Input Plate B
KBDD3000
Page 80
Front End Drive Input Plate B
KBDD3000
1 8SE92/28 1 CRANKSHAFT PULLEY

2 8SE92G/10 1 ADAPTOR
3 2116/060 8 BOLT
4 2112/030 4 BOLT
Page 81
Water Pump Plate A
LBDD3056
22 24
31
30
29
25
27 28
23
1 26
2
13
11
6 7
8
9
10
19
12
18
18
19
15
17 16
5 21 3
4 21 3
Page 82
Water Pump Plate A
LBDD3056
1 SE145BK 1 WATER PUMP

2 1 HOUSING
3 263/7 2 BALL BEARING
4 374/1227 1 SPACER
5 521/59 1 CIRCLIP
6 SE145G/9 1 SHAFT
7 554/115 1 SEAL - OIL
8 SE145C/39 1 COUNTER FACE
9 SE145D/12 1 SEAL - WATER PUMP
10 SE145G/10 1 IMPELLER
11 506/485 1 KEY
12 SE145C/1 1 WATER PUMP HOUSING
13 576/128 1 SEAL - O RING
14 641/26 1 PLUG
15 SE116B/15 1 OIL PUMP GEAR
16 88/562 1 WASHER
17 2524/200 1 NUT
18 310070 2 BOLT
19 317012 2 NUT
20 420/123 2 SHIM
21 374/1281 2 SNAP RING
22 SE145B/42 1 GASKET - WATER PUMP
23 554/105 1 SEAL - OIL
24 353318 1 KEY
25 310070 1 BOLT
27 310072 2 BOLT
29 310080 1 BOLT
30 317012 1 NUT
Page 83
Thermostat & Housing Plate A
LDDD3000
25
9
10 7
8
6 26
11
5
12
1 15
2
3 16
6 14
4
8 7
10 1
13
9
17
19
18
23
24 21
22 20
Page 84
LDDD3000
1 SE573U 1 THERMOSTAT ASSEMBLY

2 SE573M/2 1 THERMOSTAT BODY
3 641/26 2 PLUG
4 641/27 2 PLUG
5 SE573/1 2 THERMOSTAT
6 SE573C/3 2 GASKET - THERMOSTAT HSG
7 SE573N/2 2 COVER
8 316480 12 STUD
9 317012 12 NUT
11 30/810 2 BOLT
12 88/575 2 WASHER
13 576/205 R a. 1 SEAL - O RING
15 317012 2 NUT
17 T422055 R a. 1 SEAL - O RING
18 317012 2 NUT
20 SE577N 1 WATER PIPE
22 422/9 1 HOSE
25 316481 2 STUD
26 471/54 1 PLUG
History
a.
13 352381 1 O RING
17 576/199 1 SEAL - WATER OUTLET
Page 85
LDDD3000
12
11
13
9
14
15
16
10
2
4
3
6
5
Page 86
LDDD3000
1 T402100 1 THERMOSTAT ASSEMBLY

2 T402101 1 THERMOSTAT HOUSING
3 T401876 3 PLUG
4 T401877 3 SEAL
5 T422003 2 PLUG
6 T401878 2 SEAL
7 T402102 1 COVER
8 SE573C/3 1 GASKET - THERMOSTAT HSG
9 782/176 1 SWITCH
10 012653 1 WASHER
11 316480 6 STUD
12 2318A604 6 NUT
13 T402103 2 THERMOSTAT
14 T422038 2 SEAL - O RING
15 T401875 2 BOLT
16 88/575 2 WASHER
Page 87
Inlet & Outlet Connections Plate A
LDDD3000
6 7
9
8
1 2
1
2
1 4 5
2
3
1 11
12
10
Page 88
Inlet & Outlet Connections Plate A
LDDD3000
1 SE14AK/4 4 RAIL
2 576/205 R a. 3 SEAL - O RING
3 312066 6 SETSCREW
4 317012 6 NUT
6 418/180 1 FLANGE
7 278/382 1 GASKET - BLANKING PLATE
8 317012 2 NUT
10 278/399 8 GASKET
11 310064 16 BOLT
History
a.
2 352381 3 O RING
Page 89
Alternator Plate A
NDDD3055
Page 90
Alternator Plate A
NDDD3055
1 702/186 G 1 ALTERNATOR (A)

2 353318 1 KEY
Service Options
1 R/702/186 1 ALTERNATOR (A)
Footnotes
(A) NO SERVICED PARTS
Page 91
Alternator Plate B
NDDD3055
4 5
Page 92
Alternator Plate B
NDDD3055
1 782/177 1 PRESSURE SWITCH

