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■ INTRODUCTION
Optimized drug delivery systems for curcumin, a major
Several methods are available for producing nanoparticles from
chitosan, including ionic gelation with tripolyphosphate,
component of turmeric extracted from the rhizome of Curcuma microemulsion, emulsification solvent diffusion, polyelectrolyte
longa, would offer new treatment options for a variety of complexation, and spray-drying.12,21 Spray-drying offers the
diseases.1 However, despite displaying potent antioxidant,2,3 advantage of producing a dry drug-loaded particle from a
anti-inflammatory,4,5 antiseptic,6 and analgesic7 activity, the polymer/drug solution in a single step. Several reports have
efficacy and widespread clinical use of curcumin is hampered by demonstrated the feasibility of spray-drying chitosan for drug
poor bioavailability. Although high doses of curcumin have delivery formulations.21−34 However, typical particle sizes for
been shown to be pharmacologically safe, oral administration of these methods have ranged from 1 to 50 μm. For intravenous
curcumin is rapidly metabolized and excreted.8 Solubilization of drug delivery applications, particle sizes should fall in the
curcumin in aqueous solution typically requires addition of submicrometer regime in order to traverse capillary networks
organic solvents (e.g., methanol, dimethyl sulfoxide (DMSO)) without causing embollism.35 Curcumin has also been
or alkaline conditions. Unfortunately, curcumin quickly successfully formulated into drug delivery vehicles through
decomposes under these conditions, with a pH-dependent spray-drying with polymers such as ethyl cellulose, starch/
half-life on the order of seconds to minutes.9−11 The gelatin, malodextran, polyvinylpyrrolidone, and solid lipid
insolubility and instability of curcumin thus provide a prime particles.33,36−41 However, there are little if any available
opportunity for use of drug delivery agents to enhance accounts of encapsulating curcumin in chitosan particles via
curcumin’s clinical relevance. To this effect, spray-dried spray-drying.
chitosan particles have been chosen as a potential drug delivery A recent advance for producing submicrometer-sized
vehicle to both solubilize and protect curcumin for medicinal particles via spray-drying on a laboratory scale is the
applications. commercial availability of the Buchi B-90 Nanospray spray
Chitosan, an amine-rich polysaccharide derived from chitin, dryer.42,43 During the spray-drying process with the B-90, a
is well-known for its ability to form biodegradable and polymer solution is sonicated and forced through a fine (4−7
biocompatible particulate systems for drug delivery.12−18 μm) mesh into a heated air stream. Particles are formed from
Chitosan has been shown to serve as a protective agent against the aerosolized polymer during flight down a heated column
photolytic and hydrolytic degradation of curcumin.19 Chitosan- during which the solvent rapidly evaporates. Addition of small
based drug carriers for curcumin have also been shown to molecules to the spray-drying mixture allows for encapsulation
protect curcumin from degradation, increase drug uptake, and
maintain therapeutic benefits.20 The carrier used in the previous Received: April 11, 2012
study, however, required several purification steps during Revised: June 26, 2012
production and had a tendency to aggregate in solution. Published: June 27, 2012
© 2012 American Chemical Society 2309 dx.doi.org/10.1021/bm300564v | Biomacromolecules 2012, 13, 2309−2314
Biomacromolecules Article
within the polymeric particle framework. The dry particles are Chitosan-Based Particle Production via Spray-Drying.
then collected onto a charged precipitation drum at the end of Chitosan-based particles were produced using a Buchi B-90 Nanospray
the airshaft. Several user-defined variables impact the resultant spray dryer (New Castle, DE). Solutions of various concentrations of
size and morphology of the spray-dried particles, including chitosan and detergent were stirred overnight and filtered through a
solvent composition, polymer concentration, surfactant con- 0.45 μm syringe filter before spray-drying. Solutions of polymer with
centration, spray-drying temperature, and rate of airflow and without detergent or curcumin were spray-dried through a 4 μm
spray mesh using various combinations of the following parameters:
through the spray dryer. Proper optimization of the spray-
Inlet temperature = 80, 100, or 120 °C; air flow rate = 100, 120, or 150
drying parameters can achieve submicrometer particle sizes. L/min; chitosan concentration = 0.025, 0.05, or 0.1 w/v%; Tween 20
In this study, we examined the ability of curcumin to be concentration = 0, 0.025, or 0.05 w/v%. Specific combinations of
encapsulated into submicrometer-sized chitosan particles for parameters were determined using a Taguchi array. Dry particles were
use in drug delivery. Tween 20 has been incorporated into the collected from the collecting drum using a particle scraper and stored
formulation as a solubilizing agent for curcumin.44,45 Spray- in a desiccator.
