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Article

pubs.acs.org/Biomac

Curcumin Encapsulation in Submicrometer Spray-Dried Chitosan/


Tween 20 Particles
Martin G. O’Toole, Richard M. Henderson, Patricia A. Soucy, Brigitte H. Fasciotto, Patrick J. Hoblitzell,
Robert S. Keynton, William D. Ehringer, and Andrea S. Gobin*
Department of Bioengineering, University of Louisville, Louisville, Kentucky 40292, United States
*
S Supporting Information

ABSTRACT: Optimal curcumin delivery for medicinal


applications requires a drug delivery system that both
solubilizes curcumin and prevents degradation. To achieve
this, curcumin has been encapsulated in submicrometer
chitosan/Tween 20 particles via a benchtop spray-drying
process. Spray-drying parameters have been optimized using a
Taguchi statistical approach to minimize particle size and to
favor spheroid particles with smooth surfaces, as evaluated
with scanning electron microscopy (SEM) imaging. Nearly
spherical particles with 285 ± 30 nm diameter and 1.21 axial
ratio were achieved. Inclusion of curcumin in the spray-drying solution results in complete encapsulation of curcumin within the
chitosan/Tween 20 particles. Release studies confirm that curcumin can be released completely from the particles over a 2 h
period.

■ INTRODUCTION
Optimized drug delivery systems for curcumin, a major
Several methods are available for producing nanoparticles from
chitosan, including ionic gelation with tripolyphosphate,
component of turmeric extracted from the rhizome of Curcuma microemulsion, emulsification solvent diffusion, polyelectrolyte
longa, would offer new treatment options for a variety of complexation, and spray-drying.12,21 Spray-drying offers the
diseases.1 However, despite displaying potent antioxidant,2,3 advantage of producing a dry drug-loaded particle from a
anti-inflammatory,4,5 antiseptic,6 and analgesic7 activity, the polymer/drug solution in a single step. Several reports have
efficacy and widespread clinical use of curcumin is hampered by demonstrated the feasibility of spray-drying chitosan for drug
poor bioavailability. Although high doses of curcumin have delivery formulations.21−34 However, typical particle sizes for
been shown to be pharmacologically safe, oral administration of these methods have ranged from 1 to 50 μm. For intravenous
curcumin is rapidly metabolized and excreted.8 Solubilization of drug delivery applications, particle sizes should fall in the
curcumin in aqueous solution typically requires addition of submicrometer regime in order to traverse capillary networks
organic solvents (e.g., methanol, dimethyl sulfoxide (DMSO)) without causing embollism.35 Curcumin has also been
or alkaline conditions. Unfortunately, curcumin quickly successfully formulated into drug delivery vehicles through
decomposes under these conditions, with a pH-dependent spray-drying with polymers such as ethyl cellulose, starch/
half-life on the order of seconds to minutes.9−11 The gelatin, malodextran, polyvinylpyrrolidone, and solid lipid
insolubility and instability of curcumin thus provide a prime particles.33,36−41 However, there are little if any available
opportunity for use of drug delivery agents to enhance accounts of encapsulating curcumin in chitosan particles via
curcumin’s clinical relevance. To this effect, spray-dried spray-drying.
chitosan particles have been chosen as a potential drug delivery A recent advance for producing submicrometer-sized
vehicle to both solubilize and protect curcumin for medicinal particles via spray-drying on a laboratory scale is the
applications. commercial availability of the Buchi B-90 Nanospray spray
Chitosan, an amine-rich polysaccharide derived from chitin, dryer.42,43 During the spray-drying process with the B-90, a
is well-known for its ability to form biodegradable and polymer solution is sonicated and forced through a fine (4−7
biocompatible particulate systems for drug delivery.12−18 μm) mesh into a heated air stream. Particles are formed from
Chitosan has been shown to serve as a protective agent against the aerosolized polymer during flight down a heated column
photolytic and hydrolytic degradation of curcumin.19 Chitosan- during which the solvent rapidly evaporates. Addition of small
based drug carriers for curcumin have also been shown to molecules to the spray-drying mixture allows for encapsulation
protect curcumin from degradation, increase drug uptake, and
maintain therapeutic benefits.20 The carrier used in the previous Received: April 11, 2012
study, however, required several purification steps during Revised: June 26, 2012
production and had a tendency to aggregate in solution. Published: June 27, 2012

