Hoval Boiler Catalogue

OIL/GAS
Heat recovery 1
Technical data GAS 2

1.4.2014
BIOMASS
Storage facility for pellets 3
SOLAR 4
CALORIFIERS
Energy storage tanks 5
FLUE GAS LINE SYSTEMS 6
CONTROLS
Control armatures 7
Armatures
Hydraulic switches
Expansion chambers 8
STANDARD TERMS AND

CONDITIONS OF DELIVERY 9
Oil/gas
Heat recovery
Page
Oil/gas boilers Hoval Uno-3 110-360 kW

(heat value/gas condensation) ■■ Description 3
■■ Part No. 5
■■ Technical data 11
Flue gas output diagrams 13
■■ Dimensions 14
Base size and space requirement 15
■■ Engineering 18
■■ Examples 20
Hoval Max-3 420-2700 kW

■■ Description 21
■■ Part No. 23
Flue gas output diagrams 30
Base size 32
Furnace dimensions 33
Mounting on site 36
■■ Examples 37
Hoval Titan-3 E 2300 - 20000 kW

Heat recovery Hoval ThermoCondensor VR 200-1800 kW

■■ Part No. 42
■■ Examples 51
Hoval ThermoCondensor AF 450-3200 kW

■■ Part No. 54
■■ Examples 62
1
2
Hoval Uno-3 (110-360)
Low temperature oil/gas boiler
■■Description
Hoval Uno-3
Boiler
• 3-pass steel boiler according to EN 303 part
1 and 2 and EN 304 for firing of diesel oil,
oil L and gas.
• Secondary heating surface
-- Uno-3 (110-280) thermolytic self-cleaning
with flue gas regulators
-- Uno-3 (320-360) with dimpled tubes
• Double joint boiler door swivelled to the right
(modification to left possible on site)
• Insulation 80 mm mineral wool mat and
glass fabric
• Casing made of steel plates, red powder
coated
• Flue gas outlet to the rear
• Heating connections to the rear incl. counter
flanges, screws and seals
• Operating temperature max. 90 °C
and operating pressure 4 bar with Uno-3
(95-160, 320,360). Operating pressure 5 bar
with Uno-3 (190-280)
Optional
• Control panel with boiler control and regula-
tion in different executions
• Free-standing calorifier see Calorifiers
• At operating pressure max. 3 bar with Uno-3
(95-160) and 4 bar with Uno-3 (190-280), Model range
the boiler complies with the Pressure Equip- Uno-3
ment Directive (PED) 97/23/EC, operating Output
type Permission boiler
temperature max. 105 °C. Request for cor- kW
responding boiler plate required. CE product ID No. CE-0085AQ0671
(110) 50-110
(125) 50-125
Delivery (160) 64-160
• Boiler and thermal insulation are separately (190) 76-190
packed (220) 100-220
(250) 120-250
On site (280) 130-280
• Mounting of insulation and casing (320) 140-320
(360) 140-360
Control panel TopTronic® T/U3.1 Control panel TopTronic® T/U3.2
• Operating temperature max. 90 °C and • Buttons for • Operating temperature max. 105 °C and
operating pressure 4 bar with Uno-3 -- daytime room temperature operating pressure 3 bar with Uno-3
(110-160,320,360). Operating pressure -- night room temperature (110-160).
5 bar with Uno-3 (190-280) -- hot water temperature Operating pressure 4 bar with Uno-3
-- operating mode selection (holiday, absent, (190-360). The boiler complies with the
• For mounting on top of boiler sideways or on heating operation prolongation, automatic, Pressure Equipment Directive (PED)
top (change on site). summer, heating operation continuous - 97/23/EC. Request for corresponding
• Integrated control function for: reduced - frost protection) boiler plate required.
-- 1 mixing circuit -- adjusting the heating curves
-- 1 heating circuit without mixing operation -- system information • Functions like control panel
-- domestic hot water loading circuit -- emission measurement and manual TopTronic® T/U3.1, but:
• Option to expand the functions by operation • For operating temperature to 105 °C
-- different key modules and/or • Outside sensor AF 200 • Safety temperature limiter 120 °C
-- mounting of an additional heating regula- • Flow sensor with plug
tor TopTronic® T/N (see Accessories) • Calorifier sensor with plug Optional
• Main switch “I/O” • Plug connection for burner • Safety temperature limiter 130 °C
• Safety temperature limiter 110 °C • Connection available for room stations
• Fuse 6.3 A Delivery
• Trouble indication “Burner” Delivery • Control panel separately delivered
• Burner running time meter and pulse counter • Control panel separately delivered
• Boiler sensor On site
• Large LCD display At place • Mounting of the control panel at the boiler
• Rotary push-button • Mounting of control panel • Installation of the control panel for mounting
• Installation of the control panel for mounting sideways
sideways
Subject to modifications, 1.4.2014 3

Hoval Uno-3 (110-360)
■■Description
Control panel Control panel

with thermostat T 2.2 with thermostat T 0.2
• Operating temperature max. 90 °C and • Operating temperature max. 105 °C and

operating pressure 4 bar with Uno-3 operating pressure 3 bar with Uno-3
(110-160,320,360). Operating pressure (110-160).
5 bar with Uno-3 (190-280) Operating pressure 4 bar with Uno-3
(190-360). The boiler complies with the
Pressure Equipment Directive (PED)
• For systems without TopTronic® regulator. 97/23/EC. Request for corresponding
• For direct 2-stage burner control, require- boiler plate required.
ment starting from external calorifier or heat
er instruction is possible.
• For external control
• Main switch “I/O” • For systems without TopTronic® regulator
• Safety temperature limiter 110 °C • For special control function
• Selector switch burner load
• Switch summer/winter • Main switch “I/O”
• 3 boiler temperature regulators 30-90 °C • Safety temperature limiter 120 °C
-- temperature regulator for base load heat- • 3 boiler temperature regulators 50-105 °C
ing -- temperature regulator for base load heat
-- temperature regulator for full load heating ing
-- temperature regulator for calorifier -- temperature regulator for full load heating
• Boiler and burner breakdown lamp -- temperature regulator for calorifier
• Plug connection for burner • without burner plug connection
(with cable and plug)
Optional
Optional • 2 running time meters integrated
• 2 running time meters integrated • 2 burner running time meters and pulse
• 2 burner running time meters and pulse counters integrated
counters integrated • Flue gas thermometer, 4.5 m capillary tube
• Flue gas thermometer, 4.5 m capillary tube • Safety temperature limiter 130 °C
Delivery Delivery
• Control panel separately delivered • Control panel separately delivered
On site On site
• Mounting of the control panel at the boiler • Mounting of the control panel at the boiler
• Conversion of the boiler control for side • Conversion of the boiler control for side
mounting mounting
4 Subject to modifications, 1.4.2014

Hoval Uno-3 (110-360)
■■Part No.
Low temperature oil/gas boiler Part No.

Hoval Uno-3
3-pass low temperature boiler without oil burn-

er, sound absorber hood and control panel.
Delivery
Boiler, insulation and casing delivered sepa-
rately packed.
Uno-3 Output Operating pressure *

Type kW bar
(110) 50 - 110 4 7003 515

(125) 50 - 125 4 7003 516
(160) 64 - 160 4 7003 517
(190) 76 - 190 5 7003 519
(220) 100 - 220 5 7003 521
(250) 120 - 250 5 7003 523
(280) 130 - 280 5 7003 525
(320) 140 - 320 4 7003 527
(360) 140 - 360 4 7003 528
* Operating temperature max. 90 °C
At operating pressure max. 3 bar with

Uno-3 (110-160) and 4 bar with Uno-3
(190-360), the boiler complies with the
Pressure Equipment Directive (PED)
97/23/EC, operating temperature max.
105 °C. Request for corresponding boiler
plate required.
Blind flange for third-party burner 6005 203

for Uno-3 (110,125)
made of steel
incl. setscrews and gasket
Blind flange for third-party burner 6005 204

for Uno-3 (160-360)
made of steel
Intermediate flange drilled D200x12 6017 567

Hoval Uno-3 (110-360)
■■Part No.
Control panel with heating regulator Part No.

TopTronic® T to Hoval Uno-3
Boiler controller TopTronic® T/U3.1 6020 537

Max. operating temperature 90°C
For mounting on top of boiler
(sideways, change on site).
Integrated control function for
Operating pressure
- 1 mixing circuit
4 bar - Uno-3 (110-160, 320, 360)
- 1 heating circuit without mixer
5 bar - Uno-3 (190-280)
- domestic hot water loading circuit
incl. outdoor sensor,
flow sensor and calorifier
sensor with plug
Option to expand the functions by
- different key modules and/or
- mounting of an additional heating
regulator TopTronic® T/N
(see accessories)

Functions like boiler controller
TopTronic® T/U3.1
Delivery:
Boiler controller separately delivered
Operating pressure
3 bar - Uno-3 (110-160)
4 bar - Uno-3 (190-360)
The boiler complies with the Pressure
Equipment Directive (PED) 97/23/EC.
Request for corresponding boiler plate
required.
Contact sensor VF204 2023 998

M
can be used as flow or return
flow sensor
with 4 m cable
T
For indirect return high attitude.

Return high attitude through close of the
heating circle mixer (main pump necessary)

Hoval Uno-3 (110-360)
■■Part No.
Control panel Part No.

with thermostat
Control panel T 2.2

• For systems without TopTronic® regulator.
• For direct 2-stage burner control, incl. plug
connection for burner requirement starting
from external calorifier or heater instruction
Operating pressure is possible.
4 bar - Uno-3 (110-160, 320, 360) -- without burner running time meter 6015 017
5 bar - Uno-3 (190-280) and pulse counter
-- incl. 2 burner running time meters 6015 477
integrated
and pulse counters integrated
Control panel T 0.2

• For external switching command
• For systems without TopTronic® regulator
• For special control function without burner
plug connection
Operating pressure -- without burner running time meter 6015 016
3 bar - Uno-3 (110-160) and pulse counter
4 bar - Uno-3 (190-360) -- incl. 2 burner running time meters 6015 475
integrated

required.
Accessories to control panel

with thermostat
(without TopTronic® T regulator)
Flue gas thermometer 2411 49

4 m, capillary tube

Hoval Uno-3 (110-360)
■■Part No.
Accessories for regulator system Part No.

Hoval TopTronic® T
Key module for Hoval TopTronic® T

use to get more functions additional
to standard functions.
Key module consisting of:
Function key to plug in TopTronic® T
incl. accessories
1-7 Only one key module possible!
Standard functions
already included in TopTronic® T.
-- 1 mixing circuit
-- 1 heating circuit without mixing operation
-- domestic hot water loading circuit
Functions of the Key Modules

Key 2. mixing solid fuel - solar
Module circuit storage tank -
bi-fuel
1
2
3
4
5
6
7
Key module 1 6012 154

1
M for 2nd mixing circuit
Function key 1, 1 flow sensor, 2 loose plugs

2 for solid fuel/storage tank/bivalent installation
Function key 2, 3 immersion sensors,
4 loose plugs
M
3 Key module 3 6012 156

for solar plants
Function key 3, 1 collector sensor, 1 calorifier
sensor, 4 loose plugs

4 for 2nd mixing circuit and solid fuel/
storage tank/bivalent installation
M
Function key 4, 1 flow sensor, 3 immersion

M
sensors, 6 loose plugs
5 Key module 5 6012 158

M for 2nd mixing circuit and solar plants
Function key 5, 1 flow sensor, 1 collector
sensor, 1 calorifier sensor, 6 loose plugs

and solar plants
Function key 6, 1 collector sensor,
M
4 immersion sensors, 6 loose plugs

7
for 2nd mixing circuit, solid fuel/storage tank/
bivalent installation and solar plants
M
Function key 7, 1 flow sensor, 1 collector

M
sensor, 4 immersion sensors, 8 loose plugs
Sensor type
Immersion/calorifier sensor:
type KVT20/5/6 (L = 5 m)
System approaches and applications without immersion sleeve
see Hoval CD flow sensor: type VF204S with plug
collector sensor: type PT1000 (silicone)

Hoval Uno-3 (110-360)
■■Part No.

Hoval TopTronic® T
Additional heating regulator set ZN1 6020 574

for extending functionality and
implementing further heating circuits
Consisting of:
Heating regulator TopTronic® T/N for
- 1 mixer circuit
- hot water loading
Only one key module per regulator
is possible!
Flow sensor VF202K
with 2 m cable and plug.
Cable set
for connecting the auxiliary heating
regulator TopTronic® T/ N with the
boiler controller
Mounting on-site
Kit BMS module 0-10 V 6015 195

(Building management system)
Consisting of: BMS module and trafo
Can be installed in the boiler control
panel!
Communication module/
remote connection see Controls
Accessories
Sound absorbing/insulating hood

Made of steel plates, red powder coated.
(Cut-out for the gas pipe by the customer).
Hood 2-parts to Uno-3 with oil/gas burner
Uno-3 (110-125) without rollers
Uno-3 (160-360) with rollers
(adjustable up to 170 mm)
Type Depth Heigh
Uno-3 (110-125) 530 640 6001 077
(made of sheet steel, without rollers)
Uno-3 (160-360) 800 860 637 851
(made of sheet steel, with rollers)
Vibration elements for boiler socket

4 vibration elements mounted under the boiler
base. Made of rubber.
Cross-section 80/50 mm.
To Uno-3 Set Length

Type off piece mm
(110-220) 4 100 6003 737

(250,280) 4 150 6003 738
(320,360) 4 200 6003 739

Hoval Uno-3 (110-360)
■■Part No.
Part No.
Room station RS-T 2034 939

for TopTronic® T
effective on one mixing circuit
Remote control RFF-T 2022 239

for TopTronic® T
Outdoor sensor AF 200 2022 995

(may be included in the heat generator
scope of delivery)
for one mixing circuit or for the mean
value (per regulator 2 outdoor
temperature sensors possible)
Flue gas temperature sensor PT 1000/4 6913 57

L = 2.5 m
including fixing screws
(installation on site)
Cable sensor KVT 20/5/6S 6012 687

5 m cable and plug
Contact sensor VF204S 6012 688

flow sensor
with 4 m cable and plug
Flow temperature guard

for underfloor heating system
(per heating circuit 1 guard)
15-95 °C, differential gap 6 K, capillary tube
max. 700 mm, setting (visible from the outside)
inside the housing cover.
clamp-on thermostat RAK-TW1000.S 242 902
Thermostat with strap, without cable and plug
clamp-on thermostat-set RAK-TW1000.S 6015 000

Thermostat with strap, incl. enclosed cable
(4 m) and plug
Immersion thermostat RAK-TW1000.S SB 150 6010 082

Thermostat with pocket ½″ - depth of immer-
sion 150 mm brass nickel-plated
Service
Commissioning
Commissioning by works service or Hoval

trained authorised serviceman/company is
condition for warranty.
For commissioning and other services

please contact your Hoval sales office.

Hoval Uno-3 (110-360)
■■Technical data
Uno-3
Type (110) (125) (160) (190)
• Nominal output at 80/60 °C kW 110 125 160 190
• Range of output (diesel oil, methane H: variant 1 and 3) kW 70-110 70-125 105-160 123-190
• Range of output (diesel oil, methane H: variant 2) kW 50-110 50-125 64-160 76-190
• Burner input maximum kW 118.3 135.8 173.1 206
• Maximum boiler operation temperature 1 °C 90 90 90 90
• Safety temperature limiter setting (water side) 1 °C 110 110 110 110
• Working/test pressure at max. operating temperature 90 °C 1 bar 4.0/5.2 4.0/5.2 4.0/5.2 5.0/6.5
• Operating pressure at max. operating temperature 105 °C 2 bar 3.0 3.0 3.0 4.0
• Minimum boiler operating temperature °C see table operating conditions (below)
• Minimum boiler return temperature °C see table operating conditions (below)
• Minimum flue gas temperature at boiler °C see table operating conditions (below)
• Flue gas regulators for 170 °C flue gas temperature 3R5+2R3 3R5+2R3 6R5 6R5+6R2
• Boiler efficiency at full load 80/60 °C % 92.7/87.6 92.8/87.6 92.5/87.3 92.2/87.0
(related to net/gross calorific value, diesel oil)
• Boiler efficiency at partial load 30 % at return 37 °C (according to EN 303) % 94.8/89.4 94.9/89.5 94.9/89.5 94.8/89.4
• Standard efficiency at 75/60 °C (DIN 4702 part 8) % 95.9/90.5 95.8/90.4 96.1/90.7 96.2/90.8
• Stand-by loss qB at 70 °C Watt 400 400 440 570
• Flue gas resistance at nominal output mbar 0.89 1.10 1.50 1.40
180 °C flue gas temperature, 12.5 % CO2 ,
500 m over sea level (tolerance ± 20 %)
• Flue gas mass flow at nominal output kg/h 188 222 274 324
12.5 % CO2 heat Oil
• Flow resistance boiler 3 z-value 0.2 0.2 0.2 0.1
• Water flow resistance at 10 K mbar 17.90 24.8 37.6 26.5
• Water flow volume at 10 K m³/h 9.46 11.1 13.7 16.3
• Boiler water content litres 250 250 270 362
• Boiler gas volume m³ 0.1848 0.1848 0.236 0.322
• Insulation thickness boiler body mm 80 80 80 80
• Weight (incl. casing) kg 391 391 495 635
• Combustion chamber dimension Ø inside x length mm 440x974 440x974 440x974 490x974
• Combustion chamber volume m³ 0.148 0.148 0.148 0.184
• Dimensions see Dimensions
• Maximum depression in flue gas system (boiler connection) Pa 30 30 30 30
1
Control U3.1 and T2.2
2
3
Flow resistance boiler in mbar = volume flow (m³/h)2 x z
Possible operating conditions:
Fuel Diesel Oil Methane H Oil L

Uno-3 Type (110-360) (110-360) (110-280) (320-360)
Variant 1 Variant 2 Variant 3 Variant 1 Variant 2 Variant 3
min. flue gas temperature °C 130 110 130 130 110 130 130 130
min. boiler temperature °C 48 50 52 55 60 62 58 70
min. return flow temperature °C 35 38 no min. limit 45 48 no min. limit 45 60
Return temperature control yes yes no yes yes no yes yes
Boiler start protection 1 no no yes no no yes no no
1
If the boiler temperature is below or goes below the minimum boiler temperature (variant 3)
and no return flow control is present the client system parts must be blocked using a suitable control system.

Hoval Uno-3 (110-360)
Uno-3
Type (220) (250) (280) (320) (360)
• Nominal output at 80/60 °C kW 220 250 280 320 360
• Range of output (diesel oil, methane H: variant 1 and 3) kW 143-220 170-250 190-280 220-320 220-360
• Range of output (methane H: variant 2) kW 100-220 120-250 130-280 140-320 140-360
• Burner input maximum kW 236.6 269.1 302 344 390
• Maximum boiler operation temperature 1 °C 90 90 90 90 90
• Safety temperature limiter setting (water side) 1 °C 110 110 110 110 110
• Working/test pressure at max. operating temperature 90 °C 1 bar 5.0/6.5 5.0/6.5 5.0/6.5 4.0/5.2 4.0/5.2
• Maximum boiler operation temperature 2 °C 105 105 105 105 105
• Safety temperature limiter setting (water side) 2 °C 120 120 120 120 120
• Test pressure at max. operating temperature 105 °C 2 bar 4.0 4.0 4.0 4.0 4.0
• Minimum boiler operating temperature °C see table operating conditions (below)
• Minimum boiler return temperature °C see table operating conditions (below)
• Flue gas regulators for 170 °C flue gas temperature 9R5/290 6R5+3R3/290 6R5+6R2/290 - -
• Boiler efficiency at full load at 80/60 °C % 92.6/87.4 92.8/87.6 92.6/87.4 93.5/88.2 92.5/87.3
• Boiler efficiency at partial load 30 % at return 37 °C % 95.2/89.8 95.4/90.0 95.3/89.9 95.5/90.1 95.0/89.6
(according to EN 303)
• Standard efficiency at 75/60 °C (DIN 4702 part 8) % 96.0/90.6 96.3/90.9 95.9/90.5 96.6/91.1 95.8/90.4
• Stand-by loss qB at 70 °C Watt 570 610 610 670 670
• Flue gas resistance at nominal output mbar 1.7 1.6 2.8 2.5 3.4
180 °C flue gas temperature, 12.5% CO2 ,
• Flue gas mass flow at nominal output kg/h 375 426 475 542 610
12.5 % CO2 heat oil
• Flow resistance boiler 3 z-value 0.1 0.1 0.1 0.022 0.022
• Water flow resistance at 10 K mbar 35.55 46 57.6 16.51 20.94
• Water flow resistance at 20 K mbar 8.9 11.5 14.4 4.10 5.2
• Water flow volume at 10 K m³/h 18.9 21.4 24 27.43 30.86
• Water flow volume at 20 K m³/h 9.40 10.7 12 13.71 15.43
• Boiler water content litres 362 480 480 625 625
• Boiler gas volume m³ 0.322 0.428 0.428 0.402 0.402
• Insulation thickness boiler body mm 80 80 80 80 80
• Weight (incl. casing) kg 635 880 880 920 920
• Combustion chamber dimension Ø-inside x length mm 490x974 488x1434 488x1434 488x1634 488x1634
• Combustion chamber volume m³ 0.184 0.268 0.268 0.3056 0,3056
• Maximum depression in flue gas system Pa 30 30 30 30 30
(boiler connection)
1
2
3
Fuel Diesel Oil Methane H Oil L

Uno-3 Type (110-360) (110-360) (110-280) (320-360)
Variant 1 Variant 2 Variant 3 Variant 1 Variant 2 Variant 3
min. flue gas temperature °C 130 110 130 130 110 130 130 130
min. boiler temperature °C 48 50 52 55 60 62 58 70
min. return flow temperature °C 35 38 no min. limit 45 48 no min. limit 45 60
Return temperature control yes yes no yes yes no yes yes
Boiler start protection 1 no no yes no no yes no no
1
If the boiler temperature is below or goes below the minimum boiler temperature (variant 3)
and no return flow control is present the client system parts must be blocked using a suitable control system.

Hoval Uno-3 (110-360)
Flue gas output diagrams
Boiler water 80/60 °C

110, 125 160 190 220 250 280 320, 360
180.0
170.0
160.0
(°C) (°C)
gas temperature
150.0
Abgastemperatur
140.0
Flue
130.0
120.0
110.0
100.0
40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380
Kesselleistung
Boiler output (kW) (kW)
kW = Boiler output -- Operated with diesel oil -- A reduction of the boiler water temperature
°C = Flue gas temperature on a clean λ = 1.22 with max. burner output of -10 K causes a reduction of the flue gas
surface, boiler flow temperature 80 °C, (CO2 diesel oil = 12.5%) temperature of approx. 6-8 K.
return temperature 60 °C -- A modification of the CO2 concentration of
(in accordance with DIN 4702). +/-1% causes a modification of the flue gas
temperature of approx. -/+8 K.
Flue gas regulators
Uno-3 (110) Uno-3 (125) Uno-3 (160) Uno-3 (190)

Regulators 3R5+2R3/290 Regulators 3R5+2R3/290 Regulators 6 R5/290 Regulators 6R5+6R2/290
Uno-3 (220) Uno-3 (250) Uno-3 (280) Uno-3 (320,360)

Regulators 9R5/290 Regulators 6R5+3R3/290 Regulatoren 6R5+6R2/290 with dimpled tubes
as a re-switch heating surface
no regulators necessary

Hoval Uno-3 (110-360)
■■Dimensions
Uno-3 (110-280)
3 1 4
u 9
205
530 (110-125)
(95-110) 11
5 160-280
800 (130-250)
q 7 t
2 g
8 h 205
n 860
m 12 f
k o
p
6 d
e
i 14
13 s
10
r
a b
l
1
2
Flow
Return }
DN 50, PN6 (110-160) DN 65, PN6 (190-280)
10
11
Socket: width 50 mm
Boiler door right swivelled (optional left swivelled)
3 Safety flow R 1 ¼″ (110-125) R 1 ½″ (160-280) 12 Flue gas collector-cleaning opening R 1″ (110-280)
4 Flow for calorifier R 1 ¼″ 13 Optional vibration damper, width 80 mm, height 50 mm
5 Return for calorifier R 1 ¼″ 14 Burner sound absorbing hood
6 Drain R 1″ (110-125) R 1 ½″ (160-280) -- without rollers (110,125)
7 Flue gas outlet Ø outside, wall thickness 3 mm -- with rollers adjustable up to 170 mm (160-280)
8 Cleaning opening
9 Boiler control panel (110-125): built on top
(160-280): optional on top, right or left
Uno-3 l b h a d e f g i k m n o p q r s t u
Type Ø
(110-125) 1328 780 1050 680 90 400 140 170; 4xM8 140 545 799 980 250 – 179 130 1080 104 192
(160) 1411 910 1198 680 50 450 190 220/270; 4xM10 220 680 863 1072 265 546 179 158 1080 81 137
(190-220) 1431 910 1358 750 50 450 240 270; 4xM10 195 675 950 1218 310 621 199 178 1080 81 134
(250-280) 1916 910 1358 750 50 450 240 270; 4xM10 195 675 950 1218 310 596 249 178 1535 76 134
Uno-3 (320,360) 1210 388

2 3 1
7 7 v 205 7
800
5 9
q u
11 g
6 205
h
10 m 860
f
k 4 8 e
i
d
12 12
a s t
b l
1 Flow DN 80, PN 6 6 Cleaning opening 455/95 mm 11 Burner sound absorbing hood,

2 Return DN 80, PN 6 7 Boiler control panel right/left or built on top feet on rolls, height 50 mm,
3 Thermostat - immersion sleeve ¾″ 8 Socket, width 50 mm adjustable up to 170 mm
4 Drain R 1 ½″ 9 Boiler door with stopper on the right side 12 Optional vibration damper,
5 Flue gas outlet outer Ø, (optional left) width 80 mm,
wall thickness 3 mm 10 Flue gas collector - cleaning opening R 1″ height 50 mm
Uno-3 l b h a d e f g i k m q s t u v
Type Ø
(320-360) 2070 910 1358 750 50 450 240 270; 4xM10 195 684 1100 249 178 1736 77 123

Hoval Uno-3 (110-360)
■■Dimensions
Base size and space requirement
Attention
• Optionally flue gas collector and boiler outlet • Do not manipulate the equipment
will be delivered separately. on the sockets
Uno-3 (110-280) Uno-3 (320, 360)
H
H1
B L2
L1
Length
with socket and without socket and
Uno-3 Width flue gas collector flue gas collector Height Weight Uno-3 Width Length Length Height Weight
Type B L1 L2 H kg Type B L1 L2 H kg
(110,125) 680 1513 1080 1084 350 (320,360) 750 2114 1886 1481 800
(160) 680 1515 1210 1180 430
(190,220) 750 1535 1230 1335 530
(250,280) 750 2015 1685 1335 760
Required min. width of door and corridor

to bring in the boiler
The stated measurements are minimal dimensions
B T Door width Examples for necessary corridor width

K= xL K Corridor width Door width T = 800
T 680
B Boiler width
L Max. boiler length Uno-3 (110,125) K= x 1513 = Corridor width ≥ 1286
B 800
T= xL
K 680
Uno-3 (160) K= x 1515 = Corridor width ≥ 1288
800
750
Uno-3 (190,220) K= x 1535 = Corridor width ≥ 1439
800
750
K Uno-3 (250,280) K= x 2015 = Corridor width ≥ 1890
800
L
B 750
< 150 Uno-3 (320,360) K= x 2114 = Corridor width ≥ 1982
800

Hoval Uno-3 (110-360)
■■Dimensions
Swinging out of boiler door and hood dimensions
b
a b f g e
a c
c
h
d
d
d
Sound absorbing hood
Type a b c d e1 f g h
Uno-3 (110) burner dependent 558 burner dependent 400 burner dependent 1328 600
1
Minimum distance 100 mm

Hoval Uno-3 (110-360)
■■Dimensions
Minimum placing dimensions Calculation example for the necessary corridor width
Boiler vertical Door T = 800
Boiler (without calorifier) standing with swivel flange below, 680
transport on a low lift elevating platform or rollers on site 800
680
Uno-3 (160) K= x 1180 = Corridor width ≥ 1003
800
750
800
750
800
Measurements boiler door

Space for use of a low lift elevating platform
1 Transport plate (at place) 3 Boiler door (dismountable)

2 Pipes as rolls (at place) 4 Door mounting
Boiler height Floor distance

max. width for
with socket and without socket and low lift elevating with boiler door without boiler door
Uno-3 flue gas collector flue gas collector Width Length Uno-3 platform
Type H1 H2 H kg Type a b c
(110,125) 1513 1080 680 1084 (110,125) 490 50 175

(160) 1515 1210 680 1180 (160-280) 540 50 195
(190,220) 1535 1230 750 1335 (320,360) 540 50 195
(250,280) 2015 1685 750 1335
(320,360) 2114 1886 750 1481
Dimensions burner mounting
Uno-3 (110,125) Uno-3 (160-360)
Uno-3 A B C D F Uno-3 A B C D M
Ø Ø Ø Ø
(110,125) 140 170;4xM8 400 165 248 (160) 190 220/270;4xM10 450 170 320
(190-360) 240 270;4xM10 450 195 340

Hoval Uno-3 (110-360)
■■Engineering
Standards and guidelines

The following standards and guidelines must • Parts of the boiler which have contact with • 2 boilers can be installed without distance in
be respected: water are made of ferrous materials. between, then the insulation and inner side
walls must be installed first. Then the boilers
• technical information and installation manual • On account of the danger of stress cracking can be pushed together. (The boiler door on
of the Hoval company corrosion the chloride, nitrate and sulfate the left boiler shall be swivelled to the left
• hydraulic and control technical regulations of contents of the heating water must not ex and on the right boiler to the right).
the Hoval company ceed 200 mg/l in total.
• local building law Heating armature group
• fire protection standards • The pH value of the heating water should lie • If more than 1 armature group is required
• DVGW guidelines between 8.3 and 9.5 after 6 to 12 weeks of then the installation should be on the wall
• DIN EN 12828 Heating systems in building heating operation. with a wall distributor and 3-way mixer
plans of hot water heating plants valves provided on site.
• DIN EN 12831 Filling and replacement water:
Heating plants in buildings - procedure for • For a plant using Hoval boilers untreated Hydraulic circuit
computing the normed heating capacity drinking water is generally best suited as See Controls
• VDE 0100 filling and replacement water. However, the
quality of the untreated drinking water must
at least fulfil the standard set in VDI 2035 or
Oil burner mounting
Water quality be desalinated and/or be treated with inhibi
• The burner connection plug must be mount-
Heating water: ed opposite the burner door hinges.
tors. The stipulations of EN 14868 must be
Requirements of the water quality:
observed.
• The European Standard EN 14868 and the • It should be possible to swivel the boiler
Directive VDI 2035 must be observed. door incl. burner by 90°.
• In order to maintain a high level of boiler
efficiency and to avoid overheating of the
• Hoval boilers and calorifiers are designed • To change from right to left swivelling is pos
heating surfaces the values given in the
for heating plants without significant oxygen sible on site.
table should not be exceeded (dependent on
intake (plant type I according to EN 14868).
boiler performance ratings - for multi-boiler
• Boiler installations with ThermoCondensor
plants rating of smallest boiler applies - and
• Plants with require from the burner to overcome the re
on the water content of the plant).
-- continuous oxygen intake (e.g. under- sistance of the heat exchanger.
floor heating systems without diffusion
• The total amount of filling and replacement
proof plastic piping) or Electrical connection of the burner
water which is used throughout the total ser-
-- intermittent oxygen intake (e.g. where • Control voltage 1 x 230 V
vice life of the boiler must not exceed three
frequent refilling is necessary)
times the water capacity of the plant.
must be equipped with separate circuits. • Burner engine 1 x 230 V
• Treated heating water must be tested at Heating system • The burner must be connected to the burner
least once yearly. According to the inhibitor Combustion air connection plug of the boiler.
manufacturer’s instructions, more frequent • The combustion air supply must be warrant-
testing may be necessary. ed. The air opening must not be lockable. • For safety reasons the electric cable of the
burner must be shortened so the plug must
• A refilling is not necessary if the quality of Space requirements be removed when swivelling boiler door.
the heating water in existing installations • The cleaning opening on the flue gas outlet
(e.g. exchange of boiler) conforms to must be easily accessible
Sound absorption
VDI 2035. The Directive VDI 2035 applies
Sound absorption is possible through the fol-
equally to the replacement water. Mounting of insulation
lowing steps:
• Mounting of insulation and casing requires
• New and if applicable existing installations on the left and right side of the boiler a dis-
• Heating room walls, ceiling and floor should
must be adequately cleaned and flushed tance of 40 cm. After assembling of casing
be very solidly built, a sound absorber
before being recharged! The boiler may only it is possible to push the boiler to the wall
should be mounted into the air inlet. Pipe
be filled after the heating system has been without distance.
holders and support should be protected by
flushed.
means of anti-vibration sleeves.
• Install sound absorber hood for burner.
Maximum filling quantity according to VDI 2035 • If living rooms are located above or under
Carbonate hardness of filling water up to... the boiler room, vibration absorbers have to
be mounted to the boiler base. Pipes and
[mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0 flue gas tube must be connected flexibly with
f°H <1 5 10 15 20 25 30 >30 compensators.
d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3 • Pumps have to be connected with compen-
sators to the pipes.
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600 • For damping of flame noise it is possible
Boiler size of the to install a silencer into the flue gas tube
maximum filling quantity without desalination
individual boiler (space should be foreseen for later instal-
50 to 200 kW 50 l/kW 20 l/kW 20 l/kW lation).
200 to 600 kW 50 l/kW 50 l/kW 20 l/kW always desalinate
1
total of alkaline earths
2
If the conductance in µS/cm exceeds the tabular value an analysis of the water is necessary.

Hoval Uno-3 (110-360)
■■Engineering
Chimney/flue gas system

Flue gas tube Chimney
• The flue gas tube must be led into the chim- • A lockable flue gas measuring socket with • The chimney must be humidity-insensitive,
ney with an angle of 30-45°. an inner diameter of 10-21 mm must be acid resistant and suitable for flue gas tem-
foreseen. The socket has to be led over the perature > 160 °C
• If the flue gas tube is longer than 1 m, it thermal insulation.
must be insulated. • For existing chimney installation the restora-
< 2D
tion must be carried out according to the
• The inlet of the flue gas tube into the chim- instructions of the chimney constructor.
D
ney has to be carried out in such a way that
no condensate can flow from the chimney 2xD 1D • Calculation of chimney diameter according
into the flue gas tube and boiler. to DIN 4705.
• The cross-sections are to be calculated for

D
boilers without draft requirements.
Required chimney diameter

Basics: Smooth chimneys made of stainless
steel, flue gas tube ≤ 2.5 m, Σζ = 2.2, flue gas
tube and chimney insulated, height over sea
level ≤ 1000 m, outside temperature ≤ 30 °C.
Height Chimney and flue gas tube Ø mm

25 m 150 175 175 175 175 200 225 225 250 300
20 m 150 175 175 175 200 200 225 225 250 300
15 m 150 175 175 175 200 225 225 250 250 300
10 m 150 175 175 200 200 225 225 250 300 300
5m 175 175 175 200 200 225 250 300 300 350
Uno-3 Type (95) (110) (125) (160) (190) (220) (250) (280) (320) (360)
m = effective chimney height
Expansion tank/expansion
• Ideally, the pressure expansion tank should
be connected to the heating system as
described in our example applications, with
a removable or sealable actuation device.
This means that it is not necessary to drain
the entire system in order to carry out work
on the tank.
Safety valve
• A safety valve an automatic air vent must be
installed in the safety flow

Hoval Uno-3 (110-360)
■■Examples
Hydraulic principle schematic Uno-3 with heating regulator TopTronic® T

Hydraulic schematic BBAT030
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Hoval Max-3 (420-2700)
Oil/gas boiler
■■Description
Hoval Max-3
Oil/gas boiler
Boiler
• 3-pass steel boiler according to EN 303 part
1 and 2 and EN 304 for firing of Diesel oil,
oil L and gas.
• Max-3 (420-1250) complies with the Pres-
sure Equipment Directive 97/23/EG
• Boiler completely welded
• For LowNOx burner with intern flue gas re
circulation
• Insulation at the boiler body 80 mm mineral
wool mat
• Boiler completely cased with steel plate,
red powder coated
• Heating flow connection to the top, heating
return connections to the rear, incl. counter
Optional
tors in different executions
• Free-standing calorifier see Calorifiers
• Boiler door swivels to the left
• Delivery in single parts and welding on site, Model range
time to delivery approx. 8 weeks Max-3 Output
Type kW Permission Boiler
Delivery CE product ID No. CE-0085BL0015
• Boiler, insulation and casing delivered sepa- (420) 200-500 according to Directive on appliances burning
rately packed (530) 220-610 gaseous fuels 90/396/EG
(620) 240-720
On site (750) 280-870 The boiler complies with the PED Pressure
• Mounting of insulation and casing (1000) 350-1150 Equipment Directive 97/23/EG.
(1250) 480-1450
(1500) 650-1750
(1800) 750-2150
(2200) 920-2500
(2700) 1030-3000
Control panel TopTronic® T/U3.1 Control panel TopTronic® T/U3.2

• For operating temperature up to 90 °C • Button for • Functions like control panel
• For mounting on top of boiler -- daytime room temperature TopTronic® T/U3.1, but:
Hoval Max-3 (420-1250) mounting on top -- night room temperature • For operating temperature up to 105 °C
Hoval Max-3 (1500-2700) mounting laterally -- hot water temperature • Safety temperature limiter 120 °C
on the left or the right -- operating mode selection (holiday, absent,
• Integrated control function for: heating operation prolongation, automatic, Optional
-- 1 mixing circuit summer, heating operation continuous - • Safety temperature limiter 130 °C
-- 1 heating circuit without mixing operation reduced - frost protection)
-- domestic hot water loading circuit -- adjusting the heating curves Delivery
• Option to expand the functions by -- system information • Control panel separately delivered
-- different key modules and/or -- emission measurement and manual
-- mounting of an additional heating regula- operation On site
tor TopTronic® T/N (see Accessories) • Outdoor sensor AF 200 • Mounting of the control panel at the boiler
• Main switch “I/O” • Flow sensor with plug • Installation of the control panel for mounting
• Safety temperature limiter 110 °C • Calorifier sensor with plug sideways
• Fuse 6.3 A • Plug connection for burner
• Trouble indication “Burner” • Connection available for room stations
• Burner running time meter and pulse counter
• Boiler sensor Delivery
• Large LCD display • Control panel separately delivered
• Rotary push-button
On site
• Mounting of the control panel at the boiler
• Installation of the control panel for mounting
sideways

Hoval Max-3 (420-2700)
Oil/gas boiler
■■Description
Control panel Control panel

with thermostat T 2.2 with thermostat T 0.2
• For systems without TopTronic® regulator. • For external control
• For direct 2-stage burner control, require- • For systems without TopTronic® regulator
ment starting from external calorifier or heat • For special control function
er instruction is possible.
• Main switch “I/O”
• Main switch “I/O” • Safety temperature limiter 120 °C
• Safety temperature limiter 110 °C • 3 boiler temperature regulators 50-105 °C
• Selector switch burner load -- temperature regulator for base load heat
• Switch summer/winter ing
• 3 boiler temperature regulators 30-90 °C -- temperature regulator for full load heating
-- temperature regulator for base load heat -- temperature regulator for calorifier
ing • without burner plug connection
-- temperature regulator for full load heating
-- temperature regulator for calorifier Optional
• Boiler and burner breakdown lamp • 2 running time meters integrated
• Plug connection for burner • 2 burner running time meters and pulse
(with cable and plug) counters integrated
• Flue gas thermometer, 4.5 m capillary tube
Optional • Safety temperature limiter 130 °C
• 2 running time meters integrated
• 2 burner running time meters and pulse Delivery
counters integrated • Control panel separately delivered
• Flue gas thermometer, 4.5 m capillary tube
On site
Delivery • Mounting of the control panel at the boiler
• Control panel separately delivered • Conversion of the boiler control for side
mounting
On site
• Mounting of the control panel at the boiler
• Conversion of the boiler control for side
mounting

Hoval Max-3 (420-2700)
■■Part No.
Hoval Max-3 Part No.

Oil/gas boiler (420-2700)
Boiler
3-pass boiler made of steel for oil/gas LowNOx
firing, without control panel
For operating temperature up to 105 °C
Execution: complete delivery

Boiler, insulation and casing separately packed
and delivered.
Working
Max - 3 Output pressure
Type kW bar
(420) 200 - 500 6 8002 655
(530) 220 - 610 6 8002 656
(620) 240 - 720 6 8002 657
(750) 280 - 870 6 8002 658
(1000) 350 - 1150 6 8002 659
(1250) 480 - 1450 6 8002 660
(1500) 650 - 1750 6 7011 420
(1800) 750 - 2150 6 7011 421
(2200) 920 - 2500 6 7011 422
(2700) 1030 - 3000 6 7011 423
Oil/ gas boiler

Max-3 (420-2700) PGS
without control for mounting on site
Execution: delivery in single parts

for mounting on site
In the Part No. for welding on site
are contained:
-- welding
-- mounting (boiler door, flue gas collector)
-- leakage detection under pressure
-- priming
In the Part No. for welding on site

are not contained:
-- bringing the individual parts into the boiler
house
-- mounting of insulation and casing
-- drive and spend the night
-- water and electric current at place
(Mounting on site takes place according to the
strict quality standards of the factory assembly)
Time to delivery approx. 8 weeks
Blind flange
made of steel incl. setscrews and gasket to
Max-3 (420,530) 6002 192
Max-3 (620,750) 6030 026
Max-3 (1000-2700) 6002 156
Intermediate flange drilled to match burner

made of steel incl. setscrews and gasket to
Max-3 (420,530) 6017 595
Max-3 (620,750) 6017 593
Max-3 (1000-2700) 6017 594

Hoval Max-3 (420-2700)
■■Part No.
Control panel with heating regulator Part No.

TopTronic® T to Hoval Max-3

- 1 mixing circuit
sensor with plug
(see accessories)

TopTronic® T/U3.1
Delivery:

flow sensor
with 4 m cable
For indirect return high attitude.

Return high attitude through closing of the
T
heating circle mixer (main pump necessary)

Hoval Max-3 (420-2700)
■■Part No.
Control panel Part No.

with thermostat
Control panel T 2.2

• For operating temperature up to 90 °C
• For direct 2-stage burner control, incl. plug
connection for burner requirement starting
from external calorifier or heater instruction
is possible.
-- without burner running time meter 6015 017
and pulse counter
integrated
Control panel T 0.2

• For operating temperature up to 105 °C
• For special control function
without burner plug connection
and pulse counter
integrated
Accessories to control panel

with thermostat

4 m, capillary tube

Hoval Max-3 (420-2700)
■■Part No.
Accessories to heat regulation system Part No.

TopTronic® T
Key module 1 for Hoval TopTronic® T 6012 154

for 2nd mixing circuit
1
Key module consists of:
Function key 1,
1 flow sensor VF204S with plug,
2 loose plugs
1 Only one key module is possible!
System approaches and applications

see Hoval CD

Consisting of:
- 1 mixer circuit
- hot water loading
is possible!
Flow sensor VF202K
Cable set
boiler controller
Mounting on-site
Kit BMS module 0-10 V 6015 195

panel!
Communication module/
remote connection see Controls

for TopTronic® T

for TopTronic® T

scope of delivery)

Hoval Max-3 (420-2700)
■■Part No.
Part No.

L = 2.5 m

5 m cable and plug

flow sensor

for underfloor heating system
Clamp-on thermostat RAK-TW1000.S 242 902



For sound and vibration absorption.
Made of rubber. Cross section 80/50 mm.
Delivery
4 vibration elements per boiler,
mounted under the boiler socket
to Max-3 Set of pieces Length

Type mm
(420-530) 4 200 6003 739

(620-750) 4 400 6003 741
(1000,1250) 4 500 6003 742
(1500,1800) 4 800 6005 623
(2200,2700) 6 800 6005 624
Service
Commissioning



Hoval Max-3 (420-2700)
Max-3
Type (420) (530) (620) (750) (1000) (1250)
• Nominal output at 80/60 °C kW 500 610 720 870 1150 1450
• Range of output (natural gas: variant 2) kW 200-500 220-610 240-720 280-870 350-1150 480-1450
• Range of output kW 320-500 350-610 450-720 520-870 680-1150 850-1450
(diesel oil, variant 1 and natural gas, variant 1)
• Burner input maximum kW 539 662 781 944 1247 1495
• Maximum boiler operation temperature 1 °C 90 90 90 90 90 90
• Minimum boiler operation temperature °C see table operating conditions (below)
• Minimum boiler return flow temperature °C see table operating conditions (below)
• Safety temperature limiter setting (water side) 2 °C 110 110 110 110 110 110
• Working/test pressure bar 6/9.6 6/9.6 6/9.6 6/9.6 6/9.6 6/9.6
• Boiler efficiency at full load 80/60 °C % 92.7/87.5 92.4/87.2 92.4/87.2 92.5/87.3 92.5/87.3 92.5/87.3
• Boiler efficiency at partial load 30 % at return 37 °C % 95.2/89.8 95.3/89.9 94.9/89.5 95.2/89.8 95.3/89.9 95.2/89.8
• Standard efficiency at 75/60 °C (DIN 4702 part 8) % 94.8/89.5 94.7/89.4 94.3/89.0 94.8/89.4 94.9/89.5 94.8/89.4
• Stand-by loss qB at 70 °C Watt 1000 1035 1120 1180 1250 1380
• Flue gas resistance at nominal output mbar 4.9 5.7 5.2 6.5 7.4 8.0
• Flue gas mass flow at nominal output kg/h 850 1037 1224 1479 1955 2295
12.5 % CO2 heating Oil
• Flow resistance boiler 3 z-value 0.022 0.022 0.008 0.008 0.003 0.003
• Water flow resistance at 10 K mbar 40.4 60.1 30.5 44.5 29.1 40.2
• Water flow volume at 10 K m³/h 42.8 52.2 61.7 74.5 98.5 115.7
• Boiler water content litres 552 520 969 938 1528 1478
• Boiler gas volume m³ 0.583 0.602 0.846 0.872 1.350 1.390
• Insulation thickness boiler body mm 80 80 80 80 80 80
• Weight (incl. casing) kg 1093 1150 1770 1800 2500 2600
• Weight (without casing) kg 943 1000 1590 1620 2360 2460
• Combustion chamber dimension Ø inside x length mm 606/1624 606/1624 684/1899 684/1899 782/2182 782/2182
• Combustion chamber volume m³ 0.466 0.466 0.669 0.669 1.047 1.047
• Maximum depression in flue gas system Pa 50 50 50 50 50 50
(boiler connection)
1
Limited by the boiler control to 90 °C (U3.1 and T2.2) or to 105 °C (U3.2 and T0.2).
2
Maximum safety temperature for boiler control U3.1 and T2.2: 110 °C; for U3.2 and T0.2: 120 °C.
3
Fuel Diesel oil Methane H Oil L

Variant 1 Variant 2 Variant 1 Variant 2
min. flue gas temperature °C 130 110 130 100 130
min. boiler temperature °C 60 65 65 75 65
min. return temperature °C 50 55 55 65 55
Return temperature control yes yes yes yes yes

Hoval Max-3 (420-2700)
Max-3
Type (1500) (1800) (2200) (2700)
• Nominal output at 80/60 °C kW 1750 2150 2500 3000
• Range of output kW 1050-1750 1250-2150 1500-2500 1780-3000
(diesel oil, variant 1 and natural gas, variant 1)
• Range of output (natural gas: variant 2) kW 650-1750 750-2150 920-2500 1030-3000
• Burner input maximum kW 1894 2324 2702 3243
• Minimum boiler operation temperature °C see table operating conditions (below)
• Minimum boiler return flow temperature °C see table operating conditions (below)
• Working/test pressure bar 6/9.6 6/9.6 6/9.6 6/9.6
• Boiler efficiency at full load 80/60 °C % 92.4/87.2 92.5/87.3 92.5/87.3 92.5/87.3
• Boiler efficiency at partial load 30 % at return 37 °C % 95.2/89.8 95.3/89.2 95.2/89.2 95.2/89.2
• Standard efficiency at 75/60 °C (DIN 4702 part 8) % 94.8/89.4 94.9/89.5 94.9/89.5 95/89.6
• Stand-by loss qB at 70 °C Watt 1850 1950 2100 2300
• Flue gas resistance at nominal output mbar 7.0 8.8 9.1 8.0
• Flue gas mass flow at nominal output kg/h 3031 3723 4329 5195
12.5 % CO2 heating Oil
• Maximum chimney draught Pa 20 20 20 20
• Flow resistance boiler 3 z-value 0.022 0.022 0.002 0.002
• Water flow resistance at 10 K mbar 45 67.9 91.8 132.2
• Boiler water content litres 2343 2750 3050 3550
• Boiler gas volume m³ 1.956 2.510 2.761 3.037
• Insulation thickness boiler body mm 80 80 80 80
• Weight (incl. casing) kg 3566 4888 5017 5589
• Weight (without casing) kg 3266 4633 4647 5189
• Combustion chamber dimension Ø inside x length mm 880/2417 976/2605 976/2905 976/3233
• Combustion chamber volume m³ 1.58 2.07 2.30 2.41
• Maximum depression in flue gas system Pa 50 50 50 50
(boiler connection)
1
Limited by the boiler control to 90 °C (U3.1 and T2.2) or to 105 °C (U3.2 and T0.2).
2
Maximum safety temperature for boiler control U3.1 and T2.2: 110 °C; for U3.2 and T0.2: 120 °C.
3
Fuel Diesel oil Methane H Oil L

Variant 1 Variant 2 Variant 1 Variant 2
min. flue gas temperature °C 130 110 130 100 130
min. boiler temperature °C 60 65 65 75 65
min. return temperature °C 50 55 55 65 55
Return temperature control yes yes yes yes yes

Hoval Max-3 (420-2700)
Flue gas output diagrams
Flue gas output diagram

420 530 620 750 1000 1250 1500 1800 2200 2700
180.0
170.0
160.0
gas temperature °C
150.0
Abgastemperatur (°C)
140.0
Flue
130.0
120.0
110.0
100.0
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000
Boiler output (kW)

Kesselleistung kW
kW = Boiler output -- operation with heating oil EL, -- A reduction of the boiler water temperature
°C = Flue gas temperature on a clean λ = 1.22 with max. burner output to -10 K causes a reduction of the flue gas
surface, boiler flow temperature 80 °C, (CO2 heating oil EL = 12.5 %) temperature of approx. 6-8 K.
return temperature 60 °C -- A modification of the CO2 concentration of
(in accordance with DIN 4702). +/-1 % causes a modification of the flue gas
temperature of approx. -/+8 K.
Flue gas resistor

12.0
11.0
1000 1800
2200
10.0 750 1250 1500
9.0
620
(mbar)
2700
8.0
530
Widerstand
7.0
mbar
420
6.0
gas resistance
Flueheizgasseitiger
5.0
4.0
3.0
2.0
1.0
0.0
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000
Kesselleistung
Boiler output kW (kW)

Hoval Max-3 (420-2700)
h h1
i
■■Dimensions
c
9
Max-3 (420-1250)
(Dimensions in mm) a
l
b m 10
1 8
8
k
n 7
3
o o 3
4
h h1 v 5
p w
i
2
2 t u
c
6 6 s
9 r
a g
f
q l1
10
8
Max-3 (1500-2700) 7
(Dimensions in mm)
o 3 1
4
v 5 10
3
w
2 8 8
t u
6 s 4 4
r 5
2 2
6
9
6
1 Flow (420,530) DN 100, PN 6 2 Return (420,530) DN 100, PN 6 5 Flue gas collector cleaning opening R 1″
(620,750) DN 125, PN 6 (620,750) DN 125, PN 6 6 Drain R 1½″
(1000,1250) DN 150, PN 6 (1000,1250) DN 150, PN 6 7 Cable routing
(1500-2200) DN 150, PN 16 (1500-2200) DN 150, PN 16 8 Control panel
(2700) DN 200, PN 16 (2700) DN 200, PN 16 9 Electrical connection
3 Flue gas outlet 10 Bushing Rp ¾″ with immersion sleeve
4 Cleaning opening for boiler temperature sensor
Max-3
Type a b c f g h h1 i k l l1 m n Øo p q r
(420,530) 1060 1190 515 1770 181 1435 1230 950 104 2178 2074 641 100 299 54 34 175
(620,750) 1180 1310 550 2045 181 1555 1350 1050 105 2452 2347 666 95 349 55 35 170
(1000,1250) 1370 1500 635 2330 181 1755 1549 1250 107 2739 2632 681 111 349 77 37 175
(1500) 1560 1610 665 2745 205 - 1700 1350 90 3030 2940 710 90 447 70 55 60
(1800) 1720 1770 735 3115 205 - 1860 1480 70 3400 3330 720 90 447 70 50 65
(2200) 1720 1770 735 3415 205 - 1860 1480 70 3700 3630 720 90 447 70 50 65
(2700) 1750 1800 755 3745 205 - 1890 1410 70 4030 3960 720 90 647 70 50 65
Max-3
Type s t u v w x
(420,530) 350 595 660 1330 450 -
(620,750) 550 722 786 1445 475 -
(1000,1250) 415 620 685 1660 590 -
(1500) 310 792 995 1790 665 1850
(1800) 310 845 1046 1950 775 2040
(2200) 310 845 1046 1950 775 2340
(2700) 330 743 946 1980 760 2670

Hoval Max-3 (420-2700)
■■Dimensions
Base size
Dimensions without insulation and casing

Boiler incl. flange, outlet without flue gas collector.
(Dimensions in mm)
rØ
ne
in
=
w
1 Flow 3 Flue gas outlet

2 Return 6 Drain
Max-3
Type a1 b c d e f g h i k l m n o p
(420,530) 1920 150 1770 277 2222 1060 1180 196 120 1060 1376 2077 175 460 1072
(620,750) 2195 150 2045 228 2498 1180 1300 196 120 1180 1496 2353 172 485 1192
(1000,1250) 2480 150 2330 228 2783 1370 1500 187 120 1380 1660 2638 198 500 1392
(1500) 2685 164 2568 260 3078 1560 1680 162 120 1560 1842 2923 240 510 -
(1800) 3055 166 2760 450 3467 1720 1840 162 120 1720 2002 3325 430 510 -
(2200) 3355 166 3060 450 3767 1720 1840 162 120 1720 2002 3625 430 510 -
(2700) 3700 164 3390 430 4075 1750 1870 169 120 1750 2039 3953 430 510 -
Max-3
Type q r s v w x y
(420,530) 175 350 950 475 990 - -
(620,750) 170 550 1050 535 1110 - -
(1000,1250) 175 415 1250 630 1298 - -
(1500) 65 310 1350 725 1494 1790 153
(1800) 65 310 1460 805 1654 1950 153
(2200) 65 310 1460 805 1654 1950 153
(2700) 65 370 1410 820 1684 1980 153
* Max-3 (1500-2700): socket protrudes
Required min. width of door and corridor to bring in the boiler

The stated measurements are minimal dimensions
B T Door width
K= xL K Corridor width
T
B Boiler width
L Max. boiler length
B K
T= xL
K L
B
< 150

Hoval Max-3 (420-2700)
■■Dimensions
Furnace dimensions
Max-3 (420,530) Max-3 (620-2700)
15˚
60˚
45˚
15˚
Screw joint flange Screw joint flange

Max-3 (420, 530) Max-3 (620, 750)
4 x M12 (45°) 6 x M12 (15°)
4 x M12 (15°)
Screw joint flange
Max-3 (1000-2700)
6 x M16 (15°)
F Swinging out of boiler door

Boiler door is swivelling to the right or left
(Dimensions in mm)
G H
Dimensions Max-3
(Dimensions in mm) Type a b
Max-3 (420) 1060 150

Type A B C D E F G H M (530) 1060 150
(620) 1180 150
(420,530) 290 330 515 250 606 1624 163 30 420 (750) 1180 150
(620,750) 350 400 550 310 684 1899 163 30 500 (1000) 1370 150
(1000,1250) 400 450 635 330 782 2182 163 30 550 (1250) 1370 150
(1500) 400 450 665 360 880 2415 170 30 600 (1500) 1520 175
(1800) 400 450 735 360 976 2605 170 30 600 (1800) 1680 175
(2200) 400 450 735 360 976 2905 170 30 600 (2200) 1680 175
(2700) 400 450 755 360 976 3233 170 30 600x560 (2700) 1700 175

Hoval Max-3 (420-2700)
■■Engineering

The following standards and guidelines must • The total amount of filling and replacement • If living rooms are located above or under
be respected: water which is used throughout the total ser the boiler room, vibration absorbers have to
• technical information and installation manual vice life of the boiler must not exceed three be mounted to the boiler base. Pipes and
of the Hoval company. times the water capacity of the plant. flue gas tube must be connected flexibly with
• hydraulic and control technical control regu- compensators.
lations of the Hoval company. • Pumps have to be connected with compen-
Heating system sators to the pipes.
• local building law
Combustion air
• fire protection standards • For damping of flame noise it is possible
• The combustion air supply must be warrant-
• DVGW guidelines to install a silencer into the flue gas tube
ed. The air opening must not be lockable.
• DIN EN 12828 Heating systems in building (space should be foreseen for later instal-
• Minimal free cross section for air opening
plans of hot water heating plants. lation).
6.5 cm2 per 1 kW boiler output.
• DIN EN 12831 Heating plants in buildings
-- procedure for computing the normed Chimney/flue gas system
heating capacity Oil burner mounting Flue gas pipe
• VDE 0100 • For mounting of the burner an adapter • The flue gas tube between boiler and chim-
flange may be required depending on the ney must be connected with an angle 30-45°
size of the burner flange. The adaptor flange to the chimney.
Water quality including screws must be delivered by the • If the flue gas tube is longer than 1 m,
Heating water:
burner company. it must be insulated.
• The European Standard EN 14868 and the
• Length and diameter of the burner pipe < 2D
Directive VDI 2035 must be observed. In
should be possible to swivel the boiler door
particular, attention must be paid to the fol-
incl. burner by 90°. D
lowing stipulations:
• The pipes must be fitted in such a way that
• Hoval boilers and calorifiers are designed
the boiler door can be opened completely. 2xD 1D
for heating plants without significant oxygen
• The connections must be flexible and lead in
a sufficient large loop to the burner so that
• Plants with
the boiler door can be swung out around 90°
-- continuous oxygen intake (e.g. under-
to the left or right.
floor heating systems without diffusion D
• The space between burner pipe and swivel
proof plastic piping) or
flange must be isolate. • The flue gas tube must be designed that no
-- intermittent oxygen intake (e.g. where
(Delivery by the burner company) condensate water can get into the boiler.
• Boiler installations with ThermoCondensor • A closeable flue gas measuring socket with
must be equipped with separate circuits.
require from the burner to overcome the an inner diameter of 10-21 mm must be
• Treated heating water must be tested at
resistance of the heat exchanger. foreseen. The socket has to be led over the
least once yearly. According to the inhibitor
manufacturer’s instructions, more frequent thermal insulation.
Electric connection of the burner
testing may be necessary.
• Control voltage 1 x 230 V Chimney
• A refilling is not necessary if the quality of
• Burner motor 1 x 230 V / 3 x 400 V. • The flue gas system must be humidity-insen-
the heating water in existing installations
• The burner must be connected to the burner sitive and acid-proof and admitted for flue
(e.g. exchange of boiler) conforms to
connection plug of the boiler. gas temperatures up to > 160 °C.
• For safety reasons the electrical cable of the • For existing chimney installation the restora
equally to the replacement water.
burner must be that short that the plug must tion must be carried out according to the
• New and if applicable existing installations
be removed when swivelling boiler door. instructions of the chimney constructor.
must be adequately cleaned and flushed
• Calculation of the profile of the chimney ac-
before being recharged! The boiler may only
cording to DIN 4705.
be filled after the heating system has been Sound absorbing • It is recommendable to use a secondary air
flushed. Sound absorption is possible through the fol
valve for chimney draft limiting.
• Parts of the boiler which have contact with lowing steps:
water are made of ferrous materials. • Heating room walls, ceiling and floor should
Sanitary installation
• On account of the danger of stress cracking
• The service water temperature must cor-
corrosion the chloride, nitrate and sulfate should be mounted into the air inlet. Pipe
respond to the local regulations.
contents of the heating water must not ex holders and support should be protected by
• The safety valve may be adjusted on max.
ceed 200 mg/l in total. means of anti-vibration sleeves.
8 bar.
• The pH value of the heating water should lie • Install sound absorber hood for burner.
between 8.3 and 9.5 after 6 to 12 weeks of Regulations of the calorifier
heating operation. • See Calorifiers
Filling and replacement water: Maximum filling quantity according to VDI 2035
• For a plant using Hoval boilers untreated
drinking water is generally best suited as Carbonate hardness of filling water up to...
filling and replacement water. However, the [mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0
quality of the untreated drinking water must f°H <1 5 10 15 20 25 30 >30
at least fulfil the standard set in VDI 2035 or d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
be desalinated and/or be treated with inhibi
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3
observed. ~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300
• In order to maintain a high level of boiler Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
efficiency and to avoid overheating of the Boiler size of the
heating surfaces the values given in the maximum filling quantity without desalination
individual boiler
table should not be exceeded (dependent on 200 to 600 kW 50 l/kW 50 l/kW 20 l/kW
boiler performance ratings - for multi-boiler always desalinate
over 600 kW
on the water content of the plant). 1
Total of alkaline earths
2

Hoval Max-3 (420-2700)
■■Engineering
Required chimney diameter Basics: Smooth chimneys Flue gas tube and chimney insulated.
made of stainless steel, Height above sea level ≤ 1000 m,
flue gas tube ≤ 5 m, Σζ = 2.2, outdoor temperature ≤ 30 °C.
Max-3 Type (420) Type (530) Type (620) Type (750)

Flue gas tube Chimney Flue gas tube Chimney Flue gas tube Chimney Flue gas tube Chimney
m Ø mm Ø mm Ø mm Ø mm Ø mm Ø mm Ø mm Ø mm
25 300 300 300 300 300 300 350 350
20 300 300 300 300 300 300 350 350
15 300 300 300 300 350 300 350 350
10 300 300 350 300 350 350 400 350
m = chimney height (m)
■■Mounting on site
Max-3 (420-1500)
If the local situation does not permit bringing in
the whole boiler, the possibility of the place as
sembly exists.
• The element welding on site incl. pressure

test are to be coactive to obtain from Hoval.
Time to delivery approx. 8 weeks
Dimensions and weights of the single parts

Max-3 (420,530) Max-3 (620,750)
1 2
d 2
a
1
c
d
a d
b
f c
e
d
b
f
e

Hoval Max-3 (420-2700)
■■Engineering
Mounting on site
Dimensions and weights of the single parts
Max-3 (1000,1250) Combustion chamber 1

Max-3 Weight
Type a b c kg
(420,530) 730 835 1725 325
1 (620,750) 745 915 2000 410
(1000,1250) 800 800 2180 375
a 2
c d
Water mantle - half shell 2
b
Max-3 Weight
d Type d e f kg
1 Fire room cylinder
2 Water mantle (420,530) 500 1000 1665 105
f
e
(620,750) 560 1120 1940 135
(1000,1250) 655 1310 2225 215
Planning hints
Important preparations Assembly aids

If no concrete cover is present, at which a
• Old boiler must be dismantled and removed. chain course with Hilti pegs can be installed,
an appropriate scaffold for loads up to 1000 kg
• The heating room, if necessary with boiler must be present.
base, must be available with beginning of work.
Boiler material Power connection

A power connection for the welding machine
• The boiler material is delivered by Hoval (in with a 5-pin plug socket, 3 x 400 V must be
single parts) and must be brought in on site. present.
• If bringing in the boiler parts does not take

place immediately after unloading, the parts
are to be stored weather-protected.
Heating room preparation Water connection

In the heating room a water connection (¾″)
with fresh water for filling and squeezing off the
Required space
welded boiler has to be present.
In the heating room sufficient space for the
assembly of the boiler must be available
(see space requirement below)
Required space for mounting and welding in the boiler room

Min. room dimensions in mm
(420) (530) (620) (750) (1000) (1250)
Length 3700 3700 4500 4500 5000 5000
Width 2200 2200 2500 2500 3500 3500
Height 2500 2500 3000 3000 3200 3200

Hoval Max-3 (420-2700)
■■Examples
Hydraulic principle schematic Max-3 with heating regulator TopTronic® T

Hydraulic schematic BBDT050
AF
1 1
TopTronic T TopTronic T VF1 B1 VF2 B1 VF3 B1 VF4 B1
RS-T RS-T RS-T RS-T DHW

WW
T T T T T T T T
MK1 MK2 MK3 MK4
Dies ist ein

P M
YK1 M
YK2 M
YK3 M
YK4
Weg! T
unerlaubter
Gehen Sie
einen Schritt
zurück oder
löschen Sie
Dies ist ein dieses Shape!
unerlaubter Weg! Sie haben die
Gehen Sie einen Möglichkeit ein
SF neues Shape
Schritt zurück oder
löschen Sie dieses zu nehmen!!!
Shape! hovhovalhoval
Sie haben die hovalhovalhov
Möglichkeit ein alhovalhovalho
. zu
neues Shape valhovalhovalh
nehmen!!! SLP ovalhovalhoval
hovhovalhovalhova hovalhovalhov
lhovalhovalhovalho alhovalhovalho
valhovalhovalhoval valhovalhovalh
hovalhovalhovalho ovalhovalhoval
valhovalhova hovalhovalhov
valhoval alhovalhovalho
hovalhova valh
RLF
ZUP
CW
KW
Hydraulic principle schematic Max-3 with heating regulator TopTronic® T

Hydraulic schematic BBDT070
AF
1 1
TopTronic T TopTronic T VF1 B1 VF2 B1 VF3 B1
RS-T RS-T RS-T DHW

WW
T T T T T T
MK1 MK2 MK3
Dies ist ein

P M
YK1 M
YK2 M
YK3
Weg! T
unerlaubter
Gehen Sie
einen Schritt
zurück oder
löschen Sie
SF neues Shape
. zu
neues Shape valhovalhovalh
hovalhova valh
RLF
ZUP
Notice: YKR CW
KW
-- This hydraulic schematic is a principle
schematic. It does not contain all de
tails for installation. The installation
must be done according to local con-
ditions, dimensioning and regulations. RS-T Room station B1 Flow temperature guard YK1 Actuator mixer 1
-- For underfloor heating, a flow tempe AF Outdoor sensor (if required) YK2 Actuator mixer 2
rature monitor must be built-in. RLF Return sensor MK1 Pump mixing circuit 1 YK3 Actuator mixer 3
-- Shut-off devices to the safety valve VF1 Flow sensor 1 MK2 Pump mixing circuit 2 YK4 Actuator mixer 4
(pressurised expansion tank, safety VF2 Flow sensor 2 MK3 Pump mixing circuit 3 YKR Actuator return mixer
valve, etc.) are to safe against unin- VF3 Flow sensor 3 MK4 Pump mixing circuit 4 CW Cold Water
tended closing! VF4 Flow sensor 4 SLP Calorifier loading pump DHW Domestic Hot Water
-- Mount bags to prevent single pipe SF Calorifier heater ZUP Feed pump
gravity circulation! sensor

38
Hoval Titan-3 (2300-20000)
Oil/gas boiler
■■Description
Hoval Titan-3
Oil/gas boiler
Boiler
• 3-pass steel tube boiler with plain-ended
pipes completely installed onto steel frame-
work
• For oil/gas firing with internal flue gas recir-
culation
• Boiler door swivels to the right.
• With sight glass on the boiler door
• Thermal insulation at the boiler body
100 mm mineral wool mat
• Boiler completely cased, casing made from
aluminium
• Heating flow and return on the top
• Armature pipe for the assembly of the boiler
thermometer and the boiler pressure gauge
Optional
• Operating pressure 10 bar
• Heating connections as desired
• Burner flange according to customer data Model range
Permission Boiler
• Boiler door swivels to the left. Titan-3 Output
On-site conversion possible, but must be Type kW CE 0408 according to
performed by a Hoval specialist. (23/15) 750-2300 Pressure Equipment Directive 97/23/EG
(28/20) 850-2800
On site
• Electrical connection to the burner (35/25) 1200-3500
• Boiler thermometer and pressure gauge (40/30) 1400-4000
(45/35) 1800-4500
Delivery (50/40) 1900-5000
• Boiler fully assembled and cased
(55/45) 2000-5500
• Accessories delivered separately packed
(60/50) 2100-6000
(70/60) 2700-7000
(80/70) 2800-8000
(90/80) 3200-9000
(100/90) 3600-10000
(120/100) 4500-12000
(140/120) 5000-14000
(160/140) 5800-16000
(180/160) 7200-18000
(200/180) 9000-20000

40
Hoval ThermoCondensor VR (200-1800)
Heat recovery unit for oil/gas boilers
■■Description
Hoval ThermoCondensor VR
Heat recovery unit
• Heat recovery unit for the use of sensitive
and latent heat by cooling down the flue gas
es below the flue gas dew point.
• For connection to the heating system with or
without hot water supply.
• Heat exchanger for oil/gas firing.
Adapted to oil/gas boiler Hoval Uno-3 and
Max-3 (420-1250).
• The hydraulic planning of the heat exchang-
er must be provided for the reutilisation of a
partial amount of water of the return flow.
For maximum exploitation the system tem
perature in the heat exchanger should be as
low as possible.
• Installation between boiler and flue gas line
• Heat exchanger made of plastic tube diffu
sion-proof
• Casing made of stainless steel (1.4571)
• Included for ThermoCondensor VR
(200-1200) in the scope of delivery:
-- flue gas tube between boiler and
ThermoCondensor VR
-- the circulation pump with two shut-off
ThermoCondensor Boiler Nominal output Nominal output
switch ball valves;
VR Uno-3 total total
ThermoCondensor VR type (800-1200)
Pump delivered separately packed RL 30 °C RL 50 °C
-- flue gas safety thermostat at the outlet type type kW kW
socket
(200) (110) 121 117
-- aspirator
-- safety valve (125) 137 132
-- flow switch (160) 176 169
(190) 208 201
• Included for ThermoCondensor VR (220) 241 232
(1500,1800) in the scope of delivery:
(250) 273 263
-- condensate drainage hose
-- the circulation pump with two shut-off (400) (280) 307 296
switch ball valves; (320) 350 338
ThermoCondensor VR type (1500,1800) (360) 394 379
Pump delivered separately packed
-- flue gas safety thermostat at the outlet
socket
-- aspirator
-- safety valve
-- flow switch
-- 7-pin burner adapter cable (8 m) only for
Thermo Condensor VR (200)
ThermoCondensor Boiler Nominal output Nominal output
VR Max-3 total total
Operating over-pressure:
max. 6 bar RL 30 °C RL 50 °C
type type kW kW
Operating temperature:
max. 90 °C (600) (420) 553 533
(530) 670 644
Max. flue gas temperature: (800) (620) 785 760
see technical data (750) 939 914
(1200) (1000) 1245 1213
Delivery
• Hoval ThermoCondensor VR will be packed (1250) 1459 1419
and delivered separately (1500) - 1890 1835
(1800) - 2325 2260
RL = plant return temperature into the ThermoCondensor VR

■■Part No.
Hoval heat recovery unit Part No.

ThermoCondensor VR
Heat recovery unit for the use of sensitive and

latent heat by cooling down the flue gases be
low the flue gas dew point.
Combinable with oil and gas-heated boiler.
Installation between boiler and flue gas line.
Delivery:
Hoval ThermoCondensor VR will be packed
and delivered separately
Note:
Boiler Hoval Uno-3 and Hoval Max-3
must be ordered separately.
Thermo- Suitable for Working

Condensor Boiler pressure
VR Uno-3 *
type type bar
(200) (110,125) 4 7004 922

(200) (160) 4 7004 923
(200) (190,220) 5 7004 924
(200) (250) 5 7004 925
(400) (280) 5 7004 926
(400) (320,360) 5 7004 927
* Boiler is not included in scope of delivery!
Thermo- Suitable for Working

Condensor Boiler pressure
VR Max-3 *
type type bar
(600) (420,530) 6 7004 930

(800) (620,750) 6 7004 931
(1200) (1000,1250) 6 7004 932
(1500) - 6 7004 933
(1800) - 6 7004 934
* Boiler is not included in scope of delivery!
Boiler control panel

Boiler control

■■Part No.
Accessories Part No.
Neutralisation box
Condensate derivative into lower situated drain
pipe (without condensate delivery pump).
Plastic condensate collector tank for the con-
densate neutralisation incl. granulate.
Type Suitable for

2 ThermoCondensor VR (200-400) 6014 693
3 ThermoCondensor VR (600-1800) 6014 694
Service
Commissioning



Hoval ThermoCondensor VR with Hoval oil/gas boiler Uno-3 (110-360)
ThermoCondensor VR Type (200) (200) (400)

Oil/gas hot water boiler Uno-3 Type (110) (125) (160) (190) (220) (250) (280) (320) (360)
Burner input
kW 118 136 173 206 236 269 302 344 390
boiler
Nominal output boiler kW 110 125 160 190 220 250 280 320 360
Minimum output boiler kW 78 100 122 135 156 178 200 222 222
Nominal output ThermoCondensor VR 4
at return 30 °C kW 11.0 12.0 15.5 18.0 20.5 23.0 27.0 30.0 34.0
at return 60 °C kW 6.5 7.0 9.0 10.5 11.5 13.0 16.0 17.5 19.0
Nominal output total 4
at return 30 °C kW 121 137 176 208 241 273 307 350 394
Boiler + ThermoCondensor VR 4
at return 60 °C kW 117 132 169 201 232 263 296 338 379
Standard efficiency according to DIN 4702
40/30 °C 103.8 103.8 103.4 103.2 103.0 102.9 103.3 103.1 103.0
T8 4
Additional energy gain by the use of the at return 30 °C % 10.0 9.6 9.7 9.5 9.3 9.2 9.6 9.4 9.4
ThermoCondensor VR 4
at return 60 °C % 5.9 5.6 5.6 5.5 5.2 5.2 5.7 5.5 5.3
Flue gas temperature after heat exchanger at return 30 °C °C 36 37 39 42 45 47 40 44 45

3
at return 60 °C °C 62 64 65 66 69 70 65 66 68
Flue gas resistance boiler mbar 0.9 1.1 1.5 1.4 1.7 1.6 2.8 2.5 3.4
Flue gas resistance ThermoCondensor VR mbar 0.1 0.2 0.2 0.3 0.4 0.4 0.4 0.6 0.7
Flow resistance boiler z-value 0.2 0.2 0.2 0.1 0.1 0.1 0.1 0.022 0.022
Flow resistance ThermoCondensor VR 1 z-value 220 220 220 220 220 220 32 32 3.2
Water capacity boiler litres 250 250 270 362 362 480 480 625 625
Water capacity ThermoCondensor VR litres 22 22 22 22 22 22 63 63 63
Weight incl. casing boiler kg 391 391 495 635 635 880 880 920 920
Weight incl. casing ThermoCondensor VR kg 79 79 79 79 79 79 149 149 149
Pump Biral type A15-1 A15-1 A15-1 A15-1 A15-1 A15-1 A15-1 A15-1 M15
Max. nominal output boiler, at max. 90 °C bar 4 4 4 5 5 5 5 4 4
Max. nominal output ThermoCondensor VR bar 6 6 6 6 6 6 6 6 6
Recommended flow rate ThermoCondensor VR m³/h 1.82 1.82 1.82 1.82 1.82 1.82 4.25 4.25 4.71
Min. flow rate ThermoCondensor VR m³/h 0.91 0.91 0.91 0.91 0.91 0.91 2.12 2.12 2.36
Maximum permitted working temperature Thermo-
°C 90 90 90 90 90 90 90 90 90
Condensor VR
Max. flue gas inlet temperature /
°C 100/90 100/90 100/90 100/90 100/90 100/90 100/90 100/90 100/90
Max. working temperature ThermoCondensor VR
°C 150/80 150/80 150/80 150/80 150/80 150/80 150/80 150/80 150/80
°C 200/70 200/70 200/70 200/70 200/70 200/70 200/70 200/70 200/70
°C 230/60 230/60 230/60 230/60 230/60 230/60 230/60 230/60 230/60
Value for chimney calculation at maximum nominal load 2
Flue gas mass flow 3 at 65/60 °C kg/h 188 222 274 324 375 426 475 542 610
1
Flow resistance ThermoCondensor VR in mbar = volume flow (m3/h)2 x z
2
A certified and noncorrosive exit gas line is to be used for the exhaust system.
During the burner selection it must be considered that by the connection of the exhaust system between the boiler
and the waste-gas heat exchangers an additional pressure loss is given by 0.2 mbar.
3
Flow/return temperature of ThermoCondensor related to a flue gas inlet temperature into the heat exchanger of 160 °C.
4
Values for the fuel heating oil EL

Hoval ThermoCondensor VR with Hoval oil/gas boiler Max-3 (420-1250)
ThermoCondensor VR Type (600) (800) (1200) (1500) (1800)

Oil/gas hot water boiler Max-3 Type (420) (530) (620) (750) (1000) (1250) - -
Burner input
kW 539 662 781 944 1247 1459 1894 2324
boiler
Nominal output boiler kW 500 610 720 870 1150 1350 1750 2150
Minimum output boiler kW 252 318 372 450 600 750 - -
Nominal output ThermoCondensor VR 4
at return 30 °C kW 53 60 65 69 95 109 140 175
at return 60 °C kW 33.0 34.0 40.0 44.0 63.0 69.0 85.0 110.0
Nominal output total 4 at return 30 °C kW 553 670 785 939 1245 1459 1890 2325
Boiler + ThermoCondensor VR 4
at return 60 °C kW 533 644 760 914 1213 1419 1835 2260
Standard efficiency according to DIN 4702 T8 4 40/30 °C 103.7 103.5 102.8 102.6 102.9 102.6 102.5 102.6
Additional energy gain by the use of the at return 30 °C % 10.6 9.8 9.0 7.9 8.3 8.1 8.0 8.1
ThermoCondensor VR 4
at return 60 °C % 6.6 5.6 5.6 5.1 5.5 5.1 4.9 5.1
Flue gas temperature after heat exchanger 3 at return 30 °C °C 37 38 46 48 44 49 49 48
at return 60 °C °C 63 64 65 67 63 66 65 65
Flue gas resistance boiler mbar 4.9 5.7 4.0 6.5 7.4 8.0 - -
Flue gas resistance ThermoCondensor VR mbar 1.2 1.7 1.0 1.4 1.0 1.2 2.5 2.2
Flow resistance boiler z-value 0.022 0.022 0.008 0.008 0.003 0.003 - -
Flow resistance ThermoCondensor VR 1
z-value 32 14 13 13 6 6 8 6
Water capacity boiler litres 552 520 969 938 1528 1478 - -
Water capacity ThermoCondensor VR litres 63 94 137 137 195 195 258 283
Weight incl. casing boiler kg 1093 1150 1770 1800 2500 2600 - -
Weight incl. casing ThermoCondensor VR kg 149 190 270 270 353 353 435 467
Pump Biral type A15-1 A16-2 A402 A402 A502 A502 A652 A652
Max. nominal output boiler bar 6 6 6 6 6 6 - -
Max. nominal output ThermoCondensor VR bar 6 6 6 6 6 6 6 6
Recommended flow rate ThermoCondensor VR m³/h 4.25 6.4 8.5 8.5 12.73 12.73 10.40 12.53
Min. flow rate ThermoCondensor VR m³/h 2.12 3.2 4.24 4.24 6.4 6.4 5.22 6.27
Maximum permitted working temperature ThermoCondensor VR °C 90 90 90 90 90 90 90 90
°C 100/90 100/90 100/90 100/90 100/90 100/90 100/90 100/90
°C 150/80 150/80 150/80 150/80 150/80 150/80 150/80 150/80
°C 200/70 200/70 200/70 200/70 200/70 200/70 200/70 200/70
°C 230/60 230/60 230/60 230/60 230/60 230/60 230/60 230/60
Value for chimney calculation at maximum nominal load 2
Flue gas mass flow 3 at 65/60 °C kg/h 850 1037 1224 1479 1955 2295 3031 3723
1
Flow resistance ThermoCondensor VR in mbar = volume flow (m3/h)2 x z
2
During the burner selection it must be considered that by the connection of the exhaust system between the boiler
and the waste gas heat exchangers an additional pressure loss is given by 0.2 mbar.
3
Related to a flue gas inlet temperature into the heat exchanger of 160 °C.
4
Values for the fuel heating oil EL

■■Dimensions
(Dimensions in mm)
A I
B J
12 K
13 8 11
9
2b 1
7 10
10 7
6
4
7 7
3 2a 3
C
L
5 5 5
D
F M O
G
H P
1 Flow (outlet) 7 Shut-off switch ball valve

2a Return (inlet), type (200-600) 8 Safety valve ½″
2b Return (inlet), type (800-1800) 9 Aspirator
3 Flue gas outlet (outlet) 10 Fill and drain valve ¾″
4 Cleaning opening 11 Thermometer
5 Condensate drain Ø 21 mm 12 Control
6 Circulation pump 13 Flow switch
Thermo-
Condensor VR
Type A B C D E F G H I J K L M N O P Q
(200) 680 175 1) 1) 1) 191 1) 720 608 135 115 1) 318 55 108 388 534
(400) 960 175 1) 1) 1) 241 1) 1000 823 135 135 1) 493 55 108 587 709
(600) 960 175 1) 1) 1) 352 1) 1000 1033 135 135 1) 703 55 108 797 919
(800) 1070 250 1) 1) 1) 2) 1) 1110 1159 185 135 1) 829 55 108 923 1045
(1200) 1070 250 1) 1) 1) 2) 1) 1110 1494 185 135 1) 1164 55 108 1258 1380
(1500) 1250 250 2) 1290 1494 185 135 1164 55 108 1258 1380
(1800) 1250 250 2) 1290 1604 185 135 1274 55 108 1368 1490
1) see dimensions ThermoCondensor VR with boiler

2) in centre, ThermoCondensor VR with two distributors, pump will be packed and delivered separately.
Thermo- Flue gas Condensate

Safety
Condensor VR outlet Condensate hose
valve
Type Flow/return Ø da /di drain di /da
(200) Rp 1″ 207/204 G ¾″ 19/27 Rp ¾″

(400) Rp 1″ 257/254 G 1″ 26/34 Rp ¾″
(600) Rp 1¼″ 257/254 G 1″ 26/34 Rp ¾″
(800) Rp 1½″ 307/304 G 1″ 26/34 Rp ¾″
(1200) Rp 2″ 357/354 G 1″ 26/34 Rp 1″
(1500) Rp 2½″ 407/404 G 1″ 26/34 Rp 1″
(1800) Rp 2½″ 407/404 G 1″ 26/34 Rp 1¼″

■■Dimensions
Hoval Uno-3 (110-280) with ThermoCondensor VR (200,400)

(Dimensions in mm)
16 11
8 17
4 18
3 15
14
1
(160-280)
15
7 12 10 10
(110,125)
5
9
2
13
6
20 19
1
2
Flow boiler
Return boiler } (110-160)
(190-280)
DN 50, PN 6
DN 65, PN 6
3 Safety flow (110,125) R 1¼″
(160-280) R 1½″
4
5
Flow for calorifier
Return for calorifier } R 1¼″
6 Drain (110,125) R 1″
(160-280) R 1½″
7 Flue gas outlet (110-160) Ø 179 mm
(190-220) Ø 199 mm
(250-280) Ø 249 mm
8
9
Flow (outlet) TCVR
Return (inlet) TCVR } (200,400) Rp 1″
10 Flue gas outlet (200) Ø 200 mm
(400) Ø 250 mm
11 Cleaning opening
12 Flue gas tube (200) Ø 199/1x 330 mm
(400) Ø 249/1x 330 mm
13 Condensate drain R ¾″
connection
14 Circulation pump
15 Shut-off switch ball valve
16 Safety valve
17 Aspirator
18 Cleaning opening
19 Flow switch
20 Control
Boiler Thermo
Type Condensor VR C D E G H K L M Q R S T U V W X
Uno-3 (110,125) (200) 1281 799 723 419 720 115 1110 453 388 534 1328 104 192 2419 780 166
Uno-3 (160) (200) 1345 863 787 483 720 115 1174 453 388 534 1411 81 137 2479 910 166
Uno-3 (190,220) (200) 1432 950 874 570 720 115 1261 436 388 534 1431 81 134 2482 910 166
Uno-3 (250) (200) 1432 950 874 570 720 115 1261 453 388 534 1916 76 134 2979 910 166
Uno-3 (280) (400) 1576 950 1003 435 1000 135 1390 411 587 709 1916 76 134 3112 910 166

■■Dimensions
Hoval Uno-3 (320,360) with ThermoCondensor VR (400)

(Dimensions in mm)
14
2 1 15
16 6 9
3 13
12
5 8 8 13
10
7
11
18
1
2
Flow boiler
Return boiler} DN 80
3 Thermostat inversion sleeve Rp ¾″ 17
4 Drain R 1½″
5 Flue gas outlet boiler Ø 249 mm
6
7
Flow (outlet) TCVR
Return (inlet) TCVR } Rp 1¼″
8 Flue gas outlet TCVR Ø 250 mm
9 Cleaning opening
10 Flue gas tube Ø 249/1x330 mm
11 Condensate drain R ¾″
connection
12 Circulation pump
14 Safety valve
15 Aspirator
16 Cleaning opening
17 Flow switch
18 Control
Boiler Thermo
Uno-3 (320,360) (400) 1726 1100 1153 585 1000 135 1540 411 587 709 2070 77 123 3267 910 166

■■Dimensions
Hoval Max-3 (420-1250) with ThermoCondensor VR (600-1200)

(Dimensions in mm)
6b 14
13 5 7 12
1
11
15
3 9
12
6a
8
8
2
10
17
1
2
Flow boiler
Return boiler } (420,530)
(620,750)
DN 100
DN 125
16
(1000,1250) DN 150
3 Flue gas outlet (420,530) Ø 299 mm
(620-1250) Ø 349 mm
4 Drain (420-1250) R 1½″
5 Flow (outlet) TCVR (400) Rp 1¼″
(800,1200) Rp 2″
6a Return (inlet) TCVR (600) Rp 1¼″
6b Return (inlet) TCVR (800,1200) Rp 2″
7 Cleaning opening
8 Flue gas outlet TCVR (600) Ø 250 mm
(800,1200) Ø 300 mm
9 Flue gas tube (600) Ø 249/1x 330 mm
(800,1200) Ø 299/1x 330 mm
10 Condensate drain (600-1200) R 1″
connection
11 Circulation pump
13 Safety valve
14 Aspirator
15 Cleaning opening
16 Flow switch
17 Control
Boiler Thermo
Max-3 (420,530) (600) 1576 950 986 435 1000 135 1388 493 797 919 2074 104 54 3590 1190 289
Max-3 (620,750) (800) 1759 1050 1050 475 1110 135 1546 493 923 1045 2347 105 55 3990 1310 289
Max-3 (1000,1250) (1200) * 1959 1250 1250 675 1110 135 1734 411 1258 1380 2632 107 77 4530 1500 288
* ThermoCondensor VR with two distributors, pump will be packed and delivered separately.

■■Engineering
Standards and guidelines Combustion air Flue gas systems

For safe and economical operation the The outlet pipe and the flue system must be
Official regulations for installation and opera- combustion air supply must be unimpeded. watertight and suitable for high pressure oper-
tion must be observed. These are in particular It is especially important to ensure that the ation. They must be resistent to high tempera-
the ÖVGW/DVGW guidelines, Austrian and combustion air is clean and free from halogen- tures and to high acidity. Make contact with
German norms and relevant regional by-laws. ated compounds. These are to be found, for the relevant authorities and the local chimney
instance, in sprays, varnishes, glues, solvents sweep at an early stage of your planning.
Further, take account of the additional official and cleaning agents. The exhaust gas pipes must be led with up
regulations for gas condensing appliances in Note: Impure combustion air can cause corro- ward gradient to the flue gas system, so that
respect of flue ducts and condensation water sion on stainless steel components. the resulting condensate can flow from the
drainage. chimney into the flue gas heat exchanger.
Installation instructions Cleaning covers in the flue gas line must be
Installation flush Please take note of the advice contained in attached at the top side.
New and if applicable existing installations the installation instructions supplied with every The flue gas system is to be drained and the
need to be adequately cleaned and flushed boiler. condensate is into the condensate box of the
before being filled. The boiler may only be filled flue gas heat exchanger to be derived.
after the heating system has been flushed! Condensate derivative Please ask for details of the comprehensive
The authorisation for the drainage into the ca Hoval flue system program.
Heating water nalisation of the flue gas condensate has to be
Requirements of the water quality: given by the local authorities. Application
The European Standard EN 14868 and the Di- You will find information concerning the dis Heat recovery unit for the use of sensitive and
rective VDI 2035 resp. SIA 384/1:2009 must be charge of condensate into public sewage latent heat through the cooling of flue gas to
observed. Hoval boilers are suitable for heating treatment works the condensation.
plants without significant oxygen intake (plant • in the ÖNORM H 5152/in the ÖVGW guide- For heating systems with or without hot water
type I according to EN 14868). line G41. supply.
The hydraulic system must be designed that
Requirements e.g.: The condensate derivative must be made back the water circulation is guaranteed during the
• chloride max. 30 mg/l by a pipeline that is free of backlog and by a operation.
• pH value 8-9.5 siphon (built in the MultiJet® already).
• oxygen content max. 0.1 mg/l The ÖNORM H 5152 must be observed. Heating water volume flow
The volume flow in the ThermoCondensor VR
Do not use chemical additives such as anti- Suitable materials for the condensate deriva- should be that the temperature increase is as
freeze, inhibitors, etc.. tive: small as possible.
• stoneware pipes
System separation • pipes from PVC Circulation pump
In case of installations with pipes without a dif- • pipes from polyethylene (PE) The circulation pump is controlled by a flue
fusion barrier (e.g. underfloor heating) or with • pipes from ABS or ASP thermostat according to the flue gas intake
addition of an antifreeze a system separation The neutralisation of the condensate is neces- temperature. The switching point of the flue
is necessary. sary also with small plants. thermostat can be set between 15 and 95 °C.
Closed heating system

The boiler is certified only for the employment
in closed heating systems.

■■Examples
Boiler Uno-3 with ThermoCondensor VR

System with 1 boiler, heat recovery with heating and hot water operation, with minimum return temperature control, for oil and gas firing.
Hydraulic schematic BBLT020
AF
1 1
TopTronic T TopTronic T VF 1 B1 VF2 B1 VF 3
VF3 B1 VF4 B1

WW
T T T T T T T T
MK1 MK2 MK3 MK4
Dies ist ein

P YK1
M YK2
M YK3
M YK4
YK4
M Weg! T
unerlaubter
Gehen Sie
einen Schritt
zurück oder
löschen Sie
SF neues Shape zu
löschen Sie dieses nehmen!!!
M16
Sie hovalhovalhova
haben
Uno-3
Möglichkeit
die
ein lhovalhovalhov
neues Shape zu alhovalhovalho
SLP valhovalhovalh
nehmen!!!
hovhovalhovalhova ovalhovalhoval
lhovalhovalhovalho hovalhovalhova
valhovalhovalhoval lhovalhovalhov
hovalhovalhovalho alhovalhovalho
valhovalhova valhovalhovalh
valhoval ovalhovalhoval
hovalhova h
RLF
ZUP
CW
KW
Bezeichnung /Notation /
ZUP RLF
Boiler Uno-3, Max-3 with ThermoCondensor
Denominazione /Désignation VR
Klemme /Terminal /
System with 1 boiler, heat
Morsetti recovery withVA1
/Bornes low-temperature
VE1 heating groups with minimum return temperature control, for oil and gas firing.
Hydraulic schematic BBLT060
Hydr. Verbindungshinweise / »
AF
Notice / Nota / Remarque:
1+ Leg._LB010
1
BBLT020.VSD Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Datum
20.03.12
TopTronic T TopTronic T Attention! This is just a schematic. For installation
VF1 B1
please useVF
VF2
VF 2 B1
the
VF3
3 B1
detail-plan! Version 3.1
Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
1/2 Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé! Datei: BBLT020.vs
RS-T RS-T RS-T DHW
WW
T T T T T T
MK1 MK2 MK3
Dies ist ein

P YK1
M YK2
M YK3
M Weg! T
unerlaubter
Gehen Sie
einen Schritt
zurück oder
löschen Sie
SF neues Shape zu
löschen Sie dieses nehmen!!!
M16
Sie hovalhovalhova
haben
Uno-3
Möglichkeit
die
ein lhovalhovalhov
neuesMax-3
Shape zu SLP
alhovalhovalho
nehmen!!! valhovalhovalh
hovhovalhovalhova ovalhovalhoval
lhovalhovalhovalho hovalhovalhova
valhovalhovalhoval lhovalhovalhov
hovalhovalhovalho alhovalhovalho
valhovalhova valhovalhovalh
hovalhova h
RLF
ZUP
YKR
CW
KW
ZUP YKR RLF
Notice : Denominazione /Désignation RS-T Room station MK3 Pump mixing circuit 3
Klemme /Terminal /
-- This hydraulicMorsetti
schematic
/Bornes is a principle
MK2 YK2 VF2 AF Outdoor sensor MK4 Pump mixing circuit 4
schematic. It does not contain all details RLF Return sensor SLP Calorifier loading pump
for installation. The installation mustVerbindungshinweise
Hydr. be /
Notice / Nota / Remarque: VF1» Flow sensor 1 ZUP Feed pump
done according to local conditions, dimen- VF2 Flow sensor 2 M16 Pump for flue gas heat exchanger
sioning and regulations. + Leg._LB010 VF3 Flow sensor 3 YK1 Actuator mixer 1
BBLT060.VSD Datum Na
-- For underfloor heating, a flow temperature SF Achtung
Attention!
! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Calorifier
This isheater sensor For installation
just a schematic. YK2 please Actuator
use themixer 2
detail-plan!
20.03.12 .
Version 3.1 .
monitor must be built-in. KF Attenzione!
BoilerPer
sensor YK3
la messa in opera, utilizzare le schemaActuator
dettagliato! mixer 3
-- Shut-off devices to the1safety/2 Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé! Datei: BBLT060.vsd
valve (pres- B1 Flow temperature guard YK4 Actuator mixer 4
surised expansion tank, safety valve, etc.) (if required) YKR Actuator return mixer
are to safe against unintended closing! MK1 Pump mixing circuit 1 CW Cold Water
circulation!

52
Hoval ThermoCondensor AF (450-3200)
Heat recovery unit for operation with gas, low sulphur
Diesel oil (sulphur content < 50 ppm) or bio heating oil
■■Description
ThermoCondensor AF
• Heat recovery unit for the use of sensitive
and latent heat by cooling down the flue
gases below the flue gas dew point.
• Heat exchanger combinable with boilers
fired with
-- gas
-- low sulphur diesel oil
(sulphur content < 50 ppm)
-- bio heating oil (EN 14213)
• For connection to the heating system with or
without hot water supply.
• Flue gas and condensate tangented devices
made of high-alloyed stainless steel
• Maximal flue gas condensation through
condensation heating surface of aluFer®
composite tubing;
flue gas side: aluminium
water side: stainless steel
• Insulation with mineral wool and glass fabric
• Casing made of steel plate, red powder
coated
• Integrated control for the interruption of the
burner expensive loop on temperature rise
-- Temperature guard (90 °C) and
-- Safety temperature limiter (110 °C)
-- Flue gas safety temperature limiter
(120 °C)
-- Plug connector to the condensate lifting
station
• Upper flue gas collector incl. flue gas outlet,
turnable 90° (executed on site)
• Heat exchanger combinable with gas-heated
boiler
• The employment of oil/gas combination
burner is possible under adherence to of the
following operating conditions and fuel oil
quality:
-- Fuel oil quality: diesel oil with sulphur
content smaller than 500 ppm (0.05%)
-- Short term operation (less than 4 weeks
ThermoCondensor Output Output
per heating season) with diesel oil
AF RL 30 °C RL 50 °C
-- Cleaning of the heat exchanger with com-
bination of diesel oil and gas twice yearly. Type kW kW
• Heating connections incl. counter flanges,
(450) 57 24
screws and seals
(650) 83 33
Operating over-pressure: (950) 117 50
ThermoCondensor AF (450-3200): max. 6 bar (1500) 193 75
(2000) 256 103
Operating temperature: (2600) 329 126
Heating water side: max. 90 °C (3200) 415 161
Flue gas temperature:

at the entrance into the heat exchanger:
max. 300 °C
Delivery
• ThermoCondensor AF, insulation and casing
are delivered separately packed
Optional
ThermoCondensor AF
• Heat exchanger part on the boiler base in
each case around 90° swivelling
• With condensate derivative pump for high-
lying drain

■■Part No.
ThermoCondensor AF Part No.
Flue gas heat exchanger for operation with

gas, low sulphur diesel oil with sulphur content
< 50 ppm or bio heating oil (EN 14213). Flue
gas and condensate tangented devices made
of high-alloyed stainless steel, condensation
heating surfaces made of aluFer® composite
tubes.
Delivery:
ThermoCondensor AF completely assembled.
Insulation and casing are separately delivered.
Thermo- max. heat max. heat Working

Condensor output output pressure
Type kW kW bar
Return 30 °C Return 60 °C
(450) 57 24 6 7005 499

(650) 83 33 6 7005 500
(950) 117 50 6 7005 501
(1500) 193 75 6 7005 502
(2000) 256 103 6 7005 503
(2600) 329 126 6 7005 504
(3200) 415 161 6 7005 505
Accessories
Type KB 23 ThermoCondensor AF 6001 915

Condensate drainage into lower situated
drain pipe (without condensate delivery
pump).
With condensate water neutralisation
incl. 12 kg granulate.
Plastic condensate collector tank.
D = 400 mm, L = 600 mm, H = 234 mm
Type KB 24 ThermoCondensor AF 6001 916

With condensate delivery pump and
condensate water neutralisation
incl. 12 kg granulate.
Plastic condensate collector tank.
D = 400 mm, L = 600 mm, H = 234 mm
with silicone hose Ø 9/13, L = 4 m
for the condensate drainage into higher
situated drain pipe.
Additional granulate for higher outputs
Neutralisation granulate 2028 906

for neutralisation box
Refill set volume 3 kg
Life time of one filling:
approx. 2-4 years; depending on amount
of condensate
Specifications of granulate quantity

see Technical Data
Service
Commissioning



ThermoCondensor AF
Type (450) (650) (950) (1500) (2000) (2600) (3200)

• Nominal output boiler kW 450 650 950 1500 2000 2600 3200
• Burner input max. kW 485 700 1024 1616 2155 2802 3448
• Nominal output ThermoCondensor AF 3 at 35/30 °C kW 57 83 117 193 256 329 415

at 65/60 °C kW 24 33 50 75 103 126 161
• Operating pressure max./test pressure bar 6/9.6 6/9.6 6/9.6 6/9.6 6/9.6 6/9.6 6/9.6
• Max. permitted operating temperature °C 90 90 90 90 90 90 90
• Max. flue gas inlet temperature °C 300 300 300 300 300 300 300
• Max. flue gas outlet temperature °C 120 120 120 120 120 120 120
• Boiler water capacity litres 99 208 179 239 325 321 436
• Weight without casing kg 279 445 497 939 1140 1217 1520
• Weight incl. casing kg 302 477 527 986 1196 1266 1582
• Insulation thickness mm 80 80 80 80 80 80 80
• Flue gas resistance at nominal output (± 20%) mbar 1.8 1.9 1.8 2.0 4.0 3.0 5.0
• Flow resistance ThermoCondensor AF 1 z-value 0.025 0.016 0.016 0.005 0.005 0.002 0.002
• Max. condensate quantity 3 l/h 48 70 102 161 215 280 345
• pH value of the condensate 5.0 5.0 5.0 5.0 5.0 5.0 5.0
Value for flue calculation at maximum nominal load 2
• Max. flue gas mass flow 3 at 65/60 °C kg/h 731 1055 1542 2435 3247 4221 5195
• Max. flue gas temperature 3 at 65/60 °C °C 75 66 76 77 75 78 75
• Max. flue gas mass flow 3
at 35/30 °C kg/h 731 1055 1542 2435 3247 4221 5195
• Max. flue gas temperature 3 at 35/30 °C °C 56 50 58 58 58 58 57
Neutralisation granulate
Granulate quantity (sufficient for 6-12 months) kg 12 18 24 36 54 54 54
1
Flow resistance ThermoCondensor AF in mbar = volume flow (m3/h)2 x z
2
During the burner selection it must be considered that by the connection of the exhaust system
between the boiler and the waste-gas heat exchangers an additional pressure loss is given by 0.2 mbar.
3
Related to a flue gas inlet temperature into the heat exchanger of 180 °C and fuel H-series natural gas.

■■Dimensions
ThermoCondensor AF (450-3200)
Flue gas inlet swivelling in each case by 90°
DN
1 Heating flow: (450) 80 PN 6
(650,950) 100 PN 6
(1500,2000) 125 PN 6
(2600,3200) 150 PN 6
2 Heating return: (450) 80 PN 6
(650,950) 100 PN 6
(1500,2000) 125 PN 6
(2600,3200) 150 PN 6
3 Flue gas inlet (from boiler)
4 Flue gas outlet (to the chimney)
5 Condensate drainage
(450-2000) R ¾″
(2600,3200) R 1″
6 Drain: (450) ¾″
(650-3200) R 1″
7 Thermostat - immersion sleeve ¾″
8 Condensate collector - cleaning cover
9 Condensor - cleaning opening
10 Base (height adjustable 30-800 mm)
11 Electric panel
12 Electrical connections
13 Bushing for poss. ventilation ½″
ThermoCondensor AF
Type A B C D E F G H I J K L M N O P Q R
outer Ø outer Ø
(450) 1682 474 510 703 1433 180 688 638 317 503 205/2 150 970 1140 109 169 250/2 83
(650/950) 1831 474 568 635 1506 180 798 853 317 523 307/2 195 1320 1454 76 160 300/2 83
(1500) 1908 487 582 622 1550 210 978 1000 314 535 367/2 230 1410 1575 69 154 450/2 83
(2000) 2208 487 607 897 1850 210 978 1000 314 535 367/2 230 1410 1575 69 154 450/2 83
(2600) 1970 503 623 584 1591 210 1158 1180 314 714 448/2 188 1596 1761 69 154 498/2 48
(3200) 2270 503 623 884 1891 210 1158 1180 314 714 448/2 188 1596 1761 69 154 498/2 48

■■Dimensions
Minimum space required ThermoCondensor AF

(Dimensions in mm)
Base size ThermoCondensor AF (450-3200)

(Dimensions in mm)
Dimensions
ThermoCondensor AF
Type A B C D E F G
(450) 1463 1363 1151 680 730 1140 1224

(650,950) 1611 1511 1224 790 790 1454 1600
(1500) 1692 1592 1275 970 980 1575 1700
(2000) 1992 1892 1575 970 980 1575 1700
(2600) 1758 1658 1316 1150 1160 1761 1850
(3200) 2058 1958 1316 1150 1160 1761 1850

■■Dimensions
Neutralisation unit for ThermoCondensor AF

(Dimensions in mm)
Neutralisation box
Type KB 23 ThermoCondensor AF
Application:
-- Condensate drainage into lower situated drain pipe
-- With condensate neutralisation
-- Placed under or adjacent to ThermoCondensor
Version:
-- Plastic condensate collector tank with neutralisation unit
-- 12 kg neutralisation granulate
On site:
-- If installing adjacent to ThermoCondensor AF, fit connection
lines between the boiler (siphon) and the neutralisation box.
-- Drain pipe from the neutralisation box
1 Condensate inlet from ThermoCondensor AF

2 Outlet R ¾″
3 Condensate box with 12 kg granulate
Neutralisation box with pump

Type KB 24 ThermoCondensor AF
Application:
-- Condensate drainage into a higher situated drain pipe
-- With condensate pump, delivery height 3.5 m
-- With condensate neutralisation 12 kg granulate
-- Placed under or adjacent to ThermoCondensor AF
Version:
-- Plastic condensate collector tank with delivery pump
and neutralisation unit
-- Pump delivery height max. 3.5 m (2 dm³/min.)
-- Silicone hose Ø 9/13 mm, length 4 m
On site:
-- Drain pipe if the silicone hose is too short.
If installation adjacent to ThermoCondensor AF:
-- Electrical connection between the delivery pump
and the electrical control panel if the supply cable is too short.
1 Condensate inlet from ThermoCondensor AF

2 Outlet from pump, silicone hose Ø 9/13 mm, length 4 m
3 Condensate tank with 12 kg granulate
4 Condensate pump

■■Engineering
Standards and guidelines Space requirements System separation

The following standards and guidelines must • The cleaning opening in the back at the boi • A system separation by heating installation
be respected: ler must be well accessible. with plastic pipes without a diffusion barrier
is recommendable or necessary by addition
• technical information and installation manual • For Mega-3 it must be behind of the boiler of anti-freeze agents in the heating system.
of the Hoval company space enough for the blower of the flue gas
return.
• hydraulic and technical control regulations of Indications for heating refurbishment
the Hoval company Mounting of the insulation and casing If an existing oil heating installation is replaced
• To mount the insulation and casing you need resp. supplemented by a Hoval ThermoCon
• local fire police regulations as well as about 40 cm space on the left and right side. densor AF, the following instructions regarding
country-specific regulations After the boiler is cased no space on the the oil tank and its refilling must be observed:
side is required. • The Hoval ThermoCondensor AF must only
• country-specific fire protection standards be operated with diesel oil low-sulphur with
• 2 boiler can be placed without space bet sulphur content < 50 ppm (< 0.005%).
• country-specific gas directives ween them while the insulation and the
internal casing is mounted at first and the • It is recommended to clean the oil tank be
• Directives SWKI 97-1 “Water treatment for boiler will pushed together. (The door of the fore refilling it.
heating, steam, cooling and air conditioning left boiler must swivelling to the left and to
installations”. the right door to the right). • A residual amount of diesel oil in the oil tank
may be mixed with diesel oil low-sulphur,
• Ventilation and air supply for the boiler in Application provided that the residual amount does
stallation room according to directives Exhaust gas condensation heat recovery unit not exceed the following values of the total
SWKI 91-1 ventilation of the heating room. for the use of sensitive and latent heat through content.
the cooling of flue gas to the condensation. Residual amount diesel oil
• Country-specific directives SWKI 93-1 For boilers with gas firing. (sulphur content: 2000 ppm resp. 0.2%)
“safety-related device for heating systems” For heating systems with or without hot water max. 3% of tank volume
for safety-relevant mechanisms for heating supply. Residual amount diesel oil
systems. The hydraulic system must be designed that (sulphur content: 1000 ppm resp. 0.1%)
the water circulation is guaranteed during the max. 5% of tank volume
• Directives Procal/FKR “plug-in electrical con- operation. Residual amount eco diesel oil
nections at the boilers and burners”. (sulphur content: 500 ppm resp. 0.05%)
Function max. 10% of tank volume
• Procal data sheet “Corrosion damage in If the temperature in the ThermoCondensor
heating installations” and the brochure AF is higher than 90 °C the burner switches off • In order to reach the permissible mixture ra-
“Protection against corrosion and boiler by the temperature sensor. If the temperature tio with diesel oil low-sulphur taking account
scale formation in heating and service water goes down the burner switches on again. The of the residual amount of diesel oil in the oil
installations”. safety temperature limiter of the ThermoCon tank, a 100% tank filling is necessary.
densor AF is 110 °C.
• Heating water requirement: The condensate will be collected in the con
Total hardness less than 1°f. densate box. The drainage can be done by a
siphon and pressure reduction device directly
Sound insulation
pH value 8.3-9.5 and for appliances with Sound insulation is possible through the follo
parts made of aluminium or nonferrous into the drain pipe or with a feeding pump into
wing steps:
metal 8.3 - max. 9. a higher situated drain pipe.
Oxygen content < 0.1 mg/I For the condensate drainage respect the local
• Heating room walls, ceiling and floor should
standards.
• The air pure retaining regulations must be should be mounted into the air inlet. Pipe
kept. Heating water volume flow
holders and support should be protected by
The volume flow in the ThermoCondensor AF
means of anti-vibration sleeves.
Heating water should be that the temperature increase is as
• VDI2035 and EN 14868 must be observed. small as possible.
• Install sound absorber hood for burner.
Hoval boilers are suitable for heating plants
without significant oxygen intake Circulation pump
• If living rooms are located above or under
(plant type I according to EN 14868). During the connection to the return collecting
the boiler room, vibration absorbers have to
tank of a dispenser the flow rate of the return
be mounted to the boiler base. Pipes and
• Old installations must be well flushed before water is dependent on the opening of the valve
flue gas tube must be connected flexibly with
filling. and thus on the boiler temperature and on the
compensators.
ambient temperature.
• The water quality must be tested at least The maximum flow rate of the circulation pump
• Pumps have to be connected with compen-
once a year. is to correspond to the return flow rate at the
sators to the pipes.
middle winter temperature.
A pump with 2 different speeds must be plan
• For damping of flame noise it is possible
Heating system ned (burner full load = high pumping speed;
to install a silencer into the flue gas tube
burner basic load = low pumping speed).
(space should be foreseen for later instal-
Combustion air lation).
• The combustion air supply must be warrant
• Minimal free cross-section for air opening

6.5 cm2 per 1 kW boiler output.

■■Engineering
Condensate drainage Chimney/flue gas system Chimney

• Each boiler must be attached to a separate
• The grant for the derivative of the exhaust Flue gas pipe chimney.
condensation into drains must be caught up • The flue gas tube between boiler and chim
at the responsible authority. ney must be connected with an angle of • The exhaust gas pipes must be from corro-
30-45° to the chimney. sion resistant material.
• Without neutralisation the condensate deriv
ative is permissible only if the sewers and • If the flue gas tube is longer than 1 m, • The exhaust gas pipes must be led with
drains are made of plastic or stoneware. it must be insulated. upward gradient to the chimney, so that
the condensate can flow back into the
• With drain lines from cement-bound materi- • The flue gas tube must be designed that no ThermoCondensor AF .
als a jerkily derivative (without neutralisation) condensate water can get into the boiler.
is permissible for boiler performance up to • With horizontal exhaust gas pipes cleaning
200 kW. • A closeable flue gas measuring socket with covers must be attached above at the pipe.
an inner diameter of 10-21 mm must be
• At the condensate drainage of the gas-fired foreseen. The socket has to be led over the • Chimney bags are to be avoided. Existing
boiler a siphon must be inserted. thermal insulation. chimney bags are to be equipped with the
necessary condensate derivatives syphon.
• The condensate must be led openly (by fun < 2D
nels) into the canalisation. • The flue gas system must be humidity-insen
D sitive and acid proof and admitted up to
> 160 °C
2xD 1D
• For existing chimney installation the restora
tion must be carried out according to the
instructions of the chimney constructor.
D
• The cross-sections are to be computed for
boilers without draught. Observe the SIA
introduction no. 384/4 “Chimney for building
heating”, cross-section appointment.
• It is recommendable to use a secondary air

valve for chimney draft limiting.
The Engineering instructions of the cor-

responding boiler must be observed!
Combination boiler/ThermoCondensor aluFer® (TCAF)

Minimum Nominal output Heating gas sided Flow Water Weight incl.
output Boiler TCAF TCAF resistance resistance content casing
TCAF Boiler boiler at RL 30 °C at RL 60 °C Boiler TCAF Boiler TCAF Boiler TCAF Boiler TCAF
Type Type kW kW kW kW mbar mbar z-value z-value litres litres kg kg
(450) Uno-3 (320) 140 320 43 19 2.5 0.9 0.022 0.025 625 99 920 302
Uno-3 (360) 140 360 49 22 3.4 1.2 0.022 0.025 625 99 620 302
(650) Max-3 (420) 220 500 68 30 4.9 1.1 0.022 0.016 552 208 1093 477
Max-3 (530) 220 610 72 29 5.7 1.7 0.022 0.016 520 208 1150 477
(950) Max-3 (620) 240 720 84 34 5.2 1.0 0.008 0.016 969 179 1770 527
Max-3 (750) 280 870 117 52 6.5 1.5 0.008 0.016 938 179 1800 527
(1500) Max-3 (1000) 350 1150 155 69 7.4 1.2 0.003 0.005 1528 239 2500 986
Max-3 (1250) 480 1450 196 80 9.3 1.9 0.003 0.005 1478 239 2600 986
(2000) Max-3 (1500) 650 1750 236 96 7.0 3.1 0.002 0.005 2343 325 3500 1196
(2600) Max-3 (1800) 750 2150 290 129 8.8 2.1 0.002 0.002 2750 321 4000 1266
Max-3 (2200) 920 2500 338 138 9.1 2.8 0.002 0.002 3050 321 4300 1266
(3200) Max-3 (2700) 1030 3000 405 180 8.0 4.4 0.001 0.002 3550 436 5100 1582

■■Engineering
Approx. energy profit with gas firing

Example:
Energy profit QE (%) referred to the boiler Energy profit QE (%) referred to the boiler Mega-3 (600) with
output at burner output basic load. output at burner output full load. ThermoCondensor AF (600),
Boiler flue gas temperature Boiler flue gas temperature boiler temperature 80 °C.
140 °C, λ = 1.14 ( CO2 = 10.4%) 180 °C, λ = 1.23 (CO2 = 9.6%) Room temperature Qh = 600 kW,
heating system 50/40 °C
at outdoor temperature -10 °C.
Heating pump = 51.6 m3/h.
Middle winter temperature (for Zurich):
3717 heat. days degree

20 °C - = 3.7 °C
229 heating days
Middle working temperature about

38.3 / 32.9 °C. The return volume flow
of the mixing valve at a boiler temperature
of 80 °C is:
38.3 - 32.9
= 0.114 (11.4 %)
80 - 32.9
Required volume flow of the

ThermoCondensor AF circulation pump:
0.114 x 51.6 = 5.9 m3/h
Approx. energy profit at flue gas temperature
180 °C and tRL 32.9 °C = ca. 10%.
tR = Hot water inlet temperature at the ThermoCondensor AF.

Temperature difference between hot water inlet and outlet at the ThermoCondensor AF 5 K.
Need of heating energy (liquid gas)
16 hV x 3717 HGT x Qh 600 kW

= 127 387 Nm3/a
∆t max. 30 K x Hu 10.04 kWh x ηK 0.93
127 387 Nm3 x 11.12 = 1 416 543 kWh/a
Profit QE 10% x ηK 0.93 x 1 416 543 = 131 738 kWh/a
“Heating diagram” for heating systems with heating radiator

Outdoor
temperature tv / tR (°C) tv / tR (°C) tv / tR (°C) tv / tR (°C)
-10 50/40 60/45 70/50 80/60

-8 48.4/39.0 57.8/43.8 67.3/48.6 76.7/58.1
-6 46.7/38.1 55.6/42.6 64.5/47.2 73.5/56.1 Condensate pump
-4 45.1/37.1 53.3/41.3 61.7/45.7 70.1/54.1
Delivery height in meter
-2 43.4/36.0 51.1/40.1 58.8/44.2 66.7/52.1

0 41.6/35.0 48.7/38.7 55.9/42.6 63.3/49.9
2 39.9/33.9 46.4/37.4 53.0/41.0 59.8/47.8
4 38.1/32.7 44.0/36.0 50.0/39.3 56.2/45.5
6 36.2/31.6 41.5/34.5 46.9/37.6 52.5/43.2
8 34.4/30.4 39.0/33.0 43.8/35.8 48.7/40.7
10 32.4/29.1 36.4/31.4 40.5/33.8 44.8/38.1
12 30.4/27.7 33.7/29.7 37.1/31.8 40.8/35.4
Firing output kW Output: litre per minute

Depending of the circulation volume VCM-20UL (S)
flow V at the firing output

■■Examples
Examples neutralisation box
Condensate drainage
Example A Example B Example C

Condensate drainage Condensate drainage into lower Condensate drainage into higher situated
into lower situated drain situated drain pipe, with condensate drain pipe, with condensate box type KB24
pipe (without condensate box type KB23 ThermoCondensor, ThermoCondensor, with condensate neu-
neutralisation) with condensate neutralisation tralisation and condensate delivery pump
1 Condensate drain
2 Siphon for condensate drainage for
plastic tube Ø 25 and hose union Ø 19
3 Condensate box
4 Silicone hose 9 x 13 mm, length = 4 m

■■Examples
Hydraulic schematic BBGT010
AF
1 1
TopTronic T TopTronic T VF1 B1 VF2 B1 VF3 B1 VF4 B1
RS-T RS-T RS-T RS-T

DHW
WW
T T T T T T T T
MK1 MK2 MK3 MK4
Dies ist ein

P M
YK1 M
YK2 M
YK3 M
YK4
YK4
Weg! T
unerlaubter
Gehen Sie
einen Schritt
zurück oder
löschen Sie
Dies ist ein Thermo - dieses Shape!
Condensor Möglichkeit ein
Gehen Sie einen SF
Schritt zurück oder neues Shape
löschen Sie dieses TCAF zu nehmen!!!
Uno-3, alhovalhovalho
Uno-3
Möglichkeit
Mega-3
ein
valhovalhovalh
neues Shape zu
BRU valh
hovalhova
CW
KW
AF
1 1 NT NT HT HT
TopTronic T TopTronic T VF1 B1 VF2 B1 VF3

VF3 VF4 B1

WW
T T T T T T T T
MK1 MK2 MK3
MK3 MK4
Dies ist ein

P M
YK1 M
YK2 M
M
YK3
YK3 M
YK4
YK4
Weg! T
unerlaubter
Gehen Sie
einen Schritt
zurück oder
löschen Sie
Gehen Sie einen SF
hovhovalhoval
Uno-3,
Shape!
hovalhovalhov
Uno-3,
Sie haben
Mega-3, die
alhovalhovalho
Möglichkeit ein
neuesMax-3,
Max-3
Shape zu valhovalhovalh
ovalhovalhoval
Giga-3
nehmen!!! SLP
hovalhovalhov
hovhovalhovalhova
lhovalhovalhovalho M16 alhovalhovalho
hovalhova valh
RLF
ZUP
CW
KW
Notice: RS-T Room station MK2 Pump mixing circuit 2

-- This hydraulic schematic is a principle AF Outdoor sensor MK3 Pump mixing circuit 3
schematic. It does not contain all details RLF Return flow sensor MK4 Pump mixing circuit 4
for installation. The installation must be VF1 Flow sensor 1 SLP Calorifier loading pump
done according to local conditions, dimen VF2 Flow sensor 2 ZUP Feed pump
sioning and regulations. VF3 Flow sensor 3 M16 Pump for flue gas heat exchanger
-- For underfloor heating, a flow temperature VF4 Flow sensor 4 YK1 Actuator mixer 1
monitor must be built-in. KF Boiler sensor YK2 Actuator mixer 2
-- Shut-off devices to the safety valve (pres- SF Calorifier heater sensor YK3 Actuator mixer 3
surised expansion tank, safety valve, etc.) B1 Flow temperature guard YK4 Actuator mixer 4
are to safe against unintended closing! (if required) CW Cold Water
circulation!

■■Examples
AF
1 1 NT NT HT
TopTronic T TopTronic T VF1 B1 VF2 B1 VF3

VF3
RS-T RS-T RS-T DHW

WW
T T T T T T
MK1 MK2 MK3
MK3
Dies ist ein

P M
YK1 M
YK2 M
M
YK3
YK3
Weg! T
unerlaubter
Gehen Sie
einen Schritt
zurück oder
löschen Sie
Gehen Sie einen SF
hovhovalhoval
Uno-3,
Shape!
Uno-3,
Sie haben
Mega-3, die hovalhovalhov
alhovalhovalho
Möglichkeit ein
Max-3
neuesMax-3,
Shape zu valhovalhovalh
ovalhovalhoval
Giga-3
nehmen!!! SLP
hovalhovalhov
hovhovalhovalhova
lhovalhovalhovalho M16 alhovalhovalho
hovalhova valh
RLF
ZUP
YKR CW
KW
Notice: RS-T Room station MK1 Pump mixing circuit 1

-- This hydraulic schematic is a principle AF Outdoor sensor MK2 Pump mixing circuit 2
schematic. It does not contain all details RLF Return flow sensor MK3 Pump mixing circuit 3
for installation. The installation must be VF1 Flow sensor 1 SLP Calorifier loading pump
done according to local conditions, dimen VF2 Flow sensor 2 ZUP Feed pump
sioning and regulations. VF3 Flow sensor 3 M16 Pump for flue gas heat exchanger
-- For underfloor heating, a flow temperature KF Boiler sensor YK1 Actuator mixer 1
monitor must be built-in. SF Calorifier heater sensor YK2 Actuator mixer 2
-- Shut-off devices to the safety valve (pres- B1 Flow temperature guard YK3 Actuator mixer 3
surised expansion tank, safety valve, etc.) (if required) YKR Actuator return mixer
are to safe against unintended closing! CW Cold Water
-- Mount bags to prevent single pipe gravity DHW Domestic Hot Water
circulation!

Gas
Page
Wall-hanging gas Hoval TopGas® comfort 10, 16, 22 kW

condensing boiler ■■ Description 67
■■ Part No. 69
■■ Examples 82
Hoval TopGas® classic 12, 18, 24, 30 kW

■■ Part No. 84
■■ Examples 99
Hoval TopGas® combi 21/18, 26/23, 32/28 kW

■■ Part No. 102
■■ Examples 109
Hoval TopGas® 35-60 kW

■■ Part No. 112
■■ Examples 122
Hoval TopGas® 80 kW
■■ Part No. 124
■■ Examples 134
Hoval TopGas® 100 kW

■■ Part No. 136
■■ Examples 146
65
Gas
Page
Floor standing gas Hoval UltraGas® 15-100 kW

condensing boiler ■■ Description 147
■■ Part No. 148
■■ Examples 166
Hoval UltraGas® 125-1000 kW

■■ Part No. 170
■■ Examples 190
Hoval UltraGas® 250-2000 kW

■■ Part No. 194
■■ Examples 212
Floor standing Hoval CompactGas 700-2800 kW

gas calorific value boiler ■■ Description 215
■■ Part No. 216
Base size 224
■■ Examples 226
66
Hoval TopGas® comfort (10,16,22)
Wall-hanging gas condensing boiler with or without water heating
■■Description
Hoval TopGas® comfort (10, 16, 22)

Wall-hanging gas condensing boiler
• With condensing boiler technology
• Heat exchanger made of corrosion resistant
aluminium alloy with integrated forced flow
copper coil,
water side: copper+
• Minimal water circulation necessary
(see technical data)
• Integrated:
-- Pre-mixing burner with Venturi and sur-
face burner
-- Automatic ignition and ionisation monitor-
ing
-- High-efficiency pump Biral AX13 resp.
AXS15-4
-- Automatic quick aspirator
-- Safety valve 3 bar
-- Pressure gauge
-- One primary flow socket and one return
flow socket for heating circuit and hot
water production
-- Flue gas duct with corrosion free plastic
device for draining condensation water
-- Condensate collecting tray for draining
condensation water including siphon Range
-- Water pressure switch
TopGas® comfort Output range
-- Flue gas temperature limiter
type bei 40/30 °C Permissions boilers
-- Reverse switch, overflow valve, filling and
draining cock, connection for expansion kW TopGas® comfort (10, 16, 22):
tank CE product ID No.: CE-0085BR0482
(10) 2,0 - 10
• Factory setting for natural gas “H”
(16) 2,9 - 16
• Boiler fully cased with varnished white steel
plates (22) 4,5 - 22
Basic boiler control panel N4.2

• Control unit for gas burner BIC335 for igniti Heating regulator set RS-OT Heating regulator set ZN3
on and monitoring of the burner • For 1 heating circuit without mixing operation As supplement for basic boiler control panel
• Modulating burner control • Controlled by atmospheric conditions for gli N4.2 (can be build in). Consisting of:
• Main switch “I/O” ding boiler water temperature • Heating regulator Hoval TopTronic® T/N for
• Operation- and fault indication • RS-OT with overplugable room temperature -- 1 heating circuit without mixing operation
• Regulation of hot water production by means sensor located in the boiler- or living room. -- 1 mixer circuit
of sensor or by thermostatic demand. Can optimally be installed in the boiler con -- Domestic hot water loading circuit
• For connecting a maximum of 1 room control trol panel. • Function extension possibility via different
device or 1 remote control with room sensor. • Outdoor sensor AF 120 key modules.
• Control (device) for an external gas valve. • Calorifier sensor TF 25 / 12K • Large LCD-Display
• Rotary push button
Optional • Buttons for
• Propane BMS-Module 0-10 V/OT -- daytime room temperature
• Free standing calorifier TopVal (130,160) -- night room temperature
• Gas cock
(OpenTherm) -- hot water temperature
• Weather-controlled regulation for mixing -- operating mode selection (holiday, absent,
For boiler control as part of a building manage-
operation heating operation prolongation, automatic,
ment system.
Listed details as accessories. summer, continuous - reduced - frost
External temperature control 0-10 V.
Installation: on site protection)
0-1.0 V no requirement
-- adjusting the heating curves
1.0-9.5 V ...... 0 °C - 100 °C
Delivery -- system information
Can be installed in the boiler control panel!
• Wall-hanging gas condensing boiler fully -- emission measurement and manual
cased operation
• Mounting material • Outdoor sensor AF200
• Instruction package • Clamp-on flow sensor VF204
• System manual • Calorifier sensor KVT20/5/6
• Cable set ZN3 for connecting the heating
regulator TopTronic® T/ N with the boiler
control.
• Connection available for room station RS-T
Delivery
• Heating regulator set separately packed,
mounting on site

■■Description
Mounted below/free standing calorifier Calorifier

TopVal (130,160) CombiVal ERW (200), white
• Water heater with smooth pipe heat exchan • Calorifier made of steel, enamelled inside.
ger made of enamelled steel, fixed build in. • Smooth pipe heat exchanger enamelled,
• As calorifier placed below for Hoval TopGas® built in.
comfort (10,16,22). • As free-standing calorifier for Hoval TopGas®
• Magnesium protection anode comfort (10,16,22).
• Thermal insulation using HCFC free PU • Magnesium protection anode integrated.
foam, with foil mantle, white • Flange for electrical heating inset.
• Thermal insulation made of Polyurethane
Delivery foamed on the calorifier, dismantable foil
• Calorifier completely mounted casing, white, completely mounted.
• Pocket welded in including thermometer
On request
• Electrical heating inset
Delivery
• Calorifier completely mounted
Heating armature groups and wall dis-

tributors
see separate rubric

■■Part No.
Wall-hanging gas condensing boiler Part No.