drying conditions have been optimized for small particle size Particle Characterization. Spray-dried particles were character-
and spherical morphology using Taguchi statistical analysis of ized using a Zeiss Supra 35 (Carl Zeiss Microscopy, LLC, Thornwood,
measurements from scanning electron microscopy (SEM) NY) field emission scanning electron microscope. Samples were
images. Naturally fluorescent curcumin and fluorescently prepared by placing dry particles onto sample pedestals coated with
labeled Tween 20 have been utilized to image the particles silver paint followed by coating with gold/palladium alloy for 30 s
with incorporated surfactant using confocal microscopy. using a plasma coater. Images were captured using EHT = 2 kV.
Curcumin stability after release from particles was determined Particle diameter and axial ratio measurements were determined using
via spectroscopic analysis. Our findings suggest that these ImageJ software on randomly selected particles (150 particles/image)
particles will provide a platform to overcome current problems from three separate SEM images for each sample (n = 3 samples for
each spray-drying condition; 1350 particles for each condition).
associated with curcumin delivery. The bioactivity of curcumin,
Particle diameter was based on the longest particle dimension. The
once released from the particles, will be the subject of a future axial ratio is defined as the ratio of the largest particle dimension to the
report.
■
smallest. Particle morphology is determined from the axial ratio
measurement, with spherical defined as an axial ratio of 1. Statistical
MATERIALS AND METHODS comparison of size was performed using Student t tests with p ≤ 0.05
Chemical Supplies. Chitosan 90/200 was purchased from Heppe considered significantly different.
Medical Chitosan, GmbH (Halle, Germany). Curcumin (85% pure; Statistical Analysis of Particle Size and Morphology.
demethoxycurcumin and bis-demethoxycurcumin as impurities), acetic Optimization of spray-drying parameters was completed using the
acid, 1-octanol, ascorbic acid, 3,5-di-tert-butyl-4-hydroxytoluene Taguchi-based statistical method, which is designed for optimizing a
(BHT), carbonyldiimidazole (CDI), dichloromethane, diethyl ether, large number of parameters using the fewest number of trials.42,49,50
DMSO, polyethylene glycol sorbitan monolaurate (Tween 20), and Parameters to be optimized were chitosan concentration, detergent
polyethylene glycol sorbitan monooleate (Tween 80) were purchased concentration, spray dryer inlet temperature, and airflow rate. Each
from Sigma Aldrich (St. Louis, MO, USA). Magnesium sulfate was parameter was evaluated at three different levels (Table S1). An L9
purchased from Fisher Scientific (Pittsburgh, PA USA). Texas Red orthogonal array (four parameters, three parameter levels, nine
Hydrazide and SlowFade antifade reagent were purchased from experiments) was used to determine the instrumental parameters.
Invitrogen Corporation (Carlsbad, CA, USA). Design criteria for particle size and morphology were to produce the
Curcumin Saturation Studies. Curcumin (50 mg) was added to smallest particles that were as close to spherical as possible. Parameter
100 mL 1% acetic acid containing 0−0.05 w/v% Tween 20 with or optimization was quantified by maximizing the experimental signal-to-
without 0.05 w/v% chitosan. The solution was stirred for 1 h in the noise (S/N) ratio using the formula:
dark followed by centrifugation (3489g, 5 min). The supernatant was
decanted and the UV/visible spectrum collected on a Beckmann i=1
Coulter DB-525 spectrometer (Brea, CA). The absorbance at 425 nm (S/N)i = − 10·log10[∑ (yi2 /n)]
was used to quantify curcumin based on calibrations made with known n
amounts of curcumin dissolved in 1% acetic acid with 0.1 w/v%
Tween 20. where y is the value returned for the parameter being optimized, and n
Synthesis of Texas Red-Labeled Tween 20. CDI-activated is the number of experimental trials. Particle diameters for each
Tween 20 was prepared according to published protocols.46,47 The condition were compared.