2 535/282 1 ADAPTOR
3 012653 1 WASHER
6 674/37 1 CONNECTOR (A)
Footnotes
(A) NOT ILLUSTRATED
Page 93
Alternator Bracket & Fixings Plate A
NDDD3055
12 3
15
14 16 1
13 11
9
10
5
4
Page 94
Alternator Bracket & Fixings Plate A
NDDD3055
1 541/398 1 BELT
2 SE103C 1 ALTERNATOR PULLEY
3 644/16 1 BUSH
4 SE103D 1 FAN DRIVE PULLEY
5 644/17 1 BUSH
6 2314C044 4 SETSCREW
7 UFB107/32S 1 UNF BOLT
8 N633P/4 1 UNF NUT
9 836/8 1 RESISTOR
10 SE290/1 1 BRACKET
11 UFB106/24S 1 BOLT
12 N633P/3 1 NUT
14 87/3I 1 WASHER
15 310068 1 BOLT
Page 95
Guards Plate A
NDDD3055
Page 96
Guards Plate A
NDDD3055
1 SE323AM/3 1 GUARD
Page 97
Turbocharger Plate A
SBDD3246
1
1
6 3
2
4
7
Page 98
Turbocharger Plate A
SBDD3246
1 SE652CE 2 TURBOCHARGER
2 282/292 2 GASKET - TURBOCHARGER
3 503/293 8 METRIC BOLT
4 526/37 8 NUT
5 SE652/5 2 GLAND
6 576/148 4 SEAL - O RING
7 1 REPAIR KIT (A)
Footnotes
(A) PART NUMBER TO BE ADVISED
Page 99
Air Duct Plate A
SBDD3246
9
8
27 11
23 26 10
13 14
3 12
24 25
5
16 4
17 18
7
15
6
2
1
20 22 20
21
19
32 29
28
30 34
31 33 35
Page 100
Air Duct Plate A
SBDD3246
1 SE651Q/4 1 PIPE - AIR

2 343/162 1 PLUG
3 SE651P/4 1 PIPE - AIR
4 331/285 1 GASKET - AIR PIPE
5 312066 5 SETSCREW
6 317012 5 NUT
8 SE661Y 1 HEATSHIELD
9 312067 2 SETSCREW
10 317012 2 NUT
13 318012 6 WASHER
15 8SE651AA/4 1 PIPE - AIR
22 318012 8 WASHER
23 763/333 1 BELLOWS
25 312066 12 SETSCREW
26 317012 12 NUT
28 SE651D/6 1 BRACKET
29 310070 2 BOLT
30 317012 3 NUT
33 317012 2 NUT
34 318012 3 WASHER
36 664/1927 2 BRACKET (A)
37 664/1928 2 BRACKET (A)
38 664/1929 1 BRACKET (A)
39 312063 6 SETSCREW (A)
41 317012 6 NUT (A)
42 819/489 2 CLAMP
Footnotes
(A) NOT ILLUSTRATED
Page 101
Feed Pipes Plate A
B U19030Y SBDD3246
4
8
8 1
6
2
7 5
Page 102
Feed Pipes Plate A
B U19030Y SBDD3246
1 SE120N/48 1 OIL PIPE (A)

2 551/718 1 CLIP
3 314074 8 CAPSCREW
5 312064 1 SETSCREW
8 278/383 2 GASKET
9 036613 1 SEAL
Footnotes
(A) ILLUSTRATION SHOWN MAY NOT RESEMBLE ACTUAL PART
Page 103
Leak-Off Pipes Plate A
B U19030Y SBDD3246
8
8
10
3
9
11 4
2
1
5
7
6
Page 104
Leak-Off Pipes Plate A
B U19030Y SBDD3246
1 590S/107 2 UNION
2 551/668 1 CLIP
3 SE120G/49 1 OIL PIPE
4 SE120F/49 1 OIL PIPE
5 316478 2 STUD
6 317012 2 NUT
8 278/384 2 GASKET
9 SE120/49 1 FITTING
10 335/58 1 PLUG
11 278/386 1 GASKET
Page 105
Feed Pipes Plate A
A U19031Y SBDD3246
12
14 24
11
4 10
15 25
18
16
3
5 17 23
7 9
8
2 6
13
31
30
32
34
19 26
33
28
27
29
21
35 22
20
Page 106
Feed Pipes Plate A
A U19031Y SBDD3246
1 T400848 1 HOSE KIT