Heat exchanger made of corrosion free alu-

minium alloy with integrated forced flow copper
coil. With a modulating, premixing, stainless
steel surface burner. Including basic boiler
control N4.2 and connecting screws/bolts,
completely cased.
High-efficiency pump
TopGas® comfort Output

type kW 1
(10) 2.0-10.0 7007 486
(16) 2.9-16.0 7007 487
(22) 4.5-22.0 7011 361
1
kW = modulation range for 40/30 °C
Accessories
Gas filter
with measurement nozzle before and behind
the filter inset (diameter: 9 mm)
Pore width of the filter inset < 50 µm
Max. pressure difference 10 mbar
Max. inlet pressure 100 mbar
Type Connection
70612/6B Rp ¾″ 2007 995
Modification set for propane 6195 68

for UltraGas® (15-70),
TopGas® comfort (10-22), TopGas® (35-60),
TopGas® (100)
Output range see technical data.
Ø 81 Separating piece C80/125 -> 2xE80PP 2010 174

for ambient air independent operation
for separate conduction of flue gas and
Ø 82
220
Zuluft
combustion air.
Ø 124
Only in combination with connection set
for ambient air independent operation.
Visible console 6015 444

for TopGas® comfort
for preinstallation of connections for
gas R½″
heating flow and return connections G¾″
flat sealing
Ball valve set - flow and return 6017 173

Consisting of:
2 ball valves for flow and return
2 seals
Connection ¾″

■■Part No.
Calorifier TopVal (130,160)

Calorifier placed below, with integrated heater
battery made of steel, enamelled inside.
TopVal Content
type litres
(130) 126 6015 362

(160) 150 6015 364
Connection set 2025 578

flexible piping between TopVal (130,160)
and TopGas® comfort (10-22)
with non-return flap in the primary flow
to prevent single pipe circulation
including sealing material.
Calorifier CombiVal
ERW (200), white
Calorifier made of steel enamelled inside.
With enamelled smooth pipe heat exchanger
built-in, foil sheath white.
CombiVal Content
type litres
ERW (200) 200 7002 614

■■Part No.
Control panel with Part No.

heating regulator TopTronic®
Heating regulator set RS-OT 6020 566

(Not for mixing operation!)
For 1 heating circuit without
mixing operation
Flow temperature control controlled by
atmospheric conditions with outer
temperature sensor AF 120
water heater sensor TF 25/ 12K
and overridable room temperature sensor.
Can be implemented as a room
temperature control without
outdoor sensor.
TopGas® comfort (10-22)
TopGas® (35-100)
For integration into boiler control
panel:
Mounting set RS-OT must be ordered.
TopGas® classic and combi
Only wall mounting possible!
Mounting set RS-OT 6018 218

Assembly set for mounting of heating
regulator set RS-OT into boiler
BMS module 0 - 10 V/ 6016 725

OT - OpenTherm
(building management system)
no control unit TopTronic® T necessary
power supply via OT bus
TopGas® classic
Cannot be installed in the boiler
control panel!
TopGas® (35-100), TopGas® comfort
panel!
Heating regulator set ZN3 6020 565

Can be built in as supplement for basic
boiler controller N4.2!
Consisting of:
- 1 mixer circuit
- hot water loading
Outdoor sensor AF200
Flow sensor VF204
with 4 m cable
1 immersion sensor KVT20/5/6
for calorifier with 5 m cable
Cable set ZN3
for connecting the heating regulator
TopTronic®T/ N with the boiler
controller

for TopTronic® T

for TopTronic® T

■■Part No.
Part No.
For RS-OT and heating regulator TopTronic® T/N

for underfloor heating
Gas valve, passage DN ½″ 2012 075

with thermally releasing cut-off device
Gas valve, corner version DN ½″ 2012 076

Mud separator
made of brass
Type øD Op. pres- Temp. kv-value
sure max. °C m3/h
DC 20 ¾″ 10 bar 0-100 16.2 2029 530

DC 25 1″ 10 bar 0-110 28.1 2029 531
Automatic quick release air vent ½″ 2002 582

with cut-off valve
Accessory for sludge separator

■■Part No.

TopTronic® T

used to get more functions additionally
incl. accessories
Standard functions
-- 1 mixing circuit
Functions of the key modules

Key- 2nd mixing solid-fuel- solar
module circuit storage tank bi-fuel
1
2
3
4
5
6
7

1
Function 1, 1 flow sensor, 2 loose plugs

Function key 2, 3 immersion sensors, 4 loose
M
plugs

3
for solar plants

4 for 2nd mixing circuit and solid fuel/storage tank/
M
bivalent installation
M
Function key 4, 1 flow sensor, 3 immersion sen-

sors, 6 loose plugs.
5 Key module 5 6012 158

M
for 2nd mixing circuit and solar plants
Function key 5, 1 flow sensor, 1 collector sensor,
1 calorifier sensor, 6 loose plugs
6 Key module 6 6012 159

for solid fuel/storage tank/bivalent installation
M
and solar plants
Function key 6, 1 collector sensor, 4 immersion
sensor, 6 loose plugs.
7 Key module 7 6012 160

M

Sensor type
Immersion-/calorifier sensor :
Type KVT20/5/6 (L = 5 m)
without immersion sleeve
flow sensor Type VF204S with plug
see Hoval CD
Collector sensor Type PT1000 (Silicone)

■■Part No.
Service Part No.
Commissioning



Hoval TopGas® comfort
Type (10) (16) (22)

• Nominal output 80/60 °C with natural gas 1 kW 1.8-9.1 2.8-14.6 4.1-20.1
• Nominal output 80/60 °C with propane 3 kW 4.8-9.1 5.8-14.6 7.7-20.1
• Nominal load with natural gas 1 kW 1.9-9.5 2.9-15.2 4.2-21.0
• Nominal load with propane 3 kW 5.0-9.5 6.0-15.2 8.0-21.0
• Working pressure heating maximum/minimum bar 3/1 3/1 3/1
• Working temperature maximum °C 85 85 85
• Boiler water content l 1.4 1.7 2.0
• Minimum water flow l/h 180 180 180
• Boiler weight (without water content) kg 44 48 52
• Boiler efficiency at partial load 30% (according to EN 303) % 105.9/95.4 106.0/95.5 106.1/95.6
(related to net/gross calorific value)
• Standard efficiency (according to DIN 4702, part 8)
(related to net/gross calorific value) 40/30 °C % 109/98.2 109/98.2 109/98.2
75/60 °C % 104/93.7 104/93.7 104/93.7
• Stand-by loss at 70 °C Watt 60 80 95
• Standard emission rate
Nitrogen oxides mg/kWh <25 <25 <25
Carbon monoxide CO mg/kWh <20 <20 <20
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8
• Dimensions see table of dimensions
• Connections
Flow D22 with locking ring including barrel nipple G ¾″
Return D22 with locking ring including barrel nipple G ¾″
Hot water D18 with locking ring including barrel nipple G ¾″
Gas D15 with locking ring including barrel nipple G ¾″
Flue gas/combustion air (concentrically) mm 80/125 80/125 80/125
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 18-50 18-50 18-50
Propane mbar 37-50 37-50 37-50
• Gas-connection value at 0 °C/1013 mbar:
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 0.95 1.52 2.1
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 kWh/m3 m3/h 1.11 1.77 2.45
Propane 3 (Hu = 25.9 kWh/m3) m3/h 0.37 0.59 0.81
• Operation voltage V/Hz 230/50 230/50 230/50
• Minimum/Maximum electrical power consumption (incl. pump) Watt 25/61 25/70 25/84
• IP rating (integral protection) IPx2D 40 40 40
• Sound power level dB(A) 55 56 57
• Sound pressure level dB(A)
43 45 46
(depending on installation conditions) 2
• Condensate quantity (natural gas) at 40/30 °C l/h 0.9 1.4 2.0
• pH value of the condensate approx. 4.2 approx. 4.2 approx. 4.2
• Value for chimney calculation
Requirement flue gas system, temperature class T 120 T 120 T 120
Type of connection B23, C13(x), C33(x), C53(x), C63(x)
Flue gas mass flow kg/h 15.8 25.3 34.8
Flue gas temperature at nominal output and operation 80/60 °C °C 74 74 74
Feed pressure total at the combustion air/flue gas pipe Pa 75 75 75
Maximum draught/depression at flue gas outlet Pa - 50 - 50 - 50
1
Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings.
2
See also notes at “Engineering”.
3
Data related to Hu. The TopGas® comfort can also be operated with propane.

Restförderhöhe TopGas® Comfort (10) AX 13 &RPIRUW$;
5HVWI|UGHUK|KH7RS*DV&RPIRUW$;
Residual overpressures of heating pump AX 13-4

Hoval TopGas® comfort (10) Hoval TopGas® comfort (16)
600
550
Residual overpressure (mbar)

500
450
400
350
300
HVW)|UGHUK|KH>PEDU@
250
200
150
100
50
0
0 250 500 750 1000 1250 1500 1750 2000
Throughput (l/h) Throughput (l/h)
TopGas® comfort (22)
Residual overpressures of heating pump AXS15-4
Hoval TopGas comfort (22)
5H
1000
950
Rest-Förderhöhe [ mbar ]
900
850
800
750
700
650 Durchfluss [ l/ h ]
600
550
500
450
400
350
300
250
200 'XUFKIOXVV>OK@
150
100
50
0 Page 1
0 250 500 750 1000 1250 1500 1750 2000
Throughput (l/h)
Calorifier TopVal (130,160)Durchfluss

and CombiVal
[ l/ h ] ERW (200)
3DJH
Type TopVal TopVal CombiVal ERW
(130) (160) (200)
Restförderhöhe AXS 15-4
• Volume dm3 126 150 200
• Working pressure/test pressure bar 6 /13 6 /13 6 /13
• Maximum working temperature: °C 95 95 95
• Weight kg 53 56 56
• Dimensions Diameter mm 590 590 540
Height mm 869 1036 1473
Heater coils (integral)
• Heating surface m2 0.96 1.01 0.95
• Heating water dm3 6.7 7,1 6.2
• Flow resistance boiler 1 z-value 22 22 7
• Working pressure/test pressure bar 8/13 8 /13 8 /13
• Flow temperature maximum °C 95 95 95
1
Flow resistant boiler in mbar = flow rate (m³/h)² x z
Hot water output TopVal, CombiVal with TopGas® comfort, heating flow 80 °C
Stand-by
TopGas® comfort/ Hot water output deficiency qB
calorifier dm3/10 min dm3/h Number (70 °C)
type 45 °C 45 °C of flats Watt
(10)/TopVal (130) 162 215 1 110
(16)/TopVal (130) 173 345 1 130
(22)/TopVal (130) 184 475 1 145
(10)/TopVal (160) 195 215 1 115
(16)/TopVal (160) 206 345 1-2 135
(22)/TopVal (160) 217 475 1-2 150
(10)/CombiVal ERW (200) 239 215 1-2 137
(16)/CombiVal ERW (200) 250 345 1-2 157
(22)/CombiVal ERW (200) 261 475 2 172

■■Dimensions
TopGas® comfort (10,16,22)

Minimal spaces
(Dimensions in mm)
• Sideways 50 mm
• Space to ceiling dependent
on the flue gas system
• Front 500 mm
Drill a hole ø 10 mm
(Flow/Return heating,
Gas connection)
(Flow/Return calorifier)
Filling and draining valve TopGas® comfort

Con. of expansion tank type a b
(10) 820 764

(16) 880 824
(22) 940 884
1 Return heating D22 with locking ring including barrel nipple G ¾″

2 Flow heating D22 with locking ring including barrel nipple G ¾″
3 Gas connection D15 with locking ring including barrel nipple G ½″
4 Flow calorifier D18 with locking ring including barrel nipple G ¾″
5 Return calorifier D18 with locking ring including barrel nipple G ¾″
6 Concentrical flue gas/combustion air connection D80/125
7 Wall rail
8 Condensate drain D32 (hose D25/21)
9 Connection of expansion tank G ¾″
10 Filling and draining valve

■■Dimensions
TopGas® comfort (10,16,22) with TopVal (130,160) placed below

Hoval CombiVal ERW (200)
Minimal spaces see Calorifiers
(Dimensions in mm)
• Sideways 50 mm
on the flue gas system Drill a hole ø 10 mm
• Front 500 mm
View from above TopVal (130,160) without TopGas®
TopGas® comfort/ TopVal

type type a b c d e f
(10) (130) 1885 1865 1045 820 845 1810

(160) 2082 2032 1212 820 1012 1977
(16) (130) 1945 1925 1045 880 845 1870
(160) 2112 2092 1212 880 1012 2037
(22) (130) 2005 1985 1045 940 845 1930
(160) 2172 2152 1212 940 1012 2097
3 Gas connection D15 with locking ring

8 Connection of expansion tank G ¾″
including barrel nipple G ½″
9 Filling and draining valve
4 Flow calorifier D18
10 Calorifier TopVal (130,160)
with locking ring including barrel nipple G ¾″
11 Flow heating G ¾″ outer thread
5 Return calorifier D18 with locking ring
12 Return heating G ¾″ outer thread
1 Return D22 with locking ring including including barrel nipple G ¾″
13 Hot water R ¾″ outer thread
barrel nipple G ¾″ 6 Concentrical flue gas/combustion air
14 Cold Water R ¾″ outer thread
2 Flow D22 with locking ring including connection D80/125
15 Wall rail
barrel nipple G ¾″ 7 Condensate drain D32 (hose D25/21)

■■Dimensions
Measures for drill holes and visible console for preinstallation

for
• TopGas® comfort with TopVal (130,160) placed below
(Dimensions in mm)
1 Return G ¾″
2 Flow G ¾″
3 Gas connection G ½″
TopGas® comfort/ TopVal

type type A B H* C D
(10) (130) 814 996 1810 55 120

(160) 814 1163 1977 55 120
(16) (130) 874 996 1870 55 120
(160) 874 1163 2037 55 120
(22) (130) 934 996 1930 55 120
(160) 934 1163 2097 55 120
* Measures for drill hole

■■Engineering
Standards and guidelines Heating room

The following standards and guidelines must • A refilling is not necessary if the quality of Gas boilers cannot be positioned in rooms in
be complied with: the heating water in existing installations which halogen compounds can occur and into
(e.g. exchange of boiler) conforms to which combustion air can enter (e.g. wash-,
• Hoval technical information and installation VDI 2035. The Directive VDI 2035 applies dryer-, work rooms, hairdressers and so on).
instructions equally to the replacement water. Halogen compounds can be caused by clean
ing and degreasing solutions, dissolvents, glue
• hydraulic and technical control regulations • New if applicable existing installations must and bleaching lyes.
of Hoval be adequately cleaned and flushed before
being recharged! The boiler may only be
• local building law filled after the heating system has been Combustion air supply
flushed. The supply of combustion air must be guaran-
• fire protection regulations teed. There must be no possibility to close the
• Parts of the boiler which have contact with air supply opening. Where the air supply is fed
• DVGW regulations water are made of copper. directly to the boiler (air-exhaust system) a se
parator C80/125 -> E80 PP can be used.
• DIN EN 12828 • On account of the danger of spot corrosion
Safety-relevant requirements the chloride, nitrate and sulfate contents of The minimum free cross-section for the com
the heating water must not exceed 200 mg/l bustion air can be assumed simplified as
• DIN EN 12831 Heaters in total. follows!
Rules for the calculation of the heat require-
ments of buildings • The pH value of the heating water should • Room air-dependent operation:
lie between 8.3 and 9.5 after 6 to 12 weeks A minimum ventilation outlet of at least
• VDI 2035 Protection against damage by cor- of heating operation in order to avoid a 150 cm2 or 2 x 75 cm2 cross-section is
rosion and boiler scale formation in heating handicap of the flow through deposits from necessary for a boiler output up to 50 kW.
and service water installations corrosion products of other materials from For each further kW of output 2 cm2 more
the plant. cross-section must be provided.
• VDE 0100
Filling and replacement water: • Room air-independent operation with sepa-
• local fire brigade regulations • For a plant using Hoval boilers untreated rate combustion air pipe to the boiler:
drinking water is generally best suited as 0.8 cm2 per 1 kW of output. The pressure
filling and replacement water. However, the loss in the combustion air pipe must be
Water quality quality of the untreated drinking water must considered for the calculation of the exhaust
Heating water: at least fulfil the standard set in VDI 2035 or system.
• The European Standard EN 14868 and the be desalinated and/or be treated with inhibi
Directive VDI 2035 must be observed. tors. The stipulations of EN 14868 must be
observed.
Gas connection
• Hoval boilers and calorifiers are designed Commissioning
for heating plants without significant oxygen • In order to maintain a high level of boiler
• Start-up is to be carried out only by a spe-
intake (plant type I according to EN 14868). efficiency and to avoid overheating of the
cialist of Hoval.
• Plants with table should not be exceeded (dependent on
• Burner setting values according to the instal-
-- continuous oxygen intake (e.g. under- boiler performance ratings - for multi-boiler
lation instructions.
floor heating systems without diffusion plants rating of smallest boiler applies - and
proof plastic piping) or on the water content of the plant).
Manual gas shut-off valve and gas filter
-- intermittent oxygen intake (e.g. where Immediately in front of the boiler a manual
frequent refilling is necessary) • The total amount of filling and replacement
gas shut-off device (valve) must be installed
must be equipped with separate circuits. water which is used throughout the total ser
according to relevant regulations. Should the
local regulations or conditions demand this,
• Treated heating water must be tested at times the water capacity of the plant.
an approved gas filter must be installed in the
least once yearly, according to the inhibitor gas supply pipe between the gas tap (thermally
manufacturer’s instructions, more frequent releasing) and the boiler in order to prevent
testing may be necessary. malfunction due to foreign particles being car-
ried along with the gas.
Table 1: filling quantity based on VDI 2035

Available for boiler with < 0.3 l/kW water capacity Type of gas
• The boiler is only to be operated with the
Total hardness of the filling water up to...
type of gas stated on the rating plate.
[mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0
f°H <1 5 10 15 20 25 30 >30 • A gas pressure controller to reduce the boil
er inlet pressure must be installed on site for
d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
propane.
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300 Gas pressure
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600 Necessary flow pressure at the boiler inlet:
Boiler size of the natural gas min. 18 mbar, max. 50 mbar.
maximum filling quantity without desalination propane min. 37 mbar, max. 50 mbar.
individual boiler
up to 30 kW NO DEMAND 50 l/kW 20 l/kW
1
2

■■Engineering
Mud collector Expansion tank Flue gas system

The fitting of a mud collector at the gas boiler • An adequately dimensioned expansion tank • Gas boilers must be connected to a certified
return is recommendable. must be provided. and approved flue gas system such as flue
gas lines.
• The expansion tank has to be installed at the
Pump after-run time connection of expansion tank (pump intake • Flue gas lines must be gas-, condensate-
• During the burner mode the circulation pump side) (see “Dimensions”). and over pressure-tight.
must always be in function and the minimum
heating water circulation must be guaran- • Starting from 70 °C, a connecting container • The flue gas system must be connected with
teed. is necessary. an angle, so that the resulting condensate
of the exhaust system can flow back to the
• The circulation pump must continue to run boiler and can be neutralised there before
for at least 2 minutes each time the burner Noise level discharging into the canalisation.
is guarded off (is provided for by the boiler • The sound power level value is dependent
control unit). on local and spacial circumstances. • Gas boilers with condensation heat utilisa-
tion are to be connected to a flue gas line
• The sound pressure level is dependent on min. temperature class T120.
Heating boiler in the attic the installation conditions and can e.g. be
• A flue gas temperature limiter is integrated
The gas boiler TopGas® comfort is equipped 10 to 15 dB(A) lower than the sound power
level at a distance of 1 m. into the boiler.
with a safety mechanism to guard against wa
ter loss and can therefore be installed in upper
stories. • DIN 4109 must be observed when installing
in domestic living areas.
Condensate drainage
• The allowance to lead the flue gas conden-
sate into the canalisation must be obtained
from the responsible authority.
• The condensate from the exhaust system

can be discharged through the boiler. A con
densate trap is not needed anymore with the
exhaust system.
• The condensate must be openly lead into

the canalisation (tunnel).

■■Examples
TopGas® comfort (10,16,22) TopGas® comfort (10,16,22)

with TopVal (130,160) placed below with calorifier (CombiVal) and two heating circuits
Gas boiler with Gas boiler with

-- free-standing calorifier TopVal placed below, -- free-standing calorifier,
-- a direct heating circuit -- wall distributors,
Hydraulic schematic BCKT020 -- a direct heating circuit and
-- 1-2 mixed heating circuits
BA
Hydraulic schematic BCKT050
B1
AF
1
RS
- OT
TopTronic T VF1 B1 VF2 B1
T T RS-T DHW
WW
Dies TopGas
ist ein T T T T T T
comfort
unerlaubter Weg!
Gehen Sie einen
löschen Sie dieses DKP MK1 MK2
DHW
WW Shape! DiesTopGas
ist ein
Sie haben die unerlaubter Weg!
P
Möglichkeit ein M 2
neues Shape zu
Gehencomfort
Sie einen
Dies ist ein
nehmen!!!
hovhovalhovalhovalM
Y7
löschen Sie dieses
Shape!
M
YK1 M
YK2
Weg! T
unerlaubter
Gehen Sie
hovalhovalhovalhov
P
Sie haben die
Möglichkeit ein M 2 einen Schritt
zurück oder
neues Shape zu
nehmen!!! löschen Sie
hovhovalhovalhoval dieses Shape!
M
Y7 Sie haben die
hovalhovalhovalhov
Möglichkeit ein
SF neues Shape
zu nehmen!!!
hovhovalhoval
hovalhovalhov
CW
KW
Y alhovalhovalho
valhovalhovalh
Dies ist ein ovalhovalhoval
unerlaubter Weg! hovalhovalhov
Gehen Sie einen alhovalhovalho
Schritt zurück oder valhovalhovalh
löschen Sie dieses BW ovalhovalhoval
Shape! hovalhovalhov
Sie haben die alhovalhovalho
Möglichkeit ein valh
neues Shape zu
nehmen!!!
hovhovalhovalhoval
hovalhovalhovalhov
TopVal
CW
KW
TopGas® comfort (10,16,22) RS-T Room station

with calorifier and part-solar water heating RS-OT Room station (OpenTherm)
DKP Pump for heating cycle without mixer
Gas boiler with SOP Solar circulation pump
-- solar water heating, MK1 Pump mixing circuit 1
-- a direct heating circuit MK2 Pump mixing circuit 2
Hydraulic schematic BCKT090 YK1 Actuator mixer 1
%$
(65 YK2 Actuator mixer 2
.9/)
6
Y7 Water deflector valve for calorifier
(single wire system)
56
% AF, BA Outdoor sensor
27
:: SF, BW Calorifier heater sensor
DHW B1 Flow temperature guard (on demand)
VF1 Flow sensor 1
7 7 VF2 Flow sensor 2
3 S1 Differential control sensor 1
'LHV 7RS*DV
LVW HLQ S2 Differential control sensor 2
FRPIRUW
XQHUODXEWHU :HJ
*HKHQ 6LH HLQHQ
6FKULWW ]XUFN RGHU 'LHV LVW HLQ CW Cold Water
O|VFKHQ 6LH GLHVHV
6KDSH :HJ 7
XQHUODXEWHU
7 7 DHW Domestic Hot Water
*HKHQ 6LH
6LH
3
KDEHQ 0GLH
0|JOLFKNHLW

HLQ
%:
HLQHQ
]XUFN
6FKULWW
RGHU
QHXHV 6KDSH ]X
QHKPHQ O|VFKHQ 6LH
KRYKRYDOKRYDOKRYDO GLHVHV 6KDSH
0
<
6LH KDEHQ GLH
KRYDOKRYDOKRYDOKRY 623
0|JOLFKNHLW HLQ
QHXHV 6KDSH ]X
QHKPHQ
Important notes
KRYKRYDOKRYDO
KRYDOKRYDOKRYD -- Bypass valve installed in the device
OKRYDOKRYDOKRY
DOKRYDOKRYDOKR
YDOKRYDOKRYDOK
schematic. It does not contain all details
RYDOKRYDOKRYDO .63)
6
KRYDOKRYDOKRYD
OKRYDOKRYDOKRY
DOKRYDOKRYDOKR
YDOKRYDOKRYDOK
for installation. The installation must be
RYDOKRYDOKRYDO
K done according to local conditions, dimen
sioning and regulations
-- For underfloor heating, a flow temperature
CW
.: monitor must be built-in.
-- Shut-off devices to the safety valve (pres-
surised expansion tank, safety valve, etc.)
are to safe against unintended closing!
-- Anti-thermal siphon dip has to be in-
stalled.
HUELQGXQJVKLQZHLVH ª
RWLFH 1RWD 5HPDUTXH
/HJB/%
Hoval TopGas® classic (12,18,24,30)
■■Description

Heat exchanger made of corrosion resistant
copper coil;
water side: copper
(see technical data).
• Integrated:
-- high-efficiency pump
-- water pressure sensor
-- hand aspirator
-- flue gas temperature limiter
• Pre-mixing surface burner made of stainless
steel
-- Modulating with gas/air group control
-- Automatic ignition
-- Ionisation guard
• Boiler fully cased with varnished white steel Model range
plates
TopGas® Output range
classic at 40/30 °C
type kW
• Gas firing sequence controller with monitor-
ing unit (12) 3,8 - 12,0 Permissions boilers
• Modulating burner control (18) 5,7 - 18,0 Hoval TopGas® classic (12,18,24,30):
• Main switch “I/O” CE product ID No. 0063BQ3155t
(24) 7,7 - 24,0
• Operation and fault indication
• Regulation of hot water production by means (30) 9,2 - 30,0
of sensor or by thermostatic demand.
• For connecting a maximum of 1 room control
device or 1 remote control with room sensor.
Optional Heating regulator set N1 Mounted below/free-standing

• Free-standing calorifier Only possible in wall mounted casing. calorifier TopVal (130,160)
TopVal (130, 160) Consisting of: • Water heater with fixed, smooth pipe ena
• Gas valve • Hoval TopTronic® T/N heating regulator for melled stainless steel heat exchanger.
• With mounting frame -- 1 heating circuit without mixing operation • As calorifier placed below for Hoval TopGas®
• With mounting frame and expansion -- 1 mixer circuit classic (12,18,24,30).
• Connection set -- domestic hot water loading circuit • Magnesium protection anode
• Function extension possibility via different • Thermal insulation using HCFC free PU
Delivery key modules foam, with foil mantle, white
• Wall-hanging gas boiler fully cased • Large LCD displays
• Mounting material • Rotary push-button Delivery
• Instruction package • Button for • Calorifier completely mounted
• Appliance handbook -- daytime room temperature
-- night room temperature
-- hot water temperature
Calorifier
Heating regulator set RS-OT -- operating mode selection (holiday, absent,
• For 1 heating circuit without mixing operation heating operation prolongation, automatic, CombiVal ERW (200), white
summer, continuous - reduced - frost • Calorifier made of steel, enamelled inside.
• Controlled by atmospheric conditions for
protection) • Smooth pipe heat exchanger enamelled,
gliding boiler water temperature
-- adjusting the heating curves built in.
• RS-OT with overplugable room temperature
-- system information • As free-standing calorifier for Hoval TopGas®
sensor located in boiler-/living room
-- emission measurement and manual classic (12,18,24,30).
• Outdoor sensor AF120
operation • Magnesium protection anode integrated.
• Calorifier heater sensor TF 25/12 K
• Outdoor sensor AF200 • Flange for electrical heating inset.
Cannot be installed in the boiler!
• Flow sensor VF204 • Thermal insulation made of Polyurethane
• Calorifier heater sensor KVT20/5/6 foamed on the calorifier, dismantable foil
• Connection available for room station casing, white, completely mounted.
BMS module 0-10 V/OT
Delivery
(OpenTherm) • Heating regulator with regulator set sepa- On request
(Building management system) rately packed and delivered • Electrical heating inset
ment system. Delivery
External temperature control 0-10 V. • Calorifier with foil mantle, completely
0-1.0 V no requirement mounted
1.0-9.5 V ...... 0 - 100 °C
Cannot be installed in the boiler!

■■Part No.

Hoval TopGas® classic (12,18,24)
Heat exchanger made of corrosion free alumi

nium alloy with integrated forced flow copper
coil. With a modulating, premixing, stainless
steel surface burner. Including basic boiler
control N4.2 and connecting screws/bolts,
complete with casing.
TopGas® classic Output range

type at 40/30 °C
kW 1
classic (12) 3.8-12.0 7012 516
classic (18) 5.7-18.0 7012 517
classic (24) 7.7-24.0 7012 518
classic (30) 9.2-30.0 7012 519
Accessories
Gas filter
Type Connection
70612/6B Rp ¾″ 2007 995
Modification set for propane

no external main gas valve possible!
TopGas® classic min. output
type kW (80/60 °C)
TopGas® classic (12) 3.5 2037 926
TopGas® classic (18) 5.8 2057 295
TopGas® classic (24) 7.4 2057 298
TopGas® classic (30) 9.2 2057 299
Simple flue gas connecting piece E80 2029 057

combustion air
Automatic quick release air vent 3/8″ 2052 976

with cut-off valve
Visible console for preinstallation 2025 779

for preinstallation of gas, heating flow
and return, cold and hot water
connections
Possible with all mounting frames or
directly on the wall!

■■Part No.
Connection set 3 2001 257

for Hoval TopGas® classic
without calorifier
without/with mounting frame
Consisting of:
flow fitting, return flow fitting with
integrated bypass valve, safety valve
3 bar
Filling/drain valve, expansion
connection, 2 ball stop valves
Inner bore for heating flow/return
flow Rp ¾″
Clamp ring screwing for gas connection
Screen 2029 787

for TopGas® classic, TopGas® combi
to cover the connection range gas,
heating flow and return
for TopGas® classic (12,18,24,30),
TopGas® combi (21/18, 26/23, 32/28),
in connection with connection set 3
Combination with/without mounting
frame MR50/MR110 possible
Mounting frame MR50

without expansion tank
For increasing the space to wall in order to
simplify installation (e.g. flue gas duct direct
on wall). Not essential.
TopGas® classic (12) 2029 696
Mounting frame MR110 with expansion tank

and corrugated pipe tubing for connecting
to connecting set 3, 4 or 10
Frame for fixation of the Hoval TopGas®
classic with integrated expansion tank
and connecting hose
content 12 l/pre-pressure 0.75 bar

for Hoval TopGas® and mounted below
calorifier TopVal
without/with mounting frame MR50/MR110
Consisting of:
integrated bypass valve
Safety valve 3 bar
connection
3-way valve Rp ¾″
2 ball stop valves
flow Rp ¾″

■■Part No.
Calorifier TopVal (130,160)

Free-standing calorifier with heating register
made of steel, built in, enamelled inside.
TopVal Volume
type litres
(130) 126 6015 362

(160) 150 6015 364

for Hoval TopGas® and free standing
calorifier CombiVal
with/without mounting frame MR50/MR110
Consisting of:
integrated bypass valve
Safety valve 3 bar
connection
3-way valve Rp ¾″
2 ball stop valves
flow Rp ¾″
Calorifier CombiVal
ERW (200), white
Calorifier made of steel, enamelled inside.
With enamelled plain ended pipe heat
exchanger, built in, foil sheath white.
CombiVal Volume
type litres
ERW (200) 200 7002 614

■■Part No.

mixing operation
outdoor sensor.
TopGas® (35-100)
panel:
BMS module 0 - 10 V/ 6016 725

OT - OpenTherm
no control unit TopTronic® T necessary
TopGas® classic
control panel!
panel!
Heating regulator set N2 6020 569

Consisting of:
- 1 mixer circuit
- 1 domestic hot water loading circuit
Flow sensor VF204
with 4 m cable
2 immersion sensors KVT20/5/6
for calorifier and buffer storage unit
with 5 m cable
Delivery:
Heating regulator set separately packed,
mounting on-site
Cannot be installed
in the boiler control panel!
Control unit case WG1 6012 598

for installation of heating regulator
TopTronic® T/N
Plastic casing with clear plastic cover
Colour light grey
incl. pre-wiring on terminal bar
Fine fuse: 6.3 A
Dimensions: 365 x 320 x 160 mm
For heating regulator TopTronic® T/N

for TopTronic®T

■■Part No.

for TopTronic® T

for floor heating (per heating circuit 1 guard)
max. 700 mm, setting (from the outside visibly)


Clamp ring screwing 2001 824

(½″ external thread x 15)
For gas cock when no connection
set or finery panel is used for
pre-installation.

(¾″ external thread x 22)
For flow/return when no connection
pre-installation.
Mud separator
made of brass
Type øD Op. pres- Temp. kv-value
sure max. °C m3/h
DC 20 ¾″ 10 bar 0-100 16.2 2029 530

DC 25 1″ 10 bar 0-110 28.1 2029 531

with cut-off valve
3-way reversing valve VC 4012 ¾″ 6016 891

for calorifier
external thread ¾″
230 V / 50 Hz
single wire control
running time 7 sec
incl. 1 m cable
Heating armature groups and

wall distributors see separate rubric

■■Part No.
Accessories TopGas® classic Part No.

incl. accessories
Standard functions
-- 1 mixing circuit

1
2
3
4
5
6
7

1

M
plugs

3
for solar plants

M
M

5 Key module 5 6012 158

M
6 Key module 6 6012 159

M
and solar plants
7 Key module 7 6012 160

M

Sensor type
Type KVT20/5/6 (L = 5 m)
see Hoval CD

■■Part No.
Service Part No.
Commissioning



Type (12) (18) (24) (30)

• Nominal output 80/60 °C with natural gas 1 kW 3.4-11.5 5.2-17.3 7.0-22.9 8.7-28.5
• Nominal output 80/60 °C with propane 3 kW 3.5-11.5 5.8-17.3 7.4-22.9 9.2-28.5
• Nominal load with natural gas 1 kW 3.5-11.8 5.3-17.8 7.1-23.5 8.8-28.9
• Nominal load with propane 3 kW 3.6-11.8 5.9-17.8 7.5-23.5 9.3-28.9
• Working pressure heating maximum/minimum bar 3/1 3/1 3/1 3.0/1.0
• Working temperature maximum °C 85 85 85 85
• Boiler water content l 1.4 1.7 2.0 2.0
• Minimal water flow l/h 180 180 180 180
• Boiler weight (without water content) kg 32 36 40 40
104.0/93.7
• Standard efficiency (according to DIN 4702, part 8) 40/30 °C % 108.5/97.7 108.5/97.7 108.5/97.7 108.5/97.7
(related to net/gross calorific value) 75/60 °C % 103.5/93.2 103.5/93.2 103.5/93.2 103.5/93.2
• Stand-by loss at 70 °C Watt 60 80 95 95
Nitrogen oxides mg/kWh 27 43 66 40
Carbon monoxide CO mg/kWh 39 47 49 52
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8
• Dimensions: see table of dimensions
• Connections
Flow D22
Return D22
Gas D15
Flue gas/combustion air (concentrically) mm 80/125 80/125 80/125 80/125
in addition for direct combustion air mm 80 80 80 80
Natural gas E/LL mbar 18-50 18-50 18-50 18-50
Propane mbar 25-50 25-50 25-50 25-50
Natural gas E - (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 1.18 1.78 2.35 2.89
Natural gas LL- (Wo = 12.4 kWh/m3) Hu = 8.57 kWh/m3 m3/h 1.38 2.08 2.74 3.37
Propane 3 (Hu = 25.9 kWh/m3) m3/h 0.46 0.69 0.91 1.12
• Operation voltage V/Hz 230/50 230/50 230/50 230/50
• Minimum/Maximum electrical power consumption (incl. pump) Watt 13/130 13/130 13/130 29/97
• Stand-by Watt 2 2 2 2
• IP rating (integral protection) IP44 44 44 44 44
• Sound power level dB(A) 55 56 57 57
• Sound pressure level dB(A) 43 45 46
46
• Condensate quantity (natural gas ) at 40/30 °C l/h 1.1 1.6 2.1 2.7
• pH value of the condensate approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2
Requirement flue gas system, temperature class T 120 T120 T120 T120
Type of connection B23, B33, C13(x), C33(x), C43(x), C53(x), C63(x) C83(x9)
Flue gas mass flow kg/h 19.6 29.5 39.0 49.0
Flue gas temperature at nominal output and operation 80/60 °C °C 78 78 78 70
Feed pressure total at the combustion air/flue gas pipe Pa 75 75 75 75
Maximum draught/depression at flue gas outlet Pa - 50 - 50 - 50 - 50
1
2
3
Data related to Hu. The TopGas® classic can also be operated with propane.

Residual overpressures of heating pumps

Hoval TopGas® classic (12) Hoval TopGas® classic (18)
800 800
750 750

700 700
650 650
600 600
550 550
500 500
450 450
400 400
350
300 350
250 300
200 250
150 200
100 150
50 100
0 50
0 250 500 750 1000 1250 1500 1750 2000 0
0 250 500 750 1000 1250 1500 1750 2000
Throughput (l/h)
Throughput (l/h)
Hoval TopGas® classic (24, 30)
800
750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
0
0 250 500 750 1000 1250 1500
Throughput (l/h)
Residual overpressures of heating pumps TopGas® classic with connection set 4 or connection set 10
(reversing valve included in the set)
Hoval TopGas® classic (12) Hoval TopGas® classic (18)

800 800
750 750
700 700
650 650
600 600
550 550
500 500
450 450
400 400
350 350
300 300
250 250
200 200
150 150
100 100
50
0 50
0
0 250 500 750 1000 1250 1500 1750 2000
0 250 500 750 1000 1250 1500 1750 2000
Throughput (l/h)
Throughput (l/h)
Hoval TopGas® classic (24, 30)
800
750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
0
0 250 500 750 1000 1250 1500 1750 2000
Throughput (l/h)

Calorifier TopVal (130,160) and CombiVal ERW (200)
Type TopVal TopVal CombiVal ERW

(130) (160) (200)
• Capacity dm 3
126 150 200
• Operating pressure / test pressure bar 6 /13 6 /13 6 /13
• Max. operating temperature °C 95 95 95
• Weight kg 53 56 56
• Dimensions Diameter mm 590 590 540
Height mm 869 1036 1473
Heating register (built-in)
• Heating water dm3 6.7 7,1 6.2
• Flow resistance 1 z-value 22 22 7
• Operating pressure / test pressure bar 8/13 8 /13 8 /13
• Working temperature maximal °C 95 95 95
1
Flow resistance boiler in mbar = Volume flow (m³/h)² x z
Hot water output TopVal, CombiVal with TopGas® classic, heating flow 80 °C
Stand-by
Hot water output deficiency qB
Boiler Calorifier dm3/10 min 1 dm3/h 2 Number 3 (70 °C)
Type Type 45 °C 45 °C of flats Watt
classic (12) TopVal (130) 166 267 1 110

(18) (130) 179 411 1 130
(24) (130) 190 546 1 145
(30) (130) 198 610 1 152
classic (12) TopVal (160) 199 267 1 115
(18) (160) 212 411 1-2 135
(24) (160) 223 546 1-2 150
(30) (160) 232 610 1-2 157
classic (12) CombiVal ERW (200) 243 267 1-2 137
(18) (200) 256 411 1-2 157
(24) (200) 267 546 2 172
(30) (200) 276 610 2 180
1
Hot water peak performance in 10 min. according Procal test rules.
2
Hot water output per hour according Procal test rules.
3
Flat (3-4 rooms with 3-4 people,1 bathtub with approx. 150 litres, 1 washbasin, 1 sink)

■■Dimensions
Minimal Spaces
(Dimensions in mm)
• Sideways 50 mm
on the used flue gas system
• Front 500 mm
Hose flexible ø 25 mm
TopGas® classic
type a b1 b2 d e f g h i k l
(12) 590 460 0 50 75 185 170 65 247 –

(12) with mounting frame (MR50) 590 574 50 100 125 235 220 115 297 834
(12) with mounting frame with expansion tank (MR110) 590 574 110 160 185 295 280 175 357 834
(18) 650 520 0 50 75 185 170 65 247 –
(18) with mounting frame (MR50) 650 634 50 100 125 235 220 115 297 894
(18) with mounting frame with expansion tank (MR110) 650 634 110 160 185 295 280 175 357 894
(24,30) 710 580 0 50 75 185 170 65 247 –
(24,30) with mounting frame (MR50) 710 694 50 100 125 235 220 115 297 954
(24,30) with mounting frame with expansion tank (MR110) 710 694 110 160 185 295 280 175 357 954
1 Gas connection D15 4 Concentrical flue gas delivery air connection 8 Mounting frame, 50 mm or 110 mm
(for clamp ring screwing) C80/125 including measuring opening with expansion tank optionally,
2 Return heating D22 4a Single flue gas connection E80, (optional), see Accessories
(for clamp ring screwing) see Accessories 9a Drill hole D10 without mounting frame
3 Flow heating D22 5 External delivery air D80 9b Drill hole D10 with mounting frame
(for clamp ring screwing) 6 Condensate drain Ø 32 mm (hose D25/21)
7 Siphon

■■Dimensions
Hoval TopGas® classic (12,18,24,30) with calorifier TopVal (130, 160) placed below
Hoval CombiVal ERW (200)
Minimal Spaces • Space to ceiling dependent see Calorifiers
(Dimensions in mm) on the flue gas system
• Sideways 50 mm • Front 500 mm
View from the top without TopGas®
1 Gas connection D15

(for clamp ring screwing, on site)
2 Return heating D22
3 Flow heating D22
4 Concentrical flue gas/combustion air connection
C80/125 including measurement vents
5 External delivery air D80
foot adjusted to 6 mm
6 Condensate drain Ø 32 mm
7 Connection positions sideways heating flow Rp ¾″
8 Connection positions behind heating return Rp ¾″
9 Calorifier TopVal (130,160)
10 Flow heating G ¾″ outer thread
11 Return heating G ¾″ outer thread
12 Hot water R ¾″ outer thread
13 Cold water R ¾″ outer thread
4a Drill hole D10 without mounting frame

1
14b Drill hole D10 with mounting frame
TopGas® classic with TopVal 130

TopGas® classic
type a b c d e f g1 g2 h i
(12) 1775 1700 1108 950 590 860 1570 – 10 247
(12) with mounting frame (MR50) 1775 1700 1108 950 590 860 – 1684 60 297
(12) with mounting frame with expansion tank (MR110) 1823 1748 1156 998 590 860 – 1732 10 357
(18) 1835 1760 1108 950 650 860 1630 – 10 247
(24,30) 1895 1820 1108 950 710 860 1690 – 10 247
(24,30) with mounting frame (MR50) 1895 1820 1108 950 710 860 – 1804 60 297
(24,30) with mounting frame with expansion tank (MR110) 1943 1868 1156 998 710 860 – 1852 10 357
TopGas® classic with TopVal 160

TopGas® classic
type a b c d e f g1 g2 h i
(12) 1942 1867 1275 1115 590 1027 1737 – 10 247
(18) 2002 1927 1275 1115 650 1027 1797 – 10 247
(24,30) 2062 1987 1275 1115 710 1027 1857 – 10 247
(24,30) with mounting frame (MR50) 2062 1987 1275 1115 710 1027 – 1971 60 297
(24,30) with mounting frame with expansion tank (MR110) 2110 2035 1323 1163 710 1027 – 2019 10 357

■■Dimensions
Measures for drill holes and visible console for preinstallation without mounting frame
(Dimensions in mm)
1 Gas connection D15 (for locking ring fitting, on site)

2 Return (for locking ring fitting, on site)
3 Flow (for locking ring fitting, on site)
TopGas® classic TopVal

type type A B* H* C D
(12) (130) 518 1052 1570 130 175
(160) 518 1219 1737 130 175
(18) (130) 578 1052 1630 130 175
(160) 578 1219 1797 130 175
(24,30) (130) 638 1052 1690 130 175
(160) 638 1219 1857 130 175
* Measures for drill hole
Visible console for preinstallation with mounting frame

(Dimensions in mm)
With mounting frame MR50

type type H* D
(12) (130) 1684 175
(160) 1851 175
(18) (130) 1744 175
(160) 1911 175
(24,30) (130) 1804 175
(160) 1971 175
With mounting frame MR110 with expansion tank

type type H* D
(12) (130) 1732 175
(160) 1899 175
(18) (130) 1792 175
(160) 1959 175
(24,30) (130) 1852 175
(160) 2019 175 1 Gas connection D15 (for locking ring fitting, on site)
2 Return (for locking ring fitting, on site)
* Measures for drill hole 3 Flow (for locking ring fitting, on site)

■■Engineering
Standards and guidelines Space requirements

The following standards and guidelines must • A refilling is not necessary if the quality See “Dimensions”
be complied with: of the heating water in existing installa-
tions (e.g. exchange of boiler) conforms to
• Hoval technical information and installation VDI 2035. The Directive VDI 2035 applies Heating room
instructions equally to the replacement water. Gas boilers cannot be positioned in rooms in
which halogen compounds can occur and into
• hydraulic and technical control regulations • New and if applicable existing installations which combustion air can enter (e.g. wash-,
of Hoval must be adequately cleaned and flushed dryer-, work rooms, hairdressers and so on).
before being recharged! The boiler may only Halogen compounds can be caused by clean
• local building law be filled after the heating system has been ing and degreasing solutions, dissolvents, glue
flushed. and bleaching lyes.
• fire protection regulations
• Parts of the boiler which have contact with
• DVGW regulations water are made of copper. Combustion air supply
The supply of combustion air must be guaran-
• DIN EN 12828 • On account of the danger of spot corrosion teed. There must be no possibility to close the
Safety-relevant requirements the chloride, nitrate and sulfate contents of air supply opening. An air pipe D = 80 for direct
the heating water must not exceed 200 mg/l combustion air (air-exhaust system) can be
• DIN EN 12831 Heaters in total. directly connected to the boiler.
• The pH value of the heating water should The minimum free cross-section for the
ments of buildings
lie between 8.3 and 9.5 after 6 to 12 weeks combustion air can be assumed simplified as
of heating operation in order to avoid a follows!
• VDI 2035 Protection against damage by cor-
handicap of the flow through deposits from
rosion and boiler scale formation in heating
corrosion products of other materials from • Room air-dependent operation:
and service water installations
the plant. A minimal ventilation outlet of at least
• VDE 0100 150 cm2 or 2 x 75 cm2 cross-section is nec-
Filling and replacement water: essary for of boiler output up to 50 kW. For
• For a plant using Hoval boilers untreated each further kW output 2 cm2 more cross-
• local fire brigade regulations
drinking water is generally best suited as section must be provided.
filling and replacement water. However, the
quality of the untreated drinking water must • Room air-independent operation with sepa-
Water quality at least fulfil the standard set in VDI 2035 or
Heating water: rate combustion air pipe to the boiler:
be desalinated and/or be treated with inhibi 0.8 cm2 per 1 kW of output. The pressure
• The European Standard EN 14868 and the tors. The stipulations of EN 14868 must be
Directive VDI 2035 must be observed. loss in the combustion air pipe must be
observed. considered for the calculation of the exhaust
• Hoval boilers and calorifiers are designed system.
for heating plants without significant oxygen efficiency and to avoid overheating of the
intake (plant type I according to EN 14868). heating surfaces the values given in the
table should not be exceeded (dependent on Gas connection
• Plants with Commissioning
-- continuous oxygen intake (e.g. under- • Stat-up is to be carried out only by a special-
floor heating systems without diffusion ist.
on the water content of the table).
proof plastic piping) or
-- intermittent oxygen intake (e.g. where • Burner setting values according to the instal-
frequent refilling is necessary) lation instructions.
water which is used throughout the total ser
times the water capacity of the plant. Manual gas shut-off valve and gas filter
• Treated heating water must be tested at Immediately in front of the boiler a manual
least once yearly, according to the inhibitor gas shut-off device (valve) must be installed
manufacturer’s instructions, more frequent according to relevant regulations. Should the
testing may be necessary. local regulations or conditions demand this,
an approved gas filter must be installed in the
gas supply pipe between the gas tap (thermally
releasing) and the boiler in order to prevent
Table 1: Maximum filling capacity based on VDI 2035 malfunction due to foreign particles being car-
Available for boiler with < 0.3 l/kW water capacity ried along with the gas.
[mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0
f°H <1 5 10 15 20 25 30 >30
d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
Boiler size of the
individual boiler
1
total of alkaline earths
2

■■Engineering
Type of gas Heating boiler in the attic Noise level

• The boiler is only to be operated with the If the gas boiler TopGas® classic is built-in in a • The sound power level value is dependent
type of gas stated on the rating plate. roof control room, an external water pressure on local and spacial circumstances.
guard must be provided.
• A gas pressure controller to reduce the boil • The sound pressure level is dependent on
er inlet pressure must be installed on site for the installation conditions and can e.g. be
propane. Condensate drainage 10 to 15 dB(A) lower than the sound power
• The condensate from the exhaust system level at a distance of 1 m.
Gas pressure can be discharged through the boiler. A con
Necessary flow pressure at the boiler inlet: densate trap is not needed anymore with the
natural gas min. 18 mbar, max. 50 mbar. exhaust system. Flue gas system
propane min. 25 mbar, max. 50 mbar. • Gas boilers must be connected to a certified
• The allowance to lead the flue gas conden- and approved flue gas system such as flue
sate into the canalisation must be obtained gas lines.
Mud collector from the responsible authority.
The fitting of a mud collector at the gas boiler • Flue gas lines must be gas-, condensate-
return is recommendable. • A siphon must be installed at the conden- and over pressure-tight.
sate outlet on the gas boiler (included in the
boiler scope of delivery). • The flue gas system must be connected with
Minimum quantity of rotating water an angle, so that the resulting condensate
• Depending upon type of boiler different • The condensate must be openly lead into of the exhaust system can flow back to the
minimum quantities of rotating water are the canalisation (funnel). boiler and can be neutralised there before
demanded. See also technical data. discharging into the canalisation.
• During the burner mode the circulation pump Expansion tank • Gas boilers with condensation heat utilisa-
must always be in function and the minimum • An adequately dimensioned expansion tion are to be connected to a flue gas line
heating water circulation must be guaran- tank must be provided. min. temperature class T120.
teed.
• The expansion tank has to be installed at the • A flue gas temperature limiter is integrated
connection of expansion tank at the connec into the boiler.
Pump after-run time tion set 3, 4 or 10 (pump intake side)
• The circulation pump must continue to run (see “Dimensions”).
for at least 2 minutes each time the burner
is switched off (the pump after-run time • Starting from 70 °C a connecting container
is included in the boiler control with the is necessary.
TopTronic® regulation).

■■Examples
Hoval TopGas® classic (12,18,24,30) Hoval TopGas® classic (12,18,24,30)

Gas boiler with Gas boiler with
-- a direct heating circuit -- free standing calorifier TopVal
Hydraulic schematic BCLT010 -- a direct heating circuit
Hydraulic schematic BCLT020
BA
BA
B1
RS
- OT
B1
RS
- OT
T T
T T
Dies ist ein
TopGas
unerlaubter Weg!
Gehen Sie einen
Schrittclassic
Dies ist ein
zurück oder
löschen Sie dieses P DHW
WW TopGas
unerlaubter Weg!
Gehen Sie einen
Shape! Schrittclassic
zurück oder P
Sie haben die löschen Sie dieses
Möglichkeit ein Shape!
neues Shape zu Sie haben die
nehmen!!! Möglichkeit ein
hovhovalhovalhoval neues Shape zu
hovalhovalhovalhov nehmen!!!
hovhovalhovalhoval
hovalhovalhovalhov
Gas
Gas
YM
M7
CW
KW
Y Dies ist ein
unerlaubter Weg!
TopVal
Gehen Sie einen
löschen Sie dieses
BW Shape!
Sie haben die
Möglichkeit ein
neues Shape zu
nehmen!!!
hovhovalhovalhoval
hovalhovalhovalhov
Hoval TopGas® classic (12,18,24,30) Hoval TopGas® classic (12,18,24,30)

Gas boiler with Gas boiler with heating regulator TopTronic® T in a wall casing
-- free-standing calorifier, -- free-standing calorifier,
-- a direct heating circuit -- wall distributors,
Hydraulic schematic BCLT030 -- a direct heating circuit,
BA
Hydraulic schematic BCLT050
AF
1
B1
RS
- OT
DHW
WW TopTronic T VF1 B1 VF2 B1
WG1
T T DHW
WW
RS-T
Dies ist ein T T T T T T T T
TopGas
unerlaubter Weg!
Gehen Sie einen
Schrittclassic Dies ist ein
zurück oder
löschen Sie dieses P T
unerlaubter DKP MK1 MK2 SLP
Shape! Weg! Dies ist ein
Sie haben die Gehen Sie
einen Schritt
TopGas
unerlaubter Weg!
Gehen Sie einen
Möglichkeit ein
Schrittclassic Dies ist ein
neues Shape zu
nehmen!!!
zurück oder
löschen Sie
zurück oder
löschen Sie dieses P M
YK1 M
YK2 T
unerlaubter
dieses Shape! Shape! Weg!
hovhovalhovalhoval Gehen Sie
hovalhovalhovalhov Sie haben die Sie haben die
Möglichkeit ein Möglichkeit ein einen Schritt
BW neues Shape neues Shape zu zurück oder
zu nehmen!!! nehmen!!! löschen Sie
Gas hovhovalhoval hovhovalhovalhoval dieses Shape!
hovalhovalhov hovalhovalhovalhov Sie haben die
alhovalhovalho Möglichkeit ein
SF neues Shape
valhovalhovalh
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Gas hovhovalhoval
hovalhovalhov
YM
M7
alhovalhovalho hovalhovalhov
valhovalhovalh alhovalhovalho
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hovalhovalhov ovalhovalhoval
alhovalhovalho hovalhovalhov
valh alhovalhovalho
valhovalhovalh
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CW
KW
CW
KW
RS-OT Room station (OpenTherm) AF, BA Outdoor sensor Notice:

RS-T Room station for TopTronic® T/N VF1 Flow sensor 1 -- This hydraulic schematic is a principle
VF2 Flow sensor 2 schematic. It does not contain all details
DKP Pump for heating circuit without mixing SF, BW Calorifier heater sensor for installation. The installation must be
operation B1 Flow temperature guard done according to local conditions, dimen
SLP Calorifier loading pump (if required) sioning and regulations
MK1 Pump mixing circuit 1 WG1 Wall mounted casing -- For underfloor heating, a flow temperature
MK2 Pump mixing circuit 2 (heating regulator) monitor must be built in.
YK1 Actuator mixer 1 CW Cold Water -- Shut-off devices to the safety valve (pres-
YK2 Actuator mixer 2 DHW Domestic Hot Water surised expansion tank, safety valve, etc.)
Y7 Water deflector valve for calorifier are to safe against unintended closing!
(single wire system) -- Anti-thermal siphon dip has to be installed.

100
Hoval TopGas® combi (21/18, 26/23, 32/28)
Wall-hanging gas condensing boiler with integrated water heating
■■Description
Hoval TopGas® combi

(21/18, 26/23, 32/28)
copper coil:
water side: copper
• Hot water is produced with the aid of a sec-
ond copper coil integrated in the boiler.
• Integrated:
-- high-efficiency pump
-- water pressure sensor
-- hand aspirator
-- flue gas temperature limiter
steel
-- Ionisation guard
• Wall-hanging gas condensing boiler fully
cased with white varnished steel plates

ing unit
• Modulating burner control
• Operation and fault indication
Model range Permissions boilers
Optional TopGas® Output range Hoval TopGas® combi (21/18, 26/23, 32/28):
• Gas valve at 40/30 °C CE product ID No. 0063BQ3155
type kW
Delivery
• Wall-hanging gas condensing boiler fully combi (21/18) 5.9-18.6
cased combi (26/23) 7.6-23.4
• Siphon and mounting material in package combi (32/28) 7.8-27.1 Note:
Wall-hanging gas condensing boiler TopGas® combi may only be operated where
the water hardness is less than 13 d°H
(German degrees of hardness).
Heating regulator set RS-OT
• For 1 heating circuit without mixing operation
Weather-controlled regulation for
continuously adjustable decreased boiler
water temperature
• RS-OT with room temperature sensor with
switch-in facility located in boiler room or
living room
• Calorifier sensor TF 25 / 12K
Cannot be installed in the boiler control

panel!

■■Part No.

TopGas® combi (21/18, 26/23, 32/28)
Heat exchanger made of corrosion-free alu-

minium alloy with integrated forced flow copper
coil. Hot water is produced with the aid of a
copper coil integrated in the boiler.
With a modulating, pre-mixing surface burner
made of stainless steel. Including basic boiler
control, ready cased.
at 40/30 °C
type kW
combi (21/18) 5.9-18.6 7012 520

combi (26/23) 7.6-23.4 7012 521
combi (32/28) 7.8-27.1 7012 522
Note:
TopGas® combi may only be operated where
the water hardness is less than
13 d°H (German degrees of hardness).
Accessories
Gas filter
Type Connection
70612/6B Rp ¾″ 2007 995

for TopGas® combi (21/18),
TopGas® classic (24)

TopGas® combi (26/23, 32/28),
TopGas® classic (30)
Simple flue gas connecting piece E80 2029 057

combustion air

with cut-off valve
Visible console for preinstallation 2025 779

for preinstallation of gas, heating flow
and return, cold and hot water
connections
Possible with all mounting frames or
directly on the wall!

■■Part No.
Part No.

for Hoval TopGas® classic
without calorifier
without/with mounting frame
Consisting of:
integrated bypass valve, safety valve
3 bar
connection, 2 ball stop valves
flow Rp ¾″
Extension set sanitary tube 6016 874

for TopGas® combi
essential for installation of
connection set 3
2 pieces
Mounting frame MR50

without expansion tank
For increasing the space to wall in order to
simplify installation (e.g. flue gas duct directly
on wall). Not essential except for connection
set above.
TopGas® combi (21/18) 2029 696
TopGas® combi (26/23) 2029 701
TopGas® combi (32/28) 2029 702
Mounting frame MR110 with expansion tank

and corrugated pipe hose for connecting to
connection set 3. Connection for expansion
tank on-site when connection set below!
Frame for fixing Hoval TopGas® combi with
expansion tank and connection hose
Content 12 l/pre-pressure 0.75 bar
TopGas® combi (21/18) 6016 863
TopGas® combi (26/23) 6016 864
TopGas® combi (32/28) 6016 865
Screen 2029 787

for TopGas® classic, TopGas® combi
to cover the connection range gas,
heating flow and return
for TopGas® classic (12,18,24,30),
TopGas® combi (21/18, 26/23, 32/28),
in connection with connection set 3
Combination with/without mounting
frame MR50/MR110 possible

mixing operation
outdoor sensor.
TopGas® (35-100)
panel:

■■Part No.

for underfloor heating (per heating circuit
1 guard) 15-95 °C, SD 6 K, capillary max.
700 mm. Setting (visible from the outside)




(½″ external thread x 15)
For gas cock when no connection
pre-installation.

(¾″ external thread x 22)
For flow/return when no connection
pre-installation.
Mud separator
made of brass
Type ø D Op. pres- Temp. kv-value
sure max. °C m3/h
DC 20¾″ 10 bar 0-100 16.2 2029 530
DC 251″ 10 bar 0-110 28.1 2029 531

with cut-off valve
Service
Commissioning



Type (21/18) (26/23) (32/28)

• Nominal load with sanitary natural gas 1 kW 5.6-22.1 7.1-28.0 7.5-32.7
• Working pressure heating maximum/minimum bar 3/1 3/1 3/1
• Storage tank content l – – –
• Boiler weight (without water content) kg 34 38 42
(related to net / gross calorific value)
• Standard efficiency (according to DIN 4702, part 8) 40/30 °C % 108/97.3 108/97.3 108/97.3
(related to net/gross calorific value) 75/60 °C % 103.3/93.1 103.3/93.1 103.3/93.1
Nitrogen oxides NOx mg/kWh 35 60 66
Carbon monoxide CO mg/kWh 65 65 65
• Dimensions: see Dimensions
• Connections
Flow/return D22 D22 D22
Cold/hot water D15 D15 D15
Gas D15 D15 D15
Flue gas/combustion air (concentrically) mm 80/125 80/125 80/125
in addition for direct combustion air mm 80 80 80
Propane mbar 25-50 25-50 25-50
• Minimum/Maximum electrical power consumption (incl. pump) Watt 13/130 13/130 13/130
• IP rating (integral protection) IP44 44 44 44
• Sound power level dB(A) 56 56 57
• Sound pressure level dB(A) 45 45 46
• Condensate quantity (Natural gas) at 40 / 30 °C l/h 1.8 2.2 2.6
• pH-value of the condensate approx. 4.2 approx. 4.2 approx. 4.2
Requirement flue gas system, temperature class T 120 T 120 T 120
Maximum draught/depression at flue gas outlet Pa - 50 - 50 - 50
1
Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/ m3 operation at a
2
3
Data related to Hu. TopGas® combi can also be operated with propane.

Maximum residual overpressure heating pump
Hoval TopGas® combi (21/18) Hoval TopGas® combi (26/23)


800 800
750 750
700 700
650 650
600 600
550 550
500 500
450 450
400 400
350
300 350
250 300
200 250
150 200
100 150
50 100
0 50
0 250 500 750 1000 1250 1500 1750 2000 0
0 250 500 750 1000 1250 1500 1750 2000
Throughput (l/h)
Throughput (l/h)
Hoval TopGas® combi (32/28)

800
750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
0
0 250 500 750 1000 1250 1500
Throughput (l/h)
Hot water output with TopGas® combi

Stand-by
Hot water output Max. flow rate deficiency qB
TopGas® combi dm3/10 min 1 dm3/h 2 dm3/10 min 1 dm3/h 2 through boiler Number of (70 °C)
type 40 °C 40 °C 45 °C 45 °C dm3/10 min flats 3 Watt
(21/18) 4 97 579 60 360 60 1 60
(26/23) 4 126 759 80 480 80 1 80
(32/28) 4 145 869 124 745 95 1 95
1
Hot water peak performance in 10 min.
Value can only be attained by addition of cold water to the boiler!
2
Hot water output per hour.
Value can only be attained by addition of cold water to the boiler!
3
Flat (3-4 rooms with 3-4 people,1 bathtub with approx. 150 litres, 1 washbasin, 1 sink)
4
Data indicated for hot water output valid at input pressure (drinking water/sanitary side) of 2 bar!
Note:
TopGas® combi may only be operated where
the water hardness is less than
13 d°H (German degrees of hardness).

■■Dimensions

Minimum spaces
(Dimensions in mm)
• Sideways 50 mm
on the flue gas system
• Front 500 mm
(cold/hot water)
(flow, return, gas)
Hose flexible d25
TopGas® combi
type a b1 b2 d e f g h i k l m
(21/18) 590 460 0 50 75 185 170 65 247 – 30

(21/18) with mounting frame (MR50) 590 574 50 100 125 235 220 115 297 834 80
(21/18) with mounting frame with expansion tank (MR110) 590 574 110 160 185 295 280 175 357 834 140
(26/23) 650 520 0 50 75 185 170 65 247 – 30
(32/28) 710 580 0 50 75 185 170 65 247 – 30
1 Gas connection D15 5 Cold water D15 8 Condensate connection Ø 32 mm

for clamp ring screwing Rp ½″ for clamp ring screwing Rp ½″ (hose D25/21)
2 Return Heating D22 6 Concentrical flue gas/combustion air 9 Syphon
for clamp ring screwing Rp ¾″ connection C80/125 including measur- 10 Mounting frame, width 50 mm or 110 mm
3 Flow Heating D22 ing opening with expansion tank optional,
for clamp ring screwing Rp ¾″ 6a Single combustion air connection E80 see Accessories
4 Hot water D15 (optional) 11a Drill hole D10 without mounting frame
for clamp ring screwing Rp ½″ 7 External supply air D80 11b Drill hole D10 with mounting frame

■■Engineering

The following standards and guidelines must • New and if applicable existing installations Halogen compounds can be caused by clean
be complied with: must be adequately cleaned and flushed ing and degreasing solutions, dissolvents, glue
before being recharged! The boiler may only and bleaching lyes.
• Hoval technical information and installation be filled after the heating system has been
instructions flushed.
• Parts of the boiler which have contact with Combustion air supply
• hydraulic and technical control regulations water are made of copper. The supply of combustion air must be guaran-
of Hoval • On account of the danger of spot corrosion teed. There must be no possibility to close the
the chloride, nitrate and sulfate contents of air supply opening. An air pipe D=80 for direct
• local building law the heating water must not exceed 200 mg/l combustion air (air-exhaust system) can be
in total. directly connected to the boiler.
• fire protection regulations • The pH value of the heating water should
lie between 8.3 and 9.5 after 6 to 12 weeks The minimum free cross-section for the
• DVGW regulations of heating operation in order to avoid a combustion air can be assumed simplified as
handicap of the throughput deposits from follows!
• DIN EN 12828 corrosion products of other materials from
Safety-relevant requirements the plant. • Room air-dependent operation:
A minimal ventilation outlet of at least
• DIN EN 12831 Heaters Filling and replacement water: 150 cm2 or 2 x 75 cm2 cross-section is nec-
Rules for the calculation of the heat require- • For a plant using Hoval boilers untreated essary for of boiler output up to 50 kW. For
ments of buildings drinking water is generally best suited as each further kW output 2 cm2 more cross-
filling and replacement water. However, the section must be provided.
• VDI 2035 Protection against damage by cor- quality of the untreated drinking water must • Room air-independent operation with sepa-
rosion and boiler scale formation in heating at least fulfil the standard set in VDI 2035 or rate combustion air pipe to the boiler:
and service water installations be desalinated and/or be treated with inhibi- 0.8 cm2 per 1 kW of output. The pressure
tors. The stipulations of EN 14868 must be loss in the combustion air pipe must be
• VDE 0100 observed. considered for the calculation of the exhaust
system.
• local fire brigade regulations • In order to maintain a high level of boiler
Gas connection
Water quality table should not be exceeded (dependent on
Commissioning
Heating water: • Start-up is to be carried out only by a spe
• The European Standard EN 14868 and the cialist.
on the water content of the plant).
Directive VDI 2035 must be observed.
• Hoval boilers and calorifiers are designed • Burner setting values according to the instal-
for heating plants without significant oxygen lation instructions.
water which is used throughout the total ser-
• Plants with Manual gas shut-off valve and gas filter
-- continuous oxygen intake (e.g. underfloor Immediately in front of the boiler a manual
heating systems without diffusion proof gas shut-off device (valve) must be installed
plastic piping) or according to relevant regulations. Should the
Space requirements
-- intermittent oxygen intake (e.g. where local regulations or conditions demand this,
See “Dimensions”
frequent refilling is necessary) an approved gas filter must be installed in the
must be equipped with separate circuits. gas supply pipe between the gas tap (thermally
• Treated heating water must be tested at releasing) and the boiler in order to prevent
Heating room
least once yearly, according to the inhibitor malfunction due to foreign particles being car-
Gas boilers cannot be positioned in rooms in
manufacturer’s instructions, more frequent ried along with the gas.
which halogen compounds can occur and into
which combustion air can enter (e.g. wash-,
• A refilling is not necessary if the quality of Type of gas
dryer-, work room, hairdressers and so on).
the heating water in existing installations • The boiler is only to be operated with the
(e.g. exchange of boiler) conforms to type of gas stated on the rating plate.
VDI 2035. The Directive VDI 2035 applies • A gas pressure controller to reduce the boi
equally to the replacement water. ler inlet pressure must be installed on-site
for propane).
Table 1: Maximum filling capacity based on VDI 2035 Gas pressure

Available for boiler with < 0.3 l/kW water capacity Necessary flow pressure at the boiler inlet:
natural gas min. 18 mbar, max. 50 mbar. Pro-
pane min. 25 mbar, max. 50 mbar.
[mol/m ]
3 1
<0.1 0.5 1 1.5 2 2.5 3 >3.0
f°H <1 5 10 15 20 25 30 >30
d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
Boiler size of the
individual boiler
1
2

■■Engineering
Mud collector Condensate drainage Expansion tank

The fitting of a mud collector at the gas boiler • The condensate from the exhaust system • An adequately dimensioned expansion tank
return is recommendable. can be discharged through the boiler. A con must be provided.
exhaust system. • The expansion tank has to be installed at the
Minimum quantity of connection of expansion tank (pump intake
• The allowance to lead the flue gas conden side) (see “Dimensions”).
rotating water sate into the canalisation must be obtained
• Depending on type of boiler, different
from the responsible authority. • Starting from 70 °C a connecting container
minimum quantities of rotating water are
is necessary.
demanded. See also technical data.
• A siphon must be installed at the condensate
outlet on the gas boiler (included in the boil
• During the burner mode the circulation pump
must always be in function and the minimum
er scope of delivery). Flue gas system
heating water circulation must be guaran- • Gas boilers must be connected to a certified
• The condensate must be openly lead into and approved flue gas system such as flue
teed.
the canalisation (funnel). gas lines.
Pump after-run time • Flue gas lines must be gas-, condensate-
• The circulation pump must continue to run
Noise level and over pressure-tight.
• The sound power level value is dependent
is switched off (the pump after-run time is
on local and spacial circumstances. • The flue gas system must be connected with
included in the boiler control with the
an angle, so that the resulting condensate
• The sound pressure level is dependent on of the exhaust system can flow back to the
the installation conditions and can e.g. be boiler and can be neutralised there before
Boiler on the top storey of the building 10 to 15 dB(A) lower than the sound power discharging into the canalisation.
If the gas boiler TopGas® classic is built in in a level at a distance of 1 m.
roof heating centre, an external water pressure • Gas boilers with condensation heat utilisa
switch must be provided. tion are to be connected to a flue gas line
min. temperature class T120.

into the boiler.
■■Examples
Hoval TopGas® combi

Gas boiler with BA
-- integrated continuous-flow water heater

-- a direct heating circuit
Hydraulic schematic BCMT010
B1
RS
- OT
T T
Dies ist ein

TopGas
unerlaubter Weg!
Gehen Sie einen
Schrittcombi
zurück oder
löschen Sie dieses P
Shape!
Sie haben die
DHW
WW Möglichkeit ein
neues Shape zu
nehmen!!!
hovhovalhovalhoval
hovalhovalhovalhov
Gas
Notice:
done according to local conditions, dimen
sioning and regulations
RS-OT Room station (OpenTherm) -- For underfloor heating, a flow temperature
monitor must be built in.
BA Outdoor sensor -- Shut-off devices to the safety valve (pres-
CW
KW
B1 Flow temperature switch surised expansion tank, safety valve, etc.)
(on demand) are to safe against unintended closing!
CW Cold Water -- Anti-thermal siphon dip has to be installed.
DHW Domestic Hot Water

110
Hoval TopGas® (35-60)
■■Description
Hoval TopGas®
aluminium-silicone cast alloy integrated into
stainless steel heating water tank
• Built-in:
-- pressure gauge
-- water pressure guard for water shortage
protection
-- flue gas temperature sensor with flue gas
limiter function
-- automatic quick aspirator
steel
-- Ionisation guard
-- Gas pressure guard
• Minimum water flow necessary
cased with coated white steel plates, with
red decorative strips

Model range
• Control unit for gas burner with monitoring
Output range
unit BIC 335 Permissions boilers
TopGas® at 40/30 °C
• Modulating burner control
type kW
• Main guard “I/O” TopGas® (35-60):
• Operation and fault indication (35) 6.8-35.0 CE product ID No. CE-0085BQ0218
• Connection for external gas valve and fault (45) 11.1-45.0
indication (60) 12.8-60.7
Optional
• For propane
• Free-standing calorifier
• Boiler burner control in different designs
Delivery BMS module 0-10 V Heating regulator set ZN3

• Wall-hanging gas condensing boiler fully (building management system) As supplement for basic boiler control panel
cased For boiler control as part of a building manage- N4.1. Consisting of:
ment system. • Heating regulator Hoval TopTronic® T/N for
External temperature control 0-10 V. -- 1 heating circuit without mixing operation
Heating regulator set RS-OT 0-1.0 V desired value -- 1 mixer circuit
• For 1 heating circuit without mixing operation 1.0-10.0 V ...... 11.5-115 °C -- domestic hot water loading circuit
Weather-controlled regulation for continu- External temperature control with 0-10 V • Function extension possibility via different
ously adjustable decreased boiler water 0-0.4 V without temperature control key modules
temperature (automatic) • Large LCD displays
• RS-OT with overplugable room tempera- 0.5-0.9 V ...... Boiler off 0% • Rotary push-button
ture sensor, located in boiler room or living 1.0-10.0 V ...... 10-100% • Buttons for
room. Can optimally be installed in the boiler Cannot be installed in the boiler control -- daytime room temperature
control panel. panel! -- night room temperature
• Outdoor sensor AF120 -- hot water temperature
• Calorifier heater sensor TF 25 / 12K -- operating mode selection (holiday, absent,
heating operation prolongation, automatic,
BMS-Module 0-10 V/OT summer, continuous - reduced - frost
protection)
(OpenTherm) -- adjusting the heating curves
(building management system) -- system information
For boiler control as part of a building manage- -- emission measurement and manual
ment system. operation
External temperature control 0-10 V. • Outdoor sensor AF200
0-1.0 V no requirement • Flow clamp on sensor VF204
1.0-9.5 V ...... 0-100 °C • Calorifier heater sensor KVT20/5/6
Can be installed in the boiler control panel! • Cable set ZN3 for connecting the heating
regulator TopTronic® T/N with the boiler
control
• Connection available for room station
Delivery
mounting on site

■■Part No.

Hoval TopGas®
Heat exchanger made of aluminium alloy.

Modulating burner made of stainless steel and
basic boiler control panel, completely cased

at 40/30 °C
type kW
(35) 6.8-35.0 7003 553

(45) 11.1-45.0 7003 554
(60) 12.8-60.7 7003 555
Accessories
Gas filter
Type Connection
70612/6B Rp ¾″ 2007 995
70602/6B Rp 1″ 2007 996

TopGas® (100)
Connection set AS32-TG

consisting of:
Return:
-- Shut-off valve with gland nut 2″ and side
outflow with boiler filling/draining valve
and fitting G ¾″ (outside) for connection of
an expansion tank.
-- circulating pump,
different types
Flow:
-- Fitting piece (180 mm) G2″ with integrated
non-return valve
-- Shut-off valve with gland nut 2″ and side
outflow with safety valve DN 20 3 bar up
to 100 kW incl. boiler filling/draining valve
Connection set Pump

type type
AS32-TG/AX13-2 AX13-2 6020 513

AS32-TG/A14-2 A14-2 6020 514
AS32-TG/A15-2 A15-2 6020 515

■■Part No.
D2 Adapter piece E80 -> E100 PP 2018 532
50
110
D1
Adapter piece C80/125 -> C100/150 PP 2018 533

155

Ø 82
220
Zuluft
combustion air.
Ø 124
E 100
Separating piece C100/150 -> 2xE100PP 2015 244
for UltraOil® (35,50), TopGas® (35-100),
UltraGas® (50-100)
240
Ø 100

combustion air (LAS-system)
115
C 100/150 Recommendation:
If the air inlet at the facade is near a
noise sensitive place (window of
bedroom, terrace etc.), we recommend
to use a sound absorber at the
direct combustion air inlet.
Boiler control panel with heating

regulator TopTronic®
mixing operation
outdoor sensor.
TopGas® (35-100)
panel:
BMS module 0 - 10 V/ 6016 725

OT - OpenTherm
no control unit TopTronic®T necessary
TopGas® classic
control panel!
panel!

■■Part No.
Boiler control panel with heating Part No.


Consisting of:
Heating regulator TopTronic®T/N for
- 1 mixer circuit
- hot water loading
Flow sensor VF204
with 4 m cable
Cable set ZN3
TopTronic® T/ N with the boiler
controller
Accessories
To heating regulator TopTronic® T/N

for TopTronic®T

for TopTronic® T
Set BMS module 0-10 V 6015 195

Control 1-10 V =^ 11.5-115˚C
panel!
Casing to accommodate the BMS module

see Controls
Communication modules/remote connec-

tion see Controls

for underfloor heating
inside the housing cover


■■Part No.
Accessories for heating regulator Part No.

system Hoval TopTronic® T

use to get more functions additionally
function key to plug in TopTronic® T
incl. accessories
Standard functions
-- 1 mixing circuit

1
2
3
4
5
6
7
1

M
plugs

3
for solar plants

M
M

5 Key module 5 6012 158

M
6 Key module 6 6012 159

M
and solar plants
7 Key module 7 6012 160

M

Sensor type
Type KVT20/5/6 (L = 5 m)
see Hoval CD

■■Part No.

for underfloor heating systems (1 guard per
heating circuit) 15-95 °C, differential gap 6 K,
capillary tube max. 700 mm, setting (visible
from the outside) inside the housing cover


Gas valve, passage DN ¾″ 2012 077


Gas valve, corner version DN ¾″ 2012 078

Mud separator
made of brass
Type ø D Op. pres- Temperature kv-value
sure max. °C m3/h
DC 32 1¼″ 10 bar 0-110 48.8 2029 532

DC 40 1½″ 10 bar 0-110 63.2 2029 533

with cut-off valve
Service
Commissioning



TopGas® (30-60)
Type (35) (45) (60)
• Nominal output 80/60 °C with natural gas 1
kW 6.0-31.8 10.0-41.0 11.7-55.3
• Working pressure heating maximum/minimum bar 3.0/1.0 3.0/1.0 3.0/1.0
• Boiler weight (without water content, incl. casing) kg 83 83 89
• Boiler efficiency at partial load 30% (according to EN 303)
% 107.1/96.5 106.9/96.3 106.9/96.3
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.1/98.3 109.0/98.2 109.0/98.2
• Standard emission rate Nitrogen oxides NOx mg/kWh 30.0 30.0 35.0
Carbon monoxides CO mg/kWh 9.0 11.0 13.0
• Dimensions See table of dimensions
• Connections Flow/return Inches Rp 1 ¼″ Rp 1 ¼″ Rp 1 ¼″
Gas Inches R ¾″ R ¾″ R ¾″
Flue gas/ combustion
mm C80/125 C80/125 C80/125
air Ø
Propane mbar 37-50 37-50 37-50
• Gas connection value at 0 °C/1013 mbar:
• Control voltage V/Hz 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 29/62 29/66 30/102
• Stand-by Watt 13 13 13
• IP rating (integral protection) IP 40 40 40
• Sound power level
-- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 61 63 63
-- Exhaust noise is radiated from the mouth
dB(A) 63 66 66
(DIN 45635 part 47) (room air dependent/room air independent
• Sound pressure level (depending on installation conditions) 2 dB(A) 49 51 51
• pH value of the condensate approx. 4.2 approx. 4.2 approx. 4.2
• Flue gas system: requirements, values T120 T120 T120
Type of connection B23, C13(x), C33(x), C53(x), C63(x)
Volume flow rate combustion air Nm3/h 41.3 53.1 71.6
Maximum draught/depression at flue gas outlet Pa -50 -50 -50
1
2
3
Data related to Hu. TopGas® can also be operated with propane.

Boiler flow resistance
500
500
450
450
400
400
350
350 Boiler incl.
300
300 connection set
m3/h = Volume flow rate
mbar
250
250
mbar = Flow resistance
200
200
150
150 only boiler
100
100
50
50
0
0
0.0 0.5
0,0 0,5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5
1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 m3/h
Maximum residual overpressure TopGas® (35-60)

with connection set AS32-TG/AX13-2
500
500
450
450
400
400
350
350
(mbar)
300
300
250
250
200
200
150
150
100
100
5050
00
0.5
0.5 1.0 1.5
1.0 1.5 2.0 2.5
2.0 2.5 3.0 3.5
3.0 3.5 m3/h

with connection set AS32-TG/A14-2
600
600
500
500
400
400
(mbar)
300
300
200
200
100
100
00
0.0 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 m3/h
Seite 4 / 6

with connection set AS32-TG/A15-2
800
900
700
800
700
600
600
500
500
(mbar)
400
400
300
300
200
200
100
100
00
0.0 1.0 1.5 2.0 2.5 3.0 3.5 4.0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
4.5 5.0 m3/h

■■Dimensions
TopGas® (35-60)
Minimum spaces
(Dimensions in mm)
• Sideways 50 mm
on the used flue gas system
• Front 500 mm
View from bottom
View from above
1 Gas connection R ¾″ 6 Automatic air vent

2 Flow Rp 1¼″ 7 Cover control panel
3 Return Rp 1¼″ 8 Safety valve
4 Condensate drain ∅ 32 9 Ball valve
5 LAS flue gas/combustion air
connection DN 80/125

■■Engineering
Standards and guidelines The following systems must be equipped Filling and replacement water:
The following standards and guidelines must with separate circuits: • For a plant using Hoval boilers untreated
be complied with: • Systems with a specific water content of drinking water is generally best suited as
over 50 l/kW for the boiler filling and replacement water. However, the
• Hoval technical information and installation (in cascades, for the smallest boiler) quality of the untreated drinking water must
instructions at least fulfil the standard set in VDI 2035 or
• Plants with be desalinated and/or be treated with inhibi
• hydraulic and technical control regulations -- continuous oxygen intake (e.g. under- tors. The stipulations of EN 14868 must be
of Hoval floor heating systems without diffusion observed.
proof plastic piping or open expansion
• local building law tank) or • In order to maintain a high level of boiler
-- intermittent oxygen intake (e.g. where efficiency and to avoid overheating of the
• fire protection regulations frequent refilling is necessary) heating surfaces the values given in the
• DVGW regulations • Older systems with formation of sludge in boiler performance ratings - for multi-boiler
which increased concentrations of the met- plants rating of smallest boiler applies - and
• DIN EN 12828 als which come into contact with the water on the water content of the plant).
Safety-relevant requirements are found in the existing heating water.
• Systems operated with softened water. • The total amount of filling and replacement
• DIN EN 12831 Heaters water which is used throughout the total ser
Rules for the calculation of the heat require- • Treated heating water must be tested at vice life of the boiler must not exceed three
ments of buildings least once yearly, according to the inhibitor times the water capacity of the plant.
manufacturer’s instructions, more frequent
• VDI 2035 Protection against damage by testing may be necessary. • Boilers with aluminium: generally inhibitors
corrosion and boiler scale formation in hot may be filled in only by a specialised com
water installations • A refilling is not necessary if the quality of pany.
the heating water in existing installations
• VDE 0100 (e.g. exchange of boiler) conforms to • If a reduction in water hardness is neces-
VDI 2035. The Directive VDI 2035 applies sary we recommend a complete desalination
• Local fire brigade regulations equally to the replacement water. (softening is not appropriate). Residual tap
water might remain in the plant as a result of
• New and if applicable existing installations the preceding flushing process, entailing an
Water quality must be adequately cleaned and flushed increase in the sum of alkaline-earths to ap-
before being recharged! The boiler may only prox. 0.5 mol/m3. During the filling procedure
Heating water: be filled after the heating system has been the conductance of the filling water should
• The European Standard EN 14868 and the flushed. be supervised. This should be to approx.
Directive VDI 2035 must be observed. 100 µS/cm.
• Parts of the boiler which have contact with
• Hoval boilers and calorifiers are designed water are made of aluminium. • After filling the conductance of the plant
for heating plants without significant oxygen water should be between 50 and 200 µS/
intake (plant type I according to EN 14868). • On account of the danger of spot corrosion cm. The pH value will adjust itself thereby
the chloride, nitrate and sulfate contents of from initially 6.5-7.5 after some weeks
the heating water must not exceed 200 mg/l been in use on 8.0-8.5. If this should not
in total. be the case, then specialised company for
the water treatment is to be assigned. This
• The pH value of the heating water should lie company must as soon as the adjustment of
between 8.0 and 8.5 after 6 to 12 weeks of the correct pH value has been completed by
heating operation. inhibitors, which are suitable for aluminium
materials also regularly check the inhibitor
concentration and the pH value.
Table 1: Maximum filling capacity based on VDI 2035 Frost protection agent
Available for boiler with < 0.3 l/kW water capacity The boiler must not be operated with frost
protection agent in the heating water. Separate
circuits are required in frost-protected systems.
[mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0
f°H <1 5 10 15 20 25 30 >30
d°H <0.56 2.8 5.6 8,4 11.2 14.0 16.8 >16.8 Space requirements
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3 see “Dimensions”.
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
Heating room
boiler size of the Gas boilers cannot be positioned in rooms in
individual boiler which halogen compounds can occur and into
30 to 50 kW 50 l/kW 50 l/kW 20 l/kW 20 l/kW 20 l/kW which combustion air can enter (e.g. wash-,
NO DEMAND
50 to 200 kW 50 l/kW 20 l/kW 20 l/kW always desalinate dryer-, work room, hairdressers).
Halogen compounds can be caused by clean-
1
Total of alkaline earths ing and degreasing solutions, dissolvents, glue
2
If the conductance in µS/cm exceeds the tabular value an analysis of the water is necessary. and bleaching lyes.

■■Engineering
Combustion air supply Minimum water flow Noise level

The supply of combustion air must be guaran- • Depending upon type of boiler, different • The sound power level value is dependent
teed. There must be no possibility to close the minimum quantities of rotating water are on local and spacial circumstances.
air supply opening. For a direct combustion demanded. See also technical data.
air supply (LAS-system) insert connection • The sound pressure level is dependent on
C80/125 -> E80 PP or C100/150 -> E100PP. • During the burner mode the circulation pump the installation conditions and can e.g. be
must always be in function and the minimum 10 to 15 dB(A) lower than the sound power
The minimum free cross-section for the com heating water circulating must be guaran- level at a distance of 1 m.
bustion air can be assumed simplified as teed.
follows: Considering nominal output! • DIN 4109 must be observed when installing
Pump after-run time in domestic living areas
• Room air-dependent operation: • The circulation pump must continue to run
Minimum free cross-section of the opening for at least 2 minutes each time the burner
into the open: 150 cm² or twice 75 cm² and is switched off (the pump after-run time Flue gas system
additionally 2 cm² necessary for each kW of is included in the boiler control with the • Gas boilers must be connected to a certified
output over 50 kW for vent in to the open. TopTronic® regulation). and approved flue gas system such as flue
gas lines.
• Room air-independent operation with Heating boiler in the attic
separate combustion air pipe to the boiler: A water pressure guard is built in in the gas • Flue gas lines must be gas-, condensate-
0.8 cm2 per 1 kW of output. The pressure boiler, which automatically turns the gas boiler and over pressure-tight.
loss in the combustion air pipe must be off in case of water shortage. Note: Mounting
considered for the calculation of the exhaust of an expansion tank in the boiler flow and • The flue gas system must be connected with
system. pump in the boiler return. See also paragraph an angle, so that the resulting condensate
“expansion tank”! of the exhaust system can flow back to the
boiler and can be neutralised there before
Gas connection discharging into the canalisation.
Commissioning Condensate drainage
• Start-up is to be carried out • The authorisation for the drain of the flue • Gas boilers with condensation heat utilisati
only by a specialist. gas condensate in the canalisation must be on are to be connected to a flue gas line
obtained by the responsible authority. min. temperature class T120.
• Burner setting values according
to the installation instructions. • The condensate from the exhaust system • A flue gas temperature limiter is integrated
can be discharged through the boiler. A con into the boiler.
Shut-off valve densate trap is not needed anymore with the
A shut-off valve must be built-in in front of exhaust system .
every gas boiler.
• A siphon must be installed at the condensa
Manual gas shut-off cock and gas filter te outlet on the gas boiler (included in the
Immediately in front of the boiler a manual gas boiler scope of delivery).
shut-off device (valve) must be installed ac
cording to relevant regulations. Should the • The condensate must be openly lead into
local regulations or conditions demand this, an the canalisation (funnel).
approved gas filter must be installed in the gas
supply pipe between the gas valve (thermal
released) and the boiler in order to prevent Expansion tank
malfunction due to foreign particles being car- • An adequately dimensioned expansion tank
ried along with the gas. must be provided.
Type of gas • The minimum pressure in the expansion

• The boiler is only to be operated with the tank has to be 1.2 bar and the minimum
type of gas stated on the rating plate. operating pressure in the boiler has to be
1.5 bar.
• A gas pressure controller to reduce the boi
ler inlet pressure must be installed on-site • The pump has to be installed in the boiler
for propane. return and the expansion tank has to be in
stalled pump intake side).
Gas pressure
Necessary flow pressure at the boiler inlet: • If the minimum operating pressure in the
natural gas min. 18 mbar, max. 24 mbar; boile r, specified above, cannot be kept by
propane min. 37 mbar, max. 50 mbar 1.5 bar (e.g. roof central heating installati
ons), must the expansion tank has to be
Mud collector installed in the boiler flow.
The fitting of a mud collector at the gas boiler
return is recommendable. • Starting from 70 °C a connecting container
is necessary.

■■Examples
TopGas® (35-60) BA
Gas boiler with
-- main pump,
-- free-standing calorifier 2 x SB-R1K
B1
-- wall distributors RS
- OT
Hydraulic schematic BCOT030 WW
DHW
T T T T
DKP SLP
Dies ist ein
unerlaubter Weg!
GehenTopGas
Sie einen
Dies ist ein
Schritt zurück
>30 oder
löschen Sie dieses
Shape! Weg! T
unerlaubter
Gehen Sie
P
Sie haben die
Möglichkeit ein einen Schritt
neues Shape zu zurück oder
hovalhovalhovalhov Sie haben die
Möglichkeit ein
BW neues Shape
zu nehmen!!!
Gas hovhovalhoval
M5 hovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
hovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
hovalhovalhov
alhovalhovalho
valh
CW
KW
P
Option /
Opzione
TopGas® (35-60) AF
1
Gas boiler with
-- main pump,
-- free-standing calorifier TopTronic T VF1 B1 VF2 B1
-- wall distributors
-- a direct heating circuit and WW
DHW
RS-T
Hydraulic schematic BCOT040

T T T T T T T T
DKP MK1 MK2 SLP
Dies ist ein
unerlaubter Weg!
GehenTopGas
Sie einen
Dies ist ein
Schritt zurück
>30 oder
löschen Sie dieses
Shape!
M
YK1 M
YK2
Weg! T
unerlaubter
Gehen Sie
P
Sie haben die
Notice: nehmen!!! löschen Sie
dieses Shape!
hovhovalhovalhoval
-- This hydraulic schematic is a principle hovalhovalhovalhov Sie haben die
Möglichkeit ein
schematic. It does not contain all details SF neues Shape
zu nehmen!!!
Gas hovhovalhoval
M5
hovalhovalhov
done according to local conditions, dimen alhovalhovalho
valhovalhovalh
ovalhovalhoval
sioning and regulations hovalhovalhov
alhovalhovalho
-- For underfloor heating, a flow temperature valhovalhovalh
ovalhovalhoval
monitor must be built in. hovalhovalhov
alhovalhovalho
-- Shut-off devices to the safety valve (pres- valh

-- Anti-thermal siphon dip has to be installed. CW
KW
P
Option /
Opzione
RS-T Room station DKP Pump for heating circuit
AF, BA Outdoor sensor without mixing operation
VF1 Flow sensor 1 SLP Calorifier loading pump
VF2 Flow sensor 2 M5 Boiler circuit pump
SF, BW Calorifier heater sensor YK1 Actuator mixer 1
B1 Flow temperature guard YK2 Actuator mixer 2
(if required) CW Cold Water
MK1 Pump mixing circuit 1 DHW Domestic Hot Water
MK2 Pump mixing circuit 2

Hoval TopGas® (80)
■■Description
Hoval TopGas®
aluminium alloy
• Built in:
-- pressure gauge
protection
temperature limiting function
steel
-- Ionisation guard
-- Gas pressure monitor
cased with coated white steel plates

unit BIC 335 Model range Permissions boilers
• Modulating burner control TopGas® Output range
• Main guard “I/O” 40/30 °C TopGas® (80)
• Operation and fault indication type kW CE product ID No. CE-0085BQ0218
• Connection for external gas valve and fault
(80) 17.3-80.0
indication
Optional
• For propane
• Different designs of control panels
Delivery BMS module 0-10 V/OT Heating regulator set ZN3

• Wall-hanging gas condensing boiler full
(OpenTherm) As supplement for basic boiler control panel
cased N4.1. Consisting of:
For boiler control as part of a building manage- • Heating regulator Hoval TopTronic® T/N for
ment system. -- 1 heating circuit without mixing operation
Heating regulator set RS-OT External temperature control 0 - 10 V. -- 1 mixer circuit
• For 1 heating circuit without mixing operation 0-1.0 V no requirement -- domestic hot water loading circuit
Weather-controlled regulation for continu- 1.0-9.5 V ...... 0-100 °C • Function extension possibility via different
ously adjustable decreased boiler water Can be installed in the boiler control panel! key modules
temperature • Large LCD display
• RS-OT with overplugable room temperature • Rotary push-button
sensor, located in boiler room or living room • Buttons for
BMS module 0-10 V -- daytime room temperature
• Calorifier heater sensor TF 25 / 12K -- night room temperature
ment system.
-- operating mode selection (holiday, absent,
0-1.0 V Desired value
summer, continuous - reduced - frost
1.0-10.0 V ...... 11.5-115 °C
protection)
External temperature control with 0-10 V
0-0.4 V without temperature control
-- system information
(automatic)
-- emission measurement and manual
0.5-0.9 V ...... Boiler off 0%
operation
1.0-10.0 V ...... 10-100%
• Flow clamp on sensor VF204
• Calorifier heater sensor KVT20/5/6
control.
Delivery
mounting on site

Hoval TopGas® (80)
■■Part No.

TopGas®
Heat exchanger made of aluminium alloy

Modulating burner made of stainless steel
and basic boiler control panel.

40/30 °C
type kW
(80) 17.3-80.0 7004 879
Accessories
Gas filter
Type Connection
70612/6B Rp ¾″ 2007 995
70602/6B Rp 1″ 2007 996
Conversion kit propane 6020 114

to TopGas® (80)
Connection set AS 32-TG 6020 514

with integrated heating circulation
pump Biral A14-2.
Return:
Lock cock Rp 1¼″ with cap nut 2″
and outlet sideways with connec-
ted boiler fill and drain cock
and connection nozzle R ½″ for
the connection of a expansion
tank.
Flow:
Adapter G 2″; length 180 mm with
non-return flap integrated. Shut-off
valve Rp 1¼″ with cap nut 2″ and
outlet sideways with safety valve
3 bar and connection nozzle R ½″.
Connection set AS 32-TG 6020 515

with integrated heating circulation
pump Biral A15-2.
Return:
Lock cock Rp 1¼″ with cap nut 2″
and outlet sideways with connec-
ted boiler fill and drain cock and
connection nozzle R ½″ for the
connection of a expansion tank.
Flow:
Adapter G 2″; length 180 mm with
non-return flap integrated.
Shut-off valve Rp 1¼″ with cap
nut 2″ and outlet sideways with
safety valve 3 bar and connection
nozzle R ½″.

Hoval TopGas® (80)
■■Part No.
Part No.
E 100
UltraGas® (50-100)
240
Ø 100

115
Boiler control panel with heating


mixing operation
outdoor sensor.
TopGas® (35-100)
panel:

BMS module 0 - 10 V/ 6016 725

OT - OpenTherm
TopGas® classic
control panel!
panel!

Hoval TopGas® (80)
■■Part No.


Consisting of:
- 1 mixer circuit
- hot water loading
Flow sensor VF204
with 4 m cable
Cable set ZN3
TopTronic®T/ N with the boiler
controller
Accessories
To heating regulator TopTronic® T/N

for TopTronic®T

for TopTronic® T

panel!

see Accessories
Communication modules/remote
connection see Accessories
for RS-OT and heating regulator TopTronic® T/N



Hoval TopGas® (80)
■■Part No.
Accessories for heating regulator sys- Part No.

tem Hoval TopTronic® T

incl. accessories
Standard functions
-- 1 mixing circuit

Key 2nd mixing solid-fuel- solar
1
2
3
4
5
6
7
1

M
plugs

3
for solar plants

M
M

5 Key module 5 6012 158

M
6 Key module 6 6012 159

M
and solar plants
7 Key module 7 6012 160

M

Sensor type
Type KVT20/5/6 (L = 5 m)
see Hoval CD
Collector sensor Type PT1000 (silicone)

Hoval TopGas® (80)
■■Part No.


Mud separator DC 40-1½″ 2029 533

with cut-off valve
Service
Commissioning



Hoval TopGas® (80)
TopGas® (80)
Type (80)
kW 15.8-72.4
• Nominal output 40/30 °C with natural gas 1 kW 17.3-80.0
• Nominal output 80/60 °C with propane 3 kW 19.5-72.4
• Nominal load with natural gas 1 kW 16.5-75.0
• Nominal load with propane 3 kW 20.0-75.0
• Working pressure heating maximum/minimum bar 4.0/1.5
• Working temperature maximum °C 85
• Boiler water content l 10
• Minimum water flow l/h 800
• Boiler weight (without water content) kg 107
% 107.0/96.4
• Standard efficiency (according to DIN 4702, part 8) 40/30 °C % 109.4/98.6
(related to net/gross calorific value) 75/60 °C % 106.1/95.6
• Stand-by loss at 70 °C Watt 95
Nitrogen oxides mg/kWh 18
Carbon monoxide mg/kWh 27
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8
• Connections
Flow/return Inches Rp 1¼″
Gas Inches R ¾″
Air/flue gas Ø mm C100/150
Natural gas E/LL mbar 18-50
Propane mbar 37-50
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 1.65-7.5
Propane 3 (Hu = 25.9 kWh/m3) m3/h 0.77-2.90
• Operation voltage V/Hz 230/50
• Control voltage V/Hz 24/50
• Minimum/maximum electrical power consumption Watt 23/130
• Stand-by Watt 7
• IP rating (integral protection) IP 20
• Sound power level dB(A) 63
• Sound pressure level (depending on installation conditions) 2 dB(A) 53
• Condensate quantity (natural gas) at 40/30 °C l/h 7.1
• pH value of the condensate approx. 4.2
Requirement flue gas system, temperature class T 120
Flue gas mass flow kg/h 124.5
Flue gas temperature at nominal output and operation 80/60 °C °C 79
Feed pressure total at the combustion air/flue gas pipe Pa 140
Maximum draught/depression at flue gas outlet Pa -50
1
2
3
Data related to Hu.

Hoval TopGas® (80)
Boiler-flow resistance
300
250
200
mbar
150
Boiler incl.
connection set
100
Boiler only
50
0
0.0 1.0 2.0 3.0 4.0 5.0 6.0
m3/h
Maximum residual overpressure TopGas® (80)

with connection set AS32-TG/M14-2
700
600
Stage 3
Stage 2
500
mbar
400
Stage 1
300
200
100
0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
m3m
/h3/h
Maximum residual overpressure TopGas® (80)

with connection set AS32-TG/M15-2
800
Stage 3
700
Stage 2
600
500
mbar
400
Stage 1
300
200
100
0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
m3/h


Hoval TopGas® (80)
■■Dimensions
TopGas® (80)
Minimum spaces
(Dimensions in mm)
• Sideways 50 mm
• Space to ceiling dependent on the flue gas
system View from bottom
• Front 500 mm
View from top
1 Gas connection Rp ¾″
2 Heating flow Rp 1¼″
3 Heating return Rp 1¼″
4 Condensate drain DN 40
5 LAS flue gas/combustion air connection C 100/150
6 Cover control panel
7 Safety valve
8 Ball valve

Hoval TopGas® (80)
■■Engineering

The following standards and guidelines must The following systems must be equipped with 1 should not be exceeded (dependent on
be complied with: separate circuits: boiler performance ratings - for multi-boiler
• Plants with plants rating of smallest boiler applies - and
• Hoval technical information and installation -- continuous oxygen intake (e.g. under- on the water content of the plant).
instructions floor heating systems without diffusion • The total amount of filling and replacement
proof plastic piping) or water which is used throughout the total ser-
• hydraulic and technical control regulations -- intermittent oxygen intake (e.g. where vice life of the boiler must not exceed three
of Hoval frequent refilling is necessary) times the water capacity of the plant.

• local building law • Treated heating water must be tested at Frost protection agent
least once yearly, according to the inhibitor • see separate engineering sheet
• fire protection regulations manufacturer‘s instructions, more frequent “Use of frost protection agent”.
• DVGW regulations
Heating room
• A refilling is not recommended if the quality
• Gas boilers cannot be positioned in rooms
• DIN EN 12828 of the heating water in existing installa-
in which halogen compounds can occur and
Safety-relevant requirements tions (e.g. exchange of boiler) conforms to
into which combustion air can enter (e.g.
wash-, dryer-, work room, hairdressers and
• DIN EN 12831 Heaters equally to the replacement water.
so on).
• Halogen compounds can be caused by
ments of buildings • New and if applicable existing installations
cleaning and degreasing solutions, dissol-
must be adequately cleaned and flushed
vents, glue and bleaching lyes.
• VDI 2035 Protection against damage by cor- before being recharged! The boiler may only
rosion and boiler scale formation in heating be filled after the heating system has been
and service water installations flushed. Combustion air supply
• VDE 0100 • Parts of the boiler/the calorifier which have teed. There must be no possibility to close the
contact with water are made of ferrous mate- air supply opening. For direct combustion air to
• local fire brigade regulations rials and stainless steel. boiler (LAS system) mount the connection for
• EN 12828 Heating systems in buildings • On account of the danger of stress cracking
corrosion in the parts made of stainless steel The minimum free cross-section for the
• The authorisation for the drainage into the the chloride, nitrate and sulfate contents of combustion air can be assumed simplified as
canalisation of the flue gas condensate has the heating water must not exceed 50 mg/l follows. Considering nominal output!
to be given by the local authorities. in total.
• Room air-dependent operation:
• The pH value of the heating water should lie Minimum free cross-section of the opening
Water quality between 8.0 and 8.5 after 6 to 12 weeks of into the open: 150 cm² or twice 75 cm² and
Heating water: additionally 2 cm² necessary for each kW of
heating operation.
• The European Standard EN 14868 and the output over 50 kW for vent in to the open.
Filling and replacement water:
• For a plant using Hoval boilers untreated Room air-independent operation with sepa-
• Hoval boilers and calorifiers are designed rate combustion air pipe to the boiler:
drinking water is generally best suited as
for heating plants without significant oxygen 0.8 cm2 per 1 kW of output. The pressure
intake (plant type I according to EN 14868). loss in the combustion air pipe must be
at least fulfil the standard set in VDI 2035 or considered for the calculation of the exhaust
be desalinated and/or be treated with inhibi- system.
observed.

heating surfaces the values given in table
Table 1: Maximum filling capacity based on VDI 2035

[mol/m ]
3 1
<0.1 0.5 1 1.5 2 2.5 3 >3.0
f°H <1 5 10 15 20 25 30 >30
d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
boiler size of the
individual boiler
up to 50 kW NO DEMAND 20 l/kW
1
2

Hoval TopGas® (80)
■■Engineering
Gas connection Pump after-run time Chimney dimensions

Commissioning • The circulation pump must continue to run
• Start-up is to be carried out for at least 2 minutes each time the burner Basic rules:
only by a specialist. is switched off (the pump after-run time • Height over sea level max. 1000 m.
is included in the boiler control with the
• Burner setting values according TopTronic® regulation). • Introduction to a vertical section: 90°
to the installation instructions.
• Combustion air:
Manual gas shut-off valve and gas filter Heating boiler in the attic In the case of room air-independent op-
Immediately in front of the boiler, a manual • A water pressure guard is built in in the eration (accessories optional) the air pipe
gas shut-off device (valve) must be installed boiler, which automatically turns the gas should be of the same dimension as the flue
according to relevant regulations. Should the burner off in case of water shortage. gas pipe.
local regulations or conditions demand this, •
an approved gas filter must be installed in the
gas supply pipe between the gas valve and
Condensate drain Flue gas system
the boiler in order to prevent malfunction due • Gas boilers must be connected to a certified
• The condensate from the exhaust system
to foreign particles being carried along with the and approved flue gas system such as flue
can be discharged through the boiler. A
gas. gas lines.
condensate trap is not needed anymore with
the exhaust system.
Construction of recommended gas • Flue gas lines must be gas-, condensate-
connection and overpressure-tight.
P • The condensate drainage without neutralisa-
tion is allowed, if you are using for the drain
only plastic tubes or stoneware (possibly • The flue gas system must be connected with
obtain special exemption from the relevant an angle, so that the resulting condensate
Legend: of the exhaust system can flow back to the
authority).
gas ball valve boiler and can be neutralised there before
• A siphon must be installed at the conden- discharging into the canalisation.
gas hose/compensator sate outlet on the gas boiler (included in the
boiler scope of delivery). • Gas boilers with condensation heat utilisa-
gas filter tion are to be connected to a flue gas line
min. temperature class T120.
pressure gauge with test burner and • The condensate must be openly lead into

P push-button valve the canalisation (funnel).
into the boiler.
Type of gas Expansion tank

• The boiler is only to be operated with the • An adequately dimensioned pressure expan-
type of gas stated on the rating plate. sion tank must be provided.
• A gas pressure controller to reduce the • The expansion tank has to be installed in
boiler inlet pressure must be installed on site principle at the boiler return.
for propane.
• At the heating flow a safety valve must be
• Version for propane type TopGas® (80). installed. An automatic exhauster is built in
the boiler.
Gas pressure natural gas
Necessary flow pressure at the boiler inlet:
For TopGas® (80) Noise level
• min. 18 mbar, max. 50 mbar • The sound power level value is independent
on local and spacial circumstances.
Gas pressure propane
Necessary flow pressure at the boiler inlet: • The sound pressure level is dependent on
For TopGas® (80) the installation conditions and can e.g. be
• min. 37 mbar, max. 50 mbar 5 to 10 dB(A) lower than the sound power le-
vel at a distance of 1 m.
Space requirements
See “Dimensions” Recommendation:
If the air inlet at the facade is near a noise sen-
sitive place (window of bedroom, terrace etc.),
Heating pump we recommend to use a sound absorber at the
• The heating pump must be installed in the
flow so that the pump works in a state of
overpressure (prevention of cavitation).

Hoval TopGas® (80)
■■Examples
TopGas® (80) BA
Gas boiler with
-- main pump,
-- free-standing calorifier, 2 x SB-R1K
B1
-- wall distributors and RS
- OT
Hydraulic schematic BCOT030 WW
DHW
T T T T
DKP SLP
Dies ist ein
unerlaubter Weg!
GehenTopGas
Sie einen
Dies ist ein
Schritt zurück
>30 oder
löschen Sie dieses
Shape! Weg! T
unerlaubter
Gehen Sie
P
Sie haben die
Möglichkeit ein
BW neues Shape
zu nehmen!!!
Gas hovhovalhoval
M5 hovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
hovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
hovalhovalhov
alhovalhovalho
valh
CW
KW
P
Option /
Opzione
TopGas® (80) AF
1
Gas boiler with
-- main pump,
-- free-standing calorifier, TopTronic T VF1 B1 VF2 B1
-- wall distributors,
-- a direct heating circuit and WW
DHW
RS-T

T T T T T T T T
DKP MK1 MK2 SLP
Dies ist ein
unerlaubter Weg!
GehenTopGas
Sie einen
Dies ist ein
Schritt zurück
>30 oder
löschen Sie dieses
Shape!
M
YK1 M
YK2
Weg! T
unerlaubter
Gehen Sie
P
Sie haben die
Notice : nehmen!!! löschen Sie
dieses Shape!
hovhovalhovalhoval
-- This hydraulic schematic is a principle hovalhovalhovalhov Sie haben die
Möglichkeit ein
SF
schematic. It does not contain all details neues Shape
zu nehmen!!!
Gas hovhovalhoval
for installation. The installation must be M5
hovalhovalhov
alhovalhovalho
done according to local conditions, dimen- valhovalhovalh
ovalhovalhoval
sioning and regulations. hovalhovalhov
alhovalhovalho
-- For underfloor heating, a flow temperature valhovalhovalh
ovalhovalhoval
monitor must be built in. hovalhovalhov
alhovalhovalho
-- Shut-off devices to the safety valve (pres- valh

-- Anti-thermal siphon dip has to be in- CW
KW
P
stalled.
Option /
Opzione
RS-OT Room station (OpenTherm) B1 Flow temperature guard

RS-T Room station (if required) M5 Boiler circuit pump
MK1 Pump mixing circuit 1 YK1 Actuator mixer 1
AF, BA Outdoor sensor MK2 Pump mixing circuit 2 YK2 Actuator mixer 2
VF1 Flow sensor 1 DKP Pump for heating circuit
VF2 Flow sensor 2 without mixing operation CW Cold water
SF, BW Calorifier heater sensor SLP Calorifier loading pump DHW Domestic hot water

Hoval TopGas® (100)
■■Description
Hoval TopGas®
aluminium alloy
• Built in:
-- pressure gauge
protection
temperature limiting function
steel
-- Ionisation guard
-- Gas pressure monitor
cased with coated white steel plates

unit BIC 335 Model range
• Modulating burner control Permissions boilers
• Main guard “I/O” 40/30 °C
• Operation and fault indication TopGas® (100)
type kW CE product ID No. CE-0085BQ0218
• Connection for external gas valve and fault
indication (100) 21,.3 - 100.0
Optional
• For propane
• Different designs of control panels
Delivery
• Wall-hanging gas condensing boiler full BMS module 0-10 V/OT Heating regulator set ZN3
cased (OpenTherm) As supplement for basic boiler control panel
(building management system) N4.1. Consisting of:
Heating regulator set RS-OT For boiler control as part of a building manage- • Heating regulator Hoval TopTronic® T/N for
• For 1 heating circuit without mixing operation ment system. -- 1 heating circuit without mixing operation
Weather-controlled regulation for continu- External temperature control 0-10 V. -- 1 mixer circuit
ously adjustable decreased boiler water 0-1.0 V no requirement -- domestic hot water loading circuit
temperature 1.0-9.5 V ...... 0-100 °C • Function extension possibility via different
• RS-OT with overplugable room temperature Can be installed in the boiler control panel! key modules
sensor, located in boiler room or living room • Large LCD display
• Outdoor sensor AF120 • Rotary push-button
• Calorifier heater sensor TF 25 / 12K • Buttons for
BMS module 0-10 V -- daytime room temperature
-- night room temperature
ment system.
0-1.0 V Desired value
1.0-10.0 V ...... 11.5-115 °C
protection)
External temperature control with 0-10 V
0-0.4 V without temperature control
(automatic)
0.5-0.9 V ...... Boiler off 0%
operation
1.0-10.0 V ...... 10-100%
• Flow clamp on sensor VF204
• Calorifier heater sensor KVT20/5/6
control.
Delivery
mounting on site

■■Part No.

TopGas®
Heat exchanger made of aluminium alloy

Modulating burner made of stainless steel
and basic boiler control panel, fully cased.

40/30 °C
type kW 1
(100) 21.3 - 100.0 7011 880
1
kW = modulation range
Accessories
Gas filter
Type Connection
70612/6B Rp ¾″ 2007 995
70602/6B Rp 1″ 2007 996

TopGas® (100)
E 100
UltraGas® (50-100)
240
Ø 100

115

■■Part No.


mixing operation
outdoor sensor.
TopGas® (35-100)
panel:

BMS module 0 - 10 V/ 6016 725

OT - OpenTherm
TopGas® classic
control panel!
panel!

Consisting of:
- 1 mixer circuit
- hot water loading
Flow sensor VF204
with 4 m cable
Cable set ZN3
TopTronic® T/ N with the boiler
controller

■■Part No.
To heating regulator TopTronic®T/N

for TopTronic® T

for TopTronic® T
Set for GLT module 0 - 10 V 6015 195

1.0 V = 11.5 °C to 10 V = 115 °C
GLT module and mains transformer
Can be installed in boiler switch panel
in Mini-3, UltraGas® (70-1000), Uno-3,
Mega-3, Max-3

see Accessories
for RS-OT and heating regulator TopTronic®T/N



■■Part No.
Accessories for heating regulator sys- Part No.

tem TopTronic® T

incl. accessories
Standard functions
-- 1 mixing circuit

1
2
3
4
5
6
7

1 for 2nd mixing circuit
M

M
plugs
3 Key module 3 6012 156

for solar plants
Function key 3, 1 collector sensor, 1 calorifier sen-
sor, 4 loose plugs
M
M

5 for 2nd mixing circuit and solar plants
M

and solar plants
M sensor, 6 loose plugs.

7 for 2nd mixing circuit, solid fuel/storage tank/
M bivalent installation and solar plants
M

Sensor type
Type KVT20/5/6 (L = 5 m)
see Hoval CD flow sensor Type VF204S with plug

■■Part No.


Mud separator DC 40-1½″ 2029 533

with cut-off valve
Service
Commissioning



TopGas® (100)
Type (100)
kW 19.1-89.7
• Nominal output 40/30 °C with natural gas 1 kW 21.3-100.0
• Nominal load with natural gas 1 kW 19.8-92.5
• Nominal load with propane 3 kW 23.7-92.5
• Working pressure heating maximum/minimum bar 4.0/1.5
• Working temperature maximum °C 85
• Boiler water content l 7.0
• Minimum water flow l/h 800
• Boiler weight (without water content) kg 110
• Boiler efficiency at full load 80/ 60 °C % 97.0/87.4
• Boiler efficiency at partial load 30% (according to EN 303) % 107.0/96.4
• Standard efficiency (according to DIN 4702, part 8) 40/ 30 °C % 109.4/98.6
(related to net/gross calorific value) 75/ 60 °C % 106.1/95.6
• Stand-by loss at 70 °C Watt 115
Nitrogen oxides mg/kWh 35
Carbon monoxide mg/kWh 25
• Content of CO2 in the exhaust gas maximum/minimum output % 8.8/8.8
• Connections
Flow/return Inches Rp 1½″
Gas Inches R ¾″
Air/flue gas Ø mm C100/150
Natural gas E/LL mbar 18-50
Propane mbar 37-50
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 1.98-9.32
Propane 3 (Hu = 25.9 kWh/m3) m3/h 0.91-3.59
• Operation voltage V/Hz 230/50
• Control voltage V/Hz 24/50
• Minimum/maximum electrical power consumption Watt 24/171
• Stand-by Watt 7
• IP rating (integral protection) IP 20
• Sound power level dB(A) 63
• Sound pressure level (depending on installation conditions) 2 dB(A) 45-55
• Condensate quantity (natural gas) at 40/30 °C l/h 8.9
• pH value of the condensate 4-6
Requirement flue gas system, temperature class T 120
Flue gas mass flow kg/h 155
Feed pressure total at the combustion air/flue gas pipe Pa 140
Maximum draught/depression at flue gas outlet Pa -50
1
2
3
Data related to Hu.

Boiler-flow resistance
300
1.26 8.82
2.53 32.35
250
3.87 70.59
5.13 120.59
200
6.47 185.29
7.8 261.76
mbar
150
100
50
0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0
m3/h


■■Dimensions
TopGas® (100)
Minimum spaces
(Dimensions in mm)
• Sideways 50 mm
• Space to ceiling dependent on the flue gas
system
• Front 500 mm
7 611
5
( 50 )
904
854
4 2
90
48
7
900
1
803
233 588
145
168
197
306
1 Heating flow R1 ½″
2 Heating return R1 ½″
3 Gas connection R ¾″
4 Condensate drain DN 32
5 Air vent
6 Controller
7 LAS flue gas/combustion air connection
C100/150

■■Engineering

The following standards and guidelines must • A refilling is not recommended if the quality Frost protection agent
be complied with: of the heating water in existing installa- • see separate engineering sheet
tions (e.g. exchange of boiler) conforms to “Use of frost protection agent”.
• Hoval technical information and installation VDI 2035. The Directive VDI 2035 applies
instructions equally to the replacement water.
Heating room
• hydraulic and technical control regulations • New and if applicable existing installations • Gas boilers cannot be positioned in rooms
of Hoval must be adequately cleaned and flushed in which halogen compounds can occur and
before being recharged! The boiler may only into which combustion air can enter (e.g.
• local building law be filled after the heating system has been wash-, dryer-, work room, hairdressers and
flushed. so on).
• fire protection regulations • Halogen compounds can be caused by
• Parts of the boiler/the calorifier which have cleaning and degreasing solutions, dissol-
• DIN EN 12828 contact with water are made of ferrous mate- vents, glue and bleaching lyes.
Safety-relevant requirements rials and stainless steel.
• DIN EN 12831 Heaters • On account of the danger of stress cracking

corrosion in the parts made of stainless steel
Combustion air supply
Rules for the calculation of the heat require- The supply of combustion air must be guaran-
ments of buildings the chloride, nitrate and sulfate contents of
teed. There must be no possibility to close the
the heating water must not exceed 50 mg/l
air supply opening. For direct combustion air to
• VDI 2035 Protection against damage by cor- in total.
boiler (LAS system) mount the connection for
rosion and boiler scale formation in heating direct combustion air inlet.
and service water installations • The pH value of the heating water should lie
between 8.0 and 8.5 after 6 to 12 weeks of
The minimum free cross-section for the
• local fire brigade regulations heating operation.
combustion air can be assumed simplified as
follows. Considering nominal output!
• EN 12828 Heating systems in buildings Filling and replacement water:
• The authorisation for the drainage into the drinking water is generally best suited as
Minimum free cross-section of the opening
canalisation of the flue gas condensate has filling and replacement water. However, the
into the open: 150 cm² or twice 75 cm² and
to be given by the local authorities. quality of the untreated drinking water must
additionally 2 cm² necessary for each kW of
output over 50 kW for vent in to the open.
be desalinated and/or be treated with inhibi-
Water quality tors. The stipulations of EN 14868 must be
Room air-independent operation with sepa-
Heating water: observed.
rate combustion air pipe to the boiler:
• The European Standard EN 14868 and the 0.8 cm2 per 1 kW of output. The pressure
Directive VDI 2035 must be observed. • In order to maintain a high level of boiler
loss in the combustion air pipe must be
considered for the calculation of the exhaust
• Hoval boilers and calorifiers are designed heating surfaces the values given in table
system.
for heating plants without significant oxygen 1 should not be exceeded (dependent on
intake (plant type I according to EN 14868). boiler performance ratings - for multi-boiler
The following systems must be equipped with on the water content of the plant).
separate circuits:
• Plants with • The total amount of filling and replacement
-- continuous oxygen intake (e.g. under- water which is used throughout the total ser-
floor heating systems without diffusion vice life of the boiler must not exceed three
proof plastic piping) or times the water capacity of the plant.
-- intermittent oxygen intake (e.g. where

least once yearly, according to the inhibitor

[mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0
f°H <1 5 10 15 20 25 30 >30
d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
boiler size of the
individual boiler
up to 50 kW NO DEMAND 20 l/kW
50 to 200 kW 50 l/kW 20 l/kW 20 l/kW ALWAYS DESALINATE
1
2

■■Engineering
Gas connection Heating boiler in the attic Chimney dimensions

Commissioning • A water pressure guard is built in in the
• Start-up is to be carried out boiler, which automatically turns the gas Basic rules:
only by a specialist. burner off in case of water shortage. • Height over sea level max. 1000 m.
• Burner setting values according • Introduction to a vertical section: 90°

to the installation instructions. Condensate drain
• The condensate from the exhaust system • Combustion air:
Manual gas shut-off valve and gas filter can be discharged through the boiler. A In the case of room air-independent op-
Immediately in front of the boiler, a manual condensate trap is not needed anymore with eration (accessories optional) the air pipe
gas shut-off device (valve) must be installed the exhaust system. should be of the same dimension as the flue
according to relevant regulations. Should the gas pipe.
local regulations or conditions demand this, • The condensate drainage without neutralisa-
an approved gas filter must be installed in the tion is allowed, if you are using for the drain
gas supply pipe between the gas valve and the only plastic tubes or stoneware (possibly Flue gas system
boiler in order to prevent malfunction due to for- obtain special exemption from the relevant • Gas boilers must be connected to a certified
eign particles being carried along with the gas. authority). and approved flue gas system such as flue
gas lines.
Construction of recommended gas • A siphon must be installed at the conden-
connection sate outlet on the gas boiler (included in the • Flue gas lines must be gas-, condensate-
P boiler scope of delivery). and overpressure-tight.
• The condensate must be openly lead into • The flue gas system must be connected with
Legend: the canalisation (funnel). an angle, so that the resulting condensate
gas ball valve of the exhaust system can flow back to the
boiler and can be neutralised there before
gas hose/compensator Expansion tank discharging into the canalisation.
• An adequately dimensioned pressure expan-
gas filter • Gas boilers with condensation heat utilisa-
sion tank must be provided.
tion are to be connected to a flue gas line
pressure gauge with test burner and
P push-button valve • The expansion tank has to be installed in min. temperature class T120.
principle at the boiler return.
• At the heating flow a safety valve must be into the boiler.
Type of gas
• The boiler is only to be operated with the type installed. An automatic exhauster is built in
of gas stated on the rating plate. the boiler.
• A gas pressure controller to reduce the boiler

inlet pressure must be installed on site for Noise level
propane. • The sound power level value is independent
on local and spacial circumstances.
Gas pressure natural gas
Necessary flow pressure at the boiler inlet: • The sound pressure level is dependent on
For TopGas® (100) the installation conditions and can e.g. be
• min. 18 mbar, max. 50 mbar 5 to 10 dB(A) lower than the sound power le-
vel at a distance of 1 m.
Gas pressure propane
Necessary flow pressure at the boiler inlet: Recommendation:
For TopGas® (100) If the air inlet at the facade is near a noise sen-
• min. 37 mbar, max. 50 mbar sitive place (window of bedroom, terrace etc.),
we recommend to use a sound absorber at the
Space requirements
See “Dimensions”
Heating pump
• The heating pump must be installed in the
flow so that the pump works in a state of
overpressure (prevention of cavitation).
Pump after-run time

• The circulation pump must continue to run
is switched off (the pump after-run time
is included in the boiler control with the

■■Examples
TopGas® (100) BA
Gas boiler with
-- main pump,
-- free-standing calorifier, 2 x SB-R1K
B1
-- wall distributors and RS
- OT
Hydraulic schematic BCOT030 DHW
WW
T T T T
DKP SLP
Dies ist ein
unerlaubter Weg!
GehenTopGas
Sie einen
Dies ist ein
Schritt zurück
>30 oder
löschen Sie dieses
Shape! Weg! T
unerlaubter
Gehen Sie
P
Sie haben die
Möglichkeit ein
BW neues Shape
zu nehmen!!!
Gas hovhovalhoval
M5 hovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
hovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
hovalhovalhov
alhovalhovalho
valh
CW
KW
P
Option /
Opzione
AF
1
TopGas® (100)
Gas boiler with
-- main pump, TopTronic T VF1 B1 VF2 B1
-- free-standing calorifier,
-- wall distributors, DHW
WW
RS-T
-- a direct heating circuit and
-- 1-2 mixed heating circuits T T T T T T T T
DKP MK1 MK2 SLP
Dies ist ein
unerlaubter Weg!
Notice : GehenTopGas
Sie einen
Dies ist ein
Schritt zurück
>30 oder
-- This hydraulic schematic is a principle löschen Sie dieses
Shape!
M
YK1 M
YK2
Weg! T
unerlaubter
schematic. It does not contain all details P

Sie haben die
Möglichkeit ein
Gehen Sie
einen Schritt
zurück oder
for installation. The installation must be neues Shape zu
dieses Shape!
done according to local conditions, dimen- hovhovalhovalhoval
Möglichkeit ein
sioning and regulations. SF neues Shape
zu nehmen!!!
-- For underfloor heating, a flow temperature Gas
M5
hovhovalhoval
hovalhovalhov
monitor must be built in. alhovalhovalho
valhovalhovalh
-- Shut-off devices to the safety valve (pres- ovalhovalhoval
hovalhovalhov
surised expansion tank, safety valve, etc.) alhovalhovalho
valhovalhovalh
are to safe against unintended closing! ovalhovalhoval
hovalhovalhov
alhovalhovalho
-- Anti-thermal siphon dip has to be in- valh
stalled.
CW
KW
P
Option /
Opzione
RS-OT Room station (OpenTherm) B1 Flow temperature guard M5 Boiler circuit pump
RS-T Room station (if required) YK1 Actuator mixer 1
MK1 Pump mixing circuit 1 YK2 Actuator mixer 2
AF, BA Outdoor sensor MK2 Pump mixing circuit 2
VF1 Flow sensor 1 DKP Pump for heating circuit CW Cold water
VF2 Flow sensor 2 without mixing operation DHW Domestic hot water
SF, BW Calorifier heater sensor SLP Calorifier loading pump

Hoval UltraGas® (15-100)
Floor-standing gas condensing boiler
■■Description

• Floor-standing gas condensing boiler, com-
bustion chamber made of stainless steel
• Maximal flue gas condensation through
downstream heating surface made of
aluFer® stainless steel bounded pipe;
• Thermal insulation with mineral wool mat
• Water pressure sensor
(minimal and maximal limiter integrated)
• Flue gas temperature sensor with flue gas
limiter function
• Pre-mix burner
-- with blower and venturi
-- automatic ignition
-- ionisation guard
• Gas boiler fully cased with steel plate,
red powder-coated
• Heating connections to left and right for:
-- flow
-- return - high temperature
-- return - low temperature
• UltraGas® (15-50):
Flue gas connection backwards to the top
• UltraGas® (70,100):
Concentrical flue gas/combustion air con- Model range Permissions boilers
nection, vertically upwards, horizontally to Output range UltraGas® (15-100)
rear as option, see accessories and dimen- UltraGas® at 40/30 °C
sion sheet type kW CE product ID No. CE-0085AQ0620
Control panel TopTronic® T/U4.1 (15) 3.3-15.5

• Gas firing sequence controller with monitor- (20) 4.3-20.3
ing unit BIC960 (27) 5.0-27.2
• Modulating burner control (35) 5.8-35.7
• Connection for external gas solenoid valve (50) 8.3-49.9
and fault indication (70) 13.6-69.9
• Regulation function integrated for: (100) 20,9-100,0
-- 1 mixer circuit
• Option to expand the functions
-- by different key module and/or
-- UltraGas(70,100)
Installation of a supplementary heating Optional BMS module 0-10 V
regulator TopTronic® T/N (see accesso- • For propane (building management system)
ries) • Free-standing calorifier see Calorifiers For boiler control as part of a building manage-
• Main switch “I/O” • Flue gas systems ment system.
• Safety temperature limiter 110 °C External temperature control 0-10 V
• Fuse 6.3 A Delivery 0-1.0 V desired value
• Trouble indication “Burner” • Floor-standing gas condensing boiler fully 1.0-10.0 V ...... 11.5-115 °C
• Running time meter and pulse counter cased External temperature control with 0-10 V
• Boiler sensor 0-0.4 V without temperature control (automatic)
• Large LCD displays 0.5-0.9 V ...... Boiler off 0%
• Rotary push-button 1.0-10.0 V ...... 10-100%
• Buttons for Cannot be installed in the boiler control
-- daytime room temperature panel for UltraGas® (15-50)!
-- night room temperature Can be installed in the boiler control panel
-- hot water temperature for UltraGas® (70,100)!
protection)
operation
• Flow sensor with plug
• Calorifier heater sensor with plug

■■Part No.
Floor-standing gas condensing boiler Part No.

