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converter is proposed in order to enable medium voltage 1000V DC 400V AC 11kV AC 132kV AC
DC power collection grid followed by a central medium DC
AC
are shown for 1500V (DC) to 16kV (DC) conversion with PV Plant 1
four series connected IMMC inverter blocks powered from 1500V DC Substation Power Grid
two PV plants. A power sharing stage is an integral part of DC
AC
the proposed converter. This enable two series connected PV Plant 2 DC/DC Converter Inverter Transformer
shown. A design example for 1MW PV power plant block 16kV DC 11 kV AC 132kV AC
based on the specifications derived from Kuwait Shagaya
60MW solar power plant is discussed. Experimental results GND
1500V DC
Substation Power Grid
on scale down laboratory prototype is included in the paper. IMMC (DC/DC) Converter MV NPC with SiC
PV Plant 2
Power-Sharing Stage
Fig. 1 Large Scale PV Power collection grid evolution: (a) Conventional low voltage
3-phase AC-Collection grid [7], (b) Conventional low voltage DC-Collection grid [8-
Index Terms— DCDC IMMC Converter, DC Collection grids, 9], and (c) Proposed new medium DC collection grid with SiC converters employing
MPPT, Large PV Plant, SiC Devices, Power Sharing, Passive the integrated modular multilevel (IMMC) DC-DC converter.
elements size reduction, shaqaya power plant, power harvesting
(Fig. 1a) requires large line filters, boost converters, and step-
up-transformers. Further, AC collection grid also employs
multiple distributed DC-AC inverters and suffers from
I. INTRODUCTION relatively higher losses [3-7]. A DC Collection grid is another
T HE global solar market is expected to have cumulative viable option for large-scale PV [8-9].
500GW power production in the end of 2018 [1]. The The DC Collection grid (Fig. 1b) employs a single large-
Kuwait Institute Scientific Research (KISR) has initiated and scale DC-AC inverter followed by transformer to interface with
developed the master plan of a 2,000 MW multi-technology the grid. It has been shown that increasing the PV system
renewable energy park over 100 km2 that has been allocated for voltage from 1000V to 1500V has the benefit of increased
the initiative. Based on a preliminary resources assessment efficiency, reduced system losses and maximum power point
study conducted by KISR in 2010 [2], Concentrated solar tracking range [10]. Further, increasing the DC collection grid
power (CSP) and Photovoltaic (PV) technologies were selected to medium voltage levels has been shown to be beneficial in
as the most promising renewable technologies with high large-scale off-shore wind power systems in terms of reduction
potential of utilization. Therefore, the current industry trends size/weight, complexity and efficiency [11].
head toward high efficiency PV modules as well as enhanced Several effective higher gain dc-dc converters have been
PV plants architecture [3]. Generally, power is harvested from
proposed in the literature for medium voltage applications [12-
a large-scale solar energy power system through AC or DC
14]. In reference [12], Rainstick converter with a cascaded half
collection grid [3-7] as shown in Fig. 1. The AC collection grid
bridge inverter submodule that operates in step down mode is
978-1-5386-5541-2/18/$31.00 ©2018 IEEE
Power-Sharing Converter with Interleaved Modular Multilevel MV Class DC-AC Power Grid
two 1.5kV Plants DC/DC Converter Inverter with SiC’s
IO
SM4+ +
VC4
IL4 -
+ SM3
VC3
1.5 kV PV Plant 1 - IL3
IPV1 SM2 +
+ VC2 VIMMC1
IL2
- (8 kV)
+ SM1
Vpv1 VC1
IS - IL1
+
-
VA
Ls - -
ISHARE + + VBUS
GND VB
+ (`16 kV)
SM9 -
IS + IL5
Vpv2 VC5
IL6
- SM5
+
- VC6 VIMMC2
SM6 - IL7 (8 kV)
IPV2
+
1.5 kV PV Plant 2
VC7
IL8 - SM7
+
VC8
SM8 - a b c
- -
Fig. 2 Circuit topology of the proposed interleaved modular multilevel (IMMC) DC-DC converter for the medium voltage dc collection grid architecture for
large scale pv power plants with the capability to adjust MPPT for PV-Plant 1 and 2 independently.
proposed. However, this converter suffers from unbalanced parallel submodule to achieve the current modularity. These
capacitor voltages that eventually limits its modularity. Another extra modules will add to the converter losses, size and cost.