2 T400849 1 PIPE - TURBO OIL FEED OUTER
3 T400225 1 GASKET
4 314076 2 CAPSCREW
5 551/797 2 CLAMP
6 551/797 2 CLAMP
7 2314J003 2 SCREW
8 318012 2 WASHER
9 317412 2 NUT
10 T400851 1 PIPE - TURBO OIL FEED INNER
11 T400225 1 GASKET
13 T400850 1 PIPE - TURBO OIL DRAIN OUTER
14 278/384 1 GASKET
15 T400854 2 BOLT
16 T400856 1 VALVE ASSEMBLY
17 T400857 3 SEAL - O RING
18 2314J008 2 SCREW
19 T400852 1 PIPE - TURBO OIL DRAIN
20 T400863 1 ADAPTOR
21 T400857 1 SEAL - O RING
22 036613 1 SEAL
23 T400862 1 PIPE - TURBO OIL DRAIN INNER
24 278/384 1 GASKET
25 T400854 2 BOLT
27 316478 2 STUD
28 2318A604 2 NUT
29 T400860 1 SEAL - O RING
31 T413133 2 SEAL - O RING
32 T416681 2 SEAL - O RING
33 T400867 1 BRACKET
34 2110/040 2 BOLT
35 2314J003 2 SCREW
Page 107
Induction Manifold Plate A
TBDD3109
1
1 2 5
4 6
4 5
9 11 6
8
1
1 3
7
10
Page 108
Induction Manifold Plate A
TBDD3109
1 SE34S/1 1 INDUCTION MANIFOLD

2 283/119 3 GASKET - IND MANIFOLD
4 310064 15 BOLT
5 317012 15 NUT
8 310064 5 BOLT
9 317012 5 NUT
10 SE34S/30 1 COVER
11 2314J004 27 SCREW
Page 109
Pipework & Connections Plate A
TBDD3109
Page 110
TBDD3109
1 886/199 1 AIR PRESSURE SENSOR

2 781/10 1 SEAL
Page 111
Air Filter Assembly Plate A
TDDD3053
2
5
7
6
4
10
8
3 9
1
16 15
17 18
12
19
21
14
20
13
11
Page 112
Air Filter Assembly Plate A
TDDD3053
1 S551A 2 AIR FILTER ASSEMBLY

2 S551/4 1 MAIN AIR FILTER
3 419/601 2 HOSE
4 274/189 2 ADAPTOR
5 S551/7 2 GUARD
6 SE551A/13 2 INDICATOR
7 525/53 4 HOSE CLIP
8 T400247 2 PIPE - AIR
9 419/677 2 HOSE - AIR
10 419/600 2 HOSE
11 664/1479 1 BRACKET
12 664/1424 1 BRACKET
13 317012 4 NUT
15 SE551K/12 4 STRAP
17 317012 4 NUT
20 317412 4 NUT
21 318012 4 WASHER
Page 113
Exhaust Manifold Plate A
UBDD3000
3
13 12
4
1
7
5
6
11 1
10
9 2
8
Page 114
Exhaust Manifold Plate A
UBDD3000
1 SE15AY 3 EXHAUST MANIFOLD

2 SE15BA 1 EXHAUST MANIFOLD
3 SE15W/7 3 BELLOWS
4 282/296 8 GASKET - EXHAUST MANIFOLD
5 341/184 7 GASKET - EXHAUST MANIFOLD
6 2110/050 28 SCREW
7 2550/010 24 NUT
8 504/755 1 COVER
9 341/189 1 GASKET - EXHAUST
10 503/293 4 METRIC BOLT
11 2550/010 4 NUT
12 2110/050 32 SCREW
Page 115
Exhaust Connection Plate A
UBDD3000
2
7
3
5
4
6
9
8
Page 116
Exhaust Connection Plate A
UBDD3000
1 SE15AZ 1 ADAPTOR
2 641/2 1 PLUG
3 341/189 1 GASKET - EXHAUST
4 SE15R/7 1 GLAND
6 6SE15B/6 1 BRACKET
7 2110/040 2 BOLT
8 312064 2 SETSCREW
10 318012 2 WASHER (A)
Footnotes
(A) NOT ILLUSTRATED
Page 117
Exhaust Outlet Plate A
UDDD3000
Page 118
Exhaust Outlet Plate A
UDDD3000
1 SE24AU 2 ELBOW
2 335/8 2 PLUG
Page 119
Low Pressure Fuel Pipes Plate A
VBDD3134
3
6 1
10
5 9
5
2
6
4
12
11
14 8
7
Page 120
Low Pressure Fuel Pipes Plate A
VBDD3134
1 SE142F 1 MANIFOLD ASSEMBLY

2 599/44 1 UNION
3 599/93 1 ADAPTOR
4 599A/194 8 UNION
5 343/182 3 PLUG
6 599A/195 16 UNION
7 310026 16 BOLT
8 318009 16 WASHER
9 420/131 16 WASHER
10 317409 16 NUT
11 SE142A/8 8 BRACKET
12 860/334 1 NON RETURN VALVE
13 SEV427DH 1 PIPE - FUEL
14 SE427GJ 8 PIPE - FUEL
Page 121
Filter Head Assembly Plate A
VBDD3134
7 3
10 12
5 11 16
4
13
15
2 9 8
1
6 14
Page 122
Filter Head Assembly Plate A
VBDD3134
1 SE429B/1 1 FUEL FILTER HEAD