Hoval UltraGas®
Floor-standing gas condensing boiler, com

bustion chamber made of stainless steel.
Downstream heating surface made of aluFer®
stainless steel bounded pipe. Pre-mix burner
with blower fan. Modulating burner.
With boiler control TopTronic® T/U4.1
Delivery
Boiler fully cased.
UltraGas® Output range

at 40/30 °C
type kW
(15) 3.3-15.5 7007 659
(20) 4.3-20.3 7007 660
(27) 5.0-27.2 7007 661
(35) 5.8-35.7 7007 662

(50) 8.3-49.9 7007 663
(70) 13.6-69.9 7007 664

(100) 20.9-100.0 7012 440
Accessories
Gas filter
Type Connection
70612/6B Rp ¾″ 2007 995
70602/6B Rp 1″ 2007 996

TopGas® (100)
for UltraGas® (100)
Output range see technical data
for Hoval UltraGas® (15-35)

Necessary accessories
Connection set for ambient air 6027 510
independent operation without
sound absorber
for UltraOil® (16-35),
UltraGas® (15-50), MultiJet® (20,25)
Consisting of:
corrugated pipe Ø 50 mm for
combustion air supply to burner.
Concentric boiler connection piece
E80 -> C80/125PP for flue gas
and supply air.
Necessary if no Hoval
LAS flue gas system is used.
For ambient air independent operation with
separate combustion air duct (not concentri-
cal).

■■Part No.

Ø 82
220
Zuluft
combustion air.
Ø 124
Adapter piece C80/125 -> C100/150 PP 2018 533

155
E 100
UltraGas® (50-100)
240
Ø 100

115
for Hoval UltraGas® (70,90)

Horizontal flue gas connection E100PP 6016 933
for UltraOil® (50), UltraGas® (70,100)
for the conversion of the vertical
flue gas connection (series delivery)
to a horizontal to rear routed
flue gas connection.
Suction tube for combustion air 6017 288

for UltraGas® (70)
only necessary with horizontal and
concentric flue gas connection
(separate ducting of combustion air
and flue gas).
Connection ″Horizontal flue gas
connection E 100PP″ essential,
ø 75 mm
The boiler room must be ventilated.

■■Part No.
Additional heating regulator set ZN1

for Hoval UltraGas® (70,100)

Consisting of:
- 1 mixer circuit
- hot water loading
is possible!
Flow sensor VF202K
Cable set
boiler controller
Mounting on-site

UltraGas® (15-50): can not be installed in

the boiler control panel;
UltraGas® (70,100) can be installed in the
boiler control panel!
connection see Controls

for TopTronic® T

for TopTronic® T

scope of delivery)

5 m cable and plug

flow sensor

■■Part No.


incl. accessories
Standard functions
-- 1 mixing circuit

1
2
3
4
5
6
7
1

M
plugs

3
for solar plants

M
M

5 Key module 5 6012 158

M
6 Key module 6 6012 159

M
and solar plants
7 Key module 7 6012 160

M

Sensor type
Type KVT20/5/6 (L = 5 m)
see Hoval CD

■■Part No.

for under floor heating (1 guard per heating
circuit) 15-95 °C, differential gap 6 K, capillary
tube max. 700 mm, setting (visible from the
outside) inside the housing cover.

Thermostat with strap,
enclosed cable and plug
Set clamp-on thermostat RAK-TW1000.S 6015 000

with cable (4 m) and plug
Thermostat with immersion sleeve ½″ - depth
of immersion 150 mm, brass nickel-plated
for UltraGas® (15-50)

Safety set SG15-1″ 6411 84
Suitable up to max. 50 kW
complete with safety valve (3 bar)
Pressure gauge and automatic air vent
with cut off valve
Connection: 1″ internal thread
Installation example
for UltraGas® (70,100)

Safety set SG20-1″ 6014 390
Range of application to 100 kW
complete with safety valve (3 bar)
Pressure gauge and autom.
aspirator with shut-off valve.
Connection: DN20 1″ internal thread
Installation example
Boiler socket 6025 418

for MultiJet® (20,25),
UltraOil® (16-35), UltraGas® (15-50)
to elevate the condensate drainage
made of steel
height 150 mm
anthracite painted

■■Part No.
Condensate drain for Part No.

Condensate pump 6015 159

for transporting condensation water
into a higher drainage duct.
Including connection line,
completely wired,
cable and plug for connection
to the boiler controller
max. transport height: 3.5 m
Delivery rate up to 120 l/h
combinable with neutralisation box
can be mounted in boiler socket
Neutralisation box 6024 764

for transporting condensation water into
a lower lying drainage duct
incl. condensate neutralisation
incl. neutralisation granulate 3 kg
combinable with condensate pump

of condensate
Condensate drain for

Hoval UltraGas® (70,100)

for UltraGas® (70,100), UltraOil® (50)
into a higher drainage duct
Including connection line
completely wired
Max. transport height: 3.5 m
Neutralisation box 6012 553

for UltraOil® 50, UltraGas® (70,100)
a lower lying drainage duct incl.
neutralisation granulate 6 kg.
Combinable with condensate pump;

of condensate

■■Part No.
Boiler connection set Part No.
Connection set AS25-S/NT/HT 6017 055

for mounting a heating armature
group HA25
for MultiJet® (12,16), UltraOil® (16,20),
UltraGas® (15-27)
Suitable for left or right connection
Low/high temperature
Connection set, fully thermally insulated
Rigid flow pipe and flexible
return flow pipe
For mounting an armature group HA20
adapter set DN20 - DN25 necessary.
Delivery:
Connection set in assembly units,
completely packed.

for mounting a heating armature
group HA32
for UltraGas® (35,50)
Rigid flow pipe and flexible return
flow pipe, thermally insulated with
fastening material
adapter set DN25 - DN32 necessary.
Delivery
complete packet.

for mounting a heating armature group
HA40
for UltraOil® (50), UltraGas® (70,100)
Connection set fully thermally insulated
Rigid flow pipe and flexible return flow
pipe with threaded flange R1½″
Adapter set DN32 - DN40 necessary.
Delivery
complete packet.

■■Part No.
Hoval heating armature groups Part No.
Heating armature group HA-3BM-R

with 3-way engine mixer and heat-insulating
box. Installation on the right side (flow on the
left).
HA group type Pump type
DN20 (¾″)
Pump with stepless rotation speed control
HA20-3BM-R/AX 12-4 AX12-4 6020 519
HA20-3BM-R/AX 13-4 AX13-4 6020 659
DN25 (1″)
HA25-3BM-R/AX 12-1 AX12-1 6020 520
HA25-3BM-R/AX 13-1 AX13-1 6020 521
HA25-3BM-R without pump 6023 300
Pumps for HA25-3BM-R

for heating armature group HA25-3BM-R
without pump. Transition pieces and threaded
flanges can be ordered separately if necessary.
A12-1 230 V 2030 392
A13-1 230 V 2030 393
DN32 (1¼″)
HA32-3BM-R/AX 13-2 AX13-2 6020 522
HA32-3BM-R/A15-2 A15-2 6023 297
HA32-3BM-R without pump 6023 301
Pumps for HA32-3BM-R

for heating armature group HA32-3BM-R
without pump. Transition pieces and threaded
flanges can be ordered separately if necessary.
A13-2 230 V 2030 397
A14-2 230 V 2030 398
DN40 (1½″)
HA40-3M-R without pump 6014 867
Pumps for HA40-3M
for heating armature group HA40-3M without
pump. Transition pieces and threaded flanges
can be ordered separately if necessary.
A14-2 230 V 2030 398

Transition piece Z17 2004 408
Threaded flange Z29 2029 652
A15-2 230 V 2030 399

Transition piece Z17 2004 408
Threaded flange Z29 2029 652
A401-1 230 V 2030 407

ModulA 40-12 250 PN6-16 230 V 2053 966

■■Part No.
Hoval heating armature groups Part No.
Heating armature group HA-3BM-L

with 3-way engine mixer and heat-insulating
box. Installation on the left side.
HA group type Pump type
DN20 (¾″)
HA20-3BM-L/AX 12-4 AX12-4 6020 523
HA20-3BM-L/AX 13-4 AX13-4 6025 429
DN25 (1″)
HA25-3BM-L/AX 12-1 AX12-1 6020 524
HA25-3BM-L/AX 13-1 AX13-1 6020 525
DN32 (1¼″)
HA32-3BM-L/AX 13-2 AX13-2 6020 526
HA32-3BM-L/A 15-2 A15-2 6023 298
Adapter set DN32-DN25 6007 191

for the installation of the HA group
DN32 to a connection set DN25.
Adapter fitting DN32-DN40 6014 863

DN32 to a wall distributor DN40 or a
connection set AS40-S/NT/ HT.
Adapter set DN20-DN25 6013 693

DN20 to a wall distributor DN25 or
a connection set DN25.
Installation height 120 mm
Adapter fitting DN25-DN32 6006 954

DN25 to a wall distributor DN32.

■■Part No.
Part No.
Loading group LG-2/

Heating armature group HA-2
For connection of a free-standing calorifier,
resp. as heating circle without mixing operation,
incl. thermal insulation box.
Mounting on the right (flow on the left).
LG/HA group type Pump type
DN20 (¾″)
LG/HA20-2/AX12-4 AX12-4 6020 527
DN25 (1″)
LG/HA25-2/AX 12-1 AX12-1 6020 528
LG/HA25-2/AX 13-1 AX13-1 6020 529
DN32 (1¼″)
LG/HA32-2/AX 13-2 AX13-2 6020 530
Wall brackets
for mounting a Hoval
armature group on the wall.
Axle spacingConnection Wall clear-

Type mm top bottom ance mm
DN 20 90 Rp 1″ R 1″ 70,85,100 6019 209

DN 25 125 Rp 1½″ R 1″ 87-162 6019 210
DN 32 125 Rp 2″ R 1½″ 142,167 6025 295
Service
Commissioning



UltraGas® (15-27)
Type (15) (20) (27)
• Boiler water content l 57 55 51
Flow resistance boiler 3 z value 3.5 3.5 3.5
Boiler efficiency at partial load 30% (according to EN 303)
• % 107.9/97.2 108.0/97.3 108.0/97.3
(related to net/gross calorific value) 75/60 °C % 107/96.4 107/96.4 107/96.4
• Standard emission rate Nitrogen oxides mg/kWh 25 26 28
Carbon monoxide mg/kWh 11 11 10
• Connections Flow/return Inches R 1″ R 1″ R 1″
Gas Inches R ¾″ R ¾″ R ¾″
Flue gas/
mm E80 E80 E80
combustion air Ø
Propane mbar 37-50 37-50 37-50
Propane (Hu = 25.9 kWh/m3) m3/h 0.6 0.8 1.0
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 57 61 66
- Exhaust noise is radiated from the mouth
dB(A) 43 49 55
• Sound pressure level (depending on installation conditions) 4
dB(A) 50 56 59
• Condensate quantity (natural gas ) at 40/30 °C l/h 1.3 1.8 2.4
• pH value of the condensate pH approx. 4.2 approx. 4.2 approx. 4.2
• Flue gas system: requirements, values
Temperature class T120 T120 T120
Flue gas mass flow kg/h 23 31 42
Volume flow rate combustion air Nm3/h 17 23 31
Maximum draught/depression at flue gas outlet Pa -50 -50 -50
1 Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings (readjustment might be necessary).
2
Data related to Hu.
3
Flow resistance boiler in mbar = Volume flow (m3/h)2 x z factor; or see diagram
4

UltraGas® (35-90)
Type (35) (50) (70) (100)
• Nominal load with natural gas 1 kW 5.4-33.3 7.7-46.9 12.5-65.7 19.6-94.1
• Nominal load with propane 2 kW 7.2-33.4 10.2-47.2 16.0-65.7 23.8-94.1
• Working pressure heating maximum/minimum bar 3.0/1.0 3.0/1.0 4.0/1.0 4.0/1.0
• Boiler water content l 81 75 157 144
• Flow resistance boiler 3 z value 1.1 1.1 1.5 1.5
• Minimum water flow l/h 0 0 0 0
• Boiler weight (without water content, incl. casing) kg 161 174 249 280
Boiler efficiency at partial load 30% (according to EN 303)
• % 108.1/97.4 108.1/97.4 108.1/97.4 108.1/97.4
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.5/98.6 109.5/98.6 109.6/98.7 109.1/98.3
• Stand-by loss at 70 °C Watt 220 220 290 290
• Standard emission rate Nitrogen oxides mg/kWh 31 29 32 39
Carbon monoxide mg/kWh 11 4 3 3
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8 9.0 / 8.8
• Connections Flow/return Inches R 1 ¼″ R 1 ¼″ R 1 ½″ R 1 ½″
Gas Inches Rp ¾″ Rp ¾″ R ¾″ R ¾″
Flue gas/
mm E80 E80 C100/150 C100/150
combustion air Ø
Propane mbar 37-50 37-50 37-50 37-50
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 3.3 4.7 6.6 9.4
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 kWh/m3 m3/h 3.9 5.5 7.6 11.0
Propane (Hu = 25.9 kWh/m3) m3/h 1.3 1.8 2.5 3.6
• Operation voltage V/Hz 230/50 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 26/59 26/64 27/93 27/158
• IP rating (integral protection) IP 20 20 20 20
-- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 62 60 64 67
-- Exhaust noise is radiated from the mouth
dB(A) 55 58 55 59
• Sound pressure level (depending on installation conditions) 4 dB(A) 55 53 57 59
Temperature class T120 T120 T120 T120
Flue gas mass flow kg/h 55.0 78.0 109.0 157.0
Volume flow rate combustion air Nm3/h 41 58 81 117
Feed pressure total at the combustion air/flue gas pipe Pa 120 120 130 130
Maximum draught/depression at flue gas outlet Pa -50 -50 -50 - 50
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings (readjustment might be necessary).
2
Data related to Hu.
3
Flow resistance boiler in mbar = Volume flow (m3/h)2 x z factor; or see diagrams
4

UltraGas® (15-27)
35
30
loss [mbar]
25
20
[mbar]
15
Pressure
10
0
0 1 2 3
Volume flow [m3/h]
[m3/h]
UltraGas® (35,50)
30
25
loss [mbar]
20
Pressure[mbar]
15
10
0
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5
3
Volume [m /h]
flow[m /h]
3
UltraGas® (70,100)
100
90
80
70
[mbar]
60
[mbar]
Pressure loss
50
40
30
20
10
0
0 1 2 3 4 5 6 7 8
Volume[m3/h]
flow [m3/h]

■■Dimensions
Hoval UltraGas® (15-27) with connection set AS25-S/NT/HT and armature group HA25
Hoval UltraGas® (35,50) with connection set AS32-S/NT/HT and armature group HA32
(Dimensions in mm)
Type UltraGas® (15-27) (35,50)

1 Flow heating/safety flow R 1″ R 1¼″
2 Low-temperature return R 1″ R 1¼″
2a High-temperature return R 1″ R 1¼″
3 Gas connection Rp ¾″ Rp ¾″
4 Flue gas outlet DN 80 DN 80
5 Control panel
6 Condensate drain (left or right)
incl. siphon (DN 25) and 2 m PVC
passage tube inner Ø 19 x 4 mm
7 Drain
8 Electric cable entry point
Type A B C D E F G H
9 Absorber hood
UltraGas® (15-27) 1400 655 333 1320 1220 852 1184 144 10 Heating armature group
UltraGas® (35,50) 1640 895 573 1560 1460 930 1340 222 or loading group (option)

■■Dimensions
Hoval UltraGas® (70,100) with connection set AS40-S/NT/HT and armature group HA40
(Dimensions in mm)
Type UltraGas® (70) (100)

1. Flow heating/safety flow R 1½″ R 1½″
2. Low-temperature return R 1½″ R 1½″
2a. High-temperature return R 1½″ R 1½″
3. Duct for the gas pipe left or right R ¾″ R ¾″
4. LAS flue gas/supply air connection C100/150 C100/150
4a. Combustion air connection to the back E 100 E 100
(option)
5. Control panel
6. Condensate drain (left or right) incl.
siphon (DN25) and 2 m PVC passage
tube inner Ø 19 x 4 mm
7. Electrical connection left or right
8. Drain
9. Connection set (option)
10. Heating armature group
or loading group (option)

■■Dimensions

(Dimensions in mm)
Door of the boiler inclusive burner swivelling to the top and to the left or to the front. * without armature group,
A = minimal 150 mm * 500 mm with armature group
Burner service position in the front - boiler cleaning from the right
A = optimal 300 mm * -- The cleaning opening must be well accessible.
Burner service position left - boiler cleaning from the front -- Boiler rear side must be accessible.
Hoval UltraGas® (70,100)

(Dimensions in mm)
Door of the boiler inclusive burner swivelling to the top and to the left or to the front. * without armature group,
A = minimal 150 mm * 500 mm with armature group
Burner service position in the front - boiler cleaning from the right
A = optimal 300 mm *
Burner service position left - boiler cleaning from the front

■■Engineering

The following standards and guidelines must
be complied with: • Plants with • In order to maintain a high level of boiler
-- continuous oxygen intake (e.g. under- efficiency and to avoid overheating of the
• Hoval technical information and installation floor heating systems without diffusion heating surfaces the values given in table
instructions proof plastic piping) or 1 should not be exceeded (dependent on
-- intermittent oxygen intake (e.g. where boiler performance ratings - for multi-boiler
• hydraulic and technical control regulations frequent refilling is necessary) plants rating of smallest boiler applies - and
of Hoval must be equipped with separate circuits. on the water content of the plant).
• local building law • Treated heating water must be tested at • The total amount of filling and replacement
least once yearly, according to the inhibitor water which is used throughout the total ser
• fire protection regulations manufacturer’s instructions, more frequent vice life of the boiler must not exceed three
testing may be necessary. times the water capacity of the plant.
• DVGW regulations
• A refilling is not necessary if the quality Frost protection agent
• DIN EN 12828 of the heating water in existing installa- • see separate engineering sheet
Safety-relevant requirements tions (e.g. exchange of boiler) conforms to “Use of frost protection agent”.
• DIN EN 12831 Heaters equally to the replacement water.
Rules for the calculation of the heat require- Heating room
ments of buildings • New and if applicable existing installations • Gas boilers cannot be positioned in rooms
must be adequately cleaned and flushed in which halogen compounds can occur and
• VDI 2035 Protection against damage by cor- before being recharged! The boiler may only into which combustion air can enter (e.g.
rosion and boiler scale formation in heating be filled after the heating system has been wash-, dryer-, work room, hairdressers and
and service water installations flushed. so on).
• VDE 0100 • Parts of the boiler/the calorifier which have • Halogen compounds can be caused by
contact with water are made of ferrous mate- cleaning and degreasing solutions, dissol-
• local fire brigade regulations rials and stainless steel. vents, glue and bleaching lyes.

• according to local regulations
corrosion in the parts made of stainless steel
Combustion air supply
The supply of combustion air must be guaran
• EN 12828 Heating systems in buildings the chloride, nitrate and sulfate contents of
the heating water must not exceed 50 mg/l
• The authorisation for the drainage into the in total.
canalisation of the flue gas condensate has direct combustion air inlet.
to be given by the local authorities. • The pH value of the heating water should lie
The minimum free cross-section for the com
heating operation.
bustion air can be assumed simplified as
Water quality Filling and replacement water:
follows. Considering nominal output!
Heating water:
• The European Standard EN 14868 and the • Room air-dependent operation:
drinking water is generally best suited as
Directive VDI 2035 must be observed. Minimum free cross-section of the opening
• Hoval boilers and calorifiers are designed additionally 2 cm² necessary for each kW of
for heating plants without significant oxygen output over 50 kW for vent into the open.
be desalinated and/or be treated with inhibi-
intake (plant type I according to EN 14868). • Room air-independent operation with sepa-
rate combustion air pipe to the boiler:
observed.
0.8 cm2 per 1 kW of output. The pressure
loss in the combustion air pipe must be con-
sidered for the calculation of the exhaust
system.

Gas connection
[mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0
Commissioning
f°H <1 5 10 15 20 25 30 >30 • Start-up is to be carried out only by a specia
d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8 list of Hoval and the gas supplier.
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300 • Burner setting values according to the instal
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
boiler size of the Manual gas shut-off tap and gas filter
individual boiler Immediately in front of the boiler a manual
up to 50 kW NO DEMAND 20 l/kW gas shut-off device (tap) must be installed
50 to 200 kW 50 l/kW 20 l/kW 20 l/kW always desalinate according to relevant regulations. Should the
local regulations or conditions demand this,
1
Total of alkaline earths an approved gas filter must be installed in the
2
If the conductance in µS/cm exceeds the tabular value an analysis of the water is necessary. gas supply pipe between the gas tap (thermally
releasing) and the boiler in order to prevent
malfunction due to foreign particles being car-
ried along with the gas.

■■Engineering
Type of gas Condensate drain Flue gas system

• The boiler is only to be operated with the • The condensate from the exhaust system
type of gas stated on the rating plate. can be discharged through the boiler. A con • Gas boilers must be connected to a certified
densate trap is not needed anymore with and approved flue gas system such as flue
• A gas pressure controller to reduce the boi the exhaust system. gas lines.
ler inlet pressure must be installed on-site
for propane. • The condensate drainage without neutralisa- • Flue gas lines must be gas-, condensate-
tion is allowed, if you are using for the drain and over pressure-tight.
• Version for propane Type UltraGas® (15- only plastic tubes or stoneware (possibly
100). obtain special exemption from the relevant • The flue gas system must be connected with
authority). an angle, so that the resulting condensate
Gas pressure natural gas of the exhaust system can flow back to the
Necessary flow pressure at the boiler inlet: • A siphon must be installed at the condensa boiler and can be neutralised there before
For UltraGas® (15-100) te outlet on the gas boiler (included in the discharging into the canalisation.
• min. 18 mbar, max. 50 mbar boiler scope of delivery).
• Gas boilers with condensation heat utilisati
Gas pressure propane • The condensate must be openly lead into on are to be connected to a flue gas line
Necessary flow pressure at the boiler inlet: the canalisation (funnel). min. temperature class T120.
For UltraGas® (15-100)
• min. 37 mbar, max. 50 mbar • A flue gas temperature limiter is integrated
Expansion tank into the boiler.
• An adequately dimensioned expansion tank
Space requirements must be provided.
See “Dimensions’’
• The expansion tank has to be installed in
principle at the boiler return.
Heating pump
• The heating pump must be installed in the • At the heating flow a safety valve must be
flow so that the pump works in a state of installed. An automatic exhauster is built in
overpressure (prevention of cavitation). the boiler.
Pump after-run time Noise level

• The circulation pump must continue to run • The acoustic power level value is independ-
for at least 2 minutes each time the burner ent on the local and spacial circumstances.
is switched off (the pump after-run time
is included in the boiler control with the • The acoustic pressure level is dependent
TopTronic® regulation). on the installation conditions and can for
instance be 5 to 10 dB(A) lower than the
acoustic power level at a distance of 1 m.
Heating boiler in the attic
• If the gas boiler is positioned on the top floor, Recommendation:
the installation of a low water protection, If the air inlet at the facade is near a noise sen-
which automatically turns the gas burner off sitive place (window of bedroom, terrace etc.),
in case of water shortage, is recommended. we recommend to use a sound absorber at the
Chimney dimensions
Basic rules:
• Height over sea level max. 1000 m.
• Introduction to a vertical section: 90°
• Combustion air:
In the case of room air-independent oper
ation (accessories optional) the air pipe
should be of the same dimension as the flue
gas pipe.

■■Examples
AF
UltraGas® (15-100)
Gas boiler with
-a direct heating circuit from the boiler TopTronic T B1
Hydraulic schematic BCRT010
RS-T
T T
DKP
Dies ist ein

unerlaubter Weg!
Gehen Sie einen
SLP
löschen Sie dieses
UltraGas
Shape!
Sie haben die
Möglichkeit ein
neues Shape zu
HT nehmen!!! HT
hovhovalh
NT hovalhova NT
alhovalho
UltraGas® (15-100)
Gas boiler with
AF
1
-free-standing calorifier heating supply from boiler,
Hydr.from wall distributors,Verbindungshinweise
-a direct heating circuit / »
Notice / Nota / Remarque: TopTronic T
-1-2 mixed heating circuits from wall distributors
VF 1 B1 VF2 B1
Hydraulic schematic BCRT030 + Leg._LB010

BCRT010.VSD RS-T
WW
Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Attention! This is just a schematic. For installation please use the detail-plan!
Attenzione! Per la T
messaT in opera,
T Tutilizzare
T Tle schema dettagliato!
1/3 Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé!
DKP MK1 MK2
Dies ist ein
P
YK1
M YK2
M Weg! T
unerlaubter
Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Dies ist ein Möglichkeit ein
unerlaubter Weg! neues Shape zu
Gehen Sie einen nehmen!!!
Schritt zurück oder SF hovhovalhoval
SLP
löschen Sie dieses hovalhovalhova
UltraGas
Shape! lhovalhovalhov
Möglichkeit ein valhovalhovalh
neues Shape zu ovalhovalhoval
HT nehmen!!! HT hovalhovalhova
hovhovalh lhovalhovalhov
NT hovalhova NT alhovalhovalho
alhovalho valhovalhovalh
ovalhovalhoval
h
KW
Notice:
-- This hydraulic schematic is a principle RS-T Room station DKP Pump for heating circuit
schematic. It does not contain all details without mixing operation
for installation. The installation must be AF Outdoor sensor SLP Calorifier loading pump
done according to local conditions, dimen VF1 Flow sensor 1 YK1 Actuator mixer 1
sioning and regulations VF2/ Flow
Hydr.
-- For underfloor heating, a flow temperature
Verbindungshinweise » sensor 2 YK2 Actuator mixer 2
SF
Notice / Nota / Remarque: Calorifier heater sensor
monitor must be built in. B1 Flow temperature guard HT High temperature
-- Shut-off devices to the safety valve (pres-
+ Leg._LB010 (if required) NT Low temperature
BCRT030.VSD
surised expansion tank, safety valve, etc.) MK1 Achtung
Pump ! Für
mixing die Installation
circuit 1 muss das anlagenbezogene Schema verwendet werden!
are to safe against unintended closing! MK2 Attention!
Pump mixing This is just
circuit 2 a schematic.
CW For installation
Cold Water please use the detail-plan!
-- Anti-thermal siphon dip has to be installed. Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
1/3 DHW
Attention! Pour la réalisation Domestic
pratique Hot Water
de l'installation, il faut utiliser le schéma détaillé!

■■Examples
UltraGas® (15-100)
Gas boiler with AF
5
3
KVLF
S1
-solar free-standing calorifier,
-a direct heating circuit
from wall distributors, TopTronic T VF 1 B1 VF
V F2
2 B1
-1-2 mixed heating circuits WW

from wall distributors
RS-T
T T T T T T
P
DKP MK1 MK2
Dies ist ein

P YK1
M YK2
M Weg! T
unerlaubter
T T
SF
Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Dies ist ein Möglichkeit ein SOP
Gehen Sie einen nehmen!!!
Schritt zurück oder hovhovalhoval
SLP
UltraGas
Möglichkeit ein valhovalhovalh
neues Shape zu ovalhovalhoval SLVF
KSPF
T2
HT nehmen!!!
W
hovalhovalhova
hovhovalh lhovalhovalhov
hovalhova NT alhovalhovalho KRLF
alhovalho valhovalhovalh
ovalhovalhoval
h
KW
Denominazione /Désignation SOP KRLF
Klemme /Terminal /
Morsetti /Bornes VA1 VE2
UltraGas (15-100)
® AF
HT NT
Gas boiler with 1
Hydr. Verbindungshinweise /
-free-standing calorifier Notice / Nota / Remarque:
»
heating supply from boiler, TopTronic T VF1 VF2
VF 2 B1
+ Leg._LB010
-wall distributors with return flow separation,
BCRT070.VSD
-1 mixed heating circuit and water heating Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet WW werden!
RS-T RS-T
to the high temperature return, Attention! This is just a schematic. For installation please use the detail-plan! Versio
-1 mixed1 heating
/3 circuit and water heating Attention! Pour la réalisation pratique de Datei:
to the low temperature return Tl'installation,
T T il faut
T utiliser le schéma détaillé!
Hydraulic schematic BCRT050 MK1 MK2
Dies ist ein

P YK1
M YK2
M Weg! T
unerlaubter
Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Notice: Dies ist ein
SF
Möglichkeit ein
-This hydraulic schematic is a principle Gehen Sie einen nehmen!!!
Schritt zurück oder hovhovalhoval
schematic. It does not contain all details SLP
UltraGas
for installation. The installation must Sie haben die alhovalhovalho
Möglichkeit ein SLP valhovalhovalh
be done according to local conditions, neues Shape zu
HT nehmen!!! HT
ovalhovalhoval
hovalhovalhova
dimensioning and regulations hovhovalh lhovalhovalhov
NT hovalhova NT alhovalhovalho
-For underfloor heating, a flow tempera- alhovalho valhovalhovalh
ovalhovalhoval
ture monitor must be built in. h
-Shut-off devices to the safety valve
(pressurised expansion tank, safety
valve, etc.) are to safe against unin-
KW
tended closing!
-Anti-thermal siphon dip has to be
installed.
RS-T Room station MK1 Pump mixing circuit 1 KVLF Solar panel flow sensor CW Cold Water
AF Outdoor sensor MK2 Pump mixing circuit 2 (PT1000) DHW Domestic Hot Water
VF1 Flow sensor 1 DKP Pump for heating circuit KRLF Solar panel (return)
VF2 Flow sensor 2 without mixing operation YK1 Actuator mixer 1
SF Calorifier heater sensor
Hydr. SLP CalorifierVerbindungshinweise
loading pump /
YK2 » mixer 2
Actuator
B1 Flow temperature guard Notice / Nota
SOP Solar circulation pump/ Remarque:
(if required) KSPF Solar tank sensor
+ Leg._LB010 HT High temperature
BCRT050.VSD(calorifier/buffer) NT Low temperature
Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet wer
Subject to modifications, 1.4.2014
1/3 167
Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma déta
168
■■Description

• Floor-standing gas condensing boiler, com-
bustion chamber made of stainless steel
• Maximal flue gas condensation through tube
heat exchanger aluFer® stainless steel,
• Thermal insulation with mineral wool mat
• Water pressure sensor (minimal and maxi-
mal limiter integrated)
limiter function
• Pre-mix burner
-- with fan and venturi
-- ionisation guard
• Gas boiler fully cased with steel plates,
red powder-coated
• Heating connections incl. counter flanges,
screws and seals backwards for:
-- flow
-- return - high temperature
-- return - low temperature
• UltraGas® (400-1000):
with integrated gas pipe compensator
Control panel Model range

TopTronic® T/U4.1 (UltraGas® (125-350)) UltraGas® Output range
Permissions boilers
TopTronic® T/U4.4 (UltraGas® (400-850)) at 40/30 °C
UltraGas® (125-1000)
TopTronic® T/U4.3 (UltraGas® (1000)) type kW
(125) 28-123 CE product ID No.: CE-0085AQ0620
ing unit BIC960
• Modulating burner control (150) 28-150
• Ionisation guard (200) 44-200
• Gas valve (250) 49-250
• Connection for external gas valve and fault (300) 57-300
indication. (350) 58-350
• Regulation function integrated for: (400) 97-400
-- 1 mixer circuit (450) 97-450
-- 1 heating circuit without mixing operation (500) 97-500
-- domestic hot water loading circuit (575) 136-575
• Option to expand the functions (650) 136-650
-- by different key module and/or (720) 142-720
-- installation of a supplementary heating (850) 166-850
regulator TopTronic® T/N (see accesso- (1000) 224-1000
ries)
• Safety temperature limiter 110 °C
• Fuse 6.3 A • Calorifier heater sensor with plug BMS module 0-10 V
• Trouble indication “Burner” • Connection available for room station (building management system)
• Running time meter and pulse counter For boiler control as part of a building manage-
• Boiler sensor Optional ment system.
• Large LCD display • Propane External temperature control 0-10 V.
• Rotary push-button • With or without neutralisation 0-1.0 V desired value
• Button for • Direct combustion air connection 1.0-10.0 V ...... 11.5-115 °C
-- daytime room temperature • Free-standing calorifier see Calorifiers. External temperature control with 0-10 V
-- night room temperature • Additional control for the 3rd and 4th heating 0-0.4 V without temperature control
-- hot water temperature circuits (automatic)
-- operating mode selection (holiday, absent, 0.5-0.9 V ...... Boiler off 0%
heating operation prolongation, automatic, Delivery 1.0-10.0 V ...... 10-100%
summer, continuous - reduced - frost pro • Boiler, casing and insulation separately Can be installed in the boiler control panel!
tection) packed and delivered
-- system information On-site
-- emission measurement and manual • Mounting of insulation,
operation casing and control panel
• Outdoor sensor AF200 • Mounting of boiler feet

■■Part No.

Hoval UltraGas®
Floor-standing gas condensing boiler, combus-

tion and flue gas chamber made of stainless
steel. Tube heat exchanger aluFer®. Pre-mix
burner with fan. Modulating burner.
With boiler control
TopTronic® T/U4.1 (UltraGas® (125-350))
TopTronic® T/U4.4 (UltraGas® (400-850))
TopTronic® T/U4.3 (UltraGas® (1000))
Delivery
Boiler, burner and absorber hood
are separately packed
UltraGas® Output range Working pressure

type kW 40/30 °C bar
(125) 28-123 5 7007 666

(150) 28-150 5 7007 667
(200) 44-200 5 7007 668
(250) 49-250 5 7007 669
(300) 57-300 5 7007 670
(350) 58-350 6 7010 273
(400) 97-400 6 7010 274
(450) 97-450 6 7010 275
(500) 97-500 6 7010 276
(575) 136-575 6 7007 675
(650) 136-650 6 7007 676
(720) 142-720 6 7007 677
(850) 166-850 6 7007 678
(1000) 224-1000 6 7007 679

■■Part No.
Part No.
Assembly set 6018 863

for multi-part delivery
Boiler and flue gas collector are
screwed only, not sealed,
in order to enable the boiler
to be placed in two sections.
Consisting of instruction and
special silicone.
Delivery time approx. 6 weeks

UltraGas® (800D-1000D)

No conversion kit is required for boiler

types UltraGas® (125-350) and (850,1000).
Conversion must be performed in accord-
ance with the instructions included with the
delivery.
Gas filter
Type Connection
70612/6B Rp ¾″ 2007 995
70602/6B Rp 1″ 2007 996
70604/6B Rp 1¼″ 2054 495
70603/6B Rp 1½″ 2007 997
70631/6B Rp 2″ 2007 998
Valve testing system

Automatic, compact testing system for testing
the leakage of the gas valve before each burn-
er start with ready-to-connect wiring. Suitable
for all gas qualities for which the UltraGas® is
permitted.
UltraGas® (125-350) 6025 638
UltraGas® (400-720) 6025 639
UltraGas® (850,1000) 6025 640

■■Part No.
Additional heating regulator set ZN1 6020 574 274,51

Consisting of:
- 1 mixer circuit
- hot water loading
is possible!
Flow sensor VF202K
Cable set
boiler controller
Mounting on site

panel!

for TopTronic® T

for TopTronic® T

scope of delivery)

5 m cable and plug

flow sensor

■■Part No.


incl. accessories
Standard functions
-- 1 mixing circuit

1
2
3
4
5
6
7
1

M
plugs

3
for solar plants

M
M

5 Key module 5 6012 158

M
6 Key module 6 6012 159

M
and solar plants
7 Key module 7 6012 160

M

Sensor type
Type KVT20/5/6 (L = 5 m)

■■Part No.
Part No.
Flow temperature switch

for under floor heating (1 guard per heating
circuit) 15-95 °C, differential gap 6 K, capillary
tube max. 700 mm, setting (visible from the
outside) inside the housing cover.

Set clamp-on thermostat RAK-TW1000.S 6015 000

Thermostat with strap, with cable (4 m) and
plug
sion 150 mm, brass nickel-plated
Safety set
Complete with safety valve (3 bar),
Pressure gauge and autom. aspirator with
shut-off valve. Connection inner thread
For UltraGas® (125-200) 6018 709
DN 25 - Rp 1″ to 200 kW
For UltraGas® (250-350) 6018 710
DN32 - Rp 1¼″ to 350 kW

with cut-off valve
Assembly tube for flow and return

for assembly on flow resp. high and low tem-
perature return of the Hoval UltraGas® boiler.
With screws and nuts for connection of
- an additional safety temperature limiter and
a maximum pressure limiter set on the flow
and
- an expansion tank on the return
Assembly tube flow Suitable for

Dimension UltraGas® Connection
DN 65 (125-300) flow 6032 993

DN 65 (125-300) return 6023 108
DN 100 (350-500) flow 6023 109
DN 100 (350-500) return 6023 110
DN 125 (575-1000) flow 6023 111
DN 125 (575-1000) return 6023 112
Assembly tube return
Further information see “Dimensions”
Maximum pressure limiter set 6025 358

suitable for assembly tube
to meet the safety requirements
of EN 12828 > 300 kW
or SWKI 93-1 > 70 kW.
Consisting of:
- adjustable maximum pressure limiter
- safety temperature limiter RAK-ST.131
and cock

■■Part No.
Connection for direct combustion air inlet

Cannot be combined with motorised
air intake suction flap
UltraGas® (125,150) 6018 903
UltraGas® (200-300) 6018 904
UltraGas® (350) 6018 905
UltraGas® (400-500) 6018 906
UltraGas® (575-720) 6012 476
UltraGas® (850,1000) 6019 728
Recommendation:
Motorised air intake suction flap DN 110 6015 196

For cascading boiler systems with a
common flue gas pipe.
Complete with cabling
Motorised air intake suction flap DN 180 6015 197

For cascading boiler systems with a
common flue gas pipe.
Complete with cabling
Connection for direct combustion air inlet

Can only be used in combination with a mo-
torised air intake suction flap (must be ordered
separately). Can also be used for cascading
boiler systems with a common flue gas pipe.
Complete with cabling.
UltraGas® (125,150) 6025 113
UltraGas® (200-300) 6025 114
UltraGas® (350) 6025 115
UltraGas® (400-500) 6025 104
UltraGas® (575-720) 6025 063
UltraGas® (850,1000) 6025 094
Hydraulic shut-off gate PN 16

to be installed directly on flow and/or return.
As option when no flow/return set has been
ordered. Complete with cabling.
UltraGas® (125-300) DN 65 6002 660
UltraGas (350-500)
®
DN 100 6005 813
also suitable for high-pressure version
UltraGas® (575-1000) DN 125 6012 324
also suitable for high-pressure version
Gas pipe compensator 6034 556

for UltraGas® (125,150) and
UltraGas® (250D,300D)
for compensating for connection
tolerances in the gas pipe

for UltraGas® (200-350) and

■■Part No.
Condensate drainage Part No.

to UltraGas® (125-1000)
Placed under the boiler
Condensate box KB 22 6015 160

for UltraGas® (125-1000), (250D-2000D),
UltraOil® (65-300), (320D-600D)
For condensate drainage into higher
situated drain pipe with delivery pump.
Max. delivery height 3.5 m, from
1200 kW two delivery pumps necessary.
Delivery rate 120 l/h
incl. liquid level switch, silicone hose
9/13 mm, 4 m long, electrical cable
1.5 m with plug
Neutralisation box KB 23 6001 917

for UltraGas® (125-1000), (250D-2000D),
UltraOil® (65-300), (320D-600D)
drain pipe without condensate
delivery pump
with neutralisation
12 kg neutralisation granulate
Use one box for each boiler.

for UltraGas® (125-1000), (250D-2000D),
UltraOil® (65-300), (320D-600D)
a higher lying drainage duct,
max. delivery height 3.5 m, from
1.5 m with plug
12 kg granulate

of condensate

completely wired,

■■Part No.
Service Part No.
Commissioning



Type (125) (150) (200) (250) (300)
kW 25-114 25-139 39-185 44-231 51-278
• Nominal output 40/30 °C with natural gas 1 kW 28-125 28-150 44-200 49-250 57-300
• Nominal output 80/60 °C with propane 2 kW 31-113 35-138 63-185 78-230 80-278
• Nominal load with natural gas 1 kW 26-116 26-141 40-188 45-235 52-283
• Nominal load with propane 2 kW 32-116 36-141 65-190 80-235 84-283
• Working pressure heating maximum/minimum bar 5.0/1.0 5.0/1.0 5.0/1.0 5.0/1.0 5.0/1.0
• Working temperature maximum °C 90 90 90 90 90
• Boiler water content l 206 194 359 341 318
• Minimum water flow l/h 0 0 0 0 0
• Boiler weight (without water content, incl. casing) kg 383 409 634 672 724
% 108.1/97.4 108.0/97.3 108.1/97.4 108.1/97.4 108.0/97.3
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.6/98.7 109.6/98.7 109.7/98.8 109.7/98.8 109.7/98.8
(related to net/gross calorific value) 75/60 °C % 107.1/96.5 107.1/96.5 107.2/96.6 107.2/96.6 107.2/96.6
• Heat loss rate at 70 °C Watt 480 480 530 530 530
• Standard emission rate Nitrogen oxides mg/kWh 26 29 39 38 38
Carbon monoxide mg/kWh 3 4 4 4 9
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8
• Connections Flow/return DN DN 65/PN 6 DN 65/PN 6 DN 65/PN 6 DN 65/PN 6 DN 65/PN 6
Gas inches Rp 1″ Rp 1″ Rp 1½″ Rp 1½″ Rp 1½″
Flue gas Ø inside mm 155 155 252 252 252
Natural gas E/LL mbar 18-80 18-80 18-80 18-80 18-80
Propane mbar 37-57 37-57 37-57 37-57 37-57
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 h/m3 m3/h 11.6 14.1 18.8 23.5 28.3
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 h/m3 m3/h 13.5 16.5 21.9 27.4 33.0
Propane 3 (Hu = 25.9 kWh/m3) m3/h 4.5 5.4 7.3 9.1 10.9
• Operation voltage V/Hz 230/50 230/50 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 44/168 44/247 44/143 44/224 46/345
• Stand-by Watt 12 12 12 12 12
• IP rating (integral protection) IP 20 20 20 20 20
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 69 72 65 68 72
dB(A) 65 67 61 64 66
(DIN 45635 part 47)
• Sound pressure level heating noise -
dB(A) 59 62 55 58 62
depending on installation conditions 3
• Condensate quantity (natural gas) at 40/30 °C l/h 10.9 13.3 17.7 22.1 26.6
• pH value of the condensate approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2
Temperature class T120 T120 T120 T120 T120
Flue gas mass flow kg/h 192 234 312 330 470
Flue gas temperature at nominal output and operation 80/60 °C °C 69 71 69 70 71
Volume flow rate combustion air Nm3/h 143 175 233 291 350
Feed pressure total at the combustion air/flue gas pipe 4 Pa 100 120 120 130 130
Maximum draught/depression at flue gas outlet Pa -50 -50 -50 -50 -50
1
2
Data related to Hu.
3
4
Details for multi-boiler plants (cascade) with common flue gas line: see Hoval UltraGas® (250D-2000D).
• Boiler flow resistance see diagrams.

Type (350) (400) (450) (500) (575)
kW 51-324 87-371 87-417 87-463 122-533
% 108.0/97.3 108.1/97.4 108.0/97.3 108.0/97.3 108.1/97.4
• Heat loss rate at 70 °C Watt 750 750 750 750 1000
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9,0/8.8 9.0/8.8 9.0/8.8
• Connections Flow/return DN DN 100/PN 6DN 100/PN 6 DN 100/PN 6 DN 100/PN 6 DN 125/PN 6
Gas inches Rp 1½″ Rp 2″ Rp 2″ Rp 2″ Rp 2″
Propane mbar 37-57 37-57 37-57 37-57 37-57
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 h/m3 m3/h 32.6 37.7 42.4 47.1 54.2
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 h/m3 m3/h 38.0 44 49.5 55.0 63.2
Propane 3 (Hu = 25.9 kWh/m3) m3/h 12.6 14.6 16.4 18.2 20.9
• Stand-by Watt 12 12 12 12 12
dB(A) 71 72 73 74 69
(DIN 45635 part 47)
• Sound pressure level heating noise
dB(A) 64 61 63 65 62
• Condensate quantity (natural gas) at 40/30 °C l/h 30.6 35.4 39.9 44.3 50.9
• pH value of the condensate approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2
Feed pressure total at the combustion air/flue gas pipe 4 Pa 130 130 130 130 130
1
2
Data related to Hu.
3
4

Type (650) (720) (850) (1000)
kW 122-603 127-665 148-788 199-927
• Nominal output 40/30 °C with natural gas 1 kW 136-650 142-720 166-850 224-1000
• Nominal output 80/60 °C with propane 2 kW 169-592 169-655 235-789 269-927
• Nominal output 40/30 °C with propane 2 kW 185-650 185-720 257-851 293-1000
• Nominal load with natural gas 1 kW 125-613 130-677 152-802 205-943
• Nominal load with propane 2 kW 175-613 175-677 238-803 272-943
• Working pressure heating maximum/minimum bar 6.0/1.0 6.0/1.0 6.0/1.0 6.0/1.0
• Boiler water content l 529 478 860 793
• Minimum water flow l/h 0 0 0 0
• Boiler weight (without water content, incl. casing) kg 1328 1438 1743 1893
% 108.0/97.3 108.0/97.3 108.1/97.4 108.1/97.4
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.9/99.0 109.9/99.0 109.9/99.0 109.9/99.0
• Heat loss rate at 70 °C Watt 1000 1000 1200 1200
• Standard emission rate Nitrogen oxides mg/kWh 48 48 35 35
Carbon monoxide mg/kWh 5 5 15 15
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8
• Connections Flow/return DN DN 125/PN 6 DN 125/PN 6 DN 125/PN 6 DN 125/PN 6
Gas inches Rp 2″ Rp 2″ Rp 2″ Rp 2″
Flue gas Ø inside mm 302 302 402 402
Propane mbar 37-57 37-57 37-57 37-57
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 h/m3 m3/h 61.3 67.7 80.2 94.3
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 h/m3 m3/h 71.5 79.0 93.6 110.0
Propane 3 (Hu = 25.9 kWh/m3) m3/h 23.7 26.1 31.0 36.4
1x230/50
• Operation voltage V/Hz 230/50 230/50 230/50 3x400/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 62/1030 65/1050 52/1010 106/2730
• IP rating (integral protection) IP 20 20 20 20
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 75 77 77 82
- Exhaust noise is radiated from the mouth (DIN 45635 part 47) dB(A) 72 74 70 74
dB(A) 65 67 67 72
Temperature class T120 T120 T120 T120
Flue gas mass flow kg/h 1018 1124 1331 1565
Volume flow rate combustion air Nm3/h 759 838 992 1167
Feed pressure total at the combustion air/flue gas pipe 4 Pa 130 130 130 130
Maximum draught/depression at flue gas outlet Pa -50 -50 -50 -50
1
2
Data related to Hu.
3
4

UltraGas® (125, 150) UltraGas® (200-300)
25 60
mbar [mbar]
mbar [mbar]
20 50
40
15
Druckverlust
Druckverlust
30
10
20
5 10
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 5 10 15 20 25 30
Volumenstrom
m3/h [m3/h] m3/h
Volumenstrom [m3/h]
UltraGas® (350-500) UltraGas® (575-720)
30 mbar [mbar]
25
mba [mbar]
25 20
20 15
Druckverlust
Druckverlust
15 10
10 5
5 0
0 0 5 10 15 20 25 30 35 40 45 50 55 60 65
0 5 10 15 20 25 30 35 40 45 Volumenstrom
m3/h [m3/h]
m /h 3
Volumenstrom [m3/h]
UltraGas® (850, 1000)
60 m3/h = Throughput flow rate

50
40
mba
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
m3/h

■■Dimensions
(Dimensions in mm)
Note:
Minimal space see separate page
10 Condensate drain with

1 Flow heating screw including syphon for plastic tube
2 Low temperature return 11 Air inlet connector (option)
3 Gas connection 12 Boiler foot adjustable up to 80 mm
4 Safety flow 13 Safety valve connection flow (option)
5 High temperature return 14 Safety valve connection return (option)
6 Electrical connection left or right 15 Expansion Rp 1″
7 Draining (behind the front casing) 16 Pressure limiter Rp ¾″
8 Flue gas connector left or right 17 Safety temperature control Rp ½″
9 Boiler control 18 Cleaning opening left or right
Type A B C D D1 D2 E F G H I J K L M N O Q R
(125,150) 1823 633 1336 981 854 324 820 1565 1378 701 677 143 491 287 199 199 200 242 1633
(200-300) 1923 743 1684 1247 1204 321 930 1667 1428 718 710 155 498 287 280 200 186 368 1696
(350) 2070 923 1775 1268 1294 326 1110 1800 1438 808 630 160 528 284 345 205 205 345 1720
(400-500) 2070 923 1775 1268 1294 326 1110 1800 1438 808 630 160 528 284 345 205 205 -12 1829
(575-720) 2086 1103 1928 1438 1480 316 1290 1800 1442 834 608 202 554 284 367 367 110 86 1847
(850,1000) 2139 1363 2243 1703 1790 313 1550 1854 1494 858 636 204 578 294 417 417 218 198 1888
Type S T U V W X Y Z 1,2,5 3 4 8 10 11
(125,150) 351 90 1632 107 207 473 195 138 DN 65/PN 6/4 holes Rp 1″ R 1½″ Ø 155/159 DN 25 Ø 122/125
(200-300) 371 100 1702 108 207 472 217 183 DN 65/PN 6/4 holes Rp 1½″ R 1½″ Ø 252/256 DN 25 Ø 197/200
(350) 435 100 1730 100 204 484 267 210 DN 100/PN 6/4 holes Rp 1½″ R 1½″ Ø 302/306 DN 25 Ø 197/200
(400-500) 447 100 1812 176 204 484 267 210 DN 100/PN 6/4 holes Rp 2″ R 1½″ Ø 302/306 DN 25 Ø 247/250
(575-720) 513 100 1818 176 204 530 357 218 DN 125/PN 6/8 holes Rp 2″ R 2″ Ø 302/306 DN 40 Ø 247/250
(850,1000) 624 100 1880 176 214 554 455 243 DN 125/PN 6/8 holes Rp 2″ R 2″ Ø 402/406 DN 40 Ø 247/250

■■Dimensions
Opening dimension UltraGas®

Boiler without casing and insulation
(Dimensions in mm)
UltraGas® Measurements for installation as individual parts

type A B C D E F G H I J K
(125,150) 1520 680 1072 980 1295 1380 1191 1040 140 680 236
(200-300) 1585 790 1422 1330 1355 1445 1260 1390 140 950 316
(350) 1610 970 1530 1420 1380 1450 1272 1480 160 970 377
(400-500) 1810 970 1530 1420 1380 1650 1272 1480 160 970 377
(575-720) 1810 1150 1720 1605 1400 1635 1316 1690 175 1150 408
(850,1000) 1885 1410 2027 1916 1483 1686 1375 2000 199 1410 458
Weights for partial load insertion UltraGas®

(all measures in kg)
UltraGas® Weights for partial load insertion
type 1 base 2 heat exchanger 3 burner
(125,150) 47 250 38
(200) 73 395 54
(250) 73 430 54
(300) 73 475 54
(350) 113 550 70
(400) 113 585 70
(450) 113 630 70
(500) 113 650 70
(575) 143 900 94
(650) 143 935 94
(720) 143 1030 94
(850) 184 1320 138
(1000) 228 1430 138
Required min. width of door and corridor to bring in the boiler

The following informations are minimal dimensions
B Boiler width
B L Max. length of boile
K= xL T Door width
T K Corridor width
K
B Calculation example for the necessary corridor width
L T= xL Door width T = 1000
K
B 970
< 150 UltraGas® (400-500) K = x 1531 = corridor width ≥ 1486
1000

■■Dimensions
Space requirements UltraGas® (125-1000)

(Dimensions in mm)
For swinging out the burner this

clearance must be ensured
Install gas line

straight to the back
UltraGas®
type A A minimal B C D H H minimal
(125,150) 180 1
802
820 1237 981 1823 1711 3
(200-300) 360 1 160 2 930 1584 1247 1923 1811 3
(350-500) 200 1 100 2 1110 1679 1268 2070 1958 3
(575-720) 200 1 100 2 1290 1843 1438 2086 1984 3
(850,1000) 420 1 230 2 1550 2154 1703 2139 2037 3
1
If room height is too small: reduction of dimension possible. See A minimal.
2
Attention! With A minimal the burner can not be swung out completely anymore! This makes
cleaning more difficult!
3
Feet can be shortened, no base cladding possible. For details, see next page.
* The cleaning aperture must be easily accessible. As a result, a minimum distance of 500 mm must
be maintained on the cleaning opening side.

■■Dimensions
UltraGas® with shortened boiler feet

(Dimensions in mm)
UltraGas®
type A
(125,150) 1723-1783
(200-300) 1823-1883
Cut off
(350-500) 1970-2030
(575-720) 1986-2046
(850,1000) 2039-2099
1 Neutralisation box
2 Condensate pump
3 Masonry base
4 Feet adjustable up to 20-80 mm
UltraGas® with masonry base and adjustable feet
UltraGas®
type A
(125,150) 1711-1771
(200-300) 1811-1871
(350-500) 1958-2018
(575-720) 1984-2044
(850,1000) 2037-2097
UltraGas® with masonry base without adjustable feet
UltraGas®
type A
(125,150) 1721
(200-300) 1821
(350-500) 1968
(575-720) 1994
(850,1000) 2047
Base plates and feeds

will not be refunded!

■■Dimensions
Neutralisation unit for Hoval UltraGas® (125-1000)

(Dimensions in mm)
Neutralisation box type KB 23

Application
– Condensate drainage into lower situated drain pipe.
– With condensate neutralisation.
– Placed under or adjacent to the boiler
Execution
– Plastic condensate collector box with neutralisation unit
– 12 kg neutralisation granulate
– When installing under to boiler:
Fit boiler connection line to neutralisation box.
On site
– In case of installation adjacent to the boiler, fit connection pipes
between the boiler (siphon) and the neutralisation box.
– Drain pipe from the neutralisation box
1 Condensate inlet from the boiler

2 Outlet R ¾″

type KB 24
Application
– Condensate drainage into a higher situated drain pipe
– With condensate pump, delivery height 3.5 mm
– With condensate neutralisation, 12 kg granulate
– Placed under or adjacent to boiler
Execution
– Collector box with delivery pump and neutralisation unit
– 12 kg neutralisation granulate
– Pump delivery height max. 3.5 m (2 dm³/min)
– Silicone hose Ø 9/13 mm, length 4 m
– Electric cable length 1.5 m with plug for connection to the boiler
control panel if the installation is located under the boiler
– Plastic connection pipe Ø 25, boiler (siphon) to neutralisation
box if the installation is located under the boiler.
On site
– Drain pipe if the silicone hose is too short.
In the case of installation adjacent to boiler:
– Connection pipe between the boiler (siphon)
and the neutralisation box
– Electrical connection between the delivery pump and the
electrical control panel if the supply cable is too short.
Condensate box with pump

type KB 22
Application
– Condensate drainage into a higher situated drain pipe
2 Outlet from pump, silicon hose Ø 9/13 mm, length 4 m
– With condensate pump, delivery height 3.5 mm
3 Condensate box with 12 kg granulate (KB 24)
– Placed under or adjacent to boiler
4 Condensate pump
Execution
Type characteristics as KB 24, but without neutralisation granulate

■■Engineering

The following standards and guidelines must • Treated heating water must be tested at • If frost protection agent is being used,
be complied with: least once yearly, according to the inhibitor please contact the Hoval company to ask for
manufacturer’s instructions, more frequent the separate engineering sheet.
• Hoval technical information and installation testing may be necessary.
instructions
• A refilling is not necessary if the quality Frost protection agent
• hydraulic and technical control regulations of the heating water in existing installa- • see separate engineering sheet
of Hoval tions (e.g. exchange of boiler) conforms to “Use of frost protection agent”.
• local building law equally to the replacement water.
Heating room
• fire protection regulations • New and if applicable existing installations • Gas boilers cannot be positioned in rooms
must be adequately cleaned and flushed in which halogen compounds can occur and
• DVGW regulations before being recharged! The boiler may only into which combustion air can enter (e.g.
be filled after the heating system has been laundrettes, hairdressers).
• DIN EN 12828 flushed. • Halogen compounds can be caused by
Safety-relevant requirements cleaning and degreasing solutions, dis-
• Parts of the boiler/the calorifier which have solvents,
• DIN EN 12831 Heaters contact with water are made of ferrous mate- glue and bleaching lyes. Pay attention to the
Rules for the calculation of the heat require- rials and stainless steel. Procal leaflet, corrosion through Halogen
ments of buildings compounds.
• VDI 2035 Protection against damage by cor- corrosion in the parts made of stainless steel Combustion air
rosion and boiler scale formation in heating the chloride, nitrate and sulfate contents of The supply of combustion air must be guaran-
and service water installations the heating water must not exceed 50 mg/l teed. There must be no possibility to close the
in total. air supply opening. For direct combustion air to
• VDE 0100 boiler (LAS system) mount the connection for
• The pH value of the heating water should lie direct combustion air inlet.
• local fire brigade regulations between 8.3 and 9.5 after 6 to 12 weeks of
heating operation. The minimum free cross-section for the com-
• according to local regulations bustion air can be assumed simplified as fol-
Filling and replacement water: lows: Considering nominal output!
Water quality drinking water is generally best suited as • Room air-dependent operation:
Heating water: filling and replacement water. However, the Minimum free cross-section of the opening
• The European Standard EN 14868 and the quality of the untreated drinking water must into the open: 150 cm² or twice 75 cm² and
Directive VDI 2035 must be observed. at least fulfil the standard set in VDI 2035 or additionally 2 cm² necessary for each kW of
be desalinated and/or be treated with inhibi output over 50 kW for vent into the open.
• Hoval boilers and calorifiers are designed tors. The stipulations of EN 14868 must be
for heating plants without significant oxygen observed. • Room air-independent operation with sepa-
intake (plant type I according to EN 14868). rate combustion air pipe to the boiler:
• In order to maintain a high level of boiler 0.8 cm2 per 1 kW of output. The pressure
• Plants with efficiency and to avoid overheating of the loss in the combustion air pipe must be con-
-- continuous oxygen intake (e.g. under- heating surfaces the values given in the sidered for the calculation of the exhaust
floor heating systems without diffusion table should not be exceeded (dependent on system.
proof plastic piping) or boiler performance ratings - for multi-boiler
-- intermittent oxygen intake (e.g. where plants rating of smallest boiler applies - and
frequent refilling is necessary) on the water content of the plant).
water which is used throughout the total ser

[mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0
f°H <1 5 10 15 20 25 30 >30
d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
boiler size of the
individual boiler
50 to 200 kW NO DEMAND 50 l/kW 20 l/kW 20 l/kW
over 600 kW
1
2

■■Engineering
Gas connection • The condensate must be openly lead into

Commissioning Gas pressure propane the canalisation (funnel).
• Start-up is to be carried out only by a spe- Necessary flow pressure at the boiler inlet:
cialist of Hoval and the gas supplier. For UltraGas® (125-1000) Expansion tank
• min. 37 mbar, max. 57 mbar • An adequately dimensioned expansion tank
• Burner setting values according to the instal- must be provided.
lation instructions. Space requirements
See “Dimensions” for information • The expansion tank has to be installed in
Manual gas shut-off tap and gas filter principle at the boiler return, or at the safety
Immediately in front of the boiler a manual gas flow.
shut-off device (tap) must be installed accord- Pump after-run time
ing to relevant regulations. • The circulation pump must continue to run • At the safety flow a safety valve and an au
for at least 2 minutes each time the burner tomatic exhauster must be installed.
is switched off (the pump after-run time is
In the UltraGas® (400-1000) types, an ex- included in the boiler control with the
ternal gas filter must be installed in the gas TopTronic® regulation). Noise level
supply line. • The acoustic power level value is dependent
Make sure that the gas line from the external on the local and spacial circumstances.
gas filter to the gas connection of the boiler
is cleaned. Heating boiler in the attic
• If the gas boiler is positioned on the top floor, • The acoustic pressure level is dependent
the installation of a low water protection, on the installation conditions and can for
For the UltraGas (125-350) types, it is nec-
®
instance be 5 to 10 dB(A) lower than the
essary to comply with the local regulations which automatically turns the gas burner off
in case of water shortage, is recommended. acoustic power level at a distance of 1 m.
concerning the need for a gas filter.
• DIN 4108 must be observed when installing
in domestic living areas
Type of gas Condensate drain
• The boiler is only to be operated with the • The condensate from the exhaust system
Recommendation:
type of gas stated on the rating plate. can be discharged through the boiler. A con
• A gas pressure controller to reduce the boi exhaust system .
ler inlet pressure must be installed on site for direct combustion air inlet.
propane. • The condensate drainage without neutralisa-
tion is allowed, if you are using for the drain
Gas pressure natural gas only plastic tubes or stoneware (possibly
obtain special exemption from the relevant Flue gas system
Necessary flow pressure at the boiler inlet: • Gas boilers must be connected to a flue gas
For UltraGas® (125-720) authority).
system (chimney or flue gas lines).
• min. 18 mbar, max. 80 mbar
For UltraGas® (850,1000) • A siphon must be installed at the condensa • Flue gas lines must be gas tight and leak
• min. 18 mbar, max. 60 mbar te outlet on the gas boiler (included in the tight against condensate and over pressure
boiler scope of delivery). and are to be fitted with a safety temperature
limiting device.
Allocation of gas filters for UltraGas® • The flue gas system must be connected with
Type Gas throughput Gas filter type Dimension Pressure loss an angle, so that the resulting condensate
UltraGas m3/h gas filter of the exhaust system can flow back to the
(with clean filter) boiler and can be neutralised there before
mbar discharging into the canalisation.
(125) 11.6 70612/6B Rp ¾″ 1.1 • Gas boilers with condensation heat utilisa-
(150) 14.1 70612/6B Rp 1″ 0.2 tion are to be connected to a flue gas line
(200) 18.8 70612/6B Rp 1″ 0.6 min. Temperature class T120.
(250) 23.5 70602/6B Rp 1″ 0.8
• A flue gas temperature limiter is built in in
(300) 28.3 70602/6B Rp 1″ 1.3 the boiler.
(350) 32.6 70602/6B Rp 1″ 1.4
(400) 1 37.7 70602/6B Rp 1½″ 0.5
(450) 1 42.4 70602/6B Rp 1½″ 0.6
(500) 1 47.1 70604/6B Rp 1½″ 0.8
(575) 1 54.2 70604/6B Rp 2″ 0.5
(650) 1 61.3 70604/6B Rp 2″ 0.6
(720) 1 67.7 70603/6B Rp 2″ 0.7
(850) 1 80.2 70631/6B Rp 2″ 1.0
(1000) 1 94.3 70631/6B Rp 2″ 1.4
1
On the UltraGas® (400, 450, 500, 575, 650, 720, 850, 1000) installation of a gas filter in front
of the gas burner is mandatory!
It is essential to set the dimensions of the gas line!

■■Engineering
Dimensions flue gas systems Connecting pipes

Horizontal connecting pipes must be installed
Basic rules: with an inclination of at least 50 mm per metre
• Height over sea level max. 1000 m. of their length installed in the direction of the
boiler to allow free return flow of condensation
water towards the boiler. The whole exhaust
The first 2 m of the flue gas pipe system
system must be installed so that condensate
must have the same dimension as the
can never collect at any point.
flue gas connection.
• Combustion air:
In the case of room air-independent oper
ation (accessories optional) the air pipe
should be of the same dimension as the flue
gas pipe.
If the flue gas pipe diameter is greater than
the combustion air connection an individual
calculation must be effected.
Flue gas line

Boiler (smooth walled) Number of bow 90° (flue gas + air supply)
type Flue gas dim. mm Dimension Total pipe length in m (flue gas + air supply)
UltraGas ®
internal DN 1 2 3 4 5*
(125) 155 130 24 23 22 21
(150) 155 15 14 13 12
(125) 155 150 44 44 44 44
(150) 155 44 44 44 44
(200) 252 24 24 23 22
(250) 252 12 12 11 11
(125) 155 175 50 50 50 50
(150) 155 50 50 50 50
(200) 252 50 50 50 50
(250) 252 46 45 45 44
(200) 252 200 50 50 50 50
(250) 252 50 50 50 50
(300) 252 50 50 50 50
(350) 302 42 41 40 39
(250) 252 250 50 50 50 50
(300) 252 50 50 50 50
(350) 302 50 50 50 50
(400) 302 50 50 50 50
(450) 302 50 50 50 50
(500) 302 50 50 50 50
(350) 302 300 50 50 50 50
(400) 302 50 50 50 50
(450) 302 50 50 50 50
(500) 302 50 50 50 50
(575) 302 50 50 50 50
(650) 302 50 50 50 50
(720) 302 50 50 50 50
(850) 402 350 50 50 50 50
(850) 402 400 50 50 50 50
(1000) 402 400 50 50 50 50
Notice: The data contained in the table “Dimensions flue gas systems” represent guide values.
An exact calculation for the flue gas duct must be made on-site.
* With 5 bends or more the feed pressure total at the combustion air/flue gas pipe is to be reduced by 30% for the calculation.
With total pipe lengths exceeding 50 m, a separate calculation is necessary.

■■Examples
UltraGas® (125-1000) AF
Gas boiler with
-- a direct heating circuit from the boiler
TopTronic T B1
RS-T
T T
DKP
Dies ist ein

unerlaubter Weg!
Gehen Sie einen
SLP löschen Sie dieses
UltraGas
Shape!
Sie haben die
Möglichkeit ein
neues Shape zu
HT nehmen!!! HT
hovhovalh
NT hovalhova NT
alhovalho
UltraGas® (125-1000) AF
Gas boiler with

-- water heating,
-- 1 mixed heating circuit from boiler TopTronic T VF1 B1
WW
DHW
RS-T
T T
MK1
Dies ist ein

M
YK1
Weg! T
unerlaubter
P Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
unerlaubter Weg! neues Shape
Gehen Sie einen zu nehmen!!!
SLP löschen Sie dieses hovalhovalhov
UltraGas
Shape! alhovalhovalho
Sie haben die valhovalhovalh
Möglichkeit ein ovalhovalhoval
neues Shape zu hovalhovalhov
HT nehmen!!! HT alhovalhovalho
hovhovalh valhovalhovalh
NT hovalhova NT ovalhovalhoval
alhovalho hovalhovalhov
alhovalhovalho
valh
CW
KW
Notice:
for installation. The installation must
be done according to local conditions, RS-T Room station SLP Calorifier loading pump
dimensioning and regulations YK1 Actuator mixer 1
-- For underfloor heating, a flow tempera- AF Outdoor sensor 1
ture monitor must be built in. VF1 Flow sensor 1 HT High temperature
-- Shut-off devices to the safety valve SF Calorifier heater sensor NT Low temperature
(pressurised expansion tank, safety B1 Flow temperature guard
valve, etc.) are to safe against unin- (if required) CW Cold Water
tended closing! MK1 Pump mixing circuit 1 DHW Domestic Hot Water
-- Anti thermal siphon dip has to be DKP Pump for heating circuit without
installed. mixing operation

■■Examples
Gas boiler with
AF
1
-- water heating,
heating supply from boiler,
TopTronic T VF1 B1 VF2 B1
-- a direct heating circuit from wall distributors,
-- 1-2 mixed heating circuits from wall distributors
Hydraulic schematic BCRT030 WW
DHW
RS-T
T T T T T T
DKP MK1 MK2
Dies ist ein

M
YK1 M
YK2
Weg! T
unerlaubter
P Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
unerlaubter Weg! neues Shape
Gehen Sie einen zu nehmen!!!
SLP löschen Sie dieses hovalhovalhov
UltraGas
Sie haben die valhovalhovalh
Möglichkeit ein ovalhovalhoval
neues Shape zu hovalhovalhov
HT nehmen!!! HT alhovalhovalho
hovhovalh valhovalhovalh
NT hovalhova NT ovalhovalhoval
alhovalho hovalhovalhov
alhovalhovalho
valh
CW
KW
UltraGas® (125-1000) $)
Gas boiler with +7 17

-- free-standing calorifier
heating supply from boiler, 7RS7URQLF7 9) 9) %
-- wall distributors with return flow separation,

-- 1 mixed heating circuit and water heating
to the high temperature return, 567 567 DHW
::
-- 1 mixed heating circuit and water heating
to the low temperature return 7 7 7 7
0. 0.
'LHV LVW HLQ

3 <.
0 <.
0 :HJ 7
XQHUODXEWHU
*HKHQ 6LH
HLQHQ 6FKULWW
]XUFN RGHU
O|VFKHQ 6LH
GLHVHV6KDSH
6LH KDEHQ GLH
'LHV LVW HLQ 0|JOLFKNHLW HLQ
XQHUODXEWHU:HJ 6) QHXHV6KDSH]X
*HKHQ 6LH HLQHQ QHKPHQ
6FKULWW ]XUFN RGHU KRYKRYDOKRYDO
6/3
O|VFKHQ 6LH GLHVHV KRYDOKRYDOKRYD
8OWUD*DV
6KDSH OKRYDOKRYDOKRY
6LH KDEHQ
GLH DOKRYDOKRYDOKR
0|JOLFKNHLW HLQ 6/3 YDOKRYDOKRYDOK

QHXHV 6KDSH ]X RYDOKRYDOKRYDO
+7 QHKPHQ +7 KRYDOKRYDOKRYD
KRYKRYDOK OKRYDOKRYDOKRY
17 KRYDOKRYD 17 DOKRYDOKRYDOKR
DOKRYDOKR YDOKRYDOKRYDOK
RYDOKRYDOKRYDO
K
Notice: CW
.:
for installation. The installation must RS-T Room station
be done according to local conditions, DKP Pump for heating circuit
dimensioning and regulations AF Outdoor sensor without mixing operation
-- For underfloor heating, a flow tempera- VF1 Flow sensor 1 YK1 Actuator mixer 1
ture monitor must be built in. VF2 Flow sensor 2 YK2 Actuator mixer 2
-- Shut-off devices to the safety valve SF Calorifier heater sensor
(pressurised expansion tank, safety B1 Flow temperature guard HT High temperature
valve, etc.) are to safe against unin- (if required) NT Low temperature
tended closing! MK1 Pump mixing circuit 1
-- Anti thermal siphon dip has to be MK2 Pump mixing circuit 2 CW Cold Water
installed. SLP Calorifier loading pump DHW Domestic Hot Water

192
Hoval UltraGas® (250D-2000D)
■■Description

• Double boiler made of steel, consisting of
2 individual boilers at 125, 150, 200, 250,
300, 350, 400, 450, 575, 650, 720, 850 or
1000 kW
Thermal insulation with mineral wool
• combustion chamber made of stainless steel
• Maximal flue gas condensation through tube
heat exchanger aluFer® stainless steel;
• Water pressure sensor
(minimal and maximal limiter integrated)
limiter function
• Pre-mix burner
-- with fan and venturi
-- ionisation guard
• Gas boiler fully cased with steel plates,
red powder-coated.
• Flue gas overpressure set consisting of Model range
motorised air intake suction flap (connection Permissions boilers
UltraGas® Output range
for direct combustion air supply without ac-
at 40/30 °C Type (250D-2000D)
cessories possible) and flue gas collector.
type kW
• Heating connections backwards incl. counter
CE product ID No.: CE-0085AQ0620
flanges, screws and seals (250D) 28-246
-- Flow (300D) 28-300
-- Return - high temperature (400D) 44-400
-- Return - low temperature (500D) 49-500
(600D) 57-600
Basic boiler control panel (700D) 58-700
TopTronic® T/U4.1 (UltraGas® (250D-700D) (800D) 97-800
TopTronic® T/U4.4 (UltraGas® (800D-1700D)) (900D) 97-900
or TopTronic® T/U4.3 (UltraGas® (2000D)) (1000D) 97-1000
• Gas firing sequence controller with monitor- (1150D) 136-1150
ing unit BIC960 (1300D) 136-1300
• Modulating burner control (1440D) 142-1440
• Main switch “I/0” (1700D) 166-1700
• Boiler sensor
(2000D) 224-2000
• Ionisation guard
• Gas valve
• Connection for external gas valve and fault • Rotary push-button Optional
indication • Button for • For propane
• Regulation function per boiler integrated for: -- daytime room temperature • Neutralisation unit
-- 1 mixer circuit -- night room temperature • Free-standing calorifier CombiVal
-- 1 heating circuit without mixing operation -- hot water temperature • Additional control for more heating circuits
-- domestic hot water loading circuit -- operating mode selection (holiday, absent, • Hydraulic connection
• Function extension possibility via heating operation prolongation, automatic,
-- different key modules and/or summer, continuous - reduced - frost pro Delivery
-- installation of a supplementary heating tection) • Boiler, casing and flue gas overpressure set
regulator TopTronic® T/N (see Accesso- -- adjusting the heating curves separately packed and delivered
ries) -- system information
• Main switch “I/O” -- emission measurement On site
• Safety temperature limiter 110 °C and manual operation • Mounting of boiler foot
• Fuse 6.3 A • Outdoor sensor AF200 • Mounting of insulation, casing and control
• Trouble indication “Burner” • Flow sensor with plug panel
• Running time meter and pulse meter • Calorifier heater sensor with plug • Mounting of the connection for combustion
• Boiler sensor • Connection available for room station air connection and flue gas collector
• Large LCD display (flue gas overpressure set)
Recommendation: • Bus cable for connecting the two boiler
If execution of a common flue gas line with controls of the double boiler on site
overpressure the delivered flue gas overpres- (not included in scope of supply).
sure set must be compellingly mounted.
• Set consists of a flue gas collector and
motorised air intake suction flaps for back
flow protection.

■■Part No.

Hoval UltraGas®
Double boiler made of steel, consisting of 2

individual boilers at 125, 150, 200, 250, 300,
350, 400, 450, 500, 575, 650, 720, 850 or 1000
kW. Thermal insulation with mineral wool.
Combustion and flue gas chambers made of
stainless steel. Tube heat exchanger aluFer®.
With basic boiler control panel
TopTronic® T/U4.1 (UltraGas® (250D-700D))
TopTronic® T/U4.4 (UltraGas® (800-1700D))
TopTronic® T/U4.3 (UltraGas® (2000D))
Delivery
2 boilers, casing with insulation, 2 control pan
els, combustion air connection and flue gas
collector separately packed and delivered.
UltraGas® Output range Operating

at 40/30 °C pressure
type kW 1 bar
(250D) 28-246 5 7007 680

(300D) 28-300 5 7007 681
(400D) 44-400 5 7007 682
(500D) 49-500 5 7007 683
(600D) 57-600 5 7007 684
(700D) 58-700 6 7010 294
(800D) 97-800 6 7010 295
(900D) 97-900 6 7010 296
(1000D) 97-1000 6 7010 297
(1150D) 136-1150 6 7007 689
(1300D) 136-1300 6 7007 690
(1440D) 142-1440 6 7007 691
(1700D) 166-1700 6 7007 692
(2000D) 224-2000 6 7007 693
Gas filter
Type Connection
70612/6B Rp ¾″ 2007 995
70602/6B Rp 1″ 2007 996
70604/6B Rp 1¼″ 2054 495
70603/6B Rp 1½″ 2007 997
70631/6B Rp 2″ 2007 998
Valve testing system

Automatic, compact testing system for testing
the leakage of the gas valve before each burn-
er start with ready-to-connect wiring. Suitable
for all gas qualities for which the UltraGas® is
permitted.
UltraGas® (250D-700D) 6025 638

UltraGas® (800D-1440D) 6025 639
UltraGas® (1700D-2000D) 6025 640
For an UltraGas® double boiler,

two valve testing systems must be ordered.

■■Part No.
Assembly set 6018 863

for multi-part delivery
Boiler and flue gas collector are
screwed only, not sealed,
in order to enable the boiler
to be placed in two sections.
Consisting of instruction and
special silicone.
Delivery time approx. 6 weeks


No conversion kit is required for boiler

types UltraGas® (250D-700D) and
(1700D-2000D). Conversion must be
performed in accordance with the
instructions included with the delivery.

for extending functionality and implementing
further heating circuits
Consisting of:
- 1 mixer circuit
- hot water loading
Only one key module per regulator is possible!
Flow sensor VF202K
Cable set for connecting the auxiliary heating
regulator TopTronic® T/N with the boiler con
troller.
Mounting on site
Set for GLT module 0 - 10 V 6015 195

1.0 V = 11.5 °C to 10 V = 115 °C
GLT module and mains transformer
Can be installed in boiler switch panel
in Mini-3, UltraGas® (70-1000), Uno-3,
Mega-3, Max-3

■■Part No.


incl. accessories
Standard functions
-- 1 mixing circuit

1
2
3
4
5
6
7

1

M
plugs

3
for solar plants

M
M

5 Key module 5 6012 158

M
6 Key module 6 6012 159

M
and solar plants
7 Key module 7 6012 160

M

Sensor type
Type KVT20/5/6 (L = 5 m)

■■Part No.
Part No.

for TopTronic® T

for TopTronic® T

scope of delivery)

5 m cable and plug

flow sensor

for underfloor heating system (1 guard per
heating circuit) 15-95 °C, differential gap 6 K,
capillary tube max. 700 mm setting (visible
from the outside) under the housing cover

Kit clamp-on thermostat RAK-TW1000.S 6015 000

enclosed cable (4 m) and plug

sion 150 mm, brass nickel-plated
Safety set
Pressure gauge and autom. aspirator
with shut-off valve. Connection inner thread
For UltraGas® (125-200) 6018 709
DN 25 - Rp 1″ to 200 kW
For UltraGas® (250-350) 6018 710
DN 32 - Rp 1¼″ to 350 kW

■■Part No.
Condensate drainage Part No.

to UltraGas® (250D-2000D)
Condensate box KB 22 6015 160

for UltraGas® (125-1000), (250D-2000D),
UltraOil® (65-300), (320D-600D)
For condensate drainage into higher
situated drain pipe with delivery pump.
Max. delivery height 3.5 m, from
1.5 m with plug

for UltraGas® (125-1000), (250D-2000D),
UltraOil® (65-300), (320D-600D)
drain pipe without condensate
delivery pump
with neutralisation
12 kg neutralisation granulate
Use one box for each boiler.

for UltraGas® (125-1000), (250D-2000D),
UltraOil® (65-300), (320D-600D)
a higher lying drainage duct,
max. delivery height 3.5 m, from
1.5 m with plug
12 kg granulate

of condensate

completely wired,

■■Part No.
Connection for a direct

combustion air supply
In combination with the motor-driven air intake
dampers included in the scope of delivery of
the double boiler system. Per installation two
pieces must be ordered.
UltraGas® (250D,300D) 6025 113
UltraGas® (400D-600D) 6025 114
UltraGas® (700D) 6025 115
UltraGas® (800D-1000D) 6025 104
UltraGas® (1150D-1440D) 6025 063
UltraGas® (1700D,2000D) 6025 094
Pipe connection double boiler

Flow/return Flow/return PN 6
PN 6 Pipe connection set for double boiler including
motorised air shut-off valve.
for UltraGas® (250D-600D) 6002 015

for UltraGas® (700D-1000D) 6005 656
for UltraGas® (1150D-1440D) 6012 333
for UltraGas® (1700D,2000D) 6020 273
Hydraulic shut-off gate PN 16

to be installed directly on flow and/or return.
As option when no flow/return set
has been ordered.
Complete with plugs and cabling.
Two pieces required per double boiler!
Suitable for high-pressure version (8 bar)!
UltraGas® (250D-600D) 1 piece DN 65 6002 660

High-temperature return
High-temperature return
Pipe connection set for double boiler
(e.g. for return calorifier charge)
for UltraGas® (250D-600D) 6001 926

for UltraGas® (700D-1000D) 6004 924
for UltraGas® (1150D-1440D) 6009 534
for UltraGas® (1700D,2000D) 6020 274

for UltraGas® (125,150) and
UltraGas® (250D,300D)

for UltraGas® (200-350) and

■■Part No.
Part No.
Assembly tube for flow and return

for assembly on flow resp. high and low tem-
perature return of the Hoval UltraGas® boiler.
For connection of
- an additional safety temperature limiter and a
maximum pressure limiter set on the flow and
- an expansion tank on the return
Suitable to
Dimension UltraGas® Connection
Assembly tube flow
DN 65* (250D-600D) flow 6032 993
DN 65* (250D-600D) return 6023 108
DN 100* (700D-1000D) flow 6023 109
DN 100* (700D-1000D) return 6023 110
DN 125* (1250D-2000D) flow 6023 111
DN 125* (1250D-2000D) return 6023 112
* 2 pieces are necessary

Assembly tube return
Further information see “Dimensions”
Maximum pressure limiter set 6025 358

suitable for assembly tube
to meet the safety requirements
of EN 12828 > 300 kW
or SWKI 93-1 > 70 kW.
Consisting of:
- adjustable maximum pressure limiter
- safety temperature limiter RAK-ST.131
and cock
2 pieces necessary
Services
Commissioning



Type (250D) (300D) (400D) (500D) (600D) (700D)
kW 25-228 25-278 39-370 44-462 51-556 51-648
• Nominal output 40/30 °C with natural gas 1 kW 28-250 28-300 44-400 49-500 57-600 58-700
• Nominal output 80/60 °C with propane 3 kW 31-226 35-276 63-370 78-454 80-546 95-636
• Nominal output 40/30 °C with propane 3 kW 34-250 39-300 70-400 87-500 91-600 109-700
• Nominal load with natural gas 1 kW 26-232 26-282 40-376 45-470 52-566 53-660
• Nominal load with propane 3 kW 32-232 36-282 65-376 80-470 84-566 100-660
• Working pressure heating maximum/minimum bar 5.0/1.0 5.0/1.0 5.0/1.0 5.0/1.0 5.0/1.0 6.0/1.0
• Working temperature maximum °C 90 90 90 90 90 90
• Boiler water content l 412 388 719 682 636 857
• Minimum water flow l/h 0 0 0 0 0 0
• Boiler weight (without water content, incl. casing) kg 766 818 1268 1344 1448 1730
% 108.1/97.4 108.0/97.3 108.1/97.4 108.1/97.4 108.0/97.3 108.0/97.3
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.6/98.7 109.6/98.7 109.7/98.8 109.7/98.8 109.7/98.8 109.8/98.9
(related to net/gross calorific value) 75/60 °C % 107.1/96.5 107.1/96.5 107.2/96.6 107.2/96.6 107.2/96.6 107.3/96.7
• Stand-by loss at 70 °C Watt 960 960 1060 1060 1060 1500
• Standard emission rate Nitrogen oxides mg/kWh 26 29 39 38 38 41
Carbon monoxide mg/kWh 3 4 4 4 9 10
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8
DN 80/ DN 80/ DN 80/ DN 80/ DN 80/ DN 125/
• Connections Flow/return DN
PN 6 PN 6 PN 6 PN 6 PN 6 PN 6
Gas inches 1″ 1″ 1½″ 1½″ 1½″ 1½″
Flue gas Ø inside mm 254 254 306 306 306 356
Natural gas E/LL mbar 18-80 18-80 18-80 18-80 18-80 18-80
Propane mbar 37-57 37-57 37-57 37-57 37-57 37-57
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 23.1 28.2 37.6 47.0 56.6 65.2
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 kWh/m3 m3/h 27.0 32.9 43.9 54.8 66 76.1
Propane (Hu = 32.7 kWh/m3) m3/h 8.9 10.9 14.5 18.1 21.9 25.2
• Operation voltage V/Hz 230/50 230/50 230/50 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 44/336 44/494 44/286 44/448 46/690 49/660
• Stand-by Watt 24 24 24 24 24 24
• IP rating (integral protection) IP 20 20 20 20 20 20
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 72 75 69 72 75 77
- Exhaust noise is radiated from the mouth (DIN 45635 part 47)
dB(A) 68 70 65 68 69 74
(room air dependent/room air independent
dB(A) 62 65 59 62 65 67
• Condensate quantity (natural gas ) at 40/30 °C l/h 21.7 26.5 35.3 44.2 53.2 61.3
• pH value of the condensate pH approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2
Temperature class T120 T120 T120 T120 T120 T120
Flue gas mass flow kg/h 383 468 624 780 940 1082
Flue gas temperature at nominal output and operation 80/60
°C 69 71 69 70 71 69
°C
Flue gas temperature at nominal output and operation 40/30
°C 48 49 48 49 49 46
°C
Volume flow rate combustion air Nm /h 3
286 349 465 582 701 807
Feed pressure total at the combustion air/flue gas pipe Pa 60 60 60 60 60 60
Maximum draught/depression at flue gas outlet Pa -50 -50 -50 -50 -50 -50
1 Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3
operation at a Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings.
2
3
Data related to Hu. UltraGas® (250D-700D) can also be operated with propane.

Type (800D) (900D) (1000D) (1150D) (1300D)
kW 87-754 87-848 87-942 122-1084 122-1226
% 108,1/97.4 108.0/97.3 108.0/97.3 108,1/97.4 108.0/97.3
• Stand-by loss at 70 °C Watt 1500 1500 1500 2000 2000
• Content of CO2 in the exhaust gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8
DN 125/ DN 125/ DN 125/ DN 150/ DN 150/
• Connections Flow/return DN
PN 6 PN 6 PN 6 PN 6 PN 6
Gas inches 2″ 2″ 2″ 2″ 2″
Propane mbar 37-57 37-57 37-57 37-57 37-57
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 75.4 84.9 94.3 108.5 122.7
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 kWh/m3 m3/h 88 98.9 109.9 126.5 143,1
Propane (Hu = 32.7 kWh/m3) m3/h 29.1 32.7 36.4 41.9 47.3
• Stand-by Watt 24 24 24 24 24
- Exhaust noise is radiated from the mouth (DIN 45635 part 47) dB(A) 74 75 76 72 75
dB(A) 64 66 68 65 68
(depending on installation conditions)2
• Condensate quantity (natural gas ) at 40/30 °C l/h 70.9 79.7 88.5 101.9 115.2
• pH value of the condensate pH approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2
Feed pressure total at the combustion air/flue gas pipe Pa 60 60 60 60 60
2
3

Type (1440D) (1700D) (2000D)
kW 127-1354 148-1604 199-1886
• Nominal output 40/30 °C with natural gas 1 kW 142-1440 166-1700 224-2000
• Nominal output 80/60 °C with propane 3 kW 169-1310 235-1578 269-1854
• Nominal output 40/30 °C with propane 3 kW 185-1440 257-1702 293-2000
• Nominal load with natural gas 1 kW 130-1354 152-1604 205-1886
• Nominal load with propane 3 kW 175-1354 238-1606 272-1886
• Boiler water content l 956 1720 1586
% 108.0/97.3 108.1/97.4 108.1/97.4
• Standard emission rate Nitrogen oxides mg/kWh 48 32 35
Carbon monoxide mg/kWh 5 15 15
• Connections Flow/return DN DN 150/PN 6 DN 150/PN 6 DN 150/PN 6
Gas inches 2″ 2″ 2″
Flue gas Ø inside mm 356 502 502
Propane mbar 37-57 37-57 37-57
Propane (Hu = 32.7 kWh/m3) m3/h 52.3 62.0 72.8
1x230/50
• Operation voltage V/Hz 230/50 230/50
3x400/50
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 80 80 85
dB(A) 77 73 78
(DIN 45635 part 47)
• Sound pressure level heating noise (depending on installation conditions) 2 dB(A) 70 70 75
• pH value of the condensate pH approx. 4.2 approx. 4.2 approx. 4.2
Temperature class T120 T120 T120
Volume flow rate combustion air Nm3/h 1676 1984 2334
Flue gas mass flow kg/h 2248 2663 3130
Maximum draught/ depression at flue gas outlet Pa -50 -50 -50
2
3


UltraGas® (250D,300D) UltraGas® (400D-600D)
[mbar] [mbar]
60 120
110
50 100
90
40 80
one boiler flowing 70
30 60 one boiler flowing
50
20 40
both boiler flowing 30 both boiler flowing
10 20
10
0 0
0 5 10 15 20 25 30 0 10 20 30 40 50
[m3/h]
[m3/h]
UltraGas® (700D-1000D) UltraGas® (1150D-1440D)

[mbar] [mbar]
60 60
50 50
Druckverlust [mbar]
40 one boiler flowing

40
30 30
one boiler flowing
20 both boiler flowing 20
both boiler flowing
10 10
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90 100
Volumenstrom
[m3/h] [m3/h] [m3/h]
UltraGas® (2000D)
[mbar]
100 m3/h = Throughput flow rate

80
60 one boiler flowing
40
both boiler flowing
20
0
0 20 40 60 80 100 120 140
[m3/h]

■■Dimensions
(Dimensions in mm)
UltraGas®
type A B C C1 D E F G H I J K L M N O P Q
(250D,300D) 1823 1770 1443 1491 981 1633 1378 944 701 491 645 950 130 902 462 143 510 -
(400D-600D) 1923 1880 1790 1758 1247 1696 1428 1023 718 498 702 950 20 930 543 173 511 -
(700D) 2070 2240 1969 1887 1268 1720 1438 1078 808 528 904 1130 20 1019 701 205 619 -
(800D-1000D) 2070 2240 1969 1887 1268 1829 1438 1078 808 528 904 1130 20 1019 701 205 619 -
(1150D-1440D) 2086 2600 2223 2283 1438 1847 1442 1093 834 554 1054 1310 20 1019 785 195 845 -
(1700D,2000D) 2139 3120 2538 2598 1703 1888 1494 1140 858 578 1184 1570 20 1322 835 240 895 360
UltraGas® type (250D,300D) (400D-600D) (700D) (800D-1000D) (1150D-1440D) (1700D,2000D)

1 Flow heating DN 65/PN 6/4 S* DN 65/PN 6/4 S* DN 100/PN 6/4 S* DN 100/PN 6/4 S* DN 125/PN 6/8 S* DN 125/PN 6/8 S*
1a Flow pipe connection (option) 1
DN 80/PN 6/4 S* DN 80/PN 6/4 S* DN 125/PN 6/8 S* DN 125/PN 6/8 S* DN 150/PN 6/8 S* DN 150/PN 6/8 S*
2 Low temperature-return DN 65/PN 6/4 S* DN 65/PN 6/4 S* DN 100/PN 6/4 S* DN 100/PN 6/4 S* DN 125/PN 6/8 S* DN 125/PN 6/8 S*
2a Return pipe connection (option) 1 DN 80/PN 6/4 S* DN 80/PN 6/4 S* DN 125/PN 6/8 S* DN 125/PN 6/8 S* DN 150/PN 6/8 S* DN 150/PN 6/8 S*
3 Gas connection Rp 1″ Rp 1½″ Rp 1½″ Rp 2″ Rp 2″ Rp 2″
4 Safety flow and flow calorifier R 1½″ R 1½″ R 1½″ R 1½″ R 2″ R 2″
5 High temperature-return DN 65/PN 6/4 S* DN 65/PN 6/4 S* DN 100/PN 6/4 S* DN 100/PN 6/4 S* DN 100/PN 6/8 S* DN 125/PN 6/8 S*
5a High temperature-return
DN 80/PN 6/4 S* DN 80/PN 6/4 S* DN 125/PN 6/8 S* DN 125/PN 6/8 S* DN 150/PN 6/8 S* DN 150/PN 6/8 S*
Pipe connection (option) 1
6 Motorised air shut off valve
7 Induction combustion air Ø 104/110 Ø 104/110 Ø 104/110 Ø 180/182 Ø 180/182 Ø 180/182
8 Flue gas outlet
Ø 254/256 Ø 306/308 Ø 356/358 Ø 356/358 Ø 356/358 Ø 504/506
connection left or right possible
9 Flue gas collector
10 Condensate drain with screw
DN 25 DN 25 DN 25 DN 25 DN 40 DN 40
including syphon for plastic tube
11 Boiler foot adjustable
up to 20-80 mm
12 Cleaning opening
Notes
1
Data for pipe connection (option) to Hoval UltraGas® (250D-2000D) Detailed measurements see UltraGas® (125-1000)
* DN = nominal diameter, PN = nominal pressure, S= number of screws,
example DN 80/PN 6/4 S Minimal space - see separate page

■■Dimensions
Minimal spaces UltraGas® (250D-2000D)

(Dimensions in mm)
For swinging out the burner this
clearance must be ensured
Install gas line

straight to the back
with hydraulic connection set
UltraGas®
type A A minimal B C D H H minimal
(250D,300D) 180 1
80 2
1770 1237 981 1823 1711 3
(400D-600D) 360 1 160 2 1880 1584 1247 1923 1811 3
(700D-1000D) 200 1 100 2 2240 1679 1268 2070 1958 3
(1150D-1440D) 200 1 100 2 2600 1843 1438 2086 1984 3
(1700D,2000D) 420 1 230 2 3120 2154 1703 2139 2037 3
1
If room height is too small: Reduction of dimension possible. See A minimal.
2
Attention! With A minimal the burner can not be swung out completely anymore! This makes cleaning
more difficult!
3
Feet can be shortened, no base cladding possible. For details, see next page.
The boiler may be placed against the wall on one side.

For the mounting of the casing yet a wall clearance of 100 mm min. must be provided.

■■Dimensions
UltraGas® with shortened boiler feet

(Dimensions in mm)
UltraGas®
type A
(250D,300D) 1723-1783
(400D-600D) 1823-1883
Cut off
(700D-1000D) 1970-2030
(1150D-1440D) 1986-2046
(1700D,2000D) 2039-2099
1 Neutralisation box
2 Condensate pump
3 Masonry base
4 Feet adjustable up to 20-80 mm
UltraGas® with masonry base and adjustable feet
UltraGas®
type A
(250D,300D) 1711-1771
(400D -600D) 1811-1871
(700D -1000D) 1958-2018
(1150D-1440D) 1984-2044
(1700D,2000D) 2037-2097
UltraGas® with masonry base without adjustable feet
UltraGas®
type A
(250D,300D) 1721
(400D-600D) 1821
(700D-1000D) 1968
(1150D-1440D) 1994
(1700D,2000D) 2047
Base plates and feeds

will not be refunded!

■■Dimensions
Neutralisation unit for UltraGas® (250D-1440D)

(Dimensions in mm)
Neutralisation box type KB 23

Application
-- Condensate drainage into lower situated drain pipe.
-- With condensate neutralisation.
-- Placed under or adjacent to the boiler
Version
-- Plastic condensate collector tank with neutralisation unit
-- When installing under to boiler:
Fit boiler connection line to neutralisation box.
On-site:
-- In case of installation adjacent to the boiler, fit connection pipes
between the boiler (siphon) and the neutralisation box.
-- Drain line from the neutralisation box

2 Outlet R ¾″

type KB 24
Application
-- Condensate drainage into a higher situated drain pipe
-- With condensate pump, delivery height 3.5 mm
-- With condensate neutralisation, 12 kg granulate
-- Installation under or adjacent to boiler
Execution
-- Collector tank with delivery pump and neutralisation unit
-- Pump delivery height max. 3.5 m (2 dm³/min)
at boiler performance above 1200 kW
two neutralisation boxes/pumps are necessary
-- Silicone hose Ø 9/13 mm, length 4 m
-- Electrical cable length 1.5 m with plug for connection to the boiler
control panel if the installation is located under the boiler
-- Plastic connection pipe Ø 25, boiler (siphon) to neutralisation
box if the installation location is under the boiler.
On site
-- Drain pipe if the silicone hose is to short.
In the case of installation adjacent to boiler:
-- Connection pipe between boiler (siphon)
and the neutralisation box
-- Electrical connection between the delivery pump
and the electrical control panel if the supply cable is too short.
Condensate box with pump

type KB 22
Execution: 1 Condensate inlet from the boiler
-- Condensate drainage into a higher situated drain pipe 2 Outlet from pump, silicon hose Ø 9/13 mm, length 4 m
-- With condensate pump, delivery height 3.5 mm 3 Condensate tank with 12 kg granulate (KB24)
-- Installation under or adjacent to boiler 4 Condensate pump
Execution
Type characteristics as KB 24, but without neutralisation granulate.

■■Engineering

The following standards and guidelines must • Treated heating water must be tested at • The total amount of filling and replacement
be complied with: least once yearly, according to the inhibitor water which is used throughout the total ser
manufacturer’s instructions, more frequent vice life of the boiler must not exceed three
• Hoval technical information and installation testing may be necessary. times the water capacity of the plant.
instructions
• A refilling is not necessary if the quality • If frost protection agent is being used,
• hydraulic and technical control regulations of the heating water in existing installa- please contact the Hoval company to ask for
of Hoval tions (e.g. exchange of boiler) conforms to the separate engineering sheet.
• local building law equally to the replacement water.
Frost protection agent
• fire protection regulations • New and if applicable existing installations • see separate engineering sheet
must be adequately cleaned and flushed “Use of frost protection agent”.
• DVGW regulations before being recharged! The boiler may only
be filled after the heating system has been
• EN 12828 Heating systems in buildings flushed.
Heating installation
• DIN EN 12831 Heaters • Parts of the boiler/the calorifier which have Installation room
Rules for the calculation of the heat require- contact with water are made of ferrous mate- • Gas boilers cannot be positioned in rooms
ments of buildings rials and stainless steel. in which halogen compounds can occur and
into which combustion air can enter (e.g.
• On account of the danger of stress crack- laundrettes, hairdressers).
• VDI 2035 Protection against damage by cor- ing corrosion in the parts made of stain-
rosion and boiler scale formation in heating • Halogen compounds can be caused by
less steel the chloride, nitrate and sulfate cleaning and degreasing solutions, dis-
and service water installations contents of the heating water must not solvents,
exceed 50 mg/l in total. glue and bleaching lyes. Pay attention to the
• VDE 0100
Procal leaflet, corrosion through Halogen
• local fire brigade regulations compounds.
• The pH value of the heating water should lie
• according to local regulations Combustion air
heating operation.
Water quality • For a plant using Hoval boilers untreated
Heating water: drinking water is generally best suited as
• The European Standard EN 14868 and the filling and replacement water. However, the
Directive VDI 2035 must be observed. quality of the untreated drinking water must
The minimum free cross-section for the
combustion air can be assumed simplified as
• Hoval boilers and calorifiers are designed be desalinated and/or be treated with inhib
follows: Considering nominal output!
for heating plants without significant oxygen itors. The stipulations of EN 14868 must be
intake (plant type I according to EN 14868). observed.
Minimum free cross-section of the opening
• Plants with • In order to maintain a high level of boiler
-- continuous oxygen intake (e.g. under- efficiency and to avoid overheating of the
additionally 2 cm² necessary for each kW of
floor heating systems without diffusion heating surfaces the values given in the
output over 50 kW for vent into the open.
proof plastic piping) or table should not be exceeded (dependent on
-- intermittent oxygen intake (e.g. where boiler performance ratings - for multi-boiler
• Room air-independent operation with
frequent refilling is necessary) plants rating of smallest boiler applies - and
separate combustion air pipe to the boiler:
must be equipped with separate circuits. on the water content of the plant).
0.8 cm2 per 1 kW of output. The pressure
loss in the combustion air pipe must be
considered for the calculation of the exhaust
system.
[mol/m3] 1 <0,1 0.5 1 1.5 2 2.5 3 >3.0
f°H <1 5 10 15 20 25 30 >30
d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
e°H <0.71 3.6 7,1 10.7 14.2 17.8 21.3 >21.3
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
boiler size of the
individual boiler
200 to 600 kW NO 50 l/kW 50 l/kW 20 l/kW always desalinate
over 600 kW DEMAND
1
2

■■Engineering
Gas connection • At the safety flow a safety valve and an

Manual gas shut-off tap and gas filter Space requirements automatic exhauster must be installed.
Immediately in front of the boiler a manual See “Dimensions” for information
gas shut-off device (tap) must be installed ac Noise level
cording to relevant regulations. Pump after-run time • The acoustic power level value is dependent
• The circulation pump must continue to run on the local and spacial circumstances.
In the UltraGas® (400-1000) types, an ex- for at least 2 minutes each time the burner
is switched off (the pump after-run time is • The acoustic pressure level is dependent on
ternal gas filter must be installed in the gas the installation conditions and can for instan
supply line. included in the boiler control with the
TopTronic® regulation). ce be 5 to 10 dB(A) lower than the acoustic
Make sure that the gas line from the external power level at a distance of 1 m.
gas filter to the gas connection of the boiler
is cleaned. • DIN 4109 must be observed when installing
Heating boiler in the attic in domestic living areas
For the UltraGas® (125-350) types, it is nec- • If the gas boiler is positioned on the top floor,
essary to comply with the local regulations the installation of a low water protection,
Recommendation:
concerning the need for a gas filter. which automatically turns the gas burner off
in case of water shortage, is recommended.
Commissioning we recommend to use a sound absorber at the
• Start-up is to be carried out only by a spe- direct combustion air inlet.
Condensate drain
cialist of Hoval and the gas supplier.
• The condensate from the exhaust system Connecting pipes
• Burner setting values according to the instal-
can be discharged through the boiler. A con Horizontal connecting pipes must be installed
densate trap is not needed anymore with the with an inclination of at least 50 mm per metre

exhaust system. of their length installed in the direction of the
Shut-off valve
• A shut-off valve must be built in in front of boiler to allow free return flow of condensation
• The condensate drainage without neutralisa- water towards the boiler. The whole exhaust
every gas boiler.
tion is allowed, if you are using for the drain system must be installed so that condensate
only plastic tubes or stoneware (possibly can never collect at any point.
Type of gas
obtain special exemption from the relevant
• The boiler is only to be operated with the
authority).
type of gas stated on the rating plate.
• A siphon must be installed at the condensa
Flue gas system
• A gas pressure controller to reduce the boi • Gas boilers must be connected to a certified
te outlet on the gas boiler (included in the
ler inlet pressure must be installed on site for and approved flue gas system such as flue
boiler scope of delivery).
propane. gas lines.
• The condensate must be openly lead into
Gas pressure natural gas • Flue gas lines must be gas-, condensate-
the canalisation (funnel).
Necessary flow pressure at the boiler inlet: and over pressure-tight.
For UltraGas® (250D-2000D)
• min. 18 mbar, max. 80 mbar • The flue gas system must be connected with
Expansion tank an angle, so that the resulting condensate
Gas pressure propane • An adequately dimensioned expansion tank of the exhaust system can flow back to the
Necessary flow pressure at the boiler inlet: must be provided. boiler and can be neutralised there before
For UltraGas® (250D-1440D) discharging into the canalisation.
• min. 37 mbar, max. 57 mbar • The expansion tank has to be installed in
principle at the boiler return, or at the safety • Gas boilers with condensation heat utilisati
flow. on are to be connected to a flue gas line
Allocation of gas filters for UltraGas® min. temperature class T120.
Type Gas throughput Gas filter type Dimensions Pressure loss • A flue gas temperature limiter is integrated
UltraGas m3/h gas filter into the boiler.
(with clean filter)
mbar
(125) 11.6 70612/6B Rp ¾″ 1.1

(150) 14.1 70612/6B Rp 1″ 0.2
(200) 18.8 70612/6B Rp 1″ 0.6
(250) 23.5 70602/6B Rp 1″ 0.8
(300) 28.3 70602/6B Rp 1″ 1.3
(350) 32.6 70602/6B Rp 1″ 1.4
(400) 1 37.7 70602/6B Rp 1½″ 0.5
(450) 1 42.4 70602/6B Rp 1½″ 0.6
(500) 1 47.1 70604/6B Rp 1½″ 0.8
(575) 1 54.2 70604/6B Rp 2″ 0.5
(650) 1 61.3 70604/6B Rp 2″ 0.6
(720) 1 67.7 70603/6B Rp 2″ 0.7
(850) 1 80.2 70631/6B Rp 2″ 1.0
(1000) 1 94.3 70631/6B Rp 2″ 1.4
1
On the UltraGas® (400, 450, 500, 575, 650, 720, 850, 1000) installation of a gas filter in front
of the gas burner is mandatory!
It is essential to set the dimensions of the gas line!

■■Engineering
Chimney dimensions (overpressure)

to UltraGas® (250D-2000D)
Principles
-- Height above sea level max. 1000 m -- Combustion air: -- Flue gas overpressure set:
In the case of room air-dependent operation Compellingly necessary, included in the
The first two metres of the flue pipe must (accessories optional) the air pipe must be at scope of delivery!
have the same dimension as the flue gas least the same dimension as the flue gas pipe.
outlet. If the flue gas pipe diameter is greater than the
combustion air connection the combustion air
pipe must be extended adequately.
Boiler Flue gas line (smooth walled) Number of bow 90° (flue gas + air supply)
Type Flue gas dim. Dimension Total pipe length in m (flue gas + air supply)
UltraGas® internal DN 1 2 3 4 5*
(250D) 254 200 50 50 48 45

(300D) 254 35 33 30 27
(250D) 254 250 50 50 50 50

(300D) 254 50 50 50 50
(400D) 306 50 50 50 50
(500D) 306 38 35 32 29
(400D) 306 300 50 50 50 50

(500D) 306 50 50 50 50
(600D) 306 50 50 50 50
(700D) 356 50 50 50 50
(800D) 356 45 40 35 31
(900D) 356 32 27 22 17
(1000D) 356 26 21 15 12
(700D) 356 350 50 50 50 50

(800D) 356 50 50 50 50
(900D) 356 50 50 50 50
(1000D) 356 50 50 50 42
(1150D) 356 35 25 14 –
(1300D) 356 17 6 – –
(1150D) 356 400 50 50 50 50

(1300D) 356 50 50 50 50
(1440D) 356 50 50 50 42
(1700D) 500 500 50 50 50 50
(2000D) 500 500 50 50 50 50
Notice: The data contained in the table “Dimensions flue gas systems” represent guide values.
An exact calculation for the flue gas duct must be made on site.
* With 5 bends or more the feed pressure total at the combustion air/flue gas pipe is to be reduced by 30% for the calculation.
With total pipe lengths exceeding 50 m, a separate calculation is necessary.

■■Examples
UltraGas® (250D-2000D) AF 1 1
Gas boiler with
-- water heating,
-- 4 mixed heating circuits from TopTronic T TopTronic T VF1 B1 VF2 B1 VF2
VF3 B1 VF4 B1
wall distributors
Hydraulic schematic BCTT010 DHW
WW
T T T T T T T T
MK1 MK2 MK2
MK3 MK4
Y10.1 Y10.2 Dies ist ein

P P M
YK1 M
YK2 M
YK2
YK3 M
YK4
Weg! T
unerlaubter
Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Dies ist ein Dies ist ein Möglichkeit ein
unerlaubter Weg! unerlaubter Weg! SF neues Shape
Gehen Sie einen Gehen Sie einen zu nehmen!!!
Schritt zurück oder Schritt zurück oder hovhovalhoval
löschen Sie dieses löschen Sie dieses hovalhovalhov
UltraGas
Shape! UltraGas
Sie haben die Sie haben die valhovalhovalh
Möglichkeit ein Möglichkeit ein SLP ovalhovalhoval
neues Shape zu neues Shape zu hovalhovalhov
nehmen!!! nehmen!!! alhovalhovalho
hovhovalh hovhovalh valhovalhovalh
hovalhova hovalhova ovalhovalhoval
alhovalho alhovalho hovalhovalhov
alhovalhovalho
valh
CW
KW
Gas boiler with
-- water heating,
-- main pump, TopTronic T TopTronic T VF1 B1 VF2 B1 VF2
VF3 B1 VF4 B1
-- hydraulic switches,
-- 4 mixed heating circuits DHW
WW
from wall distributors
Hydraulic schematic BCTT020 T T T T T T T T
MK1 MK2 MK2
MK3 MK4

P P M
YK1 M
YK2 M
YK2
YK3 M
YK4
Weg! T
unerlaubter
SVLF Gehen Sie
M5.1 M5.2 einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Shape! Shape! alhovalhovalho
Sie UltraGas
haben die Sie UltraGas
haben die valhovalhovalh
alhovalhovalho
valh
CW
KW
AF Outdoor sensor M5.1 Boiler circuit pump 1

VF1 Flow sensor 1 M5.2 Boiler circuit pump 2
VF2 Flow sensor 2 SLP Calorifier loading pump Notice:
VF3 Flow sensor 3 YK1 Actuator mixer 1 -- This hydraulic schematic is a principle
VF4 Flow sensor 4 YK2 Actuator mixer 2 schematic. It does not contain all details
SF Calorifier heater sensor YK3 Actuator mixer 3 for installation. The installation must be
B1 Flow temperature guard YK4 Actuator mixer 4 done according to local conditions, dimen
(if required) Y10.1 Valve 1 or zone valve sioning and regulations
SVLF Solar tank sensor (single wire system) -- For underfloor heating, a flow temperature
MK1 Pump mixing circuit 1 Y10.2 Valve 2 or zone valve monitor must be built in.
(single wire system) -- Shut-off devices to the safety valve (pres-
MK4 Pump mixing circuit 4 CW Cold Water
-- Anti-thermal siphon dip has to be installed.
Notes
Primary pump on site

■■Examples
Gas boiler with
-- water heating,
-- main pump, TopTronic T TopTronic T VF1 B1 VF2 B1 VF2
VF3 B1 VF4 B1
-- bypass distributor,
-- 4 mixed heating circuits from DHW
WW
wall distributors
Hydraulic schematic BCTT030 T T T T T T T T
MK1 MK2 MK2
MK3 MK4

P P M
YK1 M
YK2 M
YK2
YK3 M
YK4
Weg! T
unerlaubter
Gehen Sie
M5.1 M5.2 SVLF einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Shape! Shape! alhovalhovalho
Sie UltraGas
haben die Sie UltraGas
haben die valhovalhovalh
alhovalhovalho
valh
CW
KW
AF Outdoor sensor M5.1 Boiler circuit pump 1 Notice:

VF1 Flow sensor 1 M5.2 Boiler circuit pump 2 -- This hydraulic schematic is a principle
VF2 Flow sensor 2 SLP Calorifier loading pump schematic. It does not contain all details
VF3 Flow sensor 3 YK1 Actuator mixer 1 for installation. The installation must be
VF4 Flow sensor 4 YK2 Actuator mixer 2 done according to local conditions, dimen
SF Calorifier heater sensor YK3 Actuator mixer 3 sioning and regulations
B1 Flow temperature guard YK4 Actuator mixer 4 -- For underfloor heating, a flow temperature
(if required) Y10.1 Valve 1 or zone valve monitor must be built in.
SVLF Solar tank sensor (single wire system) -- Shut-off devices to the safety valve (pres-
MK1 Pump mixing circuit 1 Y10.2 Valve 2 or zone valve surised expansion tank, safety valve, etc.)
MK2 Pump mixing circuit 2 (single wire system) are to safe against unintended closing!
MK3 Pump mixing circuit 3 -- Anti-thermal siphon dip has to be installed.
MK4 Pump mixing circuit 4 CW Cold Water
Notes
Primary pump on site

214
Hoval CompactGas (700-2800)
Gas boiler
■■Description
Hoval CompactGas
Gas boiler
Boiler
• High-efficiency boiler to EN 14394 for firing
of gas
• Downstream heating surface made of
aluFer® bounded pipe
• Boiler completely welded
• Also suitable for LowNOx burner with ex-
tremely low pollutant emissions
• Insulation at the boiler body 80 mm mineral
wool mat and special fabric
• Boiler completely cased with steel plate, red
powder coated
• Accessible cover from checkered sheet.
• Flue gas outlet, heating flow and heating
return connections to the top incl. counter
• Condensate trap
Optional
tors in different designs
• Free-standing calorifier see Calorifiers Model series
• Boiler door swivels to the left CompactGas Output Permissions boilers
type kW CE product ID No.: CE 0085 BT0376
Delivery
(700) 250-700 according to Directive on appliances burning
• Gas boiler, insulation and casing are delive
(1000) 300-1000 gaseous fuels 90/396/EG
red separately packed
(1400) 420-1400
(1800) 540-1800 The boiler complies with the PED Pressure
On site
(2200) 660-2200 Equipment Directive 97/23/EG.
• Installation of the casing and insulation,
boiler control and condensate trap (2800) 840-2800
Boiler control TopTronic® T/U3.2 Delivery Control panel

• For operating temperature to 105 °C • Boiler control separately delivered with thermostat T 0.2
• For mounting on top of boiler • For external control
CompactGas (700-2800) At place • For systems without TopTronic® regulator
mounting sideways left or right • Mounting of the control panel at the boiler • For special control function
• Integrated control for • Installation of the boiler control • Main switch “I/O”
-- 1 mixing circuit for mounting sideways • Safety temperature limiter 120 °C,
-- 1 heating circuit without mixer • 3 boiler temperature regulators 50-105 °C
-- domestic hot water loading circuit -- temperature regulator for base load heating
• Possibility of further functions using Control panel -- temperature regulator for full load heating
-- various key modules and/or with thermostat T 2.2 -- temperature regulator for calorifier
-- installation of separate control unit • For systems without TopTronic® regulator • without burner plug connection
TopTronic® T/N (see Accessories) • For direct 2-stage burner control, require-
• Main switch “I/O” ment starting from external calorifier Optional
• Safety temperature limiter 120 °C, or heater instruction is possible. • 2 running time meters integrated
• Fine fuse 6.3 A • Main switch “I/O” • 2 burner running time meters
• Fault display “burner” • Safety temperature limiter 110 °C and pulse counters integrated
• Running time meter and pulse counter • Selector switch burner load • Flue gas thermometer, 4.5 m capillary tube
• Boiler sensor • Switch summer/winter • Safety temperature limiter 130 °C
• Large LCD display • 3 boiler temperature regulators 30-90 °C
• Rotary push-button -- temperature regulator for base load heating Delivery
• Buttons for -- temperature regulator for full load heating • Control panel separately delivered
-- day time room temperature -- temperature regulator for calorifier
-- night room temperature • Boiler and burner breakdown lamp On site
-- hot water temperature • Plug connection for burner • Mounting of the control panel at the boiler
heating operation prolongation, automatic, Optional
summer, continuous - reduced - frost • 2 Running time meter integrated
protection) • 2 Burner running time meter
-- adjusting the heating curves and pulse counter integrated
-- system information • Flue gas thermometer, 4.5 m capillary tube
-- emission measurement
and manual operation Delivery
• Outdoor sensor AF200 • Control panel separately delivered
• Calorifier sensor with plug At place
• Plug connection for burner • Mounting of the control panel at the boiler
• Connection available for room stations

■■Part No.
CompactGas Part No.

Gas boiler (1000-2800)
Boiler
High-efficiency boiler made of steel
for gas firing, without control panel
Design: delivery complete

Boiler, insulation and casing
separately packed and delivered
Working
CompactGas Output pressure
type kW bar
(700) 250-700 6 7012 515
(1000) 300-1000 6 7006 279
(1400) 420-1400 6 7006 280
(1800) 540-1800 6 7006 281
(2200) 660-2200 6 7006 282
(2800) 840-2800 10 7012 485
The minimum boiler operating temperature

and the minimum boiler return temperature
must imperatively be observed
(see technical data).
A return temperature control must be pro-
vided!
The condensate trap must imperatively be

mounted on the flue gas outlet of the boiler!
Blind flange made of steel

for CompactGas (700) ∅ 380 6002 192
for CompactGas (1000) ∅ 400 6030 026
for CompactGas (1400-2800) ∅ 450 6002 156

for CompactGas (1000) ∅ 480

for CompactGas (1400-2800) ∅ 520

■■Part No.
Control panels Part No.

with heating regulator TopTronic® T
for Hoval CompactGas

- 1 mixing circuit
sensor with plug
(see accessories)

TopTronic® T/U3.1
Delivery:

required.

flow sensor
with 4 m cable

■■Part No.
Control panels with heating regulator Part No.

TopTronic® T to Hoval CompactGas
Control panel T 2.2

• For direct 2-stage burner control, require-
ment starting from external calorifier
or heater instruction is possible.
and pulse counter
integrated
and pulse counter integrated
• For mounting sideways left or right
on the boiler
Control panel T 0.2

• For special control function
and pulse counter
integrated
and pulse counter integrated
• For mounting sideways left or right
on the boiler
Accessories to control panel with thermostat

4 m, capillary tube
Accessories to heat regulation system

TopTronic® T
Key module 1 for Hoval TopTronic® T 6012 154

1 for 2nd mixing circuit
Key module consists of:
function key 1,
1 flow sensor VF204S with plug,
2 loose plugs
1 Only one key module is possible!

see Hoval CD

for extending functionality
and implementing further heating circuits
Consisting of:
- 1 mixer circuit
- hot water loading
Only one key module per regulator is possible!
Flow sensor VF202K
Cable set
for connecting the auxiliary heating regulator
TopTronic® T/ N with the boiler controller.
Mounting on site

■■Part No.
Part No.
Set BMS module 1-10 V

(building management system) 6015 195
Control 0-10 V =^ 11.5-115 ˚C
Can be installed!

for TopTronic® T

for TopTronic® T

scope of delivery)

L = 2.5 m

5 m cable and plug

flow sensor

■■Part No.
Part No.

for under floor heating (per heating circuit
1 guard) 15-95 °C, differential gap 6 K,
capillary tube max. 700 mm, setting (visible
from the outside) inside the housing cover.



For sound and vibration absorption.
Made of rubber. Cross-section 80/50 mm.
Delivery
Set of 4 vibration elements per boiler,
mounted under the boiler socket
To CompactGas Length
type Size mm
(700, 1000) (4 pcs) 400 6003 741

(1400) (4 pcs) 500 6003 742
(1800-2800) (4 pcs) 800 6005 623
Service
Commissioning



CompactGas (700-2800)
Type (700) (1000) (1400) (1800) (2200) (2800)

• Nominal output at 80/60 °C kW 700 1000 1400 1800 2200 2800
• Range of output at 80/60 °C kW 250-700 300-1000 420-1400 540-1800 660-2200 840-2800
• Burner input maximum kW 725 1037 1458 1865 2280 2901
• Maximum working temperature 1 °C 105 105 105 105 105 105
• Minimum working temperature °C 75 75 75 75 75 75
• Minimum boiler return temperature °C 35 35 35 35 35 35
• Safety temperature limiter setting °C
120 120 120 120 120 120
(water side) 2
• Working/test pressure bar 6/9 6/9 6/9 6/9 6/9 10/16
• Boiler efficiency at full load at 80/60 °C
% 96.5/87.0 96.4/86.9 96.0/86.5 96.5/87.0 96.5/87.0 96.5/87.0
(net calorific value/gross calorific value)
• Efficiency at partial load 30% (EN 303)
% 97.4/87.7 97.4/87.7 97.3/87.7 97.4/87.7 97.5/87.8 97.5/87.8
• Standard efficiency 75/60 °C (according to DIN 4702 part 8)
% 97.4/87.7 97.4/87.8 97.1/87.5 97.5/87.9 97.5/87.9 97.5/87.9
• Stand-by loss at 70 °C Watt 850 1000 1200 1350 1550 1800
• Flue gas temperature at nominal output at 80/60 °C °C 94 101 102 99 93 92
• Flue gas resistance at nominal output
10.5% CO2 natural gas
500 m over sea level (Tolerance ± 20%) mbar 4.9 4.8 4.7 5.7 6.5 7.2
• Flue gas mass flow at nominal output
10.5% CO2 natural gas kg/h 1133 1623 2271 2923 3571 4546
• Flow resistance boiler 3 z-value 0.012 0.012 0.003 0.003 0.003 0.002
• Boiler water content litres 670 1130 1580 2020 2534 2844
• Insulation thickness boiler body mm 80 80 80 80 80 80
• Weight (incl. casing) kg 1390 2100 2794 3500 4455 5702
• Weight (without casing) kg 1250 1960 2654 3200 4105 5302
• Heating surface m² 36.52 44.23 68.49 89.51 117.26 142.34
• Combustion chamber dimension
Ø inside x length mm 584/1835 684/1985 830/2180 830/2301 830/3076 922/3272
• Combustion chamber volume m³ 0.492 0.729 1.179 1.244 1.663 2.222
1
Limited by the boiler control T2.2 to 90 °C resp. U3.2 and T0.2 to 105 °C.
2
Maximum safety temperature for boiler control T2.2: 110 °C resp. U3.2 and T0.2: 120 °C.
3
Flow resistance boiler in mbar = volume flow (m3/h)2 x z

Flue gas and output diagram

105
1400
1000 1800 2200
100
2800
95
700
(°C)
gas temperature(°C)
Abgastemperatur
90
85
Flue
80
75
70
200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800
Nennleistung (kW) (kW)
Nominal output
kW = Boiler output • Operated with natural gas H, λ = 1.15 with max. burner output
°C = Flue gas temperature on clean surface, (CO2 natural gas H = 10.5%)
boiler flow temperature 80 °C, • A reduction of the boiler water temperature to -10K
return temperature 60 °C causes a reduction of the flue gas temperature of approx. 6-8 K.
(in accordance with DIN 4702). • A modification of the lambda λ (CO2 concentration) of ± 0.09
causes a modification of the flue gas temperature of approx. ± 8 K.
Flue gas resistance
8.0
2200 2800
7.0
6.0
1800
(mbar)
(mbar)
700 1000
Widerstand
5.0
1400
Flue gas resistance
4.0
Heizgasseitiger
3.0
2.0
1.0
0.0
200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800
Boiler output (kW)

■■Dimensions
(Dimensions in mm)
Type a b c d e f g h i k (inside)
(700) 1100 1150 1175 590 250 290 330 6xM12 15˚ 303
(1000) 1280 1330 1384 710 310 350 400 6xM12 15˚ 353
(1400) 1480 1530 1584 810 330 400 450 6xM16 15˚ 403
(1800) 1580 1630 1684 860 330 400 450 6xM16 15˚ 453
(2200) 1580 1630 1684 860 330 400 450 6xM16 15˚ 453
(2800) 1680 1730 1784 910 330 400 450 6xM16 15˚ 503
Type l* m n o p q r s t u v w
(700) 1436 2229 240 1930 389 1110 170 1271 96 1406 420 31
(1000) 1646 2430 240 2130 438 1210 170 1487 103 1564 500 31
(1400) 1886 2600 240 2300 438 1350 170 1708 124 1780 550 31
(1800) 2038 2790 257 2438 438 1350 187 1808 124 1884 600 48
(2200) 2038 3529 257 3213 438 2125 187 1808 124 2659 600 48
(2800) 2188 3745 257 3430 638 2100 187 1908 124 2799 600 48
* with condensate trap: + 155 mm

A condensate trap must imperatively be mounted!
1 Flow 2 Return 3 Flue gas outlet

(700) DN 125, PN6 (700) DN 125, PN6 4 Draining R 1″
(1000) DN 125, PN 6 (1000) DN 125, PN 6 5 Condensate drain D 31/25 mm (on both sides)
(1400) DN 150, PN 6 (1400) DN 150, PN 6 6 Electrical connection (on both sides)
(1800) DN 150, PN 6 (1800) DN 150, PN 6 7 Control panel
(2200) DN 150, PN 6 (2200) DN 150, PN 6 8 Sleeve Rp ¾″ with immersion pocket
(2800) DN 200, PN 10 (2800) DN 200, PN 10 for boiler temperature sensor

■■Dimensions
Base size
Dimensions without insulation and casing

Boiler incl. flange, outlet without flue gas collector.
(Dimensions in mm)
Type a b* c d e f g h i k (inside)
(700) 1100 1436 1153 590 250 290 330 6xM12 15˚ 303
(1000) 1280 1646 1363 710 310 350 400 6xM12 15˚ 353
(1400) 1480 1886 1563 810 330 400 450 6xM16 15˚ 403
(1800) 1580 2038 1663 860 330 400 450 6xM16 15˚ 453
(2200) 1580 2038 1663 860 330 400 450 6xM16 15˚ 453
(2800) 1680 2188 1763 910 330 400 450 6xM16 15˚ 503
Type l m n o p q r s t DN
(700) 80 2212 209 1930 389 1110 84,5 1271 180 125
(1000) 80 2423 209 2130 438 1210 96 1487 180 125
(1400) 80 2593 209 2300 438 1350 112 1708 200 150
(1800) 80 2731 209 2438 438 1350 112 1808 200 150
(2200) 80 3506 209 3213 438 2125 112 1808 200 150
(2800) 80 3723 209 3430 638 2100 112 1908 200 200
* with condensate trap: + 155 mm

A condensate trap must imperatively be mounted!
Combustion chamber dimensions

Type A B C D E
(700) 219 1644 1835 584 189
(1000) 219 1748 1985 684 189
(1400) 219 1896 2180 830 189
(1800) 219 1998 2301 830 189
(2200) 219 2968 3288 922 189
(2800) 219 2941 3272 930 189

■■Engineering
Standards and guidelines • The total amount of filling and replacement be mounted to the boiler base. Pipes and
Following standards and guidelines must be water which is used throughout the total ser flue gas tube must be connected flexibly with
respected: vice life of the boiler must not exceed three compensators.
• technical information and installation manual times the water capacity of the plant. • Pumps have to be connected with compen-
of the Hoval company sators to the pipes.
• hydraulic and control technical control regu- • For damping of flame noise it is possible
Heating room to install a silencer into the flue gas tube
lations of the Hoval company Combustion air
• local building law (Space should be foreseen for later installa
• The combustion air supply must be warrant
• fire protection standards tion).
• DVGW guidelines • Minimal free cross-section for air opening
• DIN EN 12828 6.5 cm2 per 1 kW boiler output. Chimney/flue gas system
Heating systems in building plans of hot Flue gas pipe
water heating plants • The flue gas tube between boiler and
• DIN EN 12831 heating plants in buildings Burner mounting chimney must be connected with an angle of
-- procedure for computing the normed heat- • For mounting of the burner an adapter
30-45° to the chimney.
ing capacity flange may be required depending on the < 2D
• VDE 0100 size of the burner flange. The adaptor flange
including screws must be delivered by the D
burner company.
Water quality • Length and diameter of the burner pipe 2xD 1D
Heating water: should be possible to swivel the boiler door
• The European Standard EN 14868 and the incl. burner by 90°.
Directive VDI 2035 must be observed. In • So that the boiler door can be swung out
particular, attention must be paid to the fol- around 90° to the left or right, the connecti
lowing stipulations: ons must be flexible and lead in a sufficient D
• Hoval boilers and calorifiers are designed large loop to the burner.
for heating plants without significant oxygen • The flue gas tube must be designed that no
intake (plant type I according to EN 14868). condensate can get into the boiler. A con
• Plants with The space between burner pipe and swivel densate trap must imperatively be mounted
-- continuous oxygen intake (e.g. under- flange must be isolated. A line must be on the flue gas outlet of the boiler.
floor heating systems without diffusion routed from the burner to the sight glass to • A closeable flue gas measuring socket with
proof plastic piping) or carry cooling air, in order to cool the boiler an inner diameter of 10-21 mm must be
-- intermittent oxygen intake (e.g. where sight glass and keep it clean. (Delivery by foreseen.
frequent refilling is necessary) the burner company)
must be equipped with separate circuits. Chimney
• Treated filling and replacement water must • The flue gas system must be humidity-insen
Electrical connection of the burner sitive and acid proof and admitted up to
be tested at least once yearly. According • Control voltage 1 x 230 V
to the inhibitor manufacturer’s instructions, 160 °C.
• Burner motor 1 x 230 V / 3 x 400 V. • For existing chimney installation the restora
more frequent testing may be necessary. • The burner must be connected to the burner
• A refilling is not necessary if the quality tion must be carried out according to the
connection plug of the boiler. instructions of the chimney constructor.
of the heating water in existing installa- • For safety reasons the electrical cable of the
tions (e.g. exchange of boiler) conforms to • Calculation of the profile of the chimney ac-
burner must be that short that the plug must cording to EN 13384-1 and 2.
VDI 2035. The Directive VDI 2035 applies be removed when swivelling boiler door.
equally to the replacement water. • It is recommended to use a secondary air
• New and if applicable existing installations valve for chimney draft limiting. The air valve
must be adequately cleaned and flushed Sound absorbing must be mounted after the flue gas sound
before being recharged! The boiler may only Sound absorption is possible through the fol absorber (if fitted).
be filled after the heating system has been lowing steps:
flushed. • Heating room walls, ceiling and floor should Sanitary installation
• Parts of the boiler which have contact with be very solidly built, a sound absorber • The service water temperature must cor-
water are made of ferrous materials. should be mounted into the air inlet. Pipe respond to the local regulations.
• On account of the danger of stress cracking holders and support should be protected by • The safety valve may be adjusted on max.
corrosion the chloride, nitrate and sulfate means of anti-vibration sleeves. 8 bar.
contents of the heating water must not ex • Install sound absorber hood for burner.
ceed 200 mg/l in total. • If living rooms are located above or under Regulations of the calorifier
• The pH value of the heating water should lie the boiler room, vibration absorbers have to • See Calorifiers
Maximum filling quantity according to VDI 2035
heating operation.
Carbonate hardness of filling water up to...
[mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0
drinking water is generally best suited as f°H <1 5 10 15 20 25 30 >30
filling and replacement water. However, the d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
quality of the untreated drinking water must e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3
at least fulfil the standard set in VDI 2035 or ~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300
be desalinated and/or be treated with inhibi
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
observed. Boiler size of the
• In order to maintain a high level of boiler individual boiler
efficiency and to avoid overheating of the 200 to 600 kW 50 l/kW 50 l/kW 20 l/kW
always desalinate
heating surfaces the values given in the over 600 kW
boiler performance ratings - for multi-boiler 1
plants rating of smallest boiler applies - 2
and on the water content of the plant).