© 2012 American Chemical Society 2309 dx.doi.org/10.1021/bm300564v | Biomacromolecules 2012, 13, 2309−2314
Biomacromolecules Article

within the polymeric particle framework. The dry particles are Chitosan-Based Particle Production via Spray-Drying.
then collected onto a charged precipitation drum at the end of Chitosan-based particles were produced using a Buchi B-90 Nanospray
the airshaft. Several user-defined variables impact the resultant spray dryer (New Castle, DE). Solutions of various concentrations of
size and morphology of the spray-dried particles, including chitosan and detergent were stirred overnight and filtered through a
solvent composition, polymer concentration, surfactant con- 0.45 μm syringe filter before spray-drying. Solutions of polymer with
centration, spray-drying temperature, and rate of airflow and without detergent or curcumin were spray-dried through a 4 μm
spray mesh using various combinations of the following parameters:
through the spray dryer. Proper optimization of the spray-
Inlet temperature = 80, 100, or 120 °C; air flow rate = 100, 120, or 150
drying parameters can achieve submicrometer particle sizes. L/min; chitosan concentration = 0.025, 0.05, or 0.1 w/v%; Tween 20
In this study, we examined the ability of curcumin to be concentration = 0, 0.025, or 0.05 w/v%. Specific combinations of
encapsulated into submicrometer-sized chitosan particles for parameters were determined using a Taguchi array. Dry particles were
use in drug delivery. Tween 20 has been incorporated into the collected from the collecting drum using a particle scraper and stored
formulation as a solubilizing agent for curcumin.44,45 Spray- in a desiccator.
drying conditions have been optimized for small particle size Particle Characterization. Spray-dried particles were character-
and spherical morphology using Taguchi statistical analysis of ized using a Zeiss Supra 35 (Carl Zeiss Microscopy, LLC, Thornwood,
measurements from scanning electron microscopy (SEM) NY) field emission scanning electron microscope. Samples were
images. Naturally fluorescent curcumin and fluorescently prepared by placing dry particles onto sample pedestals coated with
labeled Tween 20 have been utilized to image the particles silver paint followed by coating with gold/palladium alloy for 30 s
with incorporated surfactant using confocal microscopy. using a plasma coater. Images were captured using EHT = 2 kV.
Curcumin stability after release from particles was determined Particle diameter and axial ratio measurements were determined using
via spectroscopic analysis. Our findings suggest that these ImageJ software on randomly selected particles (150 particles/image)
particles will provide a platform to overcome current problems from three separate SEM images for each sample (n = 3 samples for
each spray-drying condition; 1350 particles for each condition).
associated with curcumin delivery. The bioactivity of curcumin,
Particle diameter was based on the longest particle dimension. The
once released from the particles, will be the subject of a future axial ratio is defined as the ratio of the largest particle dimension to the
report.


