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Component Locations Tap Locations KENR8846-01

Machine Schematic Pressure and Sampling January 2011


Description 422E 428E 434E MECH 432E 442E 434E 444E
Location Location
Tap Schematic
FLUID POWER SYMBOLS
Accumulator Gp - Hydraulic 149-0686 149-0686 149-0686 149-0686 149-0686 1 A-6 Number Description Location
Accumulator Gp - Ride Control 345-3672 345-3672 345-3672 345-3672 345-3672 345-3672 345-3672 2 C-6 BASIC COMPONENT SYMBOLS
AA System Pressure C-4
Cylinder Gp - Backhoe Bucket 320-5937 320-5937 320-5937 320-5937 320-5937 320-5937 320-5937 3 E-5
BB Signal Pressure C-3 MAIN AUX

Cylinder Gp - Boom 320-5936 320-5936 320-5936 320-6520 320-6522 320-6520 320-6522 4 E-6
CC Hydraulic Supply A-3 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Cylinder Gp - E-Stick (OPT) 320-5935 320-5935 320-5935 320-5935 320-5935 320-5935 320-5935 5 E-4 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
DD Pilot Oil Pressure A-6 COMPENSATED)
249-6711 RH 249-6711 RH 249-6713 RH
Cylinder Gp - Lift 215-7298 320-5934 320-5934 320-5934 6 B-5 SOS Hydraulic Return Oil Sampling C-2
249-6710 LH 249-6710 LH 249-6712 LH
Cylinder Gp - Powered Sideshift 347-2223 347-2223 347-2223 347-2223 347-2223 347-2223 7A F-3 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Cylinder Gp - Powered Sideshift 347-2223 347-2223 347-2223 347-2223 347-2223 347-2223 7B F-6 COMPENSATED)
Cylinder Gp - Stabilizer, Left 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 8A E-3
VALVE ENVELOPES VALVES VALVE PORTS
Cylinder Gp - Stabilizer, Rightz 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 8B E-6
Cylinder Gp - Stick 320-5932 320-5932 320-5932 320-6521 320-6523 320-6521 320-6523 9 E-4
Cylinder Gp - Swing, Left Hand 269-0381 269-0381 269-0381 269-0381 269-0381 269-0381 269-0381 10 E-5 BB AA
Cylinder Gp - Swing, Right Hand 297-5556 297-5556 297-5556 297-5556 297-5556 297-5556 297-5556 11 E-5 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Cylinder Gp - Tilt 206-3553 333-5427 210-7101 333-5427 333-5427 210-7101 214-9372 12A B-5
CONTROL VALVES CHECK VALVES
Cylinder Gp - Tilt 206-3553 333-5427 210-7101 333-5427 333-5427 210-7101 214-9372 12B C-8
AB A B
Filter Gp - Oil 325-6257 325-6257 325-6257 325-6257 325-6257 325-6257 325-6257 13 C-1
Manifold and Solenoid Gp - Control 300-4493 300-4493 300-4493 300-4493 14 B-6 P T P T
BASIC SPRING SHUTTLE PILOT
Manifold Gp - Control 300-4491 300-4491 300-4491 300-4491 15 D-5 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Manifold Gp - Ride Control 245-8780 245-8780 245-8780 245-8780 245-8780 245-8780 245-8780 16 C-6
Pump Gp - Implement 296-6714 296-6714 345-7494 345-7494 289-6370 289-6370 289-6370 17A C-3 FLUID STORAGE RESERVOIRS
Pump Gp - Implement 296-6714 296-6714 345-7494 345-7494 289-6370 289-6370 289-6370 17B E-2
Pump Gp - Metering (Steering Lines) 325-2011 325-2011 325-2011 325-2011 325-2011 325-2011 325-2011 18a B-4
Sensor Gp - Temperature (Hydraulic Oil) 264-4297 264-4297 264-4297 264-4297 19 C-2 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Switch As - Press., Hydraulic Oil Filter Bypass 134-0404 134-0404 134-0404 134-0404 20 C-2
Switch As - Pressure, Ride Control (OPT)
Tank Gp - 245-8777
131-9203
245-8777
131-9203
245-8777
131-9203
245-8777
131-9203
245-8777
131-9203
245-8777
131-9203
245-8777
21
22
C-6
A-3
422E, 428E, 432E, 434E, 442E, and MEASUREMENT ROTATING SHAFTS