■■Examples
CompactGas (700-2800)
Hydraulic schematic BCWT070
AF
1 1
DHW
RS-T RS-T RS-T WW
T T T T T T
MK1 MK2 MK3
Dies ist ein

P M
YK1 M
YK2 M
YK3
Weg! T
unerlaubter
Gehen Sie
einen Schritt
zurück oder
löschen Sie
SF neues Shape
CompactGas
neues Shape zu valhovalhovalh
hovalhova valh
RLF
ZUP
YKR KW
CW
RS-T Room station Notice:

AF Outdoor sensor schematic. It does not contain all details
VF1-3 Flow sensor 1-3 for installation. The installation must be
SF Calorifier heater sensor done according to local conditions, dimen
B1 Flow temperature guard (if required) sioning and regulations
MK1-3 Pump mixing circuit 1-3 -- For underfloor heating, a flow temperature
SLP Calorifier loading pump monitor must be built in.
RLF Return sensor -- Shut-off devices to the safety valve (pres-
ZUP Feed pump surised expansion tank, safety valve, etc.)
YK1-3 Actuator mixer 1-3 -- Anti-thermal siphon dip has to be installed.
YKR Actuator return mixer
P Pressure switch
CW Cold Water

Biomass
Page
Pellet boiler Hoval BioLyt 50-160 kW

■■ Part No. 230
■■ Examples 242
Pellets storage Pellets storage room

■■ Part No. 244
Safety notes 256
Fabric tank for pellets

■■ Part No. 258
Space requirements 263
227
228
Hoval BioLyt (50-160)
Pellet boiler
■■Description
Hoval BioLyt
Heating boiler
• Steel heating boiler for the burning of Ø 6-8
mm pellets with a maximum length of 30 mm
according to EN 14961-2 and EN plus A1
• Including pellets storage tank capacity
183 litres, can be filled automatically or by
hand (emergency operation)
• Higher pellet screw for fuel regulation
• BioLyt (50,70): single wheel-feeder lock
BioLyt (110-160): double wheel-feeder lock
• Lower pellet screw for inserting fuel into fuel
pipe
• Hot air cartridge for automatic ignition
• Fully automatic pneumatic burner pipe
cleaning BioLyt (50,70)
• Burner pipe made of highly heat resistant
high grade steel BioLyt (110-160)
• Micro processor controlled burning control
with combustion chamber temperature sen- Model series
sor and lambda probe BioLyt heat output Boiler approval
• Continuously variable regulated pressure type kW BioLyt (50,70)
blower (primary air) for modular matching for Inspected according to EN 303-5.
power transfer (50) 49
VKF No. 16019
• Continuously variable regulated induced (70) 69
VHe No./HeS No. 0022/6
draught fan for lambda control (110) 105
• Electronic low pressure monitoring in the (130) 130
combustion chamber (160) 156
• Fully automatic heating surface cleaning and
ash removal
• Safety heat exchanger for overheating security • Return sensor (cable sensor KVT 20/5/6) Return temperature control group
• Heating connections and exhaust gas diffu- • Calorifier sensor with plug Type 7-RH 32-18-M (electromotive)
sors to rear • Boiler sensor installed
• Insulation on boiler body with 80 mm mineral • Connection available for room station Only for Hoval BioLyt (50,70)
wool mat and woven glass fabric consisting of:
• Sheet steel lagging red powder coating Operating test • connecting cable with plug for Hoval boiler
• Cleaning set consisting of Ash shovel, brush • Operating test and demonstration of installa- control N5.4/0.
and ash scrapers with wall console and tion (obligatory) • 1 3-way motor valve for the boiler return
mounting material as well as power cable for maintenance.
Optional • 3 shut-off switch ball valves:
the manual operation of the extraction fan
• Fully automatic pellet supply consisting of: -- storage tank-return
-- supply unit with suction turbine and sound -- boiler flow and
Basic boiler control TopTronic® T/U5.1
absorbing hood (can be mounted on the -- boiler return with thermometer
• Firing machine with microcomputer engi
boiler) • piping and flexible corrugated tube insulated.
neering
-- horizontal screw for emptying silo on an • buffer charging pump (separately enclosed)
• Regulating function integrated for:
annual basis; includes transfer element • Immersion sensor for return increase func-
-- 1 mixer circuit
with integrated fire protection sleeves for tion
-- 1 heating circuit without mixer
connection of conveying air tube and air
-- hot water loading
return tube. Delivery
• Option to expand the functions by
-- automatic control • return temperature control group delivered
-- different key modules and/or
• The pellet supply fills the BioLyt pellet completely packed.
-- mounting of an additional heating regula-
storage tank automatically from the pellet • Biral pump separately.
tor TopTronic® T/N (see accessories)
store by means of maintenance free suction
• Micro fuse 6.3 A
turbine. The filling is controlled by means On-site
• Sensor and safety temperature limiter for
of a level control switch and a time switch. • installation of the prepared return flow con-
burn back control
Extraction from the store takes place via a trol group on boiler
• Safety temperature limiter 100 °C
screw mounted horizontally to the ground so • Installing the Biral pump
• Automatic operating system with indication
that the store can be practically completely
of current operating condition
emptied. The system contains 2 fire pro Return temperature control kit DN 50 RH
• Indicator field for following temperatures:
tection sleeves for the required F90 seal 50-40 (electromotive)
boiler, boiler return, exhaust gases, combus-
between store and heating chamber. for Hoval BioLyt (110-160)
tion chamber, insertion screw
The specified positions can be implemented consisting of:
• Function for maintaining return
by Hoval service. buffer charging pump Biral and 3-way motor
• Connection for primary pump
• Prepares for connection of the fully automa valve with drive
Delivery
tic pellet supply • Heating boiler, casing with insulation, burner
• E connection 230 V, 50 Hz with pellet storage tank, ash box and boiler
• Possibility of extending functions by install- control panel with firing mechanism supplied
ing TopTronic® T/N heating control in separate packaging.
(see accessories)
• Error indication “Burner” On site
• Operating hour and pulse counter • Installation of burner with pellet storage tank
• Outside sensor AF200 on heating boiler
• Flow sensor (clamp on VF204) • Installation of casing on heating boiler
• Installation of control panel on heating boiler

■■Part No.
Pellet boiler Hoval BioLyt Part No.
Steel boiler for pellet firing with integrated

boiler control TopTronic® T/U5.1. With safety
heat exchanger for overheating security, pellet
storage tank, fully automatic cleaning of heat-
ing surfaces and fully automatic ash removal.
Supply
Heating boiler, casing with insulation, burner
with pellet storage tank, ash box and boiler
control panel with firing mechanism including
cleaning set supplied in separate packaging.
BioLyt Rated Pellet Supply

capacity length Ø tank
Type kW max. max. volume
mm mm litres
(50) 49 30 6-8 183 7012 300

BioLyt (50,70) (70) 69 30 6-8 183 7012 302
(110) 105 30 6-8 183 7012 304
(130) 130 30 6-8 183 7012 306
BioLyt (100-160) (160) 160 30 6-8 183 7012 319
We recommend to use TopTronic® online

(see separate rubric) for monitoring/
operation of the boiler installation.
Wall installation set for boiler 6027 959

controller
for wall mounting of the controller
where the latter cannot be mounted
on the left or right of the boiler
due to lack of space.
Consisting of:
wall bracket
wiring harness extension (15 m)
incl. assembly accessories.

For on-site installation into
the boiler control panel TopTronic® T/U5.1
For extending functionality and implementing
further heating circuits. Consisting of:
• Heating regulator Hoval TopTronic® T/N

for
- 1 mixing circuit
- 1 heating circuit without mixing operation
- hot water loading
Only one key module is possible!
• Flow sensor VF202K
with 2 m cable and cable sleeve.
• Set of cables
for the connection of the additional heating
regulator TopTronic® T/N with the boiler con
trol panel.
If a ZN6 set is being mounted a second supply

line (230 V/10 A) must be provided.
Further heating regulators for wall

mounted casings see separate rubric

■■Part No.
for suction system with

-- screw discharge or
-- mole (BioLyt 50,70) and
fabric tank for pellets
Feeder w/sound attenuation cowl RAS 81 6035 264

for construction on the pellet box or
pellet box extension.
Consists of:
maintenance-free suction turbine with
installation flange, filling level
indicator and sound attenuation cowl.
Pellets box extension

Additional container to be mounted on the
standard pellets box at the boiler.
For BioLyt (50-160).
To increase the burner running time
(BioLyt 50,70) and the off-periods
(e.g. during the night) of the suction turbine
(BioLyt 50-160).
for BioLyt (50-160)

Addit. volume 65 l/addit. height = 300 mm 6035 265
Adapter set ash vacuum extractor 6027 960

for installation of the Nilfisk ash
vacuum extractor according to Hoval
voucher on a 240-litre rubbish bin
in accordance with DIN EN 840-1
(ideal in galvanised steel version).
Consisting of:
adapter plate
reinforcement for the bin
various hose couplings
incl. assembly accessories
Pellet storage systems

see separate chapter

■■Part No.
Accessories for TopTronic® T Part No.

heating regulation system

incl. accessories
Standard functions
-- 1 mixing circuit

1
2
3
4
5
6
7

1

M
plugs

3 for solar plants

for 2nd mixing circuit and solid fuel/storage tank/
4
M
M

5 for 2nd mixing circuit and solar plants
M

6
and solar plants
M

7
M

M
Sensor type
Type KVT20/5/6 (L = 5 m)
System Solutions and Applications without immersion sleeve

■■Part No.
Accessories for TopTronic® T Part No.

heating regulation system

for TopTronic®T

for TopTronic® T

scope of delivery)
Cable sensor KVT 20/5/6 2022 992

with 5 m cable

flow sensor
with 4 m cable

for floor heating system (heating circuit
1 guard) 15-95 °C, differential gap 6 K, capil-
lary tube max. 700 mm setting (visible from
the outside) inside the housing cover

Immersion thermostat RAK-TW1000.S 6010 082

SB 150
sion 150 mm, brass nickel-plated
Safety set SG15-1″

complete with safety valve (3 bar), pressure
gauge and automatic air vent with cut-off valve
DN 15: connection Rp 1″ 641 184

DN 20: connection Rp 1″ 6014 390
DN 25-1″ for BioLyt (110-160) 6018 709
Thermal process control unit STS20 2426 62

Valve ¾″ with capillary tube 1,3 m
Immersion well ½″, L 142 mm

■■Part No.
Return temperature control

group DN 32
for BioLyt (50,70)
for return flow temperature increase
With 3-way motor mixer kvs 18 m3/h and Biral
pump, not ready to connect
Immersion sensor for return flow increase
function
Ball valves in installation flow/return
Valve equipped with thermometer in boiler
return
Insulated piping
Complete with fittings for assembly at boiler
connection
Connection: Rp 1¼″
Pump enclosed separately.
Type 7-RH 32-18-M / AX13-1 6022 628

for BioLyt (50)
at deltaT = 20 or 15 K/AX13-1
Type 7-RH 32-18-M / A14-1 6022 630
for BioLyt (50)
at deltaT = 10 K/A14-1
Type 7-RH 32-18-M / AX13-1 6022 628
for BioLyt (70)
at deltaT = 20 K/AX13-1
Type 7-RH 32-18-M / A14-1 6022 630
for BioLyt (70)
at deltaT = 15 or 10 K/AX14-1
Return temperature control kit DN 50

for BioLyt (110,130)
Consisting of:
3-way motor mixer
kvs: 40 m3/h
High-efficiency Biral pump A 401-1
RH 50-40 / A401-1 6021 793
for BioLyt (110)
at deltaT = 20 to 10K/A401-1
RH 50-40 / A401-1 6021 793
for BioLyt (130)
Return temperature control kit DN 50

for BioLyt (130,160)
Consisting of:
3-way motor mixer
kvs: 40 m3/h
High-efficiency Biral pump A 50-6
RH 50-40 / A50-6 6032 420
for BioLyt (130)
at deltaT = 10K/A50-6
RH 50-40 / A50-6 6032 420
for BioLyt (160)
Heating armature groups and

wall distributors see separate rubric

■■Part No.
Part No.
Flue gas thermometer with drag indicator 2412 37

Ø 5 / 80x150 mm (mounting on site)
Range of indication 100°C - 500°C
Damper
including explosion door and 90°
T-piece of stainless steel
Internal diameter
Type [mm] Suitable for
ZET 150 150 BioLyt (50, 70) 6008 032

ZET 180 180 BioLyt (50-160) 6008 033
ZET 200 200 BioLyt (110-160) 6008 034
ZET 250 250 BioLyt (110-160) 6008 035
The size of the damper is based upon

the dimension of the flue gas system.
The latter has to be calculated.
Expansion chamber
Reflex NG
with threaded connectors

permitted operating temperature 70 °C
Pre-pressure 1.5 bar
permitted operating overpressure 6 bar
Type Colour øD H h A
mm mm mm
NG80/6 red 480 565 175 R 1″ 2026 089

NG100/6 red 480 670 175 R 1″ 2026 090
NG140/6 red 480 912 175 R 1″ 2026 091
NG200/6 red 634 760 205 R 1″ 2427 97
NG250/6 red 634 890 205 R 1″ 2427 98
Quick connection SU R 1″ x 1″ 2427 72

for diaphragm-type expansion chambers in
closed heating and cooling water plants.
With shut-off valve against unintended
closing (check ball) and drain according
to DIN 4751 Part 2
tested by TÜV
Connection R 1″ PN10/120 °C

Hoval BioLyt
Type (50) (70) (110) (130) (160)
• Daily heat output 3
kW 45 62 105 130 144
• Nominal output kW 49 69 105 130 156
• Heat input at nominal output kW 54 74 114 141 170
• Heat output area kW 14-49 20-69 31-105 39-130 43-156
• Wood pellets acc. to EN 14961-2 and EN plus A1 Ø mm 6-8 6-8 6-8 6-8 6-8
Length mm 5-30 5-30 5-30 5-30 5-30
Ash content % < 0.7 < 0.7 < 0.7 < 0.7 < 0.7
Fine content % <1 <1 <1 <1 <1
• Maximum boiler operating temperature °C 85 85 85 85 85
• Minimum boiler operating temperature °C 60 60 60 60 60
• Minimum boiler back flow temperature °C 45 45 45 45 45
• Exhaust temperature 1 with nominal output °C 170 170 160 170 185
• Exhaust temperature 1 with lowest nominal output °C 90 90 80 90 100
• Carbon dioxide CO2 % 12 12 12 12 12
• Operating/test pressure bar 3.0/4.5 3.0/4.5 3.0/4.5 3.0/4.5 3.0/4.5
• Boiler efficiency at nominal output % > 90 > 90 >90 >90 >90

• Exhaust mass flow rate at nom. output water cont. pellets 10 % kg/h 120 170 260 320 375
• Exhaust mass flow rate at lowest nominal output kg/h 38 53 82 98 112
• Flow resistance pellets boiler z-value 1.5 1.5 0.3 0.3 0.3
• upstream resistance at 10 K mbar 25 55 24 39 52
• upstream resistance at 20 K mbar 7 16 6 10 13
• Water flow at 10 K m³/h 4.2 6.4 9.1 11.5 13
• Water flow at 20 K m³/h 2.1 3.2 4.5 5.7 6.7
• Boiler water content litres 180 215 360 360 360

• Supply tank volume litres 183 183 183 183 183
• Ash area capacity litres 65 65 180 180 180
• Thickness of insulation of boiler body mm 80 80 80 80 80

• Boiler weight (without lagging, burner, pellets hopper) kg 390 520 980 980 980
• Boiler weight (with lagging, burner, pellets hopper) kg 640 780 1350 1350 1350
Thermal flow safeguard
• Switching point of thermal flow safeguard °C 95 95 95 95 95
• Minimal flow of water (cold water 10 °C) m³/h 2.0 2.0 2.0 2.0 2.0
• Minimum required cold water flow pressure bar 2 2 2 2 2
Exhaust plant 1
• Minimum downward boiler pressure Pa 5 5 5 5 5
• Electrical intake capacity in operation Watt 170 170 350 380 400
• Electrical intake capacity during ignition Watt 1800 1800 1950 1950 1950
• Electrical intake capacity during introduction of pellets Watt 1900 1900 1900 1900 1900
• Maximum current intake 2 A 13 13 13 13 13
• Sound power supply

-- heater noise (in installation room) dB(A) 67 67 67 67 67
-- burn-out noise (in installation room) dB(A) 72 72 72 72 72
-- flue gas noise in the tube dB(A) 82 82 82 82 82
-- flue gas noise radiated from the mouth dB(A) 74 74 74 74 74
-- pellet feed dB(A) 73 73 73 73 73
1
The installation of a damper is generally recommended.
2
Min. 16 A protection because of operating current.
3
For configuration of the boiler in accordance with the off-periods of the suction turbine, filling times (BioLyt 50,70)
and the cleaning times of the boiler.

■■Dimensions
BioLyt (50,70)
(Dimensions in mm)
1a Boiler flow connection R 1¼″

1b Installation flow connection R 1¼″
2a Boiler return connection R 1¼″
2b Installation return connection R 1¼″
3 Safety heat exchanger 2 x R ½″
4 Draining R ¾″
5 Exhaust gas external Ø 150 mm
6 Electric control optionally left or right
7 Suction ventilator
8 Connection conveyor hose Ø 50 mm
9 Connection return air hose Ø 50 mm
10 Feed unit RAS 81 with sound
absorbing hood (accessories)
11 Viewing glass
12 Sleeve for boiler sensor Rp ¾″
13a Sleeve for sensor of thermal Rp ½″
flow safeguard BioLyt (50)
13b Sleeve for sensor of thermal Rp ½″
flow safeguard BioLyt (70)
14 Electrical connection left or right
15 Cleaning opening
BioLyt type L H1 H2 H3 B1 B2 B3 B4 B5 E1 E2 E3
(50) 1660 2000 1705 1545 740 640 105 175 906 1310 490 1290
(70) 1685 2090 1800 1635 800 740 200 190 966 1410 590 1385

■■Dimensions
BioLyt (110-160)
(Dimensions in mm)
2120
1 Boiler flow connection DN 50

2 Installation return connection DN 50
3 Safety heat exchanger 2 x R ½″
4 Draining R 1″
5 Exhaust gas external Ø 180 mm
6 Electric control optionally left
or right
7 Suction ventilator
8 Connection conveyor hose Ø 50 mm
9 Connection return air hose Ø 50 mm
10 Feed unit RAS 81 with sound
absorbing hood (accessories)
11 Viewing glass
12 Sleeve for boiler sensor Rp ¾″
(behind the casing)
13 Sleeve for sensor of thermal Rp ½″
flow safeguard (behind the casing)
14 Electrical connection left or right
15 Cleaning opening

■■Dimensions
Space requirements BioLyt (50,70)

(Dimensions in mm)
BioLyt Type H L B
250
(50) 2000 1660 740

(70) 2090 1685 800
1
Minimum distance to wall on
the control side 700 mm, on
the opposite side 150 mm.
2
2
with pellet box extension
according to tall
Space requirements BioLyt (110-160)

250
1
Minimum distance to wall on
the control side 700 mm, on
the opposite side 150 mm.
2
with pellet box extension
according to tall
2120 2
Installation dimensions BioLyt (50-160)

B2 L2
BioLyt type H1 H2 B1 B2 L1 L2
(50) 1790 1650 740 640 1430 1255
(70) 1880 1740 840 740 1430 1255
(110-160) 1940 1775 950 860 1880 1810
H2
H1
B1 L1

■■Engineering
Flue gas system Thermal safety drain Filling and replacement water:
A moisture-resistant duct is required. Draught- Use drain funnels, as drainage must be visible • For a plant using Hoval boilers untreated
ing requirement 5 Pa. Route the connecting for inspection purposes. Required minimum drinking water is generally best suited as
line (flue gas pipe) with an upward slope, connection pressure 2 bar. heating medium, i.e. as filling and replace
maximum length 3 m. Provide heat insulation ment water. However, the water quality of
of at least 30 mm for the flue gas pipe. Where the untreated drinking water must fulfil the
possible, flue connection 45°. Do not wall in
Water quality standard set in VDI 2035. Should the mains
The European Standard EN 14868 and the
the flue gas pipe directly, but integrate it flexi water available not be suited for use then it
bly to avoid noise transmission. The flue gas must be desalinated and/or be treated with
pipe must be integrated in the flue gas duct in inhibitors. The stipulations of EN 14868 must
• Hoval boilers and calorifiers are designed
such a way that condensation cannot flow into be observed.
for heating plants without significant oxygen
the boiler.
intake (plant type I according to EN 14868)
• Plants with
Space requirements -- continuous oxygen intake
see separate dimensioned drawing. (e.g. underfloor heating systems without
diffusion proof plastic piping) or
-- intermittent oxygen intake
Boiler selection (e.g. where frequent refilling is necessary)
• The boiler performance must at least cover on the water content of the plant).
the hourly heating capacity demand of the
building. • The total amount of filling and replacement
• The boiler must be selected taking account water which is used throughout the total ser
least once yearly. According to the inhibitor
of the filling periods (see technical data). vice life of the boiler must not exceed three
Energy storage device
The installation of an energy storage is gener- • A refilling is not necessary if the quality Combustion air supply
ally recommended. For oversized boilers of the heating water in existing installa- An adequate combustion air supply is a pre-
(≥ 20 %) or if parts of the heat diffusion system tions (e.g. exchange of boiler) conforms to requisite for safe and economical operation. It
are often disconnected, a storage tank is im VDI 2035. The Directive VDI 2035 applies is very important to ensure that the combustion
perative. equally to the replacement water. air is clean and free of halogen compounds.
For hot water generation a storage tank is nec These are present, for example, in spray
essary in most cases. Standard size: • New and if applicable existing installations cans, varnishes, glues, solvents and cleansing
10-30 l/kW boiler output. need to be adequately cleaned and flushed agents.
An accurate determination of the plant dimen- before being filled. The boiler may only be
sioning is necessary. filled after the heating system has been
flushed!
Electrical connection
The boiler is only suitable for installation in dry
In the case of the buffer storage tank, it is
rooms. Installation must be performed by an
important to ensure correct dimensioning of • Parts of the boiler which have contact with
authorised electrician and in accordance with
the connection nozzles (they should not be water are made of ferrous materials.
local regulations!
too small).
Electrical connection: 230 V, 50 Hz,
13 A slow-blow.
corrosion the chloride, nitrate and sulphate
Return temperature control contents of the heating water must not ex
If a ZN6 set is being mounted a second supply
A return temperature control must be installed line (230 V/10 A) must be provided.
ceed 200 mg/l in total.
to ensure a minimum boiler return flow tempe Warning: Connect phases correctly!
rature of 45 °C. Observe the hydraulic example An omnipolar main switch with a minimum con
• The pH value of the heating water should lie
applications. tact spacing of 3 mm must be installed on site,
outside the boiler room.
heating operation.
Installation instructions
Please take note of the advice contained in
the installation instructions supplied with every
Table 1: Maximal filling quantity based on VDI 2035 boiler.
Total hardness of filling water up to...
[mol/m3] 1 <0.1 0.5 1 1.5 2 2.5 3 >3.0 Heating installation
Return maintenance
f°H <1 5 10 15 20 25 30 >30
• A boiler return maintenance must be provi
d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8 ded to safeguard a minimum boiler return
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3 temperature of 45 °C. Take note of the hy
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300 draulic application examples.
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
Hydraulic operation
Boiler size of
maximum filling quantity without demineralisation • Take note of the application examples
individual boiler
NO Heat distribution
50 to 200 kW 50 l/kW 20 l/kW 20 l/kW ALWAYS DESALINATE
REQUIREMENT • For room heating an automatic temperature
control with one or several mixer circuits
1
Sum of alkaline earths must be supplied.
2

■■Engineering
Plant with open expansion tank Connecting pipe Non-binding standard values
• The height of the apparatus must ensure • The exhaust connecting pipe between the for flue diameter
that the required minimum pressure in the heating boiler and the flue must be connec The following are standard values:
intake connection of the pump for the avoid ted to the flue either horizontally or with an A precise calculation of the output capacity
ance of cavitation is reached incline of up to max. 60 °C. must take place.
System with pressure expansion tank • If the length is greater than 1 m insulation is Fundamentals: Smooth wall flues made of
Hoval BioLyt (50-160) required. chrome steel pipe connecting pipe ≤ 2.5 m
• with built-in thermal safety drain. with 0.5 m taper, 1 curve 90° and 1 angle 45°,
• Inspected according to EN 303-5. The fitting of the connecting pipe to the flue Σζ = 0.8. Connecting pipe of same Ø as ex-
The expansion and safety-engineering equip- must be carried out in such a way that no haust connections of heating boiler, connecting
ment required for the heating system must be condensation water can flow into the heating pipe and flue with insulation 40 mm. Height
dimensioned and installed outside the boiler boiler. Do not directly wall in exhaust pipe but above sea level up to maximum 1000 m,
in accordance with recognised engineering connect it flexibly so that transmission of noise external temperature -15 °C.
practices. can be avoided.
BioLyt (50) (70) (110) (130) (160)
Safety valve Position: m Ø Ø Ø Ø Ø
A safety valve and an automatic air bleeder 2D
must be installed on the flow. 2xD 6-25 180 200 220 240 250
m = effective flue height

D Ø = minimum required flue diameter (mm)
1D
Connection of 2 Hoval BioLyt (50,70)

to a common chimney
In principle, the separate connection of 2 in
D dependent chimneys is always the better
solution.
• A lockable exhaust measuring nozzle with
internal diameter of 10-21 mm must be If this is not possible, the following criteria must
installed in the connecting pipe. The nozzle be fulfilled when connecting 2 Hoval pellet boil-
must be directed outwards via the insulation. ers of the series BioLyt (50,70) to a common
Thermal safety drain chimney:
The heat exchanger must be connected to the Flue plant • A chimney calculation must exist as fulfilled,
cold water supply at a minimum required flow • BioLyt downward pressure: min. 0.05 mbar which evaluates all relevant conditions
pressure of 2 bar and minimum capacity (above all, minimum draught need); to be
BioLyt (50) 2000 l/h • The exhaust plant must be unaffected by observed is (among other things) the greatly
BioLyt (70) 2000 l/h moisture, acid resistant, emission burn resi increased modulation area of a 2-boiler
BioLyt (110) 2000 l/h stant and suitable for exhaust temperatures system.
BioLyt (130) 2000 l/h of 70-160 °C.
BioLyt (160) 2500 l/h • A separate connection pipe must be run to
• With existing flue installations, the cleaning the chimney from both pellet boilers; both
must take place according to information flue gas pipes may first meet in the vertical
Flue/exhaust gas plant from the chimney builder. chimney (intersection each with 45°); a junc-
Damper and explosion door
tion before entry in the chimney per hose
• The installation of an explosion door is com- • Pay attention to SIA recommendation Num piece or similar is not permitted.
pulsory. An explosion door must be installed ber 384/4 “Chimneys for building heating,
in the connecting line or in the flue inside the cross section identification”. • Every connection pipe must be equipped
heating area.
with its own combination door – damper pro-
• Unfavourable wind conditions can create ar- tection/explosion protection; distance from
eas of negative pressure at the building roof, the exhaust gas outlet of the boiler must
by which the flue gas can be blown back into amount to at least 2 x D.
the chimney outlet. In order to prevent this
we recommend to mount the chimney outlet • When commissioning the boiler, the correct
at least 0.5 meters above the pediment (or function of the exhaust system must be
2 meters above slanted/saddle roofs) or checked and confirmed by Hoval factory
2 meters above the roof (flat roof). customer service (according to internal in
(Please observe the regional rules as well.) spection certificate).
• The approval of the responsible regional

chimney sweeper must be present.

■■Examples
Hoval BioLyt with permanent return flow control, energy buffer storage tank (>20 l/kW),
one or two heating groups and calorifier starting from distributor
Hydraulic plan BDET040
AF
4
2
TopTronic T VF 1 B1 VF2 B1
RS-T DHW
WW
T T T T
MK1 MK2
Dies ist ein Dies ist ein

unerlaubter Weg! unerlaubter Weg!
Gehen Sie einen Gehen Sie einen Dies ist ein
P
PF1
Schritt T zurück
oder löschen Sie
Schritt T zurück
oder löschen Sie
YK1
M YK2
M Weg! T
unerlaubter
dieses Shape! dieses Shape! Gehen Sie

Sie haben die Sie haben die einen Schritt
Möglichkeit ein Möglichkeit ein zurück oder
neues Shape zu neues Shape zu löschen Sie
Dies ist ein nehmen!!! nehmen!!! SF dieses Shape!
unerlaubter Weg! hovhovalhovalhov hovhovalhovalhov Sie haben die
Y Schritt zurück oder
löschen Sie dieses
alhovalhovalhoval
hovalhovalhovalh
ovalhovalhovalho
alhovalhovalhoval
hovalhovalhovalh
ovalhovalhovalho
neues Shape zu
nehmen!!!
Shape!
Sie haben die
T
valhovalhovalhova
lhovalhovalhovalh
T
valhovalhovalhova
lhovalhovalhovalh
hovhovalhoval
hovalhovalhova
BioLyt ein
Möglichkeit ovalhovalhovalho ovalhovalhovalho
SF2 lhovalhovalhov
alhovalhovalho
neues Shape zu valhovalhovalhova
Option/opzione >20 ltr./kW
valhovalhovalhova
> 50kW
nehmen!!! lhovalhovalhovalh lhovalhovalhovalh SLP valhovalhovalh
hovhovalhovalhova 2.Puffer
ovalhovalhovalho ovalhovalhovalho ovalhovalhoval
PF2 BP hovalhovalhova
lhovalhovalhovalho 2.Buffer
valhovalhovalhova valhovalhovalhova
valhovalhovalhoval lhovalhovalhovalh lhovalhovalhovalh lhovalhovalhov
2.Accumulatore alhovalhovalho
hovalhovalhovalho ovalhovalhovalho ovalhovalhovalho
valhovalhova 2.Ballon Tampon
valho valho valhovalhovalh
hovalhova h
BRU
RLF
M5
Y9
YKR
CW
KW
Denominazione /Désignation YKR BRU M5 PLP Y9/TH PF1 SF2 PF2 BP
M5 Boiler circuit pump AF Outdoor sensor Notice:
Klemme /Terminal /
MK1 Pump mixer circuit 1 BRU Return sensor Morsetti /Bornes -- ThisFA hydraulicFA FA
schematicVA1is aVA2 VE1
principle VE2 VE3 FFA
MK2 Pump mixer circuit 2 VF 1 Flow sensor 1 schematic. It does not contain all details
Hydr. SLP CalorifierVerbindungshinweise
loading pump / VF 2 » Flow sensor 2 for installation. The installation must
PLP Buffer loading pump SF 1 Water heater sensor 1 be done according to local conditions,
YK1 Actuator+mixer 1
Leg._LB010 SF 2 Water heater sensor 2 dimensioning and regulations
BDET040.VSD
YK2 Actuator mixer 2 PF 1 Achtung
Buffer!sensor
Für die1Installation muss das anlagenbezogene
-- For underfloor heating,
Schema verwendet a flow tempera
werden!
Datum Name
08.01.13 .
YKR Actuator return mixer PF 2 Attention!
Buffer This is 2
sensor just a schematic. For installation please
tu r e use the detail-plan!
monitor
must be built in. Version 3.2 .
B11 / 3 Flow temperature guard RS-T Attention!
Room station -- Shut-off
Pour la réalisation pratique de l'installation, devices
il faut utiliser to the
le schéma safety valve Datei: BDET040.vsd
détaillé!
(if required) DCW Cold Water (pressurised expansion tank, safety
BP Buffer sensor DHW Domestic Hot Water valve, etc.) are to safe against uninten
ded closing!
-- Mount bags to prevent single pipe grav-
ity circulation.

Pellets storage room
■■Description

with inclined floor
The term “storage room” is used to indicate a
room specifically used for the storage of pel-
lets. In existing buildings an oil storage room
can be converted into a pellets storage room.
The storage room must be dry as pellets swell

up if humidity is too high and consequently
their quality may be impaired. If storage rooms
present an increased air humidity the pellets
should be stored in the fabric silo. The storage
room must additionally be absolutely tight and
its walls must be solid.
Notice:
The storage room must be equipped with the Pellets storage rooms must be cleaned regu
corresponding components necessary for the larly (approx. every 2-3 years) and the residual
filling procedure by the tanker. sawdust must be removed!
Extraction system:
different options for the storage room
Suction system with 4 suction outlets

only for Hoval BioLyt (8-36)
• For storage rooms with up to approx.

20 m3 content.
Suction system with screw extraction

for Hoval BioLyt (8-36, 50-160)
• For small, longish storage rooms with

more than 20 m3 content.
Suction system with mole

for Hoval BioLyt (8-36, 50, 70)
• mole system for max. working floor area Option

2.5 m x 2.5 m and height 1.9-2.5 m • with comfort module for automatic raising of
comprising: the mole (instead of manual rope pull)
-- Mole 230 V for integration into the boiler
suction system Delivery
-- 5 m antistatic flexible hose with rubber • Suction system delivered with mole and ac-
electric cable (explosion-proof) cessories packaged separately
-- Adapter plate for storage room wall duct
with vacuum and return air connectors On site
-- Manual rope pull • Assembly in the pellet storage room and
connection to the boiler suction system

■■Part No.
Components for charging the Part No.

storage room from the pellets tanker
RAS 52 set filling coupling 6034 938

with flange pipe DN 100
Consisting of:
2 pcs. flange pipe straight, L=500 mm
2 pcs. filling coupling
2 pcs. combination cover with vent
2 pcs. lock
RAS 52-1 set filling coupling 6034 939

Consisting of:
1 pce. flange pipe straight, L=500 mm
1 pce. filling coupling
1 pce. combination cover with vent
1 pce. lock
RAS 53 set filling coupling 6034 940

Consisting of:
2 pcs. flange pipe curved 45°, L=500 mm
2 pcs. filling coupling
2 pcs. combination cover with vent
2 pcs. lock
RAS 53-1 set filling coupling 6034 941

Consisting of:
1 pce. flange pipe curved 45°, L=500 mm
1 pce. filling coupling
1 pce. combination cover with vent
1 pce. lock
Pipe extension DN 100 x 50 mm 6034 942

for the extension of the filling and
extraction pipe
L = 50 mm

extraction pipe
L = 200 mm

extraction pipe
L = 500 mm

extraction pipe
L = 1000 mm

extraction pipe
L = 2000 mm

■■Part No.
Components for charging the Part No.

storage room from the pellets tanker
Pipe bend DN100 15° 6034 974

for adapting the filling and
suction lines
Angle = 15° (radius 200 mm)
Pipe bend DN100 30° 6025 619

suction lines
Pipe bend DN100 45° 6025 618

suction lines
Pipe bend DN100 90° 6025 617

suction lines
Pipe bends DN 100, 5° and 60°

on request
Clamping ring 6034 975

for connecting the flange pipes
Electrically conductive between the
connected flange pipes
Pipe clamp E100 RAS 27-1 6411 60

for ceiling mounting
Pipe clamp massive E100 RAS 27-2 6013 129

for wall mounting
RAS 54 baffle mat incl. fastening 6034 976

material
Baffle mat including fastening material
L x W: 1.5 x 1.2 m
Z-profile RAS 25 6411 58

2 pieces each 2 m long
with screws and dowels
for storage room door boards 30 mm thick

■■Part No.
Extraction systems for storage room Part No.
Automatic switchover unit RAS 82 6031 955

for BioLyt (8-36)
with 4 suction outlets for efficient
emptying of the storage room.
The switchover to the suction outlet
required is automatic.
Fire protection unit RAS 83 6031 959

for switchover unit RAS 82,
consisting of fire protection sleeves
and fittings
Observe regional standards

for fire protection!
Foot RAS 84 6031 958

Kit for attaching the automatic
switchover unit RAS 82 to the floor
Suction system with screw extraction

for Hoval BioLyt (8-36, 50-160)
Conveyor screw complete incl. motor and

connectors for forwarding and return air
pipe
Consisting of screw channel and screw coil
incl. rolling bearing. Head piece with drive
(geared motor) and connectors ∅ 50 mm for
forwarding and return pipe with integrated fire
protection sleeves.
Type length minimum delivery

RAS room depth
42-1 1300 1550 1 section 6014 645
42-2 1800 2050 1 section 6014 646
42-3 2300 2550 2 sections 6014 647
42-4 2600 2850 2 sections 6014 648
42-5 2800 3050 2 sections 6014 649
42-6 3100 3350 2 sections 6014 650
42-7 3600 3850 2 sections 6014 651
42-8 4600 4850 3 sections 6014 652
42-9 4900 5150 3 sections 6014 663
42-10 5400 5650 3 sections 6014 664
Delivery time approx. 3 weeks.

■■Part No.
Extraction systems for storage room Part No.
Suction system with mole 6030 467

for Hoval BioLyt (8-36)
with manual rope pull.
Mole system consisting of:
extraction device, special conveyor
tube (5 m) and complete
assembly accessories
Suction system with mole 6030 469

for Hoval BioLyt (8-36), (50,70)
with comfort module.
Mole system consisting of:
extraction device, special conveyor
tube (5 m) and complete
assembly accessories.
Including comfort module for the mole in
the cellar storage room, consisting of
lifting module with 24 V actuator and
comfort control. During filling, the
mole can be raised without entering the
silo.
Thanks to repeated raising and
lowering, the mole achieves a good
working position without manual
corrections.
Important
The mole must be winched up and fixed in
raised position before filling the storage room.
Lower mole onto the pellets again after filling!
With the comfort module, the mole can be
moved to its parking position at the press of
a button.

■■Part No.
Accessories for pellets extraction system Part No.
Forwarding and return air pipe RAS 23 2054 418

earthed, DN 51, 15 m roll

Reinforced design of forwarding and 2054 420

return air pipe RAS 23
for plants with delivery rates exceeding
20 tons per year
15 m roll
essential for BioLyt (50-160)

20 tons per year
25 m roll
Fire protection sleeves RAS 29 6014 716

needed where forwarding and return air
pipes must be directed through walls.
The spread of fire from one room to
another is prevented.
2 pieces incl. fittings
Pipe bend 90° 6031 960

for pellet conveyor hose
for routing of hoses with a radius
smaller than 30 cm.
For plants with a pellet throughput of
more than 40t/a, the use of a bend as
90° deflection, also for a radius larger
than 30 cm, is recommended.
Consisting of bend 90° and hose fixing
clips.
Ø 50, across corners dimension 250 mm
67
5 Automatic switchover unit RAS 43 6019 577
for BioLyt (50-160)
For connecting 2 conveyor screws resp.
two mole systems or two fabric silos
305
to a BioLyt (50-160).
0 For connecting 2 BioLyt (50-160) to a
33
conveyor screw resp. to a mole
system or a fabric silo.
Complete control box included

■■Engineering
Storage room for pellets
The requirements of the VKF, VDI 3464 and Transport distance Max. possible Forwarding and return air pipes
the local building code must be met. [m] transport height * [m] • Only materials supplied by Hoval may be
used.
Pellets box (reservoir) 15 to 25 1.8 • Lay pipes as level as possible, without any
• There is a reservoir integrated into the boiler. 10 to 15 2.8 dead ends, minimum bend radius 30 cm.
• The conveyor screw installed in the boiler 5 to 10 4.5 If the minimum bending radius cannot be
transports the pellets from the reservoir to complied with, a corresponding pipe elbow
the burner. * The transport distance means the distance must be used.
from the suction outlet/suction screw to the • Do not lay the pipes outside. The pipes are
Extraction system top edge of the boiler resp. from the bottom of not UV resistant and should not be exposed
(automatic pellets supply) the silo or earth tank to the upper edge of the to temperatures above 60 °C.
• An automatic supply system is mounted on boiler. • Protect pipes from damage, e.g. from being
the reservoir. trodden on.
• distance of supply unit (boiler) • The inlet pipe must consist of one piece,
unit to furthest suction inlet. whereas the return air pipe can consist of
• maximum transport distance: more than one section. Exception:
pipe bend in the inlet pipe (connectors
should be metal and electrically earthed).
• The hoses at the switchover unit must be
moveable. The switchover unit rotates
through 180° or moves in a linear direction
(depending on design).
Location of the boiler room Filling couplings

and the pellets storage room
Pellets storage boiler room
• The pellets are delivered by tanker and air room

blown into the storage room whilst the ex
haust air is recaptured.
• The tankers have a pumping hose which is
a maximum of approx. 30 m long, there-
fore the pellets storage room (i.e. the filling
couplings) must be less than 30 m from the
closest point where the tanker can park.
• Before the new pellets are introduced the
heating system should be properly shut
down. Notices indicating this should be plac
ed at the filling point and in the boiler room.
Pellets
Tanker
• If possible the pellets storage room should

have an outside wall as the filling point must max. 30 m
be accessible from the outside.
• If the storage room has no outside wall then
the transport pipes must be extended to a
suitable outlet (observe fire regulations).
• The boiler room should also have an outside
wall which allows for direct ventilation.
• If this is not possible then a ventilation • For introduction and extraction 2 couplings • There is no minimum spacing required for
pipe with (5 cm2/kW but with a minimum of using Storz A 110 cover system (see Acces- the suction inlets.
200 cm2) cross-section must be laid to the sories) are necessary. To be installed 20 cm • For filling, i.e. for the suction device of the
outside wall. below the ceiling approx. 50-100 cm apart, if storage container the pellets tanker requires
possible in the narrower wall of the storage a 230 V, min. 16 A socket. This should be
Requirements for storage room: room. situated close to the filling inlet if possible,
• absolutely dry, dust proof and free from for • The connecting sections and ducts should but under no circumstances in the storage
eign objects (cleared and swept) be metal and secured against static charging room itself.
• walls and ceiling must be massive and fire (earthed). • The storage room must be adequately ven-
resistant (REI90/F90). • The inlet and outlet connectors are to be tilated. In the case of storage rooms of up to
• fire protection door (T30) which opens clearly and permanently marked as such. 10 t and filling lines of not more than 2 m in
outwards with seal and wooden boards in • Filling and extraction ducts which are led length, ventilation via the covers is sufficient.
Z profile (see Accessories) through neighbouring rooms must be clad Vented covers, each with at least 20 cm2
• no open installations, especially no electrical with fire resistant material free ventilation cross-section, must be fitted
installations. Essential electrical installations (requirements of fire category L90). on the filling air and extraction connections.
must be protected from explosion and car- • A baffle is to be installed opposite the entry (Only permissible if the connections are rout-
ried out according to current regulations. so that the wall is protected during filling and ed into the open air.)
• After the extraction system has been instal the pellets do not get damaged • See VDI 3464 for the specifications for ven-
led inclined flooring (approx. 45°) is to be (see Accessories). tilation of a storage room with a capacity of
installed laterally with sufficiently stable sup- • Where suction inlets are used (BioLyt 8-36): more than 10 t or filling lines more than 2 m
port constructions. The pellets weigh approx. Irrespective of the room size 3 or 4 inlets long.
1700 kg/m2 at a storage level of 2.5 m. should be installed.

■■Engineering
Size of the pellets storage room Cross-section

= = free space
input (metal pipe)
• The basic shape of the pellets storage room 500 - 1000
should be rectangular, whereby the width
should not exceed 2.0 m if possible. E.g.:
2 m x 3 m or 1.8 m x 3.2 m etc. The narrower
the room is the less space goes to waste.
min. 200
• The storage room size is related to the build
ing heating demand and should be dimen- usable volume
sioned so that a year’s supply of fuel can be return air (metal pipe) = approx. 3/4 of
room space
stored (recommended).
lateral inclination
Determination of the approximate yearly (35°- 45°)
pellet consumption (rule of thumb)
35°
empty space
pro kW heating demand = 1 m3 storage room
-45
°
(incl. empty space 100%)
The effective usable volume is, however, inlet/screw 300
only about 75% of the total room space.
Example:
Detached house, heating demand 10 kW Yearly consumption Storage room floor area
usable volume [m3] 7,5 m3 storage volume (gross) [m3] 10 m3
10 kW heating demand x 1 m3/kW = = 5 tonnes = = 4 m2
= 10 m3 storage room (100 %) loose volume/tonne [Sm /t]
3
1.5 Sm /t 3
room height [m] 2.4 m
= 7.5 m3 usable room space (75 %)
Pellets storage room and boiler room

• The structural walls and ceiling of the pellets
storage room and the boiler room must sat
isfy the requirements of fire category
REI90/F90.
• Adequate ventilation must be ensured,
see VDI 3464.
Filling and extraction
Connect all connectors and pipes

with the potential equalisation!
Placement of filling and return air connectors

If the distance between the couplings is greater than 500 mm: If the distance between the couplings is less than 500 mm:
(e.g. installation in cellar window)
fire door
fire door
return air
outlet filling inlet
min. 35 cm
18 cm
baffle

max. 4 m max. 4 m
at least 30 cm
return air at least 50 cm
filling inlet at least 20 cm at least 20 cm
outlet

■■Engineering
Placement of filling and return air connectors

If the filling inlet side is > 3 m, we recommend to mount 2 filling inlets in order
to ensure that the storage room is being filled evenly (alternating filling).
Z profile
at least 20 cm
wooden boards (3 cm thick
baffle mat with tongue and groove)
alternating filling fire door T30 with
at least 30 cm
peripheral seal
filling inlet return air connector filling inlet
Securing connectors by walling in/screw fastening Securing connectors in light well
min. 60 cm
connector ceiling
ceiling filling inlet
min. 200 attach connector to
potential equalisation
45° bend
min. (earthing)
attach connector to potential
50 cm
equalisation (earthing)
return air connector
wall opening at least flush to wall
∅ 150 mm
for walling in
Securing connectors integrated in window opening Use of extension pipes
cladding with fire protection plates or rock

secure wool fire resistance class F90
connector
outside using extension pipes
ceiling
2 screws
Decke
attach connector to
potential equalisation
(earthing) pipe clamp
aperture Ø 120 mm attach connector and length of

tubing to potential equalisation
ensure fire protection
(earthing)
class F90 is fulfilled
Clamping ring
for mechanical and electrical
connection of the flange pipes

■■Engineering
Suction system with 4 suction outlets Pipe connection

Hoval BioLyt (8-36) only to suction inlets
Automatic switchover unit RAS 82
Sliding connection for changeover.

The tubes must move freely.
Dimensions for ducting switchover unit through wall RAS 82

(Dimensions in mm)
holes for
screw fastenings
wall duct for wall left wall duct for wall right
view from front view from front
Calculation of the pipe length required
distance input unit to switchover unit distance ............... m x 2 = ............... m

distance switchover unit to suction inlet 1 distance ............... m x 2 = ............... m
required pipe length: .................m

■■Engineering
Plan storage and boiler room
Hoval BioLyt (8-36) with

automatic supply
Filling inlet and return air connector
> 20 cm
Wooden boards The maximum length
Baffle of the room is variable.
Suction inlets * Observe the maximum
> 30 cm
pipe length and the
max. blow-in length of
Boiler room 4 m. The suction inlets
must be divided evenly,
for the best possible
emptying of the storage
Automatic room.
switchover unit
* Suction inlets can also be installed turned through 45° or 90°.
Hoval BioLyt (8-36) with

automatic supply
Filling inlet and return air connector
> 20 cm
Wooden boards Baffle The maximum room size
is variable. Observe the
> 30 cm maximum pipe length.
The suction inlets must
be divided evenly, for the
Boiler room best possible emptying
Suction inlets *
of the storage room.
Pellets
storage
Automatic
room
switchover unit
* Suction inlets can also be installed turned through 45° or 90°.

■■Engineering
Suction system with screw extraction suction turbineunter

Saugturbine under
for BioLyt (8-36), (50-160) sound absorbing hood
Schalldämmhaube
Extraction system
conveyor screw
Förderschnecke
screw motor
Schneckenmotor
Conveyor screw
(Dimensions in mm)
max. wall thickness
Room
length
RAS A B C A+B+C L min.
42-1 1300 – – 1300 1550
42-2 1800 – – 1800 2050
42-3 1300 1000 – 2300 2550
42-4 1300 1300 – 2600 2850
42-5 1800 1000 – 2800 3050
42-6 1800 1300 – 3100 3350
42-7 1800 1800 – 3600 3850
42-8 1800 1800 1000 4600 4850
42-9 1800 1800 1300 4900 5150
42-10 1800 1800 1800 5400 5650
View A
clearance bunker side
protrusion
clearance
Minimum space requirements for mounting

and demounting of geared motor
max. protrusion = 640 mm wall thickness

■■Engineering
Cross section pellets storage room 2 1

(Dimensions in mm)
> 200
1 Pellets entry aperture
2 Suction inlet
3 Smooth panels at least 27 mm thick
or 24 mm raw form work faced with
hardboard
4 Conveyor screw
5 Square timber 80 x 80 mm
6 Metal plates
max. 3 m
7 Wooden board for adjustment
5
7 3 7
6
With thicker square timbers 5
larger heights are possible.
45°
4
35°-
< 700 < 700 < 300 < 300 < 700 < 700
Inclined floor connection

for conveyor screw
Note that the axis of the extraction screw and
the wall opening to the room centre are dis
placed by 80 mm.
Wall opening
Wall opening
min. 200 x 200 mm
or ∅ 300 mm
5°
4
35°-
Angle of bend for ducting

only, do not use as support!
storage room
centre of
Centre of
storage
room
Important
All pellet storage rooms, fabric containers,
fabric silos, spherical tanks and concrete
tanks may be filled with pellets only after
putting into operation.
Please keep five to ten 15 kg sacks avail-
able for the first operation!

■■Engineering
Safety notes
Entering the pellet storage room

or storage tank
Under unfavourable circumstances, it may oc

cur that an increased concentration of harmful
gases (such as carbon monoxide) arises in
pellet storage rooms, possibly posing a risk
when accumulating over a longer period of
time. Despite the fact that under normal cir
cumstances, there is no risk at all, one cannot
rule out the possibility of such a scenario to
occur.
• If work is being carried out in filled storage

rooms, a second person must always be
present outside the room for security rea
sons.
• Before entering the pellet storage room, it

must always be thoroughly aerated.
The storage room must be ventilated for at
least 15 minutes. In the case of pellet stor-
age rooms with a volume of more than 10 t,
the duration of ventilation must be extended
or mechanical ventilation provided.
• No one should enter the storage room in the

four weeks following filling. If it is necessary
for persons to enter the storage room, the
room must be ventilated for at least 2 hours
before entering.
• It must be ensured that the storage room

door remains open while there are persons
inside the storage room.
• Entering fuel storage rooms that have not

been aerated (particularly underground
tanks) must be avoided, only trained person-
nel is permitted to do so. Before entering the
room or tank, the concentration of CO must
be measured (the concentration must be
less than 30 ppm). If necessary, thoroughly
aerate the storage room or tank before en
tering it.
• It the storage is difficult to access or if it is

accessible only from above (such as under-
ground tanks), the person entering the tank
must be additionally secured.
• Keep away children from the pellet storage

place!
• If there are moving parts (screw convey-

ors) in the storage room, turn off the mains
switch of the heating system before entering
the storage room, as otherwise there is a
risk of injury.
• Smoking, naked flames and other possible

sources of ignition are prohibited inside the
storage room.

Hoval fabric tank for pellets
■■Description
Hoval fabric silo for pellets

for BioLyt (8-160)
• Fabric silo for pellets consisting of:

-- fabric silo ABS made of antistatic, air-
permeable, dust-proof fabric including
sewn-in sound insulation and access
opening
-- steel frame (galvanised) with bracing and
silo cover suspension.
-- Filling ports with 30° pipe bends including
Storz A couplings and fixing bracket.
• Extraction unit:
Spiral conveyor with connections for pel-
let conveyor hose and return air pipes
∅ 50 mm, with manual emergency pusher.
• For automatic charging of the pellet fired
boiler Hoval BioLyt (8-160). Silo without cone holding frame Silo with cone holding
• For installation in boiler room or other suit- up to HP 24x24 HP 24x24 frame from HP 28x28
able rooms.
Delivery
• Fabric silo, steel frame and bracing, spiral Type Storage quantity Storage contents
conveyor, screws, nuts and accessories on max. t max. m3
wooden pallet in individual pieces supplied
separately packed. HP 15x15/1800/SFA 1.9 2.9
HP 15x15/2100/SFA 2.3 3.5
On site HP 15x15/2400/SFA 2.7 4.2
• Bringing in, setting up and installation of the HP 15x15/2700/SFA 3.2 4.9
steel frame and fabric silo. HP 18x18/1800/SFA 2.5 3.8
HP 18x18/2100/SFA 3.1 4.8
These silos have no return air connection. The HP 18x18/2400/SFA 3.7 5.7
air escapes via the fabric (dust-proof) through HP 18x18/2700/SFA 4.4 6.7
an air exhaust opening in the installation room
(minimum opening 170 cm2). HP 21x21/1800/SFA 3.1 4.7
HP 21x21/2100/SFA 3.9 6.0
HP 21x21/2400/SFA 4.8 7.4
HP 21x21/2700/SFA 5.6 8.7
HP 24x24/1800/SFA 3.6 5.6
HP 24x24/2100/SFA 4.8 7.3
HP 24x24/2400/SFA 5.9 9.0
HP 24x24/2700/SFA 7.0 10.8
HP 28x28/2000/SFA 5.3 8.1
HP 28x28/2400/SFA 7.3 11.3
HP 28x28/2700/SFA 8.8 13.6
HP 30x30/2300/SFA 7.4 11.4
HP 30x30/2700/SFA 9.8 15.0
HP 21x28/2000/SFA 4.0 6.1
HP 21x28/2400/SFA 5.5 8.5
HP 21x28/2700/SFA 6.7 10.2
Additional measurements and special solutions

on request

■■Part No.
Pellets storage in fabric silo Part No.
• Fabric silo for pellets:

for Hoval BioLyt (8-160)
-- Silo made of antistatic fabric
-- Steel frame (galvanised) with
cross-members
-- Suspension for silo cover
-- Filling inlet including Storz A couplings
-- Spiral conveyor with connection for
pellets hoses
-- Installation material
Silo without cone holding
frame up to HP 24x24 Delivery
• Fabric silo supplied separately packed
without bringing in and setting up

for BioLyt (8-160)
Frame Min. room Max.
Type Dimensions 1 height quantity
B x T [m] [m] stored t
HP 15x15/1800/SFA 1.6 x 1.6 2.0 1.9 6025 590

HP 15x15/2100/SFA 1.6 x 1.6 2.3 2.3 6025 591
HP 15x15/2400/SFA 1.6 x 1.6 2.6 2.7 6025 592
HP 15x15/2700/SFA 1.6 x 1.6 2.9 3.2 6025 593
HP 18x18/1800/SFA 1.9 x 1.9 2.0 2.5 6025 594
Silo with cone holding
HP 18x18/2100/SFA 1.9 x 1.9 2.3 3.1 6025 595
frame from HP 28x28
HP 18x18/2400/SFA 1.9 x 1.9 2.6 3.7 6025 596
HP 18x18/2700/SFA 1.9 x 1.9 2.9 4.4 6025 597
HP 21x21/1800/SFA 2.2 x 2.2 2.0 3.1 6025 598
HP 21x21/2100/SFA 2.2 x 2.2 2.3 3.9 6025 599
HP 21x21/2400/SFA 2.2 x 2.2 2.6 4.8 6025 600
HP 21x21/2700/SFA 2.2 x 2.2 2.9 5.6 6025 601
HP 24x24/1800/SFA 2.5 x 2.5 2.0 3.6 6025 602
HP 24x24/2100/SFA 2.5 x 2.5 2.3 4.8 6025 603
HP 24x24/2400/SFA 2.5 x 2.5 2.6 5.9 6025 604
HP 24x24/2700/SFA 2.5 x 2.5 2.9 7 6025 605
HP 28x28/2000/SFA 2.9 x 2.9 2.2 5.3 6025 606
HP 28x28/2400/SFA 2.9 x 2.9 2.6 7.3 6025 607
HP 28x28/2700/SFA 2.9 x 2.9 2.9 8.8 6025 608
HP 30x30/2300/SFA 3.1 x 3.1 2.5 7.4 6025 609
HP 30x30/2700/SFA 3.1 x 3.1 2.9 9.8 6025 610
HP 21x28/2000/SFA 2.2 x 2.9 2.2 4 6025 611
HP 21x28/2400/SFA 2.2 x 2.9 2.6 5.5 6025 612
HP 21x28/2700/SFA 2.2 x 2.9 2.9 6.7 6025 613
1)
Minimum distance to wall: Width/depth + 100 mm
Filling side + 800 mm
Additional silos with different

dimensions and special solutions,
e.g. cascades (also for large systems)
on request

■■Part No.

extraction pipe
L = 50 mm

extraction pipe
L = 200 mm

extraction pipe
L = 500 mm

extraction pipe
L = 1000 mm

extraction pipe
L = 2000 mm
Pipe bend DN100 15° 6034 974

suction lines
Pipe bend DN100 30° 6025 619

suction lines
Pipe bend DN100 45° 6025 618

suction lines
Pipe bend DN100 90° 6025 617

suction lines
Pipe bend DN 100, 5° and 60°

on request
Clamping ring 6034 975

for connecting the flange pipes
Electrically conductive between the
connected flange pipes

■■Part No.



20 tons per year
15 m roll

20 tons per year
25 m roll
Pipe bend 90° 6031 960

for pellet conveyor hose
for routing of hoses with a radius
smaller than 30 cm.
For plants with a pellet throughput of
more than 40t/a, the use of a bend as
90° deflection, also for a radius larger
than 30 cm, is recommended.
Consisting of bend 90° and hose fixing
clips.
Ø 50, across corners dimension 250 mm
Fire protection sleeves RAS 29 6014 716

needed where forwarding and return air
pipes must be directed through walls.
The spread of fire from one room to
another is prevented.
2 pieces incl. fittings
Pipe clamp E100 RAS 27-1 6411 60

for ceiling mounting
Pipe clamp massive E100 RAS 27-2 6013 129

for wall mounting

Type HP 15x15/1800/SFA1 HP 15x15/2100/SFA HP 15x15/2400/SFA HP 15x15/2700/SFA

• Contents t 1.9 2.3 2.7 3.2
m3 2.9 3.5 4.2 4.9
• Outer dimensions 2 width m 1.6 1.6 1.6 1.6
depth m 1.6 1.6 1.6 1.6
height m 1.8 2.1 2.4 2.7
• Min. room height m 2.0 2.3 2.6 2.9
• Cone holding frame with/without without without without without
• filling inlet number 1 1 1 1
position centred centred centred centred

• Contents t 2.5 3.1 3.7 4.4
m3 3.8 4.8 5.7 6.7
depth m 1.9 1.9 1.9 1.9
height m 1.8 2.1 2.4 2.7
• Min. room height m 2.0 2.3 2.6 2.9


• Contents t 3.1 3.9 4.8 5.6
m3 4.7 6 7.4 8.7
depth m 2.2 2.2 2.2 2.2
height m 1.8 2.1 2.4 2.7
• Min. room height m 2.0 2.3 2.6 2.9


• Contents t 3.6 4.8 5.9 7
m3 5.6 7.3 9 10.8
depth m 2.5 2.5 2.5 2.5
height m 1.8 2.1 2.4 2.7
• Min. room height m 2.0 2.3 2.6 2.9

position Distance 1200 mm Distance 1200 mm Distance 1200 mm Distance 1200 mm
1
SFA = Spiral conveyor system
2
Minimum space requirements:
Wall clearances: frame dimension + at least 100 mm, at least 800 mm
Minimum room height = frame height + 200 mm

Type HP 28x28/2000/SFA1 HP 28x28/2400/SFA HP 28x28/2700/SFA

• Contents t 5.3 7.3 8.8
m3 8.1 11.3 13.6
• Outer dimensions 2 width m 2.9 2.9 2.9
depth m 2.9 2.9 2.9
height m 2.0 2.4 2.7
• Min. room height m 2.2 2.6 2.9
• Cone holding frame with/without with with with
• filling inlet number 2 2 2
position Distance 1400 mm Distance 1400 mm Distance 1400 mm
Type HP 30x30/2300/SFA1 HP 30x30/2700/SFA

• Contents t 7.4 9.8
m3 11.4 15
• Outer dimensions 2 width m 3.1 3.1
depth m 3.1 3.1
height m 2.3 2.7
• Min. room height m 2.5 2.9
• Cone holding frame with/without with with
• filling inlet number 2 2
position Distance 1500 mm Distance 1500 mm
Type HP 21x28/2000/SFA1 HP 21x28/2400/SFA HP 21x28/2700/SFA

• Contents t 4 5.5 6.7
m3 6.1 8.5 10.2
• Outer dimensions 2 width m 2.2 2.2 2.2
depth m 2.9 2.9 2.9
height m 2.0 2.4 2.7
• Min. room height m 2.2 2.6 2.9
• Cone holding frame with/without with with with
• filling inlet number 1 1 1
position centred narrow side centred narrow side centred narrow side
1
SFA = Spiral conveyor system
2
Minimum space requirements:
Wall clearances: frame dimension + at least 100 mm, at least 800 mm
Ceiling clearance: minimum room height = frame height + 200 mm
Extraction unit
Motor spiral conveyor: 250 W
Speed: 57 rpm
Electrical connection: 230 V/1.75 A/IP54
Maximum delivery rate: 290 kg/h

■■Dimensions
Space requirements
Fabric silo for pellets Attachment of the silo Attachment of the silo
cover via pertaining cover via pertaining
loops and pipe loops and pipe
Ceiling Ceiling
Frame height 20-25 cm
pay attention to accessibility
Frame height 20-25 cm

min. 80-100 cm 10-15 cm min. 30 cm 10-15 cm
Beyond a silo width

of 250 cm, two filling
inlets are required
10-15 cm
min. 50 cm
outer wall
Outer wall
Manual filling inlet

Window or deaeration at
of 250 cm, two filling

Beyond a silo width
inlets are required

least 170 cm2
10-15 cm
10-15 cm
outer wall
min. 80-100 cm 10-15 cm min. 30 cm Deaeration 10-15 cm

min. 170 cm2

■■Engineering
Fabric silo for pellets

Scope of use Access Fire protection sleeves
The fabric silo may only be used for storage of The room where the container is installed Fire protection sleeves are required for the wall
wood pellets according to EN 14961-2 resp. should be secured against improper access feedthroughs of the hoses in the boiler room.
EN plus A1. (e.g. children and pets). If the hoses are run through intermediate
rooms, additional fire protection sleeves
Selecting the silo size Set-up area RAS 29 (see Accessories) are necessary on
Ideally the silo should accommodate a year’s The floor must be capable of bearing the load. the outside of the wall of the storage room.
supply of pellets. Observe the point loading at the support legs!
• Guide value pellets consumption: Special care should be taken with layered Delivery of pellets with the tanker
400-500 kg per kW heating load floors, e.g. concrete - thermal insulation - When positioning the couplings it should be
• The selection is based on the available screed! noted that the pipe length between the tanker
space (floor area, height). Floor: level and dry and the pellets inlet can be a maximum of
30 m.
Installation room Placement out of doors Before the new pellets are introduced the
Depending on the local regulations storage As well as the requirements noted, the follow- heating system should be properly shut down.
containers of pellets can be maintained: ing should be observed: Notices indicating this should be placed at the
• Protection from rain, snow, humidity and filling point and in the boiler room.
• In a separate, fire resistant storage room direct sunlight (container must be boarded
(F90) on all sides). The connecting sections and ducts should be
or • Locally applicable fire regulations (minimum metal and secured against static charging.
• directly in the boiler room with a minimum distances, fire protection zones). The connection on the potential equalisation
distance of 1 m to the boiler. must be earthed. Filling ducts which are led
The minimum clearance may be fallen below Filling through rooms where there is an increased
if a non-combustible heat protection or radia- The fabric silo can be filled directly from the danger of fire (garage, boiler room) must be
tion plate is attached between the silo and tanker by installing a filling hose. clad with fire resistant material (requirements
the boiler. For easier filling the filling and suction connec- of fire category L90).
tors can also be mounted on the outside wall.
Note To this end the ducts to the fabric tank must be Installation instructions
Observe the brochure “Recommendation for extended, fixed and earthed on site. Please note the contents of the installation
storing wood pellets” at www.depv.de. (see Accessories) instructions.
The following distances must be complied with Filling pressure

between the silo frame and walls for the rear The filling pressure should amount to between
ventilation, for protection against mechanical 0.3 bar (approx. 10 m hose length) and
damage and for the accessibility when filling: 0.6 bar (approx. 30 m hose length). The max.
filling pressure may not exceed 0.8 bar.
Wall clearances:
Frame dimension + at least 100 mm; Extraction system
for the filling side at least 800 mm (automatic pellet supply)
Only pipes supplied by Hoval may be used.
Ceiling clearance:
Transport length Max. possible
Frame dimension + at least 200 mm
[m] transport height [m]
The fabric may not have contact with the walls 15 to 25 1.8
nor with sharp or pointed objects. 10 to 15 2.8
5 to 10 4.5
To protect the cover fabric of the silo during
filling, there must be no pointed or sharp edges • Lay pipes as level as possible, without any
on the room ceiling. dead ends, minimum bend radius 30 cm.
Protect from sunlight and exposure to tem
The fabric must be protected from direct sun peratures above 60 °C.
light. • Do not use more than one section for the
input pipe.
Moist side walls are permitted if the set-up • All pipes must be earthed at both ends.
room is ventilated and if ceiling as well as set
up surfaces are dry.
Room ventilation
A ventilation opening of min. 200 cm2, non-
lockable, is required to prevent a dangerous
CO concentration in the installation room, and
to allow the transport air to escape into the at
mosphere during the filling procedure.
The blown-in air escapes through the cover
fabric of the silo. Thus, no extraction of the
blown-in air is necessary during filling of the
silo.

Solar
Page
Solar collectors Hoval UltraSol, UltraSol eco

■■ Part No. 268
■■ Examples 314
Hoval large area solar collectors GFK ALGT 5 and ALGT 10

■■ Part No. 318
■■ Examples 325
Pipework diagram 325
Product overview and utilisation 327
Solar controllers and accessories P Hoval solar armature group

T ■■ Description 329
■■ Part No. 330
Hoval Solar heat transfer stations

■■ Part No. 342
Hoval Universal controller ESR/UVR

■■ Part No. 348
■■ Examples 351
Engineering ■■ General information 353

■■ Components of the solar plant 354
■■ Collector data 355
■■ Dimensioning guidelines 356
■■ Dimensioning recommendations for the components 358
265
266
Hoval UltraSol, UltraSol eco
Solar collectors
■■Description
Hoval UltraSol
Flat collector
• High-performance flat collector, glazed, for

thermal utilisation of solar energy
• Optical efficiency 85.1 %
• Solar glass with anti-reflective (AR) surface
• Vertical and horizontal design
• For surface-mounted, flat roof or in-roof
installation
• Aluminium full-surface absorber with highly-
selective coating
• Copper meander
• Dimensionally stable cast aluminium frame
• Thermal insulation made of mineral wool
(20 mm)
• Pluggable collector connections
Hoval UltraSol eco

Flat collector
Collector Installation Gross collector Absorber
• Flat collector, glazed, for thermal utilisation Type surface area surface area
of solar energy m2 m2
• Optical efficiency 79.7 % UltraSol V vertical 2.52 2.36
• Solar glass without anti-reflective (AR) surface
UltraSol H horizontal 2.52 2.36
• Vertical and horizontal design
• For surface-mounted, flat roof or in-roof UltraSol eco V vertical 2.52 2.36
installation UltraSol eco H horizontal 2.52 2.36
• Full-surface absorber made from aluminium
• Copper meander
• Dimensionally stable cast aluminium frame
• Thermal insulation made of mineral wool
(10 mm) Collector is performance and quality-tested
• Pluggable collector connections in accordance with EN 12975.
Arsenal Research Center - Wien,
Delivery UltraSol, UltraSol eco Prüf. Nr. 2.04.00564.1.0-LT
• max. 8 pcs. upright on each pallet
Research and test centre for solar plants,
ITW-Stuttgart,
Fastening sets Test no.: 08C0L694Q/1
• Surface-mounted installation parallel and Approval

elevated (0°,30°,45°) Solar Keymark
-- Set of roof bars for roof tiles, interlocking
tiles, etc. Hoval UltraSol Nr. 011-7S2227F
-- Set of hanger bolts Hoval UltraSol eco Nr. 011-7S2228F
-- Set of roof bar fasteners for plain tiles and Solarkeymark-certified
tin roofs see hanger bolts
Sets for vertical and horizontal collectors.
• Flat roof mounting with concrete base 45°
-- for horizontal collectors
• Roof inlay mounting
-- for horizontal and vertical collectors
Solar cable SL Connection set

• Stainless steel corrugated tube for solar • Connection set for connecting the Hoval
heating circuits, material 1.4404. UltraSol and UltraSol eco flat collectors to
• Low-noise, pressure-resistant and diffusion- a solar fitting group ¾″ using solar cables
tight. (e.g. SAG20).
• Pipe insulation made of synthetic rubber, • Connection screw fittings matching
CFC-free. R ¾″/ Rp ¾″.
• Silicone cable for temperature sensor inte
grated. Delivery
• Weatherproof, UV-stable and PVC-free pro Collector connection set separately packed.
tective sleeve.
• Pipe system for endless laying, for quick and
easy installation.
Delivery
Solar cables completely packed.

■■Part No.
Flat-panel collectors Part No.

UltraSol
-- High-performance flat collector for
solar systems with water/glycol mixture
as heat transfer medium
-- Selectively coated absorber
-- Optical efficiency η0 = 85.1 %
Flat collector - vertical installation type

UltraSol
Collector surface area Number
UltraSol Gross Absorber of collectors
type m2 m2 units
1V 2.52 2.36 1 6032 715

2V 5.04 4.72 2 6032 716
3V 7.56 7.08 3 6032 717
4V 10.08 9.44 4 6032 718
5V 12.60 11.80 5 6032 719
6V 15.12 14.16 6 6032 720
7V 17.64 16.52 7 6032 721
8V 20.16 18.88 8 6032 722
Flat collector - horizontal installation type
UltraSol Gross Absorber of collectors
type m2 m2 units
1H 2.52 2.36 1 6032 744
2H 5.04 4.72 2 6032 745
3H 7.56 7.08 3 6032 746
4H 10.08 9.44 4 6032 747
5H 12.60 11.80 5 6032 748
6H 15.12 14.16 6 6032 749
7H 17.64 16.52 7 6032 750
8H 20.16 18.88 8 6032 751
UltraSol eco
-- Flat collector for solar systems with water/
glycol mixture as heat transfer medium
-- Selectively coated absorber
-- Optical efficiency η0 = 79.7 %
Flat collector - vertical installation type

UltraSol eco Collector surface area Number
UltraSol eco Gross Absorber of collectors
type m2 m2 units
1V 2.52 2.36 1 6032 875
2V 5.04 4.72 2 6032 876
3V 7.56 7.08 3 6032 877
4V 10.08 9.44 4 6032 878
5V 12.60 11.80 5 6032 879
6V 15.12 14.16 6 6032 880
7V 17.64 16.52 7 6032 881
8V 20.16 18.88 8 6032 882
Flat collector - horizontal installation type
UltraSol eco Gross Absorber of collectors
type m2 m2 units
1H 2.52 2.36 1 6032 883
2H 5.04 4.72 2 6032 884
3H 7.56 7.08 3 6032 885
4H 10.08 9.44 4 6032 886
5H 12.60 11.80 5 6032 887
6H 15.12 14.16 6 6032 888
7H 17.64 16.52 7 6032 889
8H 20.16 18.88 8 6032 890
Fastening sets
See following pages

■■Part No.
Installation Fastening set Part No.

Roof bar Surface-mounted installation with roof bar
side-by-side, vertical
Surface-mounted installation - roof bar

0° parallel, vertical
-- for Hoval flat collectors UltraSol V,
UltraSol eco V
-- for surface-mounted installation parallel
with the roof
-- with roof bar for fastening on tiled roof
(e.g. interlocking tiles, sliding tiles)
-- minimum roof pitch 20°
Plain tiles, tin roof

see surface-mounted installation
with hanger bolts
Dimensional drawing roof bar

see dimensions
Comprising:
-- Roof bar
-- Complete fitting accessories
-- Hydraulic collector connections
and connections:
-- 3-layer sealed elastic connection pipes
-- 1 unit 90° elbow with immersion sleeve
for collector sensor, 1 unit 90° elbow
-- Dummy plug, man. air vent
for number
of collectors
per collector
field units Fastening set
2 ADDB00V-2 6032 053

3 ADDB00V-3 6032 054
Attachments and collectors are configured for a
4 ADDB00V-4 6032 055
maximum characteristic snow load of 2.0 kN/m2
5 ADDB00V-5 6032 056
and a wind load of 0.8 kN/m2. Definition of the
6 ADDB00V-6 6032 057
static loads acc. to EN 1991.
7 ADDB00V-7 6032 058
8 ADDB00V-8 6032 059
9 ADDB00V-9 6032 853
Metal tiles and roof bushings for concrete,
10 ADDB00V-10 6032 854
clay and plain tiles see collector accessories
11 ADDB00V-11 6032 855
12 ADDB00V-12 6032 856
For elevated static requirements

following additional set must be
ordered:
Additional roof bar ADDB 6032 771

Comprising:
-- 2 roof bars
-- Accessories
Number of sets to be ordered

see project planning

■■Part No.

30° Surface-mounted - roof bar

30°, vertical
UltraSol eco V
-- for surface-mounted installation 30°
in relation to the roof
(e.g. interlocking tiles, sliding tiles)

with hanger bolts

see dimensions
Comprising:
-- Roof bar
and connections:
-- Pipes for elevated mounting up to 30°
in relation to the roof surface
for number
of collectors
per collector
Attachments and collectors are configured for a 2 ADDB30V-2 6032 062

maximum characteristic snow load of 2.0 kN/m2 3 ADDB30V-3 6032 063
and a wind load of 0.8 kN/m2. Definition of the 4 ADDB30V-4 6032 064
static loads acc. to EN 1991. 5 ADDB30V-5 6032 065
6 ADDB30V-6 6032 066
7 ADDB30V-7 6032 067
8 ADDB30V-8 6032 068
Metal tiles and roof bushings for concrete, 9 ADDB30V-9 6032 857
clay and plain tiles see collector accessories 10 ADDB30V-10 6032 858
11 ADDB30V-11 6032 859
12 ADDB30V-12 6032 860

the following additional sets must
be ordered:

Comprising:
-- 2 roof bars
-- Accessories
Support pipe ADDB30V 6031 193

Comprising:
-- Support pipe 940 mm
-- 2 pipe connectors


■■Part No.


45°, vertical
UltraSol eco V

with hanger bolts

see dimensions
Comprising:
-- Roof bar
and connections:
for number
of collectors
per collector
Attachments and collectors are configured for a 2 ADDB45V-2 6032 079

maximum characteristic snow load of 2.0 kN/m2 3 ADDB45V-3 6032 080
and a wind load of 0.8 kN/m2. Definition of the 4 ADDB45V-4 6032 089
static loads acc. to EN 1991. 5 ADDB45V-5 6032 090
6 ADDB45V-6 6032 099
7 ADDB45V-7 6032 109
8 ADDB45V-8 6032 110
9 ADDB45V-9 6032 861
10 ADDB45V-10 6032 862
11 ADDB45V-11 6032 863
12 ADDB45V-12 6032 864

be ordered:

Comprising:
-- 2 roof bars
-- Accessories

Comprising:


■■Part No.

side-by-side, horizontal

parallel, horizontal
-- for Hoval flat collectors UltraSol H,
UltraSol eco H
with the roof

with hanger bolts

see dimensions
Comprising:
-- complete fitting accessories
(roof bar, screws)
and connections:
for number
of collectors
per collector
2 ADDB00H-2 6032 072

Attachments and collectors are configured 3 ADDB00H-3 6032 073
for a maximum characteristic snow load of 4 ADDB00H-4 6032 074
2.2 kN/m2 and a wind load of 0.8 kN/m2.
5 ADDB00H-5 6032 075
Definition of the static loads acc. to EN 1991. 6032 076
6 ADDB00H-6
7 ADDB00H-7 6032 077
8 ADDB00H-8 6032 078
9 ADDB00H-9 6032 865
Metal tiles and roof bushings for concrete, 6032 866
10 ADDB00H-10
11 ADDB00H-11 6032 867
12 ADDB00H-12 6032 868

following additional set must be
ordered:

Comprising:
-- 2 roof bars
-- Accessories


■■Part No.


30°, horizontal
UltraSol eco H

with hanger bolts

see dimensions
Comprising:
-- complete fitting accessories
(roof bar, screws)
and connections:
for number
of collectors
per collector
2 ADDB30H-2 6032 082

Attachments and collectors are configured for a 3 ADDB30H-3 6032 083
maximum characteristic snow load of 2.2 kN/m2 6032 084
4 ADDB30H-4
5 ADDB30H-5 6032 085
6 ADDB30H-6 6032 086
7 ADDB30H-7 6032 087
Metal tiles and roof bushings for concrete, 8 ADDB30H-8 6032 088
clay and plain tiles see collector accessories 9 ADDB30H-9 6032 869
10 ADDB30H-10 6032 870
11 ADDB30H-11 6032 871
12 ADDB30H-12 6032 872

be ordered:

Comprising:
-- 2 roof bars
-- Accessories
Support pipe ADDB30H 6031 192

Comprising:


■■Part No.

Roof bar
Surface-mounted installation with roof bar

45°, horizontal
UltraSol eco H

with hanger bolts

see dimensions
Comprising:
-- Roof bar
-- Hydraulic connection elbows 90°
-- Dummy plug
-- Man. air vent
in relation to the roof surface.
for number
of collectors
per collector
2 ADDB45H-2 6032 130

Attachments and collectors are configured
3 ADDB45H-3 6032 165
for a maximum characteristic snow load of
4 ADDB45H-4 6032 166
2.2 kN/m2 and a wind load of 0.8 kN/m2.
5 ADDB45H-5 6032 167
Definition of the static loads acc. to EN 1991.
6 ADDB45H-6 6032 168
7 ADDB45H-7 6032 169
8 ADDB45H-8 6032 180
9 ADDB45H-9 6031 709
10 ADDB45H-10 6031 710
11 ADDB45H-11 6032 149
12 ADDB45H-12 6032 150

be ordered:

Comprising:
-- 2 roof bars
-- Accessories

Comprising:


■■Part No.

Hanger bolts Surface-mounted installation with hanger bolts
0° Surface-mounted - hanger bolts

parallel, vertical
UltraSol eco V
with the roof
-- with hanger bolts
-- suitable for Eternit slabs
-- suitable for plain tiles and tin roof
with additional set
Comprising:
-- Hanger bolts
and connections:
for number Number of

of collectors fastening levels
per collector (per level
field units Fastening set 2 hanger bolts)
2 ADSS00V-2 2 6032 092

Attachments and collectors are configured 3 ADSS00V-3 3 6032 093
for a maximum characteristic snow load of 4 ADSS00V-4 4 6032 094
0.85 kN/m2 and a wind load of 0.8 kN/m2. 5 ADSS00V-5 5 6032 095
Definition of the static loads acc. to EN 1991. 6 ADSS00V-6 6 6032 096
7 ADSS00V-7 7 6032 097
Metal tiles and roof bushings for concrete, 8 ADSS00V-8 8 6032 098
clay, plain tiles and Eternit panels 9 ADSS00V-9 9 6031 859
see collector accessories 10 ADSS00V-10 10 6031 860
11 ADSS00V-11 11 6031 748
12 ADSS00V-12 12 6031 862
For elevated static requirements the fol-

lowing additional set must be ordered:
Additional hanger bolts ADSS 6032 261

Comprising:
-- 2 hanger bolts
-- 2 pipe plates
-- 2 pipe clips
For special roofs the following

additional sets must be ordered:
Additional plain tiles ADDB 6032 772

Comprising:
-- 2 roof bars
-- Set of screws
1 set must be ordered for each fastening level.
Additional tin roof ADDB 6032 773

Comprising:
-- 2 tin roof clamps


■■Part No.

Surface-mounted - hanger bolts

30° 30°, vertical
UltraSol eco V
with additional set
Comprising:
-- Hanger bolts
and connections:
for number
of collectors
per collector
2 ADSS30V-2 6032 102

Attachments and collectors are configured 3 ADSS30V-3 6032 103
for a maximum characteristic snow load of 4 ADSS30V-4 6032 104
0.85 kN/m2 and a wind load of 0.8 kN/m2. 5 ADSS30V-5 6032 105
Definition of the static loads acc. to EN 1991. 6 ADSS30V-6 6032 106
7 ADSS30V-7 6032 107
Metal tiles and roof bushings for concrete, 8 ADSS30V-8 6032 108
clay, plain tiles and Eternit panels 9 ADSS30V-9 6031 744
see collector accessories 10 ADSS30V-10 6031 745
11 ADSS30V-11 6031 746
12 ADSS30V-12 6031 747

be ordered:
Comprising:
-- 2 hanger bolts
-- 2 pipe plates
-- 2 pipe clips
Comprising:

Comprising:
-- 2 roof bars
-- Set of screws
Comprising:
1 set must be ordered for each fastening level. Number of sets to be ordered

■■Part No.

Surface-mounted - hanger bolts

45° 45°, vertical
UltraSol eco V
with additional set
Comprising:
-- Hanger bolts
and connections:
for number Number of

of collectors fastening levels
per collector (per level
field units Fastening set 2 hanger bolts)
2 ADSS45V-2 2 6032 196

Attachments and collectors are configured 3 ADSS45V-3 3 6032 197
for a maximum characteristic snow load of 4 ADSS45V-4 4 6032 198
0.85 kN/m2 and a wind load of 0.8 kN/m2. 6032 199
5 ADSS45V-5 5
6 ADSS45V-6 6 6032 200
7 ADSS45V-7 7 6032 201
8 ADSS45V-8 8 6032 202
9 ADSS45V-9 9 6031 749
clay, plain tiles and Eternit panels
10 ADSS45V-10 10 6031 750
see collector accessories
11 ADSS45V-11 11 6031 751
12 ADSS45V-12 12 6031 752

be ordered:
Comprising:
-- 2 hanger bolts
-- 2 pipe plates
-- 2 pipe clips
Comprising:

Comprising:
-- 2 roof bars
-- Set of screws
Comprising:

■■Part No.


parallel, horizontal
UltraSol eco H
with the roof
with additional set
Comprising:
-- Hanger bolts
and connections:
for number
of collectors
per collector
2 ADSS00H-2 6032 112

Attachments and collectors are configured
3 ADSS00H-3 6032 113
for a maximum characteristic snow load of
4 ADSS00H-4 6032 114
1.0 kN/m2 and a wind load of 0.8 kN/m2. 6032 115
5 ADSS00H-5
6 ADSS00H-6 6032 116
7 ADSS00H-7 6032 117
Metal tiles and roof bushings for concrete, 8 ADSS00H-8 6032 118
clay, plain tiles and Eternit panels 9 ADSS00H-9 6034 809
see collector accessories 10 ADSS00H-10 6034 810
11 ADSS00H-11 6034 811
12 ADSS00H-12 6034 812
For elevated static requirements the fol-

lowing additional set must be ordered:

Comprising:
-- 2 hanger bolts
-- 2 pipe plates
-- 2 pipe clips


Comprising:
-- 2 roof bars
-- Set of screws

Comprising:


■■Part No.


30° horizontal
UltraSol eco H
with additional set
Comprising:
-- Hanger bolts
-- Hydraulic collector connections and connections:
for number
of collectors
per collector
2 ADSS30H-2 6032 122

Attachments and collectors are configured for a 3 ADSS30H-3 6032 123
maximum characteristic snow load of 1.0 kN/m2 4 ADSS30H-4 6032 124
5 ADSS30H-5 6032 125
static loads acc. to EN 1991. 6032 126
6 ADSS30H-6
7 ADSS30H-7 6032 127
Metal tiles and roof bushings for concrete, 8 ADSS30H-8 6032 128
clay, plain tiles and Eternit panels 9 ADSS30H-9 6034 823
see collector accessories 10 ADSS30H-10 6034 824
11 ADSS30H-11 6034 825
12 ADSS30H-12 6034 826

be ordered:
Comprising:
-- 2 hanger bolts
-- 2 pipe plates
-- 2 pipe clips
Comprising:

Comprising:
-- 2 roof bars
-- Set of screws
Comprising:

■■Part No.


45°, horizontal
UltraSol eco H
with additional set
Comprising:
-- Hanger bolts
and connections:
for number
of collectors
per collector
2 ADSS45H-2 6032 725

Attachments and collectors are configured for a 3 ADSS45H-3 6032 726
maximum characteristic snow load of 1.0 kN/m2 4 ADSS45H-4 6032 727
and a wind load of 0.8 kN/m2. Definition of the 6032 728
5 ADSS45H-5
6 ADSS45H-6 6032 729
7 ADSS45H-7 6032 730
8 ADSS45H-8 6032 731
9 ADSS45H-9 6034 828
clay, plain tiles and Eternit panels
10 ADSS45H-10 6034 829
see collector accessories
11 ADSS45H-11 6034 830
12 ADSS45H-12 6034 832

be ordered:
Comprising:
-- 2 hanger bolts
-- 2 pipe plates
-- 2 pipe clips
Comprising:

Comprising:
-- 2 roof bars
-- Set of screws
Comprising:

■■Part No.

Concrete base Flat roof installation concrete base
Flat roof - concrete base

45°, horizontal
UltraSol eco H
-- for flat roof installation 45°
-- with concrete base
Comprising:
-- Two-part concrete base
-- Weight: 92 kg
-- Protective mat
(retaining bars, screws..)
and connections:
-- 3-layer sealed, elastic
connection pipes
for number
of collectors
per collector
2 FDBS45H-2 6032 842

3 FDBS45H-3 6032 843
4 FDBS45H-4 6032 844
5 FDBS45H-5 6032 845
6 FDBS45H-6 6032 846
7 FDBS45H-7 6032 847
8 FDBS45H-8 6032 848
9 FDBS45H-9 6032 849
10 FDBS45H-10 6032 850
11 FDBS45H-11 6032 851
12 FDBS45H-12 6032 852
Additional weight for concrete base 2053 055

for UltraSol H, UltraSol eco H
for the increase of the loading weight
in areas with increased wind loads or
on high buildings.
Number of additional weights acc. to
static calculations.
Collector height above installation
surface: approx. 200 mm
L/W/H: 740/120/200 mm
Additional weight approx. 40 kg

■■Part No.
Roof inlay mounting Fastening set Part No.

Roof inlay mounting
In-roof - side-by-side, vertical

UltraSol eco V
-- for in-roof installation
-- Sheet-metal flashing in a tiled roof
(e.g. interlocking tiles, sliding tile, plain tiles)
-- minimum roof pitch 25° (sheet metal)
-- leaktight subroof necessary
Comprising:
for attachment on cross battens
and connections:
-- Complete sheet-metal flashing
made from coated aluminium, RAL 7016
for number
of collectors
per collector
2 IDNV-2 6032 142

3 IDNV-3 6032 143
4 IDNV-4 6032 144
5 IDNV-5 6032 145
6 IDNV-6 6032 146
7 IDNV-7 6032 147
8 IDNV-8 6032 148
9 IDNV-9 6034 833
10 IDNV-10 6034 834
11 IDNV-11 6034 835
12 IDNV-12 6034 836

■■Part No.

Roof inlay mounting
In-roof - side-by-side, horizontal

UltraSol eco H
Comprising:
and connections:
for number
of collectors
per collector
2 IDNH-2 6032 152

3 IDNH-3 6032 153
4 IDNH-4 6032 154
5 IDNH-5 6032 155
6 IDNH-6 6032 156
7 IDNH-7 6032 157
8 IDNH-8 6032 158
9 IDNH-9 6034 837
10 IDNH-10 6034 838
11 IDNH-11 6034 839
12 IDNH-12 6034 840

■■Part No.

Roof inlay mounting
one over another, vertical
In-roof - one over another, vertical

UltraSol eco V
Comprising:
and connections:
-- Connection pipe between upper
and lower row
for number
of collectors
per collector
Further variants
see individual sets «in-roof» IDUV - 2U 6032 159
IDUV - 2U-2N 6032 160
IDUV - 2U-3N 6032 161
IDUV - 3U-2N 6032 162

■■Part No.

Roof inlay mounting
one over another, horizontal
In-roof - one over another, horizontal

UltraSol eco H
Comprising:
and connections:
and lower row
for number
of collectors
per collector
Further variants
see individual sets «in-roof» IDNH - 3U 6032 163
IDNH - 3U-2N 6032 164

■■Part No.

Sheet-metal flashing provided by in-roof installation - Sheet-metal flashing
the customer
provided by the customer
In-roof - side-by-side, vertical

-- for Hoval flat collectors UltraSol V, UltraSol eco V
-- without sheet-metal flashing
-- for fastening on tiled roof
-- Minimum roof pitch is determined by the
sheet-metal flashing provided by the
customer (not allowed to be less than 20°).
Comprising:
for number
of collectors
per collector
2 IDNV-2 - oB 6032 172

3 IDNV-3 - oB 6032 173
4 IDNV-4 - oB 6032 174
5 IDNV-5 - oB 6032 175
6 IDNV-6 - oB 6032 176
7 IDNV-7 - oB 6032 177
8 IDNV-8 - oB 6032 178
9 IDNV-9 - oB 6034 843
10 IDNV-10 - oB 6034 844
11 IDNV-11 - oB 6034 845
12 IDNV-12 - oB 6034 846

■■Part No.

the customer
In-roof - side-by-side, horizontal

-- for Hoval flat collectors UltraSol H, UltraSol eco H
Comprising:
for number
of collectors
per collector
2 IDNH-2 - oB 6032 182

3 IDNH-3 - oB 6032 183
4 IDNH-4 - oB 6032 184
5 IDNH-5 - oB 6032 185
6 IDNH-6 - oB 6032 186
7 IDNH-7 - oB 6032 187
8 IDNH-8 - oB 6032 188
9 IDNH-9 - oB 6034 847
10 IDNH-10 - oB 6034 848
11 IDNH-11 - oB 6034 849
12 IDNH-12 - oB 6034 850

■■Part No.

the customer
one over another, vertical
In-roof - one over another, vertical

UltraSol eco V
Comprising:
and connections:
and lower row
for number
of collectors
per collector
IDUV - 2U - oB 6032 189
IDUV - 2U-2N - oB 6032 190
IDUV - 2U-3N - oB 6032 191
IDUV - 3U-2N - oB 6032 192

■■Part No.
Roof inlay mounting Fastening set in-roof installation - Part No.

Sheet-metal flashing provided by Sheet-metal flashing provided by the customer
the customer one over another, horizontal
In-roof - one over another, horizontal

UltraSol eco H
sheet-metal flashing provided by the cus-
tomer (not allowed to be less than 20°).
Comprising:
and connections:
for number
of collectors
per collector
IDUH - 3U - oB 6032 193
IDNH - 3U-2N - oB 6032 194

■■Part No.
Metal tiles and roof bushings Part No.

for concrete, clay and plain tiles
Metal tiles, type concrete 2057 258

for exchanging a concrete pantile
(e.g. interlocking tile)
galvanised version
Roof bushing, type concrete 2057 259

for tube bushing (1 tube) through
the roof cladding of a concrete pantile
(e.g. interlocking tile)
galvanised version
Metal tiles, type clay 260 2057 260

for exchanging the roof tile
(e.g. variable-gauge tiles)
galvanised version
Metal tiles, type plain 2057 262

(e.g. plain tile)
galvanised version
Roof bushing, type clay 260 2057 261

for tube bushing (1 tube) through
the roof cladding (e.g. variable-
gauge tiles and plain tile)
galvanised version
Metal tiles, type slate 2057 264

(e.g. Eternit slabs, slate slabs)
galvanised version
Roof bushing, type slate 2057 265

for tube bushing (1 tube) through the
roof cladding (e.g. Eternit slabs,
slate slabs)
galvanised version

■■Part No.
Solar cables Part No.
Flexible stainless steel corrugated tube

for solar heating circuits, material 1.4404,
ready-insulated. Silicone cable
for temperature sensor integrated.
Weatherproof, UV-stable
and PVC-free protective sleeve.
Solar cable Nominal pipe width Length

Type m
SL 1515 DN 15 15 2054 140

SL 1520 DN 15 20 2054 141
SL 1525 DN 15 25 2054 142
SL 2015 DN 20 15 2054 143
SL 2020 DN 20 20 2054 154
SL 2025 DN 20 25 2054 155
SL 2515 DN 25 15 2054 156
SL 2520 DN 25 20 2054 157
SL 2525 DN 25 25 2054 158
Connection set collector flow/return

for connecting the Hoval solar cable to the
collector. Solar cable side with metal sealing.
Collector side with flat seal (PTFE, Teflon
resistant to temperatures up to 260 °C).
Size Connection
solar cable fitting
DN 15 Rp ¾″ 6026 408
DN 20 Rp ¾″ 6026 409
DN 25 Rp ¾″ 6026 410
Connection set armature group flow/return

for connecting the Hoval solar cables
to a solar armature group ¾″
(e.g. SAG 20 or equalising valve DN 20).
Solar cable side with metal sealing.
Armature group side with flat seal (PTFE,
Teflon resistant to temperatures up to 260 °C).
Size Connection
solar cable fitting
DN 15 R ¾″ 6026 411
DN 20 R ¾″ 6026 412
DN 25 R ¾″ 6026 413
T-piece set flow/return

for connecting several collector fields
to a common Hoval solar cable.
with metal sealing
DN 15 (all 3 connections) 6026 405

Connection coupling
for extending the solar cable
Type
VKSL15 to solar cable DN 15 2054 159


■■Part No.
Part No.
Connection set type WES DN 20 2054 162

for connecting a collector field
(with connecting angles) to a
pipeline created by the customer.
2 st. steel corrugated pipes w/13mm PE
heat insulation, incl. screw connection,
¾″ or 22x1x100 mm copper solder bush,
L: 1000 mm
Transition screw connection 2054 163

to connection set WES
Compression fitting 3/4“ AG fits
22 x 1 mm copper end piece for
further installation with steel pipe
Accessories
Freeze protection mixture 2054 403

PowerCool DC 923-PXL
on basis propylene glycol
mixed with softened water
with corrosion protection
Frost protection: up to -23 °C
Content plastic container: 30 kg
Freeze protection concentrate 2009 987

completely mixable with water
Frost protection: -20 °C with
40% mixture ratio

■■Part No.
Individual hydraulic sets Part No.
Basic hydraulic set GS 6031 626

for hydraulic connection of a
collector field.
Consisting of:
1 connection bracket 90° 3/4ʺ outer
thread
1 connection bracket 90° 3/4ʺ outer
thread
with immersion sleeve for collector
sensor
1 air vent plug
1 dummy plug
4 locking clips
Silicone grease
Collector connections 3-way sealed.
Hydraulic expansion set ESN 6031 627

for hydraulic connection of the
collectors side-by-side.
Consisting of:
2 3-layer sealed elastic collector
connections
4 locking clips
Silicone grease
Hydraulic expansion set ESU - 6031 628

surface-mounted
for serial connection of fields one
above each other (surface-mounted).
Max. number of bends: 2 pieces
Max. number of collectors in the fields
to be connected: 6 pieces
Consisting of:
1 3-layer sealed elastic connection
bracket 90°
Pipe centre distance 171 mm
1 dummy plug, 3-layer sealed
1 locking clip
Silicone grease
Hydraulic expansion set BLESU - in-roof 6031 629

for serial connection of fields one
above each other (in-roof).
Max. number of bends: 2 pieces
Max. number of collectors in the fields
to be connected: 6 pieces
Consisting of:
1 3-layer sealed elastic connection
bracket 90°
Pipe centre distance 225 mm
1 dummy plug, 3-layer sealed
1 locking clip
Silicone grease
Hydraulic spare parts set 6032 707

Consisting of:
3 O-rings
1 locking clip
Silicone grease
Connection bracket 90°, ¾″ 2053 411


■■Part No.
Individual sets concrete base Part No.
Concrete base 6032 836

2-part, tilt 45° with cast-in holder
tube section for collector attachment
L/W/H: 930/190/865 mm
Weight: approx. 92 kg
Additional weight for concrete base 2053 055

for the increase of the loading weight
in areas with increased wind loads or
on high buildings.
Number of additional weights acc. to
static calculations.
Collector height above installation
surface: approx. 200 mm
L/W/H: 740/120/200 mm
Additional weight approx. 40 kg
Protective mat 2040 696

for concrete base
for protecting the roof cladding
L/W/H: 1000/260/6 mm

■■Part No.
Individual sets additional attachments Part No.
Locking sheet set 6032 633

2 locking sheets
with pins cpl.
Roof bar 6032 256

for tile
incl. connection bracket
Set of screws US-SHS 6032 260

for attachment of the roof bar on the
roof substructure.
Consisting of:
12 Torx screws 8 x 80, stainless steel
(3 screws per roof bar)
Screw set for 1-UltraSol 6032 830

Spare parts kit for on-roof mounting
(roof bar and hanger bolts)
Comprising:
various bolts and nuts
Additional hanger bolts ADSS00 6032 261

for fastening set ADSS00V
in case of increased static requirements
Consisting of:
2 hanger bolts M12 x 300 CR
2 pipe clips
2 connection plates CR
Roof bar 5032 776

for plain tiles
Tin roof clamp US-BEK 2054 429
Connection plate US-AP 6032 262

Consisting of:
2 connection plates CR
2 pipe clips
incl. screws

■■Part No.
Part No.
Holding pipe profile 2 collectors 5031 842

vertical
For attaching 2 vertical collectors
surface-mounted with roof bars, hanger
bolts or tin roof clamps
Length 2475 mm
Installation parallel with the roof -
2 holding pipe profiles required.
Elevated installation -
Holding pipe profile 1 collector 5031 841

vertical
For attaching 1 vertical collector
Length 1230 mm
Holding pipe profile 1 collector 5031 843

horizontal
For attaching 1 horizontal collector
Length 2050 mm
Connector 6034 061

for connecting the holding pipe profiles
to one another
Locking holding pipe 6032 372

Clamping element between the collectors
for fastening the collectors in the
collector field
Clamping element set collector field end 6032 634

for fastening the collectors at the
start and finish of the collector field
Number of elements: 2 pcs.

■■Part No.
Part No.
Additional package statics 30° 6031 192

horizontal
ADDB30H support pipe
For fastening set ADDB30H
With elevated statics requirement
Comprising:
- 2 pipe connectors
- 1 support pipe 550 mm

vertical
ADDB30V support pipe
For fastening set ADDB30V
Comprising:
- 2 pipe connectors

horizontal
ADDB45H support pipe
For fastening set ADDB45H
Comprising:
- 2 pipe connectors

vertical
ADDB45V support pipe
For fastening set ADDB45V
Comprising:
- 2 pipe connectors
Individual sets «in-roof»
Information for arranging the variants can be found in the section following the individual sets.
Basic set in-roof BLGS 1V 6031 630

Set for in-roof mounting of
1 collector UltraSol V / UltraSol eco V
comprising:Collector fastening rails
Fastening material
Collector stop individual collector
Ridge sheet indiv. coll. incl. supports
Eaves sheet individual collector
Side sheets left and right
Basic set in-roof BLGS 2VN 6031 631

2 collectors UltraSol V/UltraSol eco V
adjacent to one another
Fastening material
Collector stops for 2 collectors
Ridge sheets for 2 coll. incl. supports
Eaves sheets for 2 collectors
Intermediate sheet

■■Part No.
Part No.
Expansion set in-roof BLES 1VN 6031 632

Set for in-roof mounting of one
additional collector UltraSol V /
UltraSol eco V, adjacent to one another
Fastening material
Collector stop middle
Ridge sheet middle incl. supports
Eaves sheet middle
Intermediate sheet
Expansion set in-roof BLES 2VU 6031 633

Set for in-roof mounting of two
additional collectors UltraSol V /
UltraSol eco V, one above the other
Fastening material
Spacer
Middle sheets including connector
Intermediate sheet
Expansion set in-roof BLES 1VUN 6031 634

UltraSol eco V, adj. & above one another
Fastening material
Spacer
Intermediate sheet
Expansion set in-roof BLES 1VU 6031 635

UltraSol eco V, one above the other
Fastening material
Spacer
Intermediate sheet
Basic set in-roof BLGS 1H 6031 636

1 collector UltraSol H /
UltraSol eco H
Fastening material
Collector stop individual collector
Ridge sheet individual collector
incl. supports
Eaves sheet individual collector

■■Part No.
Part No.
Basic set in-roof BLGS 2HN 6031 637

2 collectors UltraSol H /
UltraSol eco H adjacent to one another
Fastening material
Collector stops for 2 collectors
Ridge sheets for 2 collectors
incl. supports
Eaves sheets for 2 collectors
Intermediate sheet
Expansion set in-roof BLES 1HN 6031 638

additional collector UltraSol H /
UltraSol eco H, adjacent to one another
Fastening material
Collector stop middle
Ridge sheet middle incl. supports
Eaves sheet middle
Intermediate sheet
Expansion set in-roof BLES 2HU 6031 639

Set for in-roof mounting of two
additional collectors UltraSol H /
UltraSol eco H, one above the other
Fastening material
Spacer
Intermediate sheet
Expansion set in-roof BLES 1HUN 6031 640

UltraSol eco H, adj. & above one another
Fastening material
Spacer
Intermediate sheet
Expansion set in-roof BLES 1HU 6031 641

UltraSol eco H, one above the other
Fastening material
Spacer
Intermediate sheet

■■Order example
Examples for individually arranged in-roof sets for different collector surfaces
3 6 4 5 6
to be ordered:
1 x 6031 630 basic set in-roof BLGS 1V to be ordered:
1 x 6031 635 expansion set in-roof BLES 1WU 1 x 6031 631 basic set in-roof BLGS 1V
1 x 6031 633 expansion set in-roof BLES 2VU
to be ordered:
1 x 6031 631 basic set in-roof BLGS 1V
2 B 3 3
1 x 6031 632 expansion set in-roof BLES 1 VN
4 5
2 4 5
C
1 2 3 4
to be ordered:
D to be ordered:
2 x 6031 633 expansion set in-roof BLES 2VU 1 x 6031 632 expansion set in-roof BLES 1 VN
2 x 6031 633 expansion set in-roof BLES 2VU
2 x 6031 634 expansion set in-roof BLES 1 VU

■■Part No.
Part No.
Intermediate plate, vertical 2054 245

vertical covering strip for covering
between 2 collectors
Intermediate plate, horizontal 2054 285

horizontal covering strip for covering
between 2 collectors
Collector fastening set in-roof 6032 170

KBSI vertical
for fastening a collector on the cross
battens.
Consisting of:
- collector retaining strip left + right
- set of screws
Collector fastening set in-roof 6032 829

KBSI horizontal
for fastening a collector on the cross
battens.
Consisting of:
- collector retaining strip left + right
- set of screws
Spare parts case cpl. UltraSol 6032 500

Consisting of:
1 set of screws (12 pieces)
1 clamping element set, collector end
1 locking plate set with pins
2 connection profiles
for connecting holding pipe profiles
3 holding pipe locking devices
Middle clamping element for securing the
collector in the collector field
2 pipe clamp sets (2 pieces)
3 hydraulic spare parts sets
1 connection plate set US-AP
1 connection bracket with immersion
sleeve, 3-layer sealed
4 hex nuts M10 x 10 CR
1 air vent plug, 3-layer sealed
1 collector connector,
3-layer sealed
1 cable sensor PT 1000, L = 2500 mm
1 spare parts case

Type UltraSol UltraSol eco

V H V H
Optical efficiency * % 85.1 85.1 78.6 78.6

a1 * W/(m2K) 4.107 4.107 4.360 4.360
a2 * W/(m2K2) 0.016 0.016 0.012 0.012
Reference surfaces
• Total surface area m2 2.522 2.522 2.522 2.522
• Aperture surface m2 2.4 2.4 2.4 2.4
• Absorber surface m2 2.36 2.36 2.36 2.36
Collector/casing
• Design Die-case frame
• Length, width, height see dimensional drawing
• Material Aluminium
• Weight kg 39 39 39 39
Absorber
• Surface treatment Metal/ceramic connection (CERMET)
• Absorption level % 95 95 95 95
• Emissions level % 5 5 5 5
• Heat transfer medium content l 2.53 2.92 2.08 2.67
• Flow shape Meander
• Number of connections 4
• Configuration of connections Plug connection
Glass cover (transparent cover)

• Product name Solar safety glass with AntiReflex Solar safety glass
• Transmission level % 96.5 96.5 91.3 91.3
• Thickness mm 3.2
Thermal insulation
• Material Mineral wool
• Heat conductivity W/(mK) 0.04 0.04 0.04 0.04
• Thermal capacity kJ (kgK) 840 840 840 840
• Thickness mm 20 20 10 10
Application limits
• Max. operating temperature °C 190 190 190 190
• Max. perm. operating pressure bar 10 10 10 10
• Permitted heat transfer medium Glycol/water mixture
• Specific flow rate approx. l/(h m2) 15-50 15-50 15-50 15-50
• Nominal flow per collector approx. l/h 40-100 40-100 40-100 40-100
• Min. collector pitch 20°
• Max. collector pitch 80°
* In relation to the aperture surface:

Efficiency with TM = TA
TM = Average temperature of the heat transfer medium in the collector
TA = Ambient air temperature
Technical data measured acc. to EN 12975-2: 2006.

Efficiency characteristic curve UltraSol, UltraSol eco
0.90
0.85
0.80
0.75
0.70
0.65
Efficiency
0.60
0.55
0.50
0.45
0.40
0.35
UltraSol
0.30 UltraSol eco
0 10 20 30 40 50 60
Temperature difference (Tm-Ta) in K

Pressure drop - Hoval UltraSol

Glycol/water mixture (34 %) - temp. 15 °C
Connection: Tichelmann
400
12
350
300
drop [mbar]
Druckverlust [mbar]
250
200
Pressure
150 1
100
50
0
15 20 25 30 35 40
Volume flow [l/m
Volumenstrom [l/m22h]
h]
collector
11 Kollektor 2 Kollektoren
2 collectors 33 Kollektoren
collectors 44 collectors
Kollektoren 5 Kollektoren
5 collectors 6 collectors
6 Kollektoren
77 Kollektoren
collectors 8 Kollektoren
10 Kollektoren 11 Kollektoren
11 collectors 12 collectors
12 Kollektoren
Pressure drop - Hoval UltraSol

Connection: Not Tichelmann
250 8
225
200
175
[mbar]
drop [mbar]
150
1
Druckverlust
125
Pressure
100
75
50
25
0
15 20 25 30 35 40
Volume flow [l/m
2
h]
11 Kollektor
collector 2 Kollektoren
4 Kollektoren
55 Kollektoren
collectors 6
6 Kollektoren
collectors 7collectors
7 Kollektoren 8 collectors
8 Kollektoren

Pressure drop - Hoval UltraSol eco

325 12
300
275
250
Pressure drop [mbar]
Druckverlust [mbar]
225
200
175
150
125
1
100
75
50
25
0
15 20 25 30 35 40
Volume flow [l/m h]

Volumenstrom
2
[l/m2h]
11 co llector
Kollektor 22 Kollektoren
Kollektoren 44 collectors
collectors
77 Kollektoren
12 collectors
Pressure drop - Hoval UltraSol eco

225
8
200
175
150
[mbar]
drop [mbar]
125
1
Druckverlust
100
Pressure
75
50
25
0
15 20 25 30 35 40
Volume flow [l/m h]

Volumenstrom
2
[l/m2h]
11Kollektor
4 collectors
5 Kollektoren 6 Kollektoren 7 Kollektoren 8 Kollektoren
5 collectors 6 collectors 7collectors 8 collectors

Pressure drop - Hoval UltraSol, horizontal

300
12
250
[mbar]
drop[mbar]
200
Druckverlust
150
Pressure
100
1
50
0
15 20 25 30 35 40
Volume flow [l/m
h]
collector
collectors
77 Kollektoren
12 collectors
Pressure drop - Hoval UltraSol, horizontal


200
8
175
150
[mbar]
[mbar]
125
drop
1
Druckverlust
100
Pressure
75
50
25
0
15 20 25 30 35 40
Volume flow [l/m
2
h]
1 Kollektor
1 collector 2 collectors
4 collectors
5
5 Kollektoren
7collectors 8
8 Kollektoren
collectors

Pressure drop - Hoval UltraSol eco, horizontal

250
12
225
200
[mbar]
175
drop[mbar]
150
Druckverlust
Pressure
125
100
1
75
50
25
0
15 20 25 30 35 40
Volume flow [l/m2h]
collector
collectors 55Kollektoren
collectors 66Kollektoren
collectors
77 Kollektoren
10 collectors 11
11Kollektoren
collectors 12
12Kollektoren
collectors
Pressure drop - Hoval UltraSol eco, horizontal


175
8
150
125
[mbar]
[mbar]
100
drop
Druckverlust
1
Pressure
75
50
25
0
15 20 25 30 35 40
Volume flow
Volumenstrom [l/m
[l/m 2h] h]
2
11Kollektor
collectors
55Kollektoren
collectors 77collectors
collectors

Solar cable SL
• Flexible stainless steel corrugated tube,
material 1.4404.
• Max. pressure at 200 °C: 10 bar
• Operating temperature for stainless steel
100 °C to 600 °C
Type Nominal pipe width Internal External Bending radius Burst Weight Wall thickness Contents
diameter diameter Min. pressure
mm mm mm bar g/metre mm l/m
SL 15 DN 15 R ½″ 16.6 21.4 25 44 140 0.18 0.28
SL 20 DN 20 R ¾″ 20.6 26.2 30 36 195 0.18 0.42
SL 25 DN 25 R 1″ 25.6 31.6 35 28 235 0.20 0.65
Specific pressure drop value (per metre individual pipe)

Glycol/water mixture 40/60 % and 40 °C
DN 15
25
Pressure drop [mbar/m]
20
Druckverlust [mbar/m]
15
10
0
0 50 100 150 200 250 300 350 400 450 500 550 600
Volume flow [l/h][l/h]
Volumenstrom
DN 20
25
20
[mbar/m]
drop[mbar/m]
15
1 mbar = 100 Pa = 0.1 kPa
Druckverlust
10
Pressure
0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
Volumenstrom
Volume flow [l/h] [l/h]
DN 25
25
20
[mbar/m]
[mbar/m]
15
Pressure drop
Druckverlust
10
0
0 200 400 600 800 1000 1200 1400 1600 1800
Volumenstrom
Volume flow [l/h] [l/h]

■■Dimensions
Hoval UltraSol, UltraSol eco - vertical

(Dimensions in mm)
1 Collector connection, outlet ¾″ (with Hoval hydraulic connection brackets)

2 Collector connection, inlet ¾″ (with Hoval hydraulic connection brackets)
-- One-sided connection left or right possible (not Tichelmann)

-- Connection on alternating sides possible (Tichelmann)
Hoval UltraSol, UltraSol eco - horizontal

(Dimensions in mm)
1 Collector connection, outlet ¾″ (with Hoval hydraulic connection brackets)

2 Collector connection, inlet ¾″ (with Hoval hydraulic connection brackets)
-- One-sided connection left or right possible (not Tichelmann)

-- Connection on alternating sides possible (Tichelmann)

■■Dimensions
Space requirements
Hoval UltraSol, UltraSol eco - vertical

(Dimensions in mm)
Distance min. 1 tile series
4 3
2050
1230
1230 1230
1230
15
15
1 2
250 *
250 250 *
250
* Mounting/dismounting of connection brackets and collectors
Hoval UltraSol, UltraSol eco - horizontal

(Dimensions in mm)
Distance min. 1 tile series
* *
* Mounting/dismounting of connection brackets and collectors

■■Dimensions
Space requirements
Collector field - roof inlay mounting, horizontal

(Dimensions in cm)
1-row
b1
Number of Height h Height h1 Width b Width b1
b collectors in cm Outer dim. in cm Outer dim.
sheet metal in collectors sheet metal
cm cm
2 412 448
h1
3 618 654
h
4 825 861
5 1031 1067
6 1238 1274
7 123 192 1444 1480
8 1651 1687
9 1857 1893
10 2064 2100
11 2270 2306
12 2477 2513
2-row
b1
Total per row sheet metal in collectors sheet metal
cm cm
2 1 205 241
4 2 412 448
6 3 618 654
h1
8 4 825 861
h
10 5 1031 1067
12 6 1238 1274
253 322
14 7 1444 1480
16 8 1651 1687
18 9 1857 1893
20 10 2064 2100
22 11 2270 2306
24 12 2477 2513
3-row
b1
cm cm
3 1 205 241
6 2 412 448
9 3 618 654
12 4 825 861
15 5 1031 1067
h1
18 6 1238 1274
h
383 452
21 7 1444 1480
24 8 1651 1687
27 9 1857 1893
30 10 2064 2100
33 11 2270 2306
36 12 2477 2513

■■Dimensions
Space requirements
Collector field - roof inlay mounting, vertical

(Dimensions in cm)
1-row
b1
sheet metal in collectors sheet metal
cm cm
2 248 284
3 372 408
4 497 533
h1
h
5 621 657
6 746 782
7 205 274 870 906
8 995 1031
9 1119 1155
10 1244 1280
11 1368 1404
12 1493 1529
2-row
b1
cm cm
2 1 123 159
4 2 248 284
6 3 372 408
8 4 497 533
10 5 621 657
12 6 746 782
h1
417 486
h
14 7 870 906
16 8 995 1031
18 9 1119 1155
20 10 1244 1280
22 11 1368 1404
24 12 1493 1529
3-row
b1
cm cm
3 1 123 159
6 2 248 284
9 3 372 408
12 4 497 533
15 5 621 657
18 6 746 782
629 698
21 7 870 906
24 8 995 1031
27 9 1119 1155
h1
h
30 10 1244 1280
33 11 1368 1404
36 12 1493 1529

■■Dimensions
Concrete base - installation

(Dimensions in mm)
b
h
a
Type Installation angle h a b
UltraSol, UltraSol eco 45° 950 1120 min. 1100
Adjustable roof bar - for surface-mounted installation

(Dimensions in mm)
Solar cable SL
(Dimensions in mm)
Foam insulation with PVC insulation

Corrugated tube DN 15, 20, 25
Silicone cable for temperature sensor integrated
Type DN b H Insulation
thickness
mm
H
SL 15 15 (½″) 105 53 17
SL 20 20 (¾″) 135 68 19
B SL 25 25 (1″) 155 80 14

■■Examples
Piping of the collector series

Collector series side-by-side
Hoval UltraSol, UltraSol eco - vertical arrangement

3 S1 or KVLF
1
up to max. 12 collectors
6 2

S1 or KVLF 3
5
1
6 2
Hoval UltraSol, UltraSol eco - horizontal arrangement
3 S1 or KVLF
5
1
6 2

S1 or KVLF 3
5
1
6 2
1 Line from collector field (collector supply, warm) 4 Control valve

select short line routing
2 Line to collector field (collector return) 5 Dummy plug with integrated manual vent
Differential control sensor
3 S1 6 Dummy plug
(fitting 90° cpl. DN 16 with immersion sleeve)
KVLF or solar sensor

■■Examples
Piping of the collector series
Connection example for several collector series: Tichelmann

S1 or KVLF 3
5
1
6
5
2 6
Connection example for several collector series: Not Tichelmann with equalising valves
3 S1 or KVLF
4
6
5
1 4
2 6
1 Line from collector field (collector supply, warm)

select short line routing
2 Line to collector field (collector return)
Differential control sensor
3 S1 (fitting 90° cpl. DN 16 with immersion sleeve)
KVLF or solar sensor
4 Control valve
5 Dummy plug with integrated manual vent

6 Dummy plug

■■Examples
Recommended pipe dimension (copper or stainless steel pipe)

for monopropylene glycol/water mixture 40/60 % and 50 °C
DN 10 DN 12 DN 15 DN 20 DN 25 DN 32 DN 40
Volume flow
12 x 1 mm 15 x 1 mm 18 x 1 mm 22 x 1 mm 28 x 1.5 mm 35 x 1.5 mm 42 x 1.5 mm
v ∆p v ∆p v ∆p v ∆p v ∆p v ∆p v ∆p
[l / h] [l/min]
[m/s] [mbar/m] [m/s] [mbar/m] [m/s] [mbar/m] [m/s] [mbar/m] [m/s] [mbar/m] [m/s] [mbar/m] [m/s] [mbar/m]
125 2.08 0.44 3.10 0.26 1.10 0.17 0.50 0.11 0.20 0.07 0.10 0.04 0.00 0.03 0.00
150 2.50 0.53 6.70 0.31 1.30 0.21 0.60 0.13 0.20 0.08 0.10 0.05 0.00 0.03 0.00
175 2.92 0.62 8.70 0.37 1.50 0.24 0.70 0.15 0.30 0.10 0.10 0.06 0.00 0.04 0.00
200 3.33 0.71 10.90 0.42 3.20 0.28 0.80 0.18 0.30 0.11 0.10 0.07 0.00 0.05 0.00
250 4.17 0.88 15.90 0.52 4.60 0.35 1.70 0.22 0.40 0.14 0.20 0.09 0.10 0.06 0.00
300 5.00 1.06 21.70 0.63 6.30 0.41 2.40 0.27 0.80 0.17 0.20 0.10 0.10 0.07 0.00
350 5.83 1.24 28.30 0.73 8.20 0.48 3.10 0.31 1.10 0.20 0.20 0.12 0.10 0.08 0.00
400 6.67 1.41 35.60 0.84 10.30 0.55 3.90 0.35 1.40 0.23 0.50 0.14 0.10 0.09 0.00
450 7.50 1.59 43.60 0.94 12.60 0.62 4.70 0.40 1.70 0.25 0.60 0.16 0.10 0.10 0.00
500 8.33 1.77 52.40 1.05 15.10 0.69 5.70 0.44 2.00 0.28 0.70 0.17 0.20 0.12 0.10
600 10.00 2.12 71.90 1.26 20.70 0.83 7.80 0.53 2.70 0.34 0.90 0.21 0.30 0.14 0.10
700 11.67 2.48 94.10 1.46 27.10 0.97 10.10 0.62 3.50 0.40 1.20 0.24 0.40 0.16 0.20
800 13.33 2.83 118.90 1.67 34.10 1.11 12.70 0.71 4.40 0.45 1.50 0.28 0.50 0.19 0.20
900 15.00 3.18 146.20 1.88 41.90 1.24 15.60 0.80 5.40 0.51 1.90 0.31 0.60 0.21 0.20
1000 16.67 3.54 175.90 2.09 50.40 1.38 18.80 0.88 6.50 0.57 2.30 0.35 0.70 0.23 0.30
1200 20.00 4.24 242.60 2.51 69.30 1.66 25.80 1.06 8.90 0.68 3.10 0.41 1.00 0.28 0.40
1500 25.00 5.31 360.20 3.14 102.70 2.07 38.10 1.33 13.20 0.85 4.60 0.52 1.40 0.35 0.60
1750 29.17 6.19 473.70 3.66 134.80 2.42 50.00 1.55 17.30 0.99 6.00 0.60 1.90 0.41 0.70
2000 33.33 7.07 601.00 4.19 170.70 2.76 63.30 1.77 21.80 1.13 7.60 0.69 2.30 0.47 0.90
2250 37.50 7.96 741.90 4.71 210.40 3.11 77.90 1.99 26.90 1.27 9.30 0.78 2.90 0.52 1.10
2500 41.67 8.84 896.00 5.23 253.70 3.45 93.90 2.21 32.30 1.41 11.20 0.86 3.50 0.58 1.40
2750 45.83 9.73 1063.00 5.76 300.70 3.80 111.10 2.43 38.20 1.56 13.20 0.95 4.10 0.64 4.10
3000 50.00 10.61 1243.00 6.28 351.20 4.14 129.70 2.65 44.60 1.70 15.40 1.04 4.70 0.70 1.90
V = Flow speed [m/s]

∆p = Pressure drop [mbar/m]
= Recommended pipe dimension
We recommend using commercially available copper and stainless steel pipe as the pipe raw material,
Heat insulation - depending on installation orientation:
-- In the outdoor area, UV radiation resistant and robust (temperature, small animals)
-- In the indoor area, depending on requirement, provide with fire and/or with touch protection

Hoval GFK-2GT large-area collector
for large-scale public construction projects (5 and 10 m2)
■■Description
Hoval larg-area collector GFK-2GT

for large-scale public construction
projects (5 and 10 m²)
• Large-area collector for thermal solar plants
in public construction projects, for collector
areas > 40 m², for on-roof and flat-roof as
sembly
• Aluminium-frame large-area collector
• High-capacity solar collector consisting
of aluminium absorber with highly selective
coating (absorption = 0.95, emissivity
= 0.05)
• with laser-welded absorber and prismatic
solar safety glass cover (transmission factor Type Collector area Absorber area
= 0.91) gross – m² net – m²
• in a corrosion-resistant aluminium frame with
back panel made from sheet aluminium GFK-2GT (5) 5.045 4.622
• High-quality thermal insulation (rock wool GFK-2GT (10) 10.05 9.17
50 mm)
• for on-roof and flat-roof assembly in large-
scale public construction projects Collector is performance- and quality-
• Collector surface area per collector 5 and tested in accordance with EN 12975.
10 m² Arsenal Research Center - Vienna,
Test no. 2.04.00564.1.0-LT
Delivery
• Delivered standing upright on pallets, Research and test centre for solar plants,
for mounting using a crane ITW-Stuttgart,
• Minimum number of collectors per delivery Test no.: 08C0L694Q/1
- 2 pcs.
Solar Keymark certified
Register number 011-7S2003F
f te qua
rü l
itä
ge p
t
tie
Ver
Hoval
an
2015
lä
ng r
e rt e g a

■■Part No.
GFK large-area collector Part No.
Large-area collector
with integrated collecting tubes,
ready-to-connect with collector connection set
A crane is required on the building site
for installation of the large-area collector!
Collector Gross Absorber

type area area
GFK-2GT (5) 5.045 m² 4.622 m² 2056 740
GFK-2GT (10) 10.05 m² 9.17 m² 2056 739
Accessories
Collector connection set AS-GFK 2036 470
Set of plugs for closing off the
collector connections which are not
required
Consisting of:
- flat seals: 4 x 1¼″
- blind stoppers: 2 x 1¼″
Number required depends on the wiring
of the collectors
Immersion sleeve set TS-GFK 2036 472

Sensor immersion sleeve with threaded
connections for installation in the
collector flow
Set consisting of:
- sensor immersion sleeve
- flat seal 1¼″
- connecting reduction 28/22 mm
- connecting reduction 1¼″/¾″
- screwing 1¼″
required number: 1x per separately
controlled collector field
recommended number: 1x per combined
collector field
Collector junction set KVS-GFK 2036 471

2 corrugated tubing compensators
with threaded connections 1 ¼″
for linking two collectors
incl. 4 flat seals 1 ¼″
Corrugated pipe connection set 6026 266

for Hoval GFK DN 32 collector, 1500 mm
Consisting of:
2 DN 32 corrugated pipes
Inside diameter: 33 mm
Outside diameter: 40 mm
Wall thickness: 0.3 mm
Length: 1500 mm
Material: stainless steel 1.4404
with copper connecting piece on one side
Diameter: 35 mm
Wall thickness: 1.5 mm
Length: 100 mm
and other side with copper solder sleeve
Diameter: 35 mm x 1¼″
with soldered union nut
Insulation:
high-temperature insulation
Insulation thickness: 14 mm
Insulation diameter: 42 mm
Made of polyethylene to protect from
sharp edges and pecking by birds

■■Part No.
Part No.
Installation sets
Hanger bolts
Parallel to the roof pitch:
Recommended for all types of roofs except

for tiled roofs.
For GFK 10 m2 SS 0 N5 - GFK-2GT (10) 6021 766

contains 5 connections per collector
For GFK 5 m2 SS 0 N3 - GFK-2GT (5) 6021 767

Observe the rafter spacing in the case

of on-roof assembly!
Flat-roof assembly and installation in the open:

30° raised:
For GFK 10 m2 FD 30 N3 - GFK-2GT (10) 6021 768

45° raised:

60° raised:


Large-area collector GFK-2GT

Type (5) (10)
Optical efficiency * % 80.1 80.1

a1 * W/(m2K) 3.188 3.188
a2 * W/(m2K2) 0.015 0.015
Reference surfaces
• Total surface area m2 5.045 10.09
• Aperture surface area m2 4.64 9.28
• Absorber surface area m2 4.622 9.244
Collector/casing
• Length, width, height see Dimensions
• Material aluminium
• Weight kg 87 174
Absorber
• Absorption coefficient % 95 95
• Emissivity % 5 5
• Heat transfer medium content l 4.4 8.8
• Flow shape serpentine
• Number of connections 4
• Configuration of connections screwed
Glass cover (transparent cover)
• Product name Solar safety glass, prismatic
• Transmission level % 91.4 91.4
• Thickness mm 3.2
Thermal insulation
• Material Rockwool
• Heat conductivity W/(m K) 0.035
• Thickness mm 35/50
Application limits
• Standstill temperature °C 197
• Max. perm. operating pressure bar 10
• Permitted heat transfer medium Propylene glycol/water mixture
• Specific flow rate approx. l/(h m2) 10-25
* in relation to aperture surface area:

Efficiency with TM = TA
TM = average temperature of the heat transfer medium in the collector
TA = ambient air temperature
Technical data were measured in accordance with EN 12975.

