THE INFORMATION CONTAINED HEREIN IS CONFIDENTIAL AND PROPRIETARY TO METSO MINERALS AND IS NOT TO BE REPRODUCED, DISCLOSED TO A TD7-B114

HP500
PAGE:1/1
PREPARED BY APPROVED BY
T.B. …. UNBALANCED FORCES & WR2 PROPRIETARY CODE W
DATE OF ISSUE REV 05 DATE
29/09/1999 OM: 37980 01/03/2013
THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BY
METSO MINERALS
"M":moment about the main
frame due to the combined
unbalanced forces within the
crusher.

Unbalanced force and moment

rotate about the centerline of
the crusher at the eccentric
speed.

U.S. METRIC

countershaft speed (RPM) 735 - 1000 735 - 1000

eccentric speed (RPM) 285 - 388 285 - 388

maximum calculated net New liner: 2900 Pounds New liner: 12100 N
1)
unbalanced force "F net" Worn liner: 21000 Pounds Worn liner: 85000 N
New liner: 88200 Pound.feet New liner: 108800 N.m
1) maximum moment "M"
Worn liner: 31500 Pound.feet Worn liner: 39000 N.m

crusher mass 71920 Pounds 32622 kilograms

countershaft WR2 2411 Pounds.feet 2 100 kilogram.metre2

1098 Pounds.feet 2 45 kilogram.metre2

crusher sheave WR2
for a OD sheave: 40'' for a OD sheave: 1016mm

countershaft & crusher 3508 Pounds.feet 2 145 kilogram.metre2

sheave WR2 for a OD sheave: 40'' for a OD sheave: 1016mm

New liner: 9800 Pounds New liner: 43570 Newtons

2) alternative vertical force
Worn liner: 3510 Pounds Worn liner: 15620 Newtons
New liner: 725 Pounds New liner: 3025 Newtons
2) alternative horizontal force
Worn liner: 5250 Pounds Worn liner: 21250 Newtons
lifting capacity of the pulley
22480 +/- 680 Pounds 100 +/- 3 KiloNewtons
block for maintenance
Maximum net unbalanced force and moment take into consideration full range of the liner wear and
maximum eccentric speed shown above.
Caution: additional vertical forces may result from the impact of the adjustment ring during passing of tramp
iron.
1) Forces and moment shown are calculated nominal harmonic values due to motion of crusher parts. The
calculated values are based on rigid body dynamics of the crusher on a rigid foundation and do not account
for any magnification due to structure compliance. A minimum foundation design safety factor of 1.5 is
recommended to account for variations, vibration, shock and impact loads. Foundation design should limit
dynamic displacements to acceptable levels including owner perceptions as well as to insure structural
reliability.
2) These forces give the "F" and "M" effects on each foundation bolt.