Valve As - All Wheel Steer


Valve As - Brake, Boosted
340-7028
220-8226 220-8226
340-7028(OPT)
220-8226
340-7028
220-8226
340-7028
220-8226
23
24A
C-4
D-2 444E Backhoe Loader PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Valve As - Brake, Boosted 220-8226 220-8226 220-8226 220-8226 220-8226 24B E-2
Valve Gp - Bank 2, Mechanical
Valve Gp - Bank 3, Mechanical
323-1085
316-9785 316-9784 316-9784 321-9976 321-9976 321-9976 321-9976
25
26
C-8
C-7
Hydraulic System COMBINATION CONTROLS

Valve Gp - Bank 7, Mechanical 316-9782 316-9782 316-9782 321-9975 321-9975 321-9975 321-9975 27 D-6
Valve Gp - Brake Control, Unboosted 206-1769 206-1769 28 F-1
422E: 428E: 432E: 434E: 442E: 444E:
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve Gp - Control, 8th Auxiliary 319-2155 319-2155 319-2155 319-2155 29A F-6 MAW1-UP DPH1-UP JBA1-UP SEF1-UP EME1-UP NBA1-UP OR MANUAL & PILOT PILOT OR MANUAL

Valve Gp - Control, 8th Auxiliary 319-2155 319-2155 319-2155 319-2155 29B F-8 MANUAL CONTROL SYMBOLS
Valve Gp - Control, 9th Auxiliary 319-2158 319-2158 319-2158 319-2158 30 F-4
SJL1-UP
Valve Gp - Coupler 231-2615 231-2615 231-2615 231-2615 231-2615 231-2615 231-2615 31 A-6
Valve Gp - Load Control, Boom 347-1126 347-1126 347-1128 347-1128 347-1128 347-1128 32A A-3
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Load Control, Boom 347-1126 347-1126 347-1128 347-1128 347-1128 347-1128 32B A-4
Valve Gp - Load Control, Stabilizer 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 33A E-3 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Load Control, Stabilizer 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 33B E-6
Valve Gp - Load Control, Stick 347-1128 347-1128 347-1129 347-1129 347-1129 347-1129 34A A-3
Valve Gp - Load Control, Stick 347-1128 347-1128 347-1129 347-1129 347-1129 347-1129 34B A-5
Valve Gp - Pilot (Backhoe) 347-2208 347-2208 347-2208 347-2208 35 C-6 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve Gp - Pilot (Loader) 267-2760 267-2760 267-2760 267-2760 36 B-8
Valve Gp - Pilot, 8th Auxiliary 319-2156 319-2156 319-2156 319-2156 37A D-6 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Pilot, 8th Auxiliary 319-2156 319-2156 319-2156 319-2156 37B D-7
Valve Gp - Pilot, 9th Auxiliary 244-6735 244-6735 244-6735 244-6735 38 D-4
Valve Gp - Pilot, Stabilizer 297-4394 297-4394 297-4394 297-4394 39 A-8 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Pilot, Stabilizer (Alarm) 297-4395 297-4395 297-4395 297-4395 40 A-8
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Press. Redc, PRV (Brake) 344-1353 41 C-1
Valve Gp - Pressure Control 320-7812 320-7812 320-7812 320-7812 320-7812 320-7812 320-7812 42 E-5
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
Valve Gp - Sol., Powered Sideshift 351-1637 351-1637 351-1637 351-1637 351-1637 351-1637 43 D-3
CC SOS DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

Volume 1 of 2: Implement and Steering Circuits BIDIRECTIONAL BIDIRECTIONAL


FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER

IMPLEMENT PUMP AND FILTER DIRECTION

(VIEWED FROM BOTTOM) © 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

29A
29B 43 24A
ELECTRICAL SYMBOLS TABLE
7A 37A 30 17A 24B HYDRAULIC SYMBOLS (ELECTRICAL)

3 5 9 4 8A 33A 7B 42 37B 38 15 14 35 19 13 20 17B 28 18

KENR8846-01 VOL 1 of 2
G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)


12A
31
6 12B PRESSURE SWITCH PRESSURE SWITCH
(ADJUSTABLE)
TEMPERATURE
SWITCH
ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE TEMPERATURE LEVEL FLOW


SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

DD

34A 32A 11 10 7A 33B 8B 27 1 41 40 39 23 25 26 36 21 16 2 22


VALVE GP-BANK 7 34B 32B 7B
(VIEWED FROM ABOVE)
COMPONENT LOCATIONS
8 7 6 5 4 3 2 1
422E/428E
(SPOOL CONTROL LAYOUT) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
POWERED SIDESHIFT CIRCUIT
MAIN PUMP OUTPUT
LOAD SENSE CIRCUIT
STAB BOOM SWING BUCKET STICK E-STICK STAB BUCKET CONTROL CIRCUIT
LIFT CONTROL CIRCUIT
STEERING CIRCUIT
SUPPLY LINE
E-STICK CONTROL CIRCUIT
BRAKE CONTROL CIRCUIT
BOOM CONTROL CIRCUIT
F STICK CONTROL CIRCUIT F
DRAIN / RETURN LINE
RIGHT STABILIZER CONTROL CIRCUIT
8TH AUXILIARY CONTROL CIRCUIT
9TH AUXILIARY CONTROL CIRCUIT
LEFT STABILIZER CONTROL CIRCUIT
TILT CONTROL CIRCUIT
SWING CONTROL CIRCUIT
COUPLER CONTROL CIRCUIT
(4) CYLINDER GP - BOOM (11) CYLINDER GP PILOT CONTROL CIRCUIT
422E, 428E, 434E MECH: 320-5936 SWING, RIGHT HAND (8A) CYLINDER GP -
432E, 434E: 320-6520 297-5556 (5) CYLINDER GP - E-STICK STABILIZER, LEFT
442E: 320-6522, 444E: 321-9975 (OPT) 320-5938
(3) CYLINDER GP - (9) CYLINDER GP - STICK
(8B) CYLINDER GP - 320-5935
(42) VALVE GP - BACKHOE BUCKET 422E, 428E, 434E MECH: 320-5932 SIDESHIFT LOCK
STABILIZER, RIGHT PRESSURE CONTROL 320-5937 432E, 434E: 320-6521
320-5938 320-7812 442E, 444E: 320-6523
PISTON PUMP
(422E, 428E, 434E MECH)

(10) CYLINDER GP Ls
422/428E
SWING, LEFT HAND
(NO FLUSHING VALVE) D (33B) VALVE GP - 269-0381 A (33A) VALVE GP -
LOAD CONTROL
P8 LOAD CONTROL
308-3437
308-3437
B A E G A1 B A (17B) PUMP GP - IMPLEMENT
422E, 428E: 296-6714
E P P2 M B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 B6 A6 B7 A7 C
434E MECH: 345-7494 E

LS STAB BOOM SWING BUCKET STICK E-STICK STAB


Pd

Ls8

T8

T T3
Sc Cd

T2 T1 a2 a5

C F H B1 B
D D

(27) VALVE GP - BANK 7 (15) MANIFOLD GP - CONTROL


MECHANICAL 432E, 442E, 434E, 444E: 300-4491
422E, 428E, 434E MECH: 316-9782
432E, 442E, 434E, 444E: 321-9975

(12B) CYLINDER GP - TILT


422E: 206-3553
K L J M
428E, 432E, 442E: 333-5427
KENR8846-01 VOL 1 of 2

434E MECH, 434E: 210-7101


444E: 214-9372
(25) VALVE GP - BANK 2
MECHANICAL
422E: 323-1085 (19) SENSOR GP - TEMPERATURE (13) FILTER GP - OIL
HYDRAULIC OIL 325-6257
(Dimensions: 39 inches x 28 inches)

432E, 442E, 434E, 444E: 264-4297


422E 422E, 428E, 434E MECH: NOT USED
(SPOOL CONTROL LAYOUT)
422E ONLY
(26) VALVE GP - BANK 3
MECHANICAL
(Ls CHECK) BB
TILT 422E: 316-9785 (17A) PUMP GP - IMPLEMENT
428E, 434E MECH: 316-9784 432E, 442E, 434E, 444E: 289-6370
C 432E, 442E, 434E, 444E: 321-9976
T P DLS M Ls C
b2 PISTON PUMP
PS REAR STEER CYLINDER SOS
AWS ELECTRICAL
PRESSURE SWITCH
(432E, 442E, 434E, 444E) Ls
a2
(23) VALVE AS - ALL WHEEL STEER
422E ONLY 434E MECH, 434E, 444E: 340-7028
(2) ACCUMULATOR GP - RIDE CONTROL
(LOADER Ls RELIEF) 345-3672 442E: 340-7208(OPT)
Ls 422E, 428E, 432E: NOT USED
(16) MANIFOLD GP - RIDE CONTROL
D 245-8780
(20) SWITCH AS - PRESSURE
PS ACC AA HYDRAULIC OIL FILTER BYPASS
428E
432E, 442E, 434E, 444E: 134-0404
(SPOOL CONTROL LAYOUT) Ls 422E, 428E, 434E MECH: NOT USED
Pd
LIFT T
O Pd
R1
LIFT N R H
(6) CYLINDER GP - LIFT
B1 422E: 215-7298
R2
30 Page,