Efficiency characteristic curve, large-area collector GFK-2GT (5,10)
0.85
0.80
0.75
0.70
0.65
Efficiency
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0 10 20 30 40 50 60 70 80

■■Dimensions
Pressure drop diagrams large-area collector GFK-2GT
GFK-2GT (5) GFK-2GT (10)

1800 600
1600
500
1400
1200 400
Δp [mbar]
Δp [mbar]
1000
300
800
600 200
400
100
200
0 0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
m [kg/h] m [kg/h]
Pressure loss per collector for frost protection (FS) / water - mixture (40 % / 60 %) at a heat accumulator temperature of 50 °C
parallel in series
High Flow Low Flow High Flow Low Flow
Non-Tichelmann max.70 m² max. 80 m² not recommended max. 100 m²
(flow distribution)
Tichelmann max.70 m² max. 110 m² not recommended max. 100 m²
(flow distribution)
High Flow (30-50 kg/m²h): 10 TM 50 kg/m²h NTM 50 kg/m²h

Wirable area TM: max. 70 m² TM 45 kg/m²h NTM 45 kg/m²h
Wirable area NTM: max. 70 m² 9
TM 40 kg/m²h NTM 40 kg/m²h
Limitation through: pressure drops > 460 mbar 8 TM 35 kg/m²h NTM 35 kg/m²h
drop mWS
Druckverlust mWS

7
6
5
Pressure
4
3
2
1
0
0 10 20 30 40 50 60 70 80 90 100 110 120
Collector surface m
Kollektorfläche m²
2
Low Flow (10-20 kg/m²h): 5 TM 25 kg/m²h NTM 25 kg/m²h

Wirable area TM: max. 110 m² TM 20 kg/m²h NTM 20 kg/m²h
Wirable area NTM: max. 80 m² TM 17,5 kg/m²h NTM 17,5 kg/m²h
Limitation through: flow distribution diff. max. 1.5 4
mWS
drop mWS
TM 12,5 kg/m²h NTM 12,5 kg/m²h

Druckverlust
3 TM 10 kg/m²h NTM 10 kg/m²h

Pressure
0
0 10 20 30 40 50 60 70 80 90 100 110 120
Collector surfacem²
Kollektorfläche m2

■■Dimensions
GFK-2GT 5 m²
(Dimensions in mm)
GFK-2GT 10 m²
(Dimensions in mm)

■■Dimensions
Attachment points, large-area collector GFK-2GT 5 - 10 m2
Attachment points, flat-roof assembly
Collector type No. of connections A B C D E F G H

GFK-2GT (10) 1890-1910 525-535 150 100 110 2150 1190-1210 140
GFK-2GT (5) 1450-1750 300-600 150 100 110 2150 1190-1210 140
Attachment points, on-roof assembly
Collector type No. of connections A* B C D E F G H

GFK-2GT (10) 5 800-1200 min 120 - - 160 2250 - 140
GFK-2GT (5) 3 800-1200 min 120 - - 160 2250 - 140
* Depending on rafter spacing

■■Examples
Pipework diagram
Collector wiring Hoval large-area collector GFK-2GT (5) / GFK-2GT (10)
Parallel collector connection without Tichelmann connection:
max. collector surface high-flow (30-50 kg/m2/h) mode: 70 m2
max. collector surface low-flow (10-20 kg/m2/h) mode: 80 m2
Collector connection set
Blank plug
Blank plug
Collector junction set
Flow Return
Parallel collector connection with Tichelmann connection:

max. collector surface high-flow (30-50 kg/m2/h) mode: 70 m2
Collector connection set Collector junction set
Blank plug
Flow Return
Serial/parallel collector connection with Tichelmann connection:

max. collector surface high-flow (30-50 kg/m2/h) mode: not recommended
Blank plug
Flow Return

326
Hoval Solar armature groups
■■Product overview and utilisation
Solar armature groups without heat exchanger (direct)
SAG20 SAG25/32 SAG20 and SAR20
Collector surface approx. m2 20 40/60 40
Examples
Solar system for hot water
Solar system
Solar system Solar system
with SAG20 and SAR20
with SAG20 with SAG25/32
combined for parallel
pump operation
Solar armature groups with heat exchanger
Solex Mini Solex Midi Solex Maxi Solex Mega
Collector surface approx. m2 20 50 100 150 (on request)
Heat exchanger built in ■ ■ ■ ■
Reversing valve external (option) ■ ■ ■ ■
Example
Solar system for heating and hot water
Storage stratified charge top or centre
with reversing valve
Lieferumfang
Scope of
delivery

328
Hoval solar armature group
■■Description

SAG20
• Solar armature group DN 20 (¾″)
• Circulation pump AX13-4 or AXS15-4
• 2 ball valves (key-operated)
with thermometer
• Backflow preventer in the flow and return
• Adjustable flow rate with display
• (1-20 l/min.)
• Permanent air vent AirStop
• Safety device
-- Safety valve (6 bar)
-- Pressure gauge (6 bar)
-- Flexible connection hose made of stain-
less steel for the pressure expansion tank
• Rinsing and filling unit
• Shapely designed heat damming box Solar armature group Continuous Pump
made of EPP half shells flow measure-
ment range
Delivery Type l/min Type
• Solar armature group packed
• Pump delivered separately packed SAG20/AX13-4 1-20 AX13-4
SAG20/AXS15-4 1-20 AXS15-4

SAG25/SAG32
• Solar armature group
DN 25 (1″) / DN 32 (1¼″)
• Circulation pump separately packed
• 2 ball valves (key-operated)
with thermometer
• Backflow preventer in the flow and return
• Safety device (6 bar)
-- Pressure gauge
• Wall mounting console enclosed separately Solar armature group Continuous Pump
• Shapely designed heat damming box flow measure-
made of EPP half shells ment range
Type l/min Type
Delivery
• Solar armature packed SAG25/A14-1 10-40 * A14-1
• Pump delivered separately packed SAG25/A15-1 10-40 * A15-1
• Optional calibration valves SAG32/A15-2 20-70 * A15-2
and air vent available (recommended) SAG32/A16-2 20-70 * A16-2
* Optional accessory: calibration valve (recommended)
Hoval solar return armature group SAR20

• Solar return armature group DN 20 (¾″)
• Circulation pump AX13-4
• Ball valve (key-operated) with thermometer
• Backflow preventer
• Adjustable flow rate with display (1-20 l/min.)
• Safety device
-- Pressure gauge (6 bar)
• Shapely designed heat damming box
made of EPP half shells
• Incl. screw connection 1″ inner thread
for mounting at the calorifier
Delivery
• Solar armature group packed
• Pump delivered separately packed Solar return armature Continuous Pump
group flow measure-
ment range
Type l/min Type
SAR20/AX13-4 1-20 AX13-4

■■Part No.
Hoval Solar armature group Part No.
Solar armature group SAG20/25/32

Solar armature Continuous flow Pump
group measurement
range
Type l/min Type
SAG 20/AX13-4 1-20 AX13-4 6022 707
SAG 20/AXS15-4 1-20 AXS15-4 6028 118
SAG 25/A14-1 10-40 * A14-1 6031 806
SAG 25/A15-1 10-40 * A15-1 6031 807
SAG 32/A15-2 20-70 * A15-2 6031 943
SAG 32/A16-2 20-70 * A16-2 6031 944
* Optional accessory: calibration valve
(recommended)
Solar return armature group SAR20

Solar return Continuous flow Pump
armature group measurement
range
Type l/min Type
SAR20/AX13-4 1-20 AX13-4 6022 704
Accessories
Permanent air vent AirStop
for permanent degassing.
Manual exhaust valve.
Installation in the collector flow.
Connections: top R ¾″, bottom Rp ¾″ 6413 11
Connections: top R 1″, bottom Rp 1″ 6414 63
Permanent air vent

With high air separation performance
due to filter of stainless steel.
For permanent degassing.
Installation in horizontal pipes
of the collector return.
Max. operating temperature 160 °C
Max. operating pressure PN 10
kvs Application limit
Type m³/h l/min
¾″ 10.0 23 6014 392
1″ 28.1 35 6031 803
1¼″ 48.8 58 6031 804
Solar flow armature group SVS20 6015 058

to prevent unwanted circulation in the
flow of the solar installations.
Ball valve made of brass with adjustable
gravity brake, thermometer 0-160 °C,
wall mounting set and EPP insulation.
Connection set VS-DSA 20 6021 159

Set for connection (parallel connection)
of two solar armature groups
Consisting of:
- pipe connection
- screwings and insulation
Clamping ring connector

for the connection of solar armature groups
DN 20 (¾″), self-sealing with O-ring,
metallic clamping ring and stilt sleeve.
Applicable up to 150 °C.
Connection ¾″ outer thread x 15 mm 6010 055

■■Part No.
Part No.
Motorised straight way ball valve

type R2..., K2..B / SR230A
Connections with inner thread
with motor drive SR230A
Type DN Screw connection kvs 1
R2015/SR230A 15 Rp ½″ 15 6035 286
R2020/SR230A 20 Rp ¾″ 32 6035 287
K225B/SR230A 25 Rp 1″ 39 6027 406
Motorised switch ball valve

type R3..B/LR230A, NR230A
with motor drive
Type DN Screw connection kvs 1
R320-BL2/ LR230A 20 Rp ¾″ 8.5 6027 410

R325-BL2/ LR230A 25 Rp 1″ 10.0 6027 411
R332-BL3/ NR230A 32 Rp 1¼″ 15.0 6027 412
Calibration valve TN
As regulate and lock valve with direct display
of the flow rate on by-pass
Max. working temperature: 185 °C
Measuring Connection
DN range [l/min] Rp x Rp kvs 1
20 2-12 ¾″ x ¾″ 2.2 2038 034
20 8-30 ¾″ x ¾″ 5.0 2038 035
25 10-40 1″ x 1″ 8.1 2038 036
32 20-70 1¼″ x 1¼″ 17.0 2038 037
1
Throughflow quantity in m3/h at 100 %
opening and with a pressure loss of 1 bar.
Electric flow rate sensor VSG

For accurate measurement of the volume flow,
type VSG 1,5 and 2,5: single-jet water meter,
type VSG 6,0: multi-jet meter.
Type Litres/impulse Connection
VSG 1,5 0.5 R ½″ 6012 775
VSG 2,5 0.5 R ¾″ 6012 776
VSG 6,0 1.0 R 1¼″ 6012 777
Thermostatic water mixer TM200 2005 915

3-way-mixing valve for regulating
of the water temperature
Material: brass
Connection dimension R ¾″
Hot water temperature max. 90°C
Adjustment range 30 - 60°C
Flow rate 27 l/min (at Δp = 1 bar)
Flow coefficient value (kvs) 1.62
Thermostatic water mixer JRG

3-way mixing valve, made of brass,
for regulating of the water temperature.
Hot water max. 90 °C
Adjusting range 20-65 °C
Factory setting for: 55 °C
Pressure: PN 10
Connections: outer thread (JRG 25-50)
Flanges (JRG 65)
Connection kvs value
Type Dimension size m3/h
JRG 25 1″ 1½″ 4,0 2038 634

JRG 32 1¼″ 2″ 8,5 2038 635
JRG 40 1½″ 2¼″ 12,0 2038 636
JRG 50 2″ 2¾″ 16,0 2038 637
JRG 65 DN 65 DN 65 28,0 2038 638

■■Part No.
Part No.
Freeze protection mixture 2054 403

PowerCool DC 923-PXL -23°
Frost protection up to -23 °C
mixed with softened water
plastic container of 30 kg
Freeze protection concentrate 2009 987

on basis monopropyleneglycol with new
corrosion protection combination
completely mixable with water,
innocuous, harmless
pH value: approx. 8
The minimal concentration to ensure
corrosion protection amounts to 25 vol%
(-10 °C). The prescribed concentration
for geothermal heating systems is
33 vol% (-15 °C).
Hoval pressure expansion tanks
ØD Reflex S
Especially for solar installations and also
for heating and cooling water systems.
For anti-freeze additive up to 50 %.
Permitted operating pressure 10 bar.
Permitted operating temperature
H of vessel/diaphragm 120 °C/70 °C.
Type S 8-25 for wall installation with clamping
band (clamping band see accessories)
Type S 33 for wall installation with lugs.
Type S 50-600 with feet.
A
Reflex ØD H h A
type mm mm mm
ØD S8 206 325 - G ¾″ 2006 634
S 12 280 300 - G ¾″ 2006 635
S 18 280 380 - G ¾″ 2006 636
S 25 280 500 - G ¾″ 2006 637
S 33 354 450 - G ¾″ 2006 638
S 50 409 469 168 R ¾″ 2006 639
S 80 480 538 166 R 1″ 2006 640
H S 100 480 644 166 R 1″ 2006 641
S 140 480 886 166 R 1″ 2017 376
S 200 634 760 205 R 1″ 2006 642
S 250 634 890 205 R 1″ 2017 384
A
S 300 634 1060 235 R 1″ 2006 643
h S 400 740 1070 245 R 1″ 2017 385
S 500 740 1290 245 R 1″ 2006 644
S 600 740 1530 245 R 1″ 2017 386

■■Part No.
Part No.
ØD Reflex V
In-line vessel made of sheet steel,
from Reflex V 40 on feet.
Designed for operating pressures up to 10 bar.
Type V 6-20 for wall installation with clamping
H band (clamping band see accessories).
Reflex ØD H h A
type mm mm mm
A V6 206 245 - R ¾″ 2032 084
V 12 280 285 - R ¾″ 2032 085
ØD V 20 280 360 - R ¾″ 2032 086
V 40 409 562 113 R 1″ 2057 249
V 60 409 730 170 R 1″ 2006 864
V 200 634 900 142 DN 40/PN 16 2428 24
A
V 300 634 1200 142 DN 40/PN 16 2428 25
V 350 634 1340 142 DN 40/PN 16 2428 27
A
h
Accessories
Console with strap-on band 2428 78

for Reflex NG 8-25, S 8-25, V 6-20
vertical installation
container connection upwards or
downwards
Quick connection SU R¾″ x ¾″ 2427 71

to DIN 4751 Part 2,
tested by TÜV
Connection R ¾″
PN 10/120 °C

to DIN 4751 Part 2
tested by TÜV
Technical data and engineering

see separate rubric

Hoval solar armature group/solar return armature group DN 20
Type SAR20/AX13-4 SAG20/AX13-4 SAG20/AXS15-4

• Pump AX13-4 AX13-4 AXS15-4
• Voltage 1x230 V 1x230 V 1x230 V
• Max. power consumption 45 W 45 W 69 W
• Max. current 0.38 A 0.38 A 0.53 A
• Flow measuring range l/min 1-20 1-20 1-20
• Max. pressure bar 6 6 6
• Max. temperature temporary °C 160 160 160
Type SAG25/A14-1 SAG25/A15-1 SAG32/A15-2 SAG32/A16-2

• Pump A14-1 A15-1 A15-2 A16-2
• Voltage 1x230 V 1x230 V 1x230 V 1x230 V
• Max. power consumption 70 W 107 W 107 W 174 W
• Max. current 0.5 A 0.8 A 0.8 A 1.25 A
• Flow measuring range l/min 10-40 * 10-40 * 20-70 * 20-70 *
• Max. pressure bar 6 6 6 6
• Max. temperature temporary °C 160 160 160 160
* Optional accessory: calibration valve (recommended)
Pump characteristic curves SAG20 and SAR20 Pump characteristic curves SAG25 and SAG32
900 1200
1100
800
1000
Delivery pressure [mbar]
Delivery pressure [mbar]
700
SAG20 900
A16-2
600 AX13-4 AXS15-4 800
500 700
600
400
500 A15-1
AX13-4
300 SAR20 400 A14-1 A15-2
200 300
200
100
100
0
0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500
Volume flow [l/h] Volume flow [l/h]
Residual overpressure of the solar armature groups

1 mbar = 100 Pa = 0.1 kPa
[mWS]
12
A16-2
10
AXS15-4
8 A15-1/2
A14-1
6 Residual overpressure
AX13-4 1 SAG20/AX13-4
4 2 SAG20/AXS15-4
7 6 5 4 3 2 1 3 SAG25/A14-1
SAG20
SAR20 4 SAG25/A15-1
2
SAG25 5 SAG32/A15-2
6 SAG32/A16-2
0 SAG32 7 SAR20/AX13-4
0 250 500 750 1000 1250 1500 1750 2000 2250
Volume flow [l/h]

■■Dimensions
Solar armature group SAG20
Sheet-metal holder
drillings ∅ 7
Wall mounting SAG 25/32

Bracket with variably adjustable
distance to the wall
Type A A1 B C D D1 E H
DN 20 G 3/4 100 205 320 300 7 66 371
DN 25 G1 125 250 415 345 - - 570
DN 32 G 11/4 125 250 448 385 - - 603
Solar return armature group SAR20
1 Insulation
2 Thermometer blue
3 Thermometer red
4 Safety valve
5 Pressure gauge ¼″ 0-6 bar
6 Ball valve with lock nut
7 Container connection coupling
8 AirStop
9 Solar circulation pump
10 Flow rate controller (flowmeter)
11 Ball valve with flange
Schematic diagram Schematic diagram

of the solar armature group of the solar return armature group
SAG20 SAR20

■■Dimensions
Connection set VS-DSA 20

Connection of two solar armature groups bottom
Schematic diagram
WW
P
T
T T T
SOP1 SOP2
KW
Connection set VS-DSA 20

Connection of two solar armature groups top
Schematic diagram
WW
Wärmeerzeuger zum Verbraucher

Vorlauf
T
P
T
T T T
T
SOP1 SOP2
KW
Wärmeerzeuger
Rücklauf

Hoval expansion chambers Reflex
Reflex S ØD
• For solar, heating and cooling water systems
• Vessel nominal volume 8-600 L
• For anti-freeze additive up to 50 %
• Permissible operating overpressure 10 bar
• Permissible operating temperature
container/diaphragm 120 °C/70 °C
H
• Type S8-S33 for wall installation
• Type S50-S80 with feet
Type Weight ØD H h A Pre-pressure

10 bar/120 °C kg mm mm mm bar A
S 12 2.5 280 300 - G ¾″ 1.5

S 18 3.2 280 380 - G ¾″ 1.5 ØD
S 25 4.5 280 500 - G ¾″ 1.5
S 33 6.3 354 450 - G ¾″ 1.5
S 50 9.5 409 469 168 R ¾″ 3.0
S 80 14.6 480 538 166 R 1″ 3.0
Reflex NG 100,140, N 200-1000 ØD


6 bar/120 °C kg mm mm mm bar
H
NG 100 17.7 480 670 175 R 1″ 1,5
NG 140 22.2 480 912 175 R 1″ 1,5
N 200 22,0 634 760 205 R 1″ 1,5
A
N 250 24,7 634 890 205 R 1″ 1,5
N 300 27,0 634 1060 235 R 1″ 1,5 h
N 400 47,0 740 1070 245 R 1″ 1,5
N 500 52,0 740 1290 245 R 1″ 1,5 35-1000 litres
N 600 66,0 740 1530 245 R 1″ 1,5
N 800 96,0 740 1995 245 R 1″ 1,5
N 1000 118,0 740 2410 245 R 1″ 1,5

Reflex V
• In-line vessel made of sheet steel from Reflex V 40 on feet
• Necessary for plants with return flow temperatures > 70 °C
• Can also be used as buffer chamber
• Permissible operating temperature 120 °C
and for operating overpressure up to 10 bar
Type Weight ØD H h A
10 bar/120 °C kg mm mm mm
V6 2.0 206 244 - R ¾″
V 12 3.0 280 287 - R ¾″
V 20 4.0 280 360 - R ¾″
V 60 23.0 409 730 170 R 1″
V 200 43.0 634 900 142 DN 40/PN 16
V 300 48.0 634 1200 142 DN 40/PN 16
V 350 51.0 634 1341 142 DN 40/PN 16

Hoval volume flow sensor VSG 1,5, 2,5 and 6,0
Type Design Nominal flow rate Max. flow rate Pulse output DN D1 D2 L L1 L2 H H1 B
[m3/h] [m3/h]
VSG 1,5 ETW 1.5 3.0 0.5 l / impulse 20 R ½″ G¾ 185 110 37.5 70 17 70
VSG 2,5 ETW 2.5 5.0 0.5 l / impulse 25 R ¾″ G1 225 130 47.5 75 21 85
VSG 6,0 MTW 6.0 12.0 1.0 l / impulse 32 R 1¼″ G 1½ 378 260 59.0 120 43 105
ETW = single-jet dry-running hot water meter

MTW = multi-jet dry-running hot water meter
-- Installation is possible horizontally

and vertically.
-- Before and after the sensor:
min. 20 cm of straight tube as slow-down way.
Druckverlustkurve
Pressure loss curve
1 ___ DN 15
----- DN 20
0,9 ...... DN 32
0,8
0,7
0,6
Druckverlust
DN 32
loss
0,5 DN 15
bar
Pressure
bar
DIN 20
0,4
0,3
0,2
0,1
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Flow rate m3/h
Durchfluss
m³/h
1 bar = 10 m WS = 100 kPa

340
■■Description
Hoval Solar charging modules
Solex Mini DN 20 (¾″)

Solex Midi DN 20 (¾″)
Solex Maxi DN 25 (1″)
Solex Mega DN 40 (1½″)
• Solar charging module for the transfer of

heat from the primary circuit (solar circuit) to
the secondary circuit (storage circuit)
• Circulation pump pre-installed for primary
and secondary circuit
• Solex Mini and Solex Mega:
4 ball valves with thermometer
• Solex Midi and Solex Maxi:
4 ball valves
• Gravity brake in flow and return of primary
circuit and in return of secondary circuit
• Stainless steel plate heat exchanger
• Permanent exhaust valve AirStop
• Safety devices:
-- safety valve (6 bar) for the primary circuit
-- pressure gauge
-- flexible connection hose made of stainless
steel for the membrane pressure expan-
sion tank and
-- safety valve (3 bar) for the secondary
circuit
• Heat damming box made of EPP half shells
• Wall mounting plate
Delivery
• Solar charging module packed
Hoval Solar charging module

Possible Pump Pump
measuring range primary circuit secondary circuit
Type l/min Type Type
Solex Mini 2 - 30 1 ST 15/6 ST 15/6
Solex Midi 2 - 30 1 S 15-80 ST 15/6
Solex Maxi 10 - 40 1 S 25-120 ST 25/7
Solex Mega 20 - 70 1 S 25-120 ST 25/7
1
Optional accessory: calibration valve (recommended)

■■Part No.
Hoval Solar Part No.

heat transfer stations
Hoval Solar charging module Solex

Possible mea- Pump Pump
suring range primary secondary
circuit circuit
Type l/min Type Type
Mini 2-30 1 ST 15/6 ST 15/6 6031 823
Midi 2-30 1 S 15-80 ST 15/6 6031 824
Maxi 10-40 1 S 25-120 ST 25/7 6031 825
Mega 20-70 1 S 25-120 ST 25/7 6031 826
1
Optional accessory: calibration valve
(recommended)
Accessories
Permanent air vent AirStop

for permanent degassing.
Manual exhaust valve.
Installation in the collector flow.
Connections: top R ¾″, bottom Rp ¾″ 6413 11
Connections: top R 1″, bottom Rp 1″ 6414 63
Calibration valve TN
As regulate and lock valve with direct
display of the flow rate on by-pass.
Max. working temperature 185 °C
Measuring Connection
DN range [l/min] Rp x Rp kvs 1
20 2-12 ¾″ x ¾″ 2.2 2038 034
20 8-30 ¾″ x ¾″ 5.0 2038 035
25 10-40 1″ x 1″ 8.1 2038 036
32 20-70 1¼″ x 1¼″ 17.0 2038 037
Installation kit HZL-VSG 2,5 6026 817

for volume flow rate meter VSG 20-2,5
Consisting of:
1 stainless steel pipe, 58 mm long
Inside diameter 19 mm
Outside diameter 22 mm
2 brass screw connections DN 25
3 sealing washers D 30 x 20 x 2 mm
1 brass adapter
DN 25 / DN 20 inner thread
1 brass adapter
DN 25 / DN 20 outer thread
1 O-ring DN 20
Electric flowmeter VSG 6012 776

For exact detection of
volume flow, type VSG 2.5
single-jet water meter

type R3..BL / LR230A, SR230A
for charging module Solex Mini,
Midi and Maxi, Mega
enables layering in the storage tank.
with motor drive
Screw
Type DN connection kvs 1
Further accessories
R3020-BL2/ LR230A 20 Rp ¾″ 8.5 6027 410
see solar control, solar armature group
R3025-BL2/ LR230A 25 Rp 1″ 10.0 6027 411
resp. controls
R3040-BL4/ SR230A 40 Rp 1½″ 47.0 6027 413

Solex type Mini Midi Maxi Mega

Pump - primary/secondary circuit ST 15/6/ST 15/6 S 15-80/ST 15/6 S 25-120/ST 25/7 S 25-120/ST 25/7
Voltage V 1x230 1x230 1x230 1x230
Max. power consumption - primary/secondary circuit W 49/49 120/49 230/60 230/60
Max. current - primary/secondary circuit A 0.22/0.22 0.52/0.22 0.79/0.48 0,79/0,48
Max. pressure - primary/secondary circuit bar 6/3 6/3 6/3 6/3
Max. temperature - primary/secondary circuit °C 120/95 120/95 120/95 120/95
Max. temperature temporary primary/secondary circuit °C 160/120 160 /1 20 160/120 160/120
Flow measuring range l/min 2 - 30 1 2 - 30 1 10 - 40 1 20 - 70 1
1
Optional accessory: calibration valve (recommended)
Residual overpressure of the solar charging module Solex Mini

H [m] H [kPa]
7.50 73.5
7.00 68.6
6.50 63.7
6.00 58.8
ST 15/6
5.50 53.9
5.00 49.0
1,2
4.50 44.1
4.00 39.2
1-3: Residual overpressure of solar pump
3.50 34.3
(primary circuit)
3.00 29.4
2.50
2-4: Residual overpressure of circulating pump
24.5
(secondary circuit)
2.00 19.6
Prim. 3
1.50 14.7 1 Total overpressure of solar pump
4
1.00 9.8 primary circuit ST 15/6
Sec.
Sek.
0.50 4.9 2 Total overpressure of circulating pump
0.00 0.0 secondary circuit ST 15/6
0 100 200 300 400 500 600 700 800 900 1000 1100 3 Pressure loss primary circuit
4 Pressure loss secondary circuit
Volume flow (l/h)
Volumenstrom [l/h]
Residual overpressure of the solar charging module Solex Midi

1 mbar = 100 Pa = 0,1 kPa
H [m] H [kPa]
9 88.2
8 78.4
7 S 15-80
68.6
1
6 58.8
5 49.0
ST 15/6 2
4 39.2 (primary circuit)
2-4: Residual overpressure of circulating pump
3 29.4
(secondary circuit)
Prim. 3
2 19.6
Sek.
Sec. 4 1 Total overpressure of solar pump
1 9.8 primary circuit S 15-80
2 Total overpressure of circulating pump
0 0.0
secondary circuit ST 15/6
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2
3 Pressure loss primary circuit
Volume flow (m /h) 3 4 Pressure loss secondary circuit
Volumenstrom [l/h]

Residual overpressure of the solar charging module Solex Maxi

H [m] H [kPa]
13 127.4
12 S 25-120 117.6
11 107.8
10 98.0
1
9 88.2
8 78.4
7 68.6
6 58.8
2 (primary circuit)
5 49.0
4 ST 25/7 39.2
3 29.4 2-4: Residual overpressure of circulating pump
Prim. Sek.
Sec. (secondary circuit)
2 19.6
1 3 9.8
4 1 Total overpressure of solar pump
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2 Total overpressure of circulating pump
Volume flow (m /h) 3 secondary circuit ST 25/7
Volumenstrom [l/h] 3 Pressure loss primary circuit
4 Pressure loss secondary circuit
Residual pumping head of the solar charging module Solex Mega

1 mbar = 100 Pa = 0.1 kPa
H [m] H [kPa]
12 117.6 1 Total pumping head of the solar pump
2 Total pumping head of the
10 98.0
circulating pump secondary circuit
S 25-120
9 88.2 ST 25/7
8 78.4 3 Pressure drop primary circuit
4 Pressure drop secondary circuit
7 68.6
1
6 ST 25/7 58.8
5 49.0
2
4 39.2
3 29.4
Sek.
2 Prim. 4 19.6
1 3 9.8
0 0.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
Volumenstrom
Volume flow (m /h)
3 [m³/h]

■■Dimensions
Solar charging module Solex Mini

(Dimensions in mm)
1 Solar flow
2 Solar return
3 Heating flow (priority)
4 Heating return
Solar charging modules Solex Midi and Maxi

(Dimensions in mm)

■■Dimensions
Solar charging module Solex Mega

(Dimensions in mm)
470
410 710
1650
1585
1400
1345
6 5
1230
960
920
1 Solar flow
( 560 ) 160 200 2 Solar return
3 Heating flow
4 Heating return
5 Solar pump
216
6 Heating pump
2 1 7 Safety valve/pressure gauge
( 278 )
4 3
216
1 Solarvorlauf
2 Solarrücklauf
3 Heizungsvorlauf
4 Heizungsrücklauf
5 Pumpe Solar
6 Pumpe Heizung
7 Sicherheitsventil/Manometer
Massliste R 000 537-4 00

Solex Mega 21.11.2013 / SJUL

Hoval automatic solar control ESR/UVR
■■Description
Hoval solar controller ESR/UVR

• Electronic solar universal controller
• Temperature difference regulation
• Collector sensor overvoltage protection
• Wall mounting material
• Front side with large display for symbol
and text indication and navigation buttons
• UVR 64: LCD display for measured and
setting values, selector switch for viewing
or settings, control lamps, input keys
• Temperature sensor Ø 6 mm
• Electrical connection 230 V/50 Hz ESR 21-R UVR 61-3
• UVR: insertable speed regulation
of the circulation pump
Solar control Control circuits
Characteristics
Type number
• The temperature difference regulation takes
place by means of 2 temperature sensors on ESR 21-R 1
the adjusted desired value. UVR 61-3 3
• Temperature absolute value regulation takes UVR 64 4
place by means of a temperature sensor on
the adjusted minimum/maximum value.
• During the event regulation the release
takes place on the next given automatic UVR 64
control loop when falling below the adjusted
temperature difference.
• Program number adjustable in accordance
with given hydraulics
• Adjustable pump trail times and hystereses Type UVR 61-3 Type UVR 64
• UVR: programmable speed regulation for For solar plants with up to 2 consumers, For solar plants with up to 3 consumers,
commercial standard circulation pumps with for example calorifier and energy buffer for example calorifier and energy buffer
3 resp. 4 regulation functions storage tank or calorifier and swimming storage tank or calorifier and swimming
• Overvoltage protection at all entrances pool pool
• Overrun protection (EEPROM)
with minimum memory • Three-circuit universal automatic controller • Four-circuit universal automatic controller
with heat meter and antifreeze function, incl. without heat meter and antifreeze function,
wall mounting material incl. wall mounting material
Type ESR 21-R • 3 adjustable temperature • 4 adjustable temperature
For solar plants with one consumer, difference functions difference functions
for example calorifier, energy buffer • 3 exits: • 4 exits:
storage tank or swimming pool -- 1 Triac for speed regulation -- 2 Triac for speed regulation
of the circulation pump of the circulation pump
• One circuit universal controller -- 2 auxiliary relay two-way contacts over -- 2 auxiliary relay two-way contacts
with heat meter and antifreeze function, auxiliary relay module (integrated) • 6 entrances for temperature sensors
incl. wall mounting material • 6 entrances for temperature sensors • 2 adjustable minimum-temperatures and
• Adjustable minimum/maximum temperatures 4 maximum-temperatures
• 1 adjustable temperature difference function
• 1 collector sensor type PT 1000, • Adjustable, temperature-dependent
• 1 relay exit for valve or pump
max. 240 °C, with silicone cable, switching hystereses
• 3 entrances for temperature sensors
length = 2 m, overvoltage protection • Day timer
• Adjustable minimum/maximum temperatures
• 4 temperature sensors type PT1000, • 1 collector sensor type PT 1000,
• 1 collector sensor type PT1000,
max. 90 °C, cable length = 2 m max. 240 °C, with silicone cable,
max. 240 °C, with silicone cable,
length = 2 m, overvoltage protection length = 2 m, overvoltage protection
Delivery • 5 temperature sensors type PT1000,
• 2 temperature sensors type PT1000,
• Solar controller completely max. 90 °C, cable length = 2 m
max. 90 °C, with cable, length = 2 m
packed as described
Delivery Delivery
• Solar control as described, • Solar controller completely
completely packaged packed as described
Electronic flow rate sensor

for heat metering
see solar armature groups

■■Part No.
Hoval Solar controller Part No.
Hoval solar controller ESR 21-R 6012 773

One circuit universal automatic
controller with:
Wall mounting material,
1 collector sensor type PT1000, 240 °C
with overvoltage protection
2 temperature sensors type
PT1000 90°C
Cable length 2 m
Hoval solar controller UVR 61-3 6012 774

Three circuit universal automatic
controller with:
4 temperature sensors type PT1000 90 °C
Cable length 2 m
Hoval solar four-circuit controller 2427 44

Type: UVR 64
Four-circuit universal controller
electronic with microcomputer
technology.
With 4 temperature difference
controllers for the control of the
circulation pumps or solenoid valves
(therefrom additionally 2 with rotation
speed control of the circulation pumps).
Time switch with 3 time slots and power
reserve.
With overvoltage and data loss guard.
Complete with the necessary accessories.
For solar plants up to 4 consumers.
Technical data:
Temperature display: -50 °C/+199 °C
Power input: max. 4 W
2 triac outputs: 1.5 A each
2 relay contacts: 3 A each
Connection: 230 V/50 Hz
Delivery incl.:
2 collector sensors
4 temperature sensors with immersion
sleeve
Teflon shrinking hoses
Overvoltage protection for collector
sensors
Wall fastening material
Accessories
Sheath tube
SB100 immersion sleeve ½″, PN 10 - 100 mm, 2018 835
brass nickel-plated
Sheath tube
brass nickel-plated

brass nickel-plated
SS100 immersion sleeve ½″, PN 16 - 100 mm, 2018 838

stainless steel 1.4571



■■Part No.
Part No.
Solar temperature sensor PT 1000 2022 990

silicone sensor, can be used as
collector/calorifier sensor
L = 2.5 m
max. permissible temperature 240 °C
(included in key module Solar)
Clamp connectors 2037 954

for the extension of sensor lines
Ultra fast temperature sensor 2040 414

for UVR 61-3 and UVR 64
with short response time, to use in
combination with speed regulation
and flow calorifier for example.
with screw connection ½″
Sensor characteristics: PT1000
Cable length: 2 m
Ø 4 mm
Interface module USB 2023 094

for ESR, UVR 61-3 und UVR 64
Datalogging of temperatures and
output status of up to 2 controllers
simultaneously
with USB port for connection to a PC
incl. software
Scroll spring for sensor mounting 2038 427

For easy fitting of a sensor to a pipe.
Ø 15-45 mm

Type ESR21-R UVR 61-3 UVR 64
• Temperature difference function Pieces 1 3 4

• Sensor entrances (collector sensor Pieces 3 6 6
with overvoltage protection)
• Range of the temperature indication °C -50 to +199 -50 to +199 -50 to +199
Exits Pieces 1 3
• Exit 1 Relay two-way contac Triac Triac
• Exit 2 - Relay two-way contact Triac
• Exit 3 - Relay two-way contact Relay two-way contact
• Exit 4 - Relay two-way contact Relay two-way contact
Switching capacity
• Exit 1 V/A 250/2.5 1 250/1.5 1 250/1.5 1
• Exit 2 V/A - 250/1.5 1 250/1.5 1
• Exit 3 V/A - 250/1.5 1 250/2.5 1
• Exit 4 V/A - - 250/2.5 1
• Voltage V 230 230 230
• Max. tolerance (+/-) % 10 10 10
• Frequency Hz 50-60 50-60 50-60
• Maximum capacity W 3 3 3
Ranges of adjustment
• Temperature difference function K 0-99 0-99 0-99
• Threshold values, logarithmically °C -20 °C to +150 °C -20 °C to +150 °C 0 °C to +150 °C
Hysteresis per 64 ° C K 1-9 1-9 1-9
Temperature sensor Resistive sensor, linearised

• Diameter Ø mm 6 6 6
• Sensor accuracy % ±1 ±5 ±1
• Temperature sensor PT1000 Pieces 2 3 5

Certified maximum temperature °C 90 90 90
Length of electrical cable m 2 2 2
• Temperature sensor PT1000 Pieces 1 1 1

(collector sensor)
Certified max. temp. (short-term) °C 240 240 240
Length of electrical cable (silicone) m 2 2 2
• Overvoltage protection incl. incl. incl.
Speed regulation
• Speed steps - 30 30
Autotimer - incl. incl.

• Adjustable time windows - 3 3
• Supporting battery - incl. incl.
Data protection EEPROM EEPROM EEPROM

• Interface - for USB-Module for USB-Module
(accessories) (accessories)
Dimensions
• Width x height x depth mm 150 x 100 x 50 150 x 100 x 50 170 x 100 x 75
Sensor resistor
Temperature °C 0 10 20 25 30 40 50 60 70 80 90 100
Resistor (R)
PT1000 Ω 1000 1039 1078 1097 1117 1155 1194 1232 1271 1309 1347 1385
1
ohmic inductive cos φ 0.6

■■Examples
Type ESR 21-R

Solar plant with calorifier ESR21
KVLF
S1
WW
P
SOP Solar circulation pump
Dies ist ein
Weg! T
unerlaubter
S3 T T S1 Differential control sensor 1
Gehen Sie
SF
einen Schritt S2 Differential control sensor 2
zurück oder
löschen Sie S3 Differential control sensor 3
dieses Shape!
Sie haben die
Möglichkeit ein SOP
neues Shape zu
nehmen!!!
hovhovalhoval
hovalhovalhova
Parameters and wiring diagrams
lhovalhovalhov
alhovalhovalho see system engineering CD
SLP valhovalhovalh S2
ovalhovalhoval
hovalhovalhova
lhovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
h
KW
Type UVR 61-3

bindungshinweise / »
ce / Nota / Remarque:
Solar plant with calorifier and swimming pool
eg._LB010 Datum Name
Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden! 17.12.08 .
UVR61-3For installation please use the detail-plan!
Attention! This is just a schematic. Version 2.7 .
Attention! Pour la réalisation pratique deKVLF
l'installation,
S 1 il faut utiliser le schéma détaillé! Datei: BFA020_ESR21-R.vsd
WW
P
SOP Solar circulation pump
Dies ist ein
T
unerlaubter
Weg!
T T SLV Water deflector solar circle
SF
Gehen
einen
Sie
Schritt
S4
(single wire system)
zurück oder
löschen Sie
dieses Shape!
Sie haben die
SOP
S1 Differential control sensor 1
Möglichkeit ein
neues Shape zu S2 Differential control sensor 2
nehmen!!!
hovhovalhoval
hovalhovalhova
lhovalhovalhov
alhovalhovalho
W
ovalhovalhoval S5
hovalhovalhova
lhovalhovalhov
alhovalhovalho
valhovalhovalh Parameters and wiring diagrams
ovalhovalhoval
h
SLV see system engineering CD
WT
KW S3
Schwimmbecken,
piscine, piscina, pool
Verbindungshinweise / »
+ Leg._LB010 351
Datum Name
■■Examples
Type UVR 61-3 UVR 61-3
KVLF
S1
Solar plant with 2 calorifiers with solar wa-

ter heating with inner solar heat exchanger
Also applicable for combination with water WW
heater/energy storage tank.
SOP Solar circulation pump P

SLP Calorifier charging pump
SLV Water deflector solar circuit T
unerlaubter
Weg! T
unerlaubter
Weg!
T T
Gehen Sie S4 Gehen Sie
(single wire system) SF
einen
zurück
Schritt
oder
einen
zurück
Schritt
oder
löschen Sie löschen Sie
dieses Shape! dieses Shape! SOP
Sie haben die Sie haben die
Möglichkeit ein Möglichkeit ein
neues Shape zu neues Shape zu
S1 Differential control sensor 1 nehmen!!!
hovhovalhoval
nehmen!!!
hovhovalhoval
1
hovalhovalhova 2
hovalhovalhova
S2 Differential control sensor 2 lhovalhovalhov
alhovalhovalho
lhovalhovalhov
alhovalhovalho
S3 Differential control sensor 3 SLP valhovalhovalh S2 valhovalhovalh S3
W
ovalhovalhoval ovalhovalhoval
hovalhovalhova hovalhovalhova
S4 Differential control sensor 4 lhovalhovalhov
alhovalhovalho
lhovalhovalhov
alhovalhovalho
S5
SF Calorifier sensor valhovalhovalh

ovalhovalhoval
valhovalhovalh
ovalhovalhoval SLV
h h
Parameters and wiring diagrams KW

see system engineering CD
+ Leg._LB010
BFB020.VSD Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Datum
20.01.10
Attention! This is just a schematic. For installation please use the detail-plan! Version 2.8
1/2 Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé! Datei: BFB020.vs
Type UVR 61-3 UVR 61-3
KVLF
S1
Solar system with 2 water heaters with

solar water heating and transfer pump
from storage tank to 2 storage tank 1
WW
SOP1 Solar circulation pump 1

SOP2 Solar circulation pump 2
P
Y10.1 Blocking valve 1 or zone valve
(single wire system) Dies ist ein Dies ist ein
Y10.2 Blocking valve 2 or zone valve S4 Weg! T

unerlaubter
M9 Weg! T
unerlaubter
S3 T T
Gehen Sie Gehen Sie
(single wire system) einen
zurück
Schritt
oder
einen
zurück
Schritt
oder
löschen Sie löschen Sie
dieses Shape! dieses Shape!
S1 Differential control sensor 1 SF
Möglichkeit ein Möglichkeit ein SOP
S2 Differential control sensor 2 nehmen!!!
hovhovalhoval
nehmen!!!
hovhovalhoval
S3 Differential control sensor 3 1
hovalhovalhova 2
hovalhovalhova
lhovalhovalhov lhovalhovalhov
S4 Differential control sensor 4 SLP
alhovalhovalho
valhovalhovalh
alhovalhovalho
valhovalhovalh S2
SF Calorifier sensor
W
hovalhovalhova hovalhovalhova
lhovalhovalhov lhovalhovalhov
alhovalhovalho alhovalhovalho S5
valhovalhovalh valhovalhovalh
h h
Parameters and wiring diagrams

see system engineering CD
KW
+ Leg._LB010
BFB010.VSD Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
1/2 Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé!

Project engineering of solar plants
■■Engineering
General information
1 Use of solar energy 2 Planning and dimensioning 5. The water heating takes place separately
The use of the solar energy reduces the references for solar plants from the boiler for example in the solar water
pollutant emissions with the production of low- heater. The boiler can be warmed up both
temperature heat and preserves thereby the Information for new buildings by the solar plant and with the conventional
environment. Solar plants can be integrated in many cases heating. During correct planning of the solar
With the use of solar energy no fossil sources optimally in the roof. Certain difficulties with plant the heating system for water heating
are being burned, thus valuable raw materials the accommodation of the collectors due to can remain out of operation in the summer
are being preserved at negligible annual ope the prescribed roof pitch resp. the roof ridge half-year.
rating cost. direction can occur. Therefore it is already ad 6. For the part-solar room heating different
Per year up to 1200 kW/h of sun exposure en visable, when planning of the new building to combinations are possible.
ergy is available for water heating, swimming keep certain guidelines which favour the solar
pool heating and low-temperature heating per energy use: 7. Warm water connections for washing ma-
square metre of collector surface. chine, dishwasher etc. are recommended.
Professionally dimensioned and implemented 1. During the building of the house it is to be
solar plants prepare for many decades a large respected unimpaired exposition to sun of 8. To increase the utilisation of the valuable
part of the yearly warm water with a tempera- the roof area within the range of southeast heating energy generally applies:
ture of 60 °C and beyond. to southwest. The chimney and the roof -- Very well thermally insulated buildings
By the use of high-quality materials the life systems should be accommodated in the -- Energy-fair architecture for passive use
expectancy of a solar plant amounts to several northern part of the house if possible. of solar energy
decades. -- Design of the hot water heating on a low
2. For the in-roof installation of the collectors flow temperature
The use of solar energy is today a highly deve in a south lateral roof area (or a part of -- Modern heating regulation and system
loped technology, which: the same), the angle of inclination should engineering
-- is absolutely safe and causes no damage amount > 20° for sheet metal frames on site
-- does not decrease the dependence on or > 25° for sheet metal frames from Hoval. 9. The angle of inclination of the collectors is
valuable and regenerable, fossil sources of Otherwise the collectors must be raised freely selectable between 20° and 88°.
energy against the roof pitch.
-- can be used without impairment of the envi The most important components of a solar
ronment 3. If an installation of the collector plant on the plant are an efficient long-term collector, the
-- is available free of charge, without the dan- roof should prove as technically unfavour- solar armature group, the solar regulation and
ger of economic price influence or manipula- able, it can be installed also on the ground. the solar storage tank with the integrated heat
tion exchanger, which is co-ordinated with the size
-- can be used decentralised, whereby expen- 4. For the solar connection pipes either a of the collector surface and the water heater
sive distribution and control devices can be shaft is to be planned, or the tubes can be volume. With larger plants an external plate-
cancelled installed first between the assembly place of type heat exchanger should be used.
-- is available continuously for all time the collectors up to the storage tank.
A professional assembly is a requirement for
the full efficiency of the solar plant.

■■Engineering
Components of the solar plant
1 Collectors 4 Solar armature group 6 Solar control

The collector surface should be arranged to The solar armature group provides for the for In the collectors the nontoxic, frost-protected
south. (Angles of inclination of the collectors ced circulation of the heat distribution medium heat transfer medium on base of polypropylene
see dimensioning guidelines). The collector in the solar circuit and contains all fill, lock off, glycol is heated.
surface should not stand in the shadow at any safety and indicator armatures (manometer, As soon as the temperature at the collector
time of day. thermometer) necessary for the normal func- sensor is higher around the adjusted difference
tion of the solar circuit. temperature as the temperature measured in
With the solar storage tank SolarCompact, the the lower part of the solar storage tank, the
2 Fastening parts solar armature group is being mounted com circulation pump is switched on over the solar
The minimum installation angle of the collec
pletely on the storage tank, so that only the regulation.
tors Hoval UltraSol, UltraSol eco is 20°; if using
connection pipes to the collector field must be Thereby the heat transfer medium heated up
Hoval sheet metal edgings 25°. Minimum
installed. in the collectors is transported into the heat ex
installation angle with GFRP 25°.
With the operation of the solar storage tank changer, which is in the water heater, delivers
Depending on the assembly place of the col
or with multi-circuit plants the solar armature the warmth at the service water or the heating
lectors, Hoval supplies fastening parts and
group SAG will be used, which is mountable water and flows cooled down back into the
assembly kits for the different mounting types:
onto the wall. collectors.
-- in-roof assembly with integrated sheet metal
In addition this thermally insulated, assembly- This circuit is only interrupted if the temperatu
frame
finished unit offers the possibility to connect an re difference between collector and memory
-- on-roof assembly parallel to the roof pitch
expansion tank. sensors is again smaller than the adjusted
-- on-roof assembly with raised angle of incli
The performance of the circulation pump difference temperature.
nation
should be examined (dependent on collector Depending upon plant conception and the
-- flat roof assembly and assembly at the soil
surface, pipework length and flow resistances). number of the solar energy customers who can
with different angles of inclination
be warmed up one-circuit resp. multi-circuit
-- wall mounting
regulations are necessarily.
5 Solar calorifier and
3 Connection tubes energy storage tank Through the use of “Solarkeys”, the Hoval
The solar circuit consists of the tubes for the With conventional solar plants for water heat- heating regulator TopTronic® T allows you to
heat transfer medium, usually copper tubes ing and room heating support the solar water also control up to 2 solar circuits. The use of
including thermal insulation, which are layed heaters within the lower range are heated by this system regulator simplifies the system
from the collector to the water heater, and of a heating element on the inside or - with larger technology and makes for significantly easier
sensor tubes for the difference temperature collector surfaces - by an external plate-type operation.
control and the frost-protected heat distribution heat exchanger.
medium. As an alternative to the copper pipes, The Hoval solar multi-storage tank is equipped
pre-fabricated solar pipes with thermal insula- with largely dimensioned fixed inserted heat-
tion and integrated sensor leads and made ing elements on the inside (SolarCompact,
from corrugated stainless steel or spiral tubing MultiVal ERR, MultiVal ESRR, MultiVal CRR).
are finding increasing use. Of course all solar water heaters offer also the
The advantage of these connection pipes lies possibility for the heating of a part of the stor-
in easier and quicker routing. age volume by conventional energy, and can
additionally be equipped with electrical heating
insets.
The solar armature group and the solar expan-
sion tank are already integrated in the solar
station SolarCompact available with storage
contents of 300 to 500 litres, whereby a space-
saving and assembly-friendly compact solution
results.
For concepts with solar heating support either
the combi storage tank with a high-grade steel
calorifier on the inside (Hoval CombiSol) and
equipped with an integrated solar register can
be used, or the ordinary energy storage tank,
which is warmed up by solar power either by
means of two integrated solar heat exchang-
ers inside the flange or an external plate-type
heat exchanger. With this type water heating
can also take place by the external fresh water
module.

■■Engineering
Collector data
For the description of the quality of solar 3 Collector characteristic 4 Collector testing
collectors and for the comparison of their The collector characteristic shows the de The quality and energy efficiency of solar
efficiency some collector characteristic pendence of the collector efficiency on the collectors is determined by standardised test
data worked satisfactorily. These charac temperature difference between collector work procedures of independent institutions, e.g. ac
teristic data is determined after standard temperature and ambient temperature and the cording to EN 12 975. Based upon this testing
ised testing methods by independent sun exposure. The process of the collector the European quality label for solar collectors
testing institutes. characteristic is determined by the building “Solar KEYMARK” is being issued.
method of the collector and the operating con Hoval solar collectors are quality and perfor-
1 Conversion factor ditions. mance-tested by different inspecting authorities
(eta 0, unit %) Thus affect the light permeability of the collec- and are labelled with Solar KEYMARK. As a
is the maximum collector efficiency in per cent. tor vitrification, the kind of the absorber coat- result, they meet the highest quality standards.
It is reached if the average collector temperatu ing, the thermal insulation and the radiation
re is equal to the ambient temperature. and convection losses the process.
A collector with a high conversion factor, small
2 Heat loss coefficient heat loss coefficient and flat characteristic is
(U-value, unit W/m2K) considered as energetically particularly favour-
describes the average heat loss of the collector ably.
related to the entrance surface and the tem
perature difference between collector work For the comparison of collectors the effective
temperature (= average collector temperature) absorber surface (collector effective area) of a
and ambient temperature. collector is in addition, just as important, since
by it the total quantity of the irradiation energy
taken up by the collector is determined.
Collector characteristic on irradiation Eq = 800 W/m2

related to absorber surface in accordance with tests of SPF, Rapperswil
0.90
0.85 ∆
0.80 ∆ η0
0.75 η0
0.70
η30 ∆
0.65
Efficiency η0 (-)
0.60 η30 ∆
0.55 UltraSol
η50 ∆
0.50 UltraSol eco
0.45 η50 ∆
0.40
0.35
0.30
0.25
0.20
0 10 20 30 40 50 60 70 80
η0 = Collector efficiency at average collector temperature = ambient temperature

η30 = Collector efficiency at 30 K temperature difference between average collector and ambient temperature
η50 = Collector efficiency at 50 K temperature difference between average collector and ambient temperature

■■Engineering
Dimensioning guidelines
Valid for flat collectors under

the following conditions
1. Average sun exposure about 1200 kWh 4. Deviation of the collector surface from the
per square meters and year, related to the south < 35°. In the case of deviations from
horizontal irradiation surface and the Central 35 up to 45° of the south direction an en
European climate conditions. largement of the collector surface of approx.
2. Sunshine on the collector surface more 20 % is necessary. Collector arrangements
than 90 %, no shade with deviations greater than 45° from the
3. Collector angle of inclination depending south direction are not recommended.
upon type of use and period of use: 5. As far as possible the entire collector sur-
-- Open-air swimming pool face should be arranged in an orientation.
from May to September 25-35° An allocation on differently oriented collector
-- Service water and fields is not recommended.
indoor swimming pool 30-50°
-- Service water all year round 35-55°
-- Service water and
additional heating 40-60°
1 Water heating:
For the water heating with standard solar
plants (flat collector HighFlow) approx. 1.5 m2
collector surface and 50 to 85 litres storage
volume are necessary per person.
Examples of water heating:

2-3 Persons Collector surface up to 4 m2 300 l storage
18-24 Persons Collector surface up to 24 m2 2x800 l storage
Interpretation diagram
Solar collector surface for water heating
Hi
gh
N
w
or
ar
m
al
m
w
Warm water demand (l)

wa
ar
m
ter
w
co
at
er
ns
co
u
ns
mp
um
tio
pt
n
io
n
Number of people Volume of storage (l)

Su
nn
yp
os
itio
Collector surface m2
n(
op
t. s
ou
th
N
inc
or
lin
m
ati
al
on
po
)
si
tio
n
Interpretation diagram for the solar collector surface with standard solar plants for water heating.

■■Engineering
Dimensioning guidelines
2 Room heating: Interpretation diagram solar collector surface

Particularly in the transitional period and in for water heating and heating support
connection with low-temperature heating sys
tems (wall or under-floor heating) solar collec
tors can be used depending upon irradiation
with considerable success.
0%
H
He
ea
%
As approximate value 1.5-2 m2 collector sur
x. 2
to
0
to
3
ut
face are to be planned additionally for water
x.
utp
pro
pu
ro
ta
ut
heating per 10 m2 living space, respectively
pp
ap
pp
ap
Heat output (kW)
sa
r
es
ox
15-20 % of the surface which has to be heated.
pr
ee
.
gre
ox
50
gr
.7
de
de
W
0W
/m
ing
In progressive low-energy buildings, the heat-
ng
2
/m
er
eri
ing system can be supported even with smaller
ov
cov
rc
collector surfaces (from 10 % of the heated
la
la r
So
So
area).
3 Swimming pool heating: Collector surface m2

Swimming pools may be warmed up with Area of residence (m2)
Total volume of storage

(heating + warm water)
copper collectors only over a suitable heat
exchanger (dual-circuit systems). As approxi-
mate value at least 2/3 of the basin surface as
collector surface are to be planned.

■■Engineering
Dimensioning recommendations for the components
Solar collectors Allowances for the collector surface Approximate values for collector yields
Solar collectors are used to generate heat Annual yield per m2 useful collector surface,
and utilise the total momentary radiation. The Hot water dependent on location, system design and
orientation and slope of the solar collectors user characteristics.
have a significant influence on the effectivity of Slope Flat
the solar plant and must be checked for each Orientation Degrees % Hot water
individual system. 0-20° not permissible Utilisation standard kWh/m2a
South 20-25° approx. 10
Location High degree of coverage 300-450
South-west 25-60° 0
• Sloping roof Average degree of coverage 400-550
South-east 60-75° approx. 10
A good solution. Orientation, angle of inclina- Preheating 450-650
75-90° 30-50
tion and shade must be checked. Collector
array designs are available for on-roof and 0-20° not permissible
in-roof assembly. West 20-30° 15-20 Hot water and heating support
East 30-50° 0
Design kWh/m2a
• Flat roof 50-75° 30-50
Very good solution allowing optimum selec- 75-90° 50-80 Generous dimensions 150-250
tion of orientation and angle of inclination for Average dimensions 200-300
the solar collectors. Shade must be check Tight dimensions 250-500
ed. Solar collectors can often be erected in Hot water and heating support
two or more rows. In mountain regions, the solar collectors
Slope Flat
should not remain covered with snow for
• Building facade/balcony Orientation degrees %
long periods of time. They should be posi-
Poor results. An angle of inclination of 0-20° not permissible tioned in such a way that the snow slides
15-20° for the collectors already ensures South 20-25° 20-30 off (min. slope 45º, no snow fence at the
much better utilisation. Some wall installa- South-west 25-60° 10 bottom).
tion sets with several angles of inclination South-east 60-75° 0
are available. We highly recommend an 75-90° 20-40
on-site supporting structure for the collec- Heating outdoor swimming pools
tor assembly with corresponding angles of 0-20° not permissible
inclination. West 20-30° 25-35
Flat collector Yield
East 30-50° 35-45
Type kWh/m2a
Approximate values 50-75° 45-60
Standard values for collector surfaces 75-90° 60-100 unglazed, SP absorber 280-330
glazed 260-320
Single- and two-family homes
Collector surface Heating outdoor swimming pools Heat exchangers
per person per MWh/a * Collector type The solar circuit heat exchangers should be
m2 designed for an average temperature differ-
Slope Flat collector
ence (∆Tm) of approx. 5-15 K at max. collector
Hot water 1.25 - Orientation Degrees %
output (700 Watt/m2). Up to approx. 30 m2
Hot water+ - 0.6-1 South 0-20° 5 collector surface, internal heat exchanger sur
Heating support 20-40° 0 faces are usually used. Above this, an external
40-60° 15 heat exchanger (plate exchanger) is recom-
mended. Calorifiers should be designed for
Multiple dwelling units South-west 0-20° 15
700 Watt/m2 collector output and an average
Collector surface South-east 20-40° 0
temperature difference of 5-10 K. Note that
per person 40-60° 20
there is a danger of calcification. For this rea-
m2 West 0-20° 10 son, the plate exchanger should rather be used
East 20-40° 25 for heating the swimming pool or for charging
Hot water 0.8 40-60° 40 heating water tanks.
Preheating 0.5
Shade Approximate values
* Annual heat demand for hot water for internal heat exchangers
and heating (proportion of shade max. 25 %)
• Plain-tube exchangers:
Period Allowance 0.15-0.25 m2 per m2 collector surface
• Finned-tube exchangers
All-year 20 % 0.3-0.5 m2 per m2 collector surface
Winter and between seasons 10 % Influence of ∆Tm selection:
November to January 0 Effect on the efficiency of the system
∆Tm 5K 10K 15K 20K
Change +3,5 % 0 -3,5 % -7 %
Solar storage tanks

The heat supplied by the solar collectors is
transferred in the solar storage. The solar
storage bridges the time gap between heat
recovery and consumption. The solar storage
tank incl. connections and flanges should be
well insulated and all connection pipes should
be connected with a siphon.

■■Engineering
Check the max. permissible operating tempe Example: approx. -20 °C outside temperature Necessary space
rature and operating pressure of the solar (glycol content 40 %). The water and glycol • The inspection opening has to be well ac
storage tank. must be mixed before introducing the mixture cessible.
into the system. • Distance to the wall for the installation and
Approximate values removal of the electrical heating inset (a):
Standard values for the tank size
Circulating pumps,
Hot water
Volume
instruments, armatures
Check the max. permissible operating tempe
dm3
rature for the selected products.
Single- and 85/person
a
two-family houses
Overheating protection
Volumetric content acc. to daily demand
High temperatures and possible formation of
for additional heating
vapour in the solar circuit can never be com-
(electric) Calorifier dm3 a
pletely ruled out. (The sun supplies heat even
Multi-family houses 80/person when this heat cannot be used directly.) MultiVal ERR 300 - 500 ≥ 600
Volumetric content for Causes: MultiVal ERR 800 - 1000 ≥ 950
solar heating * 40/m2 collector surface -- Systems with widely fluctuating consumption MultiVal CRR 300 - 540 ≥ 600
-- Power failure or defective system compo- MultiVal CRR 800 - 2000 ≥ 950
additional heating nents EnerVal 500 - 1500 ≥ 950
electric acc. to daily demand
boiler 15-60/person CombiSol 900, 1200 ≥ 950
For this reason, we recommend the inclusion
(laterally left or right
of an overheating concept before realisation of
distance to wall for
the system. The minimum requirements here
Hot water and heating support mounting of casing) ≥ 700
are:
for single- and two-family houses • regulatory measures
• thermal discharge safety device
Volume per m2 collector surface • selection of an appropriate expansion tank Plumbing
Solar heating * 40-60 • selection of the appropriate frost protection • For electrical heating a hot water distribution
Additional heating 40-60 agent system without circulation must be planned
if possible.
* Free “solar volume” for the storage • The hot water pipe must be insulated and
of solar energy Flushing, filling and venting installed with a siphon (minimum ≥ 200 mm).
• Maximum safety adjustment: 1 bar less than
Expansion tank The system may only be filled and pres-
the maximum operating pressure
The dimensions of the expansion tank must be sure testing carried out when the sun is
• Caution! When only small amounts of hot
selected taking into account the total content of not shining on the collector array.
water are tapped, higher hot water tempera
the collectors (in the event of evaporation). tures can occur. (Depending on comfort
Observe the following during selection: Flushing of the system is extremely IMPOR- requirements, provide suitable measures,
• Max. operating temperature TANT and must be carried out with due care, e.g. thermomixer etc.)
(provide pre-tank where necessary) for preference with the prepared heat transfer
• Check the pretension of the selected liquid.
expansion tank against system-specific data. Dirt particles in the system cause malfunctions.
Use filters!
Solar circuit pipes The system may only be filled if it can be put
Copper, iron or stainless steel pipes can be into operation at the same time. A pump should
<
used for the solar circuit. The pipe runs should be used to fill the system, the system should
be kept short, in particular the flow pipe for the
'LHV LVW HLQ
be fully installed, filled and connected on-site XQHUODXEWHU
:HJ
*HKHQ 6LH
=.3
collector array (line from the collector array to and the heat transfer medium mixed and pre HLQHQ
]XUFN
6FKULWW
RGHU
7
O|VFKHQ 6LH
the consumer load). Pipes must be routed and pared.

GLHVHV6KDSH
6LH KDEHQ GLH
0|JOLFKNHLW HLQ
insulated professionally.
QHXHV6KDSH]X
QHKPHQ
KRYKRYDOKRYDO
KRYDOKRYDOKRYD
The thermal insulation should be resistant to OKRYDOKRYDOKRY

DOKRYDOKRYDOKR
YDOKRYDOKRYDOK

temperatures of at least 130 °C. For recom

RYDOKRYDOKRYDO
KRYDOKRYDOKRYD
OKRYDOKRYDOKRY
DOKRYDOKRYDOKR
mended insulation thickness and pipe cross- YDOKRYDOKRYDOK
RYDOKRYDOKRYDO
K
sections: see Solar collectors.

3

Heat transfer liquid
As a rule, a frost protection agent on polypro 1 Cold water

pylene basis is used as frost protection in the 2 Hot water
solar circuit. The concentration should be se 3 Circulation
lected according to the climate zone and sys 4 Drain
tem-specific data. A frost protection percentage 5 Safety valve
of 40 % is usually sufficient. Percentages of 6 Pressure reduction valve
over 50 % frost protection should be avoided. 1 Tank 4 Ball cocks 7 Testing device
2 Jet pump 5 Pressure gauge 8 Return flow inhibitor
3 Filter 6 Drain 9 Connection for manometer
A Open B Closed 10 Thermostatic blender for water

■■Engineering
Heating assembly Static requirements for solar collectors Wind speed

(Recharging with boiler) • Regionally applicable standards and regula- The decisive dynamic wind pressure is calcu
• Flow and return lines must be connected in tions must be observed. lated via the reference speed, the terrain cate
such a way that no flow reversal and single- • EN 1991 describes the regulations generally gory and the height of the upper collector edge
pipe gravity circulation can occur with the recognised Europe-wide. above the terrain.
loading pump switched off and electric heat • The installer is responsible for ensuring
ing switched on (see drawing). compliance with local regulations. The reference speed
-- is the mean 10-minute value of a gust of
• Expansion of heating water must always be wind, measured in terrain category II at a
ensured (also during electric charging).
Substructure height of 10 m
• Installation is only permissible on roof areas
-- occurs once in 50 years, according to sta
or substructures of sufficient load-bearing
• Install air vent at the top point of the heating tistics
capacity.
water pipe. -- is defined in national standards.
The static load-bearing capacity of the
roof or the substructure must be tested on
site prior to installation of the collectors, if
The terrain category describes the type of
necessary in consultation with a structural
landscape in which the object stands (coastal
engineer, with a view to local and regional
or urban area, etc.).
5
conditions.
4 • In the area of corners and edges of flat
Proof of the following must be furnished to
roofs, swirling effects can cause high wind
ensure that the system is stable:
3 suction which was not taken into considera-
-- Overturning analysis:
tion in the calculations. For this reason, a
torsional moment = holding torque
1 distance of at least 1.2 m from the roof edge
2 -- Proof of safety against sliding:
must be maintained on the eave side and a
Permissible horizontal force =
distance of 1.5 m on the gable end.
vertical force x friction coefficient
• The collectors are mounted on concrete
blocks; this means that they can be installed
1 Flow A friction coefficient of µ~0.6 [-] is allowed for
without piercing the roofing.
2 Return where non-slip underlays are used.
Rubber underlays or construction protection
3 Venting loading pump mats must be used to increase static friction
4 Non-return valve between the roof and the concrete ballast
5 Temperature regulator blocks and to avoid damage to the roofing. Snow loads
• The following information is important for On-site inspection of the entire collector struc
correct design of the mounting systems: ture is required, especially in areas with abun
Commissioning -- snow load (snow load zone) dant snowfall.
• The system must be created, the heating -- wind speed
and plumbing installation carried out, the -- height of the building (~ reference height)
system filled, vented and the electrical con -- terrain category
nections established in accordance with the
design documentation and assembly specifi In many countries, information on the snow
cations for the system components supplied. and wind load zones is available on the
• At the time of commissioning, the design val- Internet.
ues must be known and the building owner
or the person responsible for operation pre
sent for instruction.
• Registration should be carried out in good
time (approx. 10 days before the planned
date of commissioning).
Maintenance
The following inspections must be planned
for maintenance of the system:
Inspection Type
User
Condition of system Visual inspection
Circulating pump periodical
Pressure
Technician
Heat transfer medium every
Safety components 2-4
Regulator functions years

■■Engineering
Selection of the concrete base

The decisive factors are:
• reference height
• wind speed -> reference speed
• terrain category
The reference height H [m] is the height of the upper collector edge above the terrain.
Reference speed vb,0 in accordance with EN 1991-1-4:

The speeds given apply to a collector row with a maximum of 4 collectors.
The values given are limit values above which the collector system tilts or slides.
Terrain categories see above

H =< 5 m H =< 10 m H =< 15 m H =< 20 m H =< 25 m
Var. 1 GK II Vb,0 [m/s] 12.7 11.7 11.1 10.8 10.5
GK III 14.7 13.6 12.9 12.5 12.1
GK IV 19.2 17.7 16.8 16.3 15.8
Var. 2 GK II 12.8 12.8 12.1 11.6 11.2
GK III 14.8 14.8 14.0 13.4 13.0
GK IV 19.4 19.4 18.3 17.5 17.0
Var. 3 GK II 14.3 14.3 14.3 13.6 13.0
GK III 16.6 16.6 16.6 15.7 15.1
GK IV 21.7 21.7 21.7 20.5 19.7
Var. 1 Var. 2 Var. 3

Installation with a concrete Installation with a concrete Installation with a concrete
base base and 1 additional weight base and 4 additional weights
Weight: approx. 92 kg Weight: approx. 126 kg Weight: approx. 228 kg
Terrain categories
in accordance with EN 1991-1-4:
GK 0 Lakes, coastal areas exposed to
open seas
GK I Lakes or areas with low vegetation
and without obstacles
GK II Areas with low vegetation such as
grass and sporadic obstacles (trees,
buildings) at intervals of at least 20
times the obstacle height
GK III Areas with even vegetation or
buildings or with sporadic objects at
intervals of less than 20 times the
obstacle height (e.g.: villages, subur-
ban development, areas of forest)
GK IV Areas in which at least 15 % of the
surface is occupied by buildings with
an average height exceeding 15 m

■■Engineering
Static requirements
for fastening systems
• Fastening sets in chapter Solar collectors
are configured for standard load (SL).
• Additional fastening sets/support pipes
(see table 2) are configured for elevated
static requirements (see table 1).
Table 1
Fastening system Standard load (SL) Elevated static requirements (HL)
Characteristic Wind load Characteristic Wind load
snow load snow load
[kN/m2] [kN/m2] [kN/m2] [kN/m2]
Roof bar, vertical
ADDB00V 2 0.8 3.7 1.1
ADDB30V 2 0.8 3.5 1.1
ADDB45V 2 0.8 3.2 1.1
Roof bar, horizontal
ADDB00H 2.2 0.8 3.7 1.1
ADDB30H 2.2 0.8 3.5 1.1
ADDB45H 2.2 0.8 3.2 1.1
Hanger bolts, vertical
ADSS00V 0.85 0.8 1.3 1.1
ADSS30V 0.85 0.8 1.3 1.1
ADSS45V 0.85 0.8 1.3 1.1
Hanger bolts, horizontal
ADSS00H 1 0.8 1.5 1.1
ADSS30H 1 0.8 1.5 1.1
ADSS45H 1 0.8 1.5 1.1
Additional fastening sets/support pipes - surface-mounted installation with roof bar, hanger bolts
for elevated static requirements
Table 2 1 fastening level = 2 roof bars or hanger bolts
UltraSol V/UltraSol eco V,

parallel with the roof Number of collectors
1 2 3 4 5 6 7 8 9 10 11 12
Fastening levels (SL) 2 2 3 4 5 6 6 7 8 9 9 10
Fastening levels (HL) 2 3 5 7 8 10 11 13 14 16 17 19
Additional fastening sets 0 1 2 3 3 4 5 6 6 7 8 9
UltraSol H/UltraSol eco H,

parallel with the roof Number of collectors
1 2 3 4 5 6 7 8 9 10 11 12
UltraSol V/UltraSol eco V, 30° Number of collectors

1 2 3 4 5 6 7 8 9 10 11 12
Number of support pipes 2 3 4 5 6 7 8 9 10 11 12 13
Additional support pipes 0 0 1 2 2 3 3 4 4 5 5 6
UltraSol H/UltraSol eco H, 30°, 45° and

UltraSol V/UltraSol eco V 45° Number of collectors
1 2 3 4 5 6 7 8 9 10 11 12
Additional support pipes 1 1 4 6 7 12 11 12 14 15 17 18

Calorifiers
Energy storage tanks
Page
Calorifiers Hoval CombiVal ER 200-1000 L

■■ Part No. 366
Hoval CombiVal ESR 200-500 L

■■ Part No. 374
Hoval CombiVal ESSR 400-1000 L

■■ Part No. 380
Hoval CombiVal CR 200-2000 L

■■ Part No. 386
Hoval CombiVal CSR 300-2000 L

■■ Part No. 394
Hoval MultiVal ERR 300-1000 L

■■ Part No. 402
Hoval MultiVal ESRR 500-1000 L

■■ Part No. 410
Hoval MultiVal CRR 300-2000 L

■■ Part No. 418
Heat exchanger:
standard Hoval MultiVal CSRR 500-2000 L

large ■■ Part No. 426
specially large
363
Calorifiers
Energy storage tanks
Page
High performance Hoval Modul-plus

calorifiers ■■ Description 433
stainless steel ■■ Part No. 434
Installation on site 443
■■ Examples 445
Calorifier - Hoval CombiVal WPE (300), WPER (300)

heat pump ■■ Description 447
■■ Part No. 448
■■ Examples 452
Calorifier charging system Hoval charging module TransTherm aqua L 50-275 kW

Hoval charging tank CombiVal E 300-2’000 L
Hoval charging tank CombiVal C 200-2’000 L
■■ Part No. 455
■■ Example 467
Energy storage tank Hoval EnerVal 200-2000 L

■■ Part No. 470
Hoval EnerVal G 1000-6000 L

■■ Part No. 478
Engineering ■■ Engineering 483

General information 483
Selection of the calorifier 484
Water quality 485
364
Hoval CombiVal ER (200-1000)
Calorifier for combined heating
■■Description
Hoval calorifier
CombiVal ER (200-500)
• Calorifier made of steel enamelled inside
• Smooth pipe heat exchanger enamelled,
built in
• Magnesium protection anode built in
• Flange for electrical heating inset
• Thermal insulation made of polyurethane
hard foam foamed on the calorifier
• Dismountable foil casing, red coloured,
ERW (200) white coloured
On request
• Flange electrical heating inset
Delivery
• Calorifier with foil casing installed
Hoval calorifier
CombiVal ER (800,1000)
• Calorifier made of steel, enamelled inside
• Smooth pipe heat exchanger enamelled,
built in
• Flange below as cleaning flange or for the
installation as flange electrical heating inset
or as immersion sleeve
• Flange above as additional cleaning flange
(SVGW regulation) ER (200-500) ER (800,1000)
• Flange for electrical heating inset or immer-
sion sleeve
soft foam with polystyrene hard shell, red
coloured Range
• Including immersion sleeve including reduc- Certifications
CombiVal
ing elbow fitting
• Including thermometer CombiVal ER Test number of SVGW *
ER (200)
(200-1000) 0503 - 4950
ERW (200)
On request
ER (300) * Swiss Association for Gas and Water Supply
• Flange including immersion sleeve ER (400)
ER (500)
Delivery ER (800)
• Calorifier, thermal insulation as well as im- ER (1000)
mersion sleeve and thermometer delivered
separately packed
On site
• Mounting of thermal insulation
Flange electrical heating inset

for CombiVal ER (200-1000)
Type EFHR 4 to EFHR 9

• Made of Incoloy® alloy 825
• Heat input 4.3 to 8.5 kW, according to rules
of the power station
• Incl. temperature control and overheating
protection
• Connection 3 x 400 V (factory set-up),
resp. 1 x 230 V
Delivery
• Delivered separately packed
On site
• Installation of the heating inset

■■Part No.
Calorifier Part No.

CombiVal ER (200-1000)

Smooth pipe heat exchanger enamelled, built in
Heating
CombiVal Content surface
type litres m2
ER (200) 200 0.95 7002 610
ERW (200) white 200 0.95 7002 614
ER (300) 300 1.45 7002 611
ER (400) 400 1.80 7002 612
ER (500) 500 1.90 7002 613
ER (800) 750 3.70 7010 169

ER (1000) 1000 4.50 7010 170
Accessories
Flange-electrical heating inset EFHR

for CombiVal ER (200-1000)
Heat input (kW)
according to rules of the power station
Type Heat input Changeable Install. CombiVal

3 x 400 V to length ER
EFHR [kW] mm
CombiVal ER (200-1000) mountable only below

Installation in the flange above is not possible!
4-180 4.3 380 (200-500) 6032 215
2.9 kW/3x400 V
2.1 kW/3x400 V
1.4 kW/1x230 V
6-180 6.0 440 (300-500) 6032 216
4.0 kW/3x400 V
3.0 kW/3x400 V
2.0 kW/1x230 V
9-250 8.5 380 (800-1000) 6032 217
5.7 kW/3x400 V
4.2 kW/3x400 V
2.8 kW/1x230 V

■■Part No.
Part No.
Flange including immersion sleeve 2022 993

for CombiVal ER (800,1000)
for temperature sensor
Correx external current-anode 6847 60

for long-term corrosion protection for
installation in the water heater instead
of magnesium protection anodes inclusive
reducing elbow fitting.
Either a correx external current anode or one

and/or two magnesium anodes may be used.

5 m cable and plug

with 5 m cable
Temperature sensor TF 25/12K 2426 17

with cable for connection to modulating
gas boiler with TopTronic® RS-OT
At TopTronic® T, temperature sensor is

included in the boiler control or in the
control set.
Calorifier thermostat control TW 12 6010 080

universal storage tank thermostat
controller for thermostatic pump
charge demand, setting in
casing, visible from outside.
15 - 95 °C, switching differential 6K,
capillar length 700 mm incl. fastening
material for Hoval storage tanks, can
be used with integrated immersion well

Material: brass
Further types/sizes
see Solar/Solar armature groups

Calorifier CombiVal ER (200-500)
Type (200) (300) (400) (500)

• Content litres 200 300 400 500
• Max. working pressure/test pressure bar 6/12 6/12 6/12 6/12
• Working temperature maximal °C 95 95 95 95
• Thermal insulation PU-foam
mm 45 50 50 50
foamed onto calorifier
• Thermal conductance λ Watt/mK 0.034 0.034 0.034 0.034
• Stand still loss qB at 60 °C W 77 89 97 121
• Weight kg 56 85 101 150
Dimensions see table of dimensions
Heating battery (built in)
• Heating surface m2 0.95 1.45 1.80 1.90
• Heating water litres 6.4 10.1 12.6 13.3
• Flow resistance 1 z value 7 10 12 13
1
Flow resistance in mbar = volume flow (m³/h)2 x z
Calorifier CombiVal ER (800,1000)
Type (800) (1000)

• Content litres 750 1000
• Working pressure/test pressure bar 6/13 6/13
• Working temperature maximal °C 95 95
• Thermal insulation PU-soft foam mm 100 100
• Thermal conductance λ Watt/mK 0.039 0.039
• Stand still loss qB at 60 °C W 156 174
• Heating surface m2 3.70 4.50
• Heating water dm3 33.8 40.8
• Flow resistance 1 z value 6 8
• Working pressure/test pressure bar 8/13 8/13
• Working temperature maximal °C 110 110
1
Flow resistance in bar = volume flow (m³/h)2 x z
Flange electrical heating inset 3x400 V

to CombiVal ER (200-1000) Typ Factory setting for CombiVal
With temperature control EFHR Heat input [kW] ER
and overheating protection.
Factory set-up: 3 x 400 V. 4-180 4.3 (200-500)
Heat input (kW) according to rules 6-180 6.0 (300-500)
of the power works 9-250 8.5 (800,1000)

Hot water output
Heating-up with the boiler, heating flow 70 °C

Hot water output
CombiVal Biral1 loading pump dm3/10 min.4 dm3/h5
type m /h
3 2
mbar 3
type mWC 45 °C 45 °C 60 °C kW6 flats7
ER (200) 1.0 7 AX12 2.5 290 520 280 21.1 1-2

2.0 26 AX12 1.5 305 650 350 26.4 2
ER (300) 1.0 10 AX12 2.5 425 640 345 26.0 3
2.0 38 AX13 3.0 445 830 450 33.7 4
3.0 87 A13 2.6 455 930 505 37.8 5
ER (400) 1.0 12 AX12 2.5 550 710 385 28.8 4
2.0 48 AX13 3.0 575 945 510 38.4 7
3.0 108 A13 2.6 585 1060 570 43.0 9
ER (500) 1.0 13 AX12 2.5 675 730 395 29.6 5
2.0 52 AX13 3.0 695 965 520 39.2 8
3.0 116 A13 2.6 710 1090 590 44.3 10
ER (800) 2.0 25 AX12 1.5 1050 1500 785 60.9 17
3.0 56 A13 2.6 1070 1700 890 69.0 20
4.5 126 A14 3.0 1085 1855 970 75.3 22
ER (1000) 2.0 30 AX12 1.5 1375 1740 910 70.6 20
3.0 68 A13 2.6 1395 1955 1020 79.4 23
4.5 152 A14 3.0 1410 2135 1115 86.7 26
1
Biral loading pump = The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2
m3/h = Volume flow of the loading pump (70 °C)
3
mbar = Heating-side flow resistance in the heating battery
4
dm3/10 min. = Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C.
5
dm3/h = Continuous output per hour. Cold water temperature 10 °C.
6
kW = Power input at 45/10 °C
7
Flats = Power characteristic number in accordance with DIN 4708 = number of flats, which can be supplied with hot water if the
water heater is heated with the boiler and is permanently after-heated
(Standard flat: 1 bath - 4 rooms - 3.5 persons)
Heating-up with electrical heating inset
CombiVal Electrical heating-up

type litres persons 1
ER (200) 160 1-2

ER (300) 240 2-3
ER (400) 340 3-4
ER (500) 440 4-5
ER (800) 630 8-10
ER (1000) 840 11-13
1
Persons = Number of people that can be supplied with hot water,
for plants without warm water circulation (standard
value without reloading)
The value can differ according to the output of the electrical heating inset and the release time.

Hot water output

Hot water output
CombiVal Biral1 loading pump dm3/10 min.4 dm3/h5
type m3/h2 mbar3 type mWC 45 °C 45 °C 60 °C kW6 flats7
ER (200) 1.0 7 AX12 2.5 305 660 405 26.8 2-3

2.0 26 AX12 1.5 325 825 505 33.5 3
ER (300) 1.0 10 AX12 2.5 440 810 495 32.9 4
2.0 38 AX13 3.0 465 1050 640 42.6 5
3.0 87 A13 2.6 480 1080 720 47.9 6
ER (400) 1.0 12 AX12 2.5 570 900 550 36.5 6
2.0 48 AX13 3.0 600 1195 730 48.5 9
3.0 108 A13 2.6 615 1340 815 54.4 11
ER (500) 1.0 13 AX12 2.5 695 925 565 37.6 7
2.0 52 AX13 3.0 720 1220 745 49.5 10
3.0 116 A13 2.6 740 1380 840 56.0 12
ER (800) 2.0 25 AX12 1.5 1090 1900 1120 77.1 22
3.0 56 A13 2.6 1115 2150 1270 78.3 27
4.5 126 A14 3.0 1135 2350 1385 95.4 30
ER (1000) 2.0 30 AX12 1.5 1420 2200 1300 89.3 26
3.0 68 A13 2.8 1450 2475 1460 100.5 31
4.5 152 A14 3.0 1470 2700 1595 109.6 35
1
Biral loading pump = The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2
3
4
dm3/10 min. = Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C.
5
dm3/h = Continuous output per hour. Cold water temperature 10 °C.
6
7
Flats = Power characteristic number in accordance with DIN 4708 = number of flats, which can be supplied with hot water if the
(Standard flat: 1 bath - 4 rooms - 3.5 persons)

ER (200) 160 1-2

ER (300) 240 2-3
ER (400) 340 3-4
ER (500) 440 4-5
ER (800) 630 8-10 1
Persons = Number of people that can be supplied with hot water,
ER (1000) 840 11-13 for plants without warm water circulation (standard
value without reloading)

■■Dimensions
ER (200-500) ER (800,1000)
9
2 2
6
6
9
10 7
9 3
7
5
3
8
8 4
4
1
1
10
1 Cold water type (200) R ¾″, type (300-500) R 1″
2 Hot water type (200) R ¾″, type (300-500) R 1″
3 Flow heating type (200-500) R 1″
4 Return heating type (200-500) R 1″ 1 Cold water R 1¼″
5 Connection for capillar thermostat, cable sensor 2 Hot water R 1¼″
6 Thermometer 3 Flow heating R 1¼″
7 Circulation R ¾″ 4 Return heating R 1¼″
8 Hand-hole flange (flange electrical heating inset) Ø 180/120 mm, 5 Sleeve Rp 1½″ incl. reducing elbow fitting
pitch circle 150 mm, 8 x M10 down to Rp ½″ for sensor, thermostat
9 Anode sleeve Rp 1″ 6 Sleeve Rp ½″ for thermometer
type (200-500), screw connection uninsulated 7 Circulation R ¾″
8 Hand-hole flange (electrical heating inset)
Ø 257/180, pitch circle Ø 225 mm, 10 x M10
9 Anode sleeve Rp 1¼″
CombiVal ER d D g1 g2 * l1 l2 * type (800,1000), screw connection insulated
type 10 Hand-hole flange Ø 180/110 mm, pitch circle
Ø 150 mm, 8 x M10
(200) 450 540 180 - 585 625 (The installation of a flange electrical heat-
(300) 597 700 180 - 745 785 ing inset is not possible.)
(400) 597 700 180 - 745 785
(500) 597 700 180 - 745 785
Variation because of the production toler-
(800) 750 950 180 280 975 1020 ance possible
(1000) 850 1050 180 280 1075 1120 Dimension +/- 10 mm
* Using a flange electrical immersion heater

CombiVal ER Tilting
type a b c e f h h1 i k m n o p measure
(200) 55 193 508 688 901 1464 - 1370 248 - - 1226 - 1530
(300) 55 221 549 721 921 1326 - 1229 276 - - 1067 - 1472
(400) 55 221 684 908 1112 1623 - 1526 276 - - 1355 - 1738
(500) 55 221 696 966 1264 1953 - 1856 276 - - 1683 - 2044
(800) 99 287 1079 1314 1417 2040 1937 1885 377 1342 1472 1642 1408 1962
(1000) 103 295 1086 1323 1488 2063 1964 1901 387 1380 1510 1652 1446 1991

372
Hoval CombiVal ESR (200-500)
Calorifier with large heat exchanger for combined heating
■■Description
Hoval calorifier
CombiVal ESR (200-500)
• Large smooth pipe heat exchanger enam-
elled, built in
• Dismantable foil casing, red coloured
• Pocket welded in
• Including thermometer
On request
• ESR (500) screw-in electrical heating
inset 1½″
Delivery

for CombiVal ESR (200-500)
Type EFHR 4 to EFHR 6

• Heat input 4.3 to 6.0 kW, according to rules
of the power station
protection Range
• Connection 3 x 400 V (factory set-up), resp. Certifications
CombiVal
1 x 230 V
ESR (200) CombiVal ESR Test number of SVGW *
Delivery ESR (300) (200-500) 0503 - 4950
• Delivered separately packed ESR (400)
ESR (500) * Swiss Association for Gas and Water Supply
On site
• Installation of the electrical heating inset
Screw-in electrical heating inset
Type EP-2 to EP-6

• Heat input 2.0-6.0 kW
protection
• Connection: EP-2 with 1 x 230 V, EP-3 up to
EP-6 with 3 x 400 V
• No use for exclusively electrical heating.
Delivery
On site
• Installation of the heating inset

■■Part No.
Calorifier Part No.

Calorifier made of steel enamelled inside. With

smooth pipe heat exchanger, built in.
CombiVal Volume Heating surface

type dm³ m2
ESR (200) 200 1.8 7004 393
ESR (300) 300 2.6 7004 394
ESR (400) 370 3.8 7004 395
ESR (500) 470 4.0 7004 396
Accessories
Flange electrical heating inset for

Heating input (kW)

3 x 400 V to length ESR
EFHR [kW] mm
CombiVal ESR (200-500) mountable only below

4-180 4.3
380 (200-500) 6032 215
2.9 kW/3x400 V
2.1 kW/3x400 V
1.4 kW/1x230 V
6-180 6.0
440 (300-500) 6032 216
4.0 kW/3x400 V
3.0 kW/3x400 V
2.0 kW/1x230 V

for CombiVal ESR
Incl. temperature control and overheating pro
tection. Delivered separately, installation on site,
no use for exclusively electrical heating.
Installation
Type Heat input Voltage length
kW [V] mm
CombiVal ESR (500) mountable only above

EP-2 2.0 1 x 230 500 2002 412
EP-3 3.0 3 x 400 390 2022 216
EP-4,5 4.5 3 x 400 500 2022 217
EP-6 6.0 3 x 400 620 2022 218

Either a correx external current anode or

one and/or two magnesium anodes may be
used.

■■Part No.
Part No.

5 m cable and plug

with 5 m cable

At TopTronic® T, a temperature sensor is

control set. Excluding heat pumps


Material: brass
Further types/sizes

Calorifier CombiVal ESR (200-500)
Type CombiVal ESR (200) ESR (300) ESR (400) ESR (500)
Calorifier
• Content litres 200 300 370 470
• Thermal insulation PU-foam, foamed onto
mm 45 50 50 50
calorifier
• Stand still loss qb at 60 °C W 77 89 97 121
• Weight kg 68 100 118 167
• Heating surface m2 1.80 2.60 3.80 4.00
• Heating water content litres 12.7 18.0 34.8 36.6
1

Type litres persons 1
ESR (200) 160 1-2

ESR (300) 240 2-3 1
Number of people that can be supplied with hot water,
ESR (400) 340 3-4 for plants without warm water circulation
ESR (500) 440 4-5 (standard value without reloading)
ESR (500) 2 150 1-2
2
With screw-in electrical heating
May deviate depending on the power of the electric heater insert and release time.
Flange electrical heating inset 3x400 V

to CombiVal ESR (200-500) Type Factory setting For CombiVal
With temperature control and overheating EFHR heat input [kW] ESR
protection.
Factory set-up: 3 x 400 V 4-180 4.3 (200-500)
Heat input (kW) according to rules of the 6-180 6.0 (300-500)
power works

Hot water output

Hot water output
CombiVal Loading pump Biral 1
dm /10 min.
3 4
dm3/h5
ESR (200) 1.0 13 AX12 2.5 310 705 380 28.6 3

2.0 51 AX13 3.0 330 905 495 36.7 4
3.0 115 A13 2.6 345 1040 580 42.2 5
ESR (300) 1.0 17 AX12 2.5 445 860 472 34.9 7
2.0 68 AX13 3.0 475 1135 615 46.1 8
3.0 153 A13 2.6 490 1315 740 53.4 9
ESR (400) 1.0 6 AX12 2.5 540 945 515 38.4 8
2.0 25 AX13 3.0 575 1325 725 53.8 12
3.0 56 A13 2.6 600 1565 850 63.5 14
ESR (500) 1.0 7 A12 2.5 665 1000 530 40.6 9
2.0 26 AX13 3.0 705 1405 755 57.0 15
3.0 59 A13 2.6 720 1570 880 63.8 18

Hot water output
CombiVal Loading pump Biral 1 dm3/10 min.4 dm3/h5
ESR (200) 1.0 13 AX12 2.5 330 915 530 37.1 4

2.0 51 AX13 3.0 355 1165 670 47.3 5
3.0 115 A13 2.6 370 1320 750 53.6 6
ESR (300) 1.0 17 AX12 2.5 470 1090 640 44.3 7
2.0 68 AX13 3.0 510 1500 870 60.9 9
3.0 153 A13 2.6 535 1740 1110 70.6 10
ESR (400) 1.0 6 AX12 2.5 565 1195 705 48.5 10
2.0 25 AX13 3.0 615 1722 1000 69.9 16
3.0 56 A13 2.6 650 2070 1170 84.0 18
ESR (500) 1.0 7 AX12 2.5 690 1260 735 51.2 12
2.0 26 AX13 3.0 745 1805 1040 73.3 19
3.0 59 A13 2.6 775 2090 1260 84.9 22
1
The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2
Volume flow of the loading pump
3
Heating-side flow resistance in the heating battery
4
Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C
5
Continuous output per hour. Cold water temperature 10 °C
6
Power input at 45/10 °C
7
Power characteristic number in accordance with DIN 4708 = number of flats
which can be supplied with hot water if the water heater is heated with the boiler and is permanently after-heated
(standard flat: 1 bath - 4 rooms - 3.5 persons)
Hot water outputs and maximum hot water temperatures in heating

systems with heat pumps on demand.

min. 160 min.

■■Dimensions
*
h
i
o
e
f
k b
l1/ l2
D
1 Cold water type (200) R ¾″, type (300-500) R 1″

2 Hot water type (200) R ¾″, type (300-500) R 1″
3 Flow heating type (200-500) R 1″
4 Return heating type (200-500) R 1″
5 Connection for capillar thermostat, cable sensor
6 Thermometer
g1/ g2 d 7 Circulation R ¾″
8 Hand-hole flange (flange electrical heating inset) Ø 180/120 mm,
pitch circle 150 mm, 8 x M10
9 Anode sleeve Rp 1″
type (200-500), screw connection uninsulated
10Connection for screw-in electrical heating inset Rp 1½″
CombiVal ESR d D g1 g2* l1 l2*

type
(200) 450 540 180 185 585 625 Variation because of the production toler-
(300) 597 700 180 185 745 785 ance possible
(400) 597 700 180 185 745 785 Dimension +/- 10 mm
(500) 597 700 180 185 745 785
CombiVal ESR a b c e f h i k o p Tilting

type measure
(200) 55 193 508 961 802 1464 1370 248 1226 - 1530
(300) 55 221 549 991 850 1326 1229 276 1067 - 1472
(400) 55 221 683 1324 908 1623 1526 276 1355 - 1738
(500) 55 221 686 1377 1265 1953 1856 276 1683 1430 2044

Hoval CombiVal ESSR (400-1000)
Calorifier with special heat exchanger
for combined heating
■■Description
Hoval calorifier
CombiVal ESSR (400,500)
• Pipe register with extra large heating surface
as heat exchanger, enamelled, built in
• Sensor channel
On request
• Screw-in electrical heating inset 1½″
Delivery
Hoval calorifier
CombiVal ESSR (800,1000)
• Calorifier made of steel, enamelled inside
• Pipe register with large heating surface as
heat exchanger, enamelled, built in
• Correx external current anode built in
installation of a flange electrical heating
inset. ESSR (400,500) ESSR (800,1000)
(Swiss SVGW regulation) or for the installa-
tion of a flange electrical heating inset
soft foam with polystyrene hard shell, red
coloured
• Sensor channel Range
• Including thermometer CombiVal Certifications
On request ESSR (400) CombiVal ER Test number of SVGW *

• Flange electrical heating inset ESSR (500) (400-1000) 0503 - 4950
ESSR (800)
Delivery ESSR (1000) * Swiss Association for Gas and Water Supply
• Calorifier and thermal insulation kit delivered
separately packed
On site
Flange electrical heating inset Screw-in electrical heating insets

for CombiVal ESSR (400-1000) for CombiVal ESSR (400,500)
Type EFHR 4 to EFHR 9 Type EP-2 to EP-4,5

• Made of Incoloy® alloy 825 • Made of Incoloy® alloy 825
• Heat input 4.3 to 8.5 kW, according to rules • Heat input 2.0 to 4.5 kW
of the power station • incl. temperature control and overheating
• Incl. temperature control and overheating protection
protection • Connection: EP-2 with 1 x 230 V, EP-3 to
• Connection 3 x 400 V (factory set-up), EP-4,5 with 3 x 400 V
resp. 1 x 230 V • No use for exclusively electrical heating.
Delivery Delivery
• Delivered separately packed • Delivered separately packed
On site On site
• Installation of the heating inset • Installation of the heating inset

■■Part No.
Calorifier Part No.

CombiVal ESSR (400-1000)

Pipe register as heat exchanger enamelled,
built in
Heating
CombiVal Content surface
type litres m2
ESSR (400) 360 4,85 7011 269

ESSR (500) 450 5,90 7011 270
ESSR (800) 730 7,00 7010 176
ESSR (1000) 950 9,15 7010 177
Accessories
Flange electrical heating inset EFHR

for CombiVal ESSR (400-1000)
Heating input (kW)

3 x 400 V to length ESSR
EFHR [kW] mm
CombiVal ESSR (400,500) mountable only below

CombiVal ESSR (800,1000) mountable only above
4-180 4.3 380 (400-1000) 6032 215
2.9 kW/3x400 V
2.1 kW/3x400 V
1.4 kW/1x230 V
6-180 6.0 440 (400-1000) 6032 216
4.0 kW/3x400 V
3.0 kW/3x400 V
2.0 kW/1x230 V
CombiVal ESSR (800,1000) mountable only below

9-250 8.5 380 (800,1000) 6032 217
5.7 kW/3x400 V
4.2 kW/3x400 V
2.8 kW/1x230 V

for CombiVal ESSR (400,500)
Incoloy® alloy 825, incl. temperature control
and overheating protection. Delivered sepa-
rately, installation on site.
No use for exclusively electrical heating.
Type Heat Voltage Install. for
input length CombiVal
kW [V] mm ESSR
CombiVal ESSR (400-500) mountable only above
EP-2 2.0 1 x 230 500 (400,500) 2002 412
EP-3 3.0 3 x 400 390 (400,500) 2022 216
EP-4,5 4.5 3 x 400 500 (400,500) 2022 217

■■Part No.
Part No.

Either a correx external current anode or one

and/or two magnesium anodes may be used.

5 m cable and plug

with 5 m cable

At TopTronic® T, a temperature sensor

is included in the boiler control or in the
control set.


Material: brass
Further types/sizes

Calorifier CombiVal ESSR (400,500)
Type (400) (500) (800) (1000)

• Content dm³ 360 450 730 950
• Thermal insulation PU foam mm 50 50 - -
foamed onto calorifier
• Thermal insulation PU foam mm - - 100 100
• Stand still loss qB at 60 °C W 97 121 156 174
• Weight kg 160 200 290 385

• Heating surface m² 4.85 5.90 7.00 9.15
• Heating water dm³ 33.9 41.5 49.0 63.9
1
Flow resistance in mbar = volume flow (m³/h)2 x z
CombiVal Electrical heating-up 2 Electrical heating-up 3

type dm3 persons 1 dm3 persons 1
ESSR (400) 340 3-4 110 1-2

ESSR (500) 440 4-5 150 1-2
ESSR (800) 630 8-10 210 2-3
ESSR (1000) 840 11-13 280 3
1
Number of people that can be supplied with hot water, for plants
without warm water circulation (standard value without reloading)
2
Electrical heating inset integrated in lower flange
3
Electrical heating inset integrated in upper flange

to CombiVal ESSR (400-1000)
With temperature control
and overheating protection
Factory set-up: 3 x 400 V
Heat input (kW) according to rules
of the power works 3x400 V
Type Factory setting for CombiVal

EFHR heat input [kW] ESSR
4-180 4.3 (400-1000)

6-180 6.0 (400-1000)
9-250 8.5 (800,1000)

Hot water output

Heating up with the boiler, heating flow 60 °C
Hot water output
type m /h3 2
mbar 3
ESSR (400) 1.0 8 AX12 2.5 515 710 400 29.1 6

2.0 33 AX13 3.0 550 990 520 40.1 8
3.0 75 A13 2.6 570 1140 590 46.2 9
ESSR (500) 1.0 10 AX12 2.5 630 800 450 32.7 6
2.0 41 AX13 3.0 670 1150 610 46.8 9
3.0 91 A13 2.6 690 1350 700 54.8 12
ESSR (800) 3.0 102 A13 2.6 1060 1500 780 60.9 16
4.5 229 A15 4.8 1080 1720 880 70.0 18
ESSR (1000) 3.0 129 A14 4.2 1360 1750 940 71.3 20
4.5 290 A15 4.8 1395 2070 1080 84.0 24

Hot water output
ESSR (400) 1.0 8 AX12 2.5 545 1170 650 47.5 10

2.0 33 AX13 3.0 590 1615 850 65.6 13
3.0 75 A13 2.6 615 1860 960 75.5 15
ESSR (500) 1.0 10 AX12 2.5 660 1280 725 52.0 15
2.0 41 AX13 3.0 715 1835 980 74.5 19
3.0 91 A13 2.6 745 2150 1120 87.3 21
ESSR (800) 3.0 102 A13 2.6 1115 2425 1275 98.5 31
4.5 229 A15 4.4 1150 2790 1435 113.3 38
ESSR (1000) 3.0 129 A13 2.6 1425 2885 1550 117.1 40
4.5 290 A15 4.8 1475 3400 1775 138.0 48

Hot water output
type m /h3 2
mbar 3
ESSR (400) 1.0 8 AX12 2.5 575 1430 870 58.1 15

2.0 33 AX13 3.0 630 2000 1170 81.2 20
3.0 75 A13 2.6 660 2315 1330 94.0 23
ESSR (500) 1.0 10 AX12 2.5 690 1560 960 63.3 20
2.0 41 AX13 3.0 760 2270 1335 92.2 25
3.0 91 A13 2.6 800 2670 1550 108.4 28
ESSR (800) 3.0 102 A13 2.6 1170 3005 1755 122.0 36
4.5 229 A15 4.8 1220 3475 1995 141.1 44
ESSR (1000) 3.0 129 A14 4.2 1490 3555 2105 144.3 49
4.5 290 A15 4.8 1555 4220 2450 171.3 58
1
Biral loading pump The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2
m3/h Volume flow of the loading pump (70 °C/80 °C)
3
mbar Heating-side flow resistance in the heating battery
4
dm3/10 min. Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C
5
dm3/h Continuous output per hour. Cold water temperature 10 °C
6
kW Power input at 45/10 °C
7
Flats Power characteristic number in accordance with DIN 4708 = number of flats

■■Dimensions
ESSR (400,500) ESSR (800,1000)
9
2
2
6 6
5b 9 5b
11 11
3
3
10
10
7
7
5a
5a 8
8 4
4
1 1
8
5
5
11
1 Cold water R 1″
2 Hot water R 1″ 1 Cold water R 1½″
3 Flow heating Rp 1 ¾″ 2 Hot water R 1½″
4 Return heating Rp 1 ¾″ 3 Flow heating R 1½″
5 Sensor channel 4 Return heating R 1½″
5a Head of the sensor channel 5 Sensor channel
5b Bottom of the sensor channel 5a Head of the sensor channel
6 Thermometer 5b Bottom of the sensor channel
7 Circulation Rp ¾″ 6 Thermometer
8 Hand-hole flange (flange electrical heating inset) 7 Circulation R ¾″
Ø 180/120 mm, pitch circle 150 mm, 8 x M10 8 Hand-hole flange (flange electrical heating inset)
9 Anode sleeve Rp 1¼″ Ø 257/180, pitch circle Ø 225 mm, 10 x M10
type (400,500), screw connection uninsulated 9 Anode sleeve Rp ¾″ (external current anode)
10 Removable cap for positioning the sensor in the sensor channel type (800,1000), screw connection insulated
11 Connection for screw-in electrical heating inset Rp 1½″ 10 Removable cap for positioning the sensor in the
sensor channel
11 Hand-hole flange (flange electrical heating inset)
CombiVal ESSR Ø 180/110 mm, pitch circle Ø 150 mm, 8 x M10
type d D Ø g1 Ø g2 l1 l2 *
(400) 597 700 180 - 745 785

(500) 597 700 180 - 745 785 Variation because of the production toler-
ance possible
(800) 750 950 180 280 975 1020 Dimension +/- 10 mm
(1000) 850 1050 180 280 1075 1120
CombiVal ESSR Tilting

type a b c e f h h1 i k m n x y measure
(400) 55 221 784 1054 1526 1621 - 275 - 1352 1139 313 954 1738
(500) 55 221 919 1234 1856 1953 - 275 - 1683 1319 500 933 2044
(800) 99 287 990 1260 1885 2033 1937 377 1408 1385 1642 535 954 1962
(1000) 103 297 1045 1360 1902 2063 1963 387 1446 1485 1652 528 954 1991

Hoval CombiVal CR (200-2000)
Calorifier for combined heating
■■Description
Hoval calorifier
CombiVal CR (200-1000)
• Calorifier made of stainless steel
• Smooth pipe flat-tube heating battery made
of stainless steel, built in
• Thermal insulation made of 80 mm polyester
fleece with patented aluminium sealing
bracket. Outer casing made of polypropyl-
ene, red coloured
(200) 1-part
(300-800) 2-part
(1000) 3-part
• CombiVal CR (200-500)
1½″ sleeve for the mounting of a screw-in
electrical heating inset
• CombiVal CR (630-1000)
Flange above as additional cleaning flange
(SVGW regulation) or for the installation of
an electrical heating flange inset.
installation of an electrical screw-in heating
inset through flange cover with 1½″ sleeve
• Thermometer (enclosed separately)
with immersion pocket
• For drinking water up to max. 70 mg/l chlori
de content CombiVal CR (200)
Range
Delivery CombiVal
• Calorifier fully cased (can be disassembled
CR (200) Certifications
for introduction)
CR (300)
CombiVal CR Test number of SVGW *
On request CR (500)
(200-2000) 0009 - 4304
• Electrical heating inset CR (630)
• Electrical heating inset for flange above CR (800)
* Swiss Association for Gas and Water Supply
• Flange cover with sleeve for flange below CR (1000)
for the installation of a screw-in electrical CR (1250)
heating inset CR (1500)
CR (2000)
Hoval calorifier Flange electrical heating inset

CombiVal CR (1250-2000) for CombiVal CR (630-2000)
• Calorifier made of stainless steel On request Type EFHRC 4 to EFHRC 9
• Smooth pipe flat-tube heating battery made • Screw-in electrical heating inset • Made of Incoloy® alloy 825
of stainless steel, built in • Flange cover with sleeve to the flange below • Heat output 4.3 to 8.5 kW, according to the
• Thermal insulation made of 100 mm polyes- for the installation of a screw-in electrical rules of the power works
ter fleece with patented aluminium sealing heating inset • Incl. temperature control and overheating
bracket. Outer casing made of polypropyl- • Flange electrical heating inset for flange protection
ene, red coloured above • Connection 3 x 400 V
(1250-2000) 3-part
• Flange above as additional cleaning flange Delivery
or for the installation of an electrical heating Screw-in electrical heating inset • Delivered separately packed
flange inset according to the Swiss SVGW
for CombiVal CR (200-2000)
regulation On site
• Flange below as cleaning flange according • Installation of the electrical heating inset
to the Swiss SVGW regulation or for the Type EP-2 to EP-9
installation of an electrical screw-in heating • Made of Incoloy® alloy 825
inset through flange cover with 1½″ sleeve • Heat input 2.0 to 9.0 kW
• Thermometer (separately packed) • Incl. temperature control and overheating
with immersion pocket protection
• For drinking water up to max. 70 mg/l chlori • Connection: EP-2 with 1 x 230 V, EP-3 to
de content EP-9 with 3 x 400 V
• No use for exclusively electrical heating.
Delivery
• Calorifier, thermal insulation set and thermo Delivery
meter delivered separately packed • Delivered separately packed
On site On site
• Mounting of thermal insulation • Installation of the electrical heating inset

■■Part No.
Calorifier Part No.

CombiVal CR (200-2000)
Calorifier made of stainless steel with built-in

flat tube resp. smooth pipe heat exchanger
made of stainless steel.
CombiVal CR (200-1000) fully cased
CombiVal CR (1250-2000) calorifier
and thermal insulation set packed separately
CombiVal Volumen
type litres
CR (200) 220 7007 940
CR (300) 320 7007 941
CR (500) 500 7010 200
CR (630) 630 7010 201
CR (800) 800 7010 202
CR (1000) 1020 7010 203
CR (1250) 1160 7010 204
CR (1500) 1590 7010 205
CR (2000) 2090 7010 206
Accessories
Flange electrical heating insets for upper flange

Type Heat input Changeable Installation CombiVal
3 x 400 V to length CR
EFHRC [kW] mm
4-180 4.3 380 (630-2000) 6032 218

2.9 kW/3x400 V
2.1 kW/3x400 V
1.4 kW/1x230 V
6-180 6.0 460 (630-2000) 6032 219
4.0 kW/3x400 V
3.0 kW/3x400 V
2.0 kW/1x230 V
9-180 8.5 650 (630-2000) 6032 220
5.7 kW/3x400 V
4.2 kW/3x400 V
2.8 kW/1x230 V
Flange electrical heating insets for lower flange

Type Heat input Changeable Installation CombiVal

3 x 400 V to length CR
EFHRC [kW] mm
4-270 4.3 380 (200-2000)

6032 221
2.9 kW/3x400 V
2.1 kW/3x400 V
1.4 kW/1x230 V
6-270 6.0 460 (630-2000)
6032 222
4.0 kW/3x400 V
3.0 kW/3x400 V
2.0 kW/1x230 V
9-270 8.5 650
(1000-2000) 6032 223
5.7 kW/3x400 V
4.2 kW/3x400 V
2.8 kW/1x230V

■■Part No.

made of Incoloy® alloy 825, with temperature
control and overheating protection.
Delivered separately, installation on site
No use for exclusively electrical heating
(danger of furring).
When mounted below, a flange cover with 1½″
sleeve is necessary
Heat Install. For

input Voltage length CombiVal
Type kW [V] mm CR
CombiVal CR (200-500) mountable above and below

CombiVal CR (630-2000) mountable only below
EP-2 2.0 1 x 230 500 (200-2000) 2002 412
EP-3 3.0 3 x 400 390 (200-2000) 2022 216
EP-4,5 4.5 3 x 400 500 (200-2000) 2022 217
EP-6 6.0 3 x 400 620 (500-2000) 2022 218
EP-9 9.0 3 x 400 850 (1000-2000) 2022 219
Flange cover 6000 647
for the installation of the electrical
heating inset in the flange below
stainless steel, with 1½″ sleeve

5 m cable and plug

with 5 m cable


control set.


Material: brass
Further types/sizes

Calorifier CombiVal CR (200-800)
Type (200) (300) (500) (630) (800)

• Content litres 220 320 500 630 800
• Max. working pressure/test pressure bar 6/12 6/12 6/12 6/12 6/12
• Max. working temperature °C 95 95 95 95 95
• Thermal insulation bonded fabric mm 80 80 80 80 80
• Thermal conductance λ Watt/mK 0,035 0,035 0,035 0,035 0,035
• Stand still loss at qB 60 °C W 70 96 138 142 150
• Weight kg 65 85 106 130 168
• Heating surface m2 0,9 1,2 1,8 1,8 2,4
• Heating water content dm3 5,4 7,2 10,8 10,8 14,4
• Flow resistance1
• Water z value 20 24 28 28 30
• Polypropylene glycol/water mixture 50% z value 27 32 38 38 40
1
Flow resistance in mbar = volume flow (m3/h)2 x z

Delivered separately, installation on site.
Heat input (kW) according to rules of the power
works.
No use for exclusive electrical heating (danger
of furring).
Heat input Voltage Installation depth For CombiVal

Type kW [V] mm CR
EP-2 2.0 1 x 230 500 (200-2000)
EP-3 3.0 3 x 400 390 (200-2000)
EP-4,5 4.5 3 x 400 500 (200-2000)
EP-6 6.0 3 x 400 620 (500-2000)
EP-9 9.0 3 x 400 850 (1000-2000)
Flange electrical heating inset 3 x 400 V

for upper flange Type Factory setting For CombiVal
for CombiVal CR (630-2000) EFHRC heat output [kW] CR
With temperature control and overheating
protection. 4-180 4.3 (630-2000)
Factory set-up 3 x 400 V. 6-180 6.0 (630-2000)
Heat output (kW) according to rules of the 9-180 8.5 (630-2000)
power works

for lower flange Type Factory setting For CombiVal
for CombiVal CR (200-2000) EFHRC heat output [kW] CR
With temperature control and overheating
protection. 4-270 4.3 (200-2000)
Factory set-up 3 x 400 V. 6-270 6.0 (630-2000)
Heat output (kW) according to rules of the 9-270 8.5 (1000-2000)
power works

Calorifier CombiVal CR (1000-2000)
Type (1000) (1250) (1500) (2000)

• Content litres 1020 1160 1590 2090
• Max. working temperature °C 95 95 95 95
• Thermal insulation bonded fabric mm 80 100 100 100
• Thermal conductance λ Watt/mK 0,035 0,035 0,035 0,035
• Stand still loss at qB 60 °C W 154 163 175 200
• Weight kg 206 227 244 342
• Heating surface m2 2,4 3,0 3,5 4,0
• Heating water content dm3 14,4 28,0 32,0 37,0
• Flow resistance 1
• Water z value 30 20 22 25
• Polypropylene glycol/water mixture 50% z value 40 27 30 34
• Max. working temperature °C 95 95 95 95
1
Flow resistance in mbar = volume flow (m3/h)2 x z

made of Incoloy® alloy 825, with temperature control and overheating protection.
Delivered separately, installation on site
Heat input (kW) according to rules of the power works
No use for exclusive electrical heating (danger of furring).
Heat input Voltage Installation depth For CombiVal

Type kW [V] mm CR
EP-2 2.0 1 x 230 500 (300-2000)
EP-3 3.0 3 x 400 390 (200-2000)
EP-4,5 4.5 3 x 400 500 (200-2000)
EP-6 6.0 3 x 400 620 (500-2000)
EP-9 9.0 3 x 400 850 (1000-2000)
Hot water output

Heating-up with the electrical heating inset
CombiVal Electrical heating-up 2 Electrical heating-up 3

type litres persons 1 litres persons 1
CR (200) 140 1-2 80 1

CR (300) 210 3-4 150 1-2
CR (500) 400 5-6 265 2-3
CR (630) 470 6-7 310 3-4 1
CR (800) 600 8-10 400 4-5 without warm water circulation (standard value without reloading)
CR (1000) 750 11-13 470 5-6 2
Screw-in electrical heating inset built into the lower flange
3
Screw-in electrical heating inset built into the top 1½″ sleeve or into
CR (1250) 940 14-16 610 8-10
the flange electrical heating inset into the upper flange (dimension “i”)
CR (1500) 1120 15-18 790 11-12
CR (2000) 1500 21-25 1050 14-16

Hot water output

Hot water output
CombiVal Loading pump Biral1 dm3/10 min.4 dm3/h5
type m /h
3 2
mbar 3
CR (200) 0.5 5 AX12 2.5 323 312 177 12.7 2

1.0 20 AX12 2.5 340 420 250 17.0 3
1.5 45 AX12 2.0 350 520 279 21.2 3
2.0 80 AX13 3.0 370 600 304 24.6 3
CR (300) 1.0 25 AX12 2.5 500 550 326 22.6 5
1.5 55 AX12 2.0 514 640 376 26.2 7
2.0 100 AX13 3.0 531 740 410 30.3 7
2.5 150 A13 3.2 546 835 432 33.9 7
CR (500) 1.5 65 AX12 2.0 865 790 462 32.4 14
2.0 112 AX13 3.0 886 925 510 37.5 15
2.5 175 A13 3.2 905 1040 540 42.2 16
3.0 255 A14 4.2 911 1080 600 43.9 17
CR (630) 2.0 112 AX13 3.0 1010 925 510 37.5 16
2.5 175 A13 3.2 1030 1040 540 42.2 17
3.0 255 A14 4.2 1047 1140 600 46.5 18
CR (800) 2.0 120 AX13 3.0 1285 1190 671 48.8 23
2.5 190 A13 3.2 1312 1365 715 55.4 24
3.0 270 A14 4.2 1322 1430 745 57.9 25
3.5 370 A15 5.2 1346 1570 770 63.8 26
CR (1000) 2.0 120 AX13 3.0 1557 1190 671 48.8 27
2.5 190 A13 3.2 1587 1365 715 55.4 28
3.0 270 A14 4.2 1594 1430 745 57.9 29
3.5 370 A15 5.2 1618 1570 770 63.8 30
CR (1250) 3.0 180 A13 2.6 1930 1403 740 57.1 31
4.0 320 A15 5.2 1950 1532 780 62.4 32
CR (1500) 3.0 200 A14 4.2 2301 1595 800 64.9 37
4.0 360 A15 5.2 2327 1751 895 71.3 39
CR (2000) 3.0 225 A14 4.2 3090 1775 880 72.3 49
4.0 400 A15 5.2 3040 1960 1007 79.6 51
1
2
m3/h Volume flow of the loading pump (70 °C)
3
4
5
6
7
flats Power characteristic number in accordance with DIN 4708 = number of flats

Hot water output

Hot water output
CombiVal Loading pump Biral1 dm3/10 min.4 dm3/h5
CR (200) 0.5 5 AX12 2.4 339 405 263 16.5 2

1.0 20 AX12 2.5 361 538 360 21.9 4
1.5 45 AX12 2.0 381 660 412 26.8 4
2.0 80 AX13 3.0 397 760 440 30.8 4
CR (300) 1.0 25 AX12 3.5 523 690 475 28.4 6
1.5 55 AX12 2.0 552 790 550 35.3 8
2.0 100 AX13 3.0 573 1000 596 40.5 8
2.5 150 A13 3.2 582 1080 630 42.7 8
CR (500) 1.5 65 AX12 2.0 897 990 676 40.3 16
2.0 112 AX13 3.0 936 1220 738 43.6 17
2.5 175 A13 3.2 950 1310 788 46.5 19
3.0 255 A14 4.2 972 1438 865 48.3 21
CR (630) 2.5 175 A13 3.2 1075 1340 785 53.3 22
3.0 255 A14 4.2 1098 1480 875 58.6 23
CR (800) 2.0 120 AX13 3.0 1348 1410 960 64.3 25
2.5 190 A13 3.2 1369 1705 1030 69.4 30
3.0 270 A14 4.2 1401 1850 1075 77.2 31
3.5 370 A15 5.2 1414 1910 1120 80.3 32
CR (1000) 2.0 120 AX13 3.0 1620 1410 960 64.3 30
2.5 190 A13 3.2 1640 1705 1030 69.4 32
3.0 270 A14 4.2 1675 1850 1075 77.2 33
3.5 370 A15 5.2 1680 1910 1120 80.3 36
CR (1250) 3.0 180 A13 2.6 1988 1790 1000 71.5 37
4.0 320 A15 5.2 2034 2150 1100 82.7 39
CR (1500) 3.0 200 A14 4.2 2368 1890 1088 81.2 45
4.0 360 A15 5.2 2420 2326 1277 94.0 48
CR (2000) 3.0 225 A14 4.2 3081 2120 1216 89.7 55
4.0 400 A15 5.2 3143 2600 1428 105 62
1
2
3
4
5
6
7

■■Dimensions
(Dimensions in mm)
CombiVal CR (200-1000) CombiVal CR (1250-2000)
Smooth pipe flat tube battery Smooth pipe heat exchanger
1 Cold water type (200-630), R 1″

type (800-2000), R 1½″
2 Hot water type (200-630), Rp 1″
type (800-2000), R 1½″ 7 Circulation Rp 1″, CR (300) - CR (2000)
3 Flow heating type (200-1000), R 1″, (1250-2000) R 1¼″ CR (200) without circulation
4 Return heating type (200-1000), R 1″, (1250-2000) R 1¼″ 8 Ventilation Rp 1″
5 Sleeve Rp ½″ for sensor, thermostat, thermometer 9 Hand-hole flange Ø 270/200
Immersion sleeve length 200 mm, Ø 8 mm internal, installed Pitch circle Ø 240 mm, 12 x M10
6 CR (200-500) 10 Hand-hole flange (flange electrical heating inset)
Connection for screw-in electrical heating inset Rp 1½″ Ø 180/110 mm, pitch circle Ø 150 mm, 8 x M10
CR (630-1000)
Hand-hole flange (flange electrical heating inset)
Ø 180/110 mm, pitch circle Ø 150 mm, 8 x M10
CombiVal CR Tilting
type bØ b1 Ø h h1 a c d e f g i k m measure
(200) 680 500 1430 1390 100 310 390 465 570 700 845 – 1210 1430
(300) 680 500 1930 1890 100 310 390 465 570 770 1060 1320 1710 1920
(500) 830 650 1960 1915 90 310 390 465 570 770 1060 1320 1710 1950
(630) 880 700 1970 1923 90 310 390 465 570 770 1060 1320 1710 1980
(800) 970 790 1980 1923 80 310 390 465 570 770 1060 1320 1710 1990
(1000) 1070 890 2000 1923 80 310 390 465 570 770 1160 1420 1710 2000
(1250) 1170 950 2020 1928 90 310 895 – 570 995 1060 1320 1710 2050
(1500) 1320 1100 2050 1943 70 310 895 – 570 995 1060 1320 1710 2150
(2000) 1420 1200 2070 1978 70 310 895 – 570 995 1060 1320 1710 2260

CombiVal CSR (300-2000)
Calorifier with large heat exchanger for combined heating
■■Description
Hoval Calorifier
ene, red coloured
(300-800) 2-part
(1000) 3-part
• CSR (300-500): patented smooth pipe/
plain tube heat exchanger system with large
heating surface made of stainless steel, built
in for use with heat pumps or condensing
boilers
• CSR (200-500)
1½″ sleeve for the installation of a screw-in
• CSR (800-1000)
with special plain tube heat exchanger system
with large heating surface of stainless steel,
built in for use with heat pumps or condens-
ing boilers
installation of a screw-in electrical heating
inset by means of a flange cover with 1½″ CombiVal CSR (800)
sleeve (pre-mounted and included in the
delivery)
Range
• Thermometer separate (enclosed)
• For drinking water up to max. 70 mg/l chlo- CombiVal Heating surface
ride content m2
CSR (300) 2.9 Certifications

Delivery
CSR (400) 3.5 CombiVal Test number of SVGW *
• Calorifier fully cased (can be disassembled
CSR (500) 4.9 CSR (300-2000) 0009-4304
for introduction)
* Swiss Association for Gas and Water Supply
• Flange cover for the lower flange with 1½″ CSR (800) 6.7
sleeve for the installation of the electrical CSR (1000) 6.7
heating inset (pre-mounted)
CSR (1000) 10
On request CSR (1250) 10
• Screw-in electrical heating inset CSR (1500) 12
• Flange electrical heating inset for flange CSR (2000) 13
above
Delivery Delivery
Hoval Calorifier • Calorifier and thermal insulation set • Delivered separately packed
delivered separately packed
• Flange cover for lower flange with 1½″ On site
sleeve for the installation of the electrical • Installation of the electrical heating inset
• Thermal insulation made of 100 mm polyes-
heating inset (pre-mounted)
ter fleece with patented aluminium sealing
ene, red coloured
On request Flange electrical heating inset
• Screw-in electrical heating inset for CombiVal CSR (800-2000)
(1250-2000) 3-part
• Flange electrical heating inset for flange Type EFHRC 4 to EFHRC 9
above • Made of Incoloy® alloy 825
inset by means of a flange cover with 1½″ • Heat output 4.3 to 8.5 kW, according to the
On site
sleeve (pre-mounted and included in the regulation of the current supplier
delivery) • With temperature regulation and overheating
• Flange above as additional cleaning flange protection
(Swiss SVGW regulation) or for the installa- • Connection 3 x 400 V
• With special plain tube heat exchanger for CombiVal CSR (300-2000) Delivery
system with large heating surface of stain- Type EP-2 to EP-9 • Delivered separately packed
less steel, built in for use with heat pumps or • Made of Incoloy® alloy 825
condensing boilers • Heat input 2.0 to 9.0 kW On site
• Thermometer separate (enclosed) • Incl. temperature control and overheating • Mounting of thermal insulation
• For drinking water up to max. 70 mg/l chlo- protection
ride content • Connection: EP-2 with 1 x 230 V, EP-3 to
EP-9 with 3 x 400 V
• No use for exclusively electrical heating

■■Part No.
Calorifier Part No.

With smooth pipe/plain tube heat exchanger

made of stainless steel, built in.
CombiVal CSR(300-1000) fully cased.
CombiVal CSR(1250-2000) calorifier and ther-
mal insulation delivered separately packed.
CombiVal Volume Heating surface

type dm³ m2
CSR (300) 300 2.9 7007 949

CSR (400) 420 3.5 7007 950
CSR (500) 500 4.9 7010 208
CSR (800) 770 6.7 7011 295
CSR (1000) 990 6.7 7011 296
CSR (1000) 970 10 7011 297
CSR (1250) 1130 10 7010 211
CSR (1500) 1480 12 7010 212
CSR (2000) 1980 13 7010 213

■■Part No.

Delivered separately, installation on site,
no use for exclusively electrical heating
(danger of furring).
Heat input Voltage Install. lengthFor CombiVal
Type kW [V] mm CSR
CombiVal CSR (300-500) mountable above or below

CombiVal CSR (800-2000) mountable only below
EP-2 2.0 1 x 230 500 (400-2000) 2002 412
EP-3 3.0 3 x 400 390 (300-2000) 2022 216
EP-4,5 4.5 3 x 400 500 (400-2000) 2022 217
EP-6 6.0 3 x 400 620 (500-2000) 2022 218
EP-9 9.0 3 x 400 850 (1500-2000) 2022 219


5 m cable and plug

with 5 m cable


control set.