2 SE429Q/22 1 BRACKET
3 312065 2 SETSCREW
4 317012 2 NUT
6 4759205 R a. 1 FUEL FILTER
7 310063 1 BOLT
8 317012 1 NUT
10 318012 1 WASHER
12 SE49E 1 NAMEPLATE
14 317012 2 NUT
16 669/7 1 UNION
History
a.
6 SE429B/4 1 FUEL FILTER
Page 123
VBDD3134
3
2
Page 124
VBDD3134
1 SE427GS 1 PIPE - FUEL

2 669/7 1 UNION
3 535/373 1 ADAPTOR
4 599/93 1 ADAPTOR
Page 125
Pipework & Connections Plate B
VBDD3134
5
3
4
2
1
Page 126
VBDD3134
1 8SE427M 1 PIPE - FUEL

2 599/93 1 ADAPTOR
3 8SE427R 1 PIPE - FUEL
4 599/35 1 UNION
Page 127
Engine Mounts Plate A
ZCDD3000
5
1 4
Page 128
Engine Mounts Plate A
ZCDD3000
1 SE65C/2 2 SUPPORT FOOT

2 340/405 2 DOWEL
3 310064 6 BOLT
5 317012 6 NUT
Page 129
Protection Switch Plate A
ZJDD3216
1
2
3
4
5
7
Page 130
Protection Switch Plate A
ZJDD3216
1 782/175 1 PRESSURE SWITCH

2 782/176 1 SWITCH
3 335/179 1 ADAPTOR
4 012653 1 WASHER
5 535/282 1 ADAPTOR
8 674/37 1 CONNECTOR (A)
Footnotes
(A) NOT ILLUSTRATED
Page 131
Protection Switch Plate B
ZJDD3216
11
14 1 10 2 12
17
16 18
15
13 4
21
5
9 19
8 20
7 22 24
6 23
3 7
6
3
Page 132
Protection Switch Plate B
ZJDD3216
1 589/91 1 SOLENOID
2 SE589N/1 1 BRACKET
3 310070 1 BOLT
4 317012 1 NUT
7 318011 2 WASHER
9 471/61 1 COVER
14 317312 1 NUT
15 318011 8 WASHER
17 374/1340 1 ROLLER
18 2848A226 1 RELAY
19 SE645D/1 1 BRACKET
20 312038 2 SCREW
21 317009 2 NUT
Page 133
Protection Switch Plate C
B U11644B ZJDD3216
Page 134
Protection Switch Plate C
B U11644B ZJDD3216
1 838/14 1 PICKUP
History
a. B U11644B
1 SWITCH
Page 135
ZMDD3291
2 1
5
4
5 3
Page 136
ZMDD3291
1 6SE14Z/8 1 WATER PIPE

3 310069 2 BOLT
4 312064 2 SETSCREW
6 641/15 1 PLUG
Page 137
ZMDD3291
7
11
1 13 12
8
2
3
10
7
14
5 9
4
Page 138
ZMDD3291
1 312065 6 SETSCREW
2 317012 6 NUT
4 312066 6 SETSCREW
5 317012 6 NUT
8 312066 6 SETSCREW
9 317012 6 NUT
12 317012 4 NUT
Page 139
Parts Index
Page 140
Parts Index
Description Part No. Page Description Part No. Page
ACTUATOR 680/112 47 296/37 43
ADAPTOR 274/189 113 BAR 8SE50A/49 13
335/179 131 BELLOWS 763/333 101
535/203 67 SE15W/7 115
535/282 93, 131 BELT 541/398 95
535/373 77, 77, BIG END BEARING SE91AA/3M 33

125 KIT
599/93 77, 77, BIG END BRG KIT - SE91AA3M01 33

121, 125, U/S 0
127
SE91AA3M02 33
8SE92B/10 79 0
8SE92G/10 81 BLANKING PLATE 418/182 61
SE15AZ 117 SE240A/4 35
T400858 107 BLOCK SE121/6 25
T400863 107 SE188/59 43
T400881 107 BOLT 126/6 45, 47
ADJUSTER SE152/29 23 2110/040 107, 117
SE152A/5 23, 23 2112/030 81
AIR FILTER S551A 113 2116/050 79, 79

ASSEMBLY
2116/060 53, 81
AIR PRESSURE 886/199 111
SENSOR 30/810 85
ALTERNATOR 702/186 91 30/813 43
R/702/186 91 310026 121
ALTERNATOR SE103C 95 310037 63