428E, 432E, 442E: 320-5934


434E MECH, 434E (RH): 249-6711 F2 F1
A1 434E MECH, 434E (LH): 249-6710
444E (RH): 249-6713
(21) SWITCH AS - PRESSURE 444E (LH): 249-6712
RIDE CONTROL (OPT)
B 131-9203 B
422E: NOT USED

TILT M
P FRONT STEER CYL.

Q (12A) CYLINDER GP - TILT


TILT B2 422E: 206-3553 L
428E, 432E, 442E: 333-5427 R
434E MECH, 434E: 210-7101
A2
444E: 214-9372
Sc Cd
(18) PUMP GP - METERING
STEERING LINES Sc Cd
325-2011
(31) VALVE GP - COUPLER
231-2615 CC LINE PATTERNS
AUX Pressure Line
B2
Pilot / Load Sensing Pressure
A2 Drain / Return Lines
AUX B3
Component Group
Attachment Group
A3
CALLOUTS
A T LS P A
YY Taps (Pressure, Sampling, Sensor - by letter)

Callout Number Component


(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number
(22) TANK GP
245-8777
T
THIS SCHEMATIC IS FOR THE 422E, 428E, 432E, 434E, 442E, AND 444E BACKHOE
VOLUME 1 of 2: IMPLEMENT AND STEERING CIRCUITS
COUPLER CYLINDER PART NUMBER: 339-3400, CHANGE: 00, VERSION: S
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
Component Locations Tap Locations KENR8846-01
Machine Schematic Pressure and Sampling January 2011
Description 422E 428E 434E MECH 432E 442E 434E 444E
Location Location
Tap Schematic
FLUID POWER SYMBOLS
Accumulator Gp - Hydraulic 149-0686 149-0686 149-0686 149-0686 149-0686 1 A-6 Number Description Location
Accumulator Gp - Ride Control 345-3672 345-3672 345-3672 345-3672 345-3672 345-3672 345-3672 2 C-6 BASIC COMPONENT SYMBOLS
AA System Pressure C-4
Cylinder Gp - Backhoe Bucket 320-5937 320-5937 320-5937 320-5937 320-5937 320-5937 320-5937 3 E-5
BB Signal Pressure C-3 MAIN AUX