Material: brass
Further types/sizes

Calorifier CombiVal CSR (300-2000)

Type (300) (400) (500) (800) (1000) (1000) (1250) (1500) (2000)
• Volume dm 3
300 420 500 770 990 970 1130 1480 1980
• Working pressure/test pressure bar 6/12 6/12 6/12 6/12 6/12 6/12 6/12 6/12 6/12
• Max. working temperature °C 95 95 95 95 95 95 95 95 95
• Thermal insulation bonded fabric mm 80 80 80 80 80 80 100 100 100
• Thermal conductance λ Watt/mK 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035
• Stand still loss qB at 60 °C W 96 128 138 150 154 154 163 175 200
• Weight kg 104 123 152 212 230 284 300 346 462
• Heating surface total m 2
2.9 3.5 4.9 6.7 6.7 10.0 10.0 12.0 13.0
• Heating water dm3 19 23 30 40 40 107 107 130 140
• Flow resistance water 1 z value 35 38 59 14 14 12 3 4 5
• Working pressure/test pressure bar 10/15 10/15 10/15 10/15 10/15 10/15 10/15 10/15 10/15
• Max. working temperature °C 95 95 95 95 95 95 95 95 95
1
Flow resistance battery in mbar = volume flow (m³/h)2 x z (m3/h)2 x z (1 mbar= 0.1 kPa)
Screw-in electrical heating inset Heat input Voltage Installation For CombiVal
Incoloy® alloy 825, incl. temperature control length CSR
and overheating protection. Type kW [V] mm
Heat input (kW) according to rules of the power EP-2 2.0 1 x 230 500 (400-2000)
works. EP-3 3.0 3 x 400 390 (300-2000)
No use for exclusive electrical heating. EP-4,5 4.5 3 x 400 500 (400-2000)
EP-6 6.0 3 x 400 620 (500-2000)
EP-9 9.0 3 x 400 850 (1500-2000)

for upper flange Type Factory set-up heat For CombiVal
for CombiVal CSR (800-2000) EFHRC input [kW] CSR
With temperature regulation and overheating
protection 4-180 4.3 (800-2000)
Factory set-up: 3 x 400 V 6-180 6.0 (800-2000)
Heat output (kW) according to the rules of the
9-180 8.5 (800-2000)
power works

for lower flange Type Factory set-up heat For CombiVal
for CombiVal CSR (300-2000) EFHRC input [kW] CSR
With temperature regulation and overheating
protection 4-270 4.3 (300-2000)
Factory set-up: 3 x 400 V 6-270 6.0 (630-2000)
Heat output (kW) according to the rules of the 9-270 8.5 (1500-2000)
power works
Mounting above - use with heat pump

CombiVal Electrical heating-up CombiVal Electrical heating-up
type litres persons 1 type litres persons 1
CSR (300) 73 1 CSR (300) 235 3-4

CSR (400) 80 1-2 CSR (400) 314 5-6
CSR (500) 205 3-4 CSR (500) 413 6-8 1
Number of people that can be sup-
plied with hot water, for plants without
CSR (800) 297 5-6 CSR (800) 611 10-12
warm water circulation (standard
CSR (1000) 408 6-8 CSR (1000) 773 12-15 value without reloading)
CSR (1250) 387 6-7 CSR (1250) 912 13-16
The value can differ according to the
CSR (1500) 532 8-9 CSR (1500) 1235 15-17 output of the electrical heating inset and
CSR (2000) 786 10-13 CSR (2000) 1617 20-25 the release time.

Hot water output

Hot water output
Heating
CombiVal surface Loading pump Biral 3 dm3/10 min. 5 dm3/h 6
type m 2
m /h
3 1
mbar 2
type mWC kW 4
45 °C 45 °C 55 °C
CSR (300) 2.9 1.0 35.0 AX12 2.5 17.9 480 439 342
2.9 2.0 140.0 AX13 3.0 21.3 494 524 408
2.9 3.0 315.0 A15 6.1 23.2 502 569 442
CSR (400) 3.5 1.0 38.0 AX12 2.5 19.7 623 485 377
3.5 2.0 152.0 AX13 3.0 24.0 640 588 458
3.5 3.0 342.0 A15 6.1 25.8 648 635 494
CSR (500) 4.9 1.0 59.0 AX12 2.5 27.5 790 675 525
4.9 2.0 236.0 A14 5.0 37.1 830 911 708
4.9 3.0 531.0 A15 6.1 42.3 851 1038 807
CSR (800) 6.7 1.5 40.5 AX13 3.8 31.2 1213 766 596
6.7 2.5 112.5 A14 4.5 36.6 1235 900 700
6.7 3.5 220.5 A15 5.6 40.6 1251 997 776
CSR (1000) 6.7 1.5 40.5 AX13 3.8 31.2 1485 766 596
6.7 2.5 112.5 A14 4.5 36.6 1507 900 700
6.7 3.5 220.5 A15 5.6 40.6 1523 997 776
CSR (1000) 10.0 1.5 31.5 AX13 3.8 39.1 1517 961 748
10.0 2.5 87.5 A14 4.5 47.9 1553 1178 916
10.0 3.5 171.5 A15 5.6 55.5 1584 1363 1060
CSR (1250) 10.0 1.75 9.2 AX13 3.3 41.4 1866 1017 791
10.0 2.40 17.3 A13 3.2 45.2 1881 1111 864
10.0 2.85 24.4 A14 4.1 47.0 1888 1154 897
10.0 3.60 38.9 A14 3.6 49.1 1897 1205 938
10.0 4.00 48.0 A14 3.3 50.0 1901 1228 955
10.0 4.65 64.9 A15 4.8 51.0 1905 1252 974
10.0 5.54 92.1 A15 4.0 52.1 1909 1279 995
10.0 5.65 95.8 A15 3.9 52.2 1910 1283 998
10.0 7.05 149.1 A16 5.2 53.4 1915 1312 1020
CSR (1500) 12.0 1.75 12.3 AX13 3.3 52.6 2250 1292 1005
12.0 2.40 23.0 A13 3.2 59.0 2276 1449 1127
12.0 2.85 32.5 A14 4.1 61.9 2289 1522 1184
12.0 3.60 51.8 A14 3.6 66.0 2305 1621 1261
12.0 4.00 64.0 A14 3.3 67.3 2311 1654 1287
12.0 4.65 86.5 A15 4.8 69.3 2319 1703 1324
12.0 5.54 122.8 A15 4.0 71.5 2328 1757 1366
12.0 5.65 127.7 A15 3.9 72.0 2330 1769 1376
12.0 7.05 198.8 A16 5.2 73.9 2338 1816 1412
CSR (2000) 13.0 1.75 15.3 AX13 3.3 58.2 2952 1429 1112
13.0 2.40 28.8 A13 3.2 66.1 2985 1625 1264
13.0 2.85 40.6 A14 4.1 69.2 2997 1701 1323
13.0 3.60 64.8 A14 3.6 74.2 3018 1823 1418
13.0 4.00 80.0 A14 3.3 76.0 3025 1866 1452
13.0 4.65 108.1 A15 4.8 78.9 3037 1938 1507
13.0 5.54 153.5 A15 4.0 81.5 3048 2002 1557
13.0 5.65 159.6 A15 3.9 81.9 3049 2013 1565
13.0 7.05 248.5 A16 5.2 84.8 3061 2083 1620
1
2
3
Loading pump Biral = The charging pump is to be understood as a guideline and must be recalculated for the specific design.
4
5
dm3/10 min. = Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C
6
dm3/h = Continuous output per hour. Cold water temperature 10 °C
The number of flats with heat pumps depends on many factors and has to be calculated correspondingly!

Hot water output

Heating up with the boiler, heating flow 70 °C Hot water output
CombiVal Heating surface Loading pump Biral 1 dm3/10 min. 4 dm3/h 5
type m2 m3/h 2 mbar 3 type mWC 45 °C 45 °C 60 °C kW 6 flats 7
CSR (300) 2.9 1.0 35 AX12 2.5 542 808.5 566.0 32.9 12
2.9 2.0 140 AX13 3.0 586 1072.3 750.6 43.6 17
CSR (400) 3.5 1.0 38 AX12 2.5 695 920.6 644.5 37.5 15
3.5 2.0 152 AX13 3.0 746 1226.3 858.4 49.9 21
CSR (500) 4.9 1.0 59 AX12 2.5 861 1099.3 769.5 44.7 20
4.9 2.0 236 AX13 3.0 938 1562.6 1093.8 63.6 29
CSR (800) 6.7 1.5 41 AX13 3.8 1260 1051.1 735.8 42.8 26
6.7 2.5 113 A13 3.2 1295 1257.0 879.9 51.2 30
6.7 3.5 221 A15 5.8 1318 1397.9 978.5 56.9 33
CSR (1000) 6.7 1.5 41 AX13 3.8 1532 1051.1 735.8 42.8 29
6.7 2.5 113 A13 3.2 1567 1257.0 879.9 51.2 35
6.7 3.5 221 A15 5.8 1590 1397.9 978.5 56.9 37
CSR (1000) 10.0 1.5 32 AX13 3.8 1576 1315.2 920.6 53.5 35
10.0 2.5 88 A13 3.2 1627 1622.4 1135.7 66.0 41
10.0 3.5 172 A14 3.6 1672 1889.1 1322.4 76.9 47
CSR (1250) 10.0 3.0 9 A14 4.0 1993 1779.8 1245.9 72.4 49
10.0 4.0 17 A14 3.3 2020 1945.3 1361.7 79.2 53
CSR (1500) 12.0 3.0 12 A14 4.0 2374 2034.5 1424.2 82.8 59
12.0 4.0 23 A14 3.3 2410 2249.9 1575.0 91.6 64
CSR (2000) 13.0 3.0 15 A14 4.0 3075 2166.9 1516.9 88.2 70
13.0 4.0 29 A14 3.3 3111 2381.8 1667.3 97.0 75
CombiVal Heating surface Loading pump Biral 1 dm3/10 min. 4 dm3/h 5
type m2 m3/h 2 mbar 3 type mWC 45 °C 45 °C 60 °C kW 6 flats 7
CSR (300) 2.9 1.0 59 AX12 2.5 592 1110 777 45.2 14
2.9 2.0 140 AX13 3.0 654 1484 1039 60.4 17
CSR (400) 3.5 1.0 38 AX12 2.5 746 1227 859 49.9 17
3.5 2.0 152 AX13 3.0 823 1687 1181 68.7 23
CSR (500) 4.9 1.0 59 AX12 2.5 924 1474 1032 60.0 23
4.9 2.0 236 AX13 3.0 1037 2151 1506 87.6 33
CSR (800) 6.7 1.5 41 AX13 3.8 1324 1434 1004 58.4 34
6.7 2.5 113 A13 3.2 1376 1747 1223 71.1 41
6.7 3.5 221 A15 5.8 1410 1951 1366 79.4 45
CSR (1000) 6.7 1.5 41 AX13 3.8 1596 1434 1004 58.4 37
6.7 2.5 113 A13 3.2 1648 1747 1223 71.1 44
6.7 3.5 221 A15 5.8 1682 1951 1366 79.4 49
CSR (1000) 10.0 1.5 32 AX13 3.8 1655 1785 1250 72.7 45
10.0 2.5 88 A13 3.2 1730 2237 1566 91.0 55
10.0 3.5 172 A14 3.6 1793 2617 1832 106.5 64
CSR (1250) 10.0 3.0 9 A14 4.0 2147 2706 1894 110.2 70
10.0 4.0 17 A14 3.3 2195 2991 2094 121.8 77
CSR (1500) 12.0 3.0 12 A14 4.0 2545 3058 2140 124.5 83
12.0 4.0 23 A14 3.3 2602 3402 2382 138.5 91
CSR (2000) 13.0 3.0 15 A14 4.0 3248 3207 2245 130.5 95
13.0 4.0 29 A14 3.3 3315 3609 2526 146.9 105
1 Loading pump Biral = The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2 m3/h = Volume flow of the loading pump (70 °C)
3 mbar = Heating-side flow resistance in the heating battery
4 dm3/10 min. = Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C
5 dm3/h = Continuous output per hour. Cold water temperature 10 °C
6 kW = Power input at 45/10 °C
7 Flats = Power characteristic number in accordance with DIN 4708 = number of flats which can be supplied with hot water if the

■■Dimensions
(Dimensions in mm)
CombiVal CSR (300-540) CombiVal CSR (800-2000)
CSR (800,1000): plain tube heating battery 6.7 m2 = double wound

CSR (1000-2500): plain tube heating battery 10-13 m2 = triple wound
10
1 Cold water type (300-500), R 1″

type (800-2000), R 1½″
2 Hot water type (300-500), Rp 1″ 6 Connection for screw-in electrical heating inset Rp 1½″
type (800-2000), R 1½″ 7 Circulation Rp 1″
3 Flow heating type (300-1000), R 1″ 8 Ventilation Rp 1″
type (1250-2000), R 1½″ 9 Hand-hole flange Ø 270/200,
4 Return heating type (300-1000), R 1″ pitch circle Ø 240 mm, 12 x M10 and flange cover with 1½″
type (1250-2000) R 1½″ sleeve
5 Sleeves Rp ½″ for sensor, thermostat, thermometer 10 Hand-hole flange (flange electrical heating inset)
Immersion sleeve length 200 mm, Ø 8 mm internal, installed Ø 180/110 mm, pitch circle Ø 150 mm, 8 x M10
CombiVal Heating surface Tilting
type CSR m2 bØ b1 Ø h h1 a c d e f g i k m n measure
(300) 2.9 680 500 1930 1890 90 310 465 570 770 1300 1410 1510 1710 - 1920
(400) 3.5 780 600 1875 1830 80 310 465 570 770 1300 1410 1510 1630 - 1865
(500) 4.9 830 650 1960 1915 90 310 465 570 770 1120 1210 1320 1710 - 1950
(800) 6.7 970 790 2000 1923 80 310 465 570 950 1190 1255 1370 1710 25° 1990
(1000) 6.7 1070 890 2000 1923 80 310 465 570 950 1190 1255 1420 1710 20° 2000
(1000) 10 1070 890 2000 1923 80 310 465 570 950 1190 1255 1420 1710 20° 2000
(1250) 10 1170 950 2020 1928 90 310 650 570 895 1110 1310 1210 1710 20° 2050
(1500) 12 1320 1100 2050 1943 70 310 650 570 895 1110 1310 1210 1710 15° 2150
(2000) 13 1420 1200 2070 1978 70 310 650 570 895 1045 1245 1145 1710 15° 2260

■■Engineering
General information Plumbing Heating assembly

• For electrical heating a hot water distribution • Flow and return should be connected in
Instructions and guidelines system without circulation is to be planned if such a way that with switched off loading
The following instructions and guidelines have
possible. pump (heating with heat pump or electri-
to be observed:
• The hot water pipe is thermally insulated and cally) no back circulation and no gravity
siphoned (minimum ≥ 200 mm) to install. circulation can take place.
• technical data and mounting instructions of
• Maximum safety adjustment: 1 bar less than • Expansion of heating water must be always
Hoval
the maximum operating pressure ensured (also during electric charging resp.
• hydraulic instructions
heat pump operation).
• heating water requirement: 2
• There should be installed an automatic
total hardness less than 1°f
aspirator in the heating water flow.
pH value 8.3-9.5 and for appliances with
• Mount vent at the top of the hot water pipe.
parts made of aluminium or nonferrous 5
metal 8.3 - max. 9. Oxygen content
< 0.1 mg/I Y
3
• directives SVGW
• instructions of the local fire police as well as Dies ist ein
unerlaubter ZKP
country specific instructions
Weg!
Gehen Sie
einen Schritt

• VKF fire protection regulations T
zurück oder
löschen Sie
• SWKI directive 92-1 hydraulic circuit of heat dieses Shape!
Sie haben die
Möglichkeit ein
pump heating systems neues Shape
• FWS (Swiss Society for Promotion of Heat

zu nehmen!!!
hovhovalhoval
hovalhovalhov

alhovalhovalho
Pumps) and AWP (Working Committee for valhovalhovalh
ovalhovalhoval
Heat Pumps) guidelines and leaflets hovalhovalhov
alhovalhovalho
• directives SWKI 97-1 “Water treatment for valhovalhovalh

ovalhovalhoval
hovalhovalhov
heating, steam, cooling and air conditioning alhovalhovalho
valh
installations” 9 1 Flow
• directives SWKI 93-1 “Safety-related device 4
P 8 6 2 Return
for heating systems” 3 Loading pump
1
• directives Procal “Protection against corro- 4 Pressure reduction valve
sion and boiler scale formation in heating 7
and service water installations”
• instructions of the power station (concerning 1 Cold water
2 Hot water Necessary space
heat input of the electrical heating inset)
• instructions concerning working pressure 3 Circulation
4 Drain • The inspection opening has to be well ac-
and working temperature
5 Safety valve cessible.
6 Pressure reduction valve • Distance to the wall for the installation and
7 Testing device removal of the electrical heating inset (a)
Dimensioning
approximate hot water demand 8 Return flow inhibitor Calorifier litres a
9 Connection for pressure gauge
CombiVal CSR 300-540 ≥ 600
• Bases according Procal (KRW1.12.81)
• Notes see also “Calorifier”, “Engineering hot
water”.
• In apartment construction, the average hot
water demand is 30-50 dm3 at 60 °C per
person and day.
Notice
• Planning notes
• Heat source usage
• Application examples
with functional diagrams and functional
description
• Energy requirements
• Installation notes
see Engineering

Hoval MultiVal ERR (300-1000)
Calorifier for multivalent heating
■■Description
Hoval calorifier
MultiVal ERR (300,400,500)
• 2 smooth pipe heat exchangers enamelled,
built in
-- for alternative use at the bottom
-- for additional heating with an oil, gas or
wood boiler at the top
hard foam hulls, foamed on the calorifier
• Sensor channel
• 1½″ sleeve for a screw-in electrical heating
inset
Delivery
On request
• Screw-in electrical heating inset
Hoval calorifier
MultiVal ERR (800,1000)
built in MultiVal ERR (300,400,500) MultiVal ERR (800,1000)
-- for alternative use at the bottom
-- for additional heating with an oil, gas or
wood boiler at the top
soft foam with polystyrene hard shell, red Range
coloured Certifications
• Sensor channel MultiVal MultiVal ERR Test number of SVGW *
• Including thermometer (300-1000) 0503 - 4950
ERR (300)
• Flange below as cleaning flange or for the ERR (400)
installation of a flange electrical heating inset * Swiss Association for Gas
• Flange above as additional cleaning flange ERR (500) and Water Supply
(Swiss SVGW regulation) or for the installa- ERR (800)
tion of a flange electrical heating inset ERR (1000)
Delivery
• Calorifier and thermal insulation kit delivered
separately packed
On request
On site
Flange electrical heating inset Screw-in electrical heating inset

for MultiVal ERR (300-1000) for MultiVal ERR (300-500)
Type EFHR 4 to EFHR 9 Type EP-2 to EP-6
• Heat input 4.3 to 8.5 kW, according to rules • Heat input 2.0 to 6.0 kW
of the power station • Including temperature control and overheat
• Incl. temperature control and overheating ing protection
protection • Connection: EP-2 with 1 x 230 V, EP-3 to
• Connection 3 x 400 V (factory set-up), resp. EP-6 with 3 x 400 V
1 x 230 V • No use for exclusively electrical heating
Delivery Delivery
On site On site
• Installation of the heating inset • Installation of the electrical heating inset

■■Part No.
Calorifier ERR Part No.
Calorifier
MultiVal ERR (300,400,500)
Made of steel enamelled inside, with 2 heat
exchangers. Calorifier fully cased.
MultiVal Volume
type litres
ERR (300) 300 7004 089
ERR (400) 390 7005 469
ERR (500) 480 7004 090
Calorifier
MultiVal ERR (800,1000)
Made of steel enamelled inside, with 2 heat
exchangers. Calorifier and thermal insulation
set delivered separately packed.
MultiVal Volume
type litres
ERR (800) 750 7010 171
ERR (1000) 950 7010 172
Accessories
Flange electrical heating inset for
MultiVal ERR (300-1000)
Heat input [kW]
Type Heat input Changeable Install. MultiVal
3 x 400 V to depth ERR
EFHR [kW] mm
MultiVal ERR (300-500) mountable only below

MultiVal ERR (800,1000) mountable only above
4-180 4.3 380 (300-1000) 6032 215
2.9 kW/3x400 V
2.1 kW/3x400 V
1.4 kW/1x230 V
6-180 6.0 440 (400-1000) 6032 216
4.0 kW/3x400 V
3.0 kW/3x400 V
2.0 kW/1x230 V
MultiVal ERR (800,1000) mountable only below

9-250 8.5 380 (800-1000) 6032 217
5.7 kW/3x400 V
4.2 kW/3x400 V
2.8 kW/1x230 V

for MultiVal ERR (300-500)
Incl. temperature control and overheating
protection. Delivered separately, installation
on site
Heat input Voltage Install. length for CombiVal
Type kW [V] mm ERR
MultiVal ERR (300-500) mountable only above

EP-2 2.0 1 x 230 500 (300-500) 2002 412
EP-3 3.0 3 x 400 390 (300-500) 2022 216
EP-4,5 4.5 3 x 400 500 (300-500) 2022 217
EP-6 6.0 3 x 400 620 (500) 2022 218

■■Part No.
Part No.


used.

5 m cable and plug

with 5 m cable


control set.


Material: brass
Further types/sizes

Calorifier
Type (300) (400) (500) (800) (1000)

• Content (lower battery) litres 300 380 480 750 950
• Content (upper battery) litres 110 148 195 305 380
• Working pressure/test pressure bar 6/12 6/12 6/ 12 6/12 6/12
• Thermal insulation PU foam mm 50 50 50 100 100
• Thermal conductance λ Watt/mK 0.034 0.034 0.034 0.039 0.039
• Stand still loss qB at 60 °C W 96 114 127 163 181
• Weight kg 106 130 160 217 275
• For flat collectors up to m² 8 10 11 16 20

Heating battery bottom
• Heating surface m² 1.55 1.80 1.90 2.80 3.40
• Heating water litres 10.3 12.5 13.2 13.5 16.8
• Flow resistance water z value 10 12 13 5 7
• Flow resistance water/glycol 50% z value 13 15 17 7 9
• Max. working pressure/test pressure bar 8/13 8/13 8/13 8/ 13 8/ 13
• Working temperature maximal °C 110 110 110 110 110
Heating battery top
• Heating water litres 5.7 6.95 8.9 8.2 7.9
• Flow resistance 1 z value 6 8 9 7 7
• Working pressure/test pressure bar 8/13 8/13 8/13 8/ 13 8/ 13
1
Flow resistance battery in mbar = volume flow (m³/h)2 x z

Hot water output
Heating-up with the boiler, upper heating battery – heating flow 70 °C
Hot water output

MultiVal Loading pump Biral1 dm3/10 min.4 dm3/h5
type m /h
3 2
mbar 3
ERR (300) 1.0 6 AX12 2.5 130 400 190 16.2 1

2.0 23 AX13 3.0 135 460 225 18.7 1
3.0 52 A13 2.6 145 510 255 20.7 1-2
ERR (400) 1.0 8 AX12 2.5 180 510 245 20.7 1-2
2.0 32 AX13 3.0 188 575 283 23.4 2
3.0 72 A13 2.5 200 635 318 25.8 2-3
ERR (500) 1.0 9 AX12 2.5 230 620 300 25.2 2
2.0 35 AX13 3.0 240 690 340 28.0 3
3.0 78 A13 2.5 255 760 380 30.9 3-4
ERR (800) 2.0 30 A13 3.0 440 575 295 23.3 3
3.0 67 A13 2.5 450 635 335 25.8 4
4.0 151 A15 5.2 460 685 590 27.8 5
ERR (1000) 2.0 28 A13 3.0 530 545 280 22.1 5
3.0 63 A13 2.5 540 605 300 24.6 6
4.0 143 A14 3.2 550 650 315 26.4 7
1
Loading pump The charging pump is to be understood as a guideline and must be recalculated for the specific design.
2
m3/h Volume flow of the loading pump (70 °C/ 80 °C)
3
4
5
6
7

to MultiVal ERR (300-1000)
With temperature control and overheating Type Factory setting for MultiVal
protection EFHR heat input [kW] ERR
Factory set-up: 3 x 400 V 4-180 4.3 (300-1000)
works 6-180 6.0 (400-1000)
9-250 8.5 (800,1000)
Heating up with the electrical heating inset
MultiVal Electrical heating-up

Typ litres persons 1
ERR (300) 255 2-3

ERR (400) 355 3-4
1
Number of people that can be supplied with
hot water, for plants without warm water
ERR (500) 420 4-5
circulation (standard value without reloading)
ERR (800) 630 8-10
ERR (1000) 840 12-14

Hot water output
Heating-up with the boiler, upper heating battery – heating flow 80 °C

Hot water output
ERR (300) 1.0 6 AX12 2.5 145 540 300 21.9 1

2.0 23 AX13 3.0 150 610 350 24.8 1-2
3.0 52 A13 2.5 155 675 390 27.4 1-2
ERR (400) 1.0 8 AX12 2.5 208 685 360 27.8 1-2
2.0 32 AX13 3.0 215 785 430 31.9 2
3.0 72 A13 2.6 223 875 485 35.6 2-3
ERR (500) 1.0 9 AX12 2.5 270 830 420 33.7 3
2.0 35 AX13 3.0 280 960 510 39.0 3-4
3.0 78 A13 2.6 290 1075 580 43.6 4
ERR (800) 2.0 30 A13 2.5 450 765 420 31.1 3
3.0 67 A13 2.5 455 840 450 34.1 4
4.0 151 A15 5.2 465 895 470 36.3 5
ERR (1000) 2.0 28 A13 3.0 540 705 425 28.6 5
3.0 63 A13 2.5 550 800 430 32.5 6
4.0 143 A14 3.2 560 850 445 34.5 7
1
2
m3/h Volume flow of the loading pump (70 °C/ 80 °C)
3
4
5
6
7

■■Dimensions
(Dimensions in mm)
ERR (300-500) ERR (800,1000)
12
12
2 2
9
5 9
5
7
7
10 10
6 8 6
8 3
3
11 13
13
11 4
1
1
11
8
Typ (300)
Typ (400,500)
1 Cold water R 1″
2 Hot water R 1″
3 Flow solar circuit R 1″
1 Cold water R 1¼″
4 Return solar circuit R 1″
2 Hot water R 1¼″
5 Flow re-heating R 1″
3 Flow solar circuit R 1¼″
6 Return re-heating R 1″
4 Return solar circuit R 1¼″
7 Connection for capillar-thermostat, cable sensor
5 Flow re-heating R 1″
8 Connection for screw-in electrical heating inset Rp 1½″
6 Return re-heating R 1″
9 Thermometer
7 Connection for sensor, thermostat, thermometer
10 Circulation R ¾″
11 Hand-hole flange (flange electrical heating inset) ∅ 180/120 mm,
pitch circle 150 mm, 8 x M10
9 Thermometer
12 Anode sleeve Rp 1″
10 Circulation R ¾″
type (300,500) screw connection uninsulated
13 Removable cap for positioning the sensor in the sensor channel
Ø 257/180, pitch circle Ø 225 mm, 10 x M10
MultiVal ERR 12 Anode sleeve Rp 1¼″
type d D Ø g1 Ø g2 l1 l2 * type (800,1000), screw connection insulated
13 Removable cap for positioning the sensor in the sensor
(300) 500 600 180 - 645 685
channel
(400) 597 700 180 - 745 785
(500) 597 700 180 - 745 785
(800) 750 950 180 280 975 1020 Variation because of the production toler-
(1000) 850 1050 180 280 1075 1120 ance possible
Dimension +/- 10 mm
MultiVal ERR Tilting

type a b c e f h h1 i k m n o p q measure
(300) 90 255 335 965 1065 1835 - 1180 1290 1425 1729 325 1015 1505 1892
(400) 55 221 336 909 1007 1621 - 1125 1224 1355 1526 276 958 1355 1710
(500) 55 221 336 966 1115 1951 - 1265 1410 1605 1856 276 1040 1683 2044
(800) 99 287 401 1019 1150 2033 1931 1240 1330 1465 1885 377 1085 1642 1973
(1000) 103 298 412 1030 1154 2063 1962 1244 1334 1424 1902 387 1085 1653 2003

408
Hoval MultiVal ESRR (500-1000)
Calorifier with large heat exchanger on the top for multivalent heating
■■Description
Hoval calorifier
MultiVal ESRR (500)
built in
-- at the bottom: for solar use
-- for heating with heat pumps
• Magnesium protection anode or external
current anode built in
hard foam hulls, foamed on the calorifier,
dismantable foil casing, colour red
• Sensor channel
• With thermometer
• 1½″ sleeve for a screw-in electrical heating
inset
Delivery
• Calorifier fully cased
On request
Hoval calorifier
MultiVal ESRR (800-1000)
• 2 smooth pipe heat exchangers enamelled, MultiVal ESRR (500) MultiVal ESRR (800,1000)
built in
-- at the bottom: for solar use
-- for heating with heat pumps
• External current protection anode built in Range
• Flange below as cleaning flange or for the Certifications
MultiVal MultiVal ESRR Test number of SVGW *
installation of a flange electrical heating
inset (500-1000) 0503-4950
ESRR (500)
• Flange above as additional cleaning flange ESRR (800)
(Swiss SVGW regulation) or for the installa- *Swiss Association for Gas and Water Supply
ESRR (1000)
hard foam hulls, colour red
• Sensor channel
• With thermometer
Delivery
• Calorifier and thermal insulation delivered
separately packed
On request
On site
Screw-in electrical heating inset Flange electrical heating inset

Type EP-3 to EP-6 Type EFHR 4 to EFHR 9
• Heat input 3.0 to 6.0 kW • Heat input 4.3 to 8.5 kW, according to rules
• Including temperature control and of the power station
overheating protection • Incl. temperature control and overheating
• Connection 3 x 400 V protection
• No use for exclusively electrical heating • Connection 3 x 400 V
Delivery Delivery
On site On site
• Installation of the electrical heating inset • Installation of the heating inset

■■Part No.
Calorifier Part No.

Made of steel enamelled, with 2 heat

exchangers
MultiVal ESRR (500) fully cased.
MultiVal ESRR (800,1000) calorifier and ther-
MultiVal Volume Heat exchanger surface

ESRR top bottom
type litres m2 m2
(500) 420 4.3 1.85 7011 271
(800) 690 5.2 2.6 7010 174
(1000) 900 6.1 3.4 7010 175
Accessories

Heat input Voltage Installation lengthFor MultiVal

Type kW [V] mm ESRR
MultiVal ESRR (500) mountable only above

EP-3 3.0 3 x 400 390 (500) 2022 216
EP-4,5 4.5 3 x 400 500 (500) 2022 217
EP-6 6.0 3 x 400 620 (500) 2022 218
Flange electrical heating inset EFHR for

Type Heat input Changeable Install. MultiVal

3 x 400 V to length ESRR
EFHR [kW] mm
MultiVal ESRR (500) mountable only below

MultiVal ESRR (800,1000) mountable only above
4-180 4.3 380 (500-1000) 6032 215
2.9 kW/3x400 V
2.1 kW/3x400 V
1.4 kW/1x230 V
6-180 6.0 440 (500-1000) 6032 216
4.0 kW/3x400 V
3.0 kW/3x400 V
2.0 kW/1x230 V
MultiVal ESRR (800,1000) mountable only below

9-250 8.5 380 (800,1000) 6032 217
5.7 kW/3x400 V
4.2 kW/3x400 V
2.8 kW/1x230 V

■■Part No.
Part No.

5 m cable and plug

with 5 m cable


Material: brass
Further types/sizes


used.

Calorifier MultiVal ESRR
Hoval MultiVal ESRR (500) (800) (1000)
• Content (lower battery) litres 420 686 897

• Content (upper battery) litres 280 444 535
• Working pressure/test pressure bar 10/13 10/13 10/13
• Max. working temperature °C 95 95 95
• Thermal insulation mm 50 100 100
• Thermal conductance λ Watt/mK 0.034 0.04 0.04
• Stand still loss qB at 60 °C W 127 163 181
• Weight kg 230 282 365
Heating battery low (built in) Plain tube heat exchanger for solar use
• Heating water content litres 13 17.8 24.1
• Flow resistance water 1 z value 3.5 4.5 7.5
Flow resistance water/glycol 50% z value 4.6 5.8 10
• Max. working pressure/test pressure bar 8/13 8/13 8/13
• For flat collectors up to 2 m2 11 15 20
Heating battery up (built in) Plain tube heat exchanger for heat pumps
• Heating water content litres 30.1 36.1 42.6
• Flow resistance 1 z value 8 8 10
1
2
Collector surface, related to the heat exchanger heating surface only
Hot water output

Hot water output
MultiVal Heating surface Loading pump Biral 3 dm3/10 min. 5 dm3/h 6
type m2 m3/h 1 mbar 2 type mWC kW 4 45 °C 45 °C 55 °C
ESRR (500) 4.3 1.0 4 AX12 2.5 27.4 300 674 551
2.0 14 AX13 3.0 36.8 410 903 739
3.0 32 A13 2.8 42.5 470 1045 855
ESRR (800) 5.2 3.0 41 A13 2.8 54.3 440 1335 1092
3.5 55 A14 3.6 56.8 460 1395 1141
4.0 72 A14 3.3 59.2 480 1455 1190
4.5 91 A15 4.8 61.0 500 1500 1227
ESRR (1000) 6.1 3.0 68 A13 2.8 64.8 530 1593 1303
3.5 92 A14 3.6 67.8 550 1665 1362
4.0 120 A14 3.3 70.7 570 1736 1420
4.5 152 A15 4.8 72.8 590 1790 1465
1 m3/h Volume flow of the loading pump (60 °C)

2 mbar Heating-side flow resistance in the heating battery
3 Loading pump Biral The charging pump is to be understood as a guideline and must be recalculated for the specific design.
4 kW Power input at 45/10 °C
5 dm3/10 min. Hot water peak performance in 10 minutes. Calorifier heated up to 60 °C
6 dm3/h Continuous output per hour. Cold water temperature 10 °C



Hot water output
MultiVal Heating surface Loading pump Biral 3 dm3/10 min. 5 dm3/h 6 flats 7
ESRR500 4.3 1.0 4 AX12 2.5 41.7 390 1025 769 8
2.0 14 AX13 3.0 56.0 520 1375 1031 12
3.0 32 A13 2.8 64.7 600 1590 1193 17
ESRR800 5.2 3.0 41 A13 2.8 85.8 700 2109 1582 19
3.5 55 A14 3.6 89.7 730 2204 1653 21
4.0 72 A14 3.3 93.6 760 2299 1724 22
4.5 91 A15 4.8 96.5 780 2370 1778 24
ESRR1000 6.1 3.0 68 A13 2.8 87.3 710 2145 1609 21
3.5 92 A14 3.6 91.2 740 2241 1681 23
4.0 120 A14 3.3 95.2 770 2338 1754 25
4.5 152 A15 4.8 98.1 800 2410 1808 26

7 Flats Power characteristic number in accordance with DIN 4708 = number of flats which can be supplied with hot water if the

Hot water output
MultiVal Heating surface Loading pump Biral 3 dm3/10 min. 5 dm3/h 6 flats 7
ESRR500 4.3 1.0 4 AX12 2.5 55.2 450 1357 1018 12
2.0 14 AX13 3.0 74.1 600 1820 1365 16
3.0 32 A13 2.8 85.7 690 2105 1579 19
ESRR800 5.2 3.0 41 A13 2.8 104.7 850 2572 1929 24
3.5 55 A14 3.6 109.4 890 2688 2016 25
4.0 72 A14 3.3 114.1 920 2803 2102 26
4.5 91 A15 4.8 117.6 950 2890 2168 27
ESRR1000 6.1 3.0 68 A13 2.8 109.9 890 2701 2026 28
3.5 92 A14 3.6 114.9 930 2823 2117 29
4.0 120 A14 3.3 119.8 970 2944 2208 30
4.5 152 A15 4.8 123.5 1000 3035 2276 31




Incoloy® alloy 825, incl. temperature control and overheating protection.
Heat input (kW) according to rules of the power works.
No use for exclusive electrical heating.
Heat input Voltage Installation depth For MultiVal

Type kW [V] mm ESRR
EP 3 3.0 3 x 400 390 (500)
EP 4,5 4.5 3 x 400 500 (500)
EP 6 6.0 3 x 400 620 (500)
MultiVal A B C
ESRR Electrical heating-up Electrical heating-up Electrical heating-up
type dm³ persons 1 dm³ persons 1 dm³ persons 1
(500) 100 1-2 - - 380 5-6
(800) - - 170 2-3 609 10-12
(1000) - - 200 3-4 780 13-15
1
Number of people that can be supplied with hot water, for plants without warm
water circulation (standard value without reloading)
The value can differ according to the output of the electrical heating inset and the
release time.
A B
A Screw-in electrical heating inset, mounted in separate connection piece
for the type MultiVal ESRR (500)
B Flange electrical heating inset, mounted in flange
for the type MultiVal ESRR (800,1000)
C Flange electrical heating inset, mounted in the flange
for the type MultiVal ESRR (500-1000)
C C
MultiVal ESRR (500) MultiVal ESRR (800,1000)

■■Dimensions
(Dimensions in mm)
MultiVal ESRR (500) MultiVal ESRR (800-1000)
2 2
8 8
5 5
7b
9 9
6
6
3
3
10 7a
10 4
4
1 1
7 7
10
3,4 3,4
1 Cold water R 1″ 1 Cold water R 1½″

2 Hot water R 1″ 2 Warm water R 1½″
3 Flow solar circuit Rp 1¼″ 3 Flow solar circuit R 1½″
4 Return solar circuit 1¼″ 4 Return solar circuit R 1½″
5 Heating flow Rp 1¼″ 5 Heating flow R 1½″
6 Heating return Rp 1¼″ 6 Heating return R 1½″
7 Sensor channel inner Ø 11 mm 7 Sensor channel inner Ø 11 mm
8 Connection for screw-in 7a Lower end sensor duct
electrical heating inset Rp 1½″ 7b Upper end sensor duct
9 Circulation Rp ¾″ 8 Hand-hole flange (flange electrical heating inset)
10 Hand-hole flange (flange electrical heating inset) Ø 180/110 mm, pitch circle Ø 150 mm, 8 x M10
Ø 180/120 mm, pitch circle 150 mm, 8 x M10 9 Circulation R ¾″
MultiVal Tilting
ESRR a b c d D e f Ø g1 Ø g2 h h1 i k l1 l2 m n o p x y measure
(500) 55 221 561 597 700 701 1080 180 - 1921 - 1421 1859 745 785 275 1438 - 1683 320 960 1990
(800) 99 287 645 750 950 795 1116 180 280 2033 1937 1426 1885 975 1020 377 1490 1471 1642 511 1000 1962
(1000) 103 297 701 850 1050 851 1171 180 280 2063 1963 1481 1902 1075 1120 387 1545 1526 1652 504 1000 1991

ance possible
Dimension +/- 10 mm

416
Hoval MultiVal CRR (300-2000)
■■Description
Hoval Calorifier
MultiVal CRR (300-1000)
ene, red coloured
(300-800) 2-part
(1000) 3-part
• MultiVal CRR (300-500)
• MultiVal CRR (630-1000)
inset by means of flange cover with 1½″
sleeve
• Thermometer separate (enclosed)
• 2 smooth pipe heat exchangers made of
steel, integrated
-- below for the alternative use as flat regis-
ter at (800,1000)
-- above for supplemental heating with oil,
gas or wood boiler
• For drinking water up to max. 70 mg/l chlo-
ride content MultiVal CRR (800)
Delivery Range Certifications

• Calorifier fully cased (can be disassembled MultiVal MultiVal CRR Test number of SVGW *
for introduction) (300-2000) 0009 - 4304
CRR (300)
On request CRR (500) * Swiss Association for Gas and Water Supply
• Screw-in electrical heating inset CRR (630)
• Flange electrical heating inset for upper CRR (800)
flange CRR (1000)
• Flange cover with sleeve to the lower flange
CRR (1250)
for the installation of a screw-in electrical
heating inset CRR (1500)
CRR (2000)
Hoval Calorifier Flange electrical heating insets

MultiVal CRR (1250-2000) for MultiVal CRR (630-2000)
On site
• Calorifier made of stainless steel • Mounting of the thermal insulation Type EFHRC 4 to EFHRC 9
• Thermal insulation made of 100 mm polyes- • Made of Incoloy® alloy 825
ter fleece with patented aluminium sealing On request • Heat output 4.3 to 8.5 kW, according to the
bracket. Outer casing made of polypropyl- • Screw-in electrical heating inset regulation of the current supplier
ene, (1250-2000) red coloured • Flange cover with sleeve for the installation • With temperature regulation and overheating
3-part of a screw-in electrical heating inset protection
• Thermometer separate (enclosed) • Flange electric heating inset for upper flange • Connection 3 x 400 V
(Swiss SVGW regulation) or for the installa- Delivery
tion of a flange electrical heating inset Screw-in electrical heating inset • Delivered separately packed
• Flange below as cleaning flange or for the for MultiVal CRR (300-2000)
installation of a screw-in electrical heating On site
inset by means of flange cover with 1½″ Mounting of thermal insulation
Type EP-2 to EP-9
sleeve • Made of Incoloy® alloy 825
• 2 smooth pipe heat exchangers made of • Heat input 2.0 to 9.0 kW
steel, integrated • Incl. temperature control and overheating
-- below for the alternative use as flat regis- protection
ter at (800,1000) • Connection: EP-2 with 1 x 230 V, EP-3 to
-- above for supplemental heating with oil, EP-9 with 3 x 400 V
gas or wood boiler • No use for exclusively electrical heating
• For drinking water up to max. 70 mg/l chlo-
ride content Delivery
Delivery
• Calorifier, thermal insulation set and ther- On site
mometer delivered separately packed • Installation of the electrical heating inset

■■Part No.
Calorifier Part No.

MultiVal CRR (300-2000)
Calorifier made of stainless steel with inte-

grated heat exchanger made of stainless steel.
MultiVal CRR (300-1000) fully cased
MultiVal CRR (1250-2000) calorifier and
thermal insulation packed separately
MultiVal Volume
type litres
CRR (300) 310 7007 957

CRR (500) 500 7010 196
CRR (630) 620 7010 197
CRR (800) 790 7010 198
CRR (1000) 1010 7010 219
CRR (1250) 1150 7010 220
CRR (1500) 1570 7010 221
CRR (2000) 2070 7010 222

■■Part No.
Screw-in-electrical heating inset

and overheating protection.
Delivery separate, installation on site
For installation below a flange cover with an
1½″ sleeve is necessary.
Heat Installa- for
Typ input Voltage tion depth MultiVal
kW [V] mm CRR
MultiVal CRR (300-500) mountable above and below
MultiVal CRR (630-2000) mountable only below
EP-2 2,0 1 x 230 500 (300-2000) 2002 412
EP-3 3,0 3 x 400 390 (300-2000) 2022 216
EP-4,5 4,5 3 x 400 500 (300-2000) 2022 217
EP-6 6,0 3 x 400 620 (500-2000) 2022 218
EP-9 9,0 3 x 400 850 (800-2000) 2022 219


5 m cable and plug

with 5 m cable


control set.


Material: brass
Further types/sizes

Calorifier MultiVal CRR (300-1000)

Type (300) (500) (630) (800) (1000)
• Content (lower heating battery) dm 3
310 500 620 790 1010
• Content (upper heating battery) dm3 120 205 260 345 405
• Stand still loss at qB 60 °C W 96 138 142 150 154
• Weight kg 91 117 140 183 240
• For flat collectors up to m2 6 8 10 12 16
Heating battery at the bottom (built in)
• Heating surface m2 1.2 1.6 1.6 2.4 2.4
• Heating water content dm3 7.2 10.8 10.8 14.4 14.4
• Flow resistance 1 water z value 14 19 19 35 35
• Flow resistance 1 water/glycol 50% z value 20 28 28 47 47
Heating battery on top (built in)
• Heating water content litres 4.5 7.3 7.3 9.10 9.10
1
Flow resistance heating battery in mbar = volume flow (m3/h)2 x z
Screw-in electrical heating inset Heat input Voltage Installation For MultiVal
Incoloy® alloy 825, with temperature control depth
and overheating protection. Type kW [V] mm CRR
works. EP-2 2.0 1 x 230 500 (300-2000)
Not only suitable for electrical heating. EP-3 3.0 3 x 400 390 (300-2000)
EP-4,5 4.5 3 x 400 500 (300-2000)
EP-6 6.0 3 x 400 620 (500-2000)
EP-9 9.0 3 x 400 850 (800-2000)
Flange electrical heating inset Factory set-up

for upper flange Type heat input [kW] For MultiVal
for MultiVal CRR (300-2000) EFHRC 3 x 400 V CRR
with temperature regulation and overheating
protection. 4-180 4,3 (630-2000)
Factory set-up: 3 x 400 V. 6-180 6,0 (630-2000)
Heat output (kW) according to rules of the
9-180 8,5 (630-2000)
power works.
Flange electrical heating inset Factory set-up

for lower flange Type heat input [kW] For MultiVal
for MultiVal CRR (300-2000) EFHRC 3 x 400 V CRR
with temperature regulation and overheating
protection. 4-270 4.3 (300-2000)
Factory set-up: 3 x 400 V. 6-270 6.0 (630-2000)
Heat output (kW) according to rules of the
9-270 8.5 (1000-2000)
power works.

Calorifier MultiVal CRR (1250-2000)

Type (1250) (1500) (2000)
• Content (lower heating battery) litres 1150 1570 2070
• Content (upper heating battery) litres 490 650 860
• Thermal insulation bonded fabric mm 100 100 100
• Thermal conductance λ Watt/mK 0,035 0,035 0,035
• Stand still loss at qB 60 °C W 163 175 200
• Weight kg 261 266 364
• For flat collectors up to m2 16 18 20
Heating battery at the bottom (built in)
• Heating surface m2 3,0 3,5 4,0
• Heating water content litres 28 32 37
• Flow resistance1 water z value 20 22 25
• Flow resistance1
z value 27 30 34
Polypropylene glycol/water mixture 50%
Heating battery on top (built in)
• Heating surface m² 1,35 1,70 1,70
• Heating water content litres 10 13 13
• Flow resistance1 z value 21 26 26
1
Flow resistance heating battery in mbar = volume flow (m3/h)2 x z

Hot water output
Heating-up with the boiler, upper heating battery - heating flow 70 °C

Hot water output
CRR (300) 1.5 20 AX12 2.0 150 250 124 10.2 1

2.0 36 A13 3.0 155 264 130 10.8 1
CRR (500) 1.5 41 AX12 2.0 250 473 236 19.3 2
2.5 115 AX13 2.2 265 535 265 21.8 3
CRR (630) 2.0 72 AX13 2.2 290 505 250 20.6 5
3.0 162 A13 2.5 305 552 271 22.5 6
CRR (800) 2.0 85 AX13 3.0 350 562 281 22.9 6
2.5 130 A13 3.2 357 595 297 24.3 7
3.0 190 A15 6.1 362 616 306 25.1 8
CRR (1000) 2.0 85 AX13 3.0 423 562 281 22.9 6
2.5 130 A13 3.2 430 595 297 24.3 8
3.0 190 A15 6.1 435 616 306 25.1 9
CRR (1250) 2.5 130 A13 3.2 520 618 315 25.2 8
3.0 190 A15 6.1 530 639 340 26.0 10
CRR (1500) 2.5 165 A13 3.2 635 811 415 33.0 12
3.0 235 A15 6.1 645 844 452 34.4 14
CRR (2000) 2.5 165 A13 3.2 800 811 415 33.0 14
3.0 235 A15 6.1 810 844 452 34.4 16
1
2
3
4
5
6
7

CRR (300) 150 1-2

CRR (500) 265 2-3
CRR (630) 310 3-4
CRR (800) 400 4-5
CRR (1000) 470 5-6
CRR (1250) 610 8-10
CRR (1500) 790 11-12 1
CRR (2000) 786 10-13 without warm water circulation (standard value without reloading)

Hot water output
Heating with the boiler, upper heating battery - heating flow 80 °C

Hot water output
type m /h
3 2
mbar 3
CRR (300) 1.5 20 AX12 2.0 160 315 175 12.8 1

2.0 36 AX13 3.0 167 335 185 13.6 1
CRR (500) 1.5 41 AX12 2.0 260 595 335 24.2 3
2.5 115 AX13 2.2 280 675 378 27.4 4
CRR (630) 2.0 72 A13 3.6 315 640 357 25.9 6
3.0 162 A13 2.6 330 695 390 28.3 7
CRR (800) 2.0 85 AX13 3.0 375 710 400 28.8 8
2.5 130 A13 3.2 383 750 420 30.5 9
3.0 190 A15 6.1 390 780 435 31.6 10
CRR (1000) 2.0 85 AX13 3.0 448 710 400 28.8 9
2.5 130 A13 3.2 456 750 420 30.5 10
3.0 190 A15 6.1 463 780 435 31.6 11
CRR (1250) 2.5 130 A13 3.2 547 780 435 31.5 10
3.0 190 A15 6.1 560 810 449 32.6 12
CRR (1500) 2.5 165 A13 3.2 670 1020 574 41.4 14
3.0 235 A15 6.1 681 1060 594 43.1 16
CRR (2000) 2.5 165 A13 3.2 835 1020 574 41.4 18
3.0 235 A15 6.1 846 1060 594 43.1 20
1
2
3
4
5
6
7

CRR (300) 150 1-2

CRR (500) 265 2-3
CRR (630) 310 3-4
CRR (800) 400 4-5
CRR (1000) 470 5-6
CRR (1250) 610 8-10
CRR (1500) 790 11-12 1
CRR (2000) 1050 14-16 without warm water circulation (standard value without reloading)

■■Dimensions
(Dimensions in mm)
MultiVal CRR (300-630) MultiVal CRR (800-2000)
Heating battery
at the bottom: { MultiVal CRR (800,1000): smooth pipe-flat register
MultiVal CRR (1250-2000): smooth pipe heat exchanger
1 Cold water Type (300-630), R 1"

Type (800-2000), R 1½"
2 Hot water Type (300-630), Rp 1" 8 MultiVal CRR (300,500)
Type (800-2000), R 1½" Connection for screw-in electrical heating inset Rp 1½″
3 Flow solar circuit R 1" MultiVal CRR (630)
4 Return solar circuit R 1" Hand-hole flange (flange electrical heating inset)
5 Flow re-heating Rp 1" Ø 180/110 mm, pitch circle Ø 150 mm, 8 x M10
6 Return re-heating Rp 1" (DN 25) 9 Circulation Rp 1"
7 Sleeves Rp ½″ for sensor, thermostat, 10 Ventilation Rp 1"
thermometer 11 Hand-hole flange Ø 270/200 mm,
Immersion sleeve length 200 mm, Ø 8 mm inside, pitch circle Ø 240 mm, 12 x M10
installed 12 Hand-hole flange (flange electrical heating inset)
MultiVal Tilting
type bØ b1 Ø h a c d e f g i k m n p h1 s measure
CRR (300) 680 500 1930 100 310 390 465 570 1060 1220 1320 1410 1610 1710 1890 - 1920
CRR (500) 830 650 1960 90 310 390 465 570 1060 1160 1320 1410 1610 1710 1915 - 1950
CRR (630) 880 700 1970 90 310 390 465 570 1060 1160 1320 1410 1610 1710 1923 25° 1980
CRR (800) 970 790 1980 80 310 390 465 570 995 1095 1320 1410 1610 1710 1923 25° 1990
CRR (1000) 1070 890 2000 80 310 390 465 570 995 1095 1320 1410 1610 1710 1923 20° 2000
CRR (1250) 1170 950 2020 90 310 895 995 570 995 1095 1320 1410 1610 1710 1928 20° 2050
CRR (1500) 1320 1100 2050 70 310 895 995 570 995 1095 1320 1410 1610 1710 1943 15° 2150
CRR (2000) 1420 1200 2070 70 310 895 995 570 995 1095 1320 1410 1610 1710 1978 15° 2260

Hoval MultiVal CSRR (500-2000)
■■Description
Hoval Calorifier
MultiVal CSRR (500-2000)
ene, red coloured
(500-800) 2-part
(1000) 3-part
• Thermal insulation made of 100 mm polyes-
ter fleece with patented aluminium sealing
ene, red coloured
(1250-2000) 3-part
• MultiVal CSRR (500)
• MultiVal CSRR (630-2000)
(Swiss SVGW regulation)
installation of a flange electrical heating inset
or of a screw-in electrical heating inset by
means of flange cover with 1½″ sleeve
• Thermometer separately enclosed
• With flange NW 200 for cleaning
• 2 heat exchangers made of stainless steel,
built in
-- at the bottom: plain tube heat exchanger MultiVal CSRR (800)
for solar use
-- at the top: large smooth pipe heat ex-
changer for heating with heat pumps Range
• For drinking water up to max. 70 mg/l chlo- Certifications
MultiVal MultiVal CSRR Test number of SVGW *
ride content
(500-2000) 0009-4304
CSRR (500)
Delivery CSRR (630)
• MultiVal CSRR (500-1000) * Swiss Association for Gas and Water Supply
CSRR (800)
Calorifier fully cased (can be disassembled
for introduction) CSRR (1000)
• MultiVal CSRR (1250-2000) CSRR (1250)
Calorifier and thermal insulation delivered CSRR (1500)
separately packed CSRR (2000)
On request
• Screw-in electrical heating inset
• Flange cover with sleeve for flange below
with sleeve to flange below for the installa-
tion of a screw-in electrical heating inset
On site
• Mounting of thermal insulation for
Screw-in electrical heating inset Flange electrical heating insets

for MultiVal CSRR (500-2000) for MultiVal CSRR (500-2000)
Type EP-2 to EP-9 Type EFHRC 4 to EFHRC 9

• Heat input 2.0-9.0 kW • Heat output 4.3 to 8.5 kW, according to the
• Including temperature control and rules of the current supplier
overheating protection • With temperature regulation and overheating
• Connection: EP-2 with 1 x 230 V, EP-3 to protection
EP-9 with 3 x 400 V • Connection 3 x 400 V
• No use for exclusively electrical heating
Delivery
Delivery • Delivered separately packed
On site
On site • Mounting of thermal insulation
• Installation of the electrical heating inset

■■Part No.
Calorifier Part No.

With 2 heat exchangers made of stainless

steel built in.
MultiVal CSRR (540-1000) fully cased.
MultiVal CSRR (1250-2000) calorifier and ther-
MultiVal Heat exchanger surface

CSRR Volume top bottom
type litres m2 m2
(500) 500 3.5 1.6 7010 223

(500) 500 4.9 1.6 7010 224
(630) 600 3.5 1.6 7010 225
(630) 590 4.9 1.6 7010 226
(630) 570 6.9 1.6 7010 227
(800) 750 4.9 2.4 7010 228
(800) 740 7.2 2.4 7010 229
(1000) 940 7.2 2.4 7010 230
(1000) 930 10.0 2.4 7010 231
(1250) 1080 10.0 4.8 7010 232
(1500) 1460 12.0 4.8 7010 233
(2000) 1960 12.0 4.8 7010 234

■■Part No.

No use for exclusively electrical heating (calci-
nation danger)
When installed below a flange cover with 1½″
sleeve is necessary.
Heat Voltage Installation For
input depth MultiVal
Type kW [V] mm CSRR
MultiVal CSRR (500) mountable above and below

MultiVal CSRR (630-2000) mountable only below
EP-2 2.0 1 x 230 500 (500-2000) 2002 412
EP-3 3.0 3 x 400 390 (500-2000) 2022 216
EP-4,5 4.5 3 x 400 500 (500-2000) 2022 217
EP-6 6.0 3 x 400 620 (500-2000) 2022 218
EP-9 9.0 3 x 400 850 (1000-2000) 2022 219


5 m cable and plug

with 5 m cable

Calorifier MultiVal
Hoval MultiVal CSRR (500) (500) (630) (630) (630)
• Content (lower battery) litres 500 500 600 590 570

• Content (upper battery) litres 360 360 420 420 420
• Working pressure/test pressure bar 6/12 6/12 6/12 6/12 6/12
• Stand still loss qB at 60 °C W 138 138 142 142 142
• Weight kg 132 141 158 167 176
Heating battery low (built in) Stainless steel plain tube heat exchanger for solar use
• Heating surface m2 1.6
• Heating water litres 7.6
• Flow resistance water 1 z value 18
Flow resistance water/glycol 50% z value 26
• Max. working pressure/test pressure bar 10/15
• Max. working temperature °C 95
• For flat collectors up to 2 m2 12
Heating battery up (built in) Stainless steel smooth pipe heat exchanger for heat pumps
• Heating surface m2 3.5 4.9 3.5 4.9 6.9
• Heating water litres 25 35 25 35 52
• Working pressure/test pressure bar 10/15 10/15 10/15 10/15 10/15
Hoval MultiVal CSRR (800) (800) (1000) (1000) (1250) (1500) (2000)
• Content (lower battery) litres 750 740 940 930 1080 1460 1960
• Content (upper battery) litres 530 530 650 650 833 1000 1333
• Working pressure/test pressure bar 10/13 10/13 10/13 10/13 10/13 10/13 10/13
• Max. working temperature °C 95 95 95 95 95 95 95
• Thermal insulation bonded fabric mm 80 80 80 80 100 100 100
• Thermal conductance λ Watt/mK 0.035 0.035 0.035 0.035 0.035 0.035 0.035
• Stand still loss qB at 60 °C W 150 150 154 154 163 175 200
• Weight kg 202 221 234 238 245 280 390
Heating battery low (built in) Stainless steel plain tube heat exchanger for solar use
• Heating surface m2 2.4 2.4 2.4 2.4 4.8 4.8 4.8
• Heating water litres 12.5 12.5 12.5 12.5 25 25 25
• Flow resistance water 1 z value 35 35 35 35 35 35 35
Flow resistance water/glycol 50% z value 47 47 47 47 47 47 47
• Max. working pressure/test pressure bar 10/15 10/15 10/15 10/15 10/15 10/15 10/15
• For flat collectors up to 2 m2 18 18 18 18 36 36 36
Heating battery up (built in) Stainless steel smooth pipe heat exchanger for heat pumps
• Heating surface m2 4.9 7.2 7.2 10.0 10.0 12.0 12.0
• Heating water litres 35 71 71 107 107 130 130
• Flow resistance 1 z value 10 9 9 12 12 5 5
1
2
Collector surface, related to the heat exchanger heating surface only

Hot water output

Heating-up with the heat pump, heating flow 60 °C Hot water output
MultiVal Heating surface Loading pump Biral 3 dm3/10 min. 5 dm3/h 6
CSRR500 3.5 1.5 18 AX12 2.0 23.6 560 581 452
3.5 2.5 50 AX13 2.2 28.9 581 709 552
CSRR500 4.9 1.5 23 AX12 2.0 30.6 588 753 586
4.9 2.5 63 AX13 2.2 38.4 620 943 733
CSRR630 3.5 1.5 18 AX12 2.0 23.6 637 581 452
3.5 2.5 50 AX13 2.2 28.9 658 709 552
3.5 3.0 72 AX13 3.0 30.1 663 739 575
CSRR630 4.9 1.5 23 AX13 3.8 30.6 665 753 586
4.9 2.5 63 A12 2.2 38.4 697 943 733
4.9 3.0 90 A13 2.7 40.2 705 988 768
CSRR630 6.9 1.5 20 AX12 2.0 35.8 687 879 684
6.9 2.5 56 A12 2.2 45.9 728 1128 878
6.9 3.0 81 A13 2.7 49.6 743 1218 947
CSRR800 4.9 2.5 63 A12 2.2 37.6 835 924 719
4.9 3.5 123 A14 3.5 41.9 852 1028 800
CSRR800 7.2 2.5 56 A12 2.2 47.5 875 1166 907
7.2 3.5 110 A14 3.5 54.8 905 1345 1046
CSRR1000 7.2 3.5 110 A14 3.5 54.8 1060 1345 1046
7.2 4.5 182 A15 4.9 59.2 1078 1454 1131
CSRR1000 10,0 3.5 147 A14 3.5 70.5 1125 1732 1347
10.0 4.5 243 A15 4.9 77.4 1153 1901 1478
CSRR1250 10.0 4.5 243 A15 4.9 77.5 1388 1904 1481
CSRR1500 12.0 5.5 151 A15 4.0 81.0 1617 1990 1548
CSRR2000 12.0 5.5 151 A15 4.0 81.0 2045 1990 1548
The number of flats with heat pumps depends on many factors and has to be calculated correspondingly.

MultiVal Heating surface Loading pump Biral 3 dm3/10 min. 5 dm3/h 6 Flats 7
CSRR500 3.5 1.5 18 AX12 2.0 33.8 653 831 582 16
3.5 2.5 50 AX13 2.2 41.3 683 1014 710 19
CSRR500 4.9 1.5 23 AX12 2.0 43.0 690 1057 740 20
4.9 2.5 63 AX13 2.2 54.2 736 1332 933 25
CSRR630 3.5 1.5 18 AX12 2.0 33.8 739 831 582 17
3.5 2.5 50 AX13 2.2 41.3 769 1014 710 20
3.5 3.0 72 AX13 3.0 43.0 776 1055 739 21
CSRR630 4.9 1.5 23 AX13 3.8 43.0 776 1057 740 21
4.9 2.5 63 A12 2.2 54.2 822 1332 933 27
4.9 3.0 90 A13 2.7 56.9 833 1399 979 28
CSRR630 6.9 1.5 20 AX12 2.0 49.9 805 1227 859 24
6.9 2.5 56 A12 2.2 65.1 867 1600 1120 31
6.9 3.0 81 A13 2.7 70.2 887 1724 1207 32
CSRR800 4.9 2.5 63 A12 2.2 53.1 975 1306 914 28
4.9 3.5 123 A14 3.5 59.7 1001 1467 1027 31
CSRR800 7.2 2.5 56 A12 2.2 66.9 1031 1643 1150 35
7.2 3.5 110 A14 3.5 77.5 1074 1904 1333 40
CSRR1000 7.2 3.5 110 A14 3.5 77.5 1245 1904 1333 43
7.2 4.5 182 A15 4.9 84.3 1273 2070 1449 47
CSRR1000 10.0 3.5 147 A14 3.5 98.6 1332 2423 1696 53
10.0 4.5 243 A15 4.9 109.0 1374 2678 1875 57
CSRR1250 10.0 4.5 243 A15 4.9 109.0 1636 2678 1875 64
CSRR1500 12.0 5.5 151 A15 4.0 115.1 1899 2827 1979 71
CSRR2000 12.0 5.5 151 A15 4.0 115.1 2375 2827 1979 77


CombiVal Heating surface Loading pump Biral 3 dm3/10 min. 5 dm3/h 6 Flats 7
CSRR500 3.5 1.5 18 AX12 2.0 47.3 708 1163 814 22
3.5 2.5 50 AX13 2.2 58.4 753 1436 1005 26
CSRR500 4.9 1.5 23 AX12 2.0 59.1 756 1452 1016 26
4.9 2.5 63 AX13 2.2 76.1 825 1869 1308 31
CSRR630 3.5 1.5 18 AX12 2.0 47.3 794 1163 814 23
3.5 2.5 50 AX13 2.2 58.4 839 1436 1005 29
3.5 3.0 72 AX13 3.0 61.3 851 1506 1054 30
CSRR630 4.9 1.5 23 AX13 3.8 60.0 846 1475 1032 29
4.9 2.5 63 A12 2.2 76.1 911 1869 1308 34
4.9 3.0 90 A13 2.7 80.5 930 1978 1385 35
CSRR630 6.9 1.5 20 AX12 2.0 69.3 884 1702 1191 32
6.9 2.5 56 A12 2.2 90.3 970 2218 1553 39
6.9 3.0 81 A13 2.7 98.2 1002 2413 1689 42
CSRR800 4.9 2.5 63 A12 2.2 74.6 1062 1832 1282 39
4.9 3.5 123 A14 3.5 84.3 1102 2072 1450 42
CSRR800 7.2 2.5 56 A12 2.2 92.9 1137 2282 1597 45
7.2 3.5 110 A14 3.5 108.9 1203 2675 1872 51
CSRR1000 7.2 3.5 110 A14 3.5 108.9 1374 2675 1872 57
7.2 4.5 182 A15 4.9 119.0 1415 2924 2047 61
CSRR1000 10.0 3.5 147 A14 3.5 137.1 1490 3369 2358 69
10.0 4.5 243 A15 4.9 152.1 1551 3737 2616 75
CSRR1250 10.0 4.5 243 A15 4.9 152.1 1813 3737 2616 85
CSRR1500 12.0 5.5 151 A15 4.0 161.7 2090 3974 2782 97
CSRR2000 12.0 5.5 151 A15 4.0 161.7 2566 3974 2782 105

Type Heat input Voltage Installation depth For MultiVal

kW [V] mm CSRR
Incoloy® alloy 825, incl. temperature control EP-2 2.0 1 x 230 500 (500-2000)
and overheating protection. EP-3 3.0 3 x 400 390 (500-2000)
Delivered separately, installation on site, 3 x 400 V. EP-4,5 4.5 3 x 400 500 (500-2000)
Heat input (kW) according to rules of the power works. EP-6 6.0 3 x 400 620 (500-2000)
No use for exclusive electrical heating. EP-9 9.0 3 x 400 850 (800-2000)
3 x 400 V
Type Factory set-up For MultiVal
Flange electrical heating inset for lower flange
EFHRC heat input [kW] CSRR
for MultiVal CSRR (500-2000)
With temperature regulation and overheating protection 4-270 4.3 (500-2000)
Factory set-up: 3 x 400 V 6-270 6.0 (630-2000)
Heat output (kW) according to the rules of the power works 9-270 8.5 (1000-2000)
Heating-up with the electrical heating inset in the lower flange

CSRR (500) 410 6-8
CSRR (630) 470 8-10
CSRR (800) 600 10-12
1
Number of people that can be supplied with
hot water, for plants without warm water
CSRR (1000) 760 12-15
circulation (standard value without reloading)
CSRR (1250) 930 13-16
CSRR (1500) 1240 15-17 The value can differ according to the output of
CSRR (2000) 1680 20-25 the electrical heating inset and the release time.

■■Dimensions
MultiVal CSRR (500)

(Dimensions in mm)
1 Cold water R 1″
2 Hot water Rp 1″
5 Heating flow 3.5/4.9 m2 Rp 1¼″
6 Heating return 3.5/4.9 m2 Rp 1¼″
7 Sleeves for sensor, thermostats and Rp ½″
thermometers including immersion sleeve
9 Circulation Rp 1″
10 Hand-hole flange Ø 270/200 mm,
pitch circle Ø 240 mm, 12 x M10
MultiVal Heat surface b b1 h h1 a c d e f g i k m n p Tilting

top bottom measure
CSRR m2 m2 Ø Ø
(500) 3.5 1.6 830 650 1963 1905 90 310 390 465 570 700 800 1170 1250 1350 1710 1930
(500) 4.9 1.6 830 650 1963 1905 90 310 390 465 570 700 800 1300 1250 1550 1710 1930

■■Dimensions

(Dimensions in mm)
1 Cold water (630) R 1″

(800-2000) R 1½″
2 Hot water (630) Rp 1″
(800-2000) Rp 1½″
5 Heating flow (630) 3.5/4.9 m2 Rp 1¼″
(630) 6.9 m2 Rp 1½″
(800) 4.9 m2 Rp 1¼″
(800,1000) 7.2/10.0 m2 Rp 1½″
(1250-2000) Rp 1½″
6 Heating return (630) 3.5/4.9 m2 Rp 1¼″
(630) 6.9 m2 Rp 1½″
(800) 4.9 m2 Rp 1¼″
(800,1000) 7.2/10.0 m2 Rp 1½″
(1250-2000) Rp 1½″
7 Sleeves for sensor, thermostats and Rp ½″
thermometers including immersion sleeve
8 (1250-2000) sleeves for sensor, thermostats Rp ½″
and thermometers including immersion sleeve
9 Circulation Rp 1″
10 Hand-hole flange Ø 270/200 mm,
(flange electrical heating inset)
pitch circle Ø 240 mm, 12 x M10
11 Hand-hole flange 180/110 mm,
pitch hole 150 mm, 8 x M10
12 Ventilation Rp 1″
10
11
MultiVal Heating b b1 h h1 a c d e f g i k m n p s t Tilting

surface measure
above below
CSRR m2 m2 Ø Ø
(630) 3.5 1.6 880 700 1973 1923 90 310 390 465 570 800 700 1170 1250 1350 1450 1710 25° 1940
(630) 4.9 1.6 880 700 1973 1923 90 310 390 465 570 800 700 1300 1250 1550 1650 1710 25° 1940
(630) 6.9 1.6 880 700 1973 1923 90 310 390 465 570 800 700 1300 1250 1550 1650 1710 25° 1940
(800) 4.9 2.4 970 790 1984 1934 90 310 390 465 570 800 700 1230 1250 1450 1550 1710 25° 1950
(800) 7.2 2.4 970 790 1984 1934 90 310 390 465 570 800 700 1230 1250 1450 1550 1710 25° 1950
(1000) 7.2 2.4 1070 890 1989 1939 90 310 390 465 570 800 700 1230 1250 1450 1550 1710 20° 1960
(1000) 10.0 2.4 1070 890 1989 1939 90 310 390 465 570 800 700 1230 1250 1550 1650 1710 20° 1960
(1250) 10.0 4.8 1170 950 1980 1928 90 310 390 465 570 800 900 1300 1250 1550 1650 1710 20° 1980
(1500) 12.0 4.8 1320 1100 1994 1943 90 310 390 465 570 800 900 1300 1250 1550 1650 1710 15° 2070
(2000) 12.0 4.8 1420 1200 2034 1978 90 310 390 465 570 800 900 1300 1250 1550 1650 1710 15° 2130

Hoval Modul-plus
Calorifier for heating with oil or gas boiler
■■Description
Hoval Calorifier
Modul-plus
• Heating water casing made of steel
• Heat exchanger made of modular elements
made of steel for hot water output up to
10’000 l/h at 60 °C and heating output from
60 - 720 kW
• Thermal insulation
-- made of mineral wool mats (50 mm) at the
calorifier
-- made of polyurethane foam at the front
-- made of mineral wool mats (50 mm) at the
casing incl. bottom
• Casing made of sheet steel, red/dark red
powder-coated
• Counter flanges, seals and screws on site
• Normal model: opening for cleaning at the
front side
Special model:
openings for cleaning at the front and back
side
On request
• Loading pump
Delivery
• Calorifier and casing are delivered separa
tely
Control panel with thermostats

Range Certifications
Type EK 105-90
• For installation into the casing of the F (21)
Modul-plus Test number of SVGW * 0009-4304
F (31)
• Incl. thermometer * Swiss Association for Gas and Water Supply
F (41)
• Incl. temperature control from 40 to 80 °C F (51)
• Thermostat 90 °C
F (32)
• Working temperature max. 90 °C
F (42)
Type EK 106-110 F (52)
• For installation in the casing at the
Modul-plus
• Incl. thermometer
• Incl. temperature control 40-80 °C
• Thermostat 95 °C
• Working temperature max. 110 °C

Hoval Modul-plus
■■Part No.
Calorifier Part No.

Modul-plus
High output calorifier made of stainless steel

with heating water casing made of steel.
Delivery
Calorifier and casing delivered separately
packed.
Type:
Working pressure hot water 6 bar.
Heating 5 bar.
For drinking water up to max. 30 mg/l chlo-
ride content. Opening for cleaning in front.
Modul-plus Height
type mm kW 1 NL index 2
F (21) Ι 1615 76,5 10 7004 789
115,5 18
F (31) Ι 1615 113,9 18 7004 790
148,5 25
187,2 35
F (41) Ι 1800 136,3 24 7004 791
213,6 43
250,2 53
F(51) Ι 2160 199,4 40 7004 792
268,6 59
321,5 74
F (32) Ι 1615 227,9 49 7004 793
297,0 69
329,6 79
374,4 93
F (42) Ι 1800 272,6 64 7004 794
354,0 89
427,3 114
F (52) Ι 2160 398,8 107 7004 795
537,2 157
634,8 195
1
kW = power input at 45/10 °C,
flow temperature at 80 °C
2
See technical data for more specific informa-
tion.
Welding on site
Same model as above, that means

• working pressure hot water 6 bar
• heating 5 bar
for drinking water up to max. 30 mg/l
chloride content
• opening for cleaning in front
but as welding on site (delivered in parts: mod-
ule elements, base rail and casing)
The chloride content of the filling and re

placement water for the heating system
must be < 30 mg/l, otherwise it must be
desalinated.

Hoval Modul-plus
■■Part No.
Calorifier Part No.

Modul-plus
Special edition:
Heating 5 bar.
For drinking water up to max. 100 mg/l
chloride content. Opening for cleaning in
front and at the back.
Modul-plus Height
type mm kW 1 Flats 2
F (21) ΙΙ 1615 76,5 10 7004 796
115,5 18
F (31) ΙΙ 1615 113,9 18 7004 797
148,5 25
187,2 35
F (41) ΙΙ 1800 136,3 24 7004 798
213,6 43
250,2 43
F(51) ΙΙ 2160 199,4 40 7004 799
268,6 59
321,5 74
F (32) ΙΙ 1615 227,9 49 7004 800
297,0 69
329,6 79
374,4 93
F (42) ΙΙ 1800 272,6 64 7004 801
354,0 89
427,3 114
F (52) ΙΙ 2160 398,8 107 7004 802
537,2 157
634,8 195
1
flow temperature 80 °C
2
tion
Special model for high-rise buildings:

working pressure hot water 10 bar,
heating 8 bar.
front and at the back.
Modul-plus Height
type mm
F (21) ΙΙ 1615 7004 803

F (31) ΙΙ 1615 7004 804
F (41) ΙΙ 1800 7004 805
F (51) ΙΙ 2160 7004 806
F (32) ΙΙ 1615 7004 807
F (42) ΙΙ 1800 7004 808
F (52) ΙΙ 2160 7004 809
The chloride content of the filling and re

placement water for the heating system
must be < 100 mg/l, otherwise it must be
desalinated.

Hoval Modul-plus
■■Part No.
Calorifier Part No.

Modul-plus
Special edition:
Heating 5 bar.
front and at the back. Butt-welded with
magnesium anode.
Modul-plus Height
type mm kW 1 NL index2
F (21) ΙΙΙ 1615 76,5 10 7004 810
115,5 18
F (31) ΙΙΙ 1615 113,9 18 7004 811
148,5 25
187,2 35
F (41) ΙΙΙ 1800 136,3 24 7004 812
213,6 43
250,2 43
F(51) ΙΙΙ 2160 199,4 40 7004 813
268,6 59
321,5 74
F (32) ΙΙΙ 1615 227,9 49 7004 814
297,0 69
329,6 79
374,4 93
F (42) ΙΙΙ 1800 272,6 64 7004 815
354,0 89
427,3 114
F (52) ΙΙΙ 2160 398,8 107 7004 816
537,2 157
634,8 195
1
2
tion
Special model for high-rise buildings:

working pressure hot water 10 bar,
heating 8 bar.
front and at the back. Butt-welded with
magnesium anode.
Modul-plus Height
type mm
F (21) ΙΙΙ 1615 7004 817

F (31) ΙΙΙ 1615 7004 818
F (41) ΙΙΙ 1800 7004 819
F (51) ΙΙΙ 2160 7004 820
F (32) ΙΙΙ 1615 7004 821
F (42) ΙΙΙ 1800 7004 822
F (52) ΙΙΙ 2160 7004 823

Hoval Modul-plus
■■Part No.
Calorifier Part No.

Modul-plus
Special edition:
Heating 8 bar.
For drinking water up to max. 300 mg/l chloride
content. Opening for cleaning in front and at
the back. Butt-welded with correx anode.
Modul-plus Height
type mm kW 1 NL index2
F (21) ΙΙΙ 1615 76,5 10 7007 059
115,5 18
F (31) ΙΙΙ 1615 113,9 18 7007 060
148,5 25
187,2 35
F (41) ΙΙΙ 1800 136,3 24 7007 061
213,6 43
250,2 43
F(51) ΙΙΙ 2160 199,4 40 7007 062
268,6 59
321,5 74
F (32) ΙΙΙ 1615 227,9 49 7007 063
297,0 69
329,6 79
374,4 93
F (42) ΙΙΙ 1800 272,6 64 7007 064
354,0 89
427,3 114
F (52) ΙΙΙ 2160 398,8 107 7007 065
537,2 157
634,8 195
1
2
tion

Hoval Modul-plus
■■Part No.
Necessary accessories Part No.
Electrical box
For installation into the Modul-plus. Incl.
thermometer and temperature control
40‑80 °C. Model 110 °C incl. thermostat 95 °C.
Working temperature
Type heating
EK 105-90 90 °C 686 677
EK 106-110 110 °C 686 678
Blind cover 6025 189

for Modul-plus
for covering, if no electrical box
is used.

Hoval Modul-plus
Modul-plus
Type F (21) F (31) F (41) F (51) F (32) F (42) F (52)
• Module numbers 2 3 4 5 6 8 10
Calorifier
• Content litres 230 345 460 575 690 920 1150
• Heating surface m2 2,84 4,26 5,68 7,1 8,52 11,36 14,2
• Max. hot water temperature °C 80 80 80 80 80 80 80
• Flow resistance 1 z value 1,4 2,4 3 3,6 0,74 0,9 1,1
• Stand still loss 2 W 495 495 540 698 712 775 1000
• Working pressure - normal type bar 6 6 6 6 6 6 6
- type high-rise building bar 10 10 10 10 10 10 10
• Test pressure - normal type bar 12 12 12 12 12 12 12
• Weight without casing
- normal type kg 165 215 265 315 370 470 570
- type high-rise building kg 205 275 345 415 490 630 770
• Weight casing kg 104 104 115 140 121 135 160
Heating
• Heating water content litres 30 45 60 75 90 120 150
• Maximal heating water temperature °C 110 110 110 110 110 110 110
• Flow resistance 1 z value 2 2,8 3,6 4,7 0,78 1 1,4
• Working pressure - normal type bar 5 5 5 5 5 5 5
• Test pressure - normal type bar 7,5 7,5 7,5 7,5 7,5 7,5 7,5
1
Flow resistance (mbar) = volume flow (m³/h)2 x z
2
At calorifier temperature 60 °C
Flow resistance heating Flow resistance hot water

Hoval Modul-plus
Hot water output at 70 °C heating flow temperature

Heating flow connected on the top of the calorifier (crosscurrent)
Hot water output
Modul- No. of Con- Heating
plus modules tent surface Loading pump Biral dm3/10 min. 2 dm3/h 3
Type dm3 m2 m3/h mbar1 Type mWC6 45 °C 60 °C 45 °C kW4 Flats5

3.5 25 A13 2.4 434 640 1520 61.8 7
F (21) 2 230 2.84
8 120 A401 4.2 488 960 2110 86.2 11
4 40 A13 2.0 575 700 2100 85.4 7
F (31) 3 345 4.26 7 120 A401 2.9 600 900 2800 113.9 11
12 450 Modul A 40-10 220 RED 6.1 635 1200 3600 146.5 17
4 55 A13 2.0 814 1100 2700 109.8 15
F (41) 4 460 5.68 8 240 A401 4.2 900 1700 4100 166.8 28
10.5 440 Modul A 40-10 220 RED 7.8 942 2000 4850 197.3 35
4 75 A13 2.0 1028 1250 3750 152.6 17
F (51) 5 575 7.10 8 300 A401 4.2 1137 1900 5200 211.6 32
12 720 Modul A 50-12 270 RED 9.0 1221 2400 6300 256.3 45
8 45 A401 2.0 1151 1400 4200 170.9 20
14 165 Modul A 50-6 240 RED 3.3 1200 1800 5600 227.9 30
F (32) 6 690 8.52
18 300 Modul A 50-12 270 RED 6.2 1234 2100 6200 252.3 38
24 530 Modul A 65-12 340 RED 8.0 1271 2400 7200 293.0 45
8 62 A401 2.0 1628 2200 5400 219.7 40
F (42) 8 920 11.36 12 150 Modul A 50-6 240 RED 3.9 1714 2800 6700 272.6 50
16 260 Modul A 50-12 270 RED 4.1 1800 3400 8200 333.7 >50
8 82 A401 2.0 2057 2500 7500 305.2 >50
F (52) 10 1150 14.20 16 340 Modul A 50-12 270 RED 4.0 2274 3800 104000 423.2 >50
21 610 Modul A 65-12 340 RED 8.1 2391 4500 11800 480.2 >50

Hot water output
Modul- No. of Con- Heating
plus modules tent surface Loading pump Biral dm3/10 min. 2 dm3/h 3
Type dm3 m2 m3/h mbar1 Type mWC6 45 °C 60 °C 45 °C kW4 Flats5
3.5 25 A13 2.4 478 900 1880 76.5 9
F (21) 2 230 2.84
8 120 A401 4.2 542 1300 2840 115.5 12
4 40 A13 2.0 652 1350 2800 113.9 17
F (31) 3 345 4.26 7 120 A401 2.9 706 1800 3650 148.5 20
12 450 Modul A 40-10 220 RED 6.1 778 2400 4600 187.2 25
4 55 A13 2.0 907 1750 3350 136.3 30
F (41) 4 460 5.68 8 240 A401 4.2 1042 2700 5250 213.6 40
10.5 440 Modul A 40-10 220 RED 7.8 1113 3200 6150 250.2 45
4 75 A13 2.0 1187 2200 4900 199.4 45
F (51) 5 575 7.10 8 300 A401 4.2 1356 3200 6600 268.6 70
12 720 Modul A 50-12 270 RED 9.0 1477 3950 7900 321.5 80
8 45 A401 2.0 1305 2700 5600 227.9 60
14 165 Modul A 50-6 240 RED 3.3 1413 3600 7300 297.0 75
F (32) 6 690 8.52
18 300 Modul A 50-12 270 RED 4.1 1485 4200 8100 329.6 80
24 530 Modul A 65-12 340 RED 8.0 1556 4800 9200 374.4 90
8 62 A401 2.0 1814 3500 6700 272.6 100
F (42) 8 920 11.36 12 150 Modul A 50-6 240 RED 3.9 1970 4600 8700 354.0 >100
16 260 Modul A 50-12 270 RED 4.0 2113 5400 10500 427.3 >100
8 82 A401 2.0 2374 4400 9800 398.8 >100
F (52) 10 1150 14.20 16 340 Modul A 50-12 270 RED 4.0 2713 6400 13200 537.2 >100
21 610 Modul A 65-12 340 RED 8.1 2877 7400 15600 634.8 >100

Hoval Modul-plus

Use only if high performance is permanently expected (e.g. industry, commercial enterprise).
Hot water output

Modul- No. of Heat
plus modules Content surface Loading pump Biral dm3/10 min. 2 dm3/h 3
Type dm 3
m 2
m /h
3
mbar 1
Type mWC 6
45 °C 60 °C 45 °C kW4
3.5 25 A13 2.4 550 1360 2250 91.5

F (21) 2 230 2.84
8 120 A401 4.2 650 1960 3480 141.6
4 40 A13 2.0 713 1850 3450 140.4
F (31) 3 345 4.26 7 120 A401 2.9 793 2550 4300 175.0
12 450 Modul A 40-10 220 RED 6.1 893 3300 5800 236.0
4 55 A13 2.0 978 2250 4100 166.8
F (41) 4 460 5.68 8 240 A401 4.2 1157 3500 6400 260.4
10.5 440 Modul A 40-10 220 RED 7.8 1250 4150 7500 305.2
4 75 A13 2.0 1329 3050 5650 229.9
F (51) 5 575 7.10 8 300 A401 4.2 1543 4350 7800 317.4
12 720 Modul A 50-12 270 RED 9.0 1692 5250 9100 370.3
8 45 A401 2.0 1426 3700 6900 280.8
14 165 Modul A 50-6 240 RED 3.3 1585 5100 8600 350.0
F (32) 6 690 8.52
18 300 Modul A 50-12 270 RED 6.2 1671 5800 9800 398.8
24 530 Modul A 65-12 340 RED 8.0 1785 6600 11600 472.0
8 62 A401 2.0 1956 4500 8200 333.7
F (42) 8 920 11.36 12 150 Modul A 50-6 240 RED 3.9 2142 5800 10400 423.2
16 260 Modul A 50-12 270 RED 4.1 2314 7000 12800 520.9
8 82 A401 2.0 2658 6100 11300 459.8
F (52) 10 1150 14.20 16 340 Modul A 50-12 270 RED 4.0 3085 8700 15600 634.8
21 610 Modul A 65-12 340 RED 8.1 3316 10 000 17500 712.2
1
mbar = flow resistance in the calorifier
1
Litres/10 min. calorifier heated up to 60 °C
3
Litres/h = continual output per hour, cold water temperature 10 °C.
4
kW = power input at 45 °C/ 10 °C
5
Flats = number of flats with 1 bath each which can be supplied with hot water (1 bath, 3-4 rooms, 4 persons per flat)
6
mWC = residual overpressure

Hoval Modul-plus
■■Dimensions
Type F (21), F (41), F (42) Type F (21), F (41) Type F (42)
Type F (31), F (51), F (32), F (52) Type F (31), F (51) Type F (32), F (52)
1 Hot water 2″ *Operating pressure 5 bar = standard flanges PN 6

2 Cold water 2″ F 21-51 DN 50
3 Circulation 1″ F 32-52 DN 65
4 Heating flow*
5 Heating return* *Operating pressure 8 & 10 bar = special flanges
6 Control panel D k d
7 Electrical connection F 21-51 DN 50 140 110 14
F 32-52 DN 65 160 130 14
Type B H Type B H
F (21)/1615 530 1615 F (32)/1615 885 1615

F (31)/1615 530 1615 F (42)/1800 885 1800
F (41)/1800 530 1800 F (52)/2160 885 2160
F (51)/2160 530 2160

ance possible
Dimension +/- 10 mm

Hoval Modul-plus
■■Engineering
Installation on site
Installation on site Modul-plus

F (31-52)
If it is not possible to install the complete calori-

fier locally, an on-site installation is possible.
-- The calorifier is delivered in separate parts:

module elements, base rail and casing.
-- Installation of the calorifier into the appropri-

ate room on site.
-- Welding together by Hoval.

1
-- The element welding on site incl. pressure
test has to be acquired from Hoval.
1 Modular elements
2 Base rail with saddles
Dimensions of the separate parts
Modul-plus A B C D E F
type
F31 395
330 877 738 1905 1766
F32 790
F41 395
330 877 923 1905 1766
F42 790
F51 395
330 877 1283 1905 1766
F52 790

Hoval Modul-plus
■■Engineering
Installation on site
Planning information
Important preparations Preparation of the heating room

• Former calorifier has to be removed already. Necessary space
There has to be enough space available for the
• The heating room, if necessary with a base, installation of the calorifier in the heating room
has to be ready at the beginning of work. (see list required space).
Calorifier material Water connection

There has to be a water connection with fresh
• The material will be delivered in different water ¾″ (DN 20) in the heating room, for the
parts and has to be installed on site. filling and pressure test of the welded calorifier.
• If the installation of the calorifier will not be Electrical connection

done immediately after delivery, the differ- There has to be available a 5 pole electric con-
ent parts have to be stored protected from nection, 3 x 400 V for the welding machine.
weather.
Schedule
Installation on site ½ day
Welding incl. pressure test ½ day
Casing on site ¼ day
Required space for installation and welding in the heating room

Minimal dimensions in the heating room in m
F (31/32) F (41/42) F (51/52)
Length 2,0 2,0 2,0

Width 1,8 1,8 1,8
Height 2,0 2,0 2,5

Hoval Modul-plus
■■Examples
P&I diagram Modul-plus single boiler system

DHW
CW
C
280
240 250
220
Hoval
230
190
80 70
60
Hoval
100
160
170
180
130
90
10
T0.2/2.2
110
120
40
140
150
0.5%
50
270

446
DHW
■■Examples
40 U3.1/3.2 40 U3.1/3.2
Hoval Modul-plus
0.5% 90 0.5% 90
60 60 260 260
100 100
50 50
SF SF
10 10
190 190
CW
110 110
C
P&I diagram Modul-plus double boiler system
120 120 240 250 240 250

80 70 80 70
270 270 Hoval Hoval
Hoval Hoval
280 280
230 230
160 160
170 170
180 180
130 130
140 140
150 150

Hoval CombiVal WPE (300), WPER (300)
Calorifier heat pump
■■Description
Hoval CombiVal WPE, WPER

Compact device for domestic hot water
Air/water heat pump

• With fully hermetic reciprocating compres-
sor, aluminium helical tube condenser in
double shell, lamellar tube evaporator (Cu/
AI) and thermostatic expansion valve
• Fan (2-stage)
• Air intake/outlet to the top or sideways
• Air intake/outlet aperture ∅ 160 mm
• Refrigerant R134a
Calorifier
• Calorifier made of steel with double enamel
coating
• Volume 270 dm3
• WPER with enamelled plain tube heat
exchanger for heating boiler operation
(integral)
• Magnesium protective anode
• Electric heating 2.0 kW
• Thermal insulation from polyurethane, not
removable
• Attractive red casing;
upper cover and front panel black
Design
• Recirculated air/outside air mode
• Microprocessor comfort control. Different
possibilities of combination of heat genera-
tors (heat pump, electrical immersion heater
and boiler). Independent fan functions for
ventilation. Automatic legionella program,
alarm with error display
• Defrosting operation
• Can be used in conjunction with photovoltaic
(Smart Grid)
• Air temperature range -10 °C to +35 °C
WPER (300):
available with integrated heater battery
Delivery CombiVal Output Certifications

• Heat pump with calorifier ready-assembled, Type Refrigerant kW
insulated, lagged and wired Test number of SVGW 0411-4897
• Ready for operation WPE (300) R134a 1.42
WPER (300) 1 R134a 1.42 Test certificate
• Metal base available at extra charges WPZ No. B-029-12-17
1
With integrated heater battery
On site
• Loading pump and sensor for heating boiler
operation
• Air ducting

■■Part No.
Calorifier heat pump Part No.

Recirculated air/outside air mode
Air/water heat pump for water heating. Ca
lorifier made of steel with double enamelled
coating and electric heating built in. WPER
with integrated heating register. Cased and
ready to plug in. Defrosting operation and
microprocessor comfort control included.
Persons 1 Output Heating

battery
Type approx. kW m2
WPE 4 1.42 - 7011 509
WPER 4 1.42 1.0 7011 510
1
Persons = number of persons who can be
supplied with domestic hot water (approximate
values)
Accessories (only for Hoval CombiVal WPER (300))
for recharge

5 m cable and plug

with 5 m cable

With TopTronic® T, a temperature sensor

is included in the boiler control or in the
control set.
Service
Commissioning



Calorifier heat pump
Type WPE WPER

• Volume litres 270 258
• Operating pressure/test pressure bar 10/13 10/13
• Max. operating temperature: Heat pump operation °C 55 55
Boiler operation °C 65 65
Electric operation °C 65 65
• Recommended economy temp.: Heat pump operation: °C 48 48
• Polystyrene foam thermal insulation mm 35-100 35-100
• Heat loss Watt/h 27 27
• Dimensions:
Height mm 1780 1780
Diameter mm 710 710
Depth mm 720 720
Air inlet/outlet ∅ mm 160 160
Heater coils (integral)
• Heating surface m2 - 1.0
• Heating water litres - 5.9
• Flow resistance at 1 m3/h mbar - 25
• Operating pressure bar - 3
• Flow temperature maximum °C - 80
Heat pump
• Refrigerant R 134a R 134a
• Filling kg 0,99 0,99
• Heat output 1 kW 1,42 1,42
• Electric power consumption 1 kW 0,395 0,395
• Performance 1 COP 2,98 2,98
• Power consumption A 2.6 2.6
• Max. starting current A 9.8 9.8
• Electric fuse protection A 13 T 13 T
• Supply air temperature maximal °C 35 35
• Supply air temperature minimal °C -10 -10
• Nominal air quantity (not under load)
Stage 1 m3/h 200 200
Stage 2 m3/h 300 300
• Ext. pressure Stage 1 Pa 80 80

Stage 2 Pa - -
• Sound pressure level
Stage 1 dB(A) 49 49
Stage 2 dB(A) 55 55
• Electrical immersion heater 230 V kW 2.0 2.0
• Electric connection (device) voltage/
V / Hz 230/50 230/50
frequency
Hot water output/day 2 number of persons 4 4
1
According to the following standards: EN 16147:2011, EHPA Testing Regulation V1.5
2
Number of persons who can be supplied with hot water at the plants without hot water circulation (approximate values without recharge).

■■Dimensions

(Dimensions in mm)
2 3
20
19
18
5 18
19
6
17
17
1768 *
8
1468
16
16 9
1340
15
15
7
1020
14
781
681
13
12
11 11
93
25
ø 707
10
ø 707
124
1 * With base 1890-1920 mm

23
430
22 21
24
4
1 Air outlet Ø 160 mm 13 Insulation

2 Evaporator 14 Heating coil (only WPER)
3 Compressor 15 Inlet heating coil (only WPER) R 1″
4 Air inlet Ø 160 mm 16 Outlet heating coil (only WPER) R 1″
5 Enamelled tank 17 Circulation nozzle R ¾″
6 Immersion tube for sensor Ø 15 mm, length 18 Hot water outlet R 1″
160 mm 19 Condensate discharge (plastic, Ø DN 15)
7 Anode 20 Fan
8 Heating element 21 Operating button - rotary push-button
9 Immersion tube for operating sensor Ø 15 mm, 22 Control panel (display)
length 160 mm 23 Operating/warning light
10 Adjustable feet heat pump
11 Cold water inlet R 1″ 24 Operating/warning light
12 Safety condenser auxiliary heating
Variation because of the production

tolerance possible
Dimension +/- 10 mm

■■Engineering
Regulations and guidelines Heating assembly (WPER)

The following regulations and guidelines • The length of air tubes with max. 2 bows • Calorifier or additional heater coils must be
should be complied with: amounts to: provided with loading pump by the customer.
• technical information and installation guide Intake/blow pipeline total length • There should be installed an automatic
of Hoval company ∅ 160 mm max. 3 m aspirator in the heating water flow.
with extension to 200 mm: • Flow and return should be connected in
Ecology such a way, that with switched off loading
∅ 200 mm max. 7 m
Ordinance on substances (federal) pump (heating with heat pump or electri-
• The indicated total length should not be
• Handling of refrigerant art. 45 cally) no back circulation and no gravity
exceeded!
(professional authorisation) circulation can take place.

• List of refrigerant and heat carrier fluids ac- • Expansion of heating water must be always
cording to VWF (regulation about protection a c ensured (also during electric charging resp.
of waters from water-hazardous liquids) heat pump operation).
regulation article 22, Paragraph 2 b
• Sound protection regulation 814.331
• SN (Swiss norms) 253 120
(definitions of refrigerant)
• Cantonal and local regulations
Electric connection
• VSE (Association of Swiss Engineers) rec-
ommendations for connection of heat pump
plants for heating and water heating to the
network of electric power stations (2.29d,
September 1983).
• Regulations of local electric power stations
Planning and construction

• Hydraulic switches
• Regulations of SVGW (Swiss Association for
Gas and Water Supply) (especially guideline Maximum total length = a+b+c+b
W3), as well as regulation of local water Electric connection
supply Plumbing installation • Ready-for-use wiring (plug with 2 m cable)
• SN 253 130, Requirements to installation (power socket 230 V)
• If possible the DHW distribution system
place
• Cantonal and local fire police regulations as should be without circulation.
well as country-specific regulations • Select short pipeline configurations. Required space
• Fire protection regulations of the VKF (As- • Pay attention to compatibility of water pipe- • Installation area diameter 700 mm
sociation of Cantonal Insurance Companies) lines and calorifier. • Minimum distance to the walls min. 200 mm
• Guidelines of SWKI (Swiss Association of • Required space operation side min. 600 mm
Heat and Climate Engineers) 91-1 and aera- Using copper and galvanised steel tubes al- • Minimum distance to the ceiling: 250 mm
tion and deaeration of the heating room ways pay attention to the succession of flow
• FWS (Swiss Society for Promotion of Heat direction: copper after galvanised steel.
Pumps) and AWP (Working Committee for
Heat Pumps) guidelines and leaflets • Warm water pipelines must be thermally
• Guidelines “Procal corrosion and boiler scale insulated according to the local (cantonal) Ceiling
Intake/outlet
protection in heating and industrial water regulations.
plants”. • If water pipeline pressure is higher than
• The LRV (air purity regulation) regulations 5 bar, a pressure reduction valve is to be
must be kept (bivalent plants)
fitted into the cold water pipeline.
• Regulations concerning operating pressure
• Condensed water connection (at the rear of
and temperature
the heat pump, Ø DN 15) must be led away
via siphon into the sewer. Condensed water
Installation drain can be dumped together with drainage Open window when in
operation
Hoval calorifier heat pumps of type CombiVal of expansion water from the safety valve. Cellar floor
WPE, WPER can be installed in every un- Depending on humidity condensate can
heated room with floor drain for the condensed achieve 0.3 l/h.
water. The room temperature must not be
below 6 °C with devices without additional
heating system. Minimum room size 20 m3.
The intake air should not contain any aggres-
sive substances (ammonia, sulphur, chlorine,
halogens, etc.).
Air connection
Intake on top at front
Outlet on top at the back
(see Dimensions)

■■Examples
Installation in the heating room
• Air ducting
Air drawn from and blown into the room
Hoval • Recovery of unusable waste heat
Installation in the heating room with heat-

ing only heat pump
• Air ducting
Air drawn from and blown into the neigh-
Hoval
bouring room
• Min. room volume 25 m3
• Cooling, dehumidification (wine cellar,
storeroom)
Installation in the utility room
• Air ducting
Air drawn from and blown into the room
Hoval
• Min. room volume 20 m3
• Dehumidification, use of heat from con-
densed water (laundry)
• Air ducting
Air drawn from and blown either into the
room or externally
• When the air is circulating, the window can
Hoval
be closed.
Air duct pipelines

• Intake/blow pipes made of plain tube,
min. Ø 160 or 200 mm.
• Max. total length of pipeline should be 3 or
7 m, with max. 2 bows (90°).
(For each further bow the total length of
pipe must be reduced by 1 m.)
• Supply of pipeline incl. accessories by the
customer (ventilating pipe made of plastic,
aluminium or galvanised sheet steel).

Hoval TransTherm aqua L
Calorifier charging system
■■Description

Consisting of:
-- calorifier charging module
TransTherm aqua L
-- calorifier charging tank
CombiVal E or CombiVal C
Calorifier charging module

TransTherm aqua L
• Fully assembled station with plate heat
exchanger for the provision of domestic hot
water using the tank storage principle
• The station is installed on a wall frame.
• The primary side (heating side)
contains the three-way valve, high-efficiency
pump, air-bleeding, contact sensor and the
filling and drain valve. These components Calorifier charging module Calorifier charging tank
ensure a constant flow temperature at the TransTherm aqua L Output CombiVal E Content CombiVal C Content
plate heat exchanger. Pipes made from steel kW l l
• The secondary side (DHW side) contains the
safety valve, non-return valve and a filling/ (1-10) 50 (300) 300 (200) 200
drain valve. A flow sensor ensures the cor- (1-16) 90 (500) 475 (300) 300
rect outlet temperature for the hot process (1-20) 115 (800) 750 (500) 500
water storage tank. Pipes made from stain- (1-30) 175 (1000) 980 (800) 800
less steel (1-40) 230 (1500) 1470 (1000) 1000
• Connections welded, with flat-sealing screw (1-50) 275 (2000) 2000 (1250) 1250
connections and ending in ball valves (1500) 1500
• Stainless steel plate heat exchanger EN (2000) 2000
1.4404, copper-soldered
• EPP insulation, 30 mm, for the heat ex-
changer
• Switch-on and switch-off of the charging Certifications
pump is regulated via two sensors (included
in the scope of supply) in the storage tank. CombiVal Test number of SVGW*
• Tank sensor mounted on the tank on site E (300-2000) applied for
and connected to the controller C (200-2000) 0009-4304
• T-piece with ball valves for on-site connec-
tion of the circulation group. Connect the * Swiss Association for Gas and Water Supply
pump to the controller on site.
Delivery
• The storage tank required is not included in
the scope of supply Integrated electronic controller for the hot wa- Delivery
ter charging system, incl. sensor, with thermal • Incl. thermometer, non-return valves, cut-off
On site disinfection of the DHW storage tank (anti- ball valves on the drinking water side
• Installation of a circulation unit; the neces- legionella circuit) • All armatures required for operation, such as
sary connection is provided. strainers, flow balancing and cut-off valves,
• Electrical connection of the controller Control functions (TopTronic® com) backflow preventer, air-bleeding and drain
• Demand for hot water charging via switch-on valve are fitted.
Suitable calorifier charging tanks and switch-off sensor in the charging tank
see next page and time program Caution
• Maintenance of the desired hot water tem- As a result of thermal disinfection of the
perature in the storage tank and at the heat domestic hot water for legionella protection,
exchanger outlet; regulation of the DHW increased water temperatures (at least 65-
charging temperature to set value or to the 70 °C) occur. Depending on the water quality,
disinfection temperature via mixer control in this may result in increased calcification at the
the primary circuit installed armatures and heat exchangers and
• Demand for heating and process water also brings the risk of scalding at the tapping
charging pump points. Corresponding protective measures
• Boiler demand must be implemented on site.
• Circulation pump switched on and off in ac-
cordance with time program
• Legionella protection via heating of the
storage tank to an adjustable disinfection
temperature at the preset starting time once
per day or once per week

■■Description
CombiVal C (200-2000) CombiVal E (300-2000)

• Charging tank made from stainless steel • Charging tank made of steel enamelled
(without built-in heating coil) for combination inside (without built-in heating coil) for
with calorifier charging module combination with calorifier charging module
TransTherm aqua L. TransTherm aqua L.
• (200-1000) with one flange • (300-1000) with one flange
(1250-2000) with two flanges (1500,2000) with two flanges
jeweils mit montierter Blindflanschplatte für in each case with installed dummy flange
Wartungen oder zum Einbau eines Flansch- plate for maintenance or installation of a
Elektroheizeinsatzes. flange-type electrical heating insert.
• Thermal insulation made of • (300-1000) one built-in
-- polyester fleece with patented aluminium magnesium protection anode
sealing bracket, outer casing made of (1500,2000) two built-in
polypropylene, red coloured magnesium protection anodes
(200) 1-part • Thermal insulation made of
(300-800) 2-part -- (300,500) polyurethane rigid foam, directly
(1000-2000) 3-part foamed, with dismantable foil casing,
• Thermometer separately enclosed 1-part, red coloured
• Immersion sleeves -- (800-2000) polyurethane soft foam with
• For drinking water up to max. 70 mg/l chlori- polystyrene hard shell, completely remo-
de content vable, red coloured
(800-1500) 2-part
Delivery (2000) 3-part
• (200-1000) charging tank with thermal insu- • Thermometer separately enclosed
lation set completely installed • (300,500) two sensor sleeves
(1250-2000) charging tank, thermal insulati- (800-2000) two terminal bars
on set separately packed for contact sensor
Design on request Delivery

• Flange-mounted electric heating element • (300,500) with foil casing completely moun-
ted
On site • (800-2000) with thermal insulation set com-
• Installation of the thermometer pletely mounted (removable)
• (1250-2000) Installation of the thermal instal-
lation kit and attachments of the protection Design on request
rosettes • Flange electrical heating element
On site
• Installation of the thermometer
Flange-mounted electric heating ele- • Attachment of the glue-on protection roset-
ments for CombiVal C (200-2000) tes to the thermal insulation
Type EFHRC 4 to EFHRC 9

• Made from Incoloy® alloy 825
• Heat output 4.3 to 8.5 kW, depending on
Flange-mounted electric heating ele-
specifications from electricity provider ments for CombiVal E (300-2000)
• With temperature regulator and overheating
protection Type EFHR 4-180 to EFHR 6-180
• Connection 3 x 400 V • Made from Incoloy® alloy 825
• Heat output 4.3 or 6.0 kW, depending on
Delivery specifications from electricity provider
• Included in separate packaging • With temperature regulator and overheating
protection
On site • Connection 3 x 400 V
• Installation of the electrical heating element
Delivery
• Included in separate packaging
On site
• Installation of the electrical heating element
Water quality
see end of this rubric

■■Part No.
Calorifier charging module Part No.

TransTherm aqua L
Calorifier charging module Output

TransTherm aqua L kW
(1-10) 50 8005 207
(1-16) 90 8005 208
(1-20) 115 8005 209
(1-30) 175 8005 210
(1-40) 230 8005 211
(1-50) 275 8005 212
Circulation set ¾″ for TTA L 8005 279

for TransTherm aqua L (1-10) to (1-50)
Piping of parts in contact with
potable water in stainless steel and
gunmetal
Volume flow: 1.9 m³/h
Circulation connection: DN 20 ¾″ Rp
comprising:
- Regulating valve
- Circulation pump
- Non-return valve
Circulation set 1″ for TTA L 8005 280

gunmetal
Circulation connection: DN 25 1″ Rp
comprising:
- Regulating valve
- Circulation pump
- Non-return valve
Circulation set 1¼″ for TTA L 8005 281

gunmetal
Circulation connection: DN 32 1¼″ Rp
comprising:
- Regulating valve
- Circulation pump
- Non-return valve

■■Part No.
Hot water charging tank CombiVal E Part No.
Enamelled charging tank

(without heating coil)
CombiVal E (300-1000) with one flange
CombiVal E (1500,2000) with two flanges
-- (300,500) thermal insulation
mounted with foil casing
-- (800-2000) thermal insulation set
completely mounted (removable)
CombiVal Content
type l
E (300) 300 6035 165
E (500) 500 6035 166
E (800) 800 6035 167
E (1000) 1000 6035 168
E (1500) 1500 6035 169
E (2000) 2000 6035 170
Hot water charging tank CombiVal C
Stainless steel charging tank

(without heating coil)
CombiVal C (200-1000) with one flange
CombiVal C (1250-2000) with two flanges
Thermal insulation set
-- (200-1000) completely mounted (removable)
-- (1250-2000) separately packed
CombiVal Content
type l
C (200) 200 6035 193
C (300) 300 6035 194
C (500) 500 6035 195
C (800) 800 6035 196
C (1000) 1000 6035 197
C (1250) 1250 6035 198
C (1500) 1500 6035 199
C (2000) 2000 6035 200

■■Part No.
Flange electrical heating insets

Installation permitted only in charging tank CombiVal E.

Type Heat Changeable Install. CombiVal
EFHR output to length
3 x 400 V
kW mm
4-180 4,3 380 E (300-2000)
6032 215
2,9 kW/3x400 V
2,1 kW/3x400 V
1,4 kW/1x230 V
6-180 6,0 440
E (300-2000) 6032 216
4,0 kW/3x400 V
3,0 kW/3x400 V
2,0 kW/1x230 V
Installation permitted only in charging tank CombiVal C.

Type Heat Changeable Install. CombiVal
EFHRC output to length
3 x 400 V
kW mm
CombiVal C (1250-2000) mountable only above.
4-180 4,3 380 C (1250-2000)
6032 218
2,9 kW/3x400 V
2,1 kW/3x400 V
1,4 kW/1x230 V
6-180 6,0
460 C (1250-2000) 6032 219
4,0 kW/3x400 V
3,0 kW/3x400 V
2,0 kW/1x230 V
9-180 8,5
650 C (1250-2000) 6032 220
5,7 kW/3x400 V
4,2 kW/3x400 V
2,8 kW/1x230 V
CombiVal C (200-2000) mountable only below.

4-270 4,3
380 C (200-2000) 6032 221
2,9 kW/3x400 V
2,1 kW/3x400 V
1,4 kW/1x230 V
6-270 6,0 460 C (800-2000)
6032 222
4,0 kW/3x400 V
3,0 kW/3x400 V
2,0 kW/1x230 V
9-270 8,5 650 C (800-2000)
6032 223
5,7 kW/3x400 V
4,2 kW/3x400 V
2,8 kW/1x230 V

Included in the scope of delivery for the

CombiVal E (1500,2000).

one/two magnesium anodes may be used.

■■Part No.
Part No.
Temp. controller 0…120 °C 2048 299

Safety temp. monitor 70…130 °C 2048 300

Safety temperature limiter 70…130 °C 2049 619

Imm. sleeve st. steel for thermostat 2048 285

Imm. sleeve st. steel for 2 thermostats 2048 288


Performance data
TransTherm aqua L (1-10 to 1-50)
Heating water temperature flow

55 °C 60 °C
(1-..) (1-..)
Drinking TransTherm aqua L (10) (16) (20) (30) (40) (50) (10) (16) (20) (30) (40) (50)
water
secondary
60/5 °C T return primary °C - - - - - - - - - - - -
V̇ primary m³/h - - - - - - - - - - - -
Q max. kW - - - - - - - - - - - -
V̇ secondary m³/h - - - - - - - - - - - -
V̇ primary m³/h - - - - - - - - - - - -
Q max. kW - - - - - - - - - - - -
V̇ secondary m³/h - - - - - - - - - - - -
V̇ primary m³/h - - - - - - - - - - - -
Q max. kW - - - - - - - - - - - -
V̇ secondary m³/h - - - - - - - - - - - -
V̇ primary m³/h - - - - - - - - - - - -
Q max. kW - - - - - - - - - - - -
V̇ secondary m³/h - - - - - - - - - - - -
55/5 °C T return primary °C - - - - - - 30 30 30 30 30 30
V̇ primary m³/h - - - - - - 1.25 2.04 2.51 3.71 4.76 5.66
Q max. kW - - - - - - 43 70 86 127 163 194
V̇ secondary m³/h - - - - - - 0.74 1.2 1.48 2.18 2.8 3.33
V̇ primary m³/h - - - - - - 1.11 2.04 2.51 3.71 4.76 5.63
Q max. kW - - - - - - 38 70 86 127 163 193
V̇ secondary m³/h - - - - - - 0.73 1.34 1.64 2.43 3.12 3.69
V̇ primary m³/h - - - - - - 0.76 1.46 1.95 3.06 4.23 5.4
Q max. kW - - - - - - 26 50 67 105 145 185
V̇ secondary m³/h - - - - - - 0.56 1.08 1.44 2.26 3.12 3.98
V̇ primary m³/h - - - - - - 0.47 0.9 1.17 1.9 2.63 3.36
Q max. kW - - - - - - 16 31 40 65 90 115
V̇ secondary m³/h - - - - - - 0.39 0.76 0.99 1.6 2.22 2.83
50/5 °C T return primary °C 30 30 30 30 30 30 30 30 30 30 30 30
V̇ primary m³/h 1.29 2.03 2.51 3.67 4.72 5.66 1.28 2.04 2.51 3.71 4.76 5.63
Q max. kW 37 58 72 105 135 162 44 70 86 127 163 193
V̇ secondary m³/h 0.71 1.11 1.37 2 2.58 3.09 0.84 1.34 1.64 2.43 3.12 3.69
V̇ primary m³/h 1.29 2.03 2.51 3.67 4.72 5.66 1.28 2.04 2.51 3.73 4.81 5.69
Q max. kW 38 58 72 105 135 162 44 70 86 128 165 195
V̇ secondary m³/h 0.82 1.25 1.77 2.26 2.9 3.48 0.95 1.51 1.85 2.75 3.55 4.19
V̇ primary m³/h 1.29 2.03 2.51 3.67 4.72 5.66 1.11 1.95 2.48 3.76 4.76 5.69
Q max. kW 37 58 72 105 135 162 38 67 85 129 163 195
V̇ secondary m³/h 0.91 1.43 1.77 2.58 3.32 3.99 0.94 1.65 2.09 3.18 4.01 4.8
V̇ primary m³/h 1.15 2.03 2.55 3.7 4.75 5.69 0.96 1.69 2.13 3.24 3.63 5.16
Q max. kW 33 58 73 106 136 163 33 58 73 111 145 177
V̇ secondary m³/h 0.95 1.67 2.1 3.05 3.91 4.69 0.95 1.67 2.1 3.19 4.17 5.09
T return primary °C Temperature primary return

V̇ primary m³/h Volume flow primary
Q max. kW Output
V̇ secondary m³/h Volume flow secondary

Performance data
TransTherm aqua L (1-10 bis 1-50)
Heating water temperature flow

65 °C 70 °C
(1-..) (1-..)
Drinking TransTherm aqua L (10) (16) (20) (30) (40) (50) (10) (16) (20) (30) (40) (50)
water
secondary
V̇ primary m³/h 1.08 1.88 2.5 3.73 4.84 5.77 1.32 2.09 2.59 3.76 4.82 5.72
Q max. kW 43 75 100 149 193 230 60 95 118 171 219 260
V̇ secondary m³/h 0.67 1.17 1.55 2.33 3.01 3.59 0.94 1.48 1.84 2.67 3.42 4.06
V̇ primary m³/h 0.8 1.5 2.01 3.16 4.34 5.39 1.08 1.94 2.48 3.77 4.95 5.92
Q max. kW 32 60 80 126 173 215 50 90 115 175 230 275
V̇ secondary m³/h 0.55 1.03 1.38 2.17 2.98 3.7 0.86 1.54 1.98 3.01 3.95 4.73
V̇ primary m³/h 0.55 1.05 1.38 2.13 3.08 3.96 0.97 1.8 2.37 3.73 4.84 5.72
Q max. kW 22 42 55 85 123 158 44 82 108 170 220 260
V̇ secondary m³/h 0.42 0.8 1.05 1.63 2.35 3.02 0.84 1.57 2.08 3.24 4.21 4.98
V̇ primary m³/h 0.3 0.6 0.8 1.28 1.75 2.33 0.62 1.14 2.05 2.4 3.43 4.22
Q max. kW 12 24 32 51 70 93 28 52 68 109 156 192
V̇ secondary m³/h 0.26 0.52 0.69 1.1 1.51 2 0.6 1.12 1.47 2.36 3.36 4.14
V̇ primary m³/h 0.8 1.5 2.01 3.16 4.34 5.39 1.08 2.09 2.53 3.74 4.84 5.76
Q max. kW 32 60 80 126 173 215 50 95 115 170 220 262
V̇ secondary m³/h 0.55 1.03 1.38 2.17 2.98 3.7 0.86 1.63 1.97 2.92 3.78 4.5
V̇ primary m³/h 1.3 2.06 2.53 3.71 4.81 5.64 1.08 1.87 2.42 3.74 4.84 5.72
Q max. kW 52 82 101 148 192 225 49 85 110 170 220 260
V̇ secondary m³/h 0.99 1.57 1.93 2.83 3.67 4.3 0.94 1.62 2.1 3.24 4.21 4.98
V̇ primary m³/h 0.97 1.65 2.11 3.71 4.81 5.64 1.1 1.88 2.41 3.74 4.22 5.1
Q max. kW 44 75 96 148 192 225 44 75 96 148 192 232
V̇ secondary m³/h 0.95 1.61 2.07 3.19 4.13 4.84 0.94 1.62 2.1 3.19 4.21 5
V̇ primary m³/h 0.95 1.68 2.13 3.23 4.24 5.14 0.84 1.47 1.87 2.84 3.72 4.51
Q max. kW 38 67 85 129 169 205 38 67 85 129 169 205
V̇ secondary m³/h 0.94 1.65 2.09 3.18 4.16 5.05 0.94 1.65 2.09 3.18 4.16 5.05
V̇ primary m³/h 1.25 2.06 2.53 3.71 4.81 5.64 1.08 1.87 2.42 3.56 4.84 5.72
Q max. kW 50 82 101 148 192 225 49 85 110 162 220 260
V̇ secondary m³/h 0.95 1.57 1.93 2.83 3.67 4.3 0.94 1.62 2.1 3.09 4.21 4.98
V̇ primary m³/h 1.1 1.88 2.41 3.71 4.81 5.64 0.97 1.65 2.11 3.25 4.22 5.1
Q max. kW 44 75 96 148 192 225 44 75 96 148 192 232
V̇ secondary m³/h 0.95 1.61 2.07 3.19 4.13 4.84 0.95 1.61 2.07 3.19 4.13 5
V̇ primary m³/h 0.95 1.68 2.13 3.23 4.24 5.14 0.84 1.47 1.87 2.84 3.72 4.51
Q max. kW 38 67 85 129 169 205 38 67 85 129 169 205
V̇ secondary m³/h 0.94 1.65 2.09 3.18 4.16 5.05 0.94 1.65 2.09 3.18 4.16 5.05
V̇ primary m³/h 0.83 1.45 1.81 2.44 3.63 4.44 0.73 1.28 1.61 2.44 3.19 3.89
Q max. kW 33 58 73 111 145 177 33 58 73 111 145 177
V̇ secondary m³/h 0.95 1.67 2.1 3.19 4.17 5.09 0.95 1.67 2.1 3.19 4.17 5.09
T return primary °C Temperature primary return

V̇ primary m³/h Volume flow primary
Q max. kW Output
V̇ secondary m³/h Volume flow secondary

Performance data

Temperature primary 70 °C flow/30 °C return
Domestic water heating

Cold water 10 °C Drinking water 60 °C
TransTherm aqua L (10) (16) (20) (30) (40) (50)
kW 50 90 115 175 230 275
m³/h 0.86 1.54 1.97 3.00 3.94 4.71
l/min 14.3 25.7 32.9 50.0 65.7 78.6
l/s 0.2 0.4 0.5 0.8 1.1 1.3
Tank size
l
200 V̇ s l/10min 343 457 529 - - -
Hourly output l/h 1057 1743 2171 - - -
NL index 13 22 29 - - -
300 V̇ s l/10min 443 557 629 800 - -
Hourly output l/h 1157 1843 2271 3300 - -
NL index 21 31 39 57 - -
400 V̇ s l/10min 543 657 729 900 - -
Hourly output l/h 1257 1943 2371 3400 - -
NL index 23 41 49 69 - -
500 V̇ s l/10min 643 757 829 1000 1157 -
Hourly output l/h 1357 2043 2471 3500 4443 -
NL index 25 44 56 80 100 -
800 V̇ s l/10min 943 1057 1129 1300 1457 -
Hourly output l/h 1657 2343 2771 3800 4743 -
NL index 33 52 64 94 123 -
1000 V̇ s l/10min 1143 1257 1329 1500 1657 1786
Hourly output l/h 1857 2543 2971 4000 4943 5714
NL index 38 57 69 100 128 152
1250 V̇ s l/10min - 1507 1579 1750 1907 2036
Hourly output l/h - 2793 3221 4250 5193 5964
NL index - 64 76 107 136 160
1500 V̇ s l/10min - 1757 1829 2000 2157 2286
Hourly output l/h - 3043 3471 4500 5443 6214
NL index - 71 83 114 143 167
2000 V̇ s l/10min - 2257 2329 2500 2657 2786
Hourly output l/h - 3543 3971 5000 5943 6714
NL index - 84 97 128 158 182
V̇ s l/10min 10 minutes peak volume flow

Performance data

Tapping point (mixing temperature)
Cold water 10 °C Drinking water 45 °C
TransTherm aqua L (10) (16) (20) (30) (40) (50)
kW 50 90 115 175 230 275
m³/h 1.22 2.20 2.82 4.29 5.63 6.73
l/min 20.4 36.7 46.9 71.4 93.9 112.2
l/s 0.3 0.6 0.8 1.2 1.6 1.9
Tank size
l
200 V̇ s l/10min 490 653 755 - - -
Hourly output l/h 1510 2490 3102 - - -
NL index 13 22 29 - - -
300 V̇ s l/10min 633 796 898 1143 - -
Hourly output l/h 1653 2633 3245 4714 - -
NL index 21 31 39 57 - -
400 V̇ s l/10min 776 939 1041 1286 - -
Hourly output l/h 1796 2776 3388 4857 - -
NL index 23 41 49 69 - -
500 V̇ s l/10min 918 1082 1184 1429 1653 -
Hourly output l/h 1939 2918 3531 5000 6347 -
NL index 25 44 56 80 100 -
800 V̇ s l/10min 1347 1510 1612 1857 2082 -
Hourly output l/h 2367 3347 3959 5429 6776 -
NL index 33 52 64 94 123 -
1000 V̇ s l/10min 1633 1796 1898 2143 2367 2551
Hourly output l/h 2653 3633 4245 5714 7061 8163
NL index 38 57 69 100 128 152
1250 V̇ s l/10min - 2153 2255 2500 2724 2908
Hourly output l/h - 3990 4602 6071 7418 8520
NL index - 64 76 107 136 160
1500 V̇ s l/10min - 2510 2612 2857 3082 3265
Hourly output l/h - 4347 4959 6429 7776 8878
NL index - 71 83 114 143 167
2000 V̇ s l/10min - 3224 3327 3571 3796 3980
Hourly output l/h - 5061 5673 7143 8490 9592
NL index - 84 97 128 158 182
V̇ s l/10min 10 minutes peak volume flow
Hot water charging tank CombiVal E (300-2000)

Type (300) (500) (800) (1000) (1500) (2000)
• Content dm
3
300 475 750 980 1470 2000
• max. working pressure/test pressure bar 6/12 6/12 6/12 6/12 6/12 6/12
• max. DHW temperature °C 95 95 95 95 95 95
• Thermal insulation PU hard foam PU soft foam
mm 50 50 100 100 100 100
• Thermal conductance λ W/mK 0.034 0.034 0.039 0.039 0.039 0.039
• Stand-still heat loss kWh/24h 2.5 3.5 4.0 4.6 - -
• Weight (without thermal insulation) kg - - 190 225 370 530
• Weight (with thermal insulation) kg 90 115 212 250 400 565
Hot water charging tank CombiVal C (200-2000)

Type (200) (300) (500) (800) (1000) (1250) (1500) (2000)
• Content dm
3
200 300 500 800 1000 1250 1500 2000
• max. working pressure/test pressure bar 6/12 6/12 6/12 6/12 6/12 6/12 6/12 6/12
• max. DHW temperature °C 95 95 95 95 95 95 95 95
• Thermal insulation Polyester fleece
mm 80 80 80 80 80 100 100 100
• Thermal conductance λ W/mK 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035
• Stand-still heat loss kWh/24h 1.76 2.38 2.85 4.13 4.25 4.96 4.96 4.97
• Weight (without thermal insulation) kg 35 44 61 96 110 160 190 224

■■Dimensions
Charging module TransTherm aqua L (1-10 to 1-50)

(Dimensions in mm)
175 315 60 64 137
TWW TWZ
800
1060
RL VL TW
125 315 60 64 73 64
550 224
850
175 315 60
38
124
38
TWW Domestic hot water DN 25

TWZ Drinking water circu- DN 25
lation
TW Cold water DN 25
VL Flow heating water DN 25
RL Return heating water DN 25

■■Dimensions
Charging module TransTherm aqua L (1-10 to 1-50)

(Dimensions in mm)
315 60 76 260
TWW TWZ
800
1060
RL VL TW
125 315 60 76 73
850 336
175 315 60
50
124
38
124
TWW Domestic hot water DN 25

TWZ Drinking water circu- DN 25
lation
TW Cold water DN 25
VL Flow heating water DN 25
RL Return heating water DN 25

■■Dimensions
(Dimensions in mm)
CombiVal E (300-500) CombiVal E (800-2000)
min. 160 8 2
3
2 3 6
6 p 7 8
5
5
6 y 8*
h
f
h n
e 9*
i
g m
c r 7
f k
e
6 i
4 9
1 4 9
c b g
b a 1 x
a
8
Dd 6,9 6,8*,8,9*,9
3.4 Dd
2,5,6,1 35°
7 45°
1,2.3.4,5
1 Cold water Type (300,500) R 1¼″ 6 Sleeve for sensor, Type (300,500) Rp ½″
Type (800-1000) R 2″ thermostat, thermometer
2 Hot water Type (300,500) R 1¼″ 7 Terminal bar for contact sensorType (800-2000)
Type (800-1000) R 2″ 8 Mg anode sleeve Type (300,500) Rp 1″
3 Charging flow - hot Type (300,500) R 1¼″ Type (800-2000) Rp 1¼″
Type (800-1000) R 2″ (screw connection - not insulated)
4 Charging return - cold Type (300,500) R 1¼″ 9 Hand-hole flange (flange electrical heating inset)
Type (800-1000) R 2″ Ø 180/120 mm, pitch circle 150 mm, 8 x M10
5 Circulation Type (300,500) R ¾″
* Attention:
Type (800-1000) R 1¼″
type (800,1000) does not have a second flange nor a second Mg anode

tolerance possible
Dimension +/- 10 mm
CombiVal E Tilting
type a b c d D e f g h i k m n p r s t measure
(300) 235 325 435 500 600 1060 1160 1505 1850 1584 - - - - - - - 1875
(500) 238 276 438 597 700 1125 1225 1500 1960 1674 - - - - - - - 2000
(800) 88 342 1145 750 950 1642 1908 347 2030 - - 1331 1500 500 100 800 292 1960
(1000) 100 355 1158 850 1050 1655 1911 360 2060 - - 1331 1500 500 100 800 305 1990
(1500) 105 375 1357 1000 1200 1782 2049 390 2220 890 1167 1521 1657 640 120 760 300 2370
(2000) 118 406 1388 1200 1400 1648 1933 421 2130 921 1118 1248 1498 520 100 760 330 2350

■■Dimensions
(Dimensions in mm)
CombiVal C (200-1000) CombiVal C (1250-2000)
2
2
3 7 3 7
8 8
5 5
10
h 8 h
8
k k
i g i g
f
e 9 e 9
A 8 A 8
c c
b b
a a
1,3, Detail A 1,3,

4,5, 4 4,5,
6,8 6,8
8
2 2
Dd p 1 Dd
6
m
n
7,8,9
7,8,9,10
1 Cold water Type (200,300) R 1¼″ 6 Drain Type (200-500) Rp ½″

Type (500) R 1½″ Type (800-2000) Rp ¾″
Type (800-2000) Rp 2″ 7 Sleeve with mounted immersion sleeve Rp ½″
2 Hot water Type (200,300) Rp 1¼″ (L = 200 mm, inner Ø = 8 mm) for thermometer
Type (500) Rp 1½″ 8 Sleeve with mounted immersion sleeve Rp ½″
Type (800-2000) R 2″ (L = 200/60 mm, inner Ø = 8 mm ) for sensor,
3 Charging flow - hot Type (200,300) R 1″ thermostat
Type (500-1250) R 1¼″ 9 Hand-hole flange (flange electrical heating inset)
Type (1500,2000) R 1½″ Ø 270/200 mm, pitch circle 240 mm, 12 x M10
4 Charging return - cold Type (200,300) R 1″ 10 Hand-hole flange (flange electrical heating inset)
Type (500-1250) R 1¼″ Ø 180/110 mm, pitch circle 150 mm, 8 x M10
Type (1500,2000) R 1½″
5 Circulation Type (200-500) R 1″
Type (800-1250) R 1¼″
tolerance possible
Type (1500-2000) R 1½″
Dimension +/- 10 mm
CombiVal C Tilting
type a b c d D e f g h i k m n p measure
(200) 130 310 510 500 680 760 - 910 1430 960 1210 130 190 230 1515
(300) 130 310 510 500 680 960 - 1260 1930 1310 1710 130 190 230 1994
(500) 100 310 510 650 830 960 - 1260 1950 1310 1710 130 190 205 2056
(800) 100 310 510 790 970 960 - 1260 2000 1310 1710 135 205 210 2151
(1000) 100 310 510 890 1070 960 - 1260 2000 1310 1710 135 205 210 2190
(1250) 80 310 510 950 1170 960 1135 1260 2005 1310 1710 160 230 190 2219
(1500) 80 310 510 1100 1320 960 1135 1260 2020 1310 1710 160 230 185 2301
(2000) 80 310 510 1200 1420 960 1135 1260 2060 1310 1710 160 230 185 2410

■■Examples
Hydraulic schematic BGET010

TopTronic
com 16 WW
Dies ist ein

T
unerlaubter Weg!
Gehen Sie einen
Schritt zurück
oder löschen Sie
dieses Shape!
SF1 15
Sie haben die
Möglichkeit ein
neues Shape zu
nehmen!!!
hovhovalhovalhov
3 8 9 alhovalhovalhoval
hovalhovalhovalh
2 5 6 2 1 ovalhovalhovalho
1 YFW YF TW valhovalhovalhova
lhovalhovalhovalh
VL T T ovalhovalhovalho
7 10 valhovalhovalhova
lhovalhovalhovalh
12 13 ovalhovalhovalho
RLF 11 valhovalhovalhova
15 lhovalhovalhovalh
RL T SLP2
SF2
ovalhovalhovalho
valhovalhovalhova
1 2 11 lhova
1
4 * ZKP
WZ
12 10
14 KW
1 12 4
1 Shut-off valve 9 Temperature monitor VL Heating flow

2 Thermometer 10 Safety valve RL Heating return
3 Three-way valve with actuator 11 Line balancing valve WW Domestic /Désignation
Denominazione hot water YFW SLP1 RL
4 Drain 12 Non-return valve KW Cold
Klemme water /
/Terminal
5 Circulating pump primary 13 Circulating pump secondary WZ Domestic
Morsetti YK1
/Bornes hot water circulation MK1 VE
6 Heat exchanger 14 Circulating pump * Circulation set
7 Return sensor primary 15 Tank sensor (installation possible in station
Hydr. 8 Verbindungshinweise
Flow sensor secondary / 16 » TopTronic® com
Controller or on storage tank)
+ Leg._LB010
BGET010.VSD Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werd
1/2 Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma déta

468
Hoval EnerVal (200-2000)
Energy buffer storage tank
■■Description
Energy buffer storage

EnerVal (200,300)
• Energy buffer storage made of steel for
hydraulic integration with heat pumps
• Nominal content: 200, 300 l
hard foam, foamed on the storage
• EnerVal (200): 5 connection sleeves Rp 1½″
EnerVal (300): 8 connection sleeves Rp 1½″
• 1 sleeve Rp 1½″ for sensor/thermometer
• 2 sensor channels welded as a tube on the
boiler body
Delivery
• Energy buffer storage with foil casing
completely mounted and packed (can be
disassembled for introduction)
Energy buffer storage

EnerVal (500)
• Energy buffer storage made of steel for hy-
draulic integration with boilers, heat pumps
and solar installations Range Nominal
• Nominal content 500 l EnerVal content
• 8 connection sleeves Rp 1½″ type litres
• 1 sleeve Rp 1½″ for screw-in electrical (200) 222
heating inset (300) 278
• 5 sleeves Rp ½″ for sensor/thermometer (500) 474
(800) 765
hard foam, foamed on the calorifier
(1000) 956
Delivery (1500) 1365
• Energy buffer storage with foil casing com- (2000) 2039
pletely mounted and packed
Energy buffer storage Screw-in electrical heating inset

EnerVal (800-2000) type EP-3 to EP-9
• Energy buffer storage made of steel for • Made of Incoloy® 825
hydraulic integration with boiler, solid fuel • Heat input 3.0 to 9.0 kW
boiler, heat pumps and solar installations • Incl. temperature control and overheating
• Nominal content 800-2000 l protection
• 11 connection sleeves Rp 1½″, on EnerVal • No use for exclusively electrical heating
(1500-2000) as Rp 2″
• 5 sleeves Rp ½″ for sensor/thermometer Delivery
• 1 sleeve Rp ½″ for screw-in electrical heat- • Delivered separately packed
ing inset
• Perforated separating plate in the central On site
area for separation of the temperature zones • Installation of the electrical heating inset
soft foam with foil casing, colour red
Energy buffer storage tanks
cannot be used in refrigeration systems.
Delivery
• Energy buffer storage with foil casing com-
pletely mounted and packed

■■Part No.
Energy buffer storage tank Part No.