PULLEY
310039 77
BALL BEARING 263/175 37
310059 57, 69,
263/7 83 69, 73
BALL JOINT 296/13 43 310063 35, 73,

73, 123
296/30 45
Page 141
Parts Index
310064 89, 109, 664/1927 101

109, 129
664/1928 101
310066 35
664/1929 101
310067 35, 57, 69
664/1964 77
310068 25, 35, 95
664/2023 55
310069 23, 35,
43, 73, 6SE15B/6 117
137
6SE188D/37 47
310070 35, 35,
6SE667/1 53
65, 73,
83, 83, SE122CL/1 63
101, 133
SE142A/8 121
310072 83
SE290/1 95
310075 73
SE429Q/22 77, 123
310080 83
SE589N/1 133
310143 53
SE645D/1 133
310193 65
SE651D/6 101
312053 61
SE667/1 13
503/302 17, 19
T400433 39
503/304 13
T400867 107
ST43457 43
BREATHER BODY SE122/1 63
T400854 107, 107
BRIDGE PIECE SE152A/24 23
T401875 87
BRUSH KIT Y98/00031 55
UFB106/24S 95
BUSH 374/1418 61
BRACKET 664/1352 47
644/16 95
664/1353 47
644/17 95
664/1424 113
CAM FOLLOWER SE8M 27
664/1479 113
Y09/00006 27
664/1550 47
Y09/00007 27
664/1551 47
Page 142
Parts Index
CAM FOLLOWER SE121E/49 27, 27 551/718 103

ARM
551/719 75
CAP L7C/15 17, 19, 29
SE142A/1 73
SE125A/10 61
COLLAR 339/37 59
CAPSCREW 314030 27, 27
CON ROD SE91T 33
314031 45 ASSEMBLY
314043 43 CON ROD BOLT 363/48 33
314074 103 CONNECTOR 674/36 93, 131
314076 107, 107 674/37 93, 131
314079 21 674/38 93, 131
314081 25, 27 680/200 49
314098 41 CONTROL BOX 680/212 47
314135 13 T401931 47
314137 13 CONTROL ROD SE483H/1 43
314139 23 COUNTER FACE SE145C/39 83
CARRIER SE116/31 61 COUPLING SE266C 61
SE389 35, 39 COVER 471/61 133
CIRCLIP 352610 43, 43 504/755 115
496/29 31 SE116T/1 61
521/59 83 SE34S/30 109
CLAMP 449/59 59 SE445B/1 65
551/797 107, 107 SE445C/1 65
551B/701 73 SE573N/2 85
551H/700 77 T402102 87
819/489 101 CRANKCASE 8SE7500K 13
SE1D/42 41 CRANKCASE DOOR SE50U/30 63
CLIP 551/668 105 CRANKSHAFT SE96C 15

GEAR
551/717 73
Page 143
Parts Index
CRANKSHAFT KIT 8SE92 15 340/434 19, 29
CRANKSHAFT 8SE92/28 81 354470 61

PULLEY
354500 15, 69
CYLINDER HEAD SE1BB 17
ASSEMBLY 55/61 63
T400919 19 DRIVE KIT Y97/00032 55
T400919R 19 ELBOW SE120K/19 73
T402073 29 SE14L/12 69
CYLINDER HEAD SE420L/1 21 SE24AU 119

COVER
EXHAUST SE15AY 115
CYLINDER HEAD T402073R 29 MANIFOLD
KIT - EXCH
SE15BA 115
DAMPER 921/46 79
FAN DRIVE SE103D 95
DIPSTICK SE123B 57 PULLEY
ASSEMBLY
FITTING SE120/49 105
DISTANCE PIECE 347/509 73
FLANGE 418/155 43
347/519 43
418/180 89
374/1277 115, 123
418/210 61
374/1317 57, 73,
FLYWHEEL 6SE251N 53
95, 103,
ASSEMBLY
117
FLYWHEEL 6SE258L/1 53
374/1341 133
HOUSING
374/1406 133
FUEL FILTER 4759205 123
DOOR SE8E/3 27
SE429B/4 123
DOWEL 2114A067 13
FUEL FILTER HEAD SE429B/1 123
340/182 33
GASKET 278/377 73
340/396 15
278/378 73
340/397 17
278/379 61
340/398 13
278/381 61
340/405 25, 37,
278/383 103
129
Page 144
Parts Index
278/384 105, 107, SE597C/7 61

107
GASKET - OIL 283/108 65
278/386 105 COOLER
278/399 89 283/111 65
331/262 37 GASKET - OIL SE111A/36 67

FILTER HEAD
331/266 63
GASKET - OIL SEAL 494/128 35, 39
331/275 63 HOUSING
6SE188A/49 35 GASKET - ROCKER SE152E/26 23
BOX
SE116C/5 61
GASKET - ROCKER SE478F 21
SE175C/32 37
BOX COVER
SE240A/3 35
GASKET - SUMP 8SE70A 57
SE644B/1 27
GASKET - SE573C/3 85, 87
T400225 107, 107 THERMOSTAT HSG
GASKET - AIR PIPE 331/284 101, 101, GASKET - TIMING SE659D/7 35