version of this converter is proposed in [13] and titled as In view of this, this paper proposes a new medium voltage
triangular modular multilevel converter (TMMC). TMMC DC-Collection grid for large scale PV power plants as shown in
facilitate step up and step-down operation while achieving a Fig 2. The approach consists of a collection of two 1500V solar
higher gain ratio. TMMC is designed and controlled to balance panels connected in series with a center point ground followed
its capacitors voltages. However, TMMC configuration by power sharing stage (Fig. 2). The power sharing stage
involves a significant large passive elements sizing. TMMC facilitates the adjustment of maximum power point tracking
submodule voltages across the capacitors suffers from ripple (MPPT) of PV-Plant-1 and PV-Plant-2 independently. The
voltage that enforce a large capacitance design. This voltage power sharing stage is followed by two sets (a positive set and
ripple is doubled with each extra boosting stage added in case a negative set) of the proposed interleaved modular multilevel
of 50% duty cycle operation. Consequently, the capacitors need DC-DC converter (IMMC) to achieve 16kV DC. Each set of
to be over sized to ensure that the total voltage ripple DC-DC IMMC boost the PV plant voltage of 1500V DC to 8kV
summation is not exceeding 5% DC output standards. On the with the help of lower voltage half-bridge modules to achieve a
other hand, TMMC inductors current also suffers from high total of 16kV.
current stress that increase with increasing the submodules Each DC-DC IMMC consists of four interleaved half-bridge
stages. This problem has been addressed by [13] by adding a submodules that employs 6.5 kV SiC switches [16-17] and high
frequency operation enables compact size/weight of L-C
components along with high conversion efficiency. The IMMC The output voltage ܸூெெଵ is a function of the duty cycles Ɂଵ
stage is followed by medium voltage class inverter with SiC to Ɂ୬ . By choosing a proper duty cycle, the incoming voltage of
devices directly coupled to the substation to achieve high the PV plant 1 can be suitably boosted.
voltage power grid tie requirement. The technical focus of this Further, from Fig. 3 node voltage/current loops equations can
paper is limited to the DC-DC converter stage. The proposed be written to express inductor and capacitor values in terms of
IMMC based MVDC architecture has the following current/voltage ripple, PWM duty cycle and switching
advantages: frequency.
ܫ
ܫସ ൌ
B. Power sharing converter operating principle: ͳ െ Ɂସ (19)
Fig. 2 shows two series connected solar field (PV Plant 1 &
2). Under varying climate conditions and cloud coverage, each Substituting = Ͳܫ56A and Ɂସ ൎ ͲǤͷ, we have ܫସ = 112A from
plan is expected to operate at a different MPPT point on the (19). Therefore, for SM4 submodule, two 6.5kV SiC devices
from CREE rated at 200A is sufficient. Repeating the same
calculation for ܫଵ we can show from (13) that ܫଵ = 448A. 500 W/m2 750 W/m2 1000 W/m2
Current (A)
concluded this, Fig. 6 shows the interleaved parallel 200
arrangement of 6.5kV, 200A, CREE submodules to meet the
converter rating shown in Table 1. 100
Number of PV strings 40
Table. 2 design criteria for each DC-DC IMMC.
Number of sets DC-DC IMMC 2
converter Criteria
0K
0 500 1000 1500 2000
ܸଵ (v)
Vpv_(insolation_1000_) IV. SIMULATION RESULTS
Fig. 4. Variation of power vs voltage for PV Plant 1 and 2 for different insolation In this section simulation results of the proposed converter
conditions
(Fig. 2) with the design example parameters specified in Table
1 and 2 are discussed. Fig. 7 shows VIMMC1, VIMMC2, VBUS, VA, VB
voltages illustrated in Fig. 2. It is clear that VBUS of 16kV DC is
achieved with a ripple of 1.6%. This high-quality output DC
voltage with low voltage ripple is realized without the need of ܸଵ ܸଶ ܸଷ ܸସ
over sizing the DC-DC IMMC submodule capacitors due to 1.68K
ripple cancelation technique implemented by phase shifting
VIMMC1 and VIMMC2 by 180 ଉॶ (as detailed in equation (12)). Fig. 8 1.66K
displays the inductor currents IL1, IL2, IL3 and IL4. As detailed in
Voltage (v)
1.64K
equations (4) and (5) the current ripple in the inductors are
1.62K
equal. Also notice the inductors average current varies from IL1
to IL4 as illustrated by equations (13) to (15). Fig. 9 shows DC- 1.6K
VBUS, at 16kV. Also, the current ISHARE is equal to zero when PV1
Voltage (V)
20K
15K
and PV2 plants have the same insolation. 10K
5K
0K
ܸܲͳ ݈ܲܽ݊݊݅ݐ݈ܽݏ݊ܫ ݐ
PV1_Plant_Insolation ܸܲʹܲ݊݅ݐ݈ܽݏ݊ܫܶܰܣܮ
PV2_Plant_Insolation
ܸௌ ܸூெெଵ ܸூெெଶ ܸ ܸ
Insolation (W/M2)
bus c c p p
1000
16.0938K
15.9766K
800
15K 15.9375K
700
15.8984K
12.5K 600
Voltage (v)
8.20313K
500
10K 8.125K
7.96875K
7.5K 7.89063K
7.8125K
5K
7.73438K
Fig. 10. Simulation results showing a change in insolation level (due to partial
shading) on PV Plant 2 and the resultant DC voltages: VIMMC1, VIMMC2, Vbus, VA, VB .