EnerVal (200-2000)
EnerVal (200-2000) completely insulated,

steel tank interior raw,
exterior with coloured plastic coating
Nominal
EnerVal content Ø raw Ø insulated Height
type l mm mm mm
(200) 222 - 600 1440 7006 793

(300) 278 - 600 1780 7006 794
(500) 474 - 700 1900 7006 795
(800) 765 750 1030 1845 7008 139
(1000) 956 950 1030 2132 7008 140
(1500) 1365 985 1225 2142 7011 317
(2000) 2039 1200 1440 2142 7011 318
Accessories
Connection hose with T-piece 6019 013

for EnerVal (800,1000)
for the hydraulic parallel connection
of two energy buffer storage tanks
EnerVal
Consisting of:
flexible hose included insulation
and a T-piece 1½″
Connection hose with T-piece 6023 573
EnerVal
Consisting of:
flexible hose included insulation
with a T-piece 2″
Connection hose 6019 014
EnerVal
Consisting of:
flexible hose included insulation 1½″
Connection hose 6023 574
EnerVal
Consisting of:
flexible hose included insulation 2″
Screw-in inject lance

For horizontal installation in the energy buffer
storage tank. For the decrease of the turbu-
lence of the attached water.
Screw-in depth For EnerVal

Type [mm] type
Rp 1½″ 450 800,1000 6023 336

Rp 2″ 600 1500,2000 6023 497

■■Part No.
Double thermostat ATH-22 2054 650

Usable as minimal thermostat flow
to open the loading pump.
Usable as maximal thermostat
to limit the flow.
Bottom part of the casing made of
die-cast aluminium with plastic cover,
with rigid shaft
1 separate temperature adjustment
each in the casing
Type of protection IP54
Switching capacity: 230V/10A cos=1
Control range 1.2 : 0°C … +100°C
Switching differential 1.2 : 3-4%
of the scale range
Immersion sleeve: G 1/2″,L=150mm,
D=15mm
Immersion sleeve brass nickel-plated
Version according to DIN EN 14597
Immersion thermostat RAK-TW1000.S SB 6010 082

150
Thermostat with immersion sleeve ½″ - depth
of immersion 150 mm, brass nickel-plated
Thermometer type TMOV 2002 059

including immersion sleeve ½″
0 - 120 °C
Protective pipe immersion sleeve 2018 836

SB150 ½″
brass nickel-plated
PN10 - 150 mm

SB280 ½″
brass nickel-plated
PN10 - 280 mm

Heating inset made of Incoloy® alloy 825, with
temperature control and overheating protec-
tion.
Delivery separately, installation on site.
For
Output Voltage Installation EnerVal
Type kW V mm type
EP-2 2.0 1 x 230 500 (500-1500) 2002 412

EP-3 3.0 3 x 400 390 (200-1500) 2022 216
EP-4,5 4.5 3 x 400 500 (200-1500) 2022 217
EP-6 6.0 3 x 400 620 (500-1500) 2022 218
EP-9 9.0 3 x 400 850 (800-2000) 2022 219

EnerVal (200-2000)
Type (200) (300) (500) (800) (1000) (1500 (2000)
• Nominal content litres 222 278 474 765 956 1365 2039
• Working temperature maximum °C 95 95 95 95 95 95 95
• Thermal insulation PU soft foam mm 50 50 50 120 120 120 120
• Thermal conductance λ W/mK 0.034 0.034 0.034 0.041 0.041 0.041 0.041
• Stand still loss qB at 60 °C W 67 98 142 126 133 154 175
• Weight with insulation kg 55 60 73 110 127 190 271
• Weight without insulation kg – – – 98 115 175 255
Screw-in electrical heat insets

Heating inset made of Incoloy® alloy 825
with temperature control and overheating protection,
connection.
Type Output Voltage Installation depth For EnerVal

kW [V] mm Typ
EP-2 2,0 1 x 230 500 (500-1500)

EP-3 3,0 3 x 400 390 (200-1500)
EP-4,5 4,5 3 x 400 500 (200-1500)
EP-6 6,0 3 x 400 620 (500-1500)
EP-9 9,0 3 x 400 850 (1000-2000)

■■Dimensions
(Dimensions in mm)
EnerVal (200,300) EnerVal (500)

L1
K

H
O
N
M
J
L2
F

E
I
D
5
'
G
1 Heating connection Rp 1½″

(positioning depending of the plants, see hydraulic schematics boiler)
3 Sleeve for immersion sleeve, thermostat or thermometer Rp ½″
4 Sensor channel Variation because of the production toler-
5 only EnerVal (300) ance possible
Dimension +/- 10 mm
Length of all connecting pieces: 50 mm
EnerVal Tilting
type L1 L2 a b c d D e f g h j k l m measure
(200) 350 450 152 300 720 480 600 1140 - - 1440 - - - - 1460
(300) 550 600 152 300 890 480 600 1479 - - 1780 - - - - 1795
(500) - - 127 220 945 597 700 1670 250 971 1900 1400 1571 1671 1771 1923

■■Dimensions
EnerVal (800-2000)
(Dimensions in mm)

K
Q
P
H
O
N
F
F
M

J

I
E
D
'
G
1 Heating connection
type (800,1000) Rp 1½″
type (1500,2000) Rp 2″
2 Sleeve for electric screw-in boiler nozzle Rp 1½″
3 Sleeve for immersion sleeve, thermostat or thermometer Rp ½″ Variation because of the production toler-
ance possible
Length of all connecting pieces: 120 mm Dimension +/- 10 mm
EnerVal Tilting
type a b c c1 d D e f g h j k l m n measure
(800) 108 235 932 1135 790 1030 1497 410 657 1845 932 1230 1377 1497 1612 1888
(1000) 108 309 1006 1209 790 1030 1699 500 710 2132 1006 1300 1454 1699 1882 2172
(1500) 220 358 1006 1209 1000 1240 1699 500 800 2142 1006 1337 1487 1699 1839 2200
(2000) 220 382 1030 1230 1200 1440 1692 500 800 2142 1030 1230 1478 1692 1839 2200

■■Dimensions
Connection set for energy buffer storage tank EnerVal

(Dimensions in mm)
Connection of 2 EnerVal (500-1000)
EnerVal type A B D D1 R
(500) 70 270 597 697 180
(800-1000) 10 250 790 1030 210
Connection of 2 EnerVal (1500-2000)
EnerVal type A B D D1 R Q
(1500) 60 300 1000 1240 266 5°
(2000) 10 250 1200 1440 250 8°
Q
Q
Illustration: connection of 2 energy buffer storage tanks EnerVal

with connection set
Flow
Vorlauf Flow
Vorlauf
from boiler
vom Kessel to Heizung
zur heating Flow Flow
from boiler to heating

unerlaubter Weg! unerlaubter Weg!
Gehen Sie einen Gehen Sie einen
Schritt zurück Schritt zurück
oder löschen Sie oder löschen Sie
dieses Shape! dieses Shape!
Möglichkeit ein Möglichkeit ein
nehmen!!! nehmen!!!
hovhovalhovalhov hovhovalhovalhov
alhovalhovalhoval alhovalhovalhoval
hovalhovalhovalh hovalhovalhovalh
Buffer
ovalhovalhovalho
Puffer-
Buffer
ovalhovalhovalho
Puffer-
storage
valhovalhovalhov
speicher
alhovalhovalhoval storage
valhovalhovalhov
speicher
alhovalhovalhoval
tank
hovalhovalhovalh tank
hovalhovalhovalh
ovalhovalhovalho ovalhovalhovalho
valhovalhovalhov valhovalhovalhov
alhovalhovalhoval alhovalhovalhoval
hovalhovalhovalh hovalhovalhovalh
ovalhovalhovalho ovalhovalhovalho
valhovalhovalhov valhovalhovalhov
alhovalho alhovalho

476
Hoval EnerVal G (1000-6000)
Buffer storage tank
■■Description
Buffer storage tank

EnerVal G (1000)
• Steel buffer storage tank for the hydraulic
integration of heating boilers, heat pumps
and solar energy systems
• 8 connection nozzles 3″ OT
• 3 connections Rp 2″
• 2 connections Rp ½″ for sensor/thermometer
2 sensor channels ¼″ - Ø 17.2 mm x Ø
13.2 mm
• With detachable polyurethane soft foam
thermal insulation, insulation thickness:
120 mm
• Plastic outer shell with integrated zipper,
colour red
Delivery
• Fully insulated buffer storage tank
Buffer storage tank

EnerVal G (1500,2500)
integration of heating boilers, solid fuel
boilers, CHP plants, heat pumps and solar Series
energy systems EnerVal G Nominal
• 10 connection nozzles 3″ OT type content
• 4 sleeves Rp ½″ for sensor/thermometer l
• With detachable polyurethane soft foam (1000) 904
thermal insulation, insulation thickness:
(1500) 1420
120 mm
• Plastic outer shell with integrated zipper, (2500) 2361
colour red (4000) 4021
(6000) 5897
Delivery
• Fully insulated buffer storage tank (1500)
• Buffer storage tank (2500), thermal insula-
tion separately
Buffer storage tank Thermal insulation

EnerVal G (4000) for buffer storage tank
EnerVal G (1000-2500)
• Steel buffer storage tank for the hydraulic • Made from polyurethane soft foam
integration of heating boilers, solid fuel • With foil casing, colour red
boilers, CHP plants, heat pumps and solar
energy systems Delivery
• 10 connection nozzles 3″ OT • Thermal insulation in separate packaging
• 4 sleeves Rp ½″ for sensor/thermometer (2500)
• Fully insulated buffer storage tank
Delivery (1000,1500), packaged
• Buffer storage tank, packed, without thermal
insulation On site
• Thermal insulation to be provided on site • Fitting the thermal insulation
• Steam-tight insulation on site possible
Buffer storage tank

EnerVal G (6000) Buffer storage tank
cannot be used in refrigeration plants.
integration of heating boilers, solid fuel
boilers, CHP plants, heat pumps and solar
energy systems
• 10 connection flanges 4″
• 5 sleeves Rp ½″ for sensor/thermometer
Delivery
• Buffer storage tank, packed, without thermal
insulation
• Thermal insulation to be provided on site

■■Part No.
Buffer storage tank Part No.

EnerVal G (1000-6000)
EnerVal G (1000,1500) fully insulated;

EnerVal G (2500), thermal insulation sepa-
rately;
EnerVal G (4000,6000) packaged, without
thermal insulation. Thermal insulation to be
provided on site; steel tank raw on the inside,
with coloured plastic coating on the outside
EnerVal G Nom. content Ø raw Ø insulatedHeight
type l mm mm mm
(1000) 904 790 1030 2135 7011 099

(1500) 1420 1000 1240 2150 7011 550
(2500) 2361 1200 1440 2510 6032 230
(4000) 4021 1500 - 2770 6032 231
(6000) 5897 1500 - 3880 6032 232
Thermal insulation
Made from polyurethane soft foam with
foil casing, colour red.
Delivered separately packed.
EnerVal G Insulation thickness
type mm
(2500) 120 6032 233
Accessories

SB150 ½″
brass nickel-plated
PN10 - 150 mm

SB280 ½″
brass nickel-plated
PN10 - 280 mm
Immersion thermostat RAK-TW1000.S 6010 082

SB 150
15-95 °C, setting (externally visible) under the
casing cover.
Incl. immersion sleeve ½″ - immersion depth
150 mm,
made from nickel-plated brass.
Thermometer type TMOV 2002 059

including immersion sleeve ½″
0 - 120 °C

EnerVal G (1000-6000)
Type (1000) (1500) (2500) (4000) (6000)
• Nominal content l 904 1420 2361 4021 5897
• Operating/test pressure bar 3/4 3/4 3/4 3/4 3/4
• Maximum operating temperature °C 95 95 95 95 95
• Thermal insulation PU soft foam mm 120 120 180 – –
• Thermal conductance λ W/mK 0.0341 0.0341 0.0341 – –
• Standby losses qB at 60 °C W 151 169 187 – –
• Weight without insulation kg 110 190 300 655 890
• Dimensions see dimensional drawing

■■Dimensions
(Dimensions in mm)
EnerVal G (1000) EnerVal G (1500,2500)
1 Connection nozzle Deviations possible

(1000-2500): R 3″ (OT), nozzle length: 140 mm as a result of manufacturing tolerances.
2 Sleeve for immersion sleeve, thermostat or thermometer Rp ½″ Dimensions +/- 10 mm
3 Connection nozzle Rp 2″
4 Sensor channel ¼″
5 Perforated plate
EnerVal G
type a b c d D e f g h k m L1 L2 Tilted measure
(1000) 309 1006 1679 790 1030 - 116 500 2135 1209 2015 600 700 2177
(1500) 377 807 1247 1000 1240 1677 200 702 2149 1027 1352 - - 2212
(2500) 435 900 1538 1200 1440 2003 250 827 2512 1219 1611 - - 2560

■■Dimensions
(Dimensions in mm)
EnerVal G (4000) EnerVal G (6000)
1 Connection nozzle Deviations possible

(4000): R 3″ (OT), nozzle length: 200 mm as a result of manufacturing tolerances.
(6000): prewelded flange DN 100 PN 6 flange, nozzle length: 200 mm Dimensions +/- 10 mm
2 Sleeve for immersion sleeve, thermostat or thermometer Rp ½″
EnerVal G
type a b c d e f g h k m Tilted measure
(4000) 516 1090 1577 1500 2151 325 925 2716 1333 1742 2854
(6000) 528 1435 2342 1500 3249 315 1209 3886 1889 2569 3945

482
Engineering hot water
■■Engineering
General information
Instructions and guidelines Assembly of the heating system Necessary space

The following instructions and guidelines have -- The calorifier or additional heater coils must -- The inspection opening has to be well ac
to be observed: be provided with loading pump. cessible.
-- technical data and mounting instructions of -- There should be installed an automatic de -- Distance to the wall for the installation and
Hoval aerator in the hot flow. removal of the electrical heating inset (a)

-- hydraulic instructions
-- instructions of the local fire police as well as

country specific instructions
-- instructions of the power station (concerning

heat input of the electrical heating inset)
-- fire protection instructions a

-- VDI 2035 Prevention of damage from corro- -- Flow and return pipes are to be attached
sion and stone formation in hot water plants in such way that with turned off loading
pump and during electrical heating no back
-- VDE 0100 circulation and force of gravity circulation
can occur.
-- instructions concerning working pressure
and working temperature -- Expansion of heating water must be always Calorifier Litres a
ensured (also during electric charging resp.
CombiVal ER/ESR/ESSR 160-500 ≥ 600
-- DIN 4708 Central domestic hot water sys- heat pump operation).
tems, page 1-3 MultiVal ERR 300-500 ≥ 750
CombiVal ER/ESSR 800-1000 ≥ 950
MultiVal ERR 800-1000 ≥ 950
Plumbing CombiVal CR 200-630 ≥ 750
-- For electrical heating a hot water distribution MultiVal CRR 800-2000 ≥ 950
system without circulation is to be planned if CombiVal CR 800-2000 ≥ 950
possible. MultiVal CRR 800-2000 ≥ 950
CombiVal WPE/WPER ≥ 600
-- Maximum safety adjustment: 1 bar less than
the maximum operating pressure
-- Please select the material of the connection Modul plus
components (pipes, sealing, safety valve,...) (on the left or right side,
so that it can’t get damaged by excessive distance to the wall for
temperatures caused by a malfunction of the the casing installation) ≥ 700
temperature control circuit.

■■Engineering
Selection of the calorifier
(see also SIA Norm 384/1, Pos. 2.31)
Water calorifying system A -- The hot water output in 10 mi Water calorifying system D -- At a bigger volume V1, the hot
Calorifier with relatively small con nutes and the continual output Hot water layer storage with peri water output can be reduced
tent (often built onto the boiler), per hour have to correspond odical reheating depending on (regulation according DIN
which are permanently additionally to the hot water need peak per the temperature. 4708/sheet 3).
heated. The content has to roughly 10 minutes and per hour.
correspond to the warm water -- The storage volume V1 must
need per 10 minutes. -- The boiler output has to cor correspond to the warm water
respond to the hot water need need peak per 10 minutes in
D ies ist ei n
peak per hour in minimum. minimum, in which the hot wa-
unerlaubter Weg!
Gehen Sie eine n ter output has to correspond to
löschen Sie dieses
Shape!
-- For determining the calorifi the hot water need peak per
Sie haben d ie
Möglichkeit ein er a hot water temperature hour.
neues Sh ap e z u
n e Micro-3
h m e n ! ! !
hovhovalhovalhova
of 80 °C has to be chosen,
lhovalhovalhovalho
valhovalho
ovalhoval
whereas this temperature has
lhovalhov
to be achieved only during the
heating-up of the calorifier, Water calorifying system E -- The heating-up time for the to
M 33
M after that it will be reduced au Storage calorifier with big content tal usable volume should take
tomatically. and periodical reheating. about 1 hour.
-- The upper partial volume (V1)

of the calorifier has to cor-
respond to the hot water need
T
peak per hour. On
Water calorifying system B The calorifier output is to be
V1
Calorifier with a bigger volume determined according to DIN
than the warm water need per Norm 4708/sheet 3, consider D ies ist ei n
unerlaubter Weg! Off
10 minutes. Permanently addition- ing the volume and the Gehen Sie eine n
löschen Sie dieses
ally heated. reheating-up time. Shape!

Sie haben d ie
Möglichkeit ein
on PP -- RLF
The permanent hot water output neues Sh ap e z u
n e h m e n ! ! !
hovhovalh
VA1 (litres/h) can be smaller than the
VE1 hovalhova
alhovalho
hot water need peak per hour.

Verbindungshinweise / » Dies ist ein
Notice / Nota / Remarque: T
unerlaubte r
Weg!
Gehen Sie
einen Schri t t
+ Leg._LB010 zurüc k ode r
löschen Sie Datum Name
dieses Shape!
Achtung ! Für die Installationmuss das anlagenbezogene Schema verwendet werden!
Sie hab e n d i e 28.01.08 .
Möglichkeit ein
.
D ie s is t e i n neues Sh ap e Version 2.5
Attenzione!
unerlaubter Weg! Per la messa in opera, utilizzare le schema dettagliato!
z u nehmen ! ! !
Gehen Sie eine n hovhovalhoval
Attention!
Schritt zurück oder Pour la réalisation pratique del'installation, il faut utiliser le schéma détaillé!
hovalhovalhov Datei: zeichnung 1.vsd
löschen Sie dieses alhovalhovalho
Shape! valhovalhovalh
Sie haben d ie
Möglichkeit ein
neues Sh ap e z u
ovalhovalhoval
hovalhovalhov
alhovalhovalho
Long burner running time
n e h m e n ! ! !
NT hovhovalh
valhovalhovalh
ovalhovalhoval -- In order to ensure long burner
heat ab »
hovalhova hovalhovalhov
Hydr. Verbindungshinweise /
alhovalho alhovalhovalho
valh running times,
Notice / Nota the
/ Remarque:
sorption of the
+ Leg._LB010
calorifier must
ZEICHNUNG be optimally adjusted to the Achtung ! Für die Installationmuss das anlagenbezogene Schema verwendet we
5.VSD available boiler output. It must Attention! This is just a schematic. For installation please use the detail-plan!
1/3 be considered that the heat Attention! Pour la réalisation pratique del'installation, il faut utiliser le schéma dét
absorption - excluding system
Water calorifying system C -- The minimal boiler output and D - decreases with increasing
Storage calorifier which are the heat absorption of the hot water temperature.
heated-up only once a day (for calorifier has to be so big that
example electrical heating-up dur- the calorifier can be heated-up
Verbindungshinwei se / »
ing /summer)
Notice / Nota Rema rque: during the available time (for
+ Leg._LB010 example during the night).
Datum Name
-- The usable storage
Achtung volume has muss das anlagenbezogene Schema verwendet werden!
! Für die Installation 28.01.08 .
Attention! This is just a schematic. For installationplease use the detail-plan!
to correspond Attenzione!
to the daily
Per la hot
messa in opera, utilizzare le schema dettagliato! Version 2.5 .
Attention! Pour la réalisation pratique de l'installation
, il faut utiliser le schéma détaillé! Datei: zeichnung 2.vsd
water need incl. the output resp.
circulation losses. The usable
volume is smaller than the total
volume and depends on the in
stallation position of the heating
battery and the electrical heating
inset (pay attention to the in
structions of the producer). Dies ist ein
unerlaubte r
Weg! T
Gehen Sie
einen Schri t t
zurüc k ode r
löschen Sie
dieses Shape!
Sie hab e n d i e
Möglichkeit ein
D ie s ist ei n neues Sh ap e
unerlaubter Weg! z u nehmen ! ! !
Gehen Sie eine n hovhovalhoval
Schritt zurück oder hovalhovalhov
löschen Sie dieses alhovalhovalho
Shape! valhovalhovalh
Sie haben d ie ovalhovalhoval
Möglichkeit ein hovalhovalhov
neues Sh ap e z u alhovalhovalho
n e h m e n ! ! ! valhovalhovalh
hovhovalh ovalhovalhoval
hovalhova hovalhovalhov
alhovalho alhovalhovalho
valh

■■Engineering
Water quality
Fundamental selection criteria

Enamelled calorifiers must not be used where
the water is completely softened.
If the pH value is below the balance pH value,
the water is aggressive to metals. If the pH
value is more than 0.3 below the balance pH
value, an enamelled calorifier should not be
used.
The water must comply with the limit values
specified in the current drinking water ordi-
nance.
Enamelled calorifiers
• If the conductance 1 is < 200 µS/cm, enam- • Enamelled calorifiers must not be used • Damage may result if the copper content is
elled calorifiers are no longer adequately where the water is completely softened. If above 0.05 mg/l. The copper content must
protected by a magnesium anode. If the the residual hardness 3 is > 1 mmol/l or comply with the limit value specified in the
conductance is < 100 µS/cm, a Correx im- higher than 50% of the total hardness of the current drinking water ordinance.
pressed current anode also no longer offers crude water, a Correx impressed current
adequate protection. anode can help.
• If the total hardness 2 is < 1 mmol/l, enam- • If the pH value 4 is more than 0.3 below
elled calorifiers are not adequately protected the balance pH value, enamelled calorifiers
by a magnesium anode. If the total hardness should no longer be used. If the pH value is
is < 0.5 mmol/l, a Correx impressed cur- 0.1-0.3 below the balance pH value, a Cor-
rent anode also no longer offers adequate rex impressed current anode can help.
protection.
Limit values (in tabular form):

Type De- Corrosion Con- Total Residual hardness 3 pH value 4
sign protection duct- hard- in proportion to total hardness below the
ance 1 ness 2 of the tap water balance pH value
µS/cm mmol/l mmol/l % -
CombiVal ER (200-500) S 1 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
CombiVal ER (800,1000) S 2 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
CombiVal ER (200-1000) W Correx impressed current anode > 100 > 0.5 > 1.0 > 50 0.1-0.3
CombiVal ESR (200-500) S 1 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
W Correx impressed current anode > 100 > 0.5 > 1.0 > 50 0.1-0.3
CombiVal ESSR (400,500) S 1 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
CombiVal ESSR (800,1000) S Correx impressed current anode > 100 > 0.5 > 1.0 > 50 0.1-0.3
MultiVal ERR (300-1000) S 1 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
MultiVal ESRR (500) S 1 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
MultiVal ESRR (800-1000) S Correx impressed current anode > 100 > 0.5 > 1.0 > 50 0.1-0.3
CombiVal E (300-1000) S 1 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
CombiVal E (1500-2000) S 2 x Mg anode > 200 > 1.0 > 1.0 > 50 < 0.3
W Customised design In each case, either one Correx impressed

S Standard design current anode or one/two magnesium an-
odes may be used.

■■Engineering
Water quality
Stainless steel calorifiers

Modul-plus F (21-52) I & II: The chloride con-
tent of the filling and replacement water for the
heating system must be < 50 mg/l. If this is not
the case, the water must be demineralised.
Limit values:
Type De- Corrosion Max. chloride
sign protection content
mg/l
CombiVal CR (200-2000) S - < 70

W Correx impressed current anode(s) < 200
CombiVal CSR (300-2000) S - < 70
MultiVal CRR (300-2000) S - < 70
MultiVal CSRR (500-2000) S - < 70
CombiSol S (900,1200) S - < 70
EcoTherm EF (300-2000) S - < 70
EcoTherm EH (540-1500) S - < 70
Sun&Fire (900) S - < 70 W Customised design (on site)
W Correx impressed current anode(s) < 200 S Standard design
SolKit (500) S - < 30
Modul-plus F (21-52) I - - < 30
Modul-plus F (21-52) II - - < 100 In each case, either one Correx impressed
Modul-plus F (21-52) III - Mg anodes < 200 current anode or one/two magnesium an-
Modul-plus F (21-52) IIII - Correx impressed current anodes < 300 odes may be used.
Plate heat exchangers (copper-soldered)

Quality of the plant water on the heating side • Treated heating water must be checked • The pH value 2 of the drinking water must
and the tap water on the drinking water side at least once per year, unless the inhibi- be between 7 and 9.
where copper-soldered plate heat exchangers tor manufacturer prescribes more frequent • Due to the risk of corrosion, the sum of the
are used: inspections in the directions for use. chloride, nitrate and sulphate content 1 of
the drinking water must not exceed a total
Heating water side: Drinking water side: of 100 mg/l. The maximum free chloride
European Standard EN 14868, SWKI Directive • All parts of the heat exchanger which come concentration 4 is 0.5 mg/l.
BT 102-01, ÖNORM H 5195-1 and Directive into contact with water are made of copper • Due to the risk of deposits forming, the
VDI 2035 must be complied with. or stainless steel. mineral content 5 of the tap water must not
In particular, the following specifications must • To prevent deposits and abrasion, a filter exceed 250 mg/l. The maximum conduct-
be complied with: < 100 μm must be installed upstream of the ance 6 is 500 μS/cm.
• All parts of the heat exchanger which come heat exchanger. • Softened water 7 must be blended with at
into contact with water are made of copper • The maximum temperature on the drink- least 50% tap water to ensure that the ratio
or stainless steel. Due to the risk of corro- ing water side is 60 °C, whereby the total of [Ca2+ and Mg2+] to [HCO3-] is over 0.5.
sion, the sum of the chloride, nitrate and hardness 3 of the water must not exceed • If the sulphate [SO4 2-] content exceeds the
sulphate content 1 in the heating water 14 °dH (2.5 mmol/l). If, for hygiene reasons, carbonate [HCO3-] content, copper-soldered
must not exceed a total of 100 mg/l. hot water temperatures of over 60 °C are heat exchangers must not be used.
The pH value 2 of the heating water should required, measures must be implemented to
be between 8.3 and 9.5 after 6 to 12 weeks prevent the formation of deposits (calcifica-
of heating operation to avoid obstruction of tion). However, a hot water temperature of
the flow as a result of deposits of corrosion 70 °C must never be exceeded.
products.
Limit values (in tabular form):

Type Conduct- Residual hardness 7 pH value 2 Max. free chlo- Sum of chlo- Mineral Total hard-
ance 6 in relation to the total after 6-12 ride concentra- ride, nitrate content 5 ness 3
of the tap hardness of the tap weeks tion 4 and sulphate of the tap
water water content 1 water
µS/cm mmol/l % - mg/l mg/l mg/l °dH mmol/l
Plate heat exchanger - - - 8.3-9.5 - < 100 - - -
heating water side
Plate heat exchanger - < 500 > 0.5 > 50 7.0-9.0 < 0.5 < 100 < 250 < 14 < 2.5
drinking water side

Flue gas line systems
Page
Flue gas line systems DN80 to TopGas® classic, comfort, combi and TopGas® (35,45)
Gas hot water boiler ■■ Description 489
■■ Part N° 490
DN100 to TopGas® (35-60)

■■ Part N° 508
DN 100 to TopGas® (80)

■■ Part N° 520
DN80 to UltraGas® (15-50)

■■ Part N° 534
DN100 to UltraGas® (35-100)

■■ Part N° 547
DN130, DN150, DN200 to UltraGas® (125-300)

■■ Part N° 565
487
Flue gas line systems
Page
Individual parts
■■ E 80 mm 569
■■ C 80/125 mm 574
■■ E 100 mm 580
■■ C 100/150 mm 584
■■ E 130 mm 589
■■ E 150 mm 592
■■ E 200 mm 595
488
Hoval flue gas system DN 80
to Hoval TopGas® classic, comfort, combi and TopGas® (35,45)
■■Description
Flue gas system Concentric supply air / Flexible flue gas system
Type E80 PP flue gas system LAS Type E80 Flex PP
Type C80/125 PP
• Air supply and flue gas system in precast • Air supply and flue gas system in precast • Flexible flue gas system in precast construc
construction method for quick installation. construction method for quick installation. tion method for quick installation.
• Specially suited to oil and gas fired condens • Specially suited to oil and gas fired condens • Specially suited to oil and gas fired condens
ing systems. ing systems. ing systems.
• 80 mm diameter PP pipe for flue gas with • 80 mm diameter PP pipe for flue gas • The system can be installed in existing
practical plug-in sleeve connection with concentrically mounted in the supply pipe angled shafts without the need for extra
Viton sealing ring for joining the individual with practical plug-in sleeve connection with masonry work.
system components. Viton sealing ring for joining the individual • Flexible PP flue pipe with internal diameter
• PP: permanent temperature resistancy up system components. D = 80 mm with double walls to prevent
to 120 °C. • PP: permanent temperature resistancy up damage during installation and to reduce the
• All long elements can be shortened. The cut to 120 °C. flow resistence on the flue gas side.
edges must be smoothed to avoid damage • Concentrically mounted supply air pipe • PP: permanent temperature resistancy up
to sealing. with 125 mm diameter made of steel, white to 120 °C.
lacquer (RAL 9016).
• System components to be joined using plug-
in connectors with sealing ring and clamp
tape.
Assembly kits
• For ambient air independent operation.
The installation kits contain all the components
shown in the drawings. All other components
such as length elements, formpieces and fixing
components must be ordered separately.
The gas outlet shown in the drawing is intend

ed as an example of a possible installation. In
practice the configuration must be adapted to
the individual situation, taking account of local
regulations.
Individual parts
A detailed list of all the parts used in the flue
pipe systems and construction sets can be
found in the section following the assembly
kits.

Hoval flue gas system in shaft
to TopGas® classic, comfort, combi, TopGas® (35-45)
E80 PP, Ø 80 mm Plastic PP
■■Part N°
Part N°
Room air dependent operation Assembly kit TG K1 E80 PP

to TopGas® classic, comfort, combi
Approval and TopGas® (35-45): 6007 983
VKF-No. Z 14604 consisting of parts:
CE 0432BPR220556
1 T-piece with measure opening
E80 - 90° PP 2001 457
2 Duct E80
Wall plate 220 x 220 mm
with seal ring and casing tube
Ø 150 mm, L = 300 mm 2001 466
3 Length element E80 L = 450 mm

PP 2001 447

)DOOV HUIRUGHUOLFK LVW 4 Bearing rail E
HLQ ,QVSHNWLRQV Flue gas tube support in shaft 619 303
If necessary, an inspection
76WFN HLQ]XVHW]HQ
T-piece has to be inserted
5 Support arche E80 - 90°
PP 2001 455
6 Set (2 pieces) distant holder E80 of

polypropylene for tube centering in
shaft; 3 sets 2001 462
7 End tube E80 L = 500 mm

to Top part E80
High grade steel 2001 465

8 Top part E80 for chimney end for back
Combustion
9HUEUHQQXQJV ventilation with shaft cover
airOXIW
400 x 400 mm, clamp tape and seal
ring 2001 464

Additional parts to be ordered if
necessary:

Length element E80 L = 450 mm 2001 447
7RS*DV

E80 L = 950 mm
E80 L = 1950 mm
2001 448
2001 449
Inspection-T-Piece E80-90° 2001 458

Pipe clip for wall mounting E80 618 749
Set (2 pieces) distant holder E80

of polypropylene for tube centering
Grid to]XU
*LWWHU shaft back
6FKDFKW in shaft 2001 462
ventilation
KLQWHUOIWXQJ
Viton-seal ring Ø 80 mm
to Flue gas tube PP 2018 530
Further components see section

following the assembly kits.
This flue gas lead is a construction example. The precise
requirements conform with the local conditions and regulations.
The Hoval engineering and installation regulations have to be

met strictly!
The connection situation and the measurements are shown on

chapter „Dimensions“.

E80 Flex PP, Ø 80 mm Plastic PP/Flex
■■Part N°
Part N°
Room air dependent operation Example TG K1 E80 Flex PP

Approval and TopGas® (35-45):
VKF-No. Z 14604
CE 0432BPR220556
E80 - 90° PP 2001 457
2 Duct E80
with seal rin gand casing tube
Ø 150 mm, L = 300 mm 2001 466
3 Length element E80

L = 450 mm PP 2001 447
4 Bearing rail E
Flue gas tube support in shaft 619 303
5 Support arche E80 – 90°

PP 2001 455

6 Connection piece below E80 Flex PP 2008 126
7 Distant holder E80 Flex PP; 1 piece,

a distant holder must be used at least
every 2 metres 2008 138
)DOOV HUIRUGHUOLFK LVW 8 Mouth connection piece
T-piece HLQ
has,QVSHNWLRQV
to be inserted E80 Flex PP 2008 124
76WFN HLQ]XVHW]HQ
9 Assembly cross E80 Flex PP,
10 Top part E80 for chimney end for

back ventilation with shaft cover
400 x 400 mm, clamp tape and
Combustion
9HUEUHQQXQJV
air seal ring 2001 464
OXIW
11 End tube E80 L=500mm
to Top part E80

necessary:
7RS*DV Length element E80 L = 450 mm

E80 L = 950 mm

2001 447
2001 448
E80 L = 1950 mm 2001 449

Inspection-T-Piece 80 Flex PP 2008 127

Grid to ]XU
*LWWHU shaft back
6FKDFKW Viton-seal ring Ø 80 mm
ventilation
KLQWHUOIWXQJ
Wave tube E80 Flex PP

Price per meter 2008 131
requirements conform with the local conditions and regulations. Distant holder E80 Flex PP, 1 piece
2008 138
Viton-seal ring E80 Flex PP 2008 130
met strictly!
Approval sticker
must be ordered separately, see individual parts

Hoval supply air / flue gas system in shaft
C80/125 PP, Ø 80/125 mm Plastic PP
■■Part N°
Part N°
Room air independent operation Assembly kit TG K1 C80/125 PP

Approval and TopGas® (35-45) 6007 988
VKF-No. Z 14603 / 14604 consisting of parts:
CE 0432BPR220556
1 Inspection-T-piece with measure
opening C80/125 PP 2010 165
2 Length adjustment piece C80/125

L = 515-440 mm 2010 159
Combustion
Verbrennungs-
3 Duct C80/125
air luft
Wall plate with splice
220x220 mm and casing tube
9 Ø 150 mm, L = 300 mm 618 737

8 PP 2001 447
Falls erforderlich ist 5 Bearing rail E

ein Inspektions-T- Flue gas tube support in shaft 619 303
Stück einzusetzen
T-piece has to be inserted 6 Support arche E80 – 90°
PP 2001 455
7 Garnitur (2 pieces) distant holder E80 of

7 Polypropylen for tube centering in shaft;
3 sets 2001 462

to Top part E80
6 High grade steel 2001 465
9 Top part 80 for chimney end for back

ventilation with shaft cover
5 400x400 mm, clamp tape and seal ring 2001 464
4 Additional parts to be ordered if

necessary:
3 Length element mm
C80/125 L = 200 2010 154
mm
C80/125 L = 450 2010 155
mm
C80/125 L = 950 2010 156
mm
C80/125 L = 1950 2010 157
2
TopGas Inspection-T-Piece E80-90° 2001 458
1 Pipe clip for wall mounting C125 618 736
Clamp tape D=125mm with integrated

seal ring 618 758

E80 L = 950 mm 2001 448
E80 L = 1950 mm 2001 449

This flue gas lead is a construction example. The precise Set (2 pieces) distant holder E80 of poly
propylen for tube centering in shaft 2001 462
The Hoval engineering and installation regulations have to be Viton-seal ring Ø 80 mm

met strictly! to Flue gas tube PP 2018 530
The connection situation and the measurements are shown on Further components see section
chapter „Dimensions“. following the assembly kits.
If an inspection T-piece with measure opening is not im

mediately installed to the boiler connecting piece, a length
element with measure opening must be planned directly at
the boiler connecting piece.

C80/125 Flex PP, Ø 80/125 mm Plastic PP/Flex
■■Part N°
Part N°
Room air independent operation Assembly kit TG K1 C80/125 Flex PP

Approval and TopGas® (35-45) 6007 990
CE 0432BPR220556
1 Inspection-T-piece with measure ope
ning C80/125 PP 2010 165
12 2 Length adjustment piece C80/125
L = 315-440 mm 2010 159
Combustion
Verbrennungs-
air luft
11 3 Duct C80/125
10 Ø 150 mm, L = 300 mm 618 737

PP 2001 447
9 5 Bearing rail E
6 Support arche E80 – 90°

PP 2001 455
8
7 Connection piece below E80 Flex

PP 2008 126
IfFalls
necessary, an inspection
erforderlich ist 8 Distant holder E80 Flex PP
ein Inspektions-T- 3 Piece 2008 138
Stück einzusetzen
7 9 Mouth connection piece E80 Flex
PP 2008 124


ventilation with shaft cover 400 x 400
5 mm, clamp tape and seal ring 2001 464
12 End tube E80 L=500 mm to Top

part
E80 PP High grade steel 2001 465
4

3 necessary:
2 Length element C80/125 L = 200

mm 2010 154
TopGas

C80/125 L = 450
mm
C80/125 L = 950
mm
2010 155
2010 156
1 C80/125 L = 1950
mm 2010 157
Inspection-T-Piece 80 Flex PP 2008 127
Pipe clip for wall mounting C125 618 736

seal ring 618 758


Distant holder E80 Flex PP, 1 piece 2008 138
met strictly! Further components see section


to TopGas® classic, comfort, combi, TopGas® (35)
■■Part N°
Part N°
Room air independent operation Example TG K-LAS1 C80/125 PP

Approval and TopGas® (35)
VKF-No. Z 14603
CE 0432BPR220556 1 Inspection-T-piece with measure ope
ning C80/125 PP 2010 165

L = 315-440 mm 2010 159
3 Wall plate with seal to wall duct

C80/125 220x220 mm 2029 322
Combustion
9HUEUHQQXQJV 4 Wall socket D =150 mm, L = 300
mm
airOXIW
to wall duct 2001 419
5 Bearing rail E

6 Support arche C80/125 - 90° PP 2018 526

)DOOV HUIRUGHUOLFK LVW spring steel; a distant holder must be
HLQ ,QVSHNWLRQV
T-piece6WFN
has HLQ]XVHW]HQ
to be inserted used at least every 2 metres 2010 495

ventilation with shaft cover 2025 747
9 Rain keep-off rail D=125 grey 2018 554

10 LAS-mouth pice C80/125 PP
Flue gas tube of High grade steel,
white coated 2018 528

necessary:

7RS*DV Length element C80/125 L = 200
mm 2010 154
C80/125 L = 450
mm 2010 155
C80/125 L = 950
mm 2010 156
Grid ]XU
*LWWHU to shaft
6FKDFKW C80/125 L = 1950
mm 2010 157
backKLQWHUOIWXQJ
ventilation
Inspection-T-Piece C80/125 PP 2010 164
Clamp tape D=125 mm with integrated

seal ring 618 758

This flue gas lead is a construction example. The precise of spring steel 2010 495
The Hoval engineering and installation regulations have to be to Flue gas tube PP 2018 530
met strictly!
The connection situation and the measurements are shown on following the assembly kits.

mediately installed to the boiler connecting piece, a length Approval sticker
element with measure opening must be planned directly at must be ordered separately, see individual parts

C80/125 PP, Ø 80/125 mm PP, roof duct grey
■■Part N°
Part N°
Room air independent operation Example TG KD-LAS1 C80/125 PP grey to

TopGas® classic, comfort, combi
VKF-No. Z 14603
CE 0432BPR220556 1 Inspection-T-piece with measure ope
ning C80/125 PP 2010 165

10 L = 315-440 mm 2010 159

Combustion C80/125 220x220 mm 2029 322
air
4 Wall socket to wall duct

D =150 mm, L = 300 mm 2001 419
5 Bearing rail E
If necessary, an inspection Flue gas tube support in shaft 619 303
6 Support arche C80/125 - 90° PP
2018 526
7 Set (2 pieces) distant holder E130

of spring steel; a distant holder must be
used at least every 2 metres 2010 495
8 Lead pan with bowl 80/125 for

roof execution (gradient 25-55°
adjustable), ground plate 500 x 500 mm 618 756
9 Rain keep-off rail brick-red coated,

(RAL 7021) 2018 554
10 LAS-mout piece C80/125 PP

steel,
Flue gas tube PP of High grade
white steel 2018 528

Grid to shaft necessary:
back ventilation
Length element C80/125 L = 200
mm 2010 154
C80/125 L = 450
mm 2010 155
C80/125 L = 950
mm 2010 156
C80/125 L = 1950
mm 2010 157

seal ring 618 758

of spring steel 2010 495
met strictly!


C80/125 PP, Ø 80/125 mm PP, Roof duct red
■■Part N°
Part N°
Room air independent operation Example TG KD-LAS1 C80/125 PP red

VKF-No. Z 14603
CE 0432BPR220556
opening C80/125 PP 2010 165
10
L = 315-440 mm 2010 159
Combustion
air
C80/125 220x220 mm 2029 322

D = 150 mm, L = 300 mm 2001 419
T-piece has to be inserted 5 Bearing rail E

6 Support arche C80/125 - 90° PP 2018 526

8 Lead pan with bowl C80/125

for roof execution (gradient 25-55°
adjustable), ground plate 500 x 500 mm 2001 421
9 Rain keep-off rail bricke-red coated,

(RAL 8023) 2018 555
10 LAS-mouth piece C80/125 PP

steel,
Flue gas tube PP of High grade
Grid to shaft Additional parts to be ordered if

back ventilation necessary:

mm 2010 154
C80/125 L = 450
mm 2010 155
C80/125 L = 950
mm 2010 156
C80/125 L = 1950
mm 2010 157

seal ring 618 758

This flue gas lead is a construction example. The precise of spring steel 2010 495
The Hoval engineering and installation regulations have to be to Flue gas tube PP 2018 530
met strictly!
The connection situation and the measurements are shown on following the assembly kits.

Approval sticker

Hoval supply air / flue gas system, Roof heating centre
to TopGas® classic, comfort, combi, TopGas® (35,45)
C80/125 PP, Ø 80/125 mm PP, roof duct grey
■■Part N°
Part N°
Room air independent operation Assembly kit TG DHZ1 C80/125 PP grey

Approval and TopGas® (35,45) 6007 993
VKF-No. Z 14603/ 14606 consisting of parts:
CE 0432BPR220556
1 Length element C80/125 PP
with measure opening L = 115 mm 2010 160

L = 315-440 mm 2010 159
3 Lead pan with bowl C80/125 for roof

Combustion
execution (gradient 25-55° adjustable),
Verbrennungs-
air
luft
ground plate 500 x 500 mm,
grey coated 618 756
4 Supply air/ flue gas roof duct

C80/125 incl. pipe clip,
grey coated 618 755
Falls erforderlich ist

ein Inspektions-T-
3
IfStück
einzusetzen
2
necessary:
Flange for flat roofs C80/125 for roof

heating centre 2001 422

Length element C80/125 L = 200 mm 2010 154
C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156
mm
C80/125 L = 1950 2010 157
TopGas Inspection-T-Piece C80/125 PP

2010 164
Clamp tape Ø 125 mm

with integrated seal ring 618 758
This flue gas lead is a construction example. The precise Further components see section
requirements conform with the local conditions and regulations. following the assembly kits.

met strictly!



■■Part N°
Part N°
Room air independent operation Assembly kit TG DHZ1 C80/125 PP red

Approval and TopGas® (35,45) 6007 995
CE 0432BPR220556
1 Length element C80/125 PP
with measure opening L = 115 mm 2010 160

L = 315-440 mm 2010 159

Combustion execution (gradient 25-55° adjustable),
Verbrennungs-
air
luft ground plate 500 x 500 mm, brick-red
coated 2001 421
4 Supply air/Flue gas-roof execution

brick-red coated 2001 420

ein Inspektions-T-
3
IfStück
einzusetzen
2
necessary:


C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156
C80/125 L = 1950
mm 2010 157
TopGas Inspection-T-Piece C80/125 PP 2010 164


met strictly!


Hoval supply air / flue gas system, wall duct
C80/125 PP, Ø 80/125 mm PP
■■Part N°
Part N°
Room air independent operation Assembly kit TG MD1 C80/125 PP

to classic, comfort, combi
and TopGas® (35,45): 6007 997
3 consisting of parts:

4 opening C80/125 PP 2010 165

L =315-440 mm 2010 159

D = 150 mm, L = 300 mm 2001 419

C80/125 L=600 mm
incl. wall plate 220 x 220 mm 618 752
2
TopGas
1
necessary:
Length element mm
C80/125 L = 200 2010 154
mm
C80/125 L = 450 2010 155
mm
C80/125 L = 950 2010 156
mm
C80/125 L = 1950 2010 157
requirements conform with the local conditions and regulations. Clamp tape Ø 125 mm
met strictly!

Hoval supply air / flue gas system, on outside wall
C80/125 PP, Ø 80/125 mm PP, Roof duct grey
■■Part N°
Part N°
Room air independent operation Assembly kit TG AW1 C80/125 PP grey

Approval and TopGas® (35) 6007 999
VKF-No. Z 14603 consisting of parts:
CE 0432BPR220556
opening C80/125 PP 2010 165

1m
L = 315-440 mm 2010 159

.
Min
3 Wall plate to wall duct

10 C80/125, 220 x 220 mm 2029 322
Combustion
Verbrennungs-
air
luft
4 Wall socket Ø 150 mm L = 300
mm
9
5 Outside wall support console
8 Ø 125 mm incl. mounting material,
ein Inspektions-T- 6 Arch-T-piece C80/125 2038 104
Stück einzusetzen
T-piece has to be inserted 7 Outside wall-distant holder Ø 125 mm
7 8 Lead pan with bowl C80/125 for roof

execution (gradiant 25-55° adjustable),
ground plate 500 x 500 mm 618 756
6 9 Rain keep-off rail, grey coated

(RAL 7021) 2018 554

Flue gas tube PP of High grade steel

necessary:
Length element mm
C80/125 L = 200 2010 154
5 mm
C80/125 L = 450 2010 155
mm
C80/125 L = 950 2010 156
4 mm
C80/125 L = 1950 2010 157
TopGas Inspection-T-Piece C80/125 PP 2010 164
2 Outside wall-distant holder Ø 125 mm

1 Viton-seal ring Ø 80 mm
This flue gas lead is a construction example. The precise Clamp tape Ø 125 mm
requirements conform with the local conditions and regulations. with integrated seal ring 618 758
The Hoval engineering and installation regulations have to be Further components see section
met strictly! following the assembly kits.



Hoval supply air / flue gas system on outside wall
■■Part N°
Part N°
Room air independent operation Example TG AW1 C80/125 PP red

VKF-No. Z 14603
CE 0432BPR220556
1 Inspection-T-piece with measure ope
ning C80/125 PP 2010 165

L = 315-440 mm 2010 159
m
.1
3 Wall plate to wall duct

Mi n
C80/125, 220 x 220 mm 2029 322

10
Combustion
Verbrennungs- 4 Wall socket Ø 150 mm L = 300
mm
air
luft to wall duct 2001 419
9 5 Outside wall support Ø 125 mm incl.

mounting material, High grade steel 2004 114
8
6 Arch-T-piece C80/125 2038 104
Falls erforderlich ist 7 Outside wall-distant holder

ein Inspektions-T-
If necessary, an inspection Ø 125 mm High grade steel 2004 116
T-pieceStück
has toeinzusetzen
be inserted
7 ground plate 500 x 500 mm 2001 421
9 Rain keep-off rail brick-red coated

(RAL 8023) 2018 555
6 10 LAS-mouth piece C80/125 PP
Flue gas tube PP of high grade steel

necessary:
Length element mm
C80/125 L = 200 2010 154
mm
C80/125 L = 450 2010 155
mm
C80/125 L = 950 2010 156
5 mm
C80/125 L = 1950 2010 157
4 Inspection-T-Piece C80/125 PP 2010 164

TopGas Pipe clip for wall mounting C125 618 736

2 Viton-seal ring Ø 80 mm
1

If an inspection T-piece with measure opening is not im Approval sticker

mediately installed to the boiler connecting piece, a length must be ordered separately, see individual parts

Hoval flue gas system
to Hoval TopGas® classic, comfort, combi
■■Dimensions
Assembly kit TG K1 E80 PP Assembly kit TG K1 E80 PP

Assembly kit TG K1 E80 Flex PP Assembly kit TG K1 E80 Flex PP
Lv Lv
Minimum dimensions: Minimum dimensions:
A = 115 mm A = 115 mm
Lv = 170 mm Lv = 400 mm
A
A
H
H
TopGas® TopGas® TopGas® TopGas®
classic comfort classic comfort
Lv (mm) H (mm) H (mm) Lv (mm) H (mm) H (mm)
170 245 190 400 255 200
500 260 205 500 260 205
TopGas 1000 285 230 1000 285 230
1500 310 255 TopGas 1500 310 255
2000 335 280 2000 335 280
Assembly kit TG K1 C80/125 PP Assembly kit TG K1 C80/125 PP

Assembly kit TG K1 C80/125 Flex PP Assembly kit TG K1 C80/125 Flex PP
Längenaus-
Length compen Minimum dimensions: Lv Minimum dimensions:
Lv
gleichsstück
sation piece A = 115 mm A = 115 mm
Lv = 385 mm Lv = 500 mm
A

A
H
H

385 300 245 500 305 250
500 305 250 1000 330 275
1000 330 275 1500 355 300
1500 355 300 2000 380 325
TopGas 2000 380 325
TopGas Length
sation
compen
Längenaus-
piece
gleichsstück
Assembly kit TG K-LAS1 C80/125 PP Assembly kit TG K-LAS1 C80/125 PP

Assembly kit TG KD-LAS1 C80/125 PP grey/red Assembly kit TG KD-LAS1 C80/125 PP grey/red
Lv Lv
Minimum dimensions: Minimum dimensions:

A = 115 mm A = 115 mm
Lv = 385 mm Lv = 500 mm
A
A
H
H

385 300 245 500 305 250
500 305 250 1000 330 275
1000 330 275 1500 355 300
Length compen
Längenaus- TopGas 1500 355 300
TopGas Length compen
Längenaus-
2000 380 325
sation piece
gleichsstück sation piece
gleichsstück
2000 380 325
Notice
Dimensions für TopGas® (comfort+classic)
and placed below TopVal (130,160)
see chapter „gas condensing boiler.“

to Hoval TopGas® classic, comfort, combi
■■Dimensions
Assembly kit TG MD C80/125 PP Assembly kit TG MD C80/125 PP
Lv
Minimum Dimensions: Lv
Minimum Dimensions:
A = 115 mm A = 115 mm
Lv = 385 mm Lv = 500 mm
A
H
H
550
Lv (mm) H (mm) 550
Lv (mm) H (mm)
385 300 500 305
500 305 1000 330
1000 330 1500 355
1500 355 2000 385
TopGas 2000 385 TopGas
Length compen
Längenaus- Length compen
Längenaus-
sation piece
gleichsstück
Assembly kit TG AW1 C80/125 PP Grey Assembly kit TG AW1 C80/125 PP Grey
Assembly kit TG AW1 C80/125 PP Red Assembly kit TG AW1 C80/125 PP Red
165 Minimum Dimensions: 165 Minimum Dimensions:

Lv A = 115 mm Lv A = 115 mm
Lv = 385 mm Lv = 500 mm
A
A

H
H

385 300 245 500 305 250
500 305 250 1000 330 275
1000 330 275 1500 355 300
Length compen
Längenaus- TopGas 1500 355 300
TopGas Length compen
Längenaus- 2000 385 325
sation piece sation piece
gleichsstück
gleichsstück
2000 385 325
Assembly kit TG DHZ1 C80/125 PP Grey

Assembly kit TG DHZ1 C80/125 PP Red
Minimum Dimensions:
H = 615 - 730 mm
700
270
H
Length compen
Längenaus-
sation piece
gleichsstück
Notice
Dimensions für TopGas® (comfort+classic)
and placed below TopVal (130,160)
see chapter „gas condensing boiler.“
TopGas

to Hoval TopGas® (35,45)
■■Dimensions
Assembly kit TG K1 E80 PP Assembly kit TG K1 C80/125 PP

Assembly kit TG K1 E80 Flex PP Assembly kit TG K1 C80/125 Flex PP
Lv Length compen
Längenaus-
Minimum Dimensions: sation piece
gleichsstück
Lv
Minimum Dimensions:
A = 115 mm A = 115 mm
Lv = 370 mm Lv = 385 mm
A
H = 290 mm H = 330 mm
A
H
H
Lv (mm) H (mm) Lv (mm) H (mm)
370 290 385 330
500 300 500 336
1000 325 1000 361
TopGas 1500 350 TopGas 1500 386
2000 375 2000 411
(35,45)
(35) (35,45)
(35)
Assembly kit TG K-LAS1 C80/125 PP Assembly kit TG AW1 C80/125 PP Grey

Assembly kit TG KD-LAS1 C80/125 PP Grey/ Red Assembly kit TG AW1 C80/125 PP Red
165
Lv Minimum Dimensions: Lv
Minimum Dimensions:
A = 115 mm A = 115 mm
Lv = 385 mm Lv = 385 mm
H = 330 mm H = 330 mm
A
A
H

385 330 385 330
500 336 500 336
1000 361 1000 361
1500 386 1500 386
TopGas 2000 411 TopGas 2000 411
(35,45)
(35) Length compen
Längenaus-
(35,45)
(35) Length compen
Längenaus-
sation piece
gleichsstück
Assembly kit TG DHZ1 C80/125 PP Grey

Assembly kit TG DHZ1 C80/125 PP Red
Minimum Dimensions:
H = 785-795 mm
700
270
H
Length compen
Längenaus-
sation piece
gleichsstück
TopGas
(35,45)
(35-45)
(35)
All dimensions apply to both left hand and

right hand connection.

to Hoval TopGas® classic, comfort, combi (30-45)
■■Engineering
General Distant holder Condensate drain

The installation of flue ducts must be carried When installing the pipes in a shaft a spacer Condensation water accumulating in the flue
out in accordance with all local and national must be used at least every 2 metres. To can be drained via the boiler.
regulations and directives. provide support for the chimney stack the
lowest element must be fixed (bearing rail or Chimney shaft
Measure opening pipe clip). For a concentric chimney connection in which
Each supply and exhaust pipe must be equip the combustion air is fed through the chimney
ped with a testing vent (already included in the Flue gas temperature the following minimum chimney cross-sections
construction sets). These should be placed The Hoval flue duct systems E80 PP, E80 Flex must be observed:
in such a way that they can conveniently be PP and C80/125 PP are long-term temperature cross-section □ 150 x 150 mm mm for rectan
reached to perform a measurement. resistent to 120 °C. gular chimneys, Ø 170 mm diameter for round
chimneys.
Length adjustment Connecting pipes In determining the chimney dimensions the
The concentric length elements should not be Horizontal connecting pipes must be installed installation of the spacers should be taken into
shortened. In order to obtain the desired length with an inclination of at least 50 mm per metre account.
the length compensation pieces or the reduc of their length installed in the direction of the
ing lengths should be used. The basic flue boiler to allow free return flow of condensation With simple chimney connections a grill must
pipes can be reduced in length to fit. However, water towards the boiler. The whole exhaust be installed for the purpose of back ventilation
the cut ends must be carefully smoothed to system must be installed so that condensate in the shaft.
avoid damage to the gaskit of the connecting can never collect at any point.
piece. Sizing basis
The following diagrams were computed assum
ing a geographic altitude of 1000 m above sea
level.
Maximum flue gas pipe length

chimney connection and flue gas pipe in chimney stack Note:
The data contained in the following dia
Assembly kit Assembly kit grams represent guide values calculated at
TG Kx E80 PP TG Kx C80/125 PP maximum output. An exact calculation for
TG Kx E80 Flex PP TG Kx C80/125 Flex PP the flue gas duct must be made on-site.
Maximum effective heigh flue gas pipe (m)
flue gas pipe (m)
40
comfort (10-22) / classic(12 ,18)
20
36 classic (24) 18
32 16
combi (21/18, 26/23)
28 14
classic (30) classic(24)
24 12 comfort(22)
heigh[m]
20 combi (32/28) 10
Maximum effective Höhe
classic(18,30)
16 8 comfort(16)
12 6
8 4 classic(12)
4 2 comfort(10)
0 0
0 1 2 3 4 5 0 1 2 3 4 5 6
Maximum horizontal length connecting pipe (m) Maximum horizontal length connecting pipe (m)
Anbindeleitung [m]
flue gas pipe (m)
flue gas pipe (m)
25
35
30 20
25 combi(21/18,26/23)
TopGas® (35) 15
Maximum effectiveHöheheigh
heigh
20 combi(32/28)
TopGas® (35)
[m]
[m]
Maximum effectiveHöhe
15 TopGas® (45) 10
TopGas® (45)
10
5
5
0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Maximum horizontal length
Anbindeleitung [m] connecting pipe (m) Maximum horizontal length
Anbindeleitung [m] connecting pipe (m)
The following formpieces have already been taken Form piece in the PP-pipes
into account: connecting duct flexible pipes
1 T-piece 90° for connection to the boiler and 1 sup
port arch 90° for supporting the flue pipe in the shaft, 1 Arch 90° E80 2,0 m
1 component for the end of the chimney. 1 Arch 45° E80 1,0 m
1 T-piece 90° E80 2,5 m
For all other formpieces in the connecting sections to 1 Arch 90° C80/125 2,5 m
the chimney the following lengths must be deducted 1 Arch 45° C80/125 1,5 m
from the maximum chimney heights: 1 T-piece 90° C80/125 3,0 m

to Hoval TopGas® classic, comfort, combi (35,45)
■■Engineering
Separate ducting of flue gas and combusti- Maximum flue gas pipe length No formpieces taken into account
on air for heating control on roof/wall duct
By fitting the separator C80/125 PP -> 2 x E80 TopGas® (35): 9 m 7m For all other formpieces the following lengths
PP the flue gas and the combustion air can be TopGas® (45): 6 m 4,5 m must be deducted from the flue pipe lengths:
ducted separately.
classic (12,30): 7 m 12 m
1 Arch 90° C80/125 3,0 m
classic (18): 11 m 10 m
To determine the total length of PP flue gas 1 Arch 45° C80/125 2,0 m
classic (24): 11,5 m 10 m
tube and combustion air duct the total lengths 1 T-piece 90° C80/125 3,5 m
can be obtained from the diagrams and calcu comfort (10): 5 m 12 m
lated for the simple chimney installation. comfort (16): 9 m 12 m Note:
For the remaining formpieces which have to comfort (22): 12,5 m 10 m The data contained in the following dia
be installed the lengths to be removed must be combi (21/18): 11 m 8m grams represent guide values calculated at
read off from the table. combi (26/23): 11 m 8m maximum output. An exact calculation for
combi (32/28): 6 m 5m the flue gas duct must be made on-site.
Maximum flue gas pipe length Flue gas system in shaft

Outside wall systems ambient air independent operation
ambient air independent operation Assembly kit
Assembly kit TG K-LAS C80/125 PP
TG AW C80/125 PP Grey/Red TG KD-LAS C80/125 PP Grey/Red
The connecting pipe and the vertical flue pipe in the shaft are also to
[m] flue gas pipe (m)
12 be installed concentrically in C 80/125.
10
This results in the following maximum permitted lengths for flue pipes:
comfort(22)
8
TopGas®(35)
12
heigh
6
Höhe
10
Maximum effective
comfort(10)
4
8 comfort(22)
2
6
comfort(16)
0
0 1 2 3 4 5 6 4 comfort(10)
Maximum horizontal length connecting pipe (m) classic (30)
Anbindeleitung [m]
flue gas pipe (m)
2 TopGas®(35)
12
0
10 0 1 2 3 4 5 6
Maximum horizontal length connecting pipe (m)
8
classic (24)
flue gas pipe (m)
heigh
combi (26,32) 14
[m]
6
Maximum effective Höhe
12
4
classic (12,30) classic (24)
10
2
heigh
8
classic (18)
Maximum effectiveHöhe [m]
0 classic (12)
6
0 1 2 3 4 5 6 combi (26/23)
Maximum horizontal length
Anbindeleitung [m] connecting pipe (m) 4
8
2
7
0
6 0 1 2 3 4 5 6
classic (18)
5 Maximum horizontal length connecting pipe (m)
Anbindeleitung [m]
Höhe [m]
4 comfort (16)
3
1 T-piece and 1 90° support arch C80/125 as well as the
2 chimney cowl are included as formpieces.
1
For all other formpieces in the connecting sections to the
0 chimney the following lengths must be removed from the
0 1 2 3 4 5 6 maximum chimney heights:
Maximum horizontal length[m] connecting pipe (m)
Anbindeleitung
1 Arch 90° C80/125 2,5 m

1 T-piece and 1 90° support arch C80/125 as well as 1 Arch 45° C80/125 1,5 m
the chimney cowl are included as formpieces. 1 T-piece 90° C80/125 3,0 m

Hoval
Hoval flue
flue gas gas systeme
system DN 100 DN 100
toHoval
to Hoval TopGas
TopGas ®
(35-60) ® (30-60)
■■Description
Type C100/150 PP
• Air supply and flue gas system in precast • Air supply and flue gas system in precast • Flexible flue gas system in precast
construction method for quick installation. construction method for quick installation. construction method for quick installation.
• Specially suited to oil and gas fired conden • Specially suited to oil and gas fired conden • Specially suited to oil and gas fired conden
sing systems. sing systems. sing systems.
to 120 °C. • PP: permanent temperature resistancy up damage during installation and to reduce
• All long elements can be shortened. The cut to 120 °C. the flow resistence on the flue gas side.
lacquer (RAL 9016).
• System components to be joined using
plug-in connectors with sealing ring and Assembly kits
clamp tape.
• For ambient air independent operation. The installation kits contain all the components
The gas outlet shown in the drawing is inten

ded as an example of a possible installation. In
regulations.
Individual parts
kits.

to Hoval TopGas® (35-60)
■■Part N°
Part N°
Room air dependent operation Example TG K2 E100 PP

to TopGas® (35-60):
Approval
VKF-No. Z 14604
CE 0432BPR220556 1 Adapter piece E80 -> E100PP 2018 532

2 Supply air grill E80
incl. tube, L = 115 mm, PP 2004 102

E 100 – 90° PP 2004 169

4 Duct E100
Wall plate 220 x 220 mm with seal
ring and casing tube
Ø 150 mm, L = 300 mm 2001 507
)DOOV HUIRUGHUOLFK LVW
HLQ ,QVSHNWLRQV
If necessary, an inspection 5 Length element E100 L = 450 mm
76WFN
T-piece hasHLQ]XVHW]HQ
to be inserted PP 2001 480
6 Bearing rail E
7 Support arch E100 – 90°

PP 2001 493
8 Set (2 pieces) distant holder

E 100 of polypropylen for tube cent
ring in shaft; 3 sets 2001 501
to Top part E100

Combustion
9HUEUHQQXQJV
air
OXIW
ring 2001 504

necessary
7RS*DV
Length element E100 L = 450 mm
2001 480
E100 L = 950 mm
2001 481
E100 L = 1950 mm 2001 482

Inspection-T-piece E100-90° 2001 497

Grid to]XU
*LWWHU shaft back
6FKDFKW
ventilation
KLQWHUOIWXQJ Set (2 pieces) distant holder E100
of polypropylen for centering in shaft
2001 501

This flue gas lead is a construction example. The precise to Flue gas tube PP PP 2018 531
The Hoval engineering and installation regulations have to be following the assembly kits.
met strictly!


■■Part N°
Part N°
Room air dependent operation Example TG K2 E100 Flex PP

Approval
VKF-No. Z 14604
CE 0432BPR220556 1 Adapter piece E80 -> E100PP 2018 532
2 Supply air grill E80

incl. tube, L = 115 mm, PP 2004 102
E100 – 90° PP 2004 169
4 Duct E100
Wall plate 220 x 220 mm with seal ring
and casing tube Ø 150 mm,
L = 300 mm 2001 507

PP 2001 480
6 Bearing rail E
7 Support arche E100 – 90° PP 2001 493
)DOOV HUIRUGHUOLFK LVW
T-pieceHLQhas to be inserted
,QVSHNWLRQV 8 Connection piece below E100 Flex PP 2008 135
76WFN HLQ]XVHW]HQ
9 Distant holder E100 Flex PP (1 piece)
10 Mouth connection piece

E100 Flex PP 2008 133
Combustion
9HUEUHQQXQJV
air
OXIW
11 Assembly cross E100 Flex PP

ring 2001 504

to Top part E100
7RS*DV High grade steel 2001 505

necessary:
Grid to shaft back

*LWWHU ]XU 6FKDFKW
ventilation
E100 L = 950 mm 2001 481
KLQWHUOIWXQJ E100 L = 1950 mm 2001 482
requirements conform with the local conditions and regulations. Inspection-T-piece E100 Flex-PP 2008 136
The Hoval engineering and installation regulations have to be Pipe clip for wall mounting E100 2001 502
met strictly!
The connection situation and the measurements are shown on to Flue gas tube PP PP 2018 531
the boiler connecting piece. Viton-seal ring E100 Flex PP 2008 139
Approval sticker Further components see section

must be ordered separately, see individual parts following the assembly kits.

■■Part N°
Part N°
Room air independent operation Assembly kit TG K2 C100/150 PP-A

to TopGas® (35-60): 6013 004
Approval consisting of parts:
VKF-No. Z 14603 / 14604
CE 0432BPR220556 1 Adapter piece
C80/125 -> C100/150PP 2018 533

Verbrennungs- opening C100/150 PP 2015 257
luft
Combustion
air 3 Length adjustment piece C100/150
10 L = 315-440 mm 2015 251
4 Duct C100/150
9 220x220 mm and casing tube
Ø 180 mm, L = 300 mm 2001 434
ein Inspektions-T- 5 Length element E100
Stück einzusetzen L = 450 mm PP 2001 480
6 Bearing rail E
8 7 Support arche E100 – 90° PP 2001 493

of polypropylen for tube centering in
shaft; 3 set 2001 501
7
to Top part E100
6
5 ring. 2001 504
4
necessary:
3
mm 2015 246
TopGas C100/150 L = 450
mm 2015 247
2

C100/150 L = 950
mm
C100/150 L = 1950
mm
2015 248
2015 249
1 Inspection-T-piece E100-90° 2001 497
Clamp tape D=150mm with integreted

This flue gas lead is a construction example. The precise seal ring 2001 444
The Hoval engineering and installation regulations have to be E100 L = 950 mm 2001 481
met strictly! E100 L = 1950 mm 2001 482

The connection situation and the measurements are shown on Set (2 pieces) distant holder E100 of poly
propylen for centering tube in shaft 2001 501

mediately installed to the boiler connecting piece, a length Further components see section
element with measure opening must be planned directly at following the assembly kits.

■■Part N°
Part N°
Room air independent operation Example TG K2 C100/150 Flex PP-A

Approval
VKF-No. Z 14603 / 14604
1 Adapter piece
CE 0432BPR220556 13 C80/125 -> C100/150PP 2018 533
Verbrennungs-
luft
12 2 Inspection-T-piece with measure

Combustion opening C100/150 PP 2015 257
air

L = 315-440 mm 2015 251
4 Duct C100/150
10 Wall plate with splice
220x220 mm and scabbard tube
Ø 180 mm, L = 300 mm 2001 434

PP 2001 480
9 6 Bearing rail E
If Falls
erforderlich ist Flue gas tube support in shaft 619 303
ein Inspektions-T-
Stück einzusetzen 7 Support arche E100 – 90°
8 PP 2001 493

7
6 every 2 metres 2008 138
10 Mouth connection piece E100 Flex PP 2008 133


4 385 x 385 mm, clamp tape and seal
ring 2001 504
3 13 End tube E100 L=500mm

TopGas to Top part E100
2
necessary:
1 Length element mm
C100/150 L = 200 2015 246
mm
C100/150 L = 450 2015 247
mm
C100/150 L = 950 2015 248

C100/150 L = 1950 mm 2015 249
Inspection-T-piece E100 Flex-PP 2008 136
met strictly!
seal ring 2001 444



Approval sticker
must be ordered separately, see individual parts Further components see section

■■Part N°
Part N°
Room air independent operation Example TG DHZ2 C100/150 PP Grey to

TopGas® (35-60):
Approval
VKF-No. Z 14603 / 14606
C80/125 -> C100/150PP 2018 533

2 Length element C100/150
with measure opening for flue gas and
supply air; PP 2015 252

Verbrennungs-
luft
L = 315-440 mm 2015 251
Combustion
air 4 Lead pan with bowl C100/150 for roof
execution (gradient 25-55°
adjustable), Ground plate
500 x 500 mm, grey coated
(RAL 7021) 2001 440
5 Supply air/flue gas-roof execution

5 C100/150 incl. pipe clip,
grey coated 2001 438
Falls erforderlich ist 4 Additional parts to be ordered if

ein Inspektions-T-
If necessary, an inspection necessary:
Stück has
T-piece einzusetzen
to be inserted
Flange for flat roofs C100/150 for
Roof heating centre 2001 442

mm 2015 246
C100/150 L = 450
mm 2015 247
C100/150 L = 950
mm 2015 248
C100/150 L = 1950
mm 2015 249
Inspection-T-piece C100/150 PP 2015 256

3
2 Clamp tape Ø 150 mm


1 to Flue gas tube PP Aluminium 2018 531
TopGas Further components see section

Approval sticker
This flue gas lead is a construction example. The precise must be ordered separately, see individual parts

met strictly!


to Hoval TopGas® (35,60)
■■Part N°
Part N°
Room air independent operation Example TG DHZ2 C100/150 PP red to

TopGas® (35-60):
Approval
VKF-No. Z 14603 / 14606
C80/125 -> C100/150PP 2018 533
2 Length element C100/150

with measure opening for
flue gassupply air; PP 2015 252
Verbrennungs- 3 Length adjustment piece C100/150

luft L = 315-440 mm 2015 251
Combustion
air 4 Lead pan with bowl C100/150 for roof
execution (gradient 25-55° adjusta
ble), Ground plate 500 x 500 mm,
brick red coated 2001 441

5 C100/150 incl. pipe clip,
Falls erforderlich ist 4 Additional parts to be ordered if

ein Inspektions-T-
Stück has
einzusetzen necessary:
T-piece to be inserted
Length element mm
C100/150 L = 200 2015 246
mm
C100/150 L = 450 2015 247
mm
C100/150 L = 950 2015 248
mm
C100/150 L = 1950 2015 249
3 Inspection-T-piece C100/150 PP 2015 256
2 Clamp tape Ø 150 mm

1 Viton seal ring Ø 100 mm

to Flue gas tube PP Aluminium 2018 531
TopGas Further components see section


requirements conform with the local conditions and regulations. Approval sticker
met strictly!


C100/150 PP, Ø 100/150 mm PP
■■Part N°
Part N°
Room air independent operation Example TG MD2 C100/150 PP to

TopGas® (35-60):
1 Adapter piece
4 C80/125 -> C100/150PP 2018 533
opening C100/150 PP 2015 257
L = 315-440 mm 2015 251
D=180 mm L=300 mm 2001 437
C100/150 L=600 mm
Incl. wall plates 220x220 mm PP 2001 436
5
TopGas
3

1 necessary:

mm 2015 246
C100/150 L = 450
mm 2015 247
C100/150 L = 950
mm 2015 248
C100/150 L = 1950
mm 2015 249


Viton seal ring Ø 100 mm

This flue gas lead is a construction example. The precise to Flue gas tube PP Aluminium 2018 531
requirements conform with the local conditions and regulati
ons.
The Hoval engineering and installation regulations have to be following the assembly kits.
met strictly!
The connection situation and the measurements are shown

on chapter „Dimensions“. Approval sticker

■■Part N°
Part N°
Room air independent operation Example TG AW2 C100/150 PP grey

Approval
VKF-No. Z 14603
C80/125 -> C100/150PP 2018 533
2 Inspection-T Piece with measure ope

m
.1
ning C100/150 PP 2015 257

Min

10 L = 315-440 mm 2015 251
Verbrennungs-
Combustion
luft
air
4 Concentrical wall duct with
9 wall plate 220 x 220 mm C100/150
white coated (RAL9016)

2025 704
8 5 Oustide wall-support console Ø 150
mm incl. mounting material, High grade
Falls erforderlich ist steel 2025 705
ein Inspektions-T-
T-pieceStück
has toeinzusetzen
be inserted 6 Arch-T-piece C100/150 2038 105

High grade steel incl. mounting
material 2025 707
7
duct (gradient 25-55° adjustable),
ground plate 500 x 500 mm 2001 440
6
9 Rain keep-off rail, steel anthracite
(RAL 7021) 2030 067
10 LAS-mouth piece C100/150

Flue gas tube PP of high grade steel
white coated (RAL9016) 2025 708

necessary:
4 Length element mm
C100/150 L = 200 2015 246
TopGas

mm
C100/150 L = 450
mm
C100/150 L = 950
2015 247
2015 248
3
C100/150 L = 1950 mm 2015 249

2
1
seal ring 2001 444
This flue gas lead is a construction example. The precise Outside wall-distant holder
requirements conform with the local conditions and regulations. Ø = 150 mm High grade steel 2025 707
The Hoval engineering and installation regulations have to be Viton-seal ring Ø100 mm
met strictly! to Flue gas tube PP 2018 531

chapter „Dimensions“. Further components see section
If an inspection T-piece with measure opening is not im Approval sticker

mediately installed to the boiler connecting piece, a length must be ordered separately, see individual parts

■■Dimensions
Assembly kit Assembly kit

TG K2 E100 PP TG K2 C100/150 PP-A
TG K2 E100 Flex PP TG K2 C100/150 Flex PP-A
Lv Lv
Minimum Dimensions: Minimum Dimensions:
A = 115 mm A = 115 mm
Lv = 370 mm Lv = 395-510 mm
H = 390 mm H = 355 mm
A
A
H
H
370 390 395 355
500 396 500 360
1000 421 1000 385
1500 446 1500 410
2000 471
TopGas TopGas

right hand connection.
Assembly kit TG MD2 C100/150 PP
Lv
Minimum Dimensions:
A = 115 mm
Lv = 395-510 mm
Assembly kit H = 355 mm
A
TG DHZ2 C100/150 PP Grey

H
TG DHZ2 C100/150 PP Red Lv (mm) H (mm)

395 355
500 360
1000 385
Minimum Dimensions: 1500 410
H = 915-1040 mm
TopGas
740
Assembly kit TG AW2 C100/150 PP Grey

420
165
Minimum Dimensions:
Lv
A = 115 mm
Lv = 385-500 mm
H = 330 mm
H
Lv (mm) H (mm)
H
385 330
500 336
1000 361
1500 386
2000 411
Length adjust
Längenaus-
TopGas TopGas ment piece
gleichsstück

■■Engineering
General Distant holder Chimney shaft

The installation of flue ducts must be carried When installing the pipes in a shaft a spacer For a concentric chimney connection in which
out in accordance with all local and national must be used at least every 2 metres. To the combustion air is fed through the chimney
regulations and directives. provide support for the chimney stack the the following minimum chimney cross-sections
lowest element must be fixed (bearing rail or must be observed:
Measure opening pipe clip). cross-section 150 mm x 150 mm for rectangu
Each supply and exhaust pipe must be equip lar chimneys, Ø 170 mm diameter for round
ped with a testing vent (already included in the Flue gas temperature chimneys.
construction sets). These should be placed The Hoval flue duct systems E100 PP, E100
in such a way that they can conveniently be Flex PP and C100/150 PP are long-term tem In determining the chimney dimensions the
reached to perform a measurement. perature resistent to 120 °C. installation of the spacers should be taken into
account.
Length adjustment Connecting pipes
The concentric length elements should not be Horizontal connecting pipes must be installed With simple chimney connections a grill must
shortened. In order to obtain the desired length with an inclination of at least 50 mm per metre be installed for the purpose of back ventilation
the length compensation pieces or the redu of their length installed in the direction of the in the shaft.
cing lengths should be used. The basic flue boiler to allow free return flow of condensation
pipes can be reduced in length to fit. However, water towards the boiler. The whole exhaust Sizing basis
the cut ends must be carefully smoothed to system must be installed so that condensate The following diagrams were computed assu
avoid damage to the gaskit of the connecting can never collect at any point. ming a geographic altitude of 1000 m above
piece. sea level.
Condensate drain
Condensation water accumulating in the flue
can be drained via the boiler.

Chimney connection and flue gas pipe in chimney stack Note:
Note: grams represent guide values calculated at
The data contained in the following diagrams represent guide maximum output. An exact calculation for
values. An exact calculation for the flue gas duct must be the flue gas duct must be made on-site.
made on-site.
TopGas® (35,45) TopGas® (35,45)

Assembly kit TG K2 E100 PP-A Assembly kit TG K2 C100/150 PP-A
Assembly kit TG K2 E100 Flex PP-A Assembly kit TG K2 C100/150 Flex PP-A
33 25
32
31 20
30
29
28 15
Höhe [m]
27
26 10
25
24
5
23
22
21 0
0 1 2 3 4 0 1 2 3 4 5 6
Anbindeleitung [m]
TopGas® (60) TopGas® (60)

24 25
23
22
20
21
20
19 15
Höhe [m]
18
17 10
16
15
5
14
13
12 0
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 0 1 2 3 4 5 6
Maximum horizontalAnbindeleitung
length[m]connecting pipe (m)

■■Engineering
The following formpieces have already been Form piece in the PP-pipes
taken into account: connecting duct flexible pipes
1 T-piece 90° for connection to the boiler and
1 support arch 90° for supporting the flue pipe 1 Arch 90° E100 2,5 m
in the shaft, 1 component for the end of the 1 Arch 45° E100 1,5 m
chimney. 1 T-piece 90° E100 4,0 m
1 Arch 90° C100/150 2,5 m
For all other formpieces in the connecting 1 Arch 45° C100/150 1,5 m
sections to the chimney the following lengths 1 T-piece 90° C100/150 4,0 m
must be deducted from the maximum chimney
heights for TopGas® (35-60):
Separate ducting of flue gas Maximum flue gas pipe length

and combustion air for heating control on roof / wall duct
By fitting the separator C100/150 PP -> 2 x
E100 PP the flue gas and the combustion air TopGas® (35) 16 m 13 m
can be ducted separately. TopGas® (45) 19 m 13 m
TopGas® (60) 11 m 10 m
To determine the total length of PP flue gas
tube and combustion air duct the total lengths Roof heating centre C100/150
can be obtained from the diagrams and calcu No formpieces taken into account
lated for the simple chimney installation.
For the remaining formpieces which have to For all other formpieces the following lengths
be installed the lengths to be removed must be must be deducted from the flue pipe lengths:
read off from the table.
1 Bogen 90° C100/150 2,5 m
1 Bogen 45° C100/150 1,5 m
1 T-piece 90° C100/150 3,0 m
Maximum flue gas pipe length,

Outside wall systems
Assembly TG AW2 C100/150 PP grey
Note:
The data contained in the following dia 1 T-piece and 1 90° support arch C100/150
grams represent guide values calculated at as well as the chimney cowl are included as
maximum output. An exact calculation for formpieces.
the flue gas duct must be made on-site.
TopGas® (35-60)
18
Höhe [m]flue gas pipe (m)
16 TopGas®(45)
14
12 TopGas®(35)
10
Maximum effective heigh
8 TopGas®(60)
6
4
2
0
0 1 2 3 4 5 6
Anbindeleitung [m]
flue gas system in shaft This results in the following maximum

ambient air independent operation permitted lengths for flue pipes:
The connecting pipe and the vertical flue pipe 1 T-piece and 1 90° support arch C100/150
in the shaft are also to be installed concentri as well as the chimney cowl are included as
cally in C100/150. formpieces.

Hoval flue gas systems DN 100
to Hoval TopGas® (80)
■■Description
Flue gas system Concentric supply air/ Flexible flue gas system
Type E100 PP Flue gas system LAS Type E100 Flex PP
Type C100/150 PP
sing systems sing systems sing systems
coated (RAL 9016).
in connectors with sealing ring and clamp
tape.
Individual parts
pipe systems can be found in the section

■■Part N°
Part N°
Room air dependent operation Example TG K2

E100 PP-A to TopGas® (80)
VKF-No. Z 14604
CE 0432BPR220556 1 Supply air grill E 100
incl. tube, L = 115 mm, PP 2004 168
2 T-piece with measure opening E100
– 90° PP 2004 169
3 Duct E100
Wall plate 220 x 220 mm with seal ring and
casing tube Ø 150 mm, L = 300 mm 2001 507
9 4 Length element E100 L = 450 mm PP 2001 480
5 Bearing rail E
8 6 Support arch E100 – 90° PP 2001 493
7 Set (2 pieces) distant holder
E100 of polypropylene for centring tube
in shaft; a distant holder must be used at
least every 2 metres 2001 501
to Top part E100
11 10 9 Top part E100 for chimney end for back
ventilation with shaft cover 400x400 mm,
7 seal ring 2001 504
10 Condensate drain E100 PP
6 horizontal/vertical 2004 170
11 Siphon for removing condensate
5 Ø 32 mm 2001 471
Condensate removal set
Ø 32 mm, 2 arches 90°, duct 500 mm 2001 472
3
Additional parts to be ordered
if necessary:
TopGas 2
2001 480
E100 L = 950 mm
2001 481
1 E100 L = 1950 mm 2001 482

of polypropylene for tube centring
in shaft 2001 501

This flue gas lead is a construction example. The precise require
ments conform with the local conditions and regulations.
Further components see section following
the assembly kits.
The Hoval engineering and installation regulations have to be Approval sticker

met strictly! must be ordered separately, see individual parts

■■Part N°
Part N°
Room air dependent operation Example TG K2

E100 Flex PP-A to TopGas® (80):
VKF-No. Z 14604
CE 0432BPR220556 1 Supply air grill E 100
incl. tube, L = 115 mm, PP 2004 168
12 2 T-piece with measure opening E100
– 90° PP 2004 169
11 3 Duct E100
and casing tube Ø 150 mm, L = 300 mm 2001 507
5 Bearing rail E
9 6 Support arch E100 – 90° PP 2001 493
8 Distant holder E100 Flex PP;
IfFalls
necessary, an ist
8 9 Mouth connection piece
E100 Flex PP 2008 133
erforderlich
inspection-T-piece
ein Inspektions-T-has
toStück
be inserted 10 Assembly cross E100 Flex PP, High
einzusetzen grade steel 2008 134
14 13 11 Top part E100 for chimney end for back
7 ventilation with shaft cover 400x400 mm,
seal ring 2001 504
6 12 End tube E100 L=500mm to Top part

E100, High grade steel 2001 505
Combustion
Verbrennungs-
air luft
5 13 Condensate drain E100 PP
horizontal/vertical 2004 170
Ø 32 mm 2001 471
4
3
2 if necessary:
TopGas
2001 480
E100 L = 950 mm
2001 481
E100 L = 1950 mm 2001 482
1
Grid to shaft back
Gitter zur Schacht-
ventilation Pipe clip for wall mounting E100 2001 502
hinterlüftung


Distant holder E100 Flex PP 2008 138
the assembly kits.
met strictly!
Approval sticker

■■Part N°
Part N°
Room air independent operation Example TG K2

C100/150 PP-A to TopGas® (80):
VKF-No. Z 14603 / 14604
CE 0432BPR220556 1 Inspection-T-piece with measure opening
C100/150 PP 2015 257
L = 315-440 mm 2015 251
3 Duct C100/150
Combustion
Verbrennungs-
air luft
Ø 180 mm, L = 300 mm 2001 434
5 Bearing rail E
8 Flue gas tube support in shaft 619 303
If necessary, an 6 Support arch E100 – 90° PP 2001 493
Falls erforderlich isthas
inspection-T-piece
toein
beInspektions-T-
inserted 7 Set (2 pieces) distant holder E100 of Poly
Stück einzusetzen propylene for tube centring in shaft; 3 sets 2001 501
to Top part E100
7 9 Top part E100 for chimney end for back
ventilation with shaft cover 400x400 mm,
11 10 clamp tape and seal ring 2001 504
10 Condensate drain C100/150 PP
6 horizontal/vertical 2004 171
Ø 32 mm 2001 471
5 Condensate removal set
4
3 Additional parts to be ordered
if necessary:

TopGas 2 C100/150 L = 450 mm 2015 247
C100/150 L = 950
mm 2015 248
C100/150 L = 1950
mm 2015 249
1

seal ring 2001 444
This flue gas lead is a construction example. The precise require Length element E100 L = 450 mm 2001 480
ments conform with the local conditions and regulations. E100 L = 950 mm 2001 481
E100 L = 1950 mm 2001 482
chapter „Dimensions“. Set (2 pieces) distant holder E100 of poly

propylene for centring tube in shaft 2001 501
met strictly! Viton-seal ring E100 Flex PP 2018 531

the assembly kits.
Approval sticker

■■Part N°
Part N°
Room air independent operation Example TG K2 C100/150 Flex PP-A to

TopGas® (80):
VKF-No. Z 14603 / 14604
CE 0432BPR220556 1 Inspection-T-piece with measure
opening C100/150 PP 2015 257
12 L = 315-440 mm 2015 251
3 Duct C100/150
Combustion
Verbrennungs-
air luft 11 Wall plate with splice
Ø 180 mm, L = 300 mm 2001 434
10
4 Length element E100 L = 450 mm PP 2001 480
5 Bearing rail E
9
6 Support arch E100 – 90° PP 2001 493
8 Distant holder E100 Flex PP;
8
If Falls
necessary, an ist
erforderlich 9 Mouth connection piece
inspection-T-piece
ein Inspektions-T-has E100 Flex PP 2008 133
to Stück
be inserted
einzusetzen
10 Assembly cross E100 Flex PP, High
14 13 7 grade steel 2008 134
6 ventilation with shaft cover 400x400 mm,
seal ring 2001 504
12 End tube E100 L=500mm to Top part
5 E100, High grade steel 2001 505
13 Condensate drain E100 PP
4 14 Siphon for removing condensate
Ø 32 mm 2001 471
3 Condensate removal set


TopGas if necessary:

C100/150 L = 450 mm 2015 247
2 mm
C100/150 L = 950 2015 248

C100/150 L = 1950 mm 2015 249
1 Inspection-T-piece E100 Flex-PP 2008 136

ments conform with the local conditions and regulations. Clamp tape D=150mm with integrated
seal ring 2001 444
chapter „Dimensions“. Wave tube E100 Flex PP
met strictly! Distant holder E100 Flex PP 2008 138

the assembly kits.
Approval sticker

■■Part N°
Part N°
Room air independent operation Example TG DHZ2

C100/150 PP grey to TopGas® (80):
VKF-No. Z 14603 / 14606
CE 0432BPR220556 1 Length adjustment piece C100/150

L = 315-440 mm 2015 251

Combustion
Verbrennungs- execution (gradient 25-55° adjusta
air luft ble), ground plate 500 x 500 mm,

If Falls
necessary, an
erforderlich
inspection-T-piece has
ist 3 Additional parts to be ordered
if necessary:
ein Inspektions-T-
to be inserted
Stück einzusetzen

mm 2015 246
C100/150 L = 450
mm 2015 247
C100/150 L = 950
mm 2015 248
C100/150 L = 1950
mm 2015 249

2

1 with integrated seal ring 2001 444

to Flue gas tube aluminium 2018 531
TopGas Further components see section following

the assembly kits.
Approval sticker



met strictly!

■■Part N°
Part N°
Room air independent operation Example TG DHZ2

C100/150 PP red to TopGas® (80):
VKF-No. Z 14603 / 14606
CE 0432BPR220556 1 Length adjustment piece C100/150

L = 315-440 mm 2015 251

Combustion
Verbrennungs- execution (gradient 25-55° adjusta
air luft ble), ground plate 500 x 500 mm,

If necessary, an
inspection-T-piece has 3 Additional parts to be ordered
if necessary:
ein Inspektions-T-
to be inserted
Stück einzusetzen

mm 2015 246
C100/150 L = 450
mm 2015 247
C100/150 L = 950
mm 2015 248
C100/150 L = 1950
mm 2015 249

2

1 with integrated seal ring 2001 444

to Flue gas tube aluminium 2018 531
TopGas Further components see section following

the assembly kits.



Approval sticker
met strictly!

C100/150 PP, Ø 100/150 mm PP
■■Part N°
Part N°
Room air independent operation Example TG MD2

C100/150 PP to TopGas® (80):
4 1 Inspection-T-piece with measure

opening C100/150 PP 2015 257
L = 315-440 mm 2015 251
C100/150 L=600 mm
incl. wall plate 220x220 mm PP 2001 436
4 Wall socket D =180 mm, L = 300 mm
3
TopGas 2
1 Additional parts to be
ordered if necessary:

C100/150 L = 450 mm 2015 247
C100/150 L = 950 mm 2015 248
C100/150 L = 1950
mm 2015 249

This flue gas lead is a construction example. The precise re Pipe clip for wall mounting E100 2001 502
quirements conform with the local conditions and regulations.
The connection situation and the measurements are shown with integrated seal ring 2001 444
on chapter „Dimensions“.
The Hoval engineering and installation regulations have to be to Flue gas tube 2018 531
met strictly!

the assembly kits.
Approval sticker

■■Part N°
Part N°
Room air independent operation Example TG AW2

C100/150 PP grey to TopGas® (80):
VKF-No. Z 14603
CE 0432BPR220556 1 Inspection-T-piece with measure opening
C100/150 PP 2015 257
2 Length adjustment piece C100/150 PP
1m
L = 315-440 mm 2015 251

.
Min
3 Concentrical wall duct with wall plate

8 220 x 220 mm C100/150
4 Outside wall support Ø 150 mm incl.
5 Arch-T-piece C100/150 with incoming air
7 openings, white coated (RAL9016) 2038 105
If necessary, an
inspection-T-piece has
Falls erforderlich ist 6 Outside wall-distant holder Ø 150 mm
to beeininserted
Inspektions-T- High grade steel incl. mounting material 2025 707
Stück einzusetzen
7 Lead pan with bowl C100/150 for roof exe
cution (gradient 25-55° adjustable), ground
plate 500 x 500 mm 2001 440
6
Rain keep-off rail grey coated (RAL 7021) 2030 067
8 LAS-mouth piece C100/150
Flue gas tube of high grade steel
5 white coated (RAL9016) 2025 708
10 9 9 Condensate drain C100/150 PP
Ø 32 mm 2001 471
Combustion air
Verbrennungs- Ø 32 mm, 2 arches 90°, duct 500 mm 2001 472
luft
4
TopGas 3 if necessary:

2 C100/150 L = 450 mm 2015 247
mm
C100/150 L = 950 2015 248

C100/150 L = 1950 mm 2015 249
1
This flue gas lead is a construction example. The precise require Clamp tape D=150mm with integrated
ments conform with the local conditions and regulations. seal ring 2001 444
The connection situation and the measurements are shown on Outside wall-distant holder
chapter „Dimensions“. Ø = 150 mm high grade steel 2025 707
The Hoval engineering and installation regulations have to be Viton seal ring Ø 100 mm
met strictly! to Flue gas tube 2018 531

the assembly kits.
Approval sticker

Hoval flue gas systems
■■Dimensions
Example Example
TG K2 E100 PP TG K2 C100/150 PP-A
Lv Lv
Minimum Minimum
Dimensions: Dimensions:
A = 115 mm A = 115 mm
A
A
Lv = 380 mm Lv = 550 mm
H
H
H = 390 mm H = 303 mm

380 390 550 303
1000 420 1000 325
1500 445 1500 350
2000 470 TopGas 2000 375
Length
Längenaus-
TopGas adjustment
gleichsstück
piece
Example Example
TG DHZ1 C100/150 PP Grey TG MD2 C100/150 PP
TG DHZ1 C100/150 PP Red
Lv
Minimum
Dimensions:
A = 115 mm
A
Lv = 300 mm
H
Minimum Dimensions: H = 295 mm

H = 915-1040 mm
550
Lv (mm) H (mm)
740
300 295
500 300
1000 325
1500 350
TopGas 2000 375
420
Length
Längenaus-
adjustment
gleichsstück
piece
H
Längenaus-
Length adjust
gleichsstück
ment piece
Example TG AW2 C100/150 PP grey

165 Minimum
Lv Dimensions:
A = 115 mm
TopGas Lv = 400 mm
H = 295 mm
A
H
Lv (mm) H (mm)
400 295
500 300
1000 325
1500 350
2000 375
right hand connection. TopGas

■■Dimensions
Example Example
TG K2 E100 PP TG K2 C100/150 PP-A
Length
Längenaus-
Lv adjustment
gleichsstück
piece
Lv
Minimum Minimum
A
A = 115 mm A = 115 mm
Lv = 800 mm Lv = 720 mm
H
A
H = 410 mm H = 312 mm
H
800 410 720 312
1000 420 1000 325
1500 445 1500 350
TopGas 2000 470 2000 375
2500 495
TopGas
Example
TG MD2 C100/150 PP
Length
Längenaus-
adjustment
gleichsstück
piece
Lv
Minimum
Dimensions:
A = 115 mm
Lv = 620 mm
A
H = 307 mm
H
Lv (mm) H (mm)
550
620 307
1000 325
1500 350
2000 375
TopGas
Length element
Längenelement
C100/1500 PP
L=200mm
Example TG AW2 C100/150 PP grey
165
Lv
Minimum
Dimensions:
A
A = 115 mm
H
Lv = 720 mm
H = 312 mm
Lv (mm) H (mm)
720 312
1000 325
1500 350
TopGas 2000 375

■■Engineering
General Distant holder Condensate drain

The installation of flue ducts must be carried When installing the pipes in a shaft a spacer Condensation water accumulating in the flue
out in accordance with all local and national must be used at least every 2 metres. To gas pipe can be drained via the boiler.
regulations and directives. provide support for the chimney stack the
lowest element must be fixed (bearing rail or Chimney shaft
Measure opening pipe clip). For a concentric chimney connection in which
Each supply and exhaust pipe must be equip the combustion air is fed through the chimney
ped with a testing vent (already included in the Flue gas temperature the following minimum chimney cross-sections
construction sets). These should be placed The Hoval flue duct systems E100 PP, E100 must be observed:
in such a way that they can conveniently be Flex PP and C100/150 PP are long-term tem Cross-section 150 mm x 150 mm for rectan
reached to perform a measurement. perature resistent to 120 °C. gular chimneys, Ø 170 mm diameter for round
chimneys.
The concentric length elements should not Horizontal connecting pipes must be installed In determining the chimney dimensions the
be shortened. In order to obtain the desired with an inclination of at least 50 mm per metre installation of the spacers should be taken into
length the length compensation pieces or the of their length installed in the direction of the account.
reducing lengths should be used. boiler to allow free return flow of condensation With simple chimney connections a grill must
The basic flue pipes can be reduced in length water towards the boiler. The whole exhaust be installed for the purpose of back ventilation
to fit. However, the cut ends must be carefully system must be installed so that condensate in the shaft.
smoothed to avoid damage to the gasket of the can never collect at any point.
connecting piece. Sizing basis
The following diagrams were computed assu
ming a geographic altitude of 1000 m above
sea level.

Chimney connection and flue gas pipe in chimney stack
Note:
grams represent guide values calculated at
maximum output. An exact calculation for
TopGas® (80) TopGas® (80)

30 10
Maximal height in the pipe (m)
9
29
28 8
7
27
6
26
5
25
4
24
3
23 2
22 1
21 0
0 1 2 3 4 5 6 0 0.5 1 1.5 2 2.5 3 3.5
Horizontal flue gas pipe length (m) Horizontal flue gas pipe length (m)

■■Engineering
1 Arch 90° C100/150 2,5 m
heights for TopGas® (80):

and combustion air for heating control on roof/ wall duct
E100 PP the flue gas and the combustion air TopGas® (80) 8 m
can be ducted separately.
Roof heating centre C100/150
To determine the total length of PPs flue gas No formpieces taken into account
tube and combustion air duct the total lengths
can be obtained from the diagrams and calcu For all other formpieces the following lengths
lated for the simple chimney installation. For must be deducted from the flue pipe lengths:
the remaining formpieces which have to be
installed the lengths to be removed must be 1 Arch 90° C100/150 2,5 m
read off from the table. 1 Arch 45° C100/150 1,5 m
1 T-piece 90° C100/150 3,0 m

Outside wall systems
Assembly kit TG AW2 C100/150 PP grey
Note:
TopGas® (80)
30
25
20
15
10
0
0 1 2 3 4 5 6
Horizontal flue gas pipe length (m)
Concentric chimney connection, This results in the following

concentric mounting in shaft maximum permitted lengths for flue pipes:
ambient air independent operation 1 T-piece and 1 90° support arch C100/150
The connecting pipe and the vertical flue pipe as well as the chimney cowl are included as
in the shaft are also to be installed concentri formpieces.
cally in C100/150.

532
for Hoval UltraGas® (15-50)
■■Description
Type C80/125 PP
sing systems. sing systems. sing systems.
lacquer (RAL 9016).
in connectors with sealing ring and clamp Assembly kits
tape.
• For ambient air independent operation. The installation kits contain all the components

regulations.
Individual parts
kits.

to Hoval UltraGas® (15-50)
E80 PP, Ø 80 mm plastic PP
■■Part N°
Part N°
Room air dependent operation Assembly kit UG K1 E80 PP

to UltraGas® (15-50): 6007 284
Approval
VKF-No. Z 14604
CE 0432BPR220556 1 Length element E80 L = 200 mm
PP 2001 446

E80 - 90°
PP 2001 457
3 Duct E80
and casing tube
D = 150 mm, L = 300 mm 2001 466
ein Inspektions 4 Length element E80 L = 450 mm
T-piece has einzusetzen
TStück to be inserted PP 2001 447

5 Bearing rail E
6 Support arch E80 - 90°
PP 2001 455
7 Set (2 pieces) distant holder E80 of po
lypropylene for tube centering in shaft
3 sets 2001 462
8 End tube E80 L = 500 mm to
top part 80; high grade steel 2001 465
9 Top part 80 for chimney end for
400 x 400 mm, clamp tape and
seal ring 2001 464
UltraGas
(15-50)
necessary:

Length element E80 L = 450 mm PP 2001 447
Length element E80 L = 950 mm PP
2001 448
Set (2 pieces) distant holder E80 of poly
propylene for tube centering in shaft
2001 462
Viton-seal ring D = 80 mm to flue gas tube
Gridzur
Gitter to Schacht
shaft back PP 2018 530
ventilation
hinterlüftung
Grid, aluminium
to shaft back ventilation 619 304



met strictly!

chapter „Dimensions”.

E80 Flex PP, Ø 80 mm plastic PP/Flex
■■Part N°
Part N°
Room air independent operation Assembly kit UG K1 E80 Flex PP

to UltraGas® (15-50): 6007 285
Approval
VKF-No. Z 14604
CE 0432BPR220556 1 Length element E80 L = 200 mm
PP 2001 446
12 2 T-piece with measure opening E80 - 90°
PP 2001 457
11 3 Duct E80
10 with seal ring and casing tube
D = 150 mm, L = 300 mm 2001 466

9 4 Length element E80 L = 450 mm
PP 2001 447

5 Bearing rail E
Falls erforderlich ist PP 2001 455
T-piece ein
hasInspektions-
to be inserted
T-Stück einzusetzen 7 Connection piece below E80 Flex-PP
2008 126
8 Distant holder E80 Flex-PP, 3 pieces 2008 138
9 Mouth-connection piece E80 Flex-
PP 2008 124
10 Assembly cross E80 Flex-PP,
high grade steel 2008 125
8 11 Top part 80 for chimney end for back
400 x 400 mm, clamp tape and seal ring 2001 464
7 to top part 80; high grade steel 2001 465
UltraGas 6
(15-50)
5 necessary:
4

3 Length element E80 L = 1950 mm PP 2001 449
2 Inspection-T-piece E80 Flex-PP 2008 127
1 Pipe clip for wall mounting E80 618 749
PP 2018 530

Gridzur
Gitter toSchacht-
shaft back
hinterlüftung Wave tube E80 Flex-PP;
ventilation

Distant holder E80 Flex-PP, 1 piece 2008 138
Viton-seal ring E80 Flex-PP 2008 130
Grid, aluminium
Further components see page

This flue gas lead is a construction example. The precise at the end of this section.

met strictly!


C80/125 PP, Ø 80/125 mm plastic PP
■■Part N°
Part N°
Room air independent operation Assembly kit UG K3 C80/125 PP

to UltraGas® (15-50) 6025 139
Approval
VKF-No. Z 14603 / 14604
CE 0432BPR220556 1 Connecting assembly kit LAS
to UltraGas® (15-50) and
Boiler connection piece E80
Combustion
Verbrennungs- ->C80/125 PP, L = 200 mm 6027 510
air luft
2 Inspection-T-piece C80/125 PP
9 with measure opening 2010 165

3 Duct C80/125
8 mm
Wall plate with splice 220 x 220
Scabbard tube D = 150 mm, L 618737
= 300 mm
T-piece
einhas to be inserted
Inspektions- 4 Length element E80 L = 450 mm
T-Stück einzusetzen PP 2001 447
5 Bearing rail E
PP 2001 455

in shaft;
polypropylene for tube centering
3 sets 2001 462
to top part 80
ventilation with shaft cover 400 x 400
mm, clamp tape and seal ring 2001 464

7
UltraGas
(15-50) Additional parts to be ordered if
necessary:
Length element C80/125 PP L = 200

2010 154
2010 155
6 Length element C80/125 PP L = 950
2010 156
2010 157
Length adjustment piece C80/125
5 L = 315-440 mm 2010 159
Length element, can be shortened
C80/125 PP L = 100-1000 mm 2010 158
4
2 Clamp tape D=125 mm
1 Length element E80 L = 450 mm PP
2001 447

requirements conform with the local conditions and regulations. Set (2 pieces) distant holder E80 of
polypropylene for tube centering in shaft 2001 462
The Hoval engineering and installation regulations have to be Viton-seal ring D = 80 mm
met strictly! to flue gas tube PP 2018 530

chapter „Dimensions”. Further components see page
at the end of this section.

element with measure opening must be planned directly at Before assembly of flue gas system the
the boiler connecting piece. chimney shaft must be cleaned.

C80/125 Flex PP, Ø 80/125 mm plastic PP/Flex
■■Part N°
Part N°
Room air independent operation Example UG K3 C80/125 Flex PP

to UltraGas® (15-50):
Approval
VKF-No. Z 14603 / 14604
CE 0432BPR220556 1 Connecting assembly kit LAS
12 to UltraGas® (15-50) and
Combustion
->C80/125 PP, L = 200 mm 6027 510
air
Verbrennungs-
luft
11
10 with measure opening 2010 165

3 Duct C80/125
Wall plate with splice 220 x 220 mm
9 Scabbard tube D = 150 mm,
L = 300 mm 618 737
PP 2001 447
5 Bearing rail E
If necessary, anistinspection
Falls erforderlich
ein Inspektions- Flue gas tube support in shaft 619 303
T-Stück einzusetzen
PP 2001 455

7 Connection piece below E80 Flex-PP 2008 126

8 Distant holder E80 Flex-PP; 1 piece, a
8 distant holder must be used at least every
2 metres 2008 138
9 Mouth-connection piece E80 Flex-PP
2008 124
ventilation with shaft cover 400
x 400 mm,
UltraGas
clamp tape and seal ring 2001 464
(15-50)
to top part 80; high grade steel 2001 465
7
necessary:
5
Length element C80/125 PP L = 200 2010 154

2010 156
2010 157
L = 315-440 mm 2010 159
1
C80/125 PP L = 100-1000 mm 2010 158
requirements conform with the local conditions and regulations. Pipe clip for wall mounting C125 618 736
Clamp tape D = 125 mm with integrated
The Hoval engineering and installation regulations have to be 618 758
seal ring
met strictly!
Wave tube E80 Flex-PP
The connection situation and the measurements are shown on 2008 131
Price per meter

Distant holder E80 Flex-PP, 1 piece 2008 138
If an inspection T-piece with measure opening is not im Viton-seal ring E80 Flex PP 2008 130
element with measure opening must be planned directly at Further components see page
the boiler connecting piece. at the end of this section.
Approval sticker Before assembly of flue gas system the

must be ordered separately, see individual parts chimney shaft must be cleaned.

■■Part N°
Part N°
Room air independent operation Example UG K3-LAS C80/125 PP

Approval
VKF-No. Z 14603
CE 0432BPR220556 1 Connection assembly kit LAS
to UltraGas® and
->C80/125 PP, L = 200 mm 6027 510
Verbrennungs-
Combustion
luft air 10 2 Inspection-T-piece C80/125 PP
with measure opening 2010 165

9 3 Wall plate to wall duct C80/125;
220 x 220 mm 2029 322
8
4 Wall socket D = 150 mm L = 300 mm
5 Bearing rail E
ein Inspektions- Flue gas tube support in shaftt 619 303
T-piece haseinzusetzen
T-Stück to be inserted

6 Support arch C80/125 - 90° PP 2018 526

7 ventilation with shaft cover 2025 747
9 Rain keep-off rail D=125 grey 2018 554


UltraGas necessary:
(15-35)



6

5
L = 315-440 mm 2010 159
4
3 C80/125 PP L = 100-1000 mm 2010 158
2 Inspection-T-piece C80/125 PP 2010 164


Grid
Gitter zurto shaft back
Schacht-
hinterlüftung seal ring 618 758
ventilation
This flue gas lead is a construction example. The precise Set (2 pieces) distant holder E 130
requirements conform with the local conditions and regulations. of spring steel 2010 495
The Hoval engineering and installation regulations have to be Viton-seal ring D = 80 mm to flue gas tube
met strictly! PP 2018 530

element with measure opening must be planned directly at Approval sticker
the boiler connecting piece. must be ordered separately, see individual parts

■■Part N°
Part N°
Room air independent operation Example UG KD3-LAS C80/125 PP

Grey,
Approval
VKF-No. Z 14603 1 Connection assembly kit LAS
CE 0432BPR220556 to UltraGas® (15-35) and
-> C80/125 PP, L = 200 mm 6027 510
m
10
.1
Min

Combustion
Verbrennungs-air 3 Wall plate to wall duct C80/125;
luft 9 220 x 220 mm 2029 322
8
5 Bearing rail E
Falls erforderlich
If necessary, ist
an inspection Flue gas tube support in shaft 619 303
ein Inspektions-
T-piece has to
T-Stück be inserted
einzusetzen 6 Support arch C80/125 - 90° PP
2018 526
8 Lead pan with bowl C80/125 for
roof
7 ground plate 500x500 mm 618 756
9 Rain keep-off rail grey coated

(RAL 7021) 2018 554


UltraGas necessary:
(15-35)



6

5
4 L = 315-440 mm 2010 159

3 C80/125 PP L = 100-1000 mm 2010 158
2

1
Grid zur
Gitter to Schacht-
shaft back 618 758
hinterlüftung seal ring
ventilation


■■Part N°
Part N°
Room air independent operation Example UG KD3-LAS C80/125 PP

Red,
Approval
-> C80/125 PP, L = 200 mm 6027 510
m
10
.1
Min

3 Wall plate to wall duct C80/125;
Verbrennungs-
Combustion air
luft 9 220 x 220 mm 2029 322
8
5 Bearing rail E
Falls erforderlich ist Flue gas tube support in shaft 619 303
ein Inspektions-
T-pieceT-Stück
has toeinzusetzen
be inserted 6 Support arch C80/125 - 90° PP
2018 526

7 ground plate 500x500 mm 2001 421
9 Rain keep-off rail brick-red coated

(RAL 8023) 2018 555

UltraGas Additional parts to be ordered if

(15-35) necessary:


6
5

L = 315-440 mm 2010 159
3 Length element, can be shortened

2 C80/125 PP L = 100-1000 mm 2010 158

Gitter zur Schacht-
Grid to shaft
hinterlüftung back Clamp tape D = 125 mm with integrated
ventilation seal ring 618 758


■■Part N°
Part N°
Room air independent operation Example UG AW3 C80/125 PP Grey

Approval
-> C80/125 PP, L = 200 mm 6027 510
m
.1

Min

Combustion air
Verbrennungs-
10 220 x 220 mm 2029 322
luft
9 4 Wall socket D = 150 mm L = 300 mm

8 5 Outside wall support console
D = 125 mm incl. mounting material;

If necessary, an inspection High grade steel 2004 114
ein Inspektions-
T-piece has to be
T-Stück inserted
einzusetzen 6 Arch-T-piece C80/125 PP 2038 104
7 Outside wall distant holder D = 125 mm;


ground plate 500x500 mm 618 756
9 Rain keep-off rail, grey coated
(RAL 7021) 2018 554

UltraGas necessary:
(15-35)
2010 154
2010 155
6
2010 156
2010 157
L = 315-440 mm 2010 159

C80/125 PP L = 100-1000 mm 2010 158
3, 4 Inspection-T-piece C80/125 PP 2010 164

2
1
Outside wall distant holder D = 125 mm

This flue gas lead is a construction example. The precise Viton-seal ring D = 80 mm to flue gas tube
requirements conform with the local conditions and regulations. PP 2018 530
The Hoval engineering and installation regulations have to be Clamp tape D = 125 mm with integrated
met strictly! seal ring 618 758

chapter „Dimensions”. Further components see section following
the assembly kits.

Approval sticker

■■Part N°
Part N°
Room air independent operation Example UG AW3 C80/125 PP Red

Approval
-> C80/125 PP, L = 200 mm 6027 510
m
.1

Min

Combustion air
Verbrennungs-
10 220 x 220 mm 2029 322
luft
9 4 Wall socket D = 150 mm L = 300 mm

8 5 Outside wall support console
D = 125 mm incl. mounting material;
If necessary, an inspec
Falls erforderlich ist High grade steel 2004 114
tion T-piece has to be
ein Inspektions-
inserted 6 Arch-T-piece C80/125 PP 2038 104
7 Outside wall distant holder D = 125 mm;
8 Lead pan with bowl C80/125 for
roof

ground plate 500x500 mm 2001 421
9 Rain keep-off rail, brick-red coated
(RAL 8023) 2018 555


UltraGas
necessary:
(15-35)


6
2010 156
2010 157
L = 315-440 mm 2010 159

C80/125 PP L = 100-1000 mm 2010 158
3, 4 Inspection-T-piece C80/125 PP 2010 164
2
1
Outside wall distant holder D = 125 mm

PP 2018 530
ons.
seal ring 618 758
met strictly!
the assembly kits.

■■Dimensions
Assembly kit UG K1 E80 PP Assembly kit UG K3 C80/125 PP

Assembly kit UG K1 E80 Flex PP Assembly kit UG K3 C80/125 Flex PP
Minimum Minimum
A = 520 mm A = 750 mm
Lv = 410 mm Lv = 410 mm
B = 540 mm B = 760 mm
UltraGas Lv (mm) B (mm) UltraGas Lv (mm) B (mm)

(15-50) (15-50)
500 545 500 775
1000 570 1000 800
1500 595 1500 825
Length compen
Längenaus-
2000 620 gleichsstück
sation piece 2000 850
LV
A
Dimensions apply Dimensions apply

B
to both left-hand to both left-hand

and right-hand and right-hand
A
installation. installation.
B
Lv
Assembly kit UG K3 LAS C80/125 PP Assembly kit UG AW3 C80/125 PP Grey

Assembly kit UG KD3 LAS C80/125 PP Grey/Red Assembly kit UG AW3 C80/125 PP Red
Minimum Minimum
A = 750 mm A = 750 mm
Lv = 410 mm Lv = 410 mm
B = 770 mm B = 770 mm
UltraGas Lv (mm) B (mm) Lv (mm) B (mm)

UltraGas
(15-35) (15-35)
500 775 500 775
1000 800 1000 800
1500 825 1500 825
2000 850 165 2000 850
Length compen
Längenaus-
sation piece
gleichsstück Length compen
Längenaus-
sation piece
gleichsstück

A
B
A
Lv
Lv

■■Engineering

out in accordance with all local and national must be used at least every 2 metres. To pro the combustion air is fed through the chimney
regulations and directives. vide support for the chimney stack the lowest the following minimum chimney cross-sections
element must be fixed (bearing rail or pipe must be observed:
Measure opening clip). cross-section □ 150 x 150 mm for rectangular
Each supply and exhaust pipe must be equip chimneys, Ø 170 mm diameter for round chim
ped with a testing vent (already included in the Flue gas temperature neys.
construction sets). These should be placed The Hoval flue duct systems E80 PP, E80 Flex
in such a way that they can conveniently be PP and C80/125 PP are long-term temperature In determining the chimney dimensions the
reached to perform a measurement. resistent to 120 °C. installation of the spacers should be taken into
account.
The concentric length elements should not be Horizontal connecting pipes must be installed With simple chimney connections a grill must
the length compensation pieces or the reduc of their length installed in the direction of the in the shaft.
ing lengths should be used. The basic flue pip boiler to allow free return flow of condensation
es can be reduced in length to fit. However, the water towards the boiler. The whole exhaust Sizing basis
cut ends must be carefully smoothed to avoid system must be installed so that condensate The following diagrams were computed as
damage to the gaskit of the connecting piece. can never collect at any point. suming a geographic altitude of 1000 m above
sea level.
Condensate drain
gas pipe can be drained via the boiler.

chimney connection and flue gas pipe in chimney stack Note:
Assembly kit Assembly kit

UG K E80 PP UG K C80/125 PP
UG K E80 Flex PP UG K C80/125 Flex PP
40 26
36 UltraGas® (15-27) 24
22
UltraGas® (35)
32
UltraGas® (35) 20
UltraGas® (27)
28 18
24 16
14
20
12
16 UltraGas® (20)
10
12 UltraGas (50)
®
8
UltraGas® (15)
6
8
4 UltraGas® (50)
4 2
0 0
0 1 2 3 4 5 0 1 2 3 4 5 6
1 Arch 90° C80/125 2,5 m
heights:

■■Engineering
Separate ducting of flue gas Note:

and combustion air The data contained in the following diagrams
By fitting the separator C80/125 PP -> 2 x E80 represent guide values. An exact calculation
PP the flue gas and the combustion air can be for the flue gas duct must be made on-site.
ducted separately.
To determine the total length of PP flue gas

can be obtained from the diagrams and calcu
For the remaining formpieces which have to
be installed the lengths to be removed must be
Maximum flue gas pipe length Flue gas system in shaft

Outside wall systems ambient air independent operation
Assembly Kit Assembly Kit
UG AW C80/125 PP grey/red UG K-LAS C80/125 PP
UG KD-LAS C80/125 PP grey/red
Note: The connecting pipe and the vertical flue pipe in the shaft are
The data contained in the following dia to be installed concentrically in C 80/125.
maximum output. An exact calculation for This results in the following maximum permitted lengths for
the flue gas duct must be made on-site. flue pipes:
12 24
22
10 20 UltraGas® (35)
UltraGas® (35) 18
UltraGas® (27)
8 16
14 UltraGas® (27)
6 UltraGas® (20) 12
10
4 8
UltraGas® (20)
6
2
UltraGas (15)
®
4
2 UltraGas® (15)
0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
1 T-piece and 1 90° support arch C80/125 1 T-piece and 1 90° support arch C80/125
as well as the chimney cowl are included as as well as the chimney cowl are included as
formpieces. formpieces.
For all other formpieces in the connecting

sections to the chimney the following lengths
must be removed from the maximum chimney
heights:
1 Arch 90° C80/125 2,5 m

1 Arch 45° C80/125 1,5 m
1 T-Piece 90° C80/125 3,0 m

■■Description
Type C100/150 PP
• Air supply and flue gas system in precast • Air supply and flue gas system in precast • Flexible flue gas system in precast con
construction method for quick installation. construction method for quick installation. struction method for quick installation.
• Specially suited to oil and gas fired conden • Specially suited to oil and gas fired conden • Specially suited to oil and gas fired con
sing systems. sing systems. densing systems.
to 120 °C. • PP: permanent temperature resistancy up damage during installation and to reduce
• All long elements can be shortened. The cut to 120 °C. the flow resistence on the flue gas side.
lacquer (RAL 9016).
• System components to be joined using
plug-in connectors with sealing ring and
clamp tape.
Assembly kits
The installation kits contain all the components

regulations.
Individual parts
kits.