smallest. Particle morphology is determined from the axial ratio
measurement, with spherical defined as an axial ratio of 1. Statistical
MATERIALS AND METHODS comparison of size was performed using Student t tests with p ≤ 0.05
Chemical Supplies. Chitosan 90/200 was purchased from Heppe considered significantly different.
Medical Chitosan, GmbH (Halle, Germany). Curcumin (85% pure; Statistical Analysis of Particle Size and Morphology.
demethoxycurcumin and bis-demethoxycurcumin as impurities), acetic Optimization of spray-drying parameters was completed using the
acid, 1-octanol, ascorbic acid, 3,5-di-tert-butyl-4-hydroxytoluene Taguchi-based statistical method, which is designed for optimizing a
(BHT), carbonyldiimidazole (CDI), dichloromethane, diethyl ether, large number of parameters using the fewest number of trials.42,49,50
DMSO, polyethylene glycol sorbitan monolaurate (Tween 20), and Parameters to be optimized were chitosan concentration, detergent
polyethylene glycol sorbitan monooleate (Tween 80) were purchased concentration, spray dryer inlet temperature, and airflow rate. Each
from Sigma Aldrich (St. Louis, MO, USA). Magnesium sulfate was parameter was evaluated at three different levels (Table S1). An L9
purchased from Fisher Scientific (Pittsburgh, PA USA). Texas Red orthogonal array (four parameters, three parameter levels, nine
Hydrazide and SlowFade antifade reagent were purchased from experiments) was used to determine the instrumental parameters.
Invitrogen Corporation (Carlsbad, CA, USA). Design criteria for particle size and morphology were to produce the
Curcumin Saturation Studies. Curcumin (50 mg) was added to smallest particles that were as close to spherical as possible. Parameter
100 mL 1% acetic acid containing 0−0.05 w/v% Tween 20 with or optimization was quantified by maximizing the experimental signal-to-
without 0.05 w/v% chitosan. The solution was stirred for 1 h in the noise (S/N) ratio using the formula:
dark followed by centrifugation (3489g, 5 min). The supernatant was
decanted and the UV/visible spectrum collected on a Beckmann i=1
Coulter DB-525 spectrometer (Brea, CA). The absorbance at 425 nm (S/N)i = − 10·log10[∑ (yi2 /n)]
was used to quantify curcumin based on calibrations made with known n
amounts of curcumin dissolved in 1% acetic acid with 0.1 w/v%
Tween 20. where y is the value returned for the parameter being optimized, and n
Synthesis of Texas Red-Labeled Tween 20. CDI-activated is the number of experimental trials. Particle diameters for each
Tween 20 was prepared according to published protocols.46,47 The condition were compared.
procedure for preparation of Texas Red-labeled Tween 20 from CDI- Confocal Imaging. Spray-dried particles were imaged on a Nikon
activated Tween 20 is a modification of the procedure published by A1 laser scanning confocal microscope (Melville, NY). Samples were
Yoshimura, et al.48 Care was taken during all manipulations to prepared by placing a small amount of dried particles (with or without
minimize light exposure. CDI-activated Tween 20 (6 mg, 4.8 μmol) curcumin and with or without Texas Red-labeled Tween 20) on a
was dissolved in 25 mL phosphate-buffered saline (PBS) buffer with 3
microscope slide followed by a few drops of SlowFade antifade
mg (4.8 μmol) of Texas Red Hydrazide (Invitrogen). The reaction was
reagent. A glass coverslip was then affixed over the sample. Curcumin
stirred for 2 h at room temperature. The dark red product was
extracted with 3 × 50 mL dichloromethane, dried over MgSO4, gravity fluorescence was monitored on the green channel (Ex/Em = 488/525
filtered, and the solvent was removed by rotary evaporation leaving a nm), and Texas Red was monitored on the red channel (Ex/Em =
bright red oily product. 561/595 nm)
Determination of Detergents for Spray-Drying Formulation. Curcumin Release Studies. Curcumin or curcumin encapsulated
Chitosan-based particles were produced using a Buchi B-90 Nanospray in chitosan/Tween 20 particles (2 mg/mL) was placed in 1% acetic
spray dryer (New Castle, DE). Solutions 0.05 w/v% chitosan with or acid or 1× PBS buffer with 1% ascorbic acid as preservative at 37 °C in
without 0.025 w/v% detergent (Tween 20 or Tween 80) were stirred the dark.51 Curcumin release from the particles was evaluated by
overnight and filtered through a 0.45 μm syringe filter before spray- partitioning a small aliquot of the release mixture with 1-octanol
drying. Solutions were spray-dried through a 4 μm spray mesh using containing 0.1% BHT as preservative at various time points. The
an inlet temperature of 120 °C and air flow rate of 150 L/min. Dry aqueous/organic mixture was centrifuged for 5 min at 218g to aid in
particles were collected from the collecting drum using a particle separation of layers. The organic layer was removed, and curcumin
scraper and stored in a desiccator. content was evaluated by measuring the absorbance at 425 nm.