1.71875K
1.64063K
1.48438K
1.40625K
0K 1.32813K
1.25K
Fig. 7 Steady state voltages of the IMMC (Fig. 2): VIMMC1, VIMMC2, Vbus, VA, VB . 600
Current (A)
500
400
300
200
ܫଵ ܫIL2
IL1
ଶ ܫଷ ܫସ
IL3 IL4 100
0
600 -100
ܸܲͳ ݈ܲܽ݊݊݅ݐ݈ܽݏ݊ܫ ݐ
PV1_Plant_Insolation
ܸܲʹܲ݊݅ݐ݈ܽݏ݊ܫܶܰܣܮ
PV2_Plant_Insolation
Insolation (W/M2)
500
Current (A)
1000
900
400 800
700
600
300
500
0 0.2 0.4 0.6 0.8 1
200
Time (s)
Fig. 11. Simulation results showing a change in insolation level (due to partial
100 shading) on PV Plant 2 and the resultant inductor currents. Notice the decrease in
Time (s) the average current due to insolation reduction
0.338086 0.338281 0.338477 0.338672 0.338867
Time (s)
Fig. 8 Steady state inductor currents (Fig. 2): IL1, IL2, IL3 and IL4
ܸ ܸ
Vc1
ଵ ଶ ܸଷ
Vc2 Vc3ܸସVc4
3000
Voltage (V)
2500
2000
1500
1000
500 T4
0
SM4 C4
-500
ܸܲͳ݈ܲܽ݊݊݅ݐ݈ܽݏ݊ܫܶܰܣܮܲʹܸܲ݊݅ݐ݈ܽݏ݊ܫݐ
PV1_Plant_Insolation
PV2_Plant_Insolation L4
Insolation (W/M2)
1000
900
DSP
800
SM3 T3
700
C3
600
500
0 0.2 0.4 0.6 0.8 1
L3
Time (s) L2
Fig. 12. Simulation results showing a change in insolation level (due to partial T2
shading) on PV Plant 2 and the resultant capacitor voltages. Notice the voltages are SM2 C2
regulated.
ܸܲͳ݈ܲܽ݊݀݁ݐݏ݁ݒݎܽܪݐ݈݊ܽܲʹܸܲݎ݁ݓܲ݀݁ݐݏ݁ݒݎܽܪݐ
PV1_Plant_Power
PV2_Plant_Power ܲݎ݁ݓ
L1
Power (kW)
600K
400K SM1 T1
200K
0K
-200K C1
ܫ ௌுோா
Ishare
Current (A)
1000
800
Fig. 14. Laboratory prototype of the upper half of the DC-DC IMMC shown
600
in Fig. 2
Fig. 13. Simulation results showing the performance of the power sharing converter AA
(SM9 in Fig. 2). The current ࡵࡿࡴࡾࡱ is altered to adjust to a different MMPT point
due to insolation change.
BB
V. EXPERIMENTAL SETUP AND RESULTS
In this section preliminary experimental results from a scaled
down laboratory prototype are discussed. Fig. 14 shows the C
hardware prototype of the proposed upper half of the IMMC
(see Fig. 3). Four half-bridge modules are connected in series
D
D
as shown in Fig. 3 along with the inductors and capacitors. The
duty cycle of the PWM is set at 0.5, an input DC voltage ܸ =
30V. Fig. 15 shows the experimental waveforms for the first
two stages. Additional results for large input voltage along with
a PV simulator will be added. Fig. 15. Preliminary experimental results of the proposed DC-DC IMMC operating
at a reduced scale: (A) is ࢂࡵࡹࡹ (B) is ࢂ (C) is ࡵࡸ (D) is ࡵࡸ
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