139 CASE
331/285 101 GASKET - 282/292 99

TURBOCHARGER
GASKET - 278/382 89
BLANKING PLATE GASKET - WATER 283/106 69, 69
CONNECTION
GASKET - SE2H 17, 19, 29
CYLINDER HEAD 283/107 69
GASKET - 341/189 115, 117 341/180 69, 69

EXHAUST
341/181 137
GASKET - 282/296 115
GASKET - WATER SE145B/42 83
EXHAUST
PUMP
MANIFOLD
GLAND SE15R/7 117
341/184 115
SE652/5 99
GASKET - IND 282/295 109
MANIFOLD GRUB SCREW 314446 61
283/119 109, 109, GUARD S551/7 113
139
SE323AM/3 97
GASKET - LIFT 278/413 61
PUMP SE323U/3 43
Page 145
Parts Index
GUDGEON PIN SE89 31 INJECTOR - R/858/33 41

EXCHANGE
GUIDE 392/42 17, 19
INJECTOR NOZZLE 726/66 41
HEATSHIELD SE661Y 101
INJECTOR WASHER 277/124 41
HOSE 419/600 113
INSERT 740/101 17, 19
419/601 113
740/106 17, 19
419/702 63
INSPECTION SE50J/30 13
422/10 69, 71 COVER
422/6 63 INTAKE AND SE7AG/14 17, 19
EXHAUST VALVE
422/9 85
T401898 29, 29
HOSE - AIR 419/677 113
KEY 353318 83, 91
HOSE - BREATHER 892/42 63
506/485 61, 83
HOSE CLIP 525/19M 63
506/506 61
525/46M 63
LABEL 39/41 51
525/50M 71, 85, 85
39/48 51
525/53 113
39/50 45, 51
525/57M 63, 69
39/54 47
HOSE KIT T400848 107
39/57 51
HOUSING 8SE445/12 65
930/34 51
SE120J/19 73
LEVER 6SE188C/40 43
SE145D/27 37
6SE188M/40 43
IDLER GEAR SE659C 25
6SE188Q/40 43
IDLER GEAR BUSH 374/1446 25
6SE188R/40 47
IMPELLER SE145G/10 83
LID SE122AC/1 63
INDICATOR SE551A/13 113
LIFT PUMP SE597T 61
INDUCTION SE34S/1 109
MANIFOLD LINER - SLIP FIT SE7G/2 13
INJECTOR 858/33 41 LINKAGE 8SE483 43
LOCKNUT 2510/100 23
Page 146
Parts Index
2512/125 23, 23 317012 35, 35,

35, 43,
MAIN AIR FILTER S551/4 113 43, 43,
61, 63,
MAIN BEARING KIT SE574D/M 13
63, 83,
MAIN BEARING KIT SE574D/ 13 83, 85,
- U/S M010 85, 85,
89, 89,
SE574D/ 13 101, 101,
M020 101, 101,
101, 101,
MANIFOLD SE142F 121 105, 109,
ASSEMBLY 109, 113,
113, 123,
METRIC BOLT 503/293 99, 115 123, 123,
METRIC NUT 317011 35, 35, 129, 133,
37, 43, 139, 139,
47, 47, 139, 139
61, 133 317015 23
MOUNTING 743/122 47 317017 53
NAMEPLATE SE49CJ 51 317312 133
SE49E 123 317408 43, 43,
NON RETURN 860/334 121 43, 45, 47
VALVE 317409 43, 121
NUT 2318A603 39 317411 77
2318A604 39, 87, 317412 107, 113
107
319/138 43
2524/200 61, 83
526/37 99
2550/010 115, 115
N633P/3 95
317008 45
O RING 352381 85, 89
317009 47, 47,
133 OIL COOLER 582/136 65
R/582/136 65
OIL FILLER T401873 39
OIL FILLER CAP JV110A/2 63
OIL FILLER TUBE 374/1336 63
Page 147
Parts Index
OIL FILTER 4324909 67 SEV427DH 121
OIL FILTER HEAD SE111B/23 67 PIPE - OIL 8SE120G/35 77
OIL PIPE 6SE120U/35 75 PIPE - TURBO OIL T400850 107

DRAIN
8SE120/1 73
T400852 107
8SE120E/35 73
T400862 107
SE120C/1 73
PIPE - TURBO OIL T400849 107
SE120F/49 105 FEED
SE120G/49 105 T400851 107
SE120M/30 73 PISTON AND RING SE901BA 31
KIT
SE120N/48 103
PISTON COOLING SE121A/50 59
OIL PUMP SE116AE 61
JET
OIL PUMP GEAR SE116B/15 61, 83
PISTON RING KIT 359/552 31
OIL PUMP SE116U/1 61
PLATE 334/246 53
HOUSING
334/280 25
PICKUP 680/124 47
6SE188/12 35
838/14 135
930/31 51
PIPE - AIR 8SE651AA/4 101
SE65J/1 37
SE651P/4 101
PLUG 012502 71, 75
SE651Q/4 101
012504 57, 57
T400247 113
012505 57, 75
PIPE - BREATHER SE122CM/1 63
012506 57
PIPE - COOLANT 789/604 73
2400/006 33
SE14BN/12 69
335/209 67
T416808 69
335/210 67
PIPE - FUEL 8SE427M 77, 127
335/272 57
8SE427R 77, 127
335/58 105
SE427GJ 121
335/8 57, 119
SE427GS 77, 125
Page 148
Parts Index
340/409 35 589/83 55
343/162 101 RESISTOR 836/8 95
343/182 121 RETAINER 374/1258 73
355900 23 SE1B/39 17
355902 33 RETAINING PLATE SEV92/19 79
471/41 53 RIVET 533/1 51
471/54 53, 85 ROCKER ARM SE152M 23

