DP 2700 Power Module

Introduction

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ESBG - NTBU
 Contents

‰ DP 2700 Series Rectifier Features

‰ Block Diagram

‰Specifications
-- AC Input
-- DC Output
-- Thermal Management
-- Protection
-- Standard

‰ Maintenance
-- Module remove

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DP 2700 Series Rectifier
Features and Benefits
ƒ -48V/56A, Output; Max. Power 2700W
ƒ Wide Input Voltage Range (90V~300V)
ƒ Power Factor Correction (>0.99)
ƒ Hot-pluggable, All Connectors are at the rear
ƒ Compact Size
≅ 33W/in3 (48V) Power Density
Dimension:42mm/1U(W)*125.5mm/3U(H)*268mm(D)
Light weight:2.0 Kg (4.4lb)
Horizontal(1U)/Vertical(2.8U) Models Available
ƒ High Efficiency: >92% (48V)
ƒ Fan cooling and Easy replaceable fan design
ƒ Operation temp.:-5oC~+75oC (+55~+75 de-rating)
ƒ UL/CUL,TUV/CE Certificated

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 DPR 2700 Series Rectifier—Block Diagram
 PFC: Boost converter - 85 kHz
 DC/DC: Full Bridge Phase Shift DC/DC Converters - 100 kHz

L Full Bridge Output Vo+

Input Fuse, PFC Boost Phase Shift Filter & Oring
EMI Filter & Converter DC/DC MOSFET
N Bridge Diode Converters Vo-

PFC DC/DC
Controller Controller

Auxiliary Power Protection Ckt

& Others

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 Additional Features

¾ DC output: 40 ~ 59.5Vdc
¾ Power limit: 2700W
¾ OVP: 59.5V ± 0.5V (selective)
¾ Temp. range: -5°C - +55°C
(55°C-75°C power line derating 1500W)
¾ Load sharing: democratic

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 AC Input Characteristic(48V)

¾ Wide AC input voltage range with derating below 184 Vac

¾ Maximum input current 19 A
¾ Input fuse 25A fast (L and N)

Pout / W
2700

1350
No PFC

80 88 176
184 230 276 300 310 Vin / Vrms

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 DC Output Characteristic (48V)

¾ Max. Output Power: 2700W(-48V)

¾ Constant Power Design
¾ Output voltage 40 ... 59.5 Vdc
¾ Output fuse 30A x 3 (- pole)
Vout / Vdc

59.5

Factory setting
54 Constant power
Adjustment range

Constant
voltage
48
45
Constant
current
40 Iout / Idc
45 50 60
56 7
 Thermal Management (CSU Control)

OTP = Over Temperature Protection

Ambient temperature sense for thermal management:
¾ OTP control is based on internal temperature
¾ OTP protection is based on critical internal temperature

Power limit Vinrms: 184

Rectifier
2700 restart

2300

Ambient
55 °C 65 °C 75 °C 8
 Switching Mode Rectifier; SMR
Feature :
• Input :184Vac~ 264Vac 100% Load 2700W • Modular Current Sharing
:184Vac ~ 88Vac line derating 1350W • Easy Install & Maintain
• Modular Design ,Capacity Redundancy • Power Factor (PF>0.99)
• Hot Swappable
• Weigh : 2.0 Kg (4.4 lb)
• High Efficiency , High power Density

Horizontal (1U)Type Vertical (2.8U) Type

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 Rectifier - Interface

Pin Number Signal Description

P4 VOP Precharge
P5-P7 VO- DC Output “-”
P8-P10 VO+ DC Output “+”

I/O Connector A1 SGNDO Signal ground

A2 RS485+ RS 485 + communication
Input Signal Output B1 CGND Communication ground
B2 RS485- RS 485 – communication
C1 INH Short pin for well connection
Pin Number Signal Description
C2 IDA ID analog
P1 AC_L AC main, L terminal
D1 IDD ID digital
P2 AC_N AC main, N terminal
D2 IBUS Load Sharing Bus
P3 FG AC main, frame ground
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 Rectifier - Dimension

W x H x D=4.9 x 1.6 x 11.7 inch =125.5 x 40.5 x 270 mm

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 Protection

Conditions Descriptions Protections

Mains Over-Voltage > 310V Rectifiers shut down, rectifiers automatically

restart after input voltage return to nominal line
voltage range(<300V)
Mains Under-Voltage <85V Rectifiers shut down, rectifiers automatically
restart after input voltage return to nominal line
voltage range(>90V)
O/P voltage abnormal >59.5V±0.5V Shutdown and Latch

Output Short Circuit No damage to rectifiers, Cause no damage to

SMR, SMR current limit, restart after fault release
Over-temperature >80℃ (Environment Shut down and recover when environment
Temperature) temperature < 75 ℃
Fan Fail Shutdown and Latch

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 Standard
Conditions Specs Standards

EMI - FCC Class B - FCC Part 15 Subpart J

- CISPR Class B - EN55022, BS6527 Class B
EMS
- Voltage Fluctuation - EN 61000-3-3, EN 60555-3
Flicker

- Electrostatic - 15KV Air Discharge, - EN 61000-4-2 Level 4 , IEC 1000-4-2, IEC 801-2
Discharge (ESD) 8KV Contact Level 4
Discharge
- Electromagnetic - IEC 1000-4-3, IEC 801-3 Level 3
Compatibility(EMC)/R - 10V/m
adiated Susceptibility

- Electrical Fast - EN 61000-4-4 Level 4, IEC 1000-4-4, IEC 801-4

Transient (EFT) - 4KV Level 4

- Conducted - IEC 1000-4-6 Level 3

Susceptibility - 10V/m
- IEC 1000-4-5 Level 4 & ANSI/IEEE C62.41-1991
- Lightning/Surge - 6KV B3
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 Standard

Conditions Specs Standards

Current Harmonic - <5% at 220V full load - EN 61000-3-2, EN 60555-2, IEC 1000-
3-2 Class A
Insulation - Input to output>2 MΩ (At 500Vdc)
Resistance - Input to frame ground > 2 MΩ (At
500Vdc)
- Output to frame ground >2 MΩ (At
500Vdc)

Withstand voltage - Input To Output 4242 Vdc 1 Minute

(High Pot) (Or 3000 Vac 50Hz ≤30mA)
- Input to Frame Ground 2837 Vdc 1
Minute (Or 2006 Vac 50Hz ≤30mA)
- Output to Frame Ground 707 Vdc 1
Minute (Or 500 Vac 50Hz ≤30mA)
Acoustics - 55 dBA at 1 meter in front of SMR

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 Maintenance
Module Remove :

Lock

Unlock

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Q&A

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