2310 dx.doi.org/10.1021/bm300564v | Biomacromolecules 2012, 13, 2309−2314


Biomacromolecules


Article

RESULTS AND DISCUSSION


Detergent Choice and Solubilizing Curcumin. Due to
the poor solubility of curcumin in 1% acetic acid solution,
fabrication of curcumin chitosan particles via spray-drying was
not successful. To improve curcumin’s solubility, Tween 20 and
Tween 80 were screened as potential solubilizing agents based
on known biocompatibility and previous successful use in
spray-drying experiments.42 Chitosan (0.05 w/v%) was
prepared for spray-drying by filtering through a 0.45 μm filter
after stirring in 0.025 w/v% Tween 20 or Tween 80 in an acetic
acid solution overnight. Samples of chitosan were spray-dried
through a 4 μm mesh with and without the presence of Tween
20 or Tween 80 using a chitosan concentration of 0.05 w/v%,
0.025 w/v% detergent, 120 °C inlet temperature, and 150 L/ Figure 2. Solubility of curcumin in 1% acetic acid with increasing
min flow rate.42 SEM analysis of the resulting particles showed concentration of Tween 20 displayed with no chitosan added (gray
that average particle size for samples with Tween 20, Tween 80, bars) and with 0.05 w/v% chitosan (white bars). Curcumin
and samples without detergent were not statistically different concentration monitored at 420 nm in saturated solutions.
(360 ± 164, 325 ± 145, and 346 ± 37 nm, respectively; Figure
1a). The surfaces of the particles spray-dried without detergent
of 19.6%. The ability of chitosan to help solubilize curcumin has
been attributed to hydrogen bonding interactions between
chitosan −NH2 and curcumin phenol −OH groups.19
Spray-Drying Optimization. Four spray-drying parame-
ters were chosen for optimization (Table S1). All samples were
sprayed through a 4 μm spray head mesh, as the 5.5 and 7 μm
meshes provided with the spray dryer produced particles that
were deemed too large for circulatory system drug delivery
(data not shown). Chitosan concentration levels were restricted
to 0.1 w/v% or less to avoid clogging the spray head. Table S2
lists the Taguchi orthogonal array utilized for this experiment as
well as the resulting S/N ratios calculated from the resulting
particle size and axial ratio data. The smallest particle sizes (285
± 30 nm) were produced in trial 9, using a chitosan
concentration of 0.025 w/v%, no Tween 20, 120 °C inlet
temperature, and 120 L/min flow rate. The most spherical
particles (axial ratio = 1.12) were produced using the
parameters for trial 2: chitosan concentration of 0.05 w/v%,
Tween 20 concentration of 0.5 w/v%, 120 °C inlet temper-
Figure 1. SEM images of chitosan particles spray-dried in the presence
of (a) Tween 20 (T20), (b) Tween 80 (T80), and (c) no surfactant
ature, and 100 L/min.
(NS). Size analysis results are displayed in bar graph form (d). Spray- By averaging all of the trial results for each level of a given
drying conditions: chitosan concentration = 0.05 w/v%, surfactant parameter (e.g., all of the trials using a chitosan concentration
concentration = 0.025 w/v%, inlet temperature = 120 °C, airflow = of 0.05 w/v%), it is possible to determine which parameter had
150 L/min. the greatest impact on particle size and morphology. The
impact of each parameter is ranked according to the degree of
variance of the experimental result obtained from varying that
or with Tween 20 appeared smooth, whereas the samples parameter (Tables S3 and S4). Both particle size and
spray-dried with Tween 80 displayed “pitted” surfaces. Tween morphology were impacted most by choice of chitosan
20 was chosen for inclusion in future spray-drying experiments, concentration, with the smallest and most spheroid particles
as it did not detrimentally affect the particle size and produced being produced with the lowest chitosan concentration. Particle
particles with comparatively smooth surfaces (Figure 1). size was also greatly impacted by airflow rate, although not in a
The ability of Tween 20 to solubilize curcumin in 1% acetic reliably predictive manner. Representative SEM images of the
acid was evaluated by measuring the curcumin concentration in particles showing the effect of chitosan concentration on
curcumin-saturated acetic acid solutions with varying amounts particle size are displayed in Figure 3. Note that with the high
of Tween 20. The acidic nature of these solutions allowed for concentrations of chitosan, a bimodal distribution of particle
prolonged monitoring of curcumin with minimal degradation. size occurs. As samples spray-dried with low chitosan
Solubility results were compared with identical solutions that concentrations had unimodal size distributions, the standard
also contained 0.05 w/v% chitosan (Figure 2). The curcumin deviation of these trials were markedly lower (±30 nm versus
saturation point increases linearly with Tween 20 concentration ±569 nm for the bimodal high concentration trials).
throughout the range used in these experiments, with an upper Although in preliminary trials particles produced with and
limit of 294 μM curcumin with 0.05 w/v% Tween 20. This without Tween 20 had smooth surfaces, during the
represents a 12.7-fold increase in curcumin solubility. At each optimization trials samples tended to yield more particles
Tween 20 concentration, the presence of chitosan in the with a wrinkled appearance (Figure 3c). This effect was more
solution increases the curcumin saturation point by an average substantial with higher chitosan concentrations. When using 0.1
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L/min air flow) produced the second smallest batch of particles