Cylinder Gp - Boom 320-5936 320-5936 320-5936 320-6520 320-6522 320-6520 320-6522 4 E-6
CC Hydraulic Supply A-3 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Cylinder Gp - E-Stick (OPT) 320-5935 320-5935 320-5935 320-5935 320-5935 320-5935 320-5935 5 E-4 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
DD Pilot Oil Pressure A-6 COMPENSATED)
249-6711 RH 249-6711 RH 249-6713 RH
Cylinder Gp - Lift 215-7298 320-5934 320-5934 320-5934 6 B-5 SOS Hydraulic Return Oil Sampling C-2
249-6710 LH 249-6710 LH 249-6712 LH
Cylinder Gp - Powered Sideshift 347-2223 347-2223 347-2223 347-2223 347-2223 347-2223 7A F-3 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Cylinder Gp - Powered Sideshift 347-2223 347-2223 347-2223 347-2223 347-2223 347-2223 7B F-6 COMPENSATED)
Cylinder Gp - Stabilizer, Left 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 8A E-3
VALVE ENVELOPES VALVES VALVE PORTS
Cylinder Gp - Stabilizer, Rightz 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 8B E-6
Cylinder Gp - Stick 320-5932 320-5932 320-5932 320-6521 320-6523 320-6521 320-6523 9 E-4
Cylinder Gp - Swing, Left Hand
Cylinder Gp - Swing, Right Hand
269-0381
297-5556
269-0381
297-5556
269-0381
297-5556
269-0381
297-5556
269-0381
297-5556
269-0381
297-5556
269-0381
297-5556
10
11
E-5
E-5
BB AA ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Cylinder Gp - Tilt 206-3553 333-5427 210-7101 333-5427 333-5427 210-7101 214-9372 12A B-5
CONTROL VALVES CHECK VALVES
Cylinder Gp - Tilt 206-3553 333-5427 210-7101 333-5427 333-5427 210-7101 214-9372 12B C-8
AB A B
Filter Gp - Oil 325-6257 325-6257 325-6257 325-6257 325-6257 325-6257 325-6257 13 C-1
Manifold and Solenoid Gp - Control 300-4493 300-4493 300-4493 300-4493 14 B-6 P T P T
BASIC SPRING SHUTTLE PILOT
Manifold Gp - Control 300-4491 300-4491 300-4491 300-4491 15 D-5 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Manifold Gp - Ride Control 245-8780 245-8780 245-8780 245-8780 245-8780 245-8780 245-8780 16 C-6
Pump Gp - Implement 296-6714 296-6714 345-7494 345-7494 289-6370 289-6370 289-6370 17A C-3 FLUID STORAGE RESERVOIRS
Pump Gp - Implement 296-6714 296-6714 345-7494 345-7494 289-6370 289-6370 289-6370 17B E-2
Pump Gp - Metering (Steering Lines) 325-2011 325-2011 325-2011 325-2011 325-2011 325-2011 325-2011 18a B-4
Sensor Gp - Temperature (Hydraulic Oil) 264-4297 264-4297 264-4297 264-4297 19 C-2 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Switch As - Press., Hydraulic Oil Filter Bypass 134-0404 134-0404 134-0404 134-0404 20 C-2
Switch As - Pressure, Ride Control (OPT)
Tank Gp - 245-8777
131-9203
245-8777
131-9203
245-8777
131-9203
245-8777
131-9203
245-8777
131-9203
245-8777
131-9203
245-8777
21
22
C-6
A-3
422E, 428E, 432E, 434E, 442E, and MEASUREMENT ROTATING SHAFTS

Valve As - All Wheel Steer


Valve As - Brake, Boosted
340-7028
220-8226 220-8226
340-7028(OPT)
220-8226
340-7028
220-8226
340-7028
220-8226
23
24A
C-4
D-2 444E Backhoe Loader PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Valve As - Brake, Boosted 220-8226 220-8226 220-8226 220-8226 220-8226 24B E-2
Valve Gp - Bank 2, Mechanical
Valve Gp - Bank 3, Mechanical
323-1085
316-9785 316-9784 316-9784 321-9976 321-9976 321-9976 321-9976
25
26
C-8
C-7
Hydraulic System COMBINATION CONTROLS

Valve Gp - Bank 7, Mechanical 316-9782 316-9782 316-9782 321-9975 321-9975 321-9975 321-9975 27 D-6
Valve Gp - Brake Control, Unboosted 206-1769 206-1769 28 F-1 422E: 428E: 432E: 434E: 442E: 444E: SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve Gp - Control, 8th Auxiliary 319-2155 319-2155 319-2155 319-2155 29A F-6 MAW1-UP DPH1-UP JBA1-UP SEF1-UP EME1-UP NBA1-UP OR MANUAL & PILOT PILOT OR MANUAL