procedure for preparation of Texas Red-labeled Tween 20 from CDI- Confocal Imaging. Spray-dried particles were imaged on a Nikon
activated Tween 20 is a modification of the procedure published by A1 laser scanning confocal microscope (Melville, NY). Samples were
Yoshimura, et al.48 Care was taken during all manipulations to prepared by placing a small amount of dried particles (with or without
minimize light exposure. CDI-activated Tween 20 (6 mg, 4.8 μmol) curcumin and with or without Texas Red-labeled Tween 20) on a
was dissolved in 25 mL phosphate-buffered saline (PBS) buffer with 3
microscope slide followed by a few drops of SlowFade antifade
mg (4.8 μmol) of Texas Red Hydrazide (Invitrogen). The reaction was
reagent. A glass coverslip was then affixed over the sample. Curcumin
stirred for 2 h at room temperature. The dark red product was
extracted with 3 × 50 mL dichloromethane, dried over MgSO4, gravity fluorescence was monitored on the green channel (Ex/Em = 488/525
filtered, and the solvent was removed by rotary evaporation leaving a nm), and Texas Red was monitored on the red channel (Ex/Em =
bright red oily product. 561/595 nm)
Determination of Detergents for Spray-Drying Formulation. Curcumin Release Studies. Curcumin or curcumin encapsulated
Chitosan-based particles were produced using a Buchi B-90 Nanospray in chitosan/Tween 20 particles (2 mg/mL) was placed in 1% acetic
spray dryer (New Castle, DE). Solutions 0.05 w/v% chitosan with or acid or 1× PBS buffer with 1% ascorbic acid as preservative at 37 °C in
without 0.025 w/v% detergent (Tween 20 or Tween 80) were stirred the dark.51 Curcumin release from the particles was evaluated by
overnight and filtered through a 0.45 μm syringe filter before spray- partitioning a small aliquot of the release mixture with 1-octanol
drying. Solutions were spray-dried through a 4 μm spray mesh using containing 0.1% BHT as preservative at various time points. The
an inlet temperature of 120 °C and air flow rate of 150 L/min. Dry aqueous/organic mixture was centrifuged for 5 min at 218g to aid in
particles were collected from the collecting drum using a particle separation of layers. The organic layer was removed, and curcumin
scraper and stored in a desiccator. content was evaluated by measuring the absorbance at 425 nm.
■
Article
Figure 5. Confocal microscopy images (single xy plane of a z-stack) of curcumin-loaded chitosan/Tween 20 particles: (a) Tween 20−Texas Red
shown in red, (b) curcumin shown in green, (c) overlay of Texas Red and FITC channels, and (d) 10× zoom of overlay of Texas Red and FITC
channels of curcumin-loaded chitosan/Texas Red-labeled Tween 20 particles. Scale bar = 10 μm.
displays the curcumin and Tween 20 spatial distribution within spray-drying process has been optimized for encapsulation of
the particles (Figure 5c,d, respectively). curcumin in the smallest, most spherical particles possible with
Curcumin Release Studies. Curcumin release studies were the smoothest morphology. Release studies confirm a burst
conducted in both 1% acetic acid and 1× PBS buffer to ensure release profile for curcumin. Future studies will involve chitosan
dissolution of the chitosan/Tween 20 particles. The release derivatives that display better solubility under physiological
medium was fortified with 1% ascorbic acid and the organic conditions for applications in systemic drug delivery. In
layer with 0.1% BHT as preservatives.51 Release studies in the addition, the use of cross-linking agents will be explored for
presence of preservatives in either solvent show a burst release altering curcumin release kinetics under physiologic conditions.
profile for curcumin, with nearly 40% of curcumin released in The incorporation of preservative molecules in addition to
the first 5 min of the experiment (Figure 6). All detectable curcumin within the chitosan capsules will also be explored.
■
curcumin release was complete within 2 h (Figure 6).
■ CONCLUSIONS
The feasibility of encapsulating curcumin in submicrometer
*
ASSOCIATED CONTENT
S Supporting Information
chitosan particles via spray-drying has been demonstrated. The Tables S1−S5 are included in the Supporting Information for
this manuscript. This material is available free of charge via the
Internet at http://pubs.acs.org.
■ AUTHOR INFORMATION
Corresponding Author
*Tel: 502 852 8321. Fax: 502 852 6806. E-mail: andrea.gobin@
louisville.edu.
Notes
The authors declare no competing financial interest.
■ ACKNOWLEDGMENTS
Support for this work was in part provided by NASA Grant
Figure 6. Release profile of curcumin from chitosan/Tween 20 NNX10AJ36G. The authors wish to acknowledge Joe Williams
particles in 1% acetic acid (⧫) and PBS buffer (○) (n = 3). and Dhruvinkumar Patel for their assistance with SEM imaging.
2313 dx.doi.org/10.1021/bm300564v | Biomacromolecules 2012, 13, 2309−2314
Biomacromolecules
■
Article
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