with an axial ratio that was within 5% of that obtained for trial 2
(the condition producing the most spherical particles).
Curcumin Encapsulation. Curcumin was spray-dried
using the parameters from chitosan trial 1. UV−visible
spectroscopy was used to probe for curcumin decomposition
due to the spray-drying process (Figure 4). Curcumin

Figure 3. SEM images of chitosan particles spray-dried with (a) 0.025


w/v% chitosan and 0 w/v% Tween 20, (b) 0.05 w/v% chitosan and
0.025 w/v% Tween 20, (c) 0.1 w/v% chitosan and 0.025 w/v% Tween
20, and (d) 0.05 w/v% chitosan and 0.05 w/v% Tween 20. Figure 4. UV/visible spectrum of curcumin before (solid trace) and
after (dashed trace) spray-drying in 1% acetic acid with 0.025 w/v%
w/v% chitosan and no detergent, 20−50% of the particles Tween 20 and 0.05 w/v% chitosan. Spray-dried at 120 °C with 150 L/
displayed a wrinkled appearance. When the chitosan concen- min air flow.
tration was lowered to 0.05 w/v%, only 5−10% of the particles
had wrinkled surfaces. Several incompletely formed particles decomposition is easily monitored by a decrease in intensity
were found during SEM analysis. These particles contained of the peak at 425 nm in concert with a broadening of the
large holes in the polymer shell that allow confirmation that the absorption band and appearance of two new peaks at 365 and
particles are hollow, as is typical for spray-dried particles 335 nm due to degradation of curcumin to trans-6-(4′-hydroxy-
(Figure 3d). 3′-methoxyphenyl)-2,4-dioxo-5-hexenal.52 Despite the high
While the spray-drying optimization results can be used to temperature of the spray head (150 °C) and sonication, the
produce either the smallest or most spherical particles, these UV−visible spectrum of curcumin after spray-drying is identical
attributes alone may not be the most important to consider in content to that of the same solution before spray-drying. An
when choosing an optimum set of conditions for encapsulation 8.5 ± 0.6% (n = 3) reduction in peak intensity at 425 nm
of curcumin. For example, the parameters that produced the represents minimal loss due to the spray-drying process. To
smallest particles were from trial 9: 0.025 w/v% chitosan, 0 determine the effect of curcumin loading on particle size,
Tween 20, 120 °C inlet temperature and 120 L/min airflow. particles were spray-dried using the previously determined
These parameters involved no detergent, which in our optimized conditions with the inclusion of various curcumin
preliminary studies was deemed necessary for solubilizing concentrations below the saturation point (Table S5). SEM
curcumin in the spray-drying solution, and therefore makes a measurements reveal that encapsulation of curcumin results in a
poor set of conditions for curcumin encapsulation. Additionally, nearly linear increase in chitosan particle diameter. Attempts to
the use of only 0.025 w/v% chitosan resulted in much longer extract curcumin from the dry particles with repeated ethyl
spray-drying times required for producing an adequate amount acetate washings with vigorous shaking resulted in no
of material. The most spherical particles were produced in trial detectable traces of curcumin in the ethyl acetate, implying
2, using 0.05 w/v% chitosan, 0.05 w/v% Tween 20, 120 °C, and that all curcumin in the sample is trapped within the chitosan
100 L/min air flow. This trial included equal amounts, weight particles. From this it is determined that curcumin
for weight, of chitosan and Tween 20. Comparing results of encapsulation efficiency for this process is nearly 100%.53 It is
trial 2 with trials using less Tween 20 reveals that decreased therefore assumed that the increase in particle size in these
Tween 20 has little detriment to particle shape. Additionally, experiments is due to curcumin loading.
this trial yielded only the fifth smallest batch of particles. Particle Composition. The fate of Tween 20 present in the
Therefore, in the interest of minimizing both particle size and spray-drying mixture was determined through spray-drying
the amount of “auxiliary” components in the spray-drying particles with Tween 20 covalently modified with Texas Red
mixture, this trial was rejected as a candidate for curcumin fluorescent dye.48 Confocal microscopy shows that the Tween
encapsulation. 20 dye is incorporated into the chitosan particle structure and
The ideal set of conditions for encapsulating curcumin via tends to be concentrated on the outer periphery of the
spray-drying would therefore produce small, nearly spherical particles, suggesting that the detergent is accumulated around
particles using a minimum amount of Tween 20 to solubilize the chitosan shell, most likely due to hydrogen bonding
curcumin and a chitosan concentration large enough to reduce interactions (Figure 5a).54 The naturally occurring fluorescence
spray-drying times. Perusing the data presented in Table S2 of curcumin can be used to visualize its compartmentalization
(Supporting Information) shows that the conditions and results within the particles as well (Figure 5b). Unlike the Texas Red−
from trial 1 meet all of these criteria. The conditions of trial 1 Tween 20, the curcumin appears to be evenly distributed
(0.05 w/v% chitosan, 0.025 w/v% Tween 20, 150 °C, and 120 throughout the particle. An overlay of both fluorescence images
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Figure 5. Confocal microscopy images (single xy plane of a z-stack) of curcumin-loaded chitosan/Tween 20 particles: (a) Tween 20−Texas Red
shown in red, (b) curcumin shown in green, (c) overlay of Texas Red and FITC channels, and (d) 10× zoom of overlay of Texas Red and FITC
channels of curcumin-loaded chitosan/Texas Red-labeled Tween 20 particles. Scale bar = 10 μm.