Valve Gp - Control, 8th Auxiliary 319-2155 319-2155 319-2155 319-2155 29B F-8 MANUAL CONTROL SYMBOLS
Valve Gp - Control, 9th Auxiliary 319-2158 319-2158 319-2158 319-2158 30 F-4 SJL1-UP
Valve Gp - Coupler 231-2615 231-2615 231-2615 231-2615 231-2615 231-2615 231-2615 31 A-6
Valve Gp - Load Control, Boom 347-1126 347-1126 347-1128 347-1128 347-1128 347-1128 32A A-3
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Load Control, Boom 347-1126 347-1126 347-1128 347-1128 347-1128 347-1128 32B A-4
Valve Gp - Load Control, Stabilizer 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 33A E-3 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Load Control, Stabilizer 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 33B E-6
Valve Gp - Load Control, Stick 347-1128 347-1128 347-1129 347-1129 347-1129 347-1129 34A A-3
Valve Gp - Load Control, Stick 347-1128 347-1128 347-1129 347-1129 347-1129 347-1129 34B A-5
Valve Gp - Pilot (Backhoe) 347-2208 347-2208 347-2208 347-2208 35 C-6 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve Gp - Pilot (Loader) 267-2760 267-2760 267-2760 267-2760 36 B-8
Valve Gp - Pilot, 8th Auxiliary 319-2156 319-2156 319-2156 319-2156 37A D-6 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Pilot, 8th Auxiliary 319-2156 319-2156 319-2156 319-2156 37B D-7
Valve Gp - Pilot, 9th Auxiliary 244-6735 244-6735 244-6735 244-6735 38 D-4
Valve Gp - Pilot, Stabilizer 297-4394 297-4394 297-4394 297-4394 39 A-8 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Pilot, Stabilizer (Alarm) 297-4395 297-4395 297-4395 297-4395 40 A-8
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Press. Redc, PRV (Brake) 344-1353 41 C-1
Valve Gp - Pressure Control 320-7812 320-7812 320-7812 320-7812 320-7812 320-7812 320-7812 42 E-5
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
Valve Gp - Sol., Powered Sideshift 351-1637 351-1637 351-1637 351-1637 351-1637 351-1637 43 D-3 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

CC SOS
UNIDIRECTIONAL UNIDIRECTIONAL

Volume 2 of 2: Auxiliary Circuits, Brake Control, and Pilot Control BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER

IMPLEMENT PUMP AND FILTER DIRECTION

(VIEWED FROM BOTTOM) © 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

29A
29B 43 24A
ELECTRICAL SYMBOLS TABLE
7A 37A 30 17A 24B HYDRAULIC SYMBOLS (ELECTRICAL)

3 5 9 4 7B 8A 33A 42 37B 38 15 14 35 19 13 20 17B 28 18

KENR8846-01 VOL 2 of 2
G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)


12A
31 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
6 12B (ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE TEMPERATURE LEVEL FLOW


SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

DD

34A 32A 11 10 7A 33B 8B 27 1 41 40 39 23 25 26 36 21 16 2 22


VALVE GP-BANK 7 34B 32B 7B
(VIEWED FROM ABOVE)
COMPONENT LOCATIONS
8 7 6 5 4 3 2 1

8TH AUXILIARY 8TH AUXILIARY AND POWERED SIDESHIFT 9TH AUXILIARY


432E, 434E, 442E, 444E 432E, 434E, 442E, 444E POWERED SIDESHIFT BRAKES
432E, 434E, 442E, 444E
(ADDED AS AN ADDITONAL
(29B) VALVE GP - CONTROL SLICE TO 8TH AND POWERED
F 8TH, AUXILIARY F
(28) VALVE GP - BRAKE CONTROL
432E, 442E, 434E, 444E: 319-2155 (7B) CYLINDER GP - POWERED SIDESHIFT SIDESHIFT VALVE) UNBOOSTED
432E, 442E, 434E, 444E: 347-2223 422E, 428E:206-1769
T8 Ls8 P8

T LS M P B1 A1 B2 A2
(7A) CYLINDER GP - POWERED SIDESHIFT
(29A) VALVE GP - CONTROL (30) VALVE GP - CONTROL LEFT BRAKE PEDAL
347-2223 TO REAR AXLE
P2 PSS 8TH AUX 8TH, AUXILIARY 9TH, AUXILIARY
422:NOT USED LEFT WHEEL
432E, 442E, 434E, 444E: 319-2155 432E, 442E, 434E, 444E: 319-2158
LS2 BRAKE
Ls8
P8
T8 TO REAR AXLE
RIGHT BRAKE PEDAL RIGHT WHEEL
B2 A2
BRAKE
T LS M P B1 A1 B2 A2
9TH AUX