ASSEMBLY
641/15 137
SE152N 23
641/2 117
SE152R 23
641/23 17, 19,
23, 29, 29 ROCKER BOX SE152A/1 23
641/26 67, 83, 85 ROCKER SHAFT SE152P 23

ASSY - MINOR
641/27 13, 61, 85
ROD SE483E/1 43
641/28 61
ROLLER 374/1340 133
642/25 17, 19,
29, 29, 29 ROTOR ASSEMBLY SE116A/32 61
KIT
DA125/6 73
SCREW 2110/050 53, 115,
T401876 87 115
T422003 87 2314J003 13, 107,
107
PLUNGER SE125B/9 61
2314J004 109
POINTER 55/75 53
2314J008 107
PRESSURE SWITCH 782/175 131
312038 133
782/177 93
503/295 15
PRIMING PUMP 1375541 61
SEAL 036613 103, 107
PUSHROD SE153G 27
781/10 111
SE153W 27
T401877 87
RAIL SE14AK/4 89
T401878 87
RELAY 2848A226 133
Page 149
Parts Index
SEAL - FRONT END 554/126 15 T416681 107

OIL
T417178 19, 29
SEAL - O RING 576/128 83
T422038 87
576/136 41
T422055 85
576/137 41
SEAL - OIL 554/101 61
576/139 17, 19, 73
554/105 83
576/148 99
554/115 83
576/151 17
SEAL - REAR END 554/127 15
576/167 13 OIL
576/170 23 SEAL - WATER 576/199 85

OUTLET
576/171 59
SEAL - WATER SE145D/12 83
576/173 43 PUMP
576/174 59 SEAT T401900 29
576/175 73 T401901 29
576/177 25 SETSCREW 2314C044 61, 95
576/178 73 30/822 43
576/179 13 310012 43
576/181 73, 73 310043 73
576/184 65 312029 43, 45
576/197 73 312037 55
576/205 85, 89 312040 43
576/218 17, 19 312041 47, 61
576/237 17, 19 312050 47, 133
576/241 69 312060 37
T400857 107, 107 312061 43, 133
T400860 107 312062 73, 101
T401927 29 312063 13, 37,
59, 101,
T413133 107
101
Page 150
Parts Index
312064 25, 57, 374/1285 45

63, 69,
69, 69, 374/1305 23
69, 69,
SPIROL PIN 55/11 43, 43
69, 69,
73, 73, 55/69 17, 19,
73, 101, 23, 23, 29
103, 113,
117, 137 55/74 43
312065 65, 123, SPRING 365/460 73

123, 139
365/534 61
312066 27, 67,
85, 89, 536/25 43
101, 101,
113, 139, SPRING WASHER 2086/010 35, 35,
139, 139 35, 43,
57, 63,
312067 65, 65, 65, 65,
101, 133 67, 69,
69, 69,
312068 101, 101 69, 69,
69, 73,
312098 53 73, 73,
73, 73,
314047 47
83, 85,
SHAFT 6SE188D/46 43 85, 85,
89, 89,
SE116M/13 61 89, 101,
101, 101,
SE145G/9 83 109, 123,
123, 123,
SE412/5 25
137, 139,
SE8F/5 27 139, 139
SHIM 420/122 27 318208 47, 47,

55, 61,
420/123 83 133
SLEEVE SE1/12 17, 19, 29 318209 35, 35,

37, 47,
SMALL END BUSH SE91B/7 33 47, 61,
63, 73,
SNAP RING 374/1281 83 133
SOLENOID 589/91 133
SPACER 374/1227 83
Page 151
Parts Index
318210 13, 13, 316478 35, 39,