displays the curcumin and Tween 20 spatial distribution within spray-drying process has been optimized for encapsulation of
the particles (Figure 5c,d, respectively). curcumin in the smallest, most spherical particles possible with
Curcumin Release Studies. Curcumin release studies were the smoothest morphology. Release studies confirm a burst
conducted in both 1% acetic acid and 1× PBS buffer to ensure release profile for curcumin. Future studies will involve chitosan
dissolution of the chitosan/Tween 20 particles. The release derivatives that display better solubility under physiological
medium was fortified with 1% ascorbic acid and the organic conditions for applications in systemic drug delivery. In
layer with 0.1% BHT as preservatives.51 Release studies in the addition, the use of cross-linking agents will be explored for
presence of preservatives in either solvent show a burst release altering curcumin release kinetics under physiologic conditions.
profile for curcumin, with nearly 40% of curcumin released in The incorporation of preservative molecules in addition to
the first 5 min of the experiment (Figure 6). All detectable curcumin within the chitosan capsules will also be explored.


curcumin release was complete within 2 h (Figure 6).

■ CONCLUSIONS
The feasibility of encapsulating curcumin in submicrometer
*
ASSOCIATED CONTENT
S Supporting Information

chitosan particles via spray-drying has been demonstrated. The Tables S1−S5 are included in the Supporting Information for
this manuscript. This material is available free of charge via the
Internet at http://pubs.acs.org.

■ AUTHOR INFORMATION
Corresponding Author
*Tel: 502 852 8321. Fax: 502 852 6806. E-mail: andrea.gobin@
louisville.edu.
Notes
The authors declare no competing financial interest.

■ ACKNOWLEDGMENTS
Support for this work was in part provided by NASA Grant
Figure 6. Release profile of curcumin from chitosan/Tween 20 NNX10AJ36G. The authors wish to acknowledge Joe Williams
particles in 1% acetic acid (⧫) and PBS buffer (○) (n = 3). and Dhruvinkumar Patel for their assistance with SEM imaging.
2313 dx.doi.org/10.1021/bm300564v | Biomacromolecules 2012, 13, 2309−2314
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Article

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