P2 PSS 8TH AUX

LS2

(24B) VALVE GP - BRAKE


BOOSTED
T2 Ls8 432E, 442E, 434E, 444E: 220-8226
LS

E C1 C2 E
a5 a5
TO REAR AXLE
LEFT BRAKE PEDAL LEFT WHEEL
BRAKE

T2
TO REAR AXLE
RIGHT BRAKE PEDAL RIGHT WHEEL BRAKE
a5
T
T8
a5 a5

C2
(37B) VALVE GP - PILOT C1
T
8TH, AUXILIARY
432E, 442E, 434E, 444E: 319-2156 P BS

P8 (43) VALVE GP - SOLENOID


POWERED SIDESHIFT (24A) VALVE GP - BRAKE
P
351-1637 BOOSTED
422E: NOT USED 434E MECH: 220-8226
T T

(38) VALVE GP - PILOT


(37A) VALVE GP - PILOT 9TH, AUXILIARY
D 8TH, AUXILIARY 432E, 442E, 434E, 444E: 244-6735 TO REAR AXLE
D
LEFT BRAKE PEDAL
432E, 442E, 434E, 444E: 319-2156 LEFT WHEEL BRAKE

TO REAR AXLE
RIGHT BRAKE PEDAL RIGHT WHEEL BRAKE

T
KENR8846-01 VOL 2 of 2

(41) VALVE GP - PRESSURE REDUCER


PRV (BRAKE)
434E MECH: 344-1353
PILOT CONTROL VALVES P1
(Dimensions: 39 inches x 28 inches)

P2 P3

(35) VALVE GP - PILOT


BACKHOE PS T
LEFT JOYSTICK 432E, 442E, 434E, 444E: 347-2208 RIGHT JOYSTICK

C STICK SWING BOOM BUCKET C

BURST CHECK VALVES


(36) VALVE GP - PILOT
LOADER
428E HOSE BURST CHECK VALVES 432E, 434E, 442E, 444E
K M F E L J H G
432E, 442E, 434E, 444E: 267-2760

LOADER JOYSTICK BOOM


30 Page,

STICK BOOM STICK


LIFT TILT
(14) MANIFOLD AND SOLENOID GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
CONTROL
432E, 442E, 434E, 444E: 300-4493 B2 POWERED SIDESHIFT CIRCUIT
A4 MAIN PUMP OUTPUT
LOAD SENSE CIRCUIT
B BUCKET CONTROL CIRCUIT
LIFT CONTROL CIRCUIT
B
STEERING CIRCUIT
C2 SUPPLY LINE
C2 E-STICK CONTROL CIRCUIT
BRAKE CONTROL CIRCUIT
P3
A2 C2
BOOM CONTROL CIRCUIT
STICK CONTROL CIRCUIT
C2
DRAIN / RETURN LINE
P PIL RIGHT STABILIZER CONTROL CIRCUIT
8TH AUXILIARY CONTROL CIRCUIT
9TH AUXILIARY CONTROL CIRCUIT
LEFT STABILIZER CONTROL CIRCUIT
P
N O Q P B1 T BL V2
TILT CONTROL CIRCUIT
P2 P2 Pil SWING CONTROL CIRCUIT
T V2 BL Pil V2
V2 COUPLER CONTROL CIRCUIT
BL
BOOM (PILOT) PILOT CONTROL CIRCUIT
STABILIZER JOYSTICK DD STICK (PILOT)
LEFT RIGHT LINE PATTERNS
BOOM (MECH)
STICK (MECH)
A1 Pressure Line
P1 P1
(39) VALVE GP - PILOT
Pilot / Load Sensing Pressure
STABILIZER
BS
432E, 442E, 434E, 444E: 297-4394 Drain / Return Lines

Component Group
ACC
Attachment Group
(40) VALVE GP - PILOT
(1) ACCUMULATOR GP - HYDRAULIC CALLOUTS
A STABILIZER ALARM
434E MECH,432E, 442E, 434E, 444E: 149-0686
A
432E, 442E, 434E, 444E: 297-4395 (34B) VALVE GP - LOAD CONTROL (32B) VALVE GP - LOAD CONTROL (34A) VALVE GP - LOAD CONTROL (32A) VALVE GP - LOAD CONTROL YY Taps (Pressure, Sampling, Sensor - by letter)
T2 STICK BOOM STICK BOOM
428E, 434E MECH: 347-1128 428E, 434E MECH: 347-1126 432E, 442E, 434E, 444E: 347-1129 432E, 442E, 434E, 444E: 347-1128 Callout Number Component
IN T T1 (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number
D C B A
PS

THIS SCHEMATIC IS FOR THE 422E, 428E, 432E, 434E, 442E, AND 444E BACKHOE
VOLUME 2 of 2: PILOT, AUXILIARY, AND BRAKE
PART NUMBER: 339-3400, CHANGE: 00, VERSION: S
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1

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