25, 25, 63, 105,
27, 35, 107
35, 35,
37, 37, 316480 85, 87
43, 43,
316481 17, 19,
57, 59,
29, 85
61, 63,
69, 69, 316495 61
73, 73,
75, 83, SUMP 8SE50/39 57
83, 85,
95, 101, SUPPORT 664/1627 69
101, 101,
101, 101, 664/1628 69
101, 103, SUPPORT FOOT SE65C/2 129
103, 105,
113, 113, SWITCH 782/176 87, 131
117, 129,
133, 133, TAP 530/19 65
133, 139
TENSION SPRING 536/33 43
318213 53, 55
THERMOSTAT SE573/1 85
318215 53
T402103 87
STARTER MOTOR 701/133 55
THERMOSTAT SE573U 85
STARTER MOTOR - R/701/133 55 ASSEMBLY
EXCHANGE
T402100 87
STARTER RING Q251A/2 53
GEAR THERMOSTAT SE573M/2 85
BODY
STRAINER 522/37 63
THERMOSTAT T402101 87
8SE112 57 HOUSING
STRAP SE551K/12 113 THRUST WASHER 262/149 13
STUD 2121/1 17, 19, 29 TIMING CASE SE659M/5 35
316457 37 T402226 39
316458 35, 35, 39 TUBE 347/526 23
316459 47, 61 TUBESTACK SE445K/2 65
316477 35, 43 TURBOCHARGER SE652CE 99
TURNBUCKLE 319/137 43
Page 152
Parts Index
UNF BOLT UFB107/32S 95 2088/11 13
UNF NUT N633P/4 95 2088/15 17, 19
UFN104/A 43, 43 276/241 57
UNION 274/253 73 318009 45, 47,

55, 121
590S/107 105
318011 63, 133,
599/208 17, 19, 29 133
599/35 77, 127 318012 21, 23,
25, 75,
599/42 75
75, 101,
599/43 73 101, 101,
107, 113,
599/44 77, 121 117, 123
599A/194 121 318013 43, 43
599A/195 121 420/131 121
669/7 77, 77, 440/5 21

123, 125
583/11 73
VALVE DA125A/3 73
583/7 13
SE125B 73
87/3I 95
VALVE ASSEMBLY T400856 107
88/562 61, 83
VALVE BODY SE125A/1 73
88/575 85, 87
VALVE COLLET HW7B/18 17, 19,
29, 29 88/619 13
VALVE GUIDE T401899 29 WATER PIPE 6SE14Z/8 137
VALVE KIT T401928 29 8SE14K/12 71
VALVE SPRING 365/472 17, 19, 29 8SE14L/12 71
WASHER 012651 71, 75 SE577N 85
012652 57, 65 WATER PUMP SE145BK 83
012653 57, 57, WATER PUMP SE145C/1 83

87, 93, HOUSING
131
WIRING HARNESS 697/163 47
012654 57, 75
Page 153

DGAH8613

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

DGAH8613

Uploaded by

Copyright:

Available Formats

DGAH8613 DGAH8613

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 140

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Long Engine 11 Timing Case 35

Cylinder Block, Liners & Main Bearing 13 Timing Cover 37

Engine Identification Labels 51

Flywheel & Starter Ring 53

Section Page Section Page

Oil Cooler 65 Alternator 93

Oil Filter 67 Alternator Bracket & Fixings 95

Coolant Pipes & Connections 69 Guards 97

Coolant Pipes & Connections 71 Turbocharger 99

Oil Feed Pipes 73 Air Duct 101

Oil Feed Pipes 77 Feed Pipes 103

Front End Drive Input 79 Leak-Off Pipes 105

Front End Drive Input 81 Feed Pipes 107

Water Pump 83 Induction Manifold 109

Thermostat & Housing 85 Pipework & Connections 111

Thermostat & Housing 87 Air Filter Assembly 113

Inlet & Outlet Connections 89 Exhaust Manifold 115

Exhaust Connection 117

Exhaust Outlet 119

Low Pressure Fuel Pipes 121

Filter Head Assembly 123

Pipework & Connections 125

Pipework & Connections 127

Engine Mounts 129

Protection Switch 131

Protection Switch 133

Protection Switch 135

Pipework & Connections 137

Pipework & Connections 139

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Long Engine - REFER TO PARTS BULLETIN 863

Kit Moteur Long - SE RÉFÉRER AU BULLETIN DES PIÈCES 863'.

Satz - Langer Motor - SIEHE MITTEILUNGEN ZU ERSATZTEILEN 863'.

Kit Mot Completo - FARE RIFERIMENTO AL BOLLETTINO DEI RICAMBI 863'.

Equipo De Motor Largo - CONSULTE EL BOLETÍN DE PIEZAS 863'.

Item Part No. References Qty. Description Notes

1 1 LONG ENGINE - ASSEMBLY

Item Part No. References Qty. Description Notes

(A) SERVICED IN PAIRS

Item Part No. References Qty. Description Notes

1 8SE92 1 CRANKSHAFT KIT

Item Part No. References Qty. Description Notes

1 SE1BB 8 CYLINDER HEAD ASSEMBLY

(A) NOT ILLUSTRATED

A U10940A B U13963A ACDD3298

A U10940A B U13963A ACDD3298