■■Part N°
Part N°
Room air independent operation Example UG K E100 PP

to UltraGas® (35,50):
Approval
VKF-Nr. Z 14604
1 Adapter piece E80 - E100PP 2018 532
CE 0432BPR220556
PP 2001 480

10 E100 - 90° PP 2004 169
4 Duct E100
9 and casing tube D = 150 mm,
Falls erforderlich
If necessary, ist
an inspection
ein Inspektions- L = 300 mm 2001 507
PP 2001 480

6 Bearing rail E
8 7 Support arch E100 - 90° PP 2001 493

polypropylene for tube centering in shaft 2001 501

to top part 100 high grade steel 2001 505

UltraGas 7
(35,50)

necessary:
5
4 E100 L = 950 mm 2001 481

E100 L = 1950 mm 2001 482
3
2
1 Pipe clip for wall mounting E100
2001 502

Grid
Gitter zurto shaft
Schacht-
hinterlüftung
of polypropylene for tube centering in
back ventilation
shaft 2001 501

to flue gas tube 2018 531


met strictly!
The connection situation and the measurements are shown on Approval sticker
chapter „Dimensions“. must be ordered separately, see individual parts

■■Part N°
Part N°
Room air independent operation

Example UG K E100 Flex PP
Approval
VKF-Nr. Z 14604 PP
1 Adapter piece E80 - E100 2018 532
CE 0432BPR220556
13 PP 2001 480

12
E100 - 90° PP 2004 169
11 4 Duct E100
and Durchführungsrohr D = 150 mm,
10 L = 300 mm 2001 507

PP 2001 480

6 Bearing rail E
If necessary, an inspection Flue gas tube support in shaft 619 303
ein Inspektions-
T-piece
T-Stück has to be inserted
einzusetzen
PP 2001 493
8 Connection piece below E100 Flex-PP 2008 135
9 Distant holder E100 Flex-PP, 1 piece,

9 every 2 metres 2008 138
10 Mouth-connection piece E100 Flex-PP 2008 133
11 Assembley cross E100 Flex-PP,

high
8 grade steel 2008 134
UltraGas 12 Top part E100 for chimney end for back

7
(35,50) ventilation with shaft cover
6
13 End tube E100 L = 500mm
to top part E100 high grade
steel 2001 505
5
4
3 necessary:
2
1 Length element E100 L = 450 mm 2001 480
E100 L = 950 mm 2001 481
E100 L = 1950 mm 2001 482
Grid
Gitter zurto shaft
Schacht-
back ventilation
hinterlüftung
Inspection-T-piece E100 Flex-PP
2008 136
Pipe clip for wall mounting E100

2001 502
Viton-seal ring Ø 100 mm to flue gas tube 2018 531
This flue gas lead is a construction example. The precise Wave tube E100 Flex PP
requirements conform with the local conditions and regulations. Price per meter 2008 140
The Hoval engineering and installation regulations have to be Distant holder E100 Flex PP, 1 piece 2008 138
met strictly!

chapter „Dimensions“. Further components see page
Approval sticker

■■Part N°
Part N°
Room air independent operation Example UG K3 C100/150PP

Approval 1 Connection assembly kit LAS to
VKF-Nr. Z 14603 / 14604 UltraGas® (35,50) and
CE 0432BPR220556 Boilder connection piece E80 ->
Verbrennungs-
Combustion C80/ 125 PP, L= 200 6027 510
air luft
2 Adapter piece C80/ 125 ->
10 C100/ 150 2018 533
9
opening C100/ 150 PP 2015 257
Falls erforderlich ist ein
Inspektions-
T-Stück to be inserted 4 Duct C100/150
Ø 180 mm, L = 300 mm 2001 434

PP 2001 480
6 Bearing rail E
7 Support arch E100 – 90°

PP 2001 493

polypropylene for tube centering in
shaft 2001 501
8
UltraGas to top part E100
(35,50) high grade steel 2001 505

ventilation 385 x 385 mm, clamp tape
7 and seal ring 2001 504

6 necessary:
C100/150 L = 450 mm 2015 247
5 C100/150 L = 950 mm 2015 248
4 C100/150 L = 1950 mm 2015 249
3 Length adjustment piece C100/150 PP

L = 315-440 mm 2015 251
2
C100/150 PP
1 L = 100-1000 mm 2015 250

requirements conform with the local conditions and regulations. Pipe clip for wall mounting C150
2001 433
The Hoval engineering and installation regulations have to be Clamp tape D=150 mm with integrated
met strictly! seal ring 2001 444
The connection situation and the measurements are shown on Length element E100 L = 450 mm 2001 480
chapter „Dimensions“. E100 L = 950
mm 2001 481
E100 L = 1950
mm 2001 482

If an inspection T-piece with measure opening is not im Set (2 pieces) E100 of
mediately installed to the boiler connecting piece, a length polypropylene for tube centering
in shaft 2001 501
the boiler connecting piece. Viton-seal ring Ø 100 mm
Approval sticker

■■Part N°
Part N°
Room air independent operation Example UG K3 C100/150 Flex PP to

UltraGas® (35,50):
Approval
VKF-Nr. Z 14603 / 14604 1 Connection assembly kit LAS to
CE 0432BPR220556 13 UltraGas® (35,50) and
boilder connection piece E80 ->
Verbrennungs-
Combustion
luft
12 C80/ 125 PP, L= 200 6027 510
air
2 Adapter piece C80/ 125 -> C100/ 150 2018 533
11 3 Inspection-T-piece with measure opening
C100/150 PP 2015 257
10 4 Duct C100/150
Ø 180 mm, L = 300 mm 2001 434
5 Length element E100 L = 450 mm, PP 2001 480
6 Bearing rail E
Falls erforderlich ist Flue gas tube support in shaft
If necessary, an inspection 619 303
ein Inspektions-
T-Stück einzusetzen 7 Support arche E100 – 90°, PP 2001 493
10 Mouth connection piece
E100 Flex PP 2008 133
9 11 Assembly cross E100 Flex PP,

385 x 385 mm, clamp tape
and seal ring 2001 504
UltraGas
(35,50) 8 13 End tube E100 L = 500 mm
to Top part E100

necessary:
5 Length element C100/150 L = 200 mm 2015 246

4 C100/150 L = 450 mm 2015 247
C100/150 L = 950 mm 2015 248
3 C100/150 L = 1950 mm 2015 249
2
Length adjustment piece C100/150 PP
1 L = 315-440 mm 2015 251

This flue gas lead is a construction example. The precise C100/150 PP
requirements conform with the local conditions and regulations. L = 100-1000 mm 2015 250

met strictly!

chapter „Dimensions“. Clamp tape D=150 mm with integrated
seal ring 2001 444
If an inspection T-piece with measure opening is not im Wave tube E100 Flex PP
mediately installed to the boiler connecting piece, a length Price per meter 2008 140
the boiler connecting piece. Distant holder E100 Flex PP (1 piece) 2008 138

Approval sticker
must be ordered separately, see individual parts Further components see page

C100/150 PP, Ø 100/150 mm PP
■■Part N°
Part N°
Room air independent operation Example UG MD2 C100/150 PP


opening C100/150 PP 2015 257

L = 315-440 mm 2015 251
3 Zuluft/Abgas-Mauerdurchführung
C100/150 L=600 mm
Inkl. Mauerplatten 220x220 mm
PP 2001 436
4 Wall socket D=180 mm L=300 mm to

wall duct 2001 437
UltraGas
UltraGas
(35-100)
(35-90)

necessary:

mm 2015 246
C100/150 L = 450
mm 2015 247
C100/150 L = 950
mm 2015 248
C100/150 L = 1950
mm 2015 249

This flue gas lead is a construction example. The precise Clamp tape Ø 150 mm
requirements conform with the local conditions and regulati with integrated seal ring 2001 444
ons.
The connection situation and the measurements are shown on to Flue gas tube 2018 531
Approval sticker

■■Part N°
Part N°
Room air independent operation Example UG AW C100/150 PP grey,

Approval
VKF-Nr. Z 14603 1 Connection assembly kit LAS
CE 0432BPR220556 to UltraGas® (35,50) and
1m
boilder connection piece E80 ->

.
Min
C80/ 125 PP, L= 200 6027 510

9 2 Adapter piece C80/125 -> C100/150 2018 533
Combustion
Verbrennungs-
airluft 3 Inspection-T-piece with measure opening
8 C100/ 150 PP 2015 257
4 Concentric wall duct with wall plate
7 220 x 220 mm C100/150
white coated (RAL 9016) 2025 704
Falls erforderlich ist 5 Outside wall distant holder Ø 150 mm
ein Inspektions-
T-piece T-Stück
has to be inserted incl. mounting material, high grad steel 2025 705
einzusetzen
6 Arch-T-piece C100/150 2038 105
7 Outside wall distant holder
6 Ø 150 mm Edelstahl 2025 707
8 Lead pan with bowl C100/150 for roof exe
cution (gradient 25-55° adjustable), ground
plate 500 x 500 mm 2001 440
5 9 Rain keep-off rail, Stahl anthrazit 2030 067
10 LAS-mouth piece C100/ 150 PP
Flue gas tube of high grade steel white
coated 2025 708
4
necessary:
UltraGas
(70) 3 C100/150 L = 450 mm 2015 247
C100/150 L = 950 mm 2015 248
2 C100/150 L = 1950 mm 2015 249
Length adjustment piece C100/150 PP

1 L = 315-440 mm 2015 251

C100/150 PP
L = 100-1000 mm 2015 250
Pipe clip for wall mounting C150

2001 433
This flue gas lead is a construction example. The precise Clamp tape D=150 mm with integrated
requirements conform with the local conditions and regulations. seal ring 2001 444
The Hoval engineering and installation regulations have to be Aussenwand-Abstandhalter

met strictly! Ø 150 mm, Edelstahl 2025 707
The connection situation and the measurements are shown on Viton-seal ring Ø 100 mm
chapter „Dimensions“. to flue gas tube 2018 531

mediately installed to the boiler connecting piece, a length Further components see page
element with measure opening must be planned directly at at the end of this section.
Approval sticker

to Hoval UltraGas® (70,100)
■■Part N°
Part N°
Room air dependent operation Assembly kit UG K E100 PP

to UltraGas® (70,100): 6002 996
VKF-No. Z 14604
CE 0432BPR220556 1 Air supply grill E100
incl. tube, L = 115 mm, PP 2004 168
2 T-Piece with measure opening

E100 – 90° PP 2004 169
3 Duct E100
with seal ring and scabbard tube
Ø 150 mm, L = 300 mm 2001 507

ein Inspektions
PP 2001 480
TStück einzusetzen
T-piece has to be inserted 5 Bearing rail E
6 Support arch E100 - 90° PP 2001 493

of polypropylen for tube centering in

to top part E100
Combustion
Verbrennungs
air luft 9 Top part E100 for chimney end for
385 x 385 mm, clamp tape
and seal ring 2001 504
UltraGas
(70,100) Additional parts to be ordered if
necessary:
Grid to
Gitter zurshaft
Schacht
back ventilation
hinterlüftung

E100 L = 950 mm 2001 481
E100 L = 1950 mm 2001 482

of polypropylen for centering tube
in shaft 2001 501


met strictly!


■■Part N°
Part N°
Room air dependent operation Example UG K E100 Flex PP

Approval
VKF-No. Z 14604 1 Air supply grille E100
CE 0432BPR220556 incl. tube, L = 115 mm, PP 2004 168
2 T-Piece with measure opening

E100 – 90° PP 2004 169
3 Duct E100
with seal ring and scabbard tube
Ø 150 mm, L = 300 mm 2001 507

PP 2001 480
5 Bearing rail E
6 Support arch E100 – 90° PP 2001 493

T-pieceeinhas
InspektionsT
to be inserted 7 Connection pice below E100 Flex
PP 2008 135
Stück einzusetzen
9 Mouth-connection piece
E100 Flex PP 2008 133
Combustion
Verbrennungs 10 Assembly cross E100 Flex PP,
airluft high grade steel 2008 134

ring 2001 504
12 End tupe E100 L = 500 mm

to top part E100
UltraGas
(70,100)
Grid
Gitterto
zurshaft back
Schacht Additional parts to be ordered if
ventilation
hinterlüftung necessary:

2001 480
E100 L = 950 mm
2001 481
E100 L = 1950 mm 2001 482



requirements conform with the local conditions and regulations. Viton seal ring E100 Flex PP 2008 139

Approval sticker

to Hoval UltraGas® (70)
■■Part N°
Part N°
Room air independent operation Assembly kit UG K3 C100/150 PP

to UltraGas® (70): 6008 124
VKF-No. Z 14603 / 14604
CE 0432BPR220556 12 1 Inspection-T-Piece with measure
opening C100/150 PP 2015 257
Combustion
Verbrennungs-
airluft
L = 315-440 mm 2015 251
10
3 Duct C100/150
9 Ø 180 mm, L = 300 mm 2001 434

PP 2001 480
5 Bearing reail E
8 Flue gas tube support in shaft 619 303
ein Inspektions- 6 Support arch E100 – 90° PP 2001 493
7 7 Set (2 pieces) distant holder E100
of polypropylen for centering tube in
6
5 to top part E100

4 ventilation with shaft cover
ring 2001 504
3
necessary:
UltraGas
(70) Length element C100/150 L = 200
mm 2015 246
C100/150 L = 450
mm 2015 247
2 C100/150 L = 950
mm 2015 248

C100/150 L = 1950 mm 2015 249


seal ring 2001 444

E100 L = 950 mm 2001 481
E100 L = 1950 mm 2001 482

This flue gas lead is a construction example. The precise Set (2 pieces) distant holder E100 of Poly
propylen for centering tube in shaft 2001 501
The Hoval engineering and installation regulations have to be Viton-seal ring Ø 100 mm
met strictly! for flue gas tube 2018 531


■■Part N°
Part N°
Room air independent operation Example UG K C100/150 Flex PP

to UltraGas® (70):
Approval
VKF-Nr. Z 14603 / 14604
CE 0432BPR220556 12 1 Inspection-T-piece with measure
opening C100/150 PP 2015 257
Verbrennungs-
luft
Combustion
air L = 315-440 mm 2015 251
10 3 Duct C100/150
9 Ø 180 mm, L = 300 mm 2001 434

PP 2001 480
5 Bearing rail E
8
Falls erforderlich ist 6 Support arch E100 – 90°
ein Inspektions- PP 2001 493
7 7 Connection piece below E100 Flex PP 2008 135

6 a distant holder must be used at least
5 9 Mouth-connection piece E100 Flex PP 2008 133

4

3 ring 2001 504

to top part E100 PP
UltraGas High grade steel. 2001 505
(70)
necessary:

mm 2015 246
C100/150 L = 450
mm 2015 247
1 C100/150 L = 950
mm 2015 248
C100/150 L = 1950
mm 2015 249

seal ring 2001 444

This flue gas lead is a construction example. The precise Price per meter 2008 140

met strictly!


C100/150 PP, Ø 100/150 mm PP
■■Part N°
Part N°
Room air independent operation Example UG MD2 C100/150 PP to

UltraGas® (70,100):
consisting of parts:
1 Inspection-T-Piece with measure

opening C100/150 PP 2015 257

L = 315-440 mm 2015 251

C100/150 L=600 mm
Incl. wall plates 220x220 mm PP 2001 436

D=180 mm L=300 mm 2001 437
UltraGas
(70,100)

necessary:

mm 2015 246
C100/150 L = 450
mm 2015 247
C100/150 L = 950
mm 2015 248
C100/150 L = 1950
mm 2015 249


This flue gas lead is a construction example. The precise Viton seal ring Ø 100 mm
requirements conform with the local conditions and regulations. to Flue gas tube PP Aluminium 2018 531

met strictly! Approval sticker

■■Part N°
Part N°
Room air independent operation Example UG AW C100/150 PP grey

to UltraGas® (70):
Approval
VKF-Nr. Z 14603
CE 0432BPR220556 1 Inspection-T-piece with measure
opening C100/150 PP 2015 257
1m

.
Min
L = 315-440 mm 2015 251

9
Combustion
Verbrennungs- 3 Concentric wall lead-through
air
C100/150 with 2 wall plates
luft
8 220 mm x 220 mm and wall box
180 mm x 300 mm, C100/150,
white (RAL 9016) 2025 704
7
4 Outside wall distant holder Ø 150 mm
Falls erforderlich ist incl. mounting material,
ein Inspektions- High steel greade 2025 705
T-pieceT-Stück
has toeinzusetzen
be inserted
5 Arch-T-piece C100/150 2038 105
6 6 Outside wall distant holder
Ø 150 mm High steel grade 2025 707

5 ground plate 500 x 500 mm 2001 440
8 Rrain keep-off rail, steel anthracite

(RAL 7021) 2030 067

flue gas tube of high grade steel
UltraGas Additional parts to be ordered if

(70) necessary:
3
mm 2015 246
2 C100/150 L = 450
mm 2015 247
C100/150 L = 950
mm 2015 248
C100/150 L = 1950
mm 2015 249
1

Clamp tape D=150 mm with integrated 2001 444
seal ring
Outside-distant holder Ø150 mm 2025 707

High grade steel
requirements conform with the local conditions and regulations. Viton-seal ring Ø 100 mm 2018 531
to flue gas tube
met strictly! Further components see section


■■Dimensions
Assembly kit UG K E100 PP

Assembly kit UG K E100 Flex PP
UltraGas® (35,50)
Minimum measurements:
A = 520 mm
Lv = 410 mm
H = 540 mm
UltraGas Lv (mm) B (mm)

(35,50) 500 555
1000 580
1500 605
2000 630
LV
Dimensions apply
to both left-hand
A
and right-hand
installation.
Assembly kit UG K3 C100/150 PP Assembly kit UG AW3 C80/150 PP Grey

Assembly kit UG K3 C100/150 Flex PP Assembly kit UG AW3 C80/150 PP Red
UltraGas® (35,50) UltraGas® (35,50)

Minimum measurements: Minimum measurements:
A = 880 mm A = 740 mm
Lv = 410 mm Lv = 360 mm
H = 900 mm H = 900 mm
UltraGas Lv (mm) B (mm) Lv (mm) B (mm)

UltraGas
(35,50) (35,50)
500 905 500 865
1000 930 165 1000 890
Length compen
Längenaus-
1500 955 Length compen 1500 915
gleichsstück Längenaus
sation piece sationgleichsstück
piece
2000 980 2000 940

A
B

H
H
B
A
Lv Lv

■■Dimensions
Assembly kit UG K E100 PP Assembly kit UG K E100 PP

Assembly kit UG K E100 Flex PP Assembly kit UG K E100 Flex PP
LV LV
UltraGas® (70,100) UltraGas® (70,100)

A
A
A = 115 mm A = 115 mm
Lv = 280 mm Lv = 700 mm
H = 1940 mm H = 1960 mm
Lv (mm) B (mm) Lv (mm) B* (mm)

280 1940 700 1960
500 1950 1000 1975
1000 1975 1500 2000
1500 2000 2000 2025
UltraGas 2000 2025 UltraGas
B
(70,100) (70,100)
* Dimension B without air
B
supply grill lessened by
115 mm
Assembly kit UG K C100/150 PP Assembly kit UG K C100/150 PP

Assembly kit UG K1 C100/150 Flex PP Assembly kit UG K C100/150 Flex PP
Length
Längen
element
element
LV C100/150 PP LengthLängenaus
compen LV
L=200mm gleichsstück
sation piece
UltraGas® (70) UltraGas® (70)
A
A
A = 115 mm A = 115 mm
Lv = 320 mm Lv = 700 mm
H = 1840 mm H = 1860 mm
Lv (mm) B (mm) Lv (mm) B (mm)

320 1840 700 1860
500 1850 1000 1875
UltraGas 1000 1875 UltraGas 1500 1900
1500 1900 (70) 2000 1925
(70)
2000 1925
B
B

■■Dimensions
Assembly kit UG AW C100/150 PP Grey Assembly kit UG AW C100/150 PP

Grey
165
165
LV LV
UltraGas® (70) UltraGas® (70)

A
A = 115 mm A = 115 mm
Lv = 320 mm Lv = 700 mm
Length compen
H = 1840 mm Längenaus-
sation piece
gleichsstück
H = 1860 mm

320 1840 700 1860
500 1850 1000 1875
1000 1875 1500 1900
UltraGas 1500 1900 UltraGas
2000 1925
(70) 2000 1925 (70)
H
H

■■Engineering

out in accordance with all local and national must be used at least every 2 metres. To the combustion air is fed through the chimney
regulations and directives. provide support for the chimney stack the the following minimum chimney cross-sections
lowest element must be fixed (bearing rail or must be observed:
Measure opening pipe clip). cross-section 150 mm x 150 mm for rectangu
Each supply and exhaust pipe must be lar chimneys, Ø 170 mm diameter for round
equipped with a testing vent (already included Flue gas temperature chimneys.
in the construction sets). These should be The Hoval flue duct systems E100 PP, E100
placed in such a way that they can conveni Flex PP and C100/150 PP are long-term tem In determining the chimney dimensions the
ently be reached to perform a measurement. perature resistent to 120 °C. installation of the spacers should be taken into
account.
The concentric length elements should not be Horizontal connecting pipes must be installed With simple chimmey connections a grill must
the length compensation pieces or the reduc of their length installed in the direction of the in the shaft.
ing lengths should be used. The basic flue boiler to allow free return flow of condensation
pipes can be reduced in length to fit. However, water towards the boiler. The whole exhaust Sizing basis
the cut ends must be carefully smoothed to system must be installed so that condensate The following diagrams were computed as
avoid damage to the gaskit of the connecting can never collect at any point. suming a geographic altitude of 1000 m above
piece. sea level.
Condensate drain
gas pipe can be drained via the boiler.

Chimney connection and flue gas pipe in chimney stack
Note:
UltraGas® (35-100) UltraGas® (35-70)

Assembly kit UG K E100 PP Assembly kit/ Example UG K3 C100/150 PP
Example UG K E100 Flex PP Example UG K3 C100/150 Flex PP
flue gas pipe (m)
40 24
UltraGas(50)
35 UltraGas(35) /
UltraGas(50) 20
UltraGas(35)
30
UltraGas(70) 16
25
Höhe [m]
Höhe [m]
12
Maximum effective heigh
20 UltraGas(70)
UltraGas(100)
15 8
10
4
5
0
0 0 1 2 3 4 5 6
0 1 2 3 4 5 6
Anbindeleitung [m]

Anbindeleitung [m]
1 Arch 90° C100/150 2,5 m
heights for UltraGas® (35-100)

■■Engineering

and combustion air wall duct with a T-piece
E100 PP the flue gas and the combustion air UltraGas® (35) 13 m
can be ducted separately. UltraGas® (50) 11 m
UltraGas® (70) 7,5 m
To determine the total length of PP flue gas UltraGas® (100) 3,5 m
can be obtained from the diagrams and calcu
For the remaining formpieces which have to
be installed the lengths to be removed must be

Out wall systems
Example UG AW C100/150 PP grey
Note:
UltraGas® (35-70)
16
14
UltraGas® (50)
12
10
UltraGas® (35)
Höhe [m]
6
UltraGas® (70)
4
0
0 1 2 3 4 5 6
Anbindeleitung [m]
1 T-piece and 1 90° Support arch C80/125 UltraGas® (35-90)

as well as the chimney cowl are included as 1 Arch 90° C 100/150 2,0 m
formpieces. 1 Arch 45° C 100/150 1,0 m
1 T-Piece 90° C 100/150 2,5 m
For all other formpieces in the connecting
sections to the chimney the following lengths
must be removed from the maximum chimney
heights:

Hoval flue gas system DN 130, DN 150, DN 200
■■Description
Flue gas system Examples Individual parts

Type E130, E150 and E200 PP
• Flue gas system in precast construction The gas outlet shown in the drawing is intend A detailed list of all the parts used in the flue
method for quick installation. ed as an example of a possible installation. In pipe systems and construction sets can be
• Specially suited to oil and gas fired con practice the configuration must be adapted to found in the section following the assembly
densing systems. the individual situation, taking account of local kits.
• Pipe for flue gas made of plastic PP with regulations.
practical plug-in sleeve connection with
Viton sealing ring for joining the individual
system components.
• PP: permanent temperature resistancy up
to 120 °C.
• All long elements can be shortened. The cut
edges must be smoothed to avoid damage
to sealing.

E130, Ø 130 mm PP
■■Part N°
Part N°
Room air dependent operation Examples

Approval 1 Connection seal with
VKF-No. Z 14604 clamping flanges D 150 2029 956
CE 0432BPR220556
2 Length element E150 PP as required
3 Reducing part E150 -> E130

PP 2025 718
4 Inspection T-piece
with measure opening E130 PP 2025 758
Falls erforderlich ist 6 Duct E130 PP

ein InspektionsT Wall plate with splice
Stück
to be inserted 220 x 220 mm, duct tube
D = 180 mm, L = 300 mm 2010 494
7 Bearing rail E 619 303
8 Support arch E130 - 90° 2025 743
9 Distant holder E130

Set (2 pieces) of spring steel
2010 495
10 Muzzle pipe E130 high grade

steel 2025 756
11 Top part E130 PP aluminium

for
chimney end for back ventilation with
Verbrennungs shaft cover. 2025 747
Combustion
luft air

necessary:
Length element
E130 L = 450 mm 2025 720
UltraGas E130 L = 950 mm 2025 721
E130 L = 1950 mm 2025 722
(125,150)
Pipe clip E130 for wall mounting 2010 496
Distant holder E130, 2 pieces 2010 495
Viton-seal ring brown Ø 130 mm 2025 749

Gridzur
Gitter toSchacht
shaft back
ventilation
hinterlüftung at the end of this section.

ons.
Approval sticker
met strictly!

E150, Ø 150 mm PP
■■Part N°
Part N°

Approval
VKF-No. Z 14604 1 Connection seal with
CE 0432BPR220556 clamping flanges D 150 2029 956
2 Length element with measure opening

E150 PP L = 250 mm 2025 753
with measure opening E150 PP 2025 759
10
9
5 Duct E150 PP
Falls erforderlich ist Wall plate with splice
ein Inspektions-T- 220 x 220 mm, duct tube
Stückhas
T-piece einzusetzen
to be inserted D = 200 mm, L = 300 mm 2010 512
6 Bearing rail E 619 303
7 Support arch E150 - 90° 2025 744

Set (2 pieces) of spring steel 2010 506
8
9 Muzzle pipe E150 high grade steel 2025 757
10 Top part E150 PP alumium for

7 chimney end for back ventilation with
shaft cover 2025 748
Verbrennungs-
Combustion
luft air
6
5 necessary:
4
Length element
3
E150 L = 450 mm 2025 734

E150 L = 950 mm 2025 735
UltraGas 2 E150 L = 1950 mm 2025 736
(125,150)
Pipe clip for wall mounting E150 for
1 wall mounting 2010 507
Distant holder E150 2010 506
Viton-seal ring brown Ø 150 mm 2025 750

Gridzur
Gitter to Schacht-
shaft back
ventilation
hinterlüftung Further components see page
This flue gas lead is a construction example. The precise Approval sticker
requirements conform with the local conditions and regulati must be ordered separately, see individual parts
ons.

met strictly!

E200, Ø 200 mm PP
■■Part N°
Part N°

Approval
VKF-No. Z 14604 1 Flue gas connection D200
CE 0432BPR220556 200
clamping flanges with seal D 6021 252

2 Length element with measure opening
E200 PP L = 250 mm 2035 940
10 with measure opening E200 PP 2035 944

9
5 Duct E200 PP
Falls erforderlich ist Wall plate with splice 300 x 300 mm,
ein Inspektions-T- duct tube D = 250 mm, L = 300
mm 2035 949
Stück to be inserted
6 Bearing rail 619 303
7 Support arch E200 - 90° 2035 943

Set (2 pieces) of spring steel 2035 945
8 9 Muzzle pipe E200 high grade
steel 2035 947
10 Top part E200 aluminium for chimney

end for back ventilation with shaft
7 cover 2035 946
Verbrennungs-
Combustion air
luft 6
5 necessary:
4 Length element
3

E200 L = 430 mm

E200 L = 930 mm

2035 937
2035 938
UltraGas 2 Pipe clip E200 for wall mounting 2035 948
(200-300)
Distant holder E200 2035 945
1 Viton-seal ring brown Ø 200 mm 2035 950

Gridzur
Gitter toSchacht-
shaft back
ventilation
hinterlüftung
This flue gas lead is a construction example. The precise Approval sticker
requirements conform with the local conditions and regulati must be ordered separately, see individual parts
ons.

met strictly!

■■Engineering

The installation of flue ducts must be carried When installing the pipes in a shaft a spacer The following minimum chimney cross-sections
out in accordance with all local and national must be used at least every 2 metres. To pro must be observed:
regulations and directives. vide support for the chimney stack the lowest
element must be fixed (bearing rail or pipe D = 130 mm
Measure opening clip). 180 x 180 mm for rectangular chimneys,
Each supply and exhaust pipe must be equip Ø 200 diameter for round chimneys
ped with a testing vent (already included in the Flue gas temperature D = 150 mm
construction sets). These should be placed The Hoval flue duct systems term temperature 200 x 200 mm for rectangular chimneys,
in such a way that they can conveniently be resistent to 120 °C Ø 225 bei diameter for round chimneys
reached to perform a measurement. D = 200 mm
Connecting pipelines 250 x 250 mm for rectangular chimneys,
Length adjustment Horizontal connecting pipes must be installed Ø 280 for round chimneys
The basic flue pipes can be reduced in length with an inclination of at least 50 mm per metre
to fit. However, the cut ends must be carefully of their length installed in the direction of the In determining the chimney dimensions the
smoothed to avoid damage to the gaskit of the boiler to allow free return flow of condensation installation of the spacers should be taken into
connecting piece. water towards the boiler. The whole exhaust account.
system must be installed so that condensate
can never collect at any point. With simple chimmey connections a grill must
be installed for the purpose of back ventilation
Condensate drain in the shaft.
gas pipe can be drained via the boiler. Sizing basis
The following table was computed assuming a
geographic altitude of 1000 m above sea level.
Maximum flue gas duct length as per usage examples

Chimney connection and flue gas duct in chimney stack
The first two metres of the flue pipe must

have the same dimension as the flue gas
outlet.
Chimney Dimensions
Boiler Smooth flue gas line Number of Bows 90° (flue gas + air supply)
Type Flue gas-Dim. Dimension Pipe diameter mm Total pipe lenght in m (flue gas + air supply)
UltraGas® innen DN outside inside 1 2 3 4 5 2
(125) 155 130 130 127 24 23 22 21

(150) 155 15 14 13 12
(125) 155 150 150 147 44 44 44 44

(150) 155 44 44 44 44
(200) 202 1 200 200 196 50 50 50 50

(250) 202 1 50 50 50 50
(300) 202 1 50 50 50 50
1
Scpecial flue gas connection D200, see example.
The first 1,5 m of the flue gas pipe must lead straight upward (without bend).
2
With 5 bends or more the feed pressure total at the combustion air/flue gas pipe is to be reduced by 30 % and calculation
and individual planning of the flue gas ducting is necessary.
Notes
• The data contained in the table represent
guide values calculated at maximum out
put. An exact calculation for the flue gas
duct must be made on-site.
• The vertical length of the flue gas pipe

system DN 200 must not exceed 30 m
due to the weight load on the support
arch.

Hoval supply air / flue gas system, individual parts
■■Part N°
Part N°
Exhaust and supply Ø 80 mm diameter PP

pipe including handy sleeve coupling and
double sealing ring for connecting the individu
al system components. Long term temperature
resistence to 120° C.
All long elements can be shortened. The cut

edges must be smoothed to avoid damage to
gaskits.
Length element E80 PP

L = 450 mm 2001 447
L = 950 mm 2001 448
L = 1950 mm 2001 449
Air supply grille E80 PP

incl. tube L = 115 mm 2004 102
Adapter piece E80 -> E100 PP0 2018 532
Reducing part E100 PP -> E80 PP 2015 245

with measure opening for flue gas
L = 200 mm 2001 451
DN32
Condensate drain E80 PP

180
DN80

■■Part N°
Part N°
Arch E80 - 90° PP 2001 452
Arch E80 - 45° PP 2001 453
Arch E80 - 30° PP 2001 454
Arch E80 - 15° PP 2003 674
Support arch E80 - 90° PP 2001 455
Bearing rail E
253
87-90° T-piece E80 - 90° PP

DN 80
202
87-90°
Inspection-T-piece E80 - 90° PP 2001 458
DN 80

■■Part N°
Part N°
DN80
87-90°
T-piece E80 - 90° PP
250
as condensate drain
(incl. condensate pan) 2001 460
DN32
250
Grid, aluminium
300
Set (2 pieces)
Distant holder E80
for tube centering 2001 462
Pipe clip E80

for wall mounting 618 749
DN 80
Fuse wire
Sicherungsdraht
Top part 80 PP for chimney end black
for back ventilation with shaft cover
(385 x 385 mm); clamp tape and seal ring 2001 464
DN 80
60
Top part E 80 for chimney end,

of aluminium
225

(Ø 400 mm); clamp tape and seal ring 2038 106
Ø 400
End tube E80
to top part E 80, L = 500 mm
Duct E80
consisting of wall plate
(220 x 220 mm) with seal ring and duct tube
(Ø 150 mm,L = 300 mm) 2001 466

■■Part N°
Part N°
Wall socket
Ø 150 mm, L = 300 mm
for wall duct 2001 419
Siphon for condensate removal

Ø 32 mm 2001 471

Ø 32 mm, 2 Bogen 90°,
tube L = 500 mm 2001 472
Viton-seal ring E80

for PP-flue gas tube 2018 530
Approval stickers
consisting of the following approval stickers
(contained in a pouch):
- Flue gas tube PP Switzerland
- Flue gas tube PP Germany
- Flue gas tube PP Austria
- Approval notice and installation instructions 6009 755

E80 PP, Ø 80 mm plastic PP Flex
■■Part N°
Part N°
Double walled, flexible PP flue pipe, internal

9 diameter 80 mm, with handy hose connector
including Viton sealing rings for connecting
8 the individual system components. Long term
temperature resistent to 120 °C.
Can easily be combined with the flue system
7 type E80 PP.
Example K E80 Flex-PP

consisting of parts:
6
L = 450 mm PP 2001 447

2 Bearing rail E
3 Support arch E80 - 90°, PP 2001 455
5
4 Connection piece below
E80 Flex-PP 2008 126
5 Distant holder E80 Flex-PP, 1 piece 2008 138
4 6 Mouth-Connection piece
E80 Flex-PP 2008 124
3 7 Assembly cross E80 Flex-PP,
2
(400 x 400 mm),
1 clamp tape and seal ring 2001 464
to top part E80

Meter ware

Inspection-T-piece
E80 Flex-PP 2008 127
Connection piece E80 Flex-PP 2008 128
Viton-seal ring E80 Flex-PP 2008 130
Approval stickers


■■Part N°
Part N°
Room air dependent operation Flue gas pipe Ø 80 mm PP, concentrically

mounted in the supply pipe with practical plug-
in sleeve connection with Viton sealing ring
for joining the individual system components.
Long term temperature resistence to 120° C.
Concentrically mounted supply air pipe with

125 mm diameter made of galvanised steel
plate.
System components to be joined using plug-in
connectors with sealing ring and clamp tape.
Connection set for ambient air

independent operation without
sound absorber
for UltraOil® (16-35),
UltraGas® (15-50), MultiJet® (20,25)
Consisting of:
corrugated pipe Ø 50 mm for
combustion air supply to burner.
Concentric boiler connection piece
E80 -> C80/125PP for flue gas
and supply air.
Necessary if no Hoval
LAS flue gas system is used. 6027 510
DN125
DN80
Boiler connection piece

55
70
C80/110 -> C80/125 PP

0,7 with measure opening for flue gas
170
2,2
and supply air
to MultiJet® (12, 16) 2009 694
5 20
DN80
DN110
Adapter ring C80/110 -> C80/125

to reduce construction height
to MultiJet® (12,16)
Attention: T-piece with measure opening
necessary 5015 274
Ø 81
50
50
Separating piece C80/125 -> 2 x E80 PP

155
220
Ø 82
for separate conduction of flue gas

and combustion air 2010 174
95
44
Ø 80
10
Ø 124

■■Part N°
Part N°
Length element C80/125 PP

L = 200 mm 2010 154
L = 450 mm 2010 155
L = 950 mm 2010 156
L = 1950 mm 2010 157
Min. 315 - Max. 440
Length adjustment piece C80/125 PP 2010 159
Ø 80
Ø 110

C80/125 PP
L = 100 – 1000 mm 2010 158

supply air L = 115 mm 2010 160
Adapter piece
C80/125 -> C100/150 PP 2018 533

■■Part N°
Ø 125,5
Ø 81
Part N°
WL = 135 Concentric reducing part

175
C100/150 -> C80/125 PP 2025 334
Ø 100
10
Ø 148,5
DN125
DN80
Concetric reducing part

210
C100/150 -> C80/125 PP

DN100
DN150
Condensate drain C80/125 PP

180
Ø 80
Ø 110
DN 125
DN 81
30,5
Support arch C80/125 PP - 90° 2018 526

56
110
Ø 124
Ø 80
Ø 10
93
110
56
31
DN 125
Arch C80/125 PP - 90° 2022 127

DN 80
95
1,5
2
DN 80
10
DN 125
Arch C80/125 PP - 45° 2010 162
Arch C80/125 PP - 30° 2010 163

■■Part N°
Part N°
Inspection-T-piece
C80/125 PP 2010 164
290
100
50 +/-2
T-piece C80/125 PP
100
10
Concentric arch T-piece

C80/125 PP
white coated (RAL 9016) 2038 104
Pipe clip C125

Duct C80/125
consisting of one wall plate with splice
(220 x 220 mm) and one duct tube
(Ø 150 mm, L = 300 mm) 618 737
Wall socket
Ø 150 mm, L = 300 mm
Supply air/flue gas - duct

57
C80/125 PP
1354
to supply air/flue gas system roof centre

580
incl. pipe clip

grey coated 618 755
10
Ø 80
Ø 125

■■Part N°
Part N°
Set (2 pieces)
Distant holder E130
of spring steel to MultiJet® 2010 495
Ø 139
2
Lead pan with bowl C80/125

153
for roof duct (gradient 25-55° adjustable),

110
12,5°
Ground plate (500 x 500 mm),

25°
grey coated (RAL 7021) 618 756

brick red coated (RAL 8023) 2001 421
0
50
Flange for flat roofs C80/125

for roof heating centre ∅ 390 mm
aluminium 2001 422
LAS-mouth piece
425
C80/125 PP Flue gas tube

of high grade steel
to flue gas line system in shaft 2018 528
Ø 80
15
Ø 124
AS-rain keep-off rail D=125 grey 2018 554
AS-rain keep-off rail D=125 red 2018 555
Outside wall-support bracket

Ø 125 mm 2004 114
230
Outside wall-distant holder

Ø 125 mm
Viton-seal ring E80 PP

for flue gas tube 2018 530
Clamp tape
Ø 125 mm, with integrated seal ring 618 758
Approval stickers
- Flue gas tube concentric PP Switzerland
- Flue gas tube concentric PP Germany
- Flue gas tube concentric PP Austria

Hoval flue gas system flat roof
C80/125 PP
■■Part N°
Part N°
Flue gas system 1 LAS-mouth piece C80/125 PP,

Room air dependent operation white coated 2018 528
165 2 Supporting console (at place) with

outside distant holder of high grade
steel D = 125 2004 116
1 3 Rain keep-off rail
D = 125 grey 2018 554
4 Flat roof flange C80/125 2001 422

2
H
5 Distant holder E80 (set) 2001 462
Supply air/flue gas system 1 LAS-mouth piece C80/125 PP,

Room air independent operation white coated 2018 528
2 Supporting console (at place) with

165 outside distant holder of high grade
steel D = 125 2004 116
1 3 Rain keep-off rail

D = 125 grey 2018 554
4 Flat roof flange C80/125 2001 422

Combustion
Verbrennungs-
2 5 Distant holder E130 (2 pieces) 2010 495
H
air
luft
3
The height H of the flue stack above the
roof depends on the local situation and the
relevant national regulations.

■■Part N°
Part N°
Exhaust and supply 100 mm diameter PP pipe

including handy sleeve coupling and double
sealing ring for connecting the individual
system components. Long term temperature
resistence to 120 °C.

gaskits.
Separating piece
C100/150 -> 2 x E100 PP
for separate conduction of flue gas
and combustion air 2015 244

L = 450 mm 2001 480
L = 950 mm 2001 481
L = 1950 mm 2001 482

with measure opening for flue gas tube
L = 200 mm 2001 485
Air supply grille E100 PP

incl. tube, L = 115 mm 2004 168
Reducing part E100 PP -> E80 PP 2015 245
Arch E100 - 90° PP 2001 487
Arch E100 - 45° PP 2001 489

■■Part N°
Part N°
Arch E100 - 30° PP

L = 83 mm 2001 491
Arch E100 - 15° PP 2002 375
Support arch E100 - 90° PP 2001 493
Bearing rail E
Inspection-T-piece E100 - 90° PP 2001 497
87-90°
T-Piece E100 - 90° PP
DN100
Condensate drainage E100 PP

180
DN100
250
Grid, aluminium
300
Set (2 pieces)
Distant holder E100 PP
of polypropylen for tube centering, black 2001 501

■■Part N°
Ø Part N°
Pipe clip E100

Dn. 100
Top part E100 PP for chimney connection,

Fuse wire
Sicherungsdraht
black
(385x 385 mm); clamp tape and seal ring 2001 504
DN 100
Top part E100 for chimney connection,

60
of aluminium
225
(Ø 400 mm); clamp tape and seal ring 2038 107
Ø 400
End tube E100
to top part E 100, L = 500 mm
Duct E100
Consisting of wall plate
(220 x 220 mm) with seal ring and one duct
tube ( Ø 150 mm,L = 300 mm) 2001 507
Wall socket
Ø 150 mm, L = 300 mm

Ø 32 mm 2001 471

Ø 32 mm, 2 arch 90°, tube 500 mm 2001 472
Viton-seal ring E100

Ø 100 mm, for PP-flue gas tube 2018 531
Approval stickers

E100 Flex PP, Ø 100 mm plastic PP
■■Part N°
Part N°
Double walled, flexible PP flue pipe, internal

9 diameter 100mm, with handy hose connector
including Viton sealing rings for connecting
8 the individual system components. Long term
temperature resistent to 120° C. Can easily be
combined with the flue system type E100 PP.
7 Example K E100 Flex-PP

6 L = 450 mm PP 2001 480

2 Bearing rail E
3 Support arch E100 - 90°, PP 2001 493

5 4 Connection piece below
E100 Flex-PP 2008 135
5 Distant holder E100 Flex-PP, 1 piece 2008 138
6 Mouth connection piece E100 Flex-PP 2008 133
4
3 8 Top part E100 for chimney end
2 (385 x 385 mm), clamp tape and seal ring.
End tube must be ordered separatly 2001 504
1 to top part E100 PP

Meter ware
DN 80
55 ±5
Inspection-T-piece
220 ±5
DN 80
E100 Flex-PP 2008 136

55 ±5
Connection piece E100 Flex-PP 2008 137
Approval stickers

C100/150 PP, Ø 100 mm plastic PP
■■Part N°
Part N°
Room air independent operation 100 mm diameter PP pipe for flue gas concen
trically mounted in the supply pipe including
handy sleeve coupling with double sealing ring
for joining the individual system components.
Long term temperature resistent PP to 120° C.
Concentrically mounted supply air pipe with

150 mm diameter made of galvanised steel
plate, white (RAL 9016).
System components to be joined using plug-in
connectors with sealing ring and clamp tape.

L = 200 mm 2015 246
L = 450 mm 2015 247
L = 950 mm 2015 248
L = 1950 mm 2015 249
Min. 315 - Max. 440
Length adjustment piece C100/150 PP 2015 251
Ø 100
Ø 150
L Length element , can be shortened

C100/150 PP
horizontal/vertical
L = 100 - 1000 mm 2015 250
20
Ø 100
Ø 150
DN 150
DN 100
Length element C100/150

70
(115)

155
supply air.
L = 115 mm, PP 2015 252
(10)
DN125
DN80
Concentric reducing part

C100/150 -> C80/125 PP
210
DN100
DN150

■■Part N°
Part N°
Condensate drain C100/150 PP
Ø 32
°
87
Ø 100
Ø 150
Arch C100/150 PP - 90° 2015 253
Arch C100/150 PP - 45° 2015 254
Arch C100/150 PP - 30° 2015 255
Inspection-T-piece
C100/150 PP - 90° 2015 256
( 300 )
( 265 )
( 108 )
T-piece C100/150 PP
with measure opening
Aluminium
Connection piece 2015 257
155
( 10 )
Pipe clip C150

Duct C100/150
consisting of a wall plate with splice
(220 x 220 mm) and a duct tube
(Ø 180 mm, L = 300 mm) 2001 434

■■Part N°
Part N°
Wall socket
Ø 180 mm, L = 300 mm
Supply air/Flue gas roof execution

C100/150, PP
1735
incl. pipe clip

brick coated 2001 439
Ø 100
Ø 150
Concentric wall duct C100/150

for outside wall system
with 2 wall plates 220x220 mm
and wall socket ∅ 180x300 mm
Outside wall support console ∅ 150 mm

incl. mounting material, High grade steel 2025 705
230
150
101
135
10 Arch-T-piece C100/150
50

100
148,5
175
Outside wall distant holder Ø 150 mm, incl.

425
380
LAS-mouth piece C100/150 PP

160
30
0,6
Ø 100
15
Ø 148,5

■■Part N°
Part N°
AS-rain keep-off rail,

made of steel anthracite D=150 grey 2030 067
Lead pan with bowl C100/150

for roof duct (gradient 25-55° adjustable),
ground plate (500 x 500 mm),
brick coated 2001 441
Flange for flat roofs for

heating console on roof C100/150,
Ø 390 mm, aluminium 2001 442
Viton-seal ring E100

Ø 100 mm, for flue gas tube 2018 531
Clamp tape
Ø 150 mm, with integrated seal ring 2001 444
Approval stickers
consisting of the following
approval stickers (contained in a pouch):
- Flue gas tube concentric PP Switzerland
- Flue gas tube concentric PP Germany
- Flue gas tube concentric PP Austria

■■Part N°
Part N°
Room air dependent operation 1 LAS-mouth piece C80/125 PP,

178
165
2 Supporting console (at place) with
outside distant holder of high grade
1 steel D = 150 2025 707
3 Rain keep-off rail, steel anthracite

D = 150 2030 067
2
H
4 Flat roof flange C100/150, aluminium 2001 442
5 Distant holder E100 (set), black 2001 501
3
The height H of the flue stack above the
roof depends on the local situation and the
relevant national regulations.

E130 PP; Ø 130 mm PP
■■Part N°
Part N°

pipe including handy sleeve coupling and dou
ble sealing ring for connecting the individual

gaskits.
Ø 132
Connection adapter
52
E100 -> E130 PP 2025 751

110
50
Ø 100 -

L = 450 mm 2025 720
L = 950 mm 2025 721
L = 1950 mm 2025 722

Ø 32 mm 2001 471

Ø 32 mm, 2 arch 90°, tube 500 mm 2001 472
Arch E130 - 90° 2025 737
Arch E130 - 45° 2025 738

■■Part N°
Part N°
Support arch E130 - 90° 2025 743
(140)
Inspection T-piece E130 - 90°

with measure opening E 130 PP 2025 758
Set (2 piece)
Distant holder E130
Dn.130
Top part 130 for chimney end
aluminium
2025 747
251 ±3
137 ±2
Mouth tube
High grade steel ∅130 L = 500 2025 756
400 ±10
Pipe clip E130

Duct E130
(220 x 220 mm) with seal ring and
a duct tube (Ø 180 mm, L = 300 mm) 2010 494
Viton seal ring E130


■■Part N°
Part N°
Bearing rail E
250
Aluminium ventilation grill 300 x 250 mm

to back ventilation in shaft
300
Ventilation space 175 cm2 619 304
Approval stickers

■■Part N°
Part N°


gaskits.
Connection seal
to UltraGas® (125,150)
clamping flanges D150 2029 956
DN 130
Reducing part
( 196 )
E150 ->130 PP 2025 718
DN 150

L = 450 mm 2025 734
L = 950 mm 2025 735
L = 1950 mm 2025 736
Length element with measure opeing

( 250 )
E150 PP L = 250 mm 2025 753
DN 150

Ø 32 mm 2001 471

Ø 32 mm, 2 arch 90°, tube 500 mm 2001 472

■■Part N°
Part N°
Arch E150 - 90 2025 740
Arch E150 - 45° 2025 741
Support arch E150 - 90° 2025 744
(140)

with measure opening E 150 PP,
L = 280 mm 2025 759
Set (2 piece)
Distant holder E150
Dn.150

aluminium
for back ventilation with shaft cover 2025 748
251 ±3
137 ±2
Mouth tube
High grade steel ∅150 L = 500 2025 757
400 ±10

■■Part N°
Ø Part N°
Pipe clip E150

Duct E150
(220 x 220 mm) with seal ring
and a duct tube (Ø 200 mm, L = 300 mm) 2010 512

Bearing rail E
250

300
Approval stickers

■■Part N°
Part N°


gaskits.
Flue gas connection D200

to UltraGas® (200-300)
Option
consisting of flue gas connection Ø 200 mm
and clamping flange with seal 6021 252
Reducing part
(170)
E200 ->150 PP 2035 936

70

L = 430 mm 2035 937
L = 930 mm 2035 938
L
L = 1930 mm 2035 939
Ø 200
Length element with measure opening

E200 PP, L = 250 mm 2035 940
( 250 )
DN 200

Ø 32 mm 2001 471

Ø 32 mm, 2 arch 90°, tube 500 mm 2001 472

■■Part N°
Part N°
Arch E200 - 90° 2035 941
Arch E200 - 45° 2035 942
Support arch E200 - 90° 2035 943

Grundlage dieser Zeichnung ist das File

“AufsatzfürKaminabschluss_150PP.eps” Set (2 pieces)
Masse wurden aus dem File Distant holder E200
“87398.pdf” übernommen for tube centering 2035 945
DN 200

aluminium
for back ventilation with shaft cover 2035 946
Mouth tube
High grade steel ∅ 200 L = 500 2035 947
□500 ±10

■■Part N°
Ø Part N°
Pipe clip E200

Duct E200
(300 x 300 mm) with seal ring
and duct tube (Ø 250 mm, L = 300 mm) 2035 949

Bearing rail E
250

300
Approval stickers

598
Controls
Control armatures
Page
Controls Hoval weather controlled TopTronic® T/N

flow temperature control TopTronic® T/NWP
■■ Part No. 602
Communication modules/remote connection

■■ Part No. 615
Hoval room thermostats

■■ Part No. 621
Hoval solar controllers ESR/UVR

■■ Part No. 624
■■ Examples 627
Hoval TopTronic® com district heating controller

■■ Part No. 630
Hoval fixed setting controller RKP

■■ Part No. 636
Control armatures Hoval three-way valves and motor drive

■■ Part No. 640
Hoval motorised valves VXP 459, VC 4613

■■ Part No. 644
599
Controls
Control armatures
Page
Hoval motorised straight way ball valves

K2..B/SR230A
■■ Part No. 649
Hoval motorised switch ball valves

R3..BL/SR230A
■■ Part No. 651
600
Hoval TopTronic® T/N, TopTronic® T/NWP
Weather controlled flow temperature control
■■Description
Heating control TopTronic® T/N

• Modular heating circuit regulator with inte-
grated regulation functions for
-- 1 mixing circuit
-- hot water charging circuit
• Optional extension of functionality with key
modules for
-- 2nd mixer circuit
-- bivalent operation
-- solar circuit integration
• User-friendly and intelligent user interface
Heating control TopTronic® T/N Heating control TopTronic® T/NWP
• Integrated short instruction set
• Large LCD display for showing current data,
parameters, error messages and operation
states
• Plain text display and background lighting • Flue gas temperature monitoring option Functions
• 7 large function keys for • Self test with error diagnosis and error mem Identical to heating control TopTronic® T/N, but
-- day room temperature ory with the following adjustments:
-- night room temperature • Can be networked using 2-wire data bus for • weather controlled flow temperature regula-
-- hot water temperature up to 5 central units (cascade function for up tor with or without room influence taking
-- operation mode selection (holiday, to 5 heat generators), extendable for up to account of building characteristics and
absence, heating operation extension, au 10 mixer circuits switching optimisation for heating operation
tomatic operation, summer, heating opera- • Variable inputs and outputs • outside temperature controlled flow tem-
tion permanent - reduced, frost protection) • Demand contact or modem switching func- perature regulator for cooling operation with
-- characteristic curve setting tion adjustable characteristic cooling curve
-- plant information • optimal adjustment of the regulation charac-
-- emission measurement and manual oper Application teristics for various heat pump types
ation • Oil or gas boiler (1 or 2 stage) or modulating • automatic summer/winter time changeover,
• Press-and-turn button for simple setting of with 0-10 V supplementary module automatic exchange to heating or cooling
desired temperature and functions • Regulation for heat generators such as solar operation
• Plug-in connection terminals collectors, wood fired boilers, heat pumps
• Accessories • For room heating and hot water charging Application
-- heat generator sensor circuits in heating plants or substations • Regulation for heat pump plants and heat
-- outside sensor • Pre-controlling of plants such as ventilators, pump plants with active or passive cooling
-- flow sensor air conditioning etc function
-- calorifier sensor • Flexible integration into modern communica- • For additional distribution of cooling energy
-- various key modules tion systems for automated optimisation of on active/passive heat pump plants into the
-- wall mounting case complete plants mixer circuits
-- BMS module 0-10 V • Allows for reasonably priced remote control
-- MOD bus TTT/ZM module with SMS remote control unit via cell phone.
-- SMS remote control unit
Functions Heating control TopTronic® T/NWP

• Weather controlled flow temperature regula- For applications with heat pumps
tor with or without room influence taking Design as for heating control TopTronic® T/N,
account of building characteristics and but additional
switching optimisation • with integrated cooling function
• Hot water charging circuit • day room temperature and offset-setting at
-- with various operation modes (e.g. stor- cooling
age tank priority or parallel operation) • night room temperature and offset-setting at
-- energy saving temperature cooling
-- adjustable legionella prevention function • operation mode selection (holiday, absence,
-- adjustable storage tank after-run heating or cooling operation extension,
-- storage tank emptying protection automatic operation, summer, heating or
-- limiting and protection functions cooling operation permanent - reduced, frost
• Optimal adjustment of the regulation charac- protection)
teristics for various heat generators • manual operation for heating mode and
• Characteristic heating curve adjustment rinse function for brine circuit
• Digital switching clock with
-- one channel for each heating circuit and
hot water charging circuit
-- 3 individually preset standard pro-
grammes for all channels and up to
3 switching cycles per day per channel
-- adjustable on/off times
-- automatic summer/winter changeover
-- power reserve for several years
• Pump anti-blocking protection
• Frost protection
• Operating hours and impulse counter
• Function-dependent relay test
• Plaster drying function for underfloor heating

■■Part No.
Heating regulator TopTronic® T/N Part No.
TopTronic® T/N 2034 937

Application
• Oil or gas boiler (1 or two stage) or modulat-
ing with 0-10 V supplementary module
• Regulation for heat generators such as solar
collectors, solid fuel boilers
Control function integrated for

-- 1 mixing circuit
Optional extension of functionality
with key module
Only one key module possible!
Sensors and connecting terminals

TopTronic® T/NWP 6023 606

Application
• Regulation for heat pump plants and heat
pump plants with active or passive cooling
function
• Additional control for additional heating cir
cuits for larger plants with active or passive
cooling function
Control function integrated for

-- 1 mixing circuit
Optional extension of functionality
with key module
Sensors and connecting terminals


■■Part No.

TopTronic® T

for TopTronic®T

for TopTronic® T

scope of delivery)

L = 2.5 m

L = 2.5 m

with 5 m cable
Cable sensor KTY81-210 2040 586

can be used as heat source sensor
dew point resistant.
Connection made of PVC
Cross-section: 2 x 0.22 mm2
L = 2500 mm
50 mm free ends with wire end ferrules
Measuring current of approx. 1mA
Protective sleeve:
6 mm, L = 50 mm, material V4A 1.4571
max. operating temperature:
-50°C to +200 °C
Fast temperature sensor KTY 2055 075

with screw connection G ½“
Cable length: 2000 mm

■■Part No.
Part No.
Contact sensor VF202K 6012 595

usable as flow or return sensor.

flow sensor

Connecting terminal set X1-X4 6912 37

For installing the TopTronic®T in a
switching cabinet
consisting of
connecting terminals X1, X2, X3, X4
to fit heating control unit
TopTronic®T/N and TopTronic®T/NWP

■■Part No.
Control unit case Part No.
Control unit case for TopTronic® T/N and

TopTronic® T/NWP

for installation of heating regulator
TopTronic®T/N
Colour light grey
incl. pre-wiring on terminal bar
Fine fuse: 6.3 A
Dimensions: 365 x 320 x 160 mm

for installation of two heating
regulators TopTronic®T/N.
Incl. pre-wiring on terminal bar and
fine fuse 6.3 A
Colour light grey, 365 x 320 x 160 mm
(For the second unit only the mixer
circuit terminals are wired to output
terminals.)
Control unit case MSK 6012 508

for installation of one heating
regulator
Plastic casing, colour dark grey
Terminals wired on terminal bar.
281 x 94 x 93 mm
Recommendation:
For extension module for boiler
controller.
Connection of max. 8 electric cables.
The cables must be placed in
cable ducts.
For larger plants use case WG1,
WG2 or a switching cabinet.
Mounting frame 6004 505

for installation in switching cabinet
of the heating regulator TopTronic®T/N
Blind cover 2374 72

for TopTronic®T
in place of installation of a
heating regulator
smooth
Colour anthracite
Accessories boiler control unit TopTronic® T
LED set 1 (small) 6027 905

for MultiJet®(16-25), UltraOil®(16-35)
UltraGas®(15-50), Thermalia®(6-15)
Thermalia®twin
for lighting of the Hoval logo
Can be installed in the control
Different options of actuation.
LED set 2 (wide) 6027 906

for UltraOil®(50-80), UltraGas®(70-1000)
for lighting of the Hoval logo.
Can be installed in the control;
different options of actuation.

■■Part No.
Accessories for Part No.

heating regulation system TopTronic® T
for TopTronic® T/N and TopTronic® T/NWP.

Key modules for Hoval TopTronic® T
For further functions in addition
to the standard functions.
function key for insertion into the
TopTronic® T incl. accessories
1-7 Standard functions
-- 1 mixing circuit

1
2
3
4
5
6
7

1

M
plugs

3
for solar plants

M
M

5 Key module 5 6012 158

M
6 Key module 6 6012 159

M
and solar plants
7 Key module 7 6012 160

M

Sensor type
Immersion-/calorifier sensor:
Type KVT20/5/6 (L = 5 m)
Flow sensor Type VF204S with plug

■■Part No.
Part No.
Simple thermostat with setting in casing

15-95 °C, setting (visible from outside)
in casing, immersion depth 100/150 mm
switching differential 6 K, splash proof plastic
casing, nickel plated brass immersion well
with thread seal G ½″,
max. operating pressure 10 bar.
1 switchover contact max. 6 A (incl.) at 230 V.
simple thermostat - immersion depth 100 mm 6010 081

RAKTW.1000B
simple thermostat - immersion depth 150 mm 6010 082

RAKTW.1000S
Strap-on flow temperature guard 242 902

RAK-TW1000S
15-95 °C, setting (visible from outside)
under case cover, with strap

Double thermostat ATH-22 2054 650

Usable as minimal thermostat flow
to open the loading pump.
Usable as maximal thermostat
to limit the flow.
Bottom part of the casing made of
die-cast aluminium with plastic cover,
with rigid shaft
1 separate temperature adjustment
each in the casing
Type of protection IP54
Switching capacity: 230V/10A cos=1
Control range 1.2 : 0°C … +100°C
Switching differential 1.2 : 3-4%
of the scale range
Immersion sleeve: G 1/2″,L=150mm,
D=15mm
Immersion sleeve brass nickel-plated
Version according to DIN EN 14597
Flue gas thermostat AGT 519 6412 56

Switching temperature 80 °C
(switching differential approx. 15 K)
1 switchover contact 10 A
at 230 V/ 50 Hz ohm resistive load
Simple screw fastening on flue pipe,
with 2 m connecting cable.
Tested according to DIN 3440
Temperature controller LAE LTR-5TSRE 2004 485

Electronic 2 point temperature
controller
-50 °C - 150 °C
switching interval 1-25 K
1 switchover contact
cable sensor 2 m/ ø 0,7 mm

■■Part No.
Accessories – Part No.

Hoval system components
System component SB-K5 6013 066

For combination of external constant
temperature demand/minimum value
actuation (ventilation/swimming
pool, ...).
Without casing.
Consisting of:
relay R1K, support/snap track (8 cm)
incl. fastenings
for installation in boiler controller,
Rast5 plug – 2 pin, yellow, wired.
External potential free demand
contact necessary.
System component SB-K6 6013 067

For combination of external calorifier
demand with thermostat
Without casing
Consisting of:
incl. fastenings
for installation in boiler controller,
Rast5 plug – 2 pin, green, wired
System component SB-R1K (relay) 6013 064

For universal implementation
Relay with switchover contact 230V/10A
Without casing
Consisting of:
incl. fastenings
for installation in boiler controller
System component SB-R3K (relay) 6013 065

For universal implementation
Relay with 3 switchover contacts
230V/10A
Without casing.
Consisting of:
incl. fastenings
for installation in boiler controller
System component SB-K8/9/1 6013 068

For connection of 2 water heating demand
signals with 2 thermostats
(As there is no pump after-run, not
suitable for gas/oil condensing boilers)
without connection fittings.
Consisting of:
casing, 250 x 175 x 100 mm
Colour light grey
1 relay R1K
2 relays R3K
wired to outgoing terminals
Casing for system component SB-GE 6013 063

For installing the system components
when this is not possible in the
boiler controller.
Without relay
without connection fittings
Consisting of:
casing, 250 x 175 x 100 mm
Colour light grey
Maximum number of relays:
4 pieces R3K or 8 pieces R1K
12 outgoing terminals and N/ PE common
terminals

Installation
The TopTronic® T control unit is designed to be built in and is in
stalled in the front part of the switching panel after the electrical (2)
connections have been completed.
The unit is fastened with the two lateral fixing screws (1).
If the device is installed in a closed switching cabinet, separate
installation panels with the cut-out shown on the page “technical
(1) (1)
data” should be provided.
(1) Fixing screws

(2) Installation location for key module
Electrical connection TopTronic® T/N

and TopTronic® T/NWP
X X
1 2 3
DKP
4 5 6
SLP L1
7 8 9
3 4 10 11 12
VA1 VA2 L1
13 14 15 16 17 18
230V 230V
1 2
MK1 MK2
230V/50Hz 230V/50Hz
Terminal configuration
Steckbelegung TopTronic
TopTronic-T / N ®T
230V/50Hz
WE-BUS A
WE-BUS B
X X
WF/KF
BUS A
BUS B
KSPF
KVLF
GND
BZ 2
BZ 1
VE1
VE2
VE3
VF1
VF2
IMP
2 1
AF
SF
L1
N
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
The terminals on the plug X1 are operated only on low voltage!

Electrical installations Safety measures in respect of Recommended wiring cross sections

electromagnetic compatibility and maximum permitted cable lengths:
The unit must be provided with a 6.3 A/T pre-
fuse on the supply side. The starting power • Cables, sensors and data bus wiring which ll wiring carrying mains current (mains con
A
for burner and pump motors switched via the carry mains current must always be laid nections, burner, pumps, actuators etc.):
control unit may not exceed this value. separately, leaving a distance of at least 1.5 mm2
The electrical connection and cabling to the 2 cm between the cables. Cables may be Maximum permitted lengths:
devices to be controlled is done on the rear crossed. No limit for installation within a building
of the device according to the markings in the • For control devices with their own power
colour coded connection fields. The length of supply it is essential to ensure that mains All sensors and wiring carrying low voltage cur-
the connecting leads should be sufficient to supply and sensor or bus wiring are laid sep rent: at least 0.5 mm2
allow the unit to be replaced. arately. Where cable ducts are used these Long cable connections should be avoided be-
should have separators. cause of the possibility of interference signals!
ATTENTION: • A minimum distance of 40 cm to other
All the connection terminals on the plug X1 electrical devices with electromagnetic
operate with protective low voltage and should emissions such as contactors, motors,
under no circumstances come into contact with transformers, dimmers, microwave devices,
the mains power supply. televisions, loudspeakers, computers, wire-
The device will be destroyed if this is not less telephones etc. should be maintained
observed. when installing controller devices or room
control units.
The connection terminals within the fields • A minimum distance of 40 cm must be
marked red generally operate with mains cur- maintained between room control units and
rent depending on the operating state. central units. Several central units in one da
ta bus system can be installed directly next
230 V/50 Hz to each other.
• The mains supply for the heating system
(boiler - control panel - control unit) must
have its own independent electrical circuit.
Neither neon lamps nor any other devices
which could cause disturbance may be con-
nected or connectable.
• Shielded cables must be used for data bus
wiring.
Recommended implementation:
J-Y(St)Y 2 x 2 x 0.6
Maximum permitted cable length: 100 m
• The cable shielding must be earthed on one
side using the ground conductor connection,
e.g. on the heating source casing, ground
conductor terminal etc. A cable may not be
earthed more than once (can lead to distur-
bance - ground loop).
• The outside sensor should not be installed
near transmitting and receiving equipment
(on garage walls near receiver for door
opener, amateur radio antennae, radio alarm
systems or close to transmission stations
etc.).

Mains voltage: 230 V + 6%/– 10% Data reserve: plant data and switching timer power
reserve at least 5 years from delivery
Nominal frequency: 50...60 Hz
Display: LCD with alphanumeric display and
Pre-fuse: max. 6.3 A/slow
symbols
Max. contact load
Device dimensions: 144 x 96 x 75 mm (WxHxD)
for output relay: 2 A (cos.ϕ ≤ 0,8)
Type protection: IP 30
Bus interfaces: T2B bus for connection with room devic
es, DSL gateway and further TopTronic® Ambient temperature: 0°C...50°C
T control units.
Storage temperature: –25°C...60°C
OpenTherm bus for connection of heat
generators with OpenTherm interface Colour: anthracite (similar to RAL 7021)
Operation mode switch: 9 heating programmes including three Fastening: version for installation with side screw
standard time switching programmes fittings
Prescribed reference heating curve gradient: out.....3.5 Accessories: plug-in screw connectors
values radiator exponent 1.0-10.0 X 1 = 16-pin
projected value –20 °C.....0 °C X 2 = 4-pin
hot water temperature X 3 = 9-pin (coded)
10 °C.....max. boiler temperature X 4 = 9-pin
Switching timer For each heating circuit as well as for the Additional devices: room unit RS-T
minimum interval: DHW circuit there are three switching cir- remote control RFF-T
cuits available per day (21 per week) 10 DSL gateway
minutes. Accuracy of the internal clock: ± further devices
50 sec./month
Remote connection and/or connection to the building

management system see separate rubric
Coding
Material thickness 0.5-3.5 mm
9-pin 9-pin
View from rear Switching panel section
4-pin 16-pin

612
Hoval communication modules/remote connection
■■Description
Communication modules
BMS module 0-10 V - TopTronic® T
• BMS module for
-- connection to the TopTronic® T bus by
transmission the control voltage (0-10 V)
resp. demand the output voltage (0-10 V)
Functions:
• Gives a temperature reference value to the
boiler resp. to a cascading boiler system
(input 1)
• Gives a performance reference value to a
sole boiler (input 2)
• Measure of the actual performance of a
boiler (output 1)
Optional
• Set consisting of module and transformer for
external power supply
MOD bus TTT/ZM - TopTronic® T

(module for connection to a building man-
agement system)
• Communication module for data transfer
from Hoval TopTronic® T control system to
BMS plants via MOD bus protocol
• 1 MOD bus coupler per cascade combinati
on (up to 5 TopTronic® T controllers) neces-
sary. The data points of each controller are
clearly selectable over a separate address-
ing. MOD bus TTT/ZM
• Dimensions:
L x W x H 110 x 75 x 60 mm
• Interfaces:
-- T2B bus for connection to TopTronic® T
-- MOD bus for connection to BMS
MOD bus connection

• Type of interface:
RS232 - null modem
• Baud rate: 9600 Baud
• Attitude data/stop bits:
8 data bits, 1 stop bit
• Parity: even
• Master/slave mode: slave
• MOD bus address: 2
• Protocol: RTU
• Voltage supply by the T2B bus of TopTronic® T
Attention:
The specification of the “MOD-bus
connection” is not changeable.
BMS module 0 - 10 V/OT - OpenTherm

TopGas® (building management system)
• BMS module for connection to the Hoval
TopGas® (BIC 335/ BIC 300) by transmission
the control voltage (0-10 V).
Functions:
• The interface transforms the 0-10 V signal BMS module 0-10 V/OT - OpenTherm
into a temperature reference value or into a
performance reference value for the control
of a TopGas® with BIC 335 or BIC 300.
• Gives a temperature reference value to the
gas condensing boiler Hoval TopGas®
• Gives a performance reference value to the
gas condensing boiler Hoval TopGas®
• The way of control of the Hoval TopGas® is
configurable by the DIP switches.

■■Description
Ethernet module • Dimensions:

Unit for connection of the TopTronic® T con L x W x H: 160 x 145 x 48 mm
troller to the building management system via
Ethernet. Access to the TopTronic® T (from • Interfaces:
2009 onwards) controller via Ethernet within System bus T2B
the home network. Ethernet -> 10/100 Mbps
Functions:
• Operation of the heating control via a PC, CAUTION:
i.e. integration of the heating regulator in the Integration of the Ethernet module in the
home network for access via a PC in that customer’s network must be carried out
network. on site. Installation by Hoval customer
• To change the set temperatures for hot service is not possible.
water or various mixer circuits or view infor-
mation values
• Access to all controllers in the T2B bus line
possible
• IP address can be set via TopTronic® T
controller
Remote connection
SMS remote control unit
• SMS remote control unit as simple telecontrol
and detection system for the heating instal-
lation
• To be mounted in a switching cabinet
• Connection to all Hoval boilers possible
• 6 inputs (digital)
• 4 outputs
• Dimensions:
L x W x H: 90 x 88 x 66 mm
• Appliance programming by Hoval according SMS remote control unit
to the customers request
• SIM card is not included. Telephone network

resp. provider is freely selectable.
• Consisting of:
-- basis unit with aerial small
-- magnet aerial base with 2.5 m aerial cable
-- cable for programming
-- interface converter USB-RS232
-- CD with programming software and manual
System component SMS remote control unit

• SMS remote control unit as simple telecon-
trol and detection system for the heating
installation pre-mounted in control panel for
wall mounting. Connection to all Hoval heat
generators possible
• System component consisting of mainten
ance switch, the mounting in the wall mount
ed case and the wiring of the SMS remote
control unit over relay contacts direct to
connecting terminals
• 6 inputs (digital), 3 pre-wired
• 4 outputs, 2 pre-wired
• Dimensions:
L x W x H: approx. 250 x 175 x 100 mm
System component SMS remote control unit
• SIM card is not included. Telephone network
resp. provider is freely selectable.
• Provided accessories consisting of:

-- aerial small
-- magnet aerial base with 2.5 m aerial cable
-- cable for programming
-- interface converter USB-RS232
-- CD with programming software and manual

■■Part No.
Communication modules Part No.
In combination with TopTronic® T
BMS module 0 - 10V 6016 383

for TopTronic®T
Control 1-10 V corresp. to 11.5-115°C
For further information see
technical data!
Heating control unit TopTronic®T needed!
Mains transformer for BMS module 0-10 V 2028 726

for installation in switching cabinet
230/15 V - 2.7 VA
(top hat rail installation)

MOD bus TTT/ZM 6014 389

Module for connection with BMS systems
Communication module for data exchange
between Hoval TopTronic® control systems
with BMS plants via MOD bus protocol
Interfaces:
T2B bus for TopTronic® and RS232
for MOD bus connection.
Ethernet module 6023 507

Unit for connection of the TopTronic®T
controller to the building management
system via Ethernet.
Access to the TopTronic®T controller
via Ethernet within the home network.
Can only be used in combination

with TopGas® (OpenTherm bus)
BMS module 0 - 10 V/ 6016 725

OT - OpenTherm
TopGas® classic
control panel!
panel!

■■Part No.
Remote connection Part No.
SMS remote control unit 6018 867

(simple telecontrol and detection system
to the heating installation).
Delivery consisting of basis unit with
aerial small, magnet aerial base with
2.5m cable, cable for programming RS232,
interface converter USB-RS232, CD with
programming software
Communication per SMS
The SIM card for GSM connection
is not included! (telephone network
freely selectable)
System component SMS remote control 6022 797

unit
(simple telecontrol and detection system
to the heating installation pre-mounted in
control panel for wall mounting)
Communication via SMS.
Delivery consisting of
basis unit in casing with maintenance
switch, volt-free relay contacts and
with aerial small, magnet aerial base
with 2.5 m cable, cable for programming
RS232, interface converter USB-RS232,
CD with programming software
The SIM card for GSM connection
is not included! (telephone network
freely selectable)
For further information see
technical data!


1. temperature control (input 1) Temperature control (input 1)
If Hoval boilers with TopTronic® T regulation ˚C
are part of a cascading boiler system, the boil-
ers should be connected with each other by 115
the internal T2B bus. By this way the internal
cascade controller of the TopTronic® T can
prevent a mistake of the switching on/off of
boilers.
If connected by the bus, only one BMS module
0-10 V for a Hoval cascading system is neces-
sary, which gives a temperature reference
value to the cascading system.
50
The voltage signal is applied at the input 1
(temperature reference value).
-- The signal conversion is linear.
-- 1.0 V = 11.5 °C to 10 V = 115 °C
-- voltage < 1.0 V = no reference value is 11,5
4,35
transmitted.
0
-- The input value is processed as a additional V
1,0 5,0 10
heat demand value to heat generator(s).
This value is considered additionally to the
heat demand value ascertained by the
TopTronic® T regulation.
2. performance control (input 2) Performance control (input 2)

The control voltage must be intruded at input 2
%
of the module, if the heat generator should get
a performance reference value from the build-
100
ing management system.
If the cascade strategy regulation of the Hoval
boilers is assumed by the building manage-
ment system, a performance control of the two
boilers and therefore a module 0-10 V for each
boiler is necessary.
If the 2nd boiler is connected to one common 50
flue gas pipe, it is important that:
The 2nd boiler may only switched on if the first
boiler has reached not less than 60% of the
nominal output.
10
Performance control with modulating heat Aus
generators Auto
V
0,5
1,0
(only H-Gen type 5 (e.g.: UltraGas®) 5,0 10
0 to 0.4 V = without performance

control (automatic mode)
0.5 V to 0.9 V = OFF 0%
1.0 to 10 V = ON 10% to 100%
3. performance feedback Performance feedback (actual performance) (output 2)

(actual performance) (output 2) %
For each central controller a performance out-
put can be used. If the boilers are connected
100
in a cascading system and the performance
feedback should be collected from each single
boiler, it is necessary to allocate each single
module to the relative controller.
The allocation is made by adjusting the bus ad-

dress by a selector switch at the BMS module. 50
Performance feedback with modulating heat

generators
(H-Gen type 5 (e.g.: UltraGas®))
The output signal is activated according to the
performance actual value:
0.0 V = OFF 0
0.1 to 10 V = 1-100% 0 5,0 10 V

MOD bus TTT/ZM

(module for connection to a building management system)
• Communication module for data transfer Data points: Connection to other bus systems:
from Hoval TopTronic® control system to The communication module can be used to
BMS plants via MOD bus protocol. Reference value: gether with a universal gateway for building
• 1 MOD Bus coupler per cascade combina- • transmission of a temperature reference communication systems with LON, EIB, Profi
tion (up to 5 TopTronic® T controllers) neces- value to the heat generator resp. to the heat bus, BACnet, M bus as well as various manu-
sary. The data points of each controller are generator cascading system (TopTronic® T facturer-specific communication protocols.
clearly selectable over a separate address- controllers)
ing. • transmission of a performance reference Special interface cards, adapters and connec-
value to the heat generator tors for configuring hardware and software are
• Dimensions: LxWxH 110x75x60 mm available.
• Interfaces: - T2B bus for connection Actual value:
to TopTronic® T • Feedback of the current stage resp. the cur- For services such as commissioning, configur-
- MOD bus interface rent performance (H-Gen type 5) of the heat ing and connection of communication protocol
generator drivers an individual planning is necessary.
ATTENTION: • Status of the heat generator (H-Gen type 5)
The specification of the “MOD-bus • Transmission of all troubles (incl. trouble Universal gateways are available for 25, 50,
connection” is not changeable. code) 100 and 250 data points.
• Status of the pump outputs and other varia
MOD bus connection ble outputs
• Type of interface: RS232 – • Temperature values of all boiler sensors
null modem (H-Gen type 5)
• Baud rate: 9600 Baud • etc.
• Attitude data/stop bits: 8 data bits,
1 stop bit
• Parity: even
• Master/slave mode: slave
• MOD bus address: 2
• Protocol: RTU
• Voltage supply: by the T2B bus
of TopTronic® T
External temperature regulation with 0-10 V
˚C
BMS module 0-10 V/ OT - OpenTherm

100
can only be used in combination with TopGas ®
Boiler max.
(OpenTherm-Bus)
• Dimensions: LxWxH
50
68x45x23 mm
• Voltage supply: by the OT bus
Temperature control
10
• DIP switch 1 = OFF 0

V
9,5 - 10
• The module converts an input signal at input 0 1,0 5,0

into a reference value for the heat generator.
• The signal conversion is linear.
1.0 V = 0 °C to 9.5 V = 100 °C. 0-1.0 V = no demand
• When the voltage is below 1.0 V: Performance control 1.0-9.5 V = 0-100 °C
the reference value is not transmitted.
%
Performance max.
Performance control 100
• DIP switch 1 = ON
• The module converts an input signal at input
into a performance reference value.
• Limiting to the maximum flow temperature
reference value
Four different ranges can be differed:

• 0-0.5 V no heat demand min.
• 0.5-1 V minimal performance
• 1-9.5 V performance depends
on 0-10 V signal 0
• 9.5-10 V maximal performance V
9,5 - 10
0 0,5 1,0

SMS remote control unit

The SMS remote control unit can be used Technical Data: Identification of loss of power
as simple telecontrol and detection system • operating voltage: AC 110-240VA -- Alarm by SMS when fall of voltage resp.
to the heating installation. The connection 50/60Hz when rebuilding of the tension at the remote
is made by a GSM connection, whereby the • power input: 8VA /6W control unit and thus at the heating system.
telephone network resp. the provider is freely • number of outputs: 4 x change-
selectable (depending on the SIM card used). over contact Cyclic resp. event controlled report
Communication to the heating system takes (pulsable over -- Regular control messages of the SMS re-
place constantly by SMS. The SIM card is not adjustable time) mote control unit by a message possible
provided with the equipment and has to be • breaking capacity output: 10A 250V -- Notification with changes in status at input
ordered separately. of the remote control unit by status change
• number of inputs: 6 x digital
via SMS.
• Inputs switch. on threshold: 85V~
Connection to all Hoval boilers possible,
whereby with the TopTronic® T controller Receiver of message and cyclic transmission
Ambient conditions
among other things the following essential -- Integrated directory store up to 50 different
• Ta: -25...+55 °C
functions are convertible: recipient numbers
• relative humidity: 5 ...95%
• switch the operation mode to standby resp. -- Cyclic alarm transmission on up to 5 dif-
(no condensing)
to automatic operation (provided that free ferent receivers, according to the selected
• Type protection: IP20
inputs on the TopTronic® T are available). order
• SMS message if the boiler failed
• Fax and e-mail only possible with the sup- Detailed listing of the functions: Security
port of the provider Integration of all inputs and outputs of the -- Password protection adjustable
• etc. Hoval boilers resp. the heating system -- Confirmation message after accessing an
-- 6 digital inputs output
Dimensions: -- 4 relay outputs with change-over contacts
L x W x H 90 x 88 x 60 mm (pulsable over adjustable time) Programming software for simple configuration
(top hat rail installation) of the unit
Sampling and operate by remote control -- Easy configuring by provided programming
Delivery: -- state enquiry of all inputs and outputs via software
• basis unit with aerial small SMS -- Set up the desired language
• magnet aerial base with 2.5 m aerial cable -- remote control of the outputs via SMS (by (10 languages, upgradeable)
• cable for programming RS232 predefined message) -- Individually adaptable messages
• interface converter USB-RS232
• CD with programming software
PC necessary only for programming!

620
Hoval room thermostats
■■Part No.
Room thermostats with day and week Part No.

programme, mains or battery operation
Room thermostat with 2012 096

analogue day programme RTU 512T
Electrical connection 230V / 50-60 Hz
volt-free switch-over contact max. 1 A
with inductive loads (motors, coils).
Analogue timer with day programme
Power reserve approx. 5 hours
shortest switching time 15 min
Programme switch for 3 heating
programmes
Separate setting dials for day and night
temperature
White casing 158 x 75 x 37 mm
Room thermostat with 2012 097

analogue week programme RTU 522W
Electrical connection 230V / 50-60 Hz
volt-free switch-over contact max. 1 A
Analogue timer with week programme
Power reserve approx. 5 hours
shortest switching time 2 hours
programmes
Separate setting dials for day and night
temperature
Room thermostat RTU 612T/B 2012 098

with analogue day programme
with battery operation
Mains-independent battery operation with
2 1.5 V Mignon batteries
Power reserve approx. 1 year
Volt-free switch-over contact max. 1 A
with inductive loads (motors, coils)
Analogue timer with day programme
shortest switching time 15 min.
programmes
Separate setting dials for day and
night temperature
Batteries not included in scope of
delivery!
Room thermostat RTU 622W/B 2009 961

with analogue week programme
with battery operation
Mains-independent battery operation with
2 1.5 V Mignon batteries, power reserve
approx. 1 year
Volt-free switch-over contact max. 1 A
Analogue timer with week programme,
shortest switching time 2 hours.
programmes.
Separate setting dials for day and
night temperature.
White casing 158 x 75 x 37 mm.
Batteries not included in scope of
delivery!

■■Part No.
Part No.
Room thermostat with remote control 6023 044

RS-W (cable connection)
A demand board is necessary for Belaria® SH!

RS-R (with radio transmission)
A demand board is necessary for Belaria® SH!

■■Description
Hoval solar controller ESR/UVR

• Electronic solar universal controller
• Temperature difference controller
• Collector sensor overvoltage protection
• Wall fastening material
• ESR21/UVR61: Front panel with large
display for symbol and text display, and
navigation keys
• UVR 64: LCD display for measurement and
setting values, selector switch for interroga-
tions or settings, check lamps, input keys ESR 21-R UVR 61-3
• Temperature sensor Ø 6 mm
• Electrical connection 230 V/50 Hz
• UVR: Speed control of the circulating pumps
with on/off function
Solar controller Control
Characteristics circuits
• Temperature difference control using 2 tem- Type quantity
perature sensors to the set value.
• Absolute temperature control to the set ESR 21-R 1
minimum/maximum value by means of a UVR 61-3 3
temperature sensor. UVR 64 4
• In event control, the next specified control
loop is authorised when the set temperature
difference is undershot. UVR 64
• Programme number can be set using the
specified hydraulic system.
• Adjustable pump run-on times and
hystereses. Type UVR 61-3 Type UVR64
• Overvoltage protection at all inputs For solar systems with 2 consumers, e.g. For solar systems with 3 consumers e.g.
• Protection against data loss (EEPROM) with water heater and buffer storage tank or water heater, buffer storage tank and swim-
minimum memory water heater and swimming pool ming pool
• UVR: Programmable pump speed control
for conventional standard circulation pumps • Three-circuit universal controller with heat • Four-circuit universal controller without heat
with 3 control functions meter and frost protection function incl. wall meter with frost protection function incl. wall
fastening material fastening material
• 3 adjustable temperature difference func- • 4 adjustable temperature difference func-
Type ESR 21-R tions tions
For solar systems with one consumer, e.g. • 3 outputs: • 4 outputs:
water heater, buffer storage tank or swim- -- 1 triac for speed control of circulating -- 2 triacs for speed control of circulating
ming pool pump pumps
-- 2 auxiliary relay changeover contacts by -- 2 auxiliary relay changeover contacts
• Single-circuit universal controller with heat auxiliary relay module (built in). • 6 inputs for temperature sensors
meter and frost protection function incl. wall • 6 inputs for temperature sensors • 2 adjustable minimum temperatures and
fastening material • Adjustable minimum/maximum temperatures 4 maximum temperatures
• 1 adjustable temperature difference function • 1 collector sensor type PT1000, max. • Adjustable, temperature-dependent switch-
• 1 relay output for valve or pump 250 °C, with silicone cable, L = 2 m, surge ing hystereses
• 3 inputs for temperature sensors voltage protection • Day timer switch
• Adjustable minimum/maximum temperatures • 4 temperature sensors type PT1000, max. • 1 collector sensor type PT1000, max.
• 1 collector sensor type PT1000, max. 90 °C, with cable L = 2 m 240 °C, with silicone cable, L = 2 m, surge
250 °C, with silicone cable, L = 2 m, surge voltage protection
voltage protection Delivery • 5 temperature sensors type PT1000, max.
• 2 temperature sensors type PT1000, max. • Solar controller as described, completely 90 °C, with cable, L = 2 m
90 °C, with cable L = 2 m packaged
Delivery
• Solar controller as described, completely
packaged
Electronic flow rate sensor

for heat quantity metering
see solar fittings group

■■Part No.
Hoval solar controller Part No.
Hoval solar controller ESR 21-R 6012 773

One circuit universal automatic
controller with:
2 temperature sensors type
PT1000 90°C
Cable length 2 m
Hoval solar controller UVR 61-3 6012 774

Three circuit universal automatic
controller with:
4 temperature sensors type PT1000 90 °C
Cable length 2 m
Hoval solar controller UVR 64 2427 44

Four-circuit universal controller with:
Wall mounting material, 1 collector
sensor type PT1000, 240 °C
with overvoltage protection, silicone
cable, length 2 m, 5 temperature
sensors type PT1000 90 °C,
cable length 2 m, 4 immersion
sleeves, Teflon shrink-fit hoses
Accessories
SB100 ½″
brass nickel-plated
PN10 - 100 mm

SB150 ½″
brass nickel-plated
PN10 - 150 mm

SB280 ½″
brass nickel-plated
PN10 - 280 mm

SS100 ½″
PN16 - 100 mm

SS150 ½″
PN16 - 150 mm

SS280 ½″
PN16 - 280 mm

■■Part No.

L = 2.5 m

Ultra fast temperature sensor 2040 414

for UVR 61-3 and UVR 64
with short response time, to use in
combination with speed regulation
and flow calorifier for example.
with screw connection ½″
Sensor characteristics: PT1000
Cable length: 2 m
Ø 4 mm
Interface module USB 2023 094

for ESR, UVR 61-3 und UVR 64
Datalogging of temperatures and
output status of up to 2 controllers
simultaneously
with USB port for connection to a PC
incl. software
Scroll spring for sensor mounting 2038 427

For easy fitting of a sensor to a pipe.
Ø 15-45 mm

Type ESR 21-R UVR 61-3 UVR 64

Temperature difference function pcs 1 3 4
Sensor inputs with surge voltage protection pcs 3 6 6
Temperature indication range °C -50 to +199 -50 to +199 -50 to +199
Outputs pcs 1 3 4
• Output 1 Relay changeover contact Triac Triac
• Output 2 - Relay changeover contact Triac
• Output 3 - Relay changeover contact Relay changeover contact
• Output 4 - - Relay changeover contact
Switching capacity
• Output 1 V/A 250/2.51 250/1.51 250/1.5
• Output 2 V/A - 250/1.51 250/1.5
• Output 3 V/A - 250/1.51 250/2.5
• Output 4 V/A - - 250/2.5
• Voltage V 230 230 230
• Max. tolerance (+/-) % 10 10 10
• Frequency Hz 50-60 50-60 50-60
• Maximum power consumption W 3 3 3
Setting ranges
• Temperature difference function K 0-99 0-99 0-99
• Threshold values, logarithmic °C -20 to +150 -20 to +150 0 to +150
Temperature sensor Resistance sensor, linearised

• Diameter Ø mm 6 6 6
• Sensor accuracy % ±1 ± 0.5 ±1
Temperature sensor PT1000 (collector sensor) pcs 2 3 5

• Permitted max. temperature °C 90 90 90
• Electrical cable length m 2 2 2
Temperature sensor PT 1000 (collector sensor) pcs 1 1 1

Hydr. Verbindu
• Permitted max. temperature (intermittent) °C 240 240 240 Notice / N
• Electrical cable length (silicone) m 2 2 2
• Surge voltage protection incl. incl. incl. + Leg._L
BFA020_ESR21-
Speed control R.VSD
1/2
• Fan speeds - 30 30
Timer switch - incl. incl.

• Adjustable time window - 3 3
• Backup battery - incl. incl.
Data backup EEPROM EEPROM EEPROM

• Interface - for USB module (accessory) for USB module (accessory)
Dimensions
• W x H x D mm 150 x 100 x 50 150 x 100 x 50 170 x 100 x 75
Sensor resistance
• Temperature °C 0 10 20 25 30 40 50 60 70 80 90 100
• Resistance (R) Ω 1630 1772 1922 2000 2080 2245 2417 2597 2785 2980 3182 3392
• PT1000 Ω 1000 1039 1078 1097 1117 1155 1194 1232 1271 1309 1347 1385
1
ohmic inductive cos phi 0.6

■■Examples
Type ESR 21-R
Solar system with water heater

(supplemental heating by heating regulator)
ESR21
KVLF
S1
WW
P
SOP Solar circuit pump
Dies ist ein
Weg! T
unerlaubter
S3 T T S1 Differential control sensor 1
SF
Gehen Sie
einen
zurück
Schritt
oder S2 Differential control sensor 2
löschen Sie
dieses Shape! S3 Differential control sensor 3
Sie haben die
Möglichkeit ein SOP
neues Shape zu
nehmen!!!
hovhovalhoval
hovalhovalhova
lhovalhovalhov
alhovalhovalho
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hovalhovalhova
lhovalhovalhov
alhovalhovalho
valhovalhovalh
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h
Parameter settings and electrical
diagrams
see System Technology CD
KW
Type UVR 61-3

Solar system with water heater and swimming pool
(supplemental heating by heating regulator)
ungshinweise / »
Nota / Remarque:
LB010 UVR61-3 Datum Name

Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden! 17.12.08 .
Attention! This is just a schematic. For installation
KVLF
S1 please use the detail-plan! Version 2.7 .
Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé! Datei: BFA020_ESR21-R.vsd
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Parameter settings and electrical
diagrams
Schwimmbecken, see System Technology CD
piscine, piscina, pool
Subject to /modifications,
Verbindungshinweise » 1.4.2014 627
628
Hoval TopTronic® com
District heating controller
■■Description
TopTronic® com district heating controller

• Control unit for controlling local and district
heating transfer stations and the associated
consumers in non-communicative networks
• Integrated functions for
-- 1 primary valve
-- 1 direct circuit
-- 1 mixer circuit
-- 1 hot water charging
-- 1 circulation (other functions also pos-
sible)
-- Variable functions with correspond-
ing inputs, outputs (2x analog inputs
4-20 mA/0-10 V, 1x analog output
4-20 mA)
-- External 0-10 V or 4-20 mA setpoint speci-
fication via integrated analog inputs
-- Integrated fault signalling relay (volt-free
contact)
-- 230 VAC output for heat meter supply
• Number of circuits to be controlled can be TopTronic® com district heating controller
increased using expansion modules (max. (display incl. screen)
20 mixer circuits possible)
• Control unit for control panel installation
(mounting on DIN rail)
• Connection technology configured as
pluggable screw terminals, some in coded
RAST5 design
• Cascade connection of 10 controllers in
master/slave combination possible
• M bus interface for heat meter readout (max.
16 M bus stations)
• Control unit and display independent from
one another, display separately available
CAUTION: Display for operating the district

heating controller and mating connector set
must be ordered separately!
• Accessories • Room control by thermostat function Use

-- TopTronic® com display • Adjustable building coefficient (= building • Control of district heating stations or other
-- TopTronic® com mating connector set storage capacity) transfer stations in a very wide power range
-- TopTronic® com multifunction mixer circuit • Frost protection monitoring of the heating • For room heating and hot water charging
module circuits and the hot water accumulator circuit
-- Room thermostat • 3 switching time programmes per day and • Upstream control for technical systems such
-- Various sensors heating circuit or hot water charging as ventilation, air conditioning systems, etc.
• Periodic triggering of the pumps and actua-
Functions tors (anti-seizing protection)
• Weather-controlled flow temperature controller • Warm water input circuit TopTronic® com display
• Operating mode changeover (automatic -- with different operating modes (e.g.: ac-
mode, heating mode, reduced mode, hot cumulator priority or parallel mode) • Control unit and display independent of one
water only, district heating OFF/frost protec- -- With adjustable charging criteria (e.g.: another, TopTronic® com separately avail-
tion, maintenance/manual mode) Adjustable water heater charging times, able
• Different password-protected user levels undershooting the minimum of water • Display with splash water-protected mem-
(end user, specialist and customer service heater set value, etc.) brane keypad for installation in the front of
technician level) -- With adjustable switch-off criteria (e.g.: the control panel
• Electronic output power limit possible in achieving the water heater set value, • 4-line alphanumeric, illuminated display
conjunction with a suitable heat meter achieving the lower water heater sensor • Light-emitting diodes for displaying the
• Outside temperature-dependent return flow set value, etc.) operating statuses
temperature limit -- With adjustable charging interruption (if
• Reduction characteristic curve for network the water heater charging flow tem-
protection perature is too low, if the water heater set CAUTION: Display for operating the district
• Outside temperature-dependent heating temperature is not reached) heating controller must be ordered sepa-
curve control with consideration for the build- rately!
ing coefficient
• Integrated event memory
• Time and date via integrated RTC
• Buffer storage circuit can be connected on
the primary or secondary side of the heat
exchanger

■■Part No.
TopTronic® com district heating control- Part No.

ler set
TopTronic® com district heating controller 6034 489

set
Consisting of:
-- TopTronic® com district heating controller
-- TopTronic® com display
-- TopTronic® com mating connector set
TopTronic® com district heating controller
TopTronic® com district heating controller 2044 950

Use
• Control unit for controlling local and district
heating transfer stations and the associated
consumers
Integrated functions for
-- 1 primary valve
-- 1 direct circuit
-- 1 mixer circuit
-- 1 hot water charging
-- 1 circulation (other functions also possible)
-- Various additional variable inputs and
outputs
Optional expansion of function with various

modules is possible!
Display for operating the district heating

controller and mating connector set must be
ordered separately!
TopTronic® com display 2044 952

• Display with splash water-protected mem-
brane keypad for installation in the front of
the control panel
• 4-line alphanumeric, illuminated display
• Light-emitting diodes for displaying the
operating statuses
TopTronic® com mating connector set 6030 656

• Comprising all RAST5 mating connectors for
connection of sensors and actuators to the
TopTronic® com district heating controller.
• TopTronic® com mating connector set must
be ordered separately!

■■Part No.
Multifunction mixer circuit module 2044 994

TopTronic® com
• Mixer circuit expansion to the control unit
TopTronic® com.
• DIN rail mounting directly adjacent to the
TopTronic® com main controller.
• Connection to the main controller via ribbon
cable. (Data connection)
• The electrical power supply must be made
separately.
• Complete operation via the display of the
TopTronic® com main controller.
• Integrated function for:
-- 1 direct circuit (2-point output) or
-- 1 mixer circuit (3-point output) or
-- 1 hot water charging (2-point output) and
-- additional variable functions with corre-
sponding inputs, outputs
• Possibility for connecting a flow temperature
thermostat and reaction for it
• Connection technology configured as plug-
gable screw terminals, some in coded RAST5
design.
• Dimensions 93 x 125 x 95 (L x W x H)
Mating connector set must be ordered

separately!
Mating connector set for TopTronic® com 6031 650

mixer circuit module
• Comprising all necessary RAST5 mating
connectors for connecting sensors and
actuators to the TopTronic® com multifunc-
tion mixer circuit module.
• TopTronic® com mating connector set
for mixer circuit module must be ordered
separately.

RS-W (cable connection)
Fresh air sensor PT1000 2045 002

Sensor for district heating applications for
connection to the TopTronic® com
Affective on all heating circuits connected to
the control unit (incl. MK expansion modules)
Pipe contact sensor ANTF2 PT1000 2048 011

Sensor with 4.5 m cable for district heating
applications for connection to the
TopTronic® com.
Can be used as a flow sensor in heating cir-
cuits with a clamping band for attachment.
Cable sensor KBTF Pt1000 2047 973

Sensor with 4.5 m cable for district heating
applications for connection to the TopTronic®
com

Supply voltage: 230 V AC/50 Hz EMC tests: Interference emission requirement EN 61000-
6-3:2007
Heat meter output: 230 V AC/50 Hz
Interference voltage 230 V AC EN 55022 CL B
Switch power of motors 5 A/230 V AC Interference voltage LON bus, across differ-
and pumps ence buildings EN 55022 TA, CL B
Operating temperature: 0 °C/45 °C Electromagnetic field intensity EN 55022 CL B
Storage temperature: -10 °C/70 °C
Immunity requirement EN 61000-6-2:2005
Protection rating of the IP 44 acc. to DIN 40050 installed in the Electromagnetic field EN 61000-4-3
controller: control panel Electrostatic discharge (ESD) EN 61000-4-2
Real-time clock with bat- 96 hours Rapid transients (BURST) EN 61000-4-4
tery backup: Conducted disturbances immunity EN 61000-4-6
Surge voltages on AC supply and signal cables EN 61000-4-5
Pump outputs: 8 relay outputs not separate, Voltage dips/voltage interruption EN 61000-4-11
230 V AC, 5 A fused
Fault signalling relay 1 relay, volt-free Other standards: Low-Voltage Directive: Directive 2006/95/EC
output
Dimensions 245 x 125 x 95 (L x W x H)
Connection technology Pluggable screw terminals, some in
coded RAST5 design
Electrical connection TopTronic® com
Electrical connection TopTronic® com mixer circuit module

Electrical installations Recommended cable cross-sections and

maximum permitted cable lengths:
The equipment feeder cable must be protected • All cables carrying mains voltage
by a 6.0 A fuse. The connection current for (mains connection, pumps, actuators, etc.):
pumps and motors is not allowed to exceed Recommended cable cross sections:
5.0 A. 1.5 mm2
The electrical connection and the onward
cabling to the control devices is performed on • All sensor cables
the control unit. The length of the connection Recommended cable cross sections:
leads must be sufficient to allow the device to min. 0.5 mm2
be exchanged. Maximum permitted length:
50 m; if 30 m or more, shielded and twisted.
CAUTION: The shield is only allowed to be connected
All connection terminals for the sensor or com- at one end.
munication lines operated with safety extra-low
voltage and are not allowed to contact the
mains voltage under any circumstances.
The devices will suffer irreparable damage if
this requirement is not complied with.
Safety measures for

EMC installation
• Cables carrying mains voltage must be
routed separately from sensor or data bus
cables. There must be a minimum distance
of 2 cm between the cables. Cable
crossovers are permitted.
• For control units with their own mains con-
nection, separate routing of power cables
and sensor or bus cables is absolutely es-
sential. If using cable ducts, these must be
equipped with separator strips.
• When installing control units or room sta-
tions, maintain a minimum clearance of
40 cm from other electrical devices with
electromagnetic emissions, such as
switching contactors, motors, transformers,
dimmers, microwave ovens and TV sets,
loudspeakers, computers, mobile phones,
etc.
• Maintain a minimum distance of 40 cm
between room devices and central devices.
Several central devices on the same data
bus can be installed directly adjacent to one
another.
• The mains connection for the heating sys-
tem (boiler control panel regulator unit) must
be designed as an independent electrical cir-
cuit. Neither fluorescent lamps nor any other
equipment which might cause interference
may be connected, nor may it be possible to
connect such equipment.
• Shielded cables must be used as data bus
cables (RS485 for master/slave communica-
tion).
Recommended designs:
J-Y(St)Y 2 x 2 x 0.6
• Max. permitted cable length in data bus
cables (LON-B bus communication) depend-
ing on topology and routing type
• The cable shield must be earthed at one end
on the protective earth connection,
multiple earthing of a cable is not permitted
(ground loop) and can lead to malfunctions.
• The fresh air sensor must not be fitted in
the vicinity of transmitters and receivers (on
garage walls near receivers for garage door
openers, amateur radio antennae, radio
alarm installations or in the immediate
vicinity of transmitters etc.).

■■Dimensions
Assembly
TopTronic® com
The TopTronic® com control unit is designed as a built-in unit for DIN rail mounting
in a metal or plastic housing.
(Dimensions in mm)
95
24
5
5
12
TopTronic® com display

(Dimensions in mm)
Rear view
103
115
80
122
148
160

Flow temperature control or lower limit monitoring of
the boiler return flow temperature
■■Description
Controller RKP 111A Fixed setting controller RKP 111A

• Continuous electronic fixed setting controller Continuous operation, simple controller: size
with PI action. equivalent to a thermostat, with three point set
• Setting range: 0 °C to 60 °C/ ting signal. Temperature sensor and set point
60 °C to 120 °C. component are integrated in the device. Instal-
Plastic casing with removable cover. lation with strap-on band directly on heating
• For on-wall or switching panel installation. pipe or with immersion well – protection pipe
• Permitted ambient temperature during (see accessories). Also available with external
operation 0 °C to 50 °C. sensor RFT 310A or RFT 302A e.g. for installa-
tion in casing or switching cabinet (see acces-
For installation in a switching cabinet sories). Wiring: mains supply 230 V/ 50 Hz and
a supplementary sensor is necessary. connection to actuator.
Strap-on sensor RFT 301A

• With strap fastening
• Measurement range –30 °C to +120 °C.
• Measurement element PT 1000.
• Application range –30 °C to +120 °C.
Immersion sensor PT1000/6

(without immersion well)
• Diameter 6 mm
• Cable length 2.5 m
Applications
• Flow temperature control
• Lower limit monitoring of the return
Flow temperature
• Heat exchanger control
Examples for use
Flow temperature control Lower limit monitoring of the boiler return

flow temperature

■■Part No.
Flow temperature control or lower limit Part No.

monitoring of the boiler return flow
temperature
Fixed setting controller 2022 838

RKP 111A 003 (PI)
0 - 120°C, without sensor
Installation set RZB070/RZB071 2022 839

for RKP 111A 003
for installation on DIN standard rail
Contact sensor RFT 301A 2018 843

for RKP 111A
Immersion sensor PT1000/6 2018 842

Ø 6 mm, cable length 2.5 m

SB100 ½″
brass nickel-plated
PN10 - 100 mm

Controller RKP 111A 003

Continuous electronic fixed setting controller
with PI action. 2 3
1 Set point scale switchable 0-60 °C or 60-120 °C

2 DIP switch: set point DIP1OFF 0..60°C / DIP1ON 60..120°C
proportional range Xp DIP2OFF ±20K / DIP2ON ±10K
neutral zone Nz DIP3OFF ±3.0K / DIP3ON ±1.5K
mixer run-time DIP4OFF ≥30s / DIP4ON ≥60s
3 Connection terminals for sensor PT 1000
4 Connection terminals for sensor 230 VAC
41
carrier/snap-on bar
area forTrag-/Schnappschiene
110
Auflagefläche
Contact
PG11 20.8
67.8 66.8
96.0
Terminals
L Phase operational voltage

N Neutral
1 Phase potential free control contacts
2 Output “open” for setting motor
3 Output “closed” for setting motor
Sensor Terminals for sensor PT 1000

638
Hoval three-way valves and motor drives
■■Description
Three-way valves
Type B3G460
• Three-way valve, brass PN 10, 110 °C.
• Connections with inner thread.
Motor drives
Motor drive NR 230-20B

• 230 V ~.
• 2-wire control. Actuation time 140 s,
control force 10 Nm
• Ambient temperature 0 °C/50 °C
Motor drive NR 230-20S

• As for drive NR 230-20B
• With auxiliary switch 230 V, 0.5 A and
connecting cable 2.0 m
Motor drive NR 230E-20

• 230 V
• Single-wire control. Actuation time 140 s,
control force 10 Nm
• Ambient temperature 0 °C/50 °C
Motor drive NR 230E-20S

• As for drive NR 230E-20
• With auxiliary switch 230 V, 0.5 A and
connecting cable 2.0 m

■■Part No.
Three-way valves Part No.
Three-way valve B3G460 PN 10

with inner thread, brass
for manual operation or operation with actuator
NR..., case, cap, shaft and segment made of
brass, maintenance-free O-ring seal.
Mounting optionally on left or right side.
Operating pressure 10 bar.
Max. operating temperature + 110 °C
Operating
Screw pressure
Type DN c onnection kvs1 bar
B3G460 15 Rp ½″ 2.5 10 2039 167

B3G460 20 Rp ¾″ 6.0 10 2039 168
B3G460 25 Rp 1″ 12.0 10 2039 169
B3G460 32 Rp 1¼″ 18.0 10 2039 170
B3G460 40 Rp 1½″ 26.0 10 2039 171
B3G460 50 Rp 2″ 40.0 10 2039 172
Motor drive for three-way valves

DN 15 to DN 50
For valves B3G460.

Operating voltage 230 V/50 Hz, torque 10 Nm,
actuation time 140 s, manual/automatic posi
tioning, reversible scale for position indicator
0....10.
Motor drive for three-way valves:

2-wire control NR 230-20B 245 209

2-wire control
with auxiliary switch NR 230-20S 245 212

Single-wire control NR 230E-20 245 235

Single-wire control
with auxiliary switch NR 230E-20S 245 215

Motorised three-way valves

Type B3G460/NR 230-20
• Three-way valves made of brass,
connections with inner thread
• Max. operating temperature + 110 °C
• Operating pressure PN 10
• Motor drive, 230 V, 50 Hz
• Actuation time 140 s
• Control force 10 Nm
• Lever for manual operation
• Ambient temperature 0/+50 °C
Screw
DN connection kvs1 A B C G H J K L M X Y kg
15 Rp ½″ 2.5 40 80 34.5 60 139.5 33 60 80 23 220 50 1.07

20 Rp ¾″ 6 41 81 34.5 60 139.5 33 60 80 23 220 50 1.13
25 Rp 1″ 12 41 82 34.5 60 142 33 60 80 23 230 50 1.27
32 Rp 1¼″ 15 42.5 85 37 60 142 33 60 80 23 230 50 1.63
40 Rp 1½″ 26 58 116 41.5 60 147 33 60 80 23 240 50 2.66
50 Rp 2″ 40 62.5 125 42.5 60 147 33 60 80 23 240 50 2.81
1
= volume flow m3/h at a flow resistance of 1 bar

Installation notes Electrical connection Type NR 230-20S Type NR 230E-20

1 x 230 V, 50 Hz, 3.5 W with 2 m connecting cable. with 2 m connecting cable.
• The device must not be installed with with auxiliary switch 230 V, 0.5 A. without auxiliary switch 230 V,
the motor facing downwards. Type NR 230-20 B Function is adjustable. 0.5 A. Function is adjustable.
• The valve can be used both for mixing
as well as for distributing. L1 L1
• The permitted pressure difference ∆p
max. may not be exceeded. N N L1 L N
Installation
• Observe the installation instructions ws bl bn
when assembling drive and mixing ws bn bl
valve.
• The black adapter sleeve must be used 3 N 1 s1 3 N 1 3 1 2
for the three-way valve. 1
s2
2
s3 N
3 M
M M
Rotate clockwise to open

Rotate anti-clockwise to open
Installation position type B3G460

The direction of motor rotation is anti-clockwise
Note:
Numbers correspond to numbers on the valve

daPa
bar kPa mm H2O
Kv 6 Kv 12 Kv 18 Kv 40
Kv 2.5
Kv 26
l/h
m /h
3
mc/h

Hoval motorised valves
■■Description
Hoval motorised three-way valves VXP459

Size DN ½″-1½″/PN 16, 120 °C
Valve type VXP 459
• Valve body made from gunmetal incl. screw
connections
• In valve types with
kvs 2.5-6.3 equal-percentage characteristic
kvs 10-25 linear characteristic
• Only used as mixing valve
• Valve stroke 5.5 mm
Motor drive SSC 319

• Voltage 230 V, 50 Hz, 6 VA
• Control signal 3-point
• Operating time 150 s
• Limit switch
• Manual adjustment
• Permitted ambient temperature
0 °C to +50 °C
Hoval zone valve VC 4613

Size DN ½″-1″
Straight form with internal thread, operating
voltage 230 V/50 Hz, 1 built-in volt-free limit
switch with 1 changeover contact max. 6 A.

■■Part No.
Motor three-way valve Part No.
Type VXP459/SSC319 PN 16, 120 °C

Three-way valve made from gunmetal incl.
screw connections. Can be used as mixing
valve. Motor drive 230 V (3-point). Valve and
motor drive are supplied packaged separately.
Screw
DN connection kvs 1 ∆po 2
15 R ½″ 2.5 4 6010 074
20 Rp ½″ 4 4 6010 075
20 Rp ¾″ 6.3 2 6010 076
25 Rp 1″ 10 3 6010 077
32 Rp 1¼″ 16 1.5 6010 078
40 Rp 1½″ 25 0.7 6010 079
R = External thread
Rp = Internal thread
1
Flow rate in m3/h with a pressure loss of
1 bar.
2
Max. permitted differential pressure
(closing pressure)
H7.. R/NV230A-TPC,
PN 6, 120 °C
Three-way valve made from cast iron, with
flange connection.
Motor drive with quick coupling, 230 V
(3-point), actuator force 1000 N.
Valve and motor drive are supplied packaged
separately.
DN kvs 1 ∆po 2
65 58 2.0 6021 198
80 90 1.35 6021 199
1
Flow rate in m3/h with a
differential pressure of 1 bar.
2
Closing pressure in bar
H7100R/EV230A-TPC
PN 6, 120 °C
Three-way valve made from cast iron, with
flange connection.
Motor drive 230 V, (3-point)
Actuator force 2500 N.
DN kvs 1 ∆po 2
100 145 1.6 6021 200
1
2

■■Part No.
Part No.
Zone valve
Type VC4613
Straight form with internal thread made from
gunmetal, operating voltage 230 V/50 Hz,
1 built-in volt-free limit switch with
1 change‑over contact max. 6 A. Max. operat-
ing pressure 4 bar, opens in 7.2 s single-wire
control.
Screw
connection kvs 1
VC 4613 Rp ½″ 3 2012 049
VC 4613 Rp ¾″ 5 2012 050
VC 4613 Rp 1″ 6 2012 051
1
Flow rate in m3/h with a pressure loss of
1 bar.
H7..R/NV230A-TPC
PN 6, 120 °C
Three-way as through valve made from
gunmetal, with flange connection (middle con-
nection “B” closed).
Motor drive with quick coupling, 230 V
(3-point)
DN kvs 1 ∆po 2
65 58 2.0 6021 214
80 90 1.35 6021 215
H7100R/EV230A-TPC
PN 6, 120 °C
Three-way as through valve made from
gunmetal, with flange connection (middle con-
nection “B” closed).
Motor drive 230 V, (3-point).
DN kvs 1 ∆po 2
100 145 1.6 6021 216
1
2

Motorised three-way valve

Type VXP459/SSC319
Three-way mixing valve VXP459 Drive SSC319
• Three-way mixing valve with valve body • Motor 230 V~, 50 Hz, 6 VA
made from gunmetal incl. screw connections • Operating time 150 s
• Can only be used as a mixing element. • For 2-wire control
• Operating pressure max. 16 bar • Permitted ambient temperature 0/+50 °C
• Media • Actuator force 300 N
Domestic hot water: up to max. 110 °C,
intermittent up to max. 120 °C
Cold water: above 2 °C
Water with antifreeze:
up to max. 50% by vol.
Recommendation
Water treatment acc. to VDI2035
1
3
2
1 Motor (can be rotated as required)

2 Electrical connection
3 Rotary knob for manual actuation
max. width
Screw kvs1 ∆p02 Weight3

DN connection m3/h L H A b C D bar kg
15 R ½″ 2.5 65 166 32.5 134 23 39 4 1.2
15 Rp ½″ 4 80 178 40 138 24 39 4 1.4
20 Rp ¾″ 6.3 80 180 40 140 27 48 2 1.5
25 Rp 1″ 10 105 204 52.5 152 29 70 3 2.2
32 Rp 1¼″ 16 105 211 52.5 158 32 80 1.5 3.2
40 Rp 1½″ 25 130 226 65 161 35 100 0.7 3.9
1
Flow rate in m3/h with a pressure loss of 1 bar.
2
Max. permitted differential pressure (closing pressure) between connection B and AB.
3
incl. screw connections and drive
R = External thread
N
N
L1 Y1
Y2

Dimensioning diagram Control characteristics

VXP459 - three-way valves are only
∆pv100 [bar] allowed to be used as mixers.
VXP459.15-2.5 to VXP459.25-6.3
V100 [m3/h]
V100 [l/s]
VXP459.25-10 to VXP459.40-25
∆pV100 [kPa]
∆pVmax Maximum permitted pressure difference

across the valve in all operating statuses V100 = Flow rate
∆pv100 Permitted pressure difference with fully H0 = Valve stroke 0% = from A -> AB closed,
opened valve at nominal stroke bypass B opened
V100 Maximum flow rate H100 = Valve stroke 100% = from A-> AB opened,
bypass B closed
Gate AB = Constant total flow from A and B -> AB
Gate A = Variable flow rate in straight flow
From A -> AB
Gate B = Variable flow rate in bypass flow
From A -> AB
Installation instructions
• Installation with the motor pointing downwards is not permitted.
• The flow direction must be as shown by the arrow on the valve body.
Recommendation
Install a strainer before the valve
Mixing: flow from A and B -> AB

Valve spindle moves in: flow A -> AB opens,
bypass B closes
Valve spindle moves out: flow A -> AB closes,
bypass B opens

648
■■Description

Type R2..., K2..B/SR230A
• Straight way ball valve made of brass,
nickel-plated with internal thread incl. screw
connections
• Closing pressure ∆po = 10 bar
• Motor drive, 230 V, 50 Hz, with relay for
single-wire control and control direction
switch
(no intermediate positions possible)
• Admissible ambient air temperature
0/+ 50°C
Delivery
• Straight way ball valve and motor drive
delivered separately packed
■■Part N° Part No.
Type R2..., K2..B/SR230A

Motorised straight way ball valve,
connections with inner thread
incl. motor drive SR230A
Screw
R2015/SR230A 15 Rp ½″ 15 6035 286

R2020/SR230A 20 Rp ¾″ 32 6035 287
K225B/SR230A 25 Rp 1″ 39 6027 406
K232B/SR230A 32 Rp 1¼″ 84 6027 407
K240B/SR230A 40 Rp 1½″ 156 6027 408
K250B/SR230A 50 Rp 2″ 243 6027 409
1
Flow rate in m3/h at an opening degree
of 100% and a pressure loss of 1 bar


Type R2..., K2..B / SR230A
• Straight way ball valve made of brass,
nickel-plated with internal thread
• Motor drive, 230 V, 50 Hz, with relay for
single-wire control and control direction
switch
0/+50°C
Screw
DN connection kvs * B C D G G1 H J K L M X Y kg
15 Rp ½″ 15 67 44 50 176 70 122 34 117 95 60 240 90 1.4
20 Rp ¾″ 32 78 46 50 176 70 127 34 117 95 60 240 90 1.5
25 Rp 1″ 39 84 44 50 176 70 133 34 117 95 60 240 90 1.6
32 Rp 1¼″ 84 97 49 50 176 70 139 34 117 95 60 240 90 1.8
40 Rp 1½″ 156 108 54 50 176 70 145 34 117 95 60 240 90 2.3
50 Rp 2″ 243 130 62 50 176 70 155 34 117 95 60 240 90 3
* volume flow m3/h at a flow resistance of 1 bar

DN 15-20: connection flange EN ISO 5211 - F04
DN 25-32: connection flange EN ISO 5211 - F03
DN 40-50: connection flange EN ISO 5211 - F03/F05
Flow resistance Electrical connection

1 x 230 V, 50 Hz
DN/ kvs
1000.0 50/243 "VG;V4UFVFSVOH
Open - close control
40/156
/ -
32/84
25/39
"VG;V4UFVFSVOH 1VOLUTUFVFSVOH
K215B- K220B- K225B- K232B- K240B-F05- K250B-F05-
100.0 F03/F05-9 F03/F05-9 F03/F05-9 F03/F05-9 14 / -
14 20/28 / -
kvs 15 28 93 84 156 243
DN-kvs 15-15 20-28 25-93 32-84 40-156 50-243 15/15
DN-kvs 15 20 25 32 40 50
G 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
Sense of : %SFIBO
1 1.50 2.80 9.30 8.40 15.60 24.30
%SFITJOO
m3/h
rotation : : :
10.0
10 4.74 8.85 29.41 26.56 49.33 76.84
100 15.00 28.00 93.00 84.00 156.00 243.00
1000 47.43 88.54 294.09 265.63 493.32
:
687.31
Rotary drive Rotary
%SFIBOUSJFC valve
%SFIWFOUJM
%SFITJOO :1 : "q"#
: :
1 1 1 1 : 1
10 10 10 10 10 10
100 100 100 100 100 100
1.0 1000 1000 1000 1000 1000 800
Parallel connection of additional drives pos-
sible. Performance data of supply must be
observed!
0.1
1 10 100 1000
kPa
m3/h = volume flow
kPa = flow resistance (1 kPa = 10 mbar = 100 mm WS)

■■Description

Type R3..BL/LR230A, NR230A, SR230A
• Switch ball valve made of brass,
• Motor drive, 230 V, 50 Hz
with relay for single-wire control and control
direction switch
0/+50°C
Delivery
• Switch ball valve and motor drive delivered
separately packed
■■Part No. Part No.

Type R3..BL/LR230A, NR230A, SR230A,
connections with internal thread
incl. motor drive
Screw
R3020-BL2/LR230A 20 Rp ¾″ 8.5 6027 410
R3025-BL2/LR230A 25 Rp 1″ 10.0 6027 411
R3032-BL3/NR230A 32 Rp 1¼″ 15.0 6027 412
R3040-BL4/SR230A 40 Rp 1½″ 47.0 6027 413
R3050-BL4/SR230A 50 Rp 2″ 75.0 6027 414
1
Flow rate in m3/h at an opening degree
of 100% and a pressure loss of 1 bar


Type R3..BL/LR, NR, SR230A
• Switch ball valve made of brass,
• Motor drive, 230 V, 50 Hz.
with relay for single-wire control and control
direction switch
0/+ 50 °C
Screw
DN connection kvs1 A B C D G H J K L M X Y kg
20 Rp ¾″ 11.0 41.5 78 47.5 42 65 132.5 25 103 70 31 220 90 1.1
25 Rp 1″ 10.0 45 87 47.5 42 65 132.5 25 103 70 31 220 90 1.4
32 Rp 1¼″ 15.0 55.5 105 52 42 65 138 28 100 83 41 230 90 2.1
40 Rp 1½″ 47.0 66.5 122 62 42 65 148 28 100 83 41 240 90 2.7
50 Rp 2″ 75.0 79 142 68 42 65 154 33 117 92 60 250 90 3.7
1
= volume flow m3/h at a flow resistance of 1 bar
Flow resistance Flow rate

Depending on position control contact
1000.0
M M
DN/kvs
50/75 A AB A AB
R320BL R325BL R332BL R340BL R350BL
40/47 B B
kvs 100.0 11 10 15 47 75
DN-kvs 20 - 11 25 - 10 32 - 15 40 - 47 50 - 75
32/15
DN-kvs 20 25 32 40 50
20/11
Rp 1/2" 1" 1 1/4" 1 1/2" 2"
25/10 1 x 230 V, 50 Hz
1 1.10 1.00 1.50 4.70 7.50 m3/h "VG;V4UFVFSVOH
Open - close control
m3/h
10 3.48 3.16 4.74 14.86 23.72 m3/h

10.0
100 11.00 10.00 15.00 47.00 75.00 m3/h / -
1000 34.79 31.62 47.43 148.63 237.17 m3/h
1 1 1 1 1
10 10 10 10 10
100 100 100 100 100
1000 1000 1000 1000 1000
1.0
Sense of : %SFIBOUSJFC
%SFITJOO
rotation : :
:
0.1 Rotary drive Rotary valve

A - B = 100%
1 10 100 1000 AB - B = 0%
kPa
m3/h = volume flow Parallel connection of additional drives pos-
kPa = flow resistance (1 kPa = 10 mbar = 100 mm WS) sible. Performance data of supply must be
observed!

Armatures, hydraulic switches, expansion chambers
Page
Hydraulic Silt trap

system components Sludge separator
Fillcontrol
Thermostatic water mixer
Safety set
Water level limiter
■■ Part No. 657
■■ Technical data/Dimensions 659
Diaphragm safety valves

Pressure switch etc.
■■ Part No. 661
Hoval hydraulic switches MHK, MH

■■ Part No. 666
■■ Examples 670
Hoval diaphragm-type expansion chambers

Hoval series-connected and sludge removal vessels
■■ Part No. 672
653
654
Hoval armatures
■■Description
Silt trap
• Type Rp ½″, ¾″, 1″, 1¼″, 1½″, 2″
• Casing made of brass, PN 16
• Max. operating pressure 16 bar
• Max. operating temperature 110 °C
• Sieve made of stainless steel,
size of mesh 0.5 mm
Delivery
• Silt trap packed and supplied separately
Sludge separator
• Type DC 20 - ¾″, DC 25 - 1″,
DC 32 - 1¼″, DC 40 - 1½″
• Casing, collecting chamber and drain valve
made of brass, PN 10
• Seals made of EPDM
• Connections:
-- upper Rp ½″ with cap
-- mains pipes (lateral)
type DC 20 - Rp ¾″
type DC 25 - Rp 1″
type DC 32 - Rp 1¼″
type DC 40 - Rp 1½″
-- Drain (below) with hose connection
• Lockable drain (below) with hose connection
• Temperature range 0-110 °C
• Max. operating pressure: 10 bar
• Max. glycol fraction: 50%
• Particle separation capacity to 0.005 mm
Delivery
• Sludge separator packed
and supplied separately
Sludge separator with magnetic ring

• Type Dirtmag 25 - 1″
• Casing, cover and internal elements of
plastic HDPE
• Connections, upper plug, drain screw,
T-piece, locknut for T-piece and drain valve
made of brass
• T-piece, turnable 90°
• Connections:
-- mains pipes
type Dirtmag 25 - Rp 1″
-- drain (below) with hose connection
Delivery
• Sludge separator delivered
separately packed

Hoval armatures
■■Description
Fillcontrol for heating plants

• Type: FS-BA15-¾″
• For permanent connection with the heating
plant according to DIN EN 1717 with DIN
DVGW approval, consisting of:
lock, system separator BA, pressure reducer,
silt trap, pressure gauge, drain funnel
• Connection fittings ¾″
• Min. input pressure: 1.5 bar
• Output pressure: 0.5-4 bar
• Drainage funnel: DN 40
• Pressure loss: 1.1 bar
• Max. filling capacity: 1270 l/h
• Max. entry temperature: 30 °C
• Max. outlet temperature: 65 °C
Delivery
• Filling station packed and supplied separately
Thermostatic water mixer TM200

3-way mixing valve made of brass
for water temperature regulation.
Connection fittings R ¾″
Water temperature max. 90 °C
Setting range 30-60 °C
Throughput quantity 27 l/min (at ∆p = 1 bar)
kvs value 1.62
Water level limiter

The water level limiting device 933 incorpo-
rates the magnetic transmission of the float
movement to a micro-switch which enables a
check to be made without lowering the water
level. The electrical switching unit can be rotat
ed by 360° and replaced without the need to
drain the plant.
The water level limiting device 933.1 locks on
being switched off. When the interruption has
been removed, the plant can be reactivated
with the help of the release button on the de
vice.
• Operating overpressure max. 10 bar

• Fuse type IP 65
according to DIN 40050
• Micro-switch two-way contact 1 pin
• Installation position main axis vertical
• Power-handling capacity 10 (3) A/250 V
• Component approval number TÜV-HWB-01-190
• Registration number 10074

Hoval armatures
■■Part No.
Fittings Part No.
Silt trap
Casing made of brass, PN 16
Max. operating temperature 110 °C
Sieve made of stainless steel,
size of mesh 0.5 mm
DN 15 - ½″ 2046 974
DN 20 - ¾″ 2046 976
DN 25 - 1″ 2046 978
DN 32 - 1¼″ 2046 980
DN 40 - 1½″ 2046 982
DN 50 - 2″ 2046 984
Sludge separator
Casing, collecting chamber
and drain valve made of brass, PN 10
Temperature range 0-110 °C
Connection quick release air vent ½″
DC 20 - ¾″ 2029 530
DC 25 - 1″ 2029 531
DC 32 - 1¼″ 2029 532
DC 40 - 1½″ 2029 533
Sludge separator with magnetic ring 2054 376

Dirtmag 25 - 1″
Casing, lid and interior elements
made from HDPE plastic
Temperature range 0 - 90 °C
Max. operating pressure: 3 bar
Max. glycol fraction: 30%
manual air-bleeding

with cut-off valve

with cut-off valve

Material: brass
Further types/sizes

Hoval armatures
■■Part No.
Part No.
Filling group FS-BA15-¾″ 6017 054

for stationary connection with the
heating plant according to DIN EN 1717
with DIN DVGW approval
Casing made of brass
Consisting of lock, system separator BA,
pressure reducer, silt trap, pressure
gauge, drain funnel
incl. connection fittings ¾″
Max. operating pressure: 10 bar
Min. inlet pressure: 1.5 bar
Outlet pressure: 0.5-4 bar
Drain funnel: DN 40
Pressure drop: 1.1 bar
Max. filling capacity: 1270 l/h
Max. entry temperature: 30°C
Max. outlet temperature: 65°C
Safety set
Pressure gauge and autom. aspirator
with shut-off valve. Connection inner thread
DN 15 - 1″, range of application to 50 kW 641 184

DN 32 - 1¼″, range of application to 350 kW 6018 710
Syr water level limiter

The water level limiting device 933 incorpo-
rates the magnetic transmission of the float
movement to a micro-switch which enables a
check to be made without lowering the water
level. The electrical switching unit can be rotat
ed by 360° and replaced without the need to
drain the plant.
The water level limiting device 933.1 locks on
being switched off. When the interruption has
been removed, the plant can be reactivated
with the help of the release button on the de
vice.
Syr water level limiter 933.1 2000 117
with locking
Syr water level limiter
• Operating overpressure max. 10 bar

• Fuse type IP 65
according to DIN 40050
• Micro-switch two-way contact 1 pin
• Installation position main axis vertical
• Power-handling capacity 10 (3) A/250 V
• Component approval number TÜV-HWB-01-190
• Registration number 10074

Hoval armatures
■■Technical data/dimensions
Fillcontrol for heating plants L1*

(Dimensions in mm) L2
L3
• Type: FS-BA15 - ¾″
• For permanent connection with the heating
plant according to DIN EN 1717 with DIN
DVGW approval, consisting of:
lock, system separator BA, pressure re-
H1
ducer, silt trap, pressure gauge, drain funnel
• Connection fittings ¾″
• Min. input pressure: 1.5 bar
• Output pressure: 0.5-4 bar
• Drainage funnel: DN 40
• Pressure loss: 1.1 bar
B
A
• Max. filling capacity: 1270 l/h
• Max. entry temperature: 30 °C
H2
• Max. outlet temperature: 65 °C
L4
D
Type A B D L1 L2 L3 L4 H1 H2
FS-BA15-¾″ Rp ¾″ R ¾″ 40 324 249 115 140 101 133
internal external
Sludge separator A
• Type DC 20 - ¾″, DC 25 - 1″, DC 32 - 1¼″,
DC 40 - 1½″
• Casing, collecting chamber and drain valve
made of brass
1
H3

• Connections:
-- mains pipes (lateral)
H2
type DC 20 - Rp ¾″
type DC 25 - Rp 1″
D
type DC 32 - Rp 1¼″
type DC 40 - Rp ½″
• Temperature range 0-110 °C B
H1
• Particle separation capacity to 0.005 mm
The recommended maximum speed of the

2
medium in the pipes is 1.2 m/s. The following
table shows the maximum flow values neces-
sary to obtain these conditions:
3
Dimensions Ø 22-¾″-1″ 1″ 1¼″ 1½″ Type DN D B A H1 H2 H3

l/min 22.7 35.18 57.85 90.36
DC 20 - ¾″ 20 Rp ¾″ 110 48 187.5 45 95.5
m3/h 1.36 2.11 3.47 5.42
DC 25 - 1″ 25 Rp 1″ 110 48 187.5 45 95.5
DC 32 - 1¼″ 32 Rp 1¼″ 124 48 207.5 45 95.5
DC 40 - 1½″ 40 Rp 1½″ 124 48 207.5 45 95.5

Hoval armatures
Sludge separator with magnetic ring

(Dimensions in mm)
• Type Dirtmag 25 - 1″
• Casing, cover and internal elements
of plastic HDPE
• Connections, upper plug, drain screw,
T-piece, locknut for T-piece and drain valve
made of brass
• T-piece, turnable 90°
• Connections:
-- mains pipes
Type Dirtmag 25 - Rp 1″
Type DN A B C D E Weight
kg
Dirtmag 25 - 1″ 25 Rp 1″ 87.5 141 172.5 65.5 1.5
Thermostatic water mixer TM200

(Dimensions in mm)
3-way mixing valve made of brass

for water temperature regulation.
• Operating pressure max. 10 bar

• Max. pressure difference 2.5 bar
• Installation position as required ▲
• Water temperature max. 90 °C
• Connection fitting R ¾″
• Setting range 30-60 °C
Factory setting for 40 °C
• Throughput quantity 73
at ∆p = 1 bar 27 l/min
• kvs value 1.62
• Adjustment precision <± 4 K
H L l R Connection
∅
TM200 128 134 67 22 ¾″

Hoval armatures
■■Part No.
Part No.
Diaphragm safety valve

The diaphragm safety valve type 1915 is designed
to protect closed heating systems from over
pressurisation according to DIN EN 12828. The
connection size of the valve is to be determined
in accordance with the capacity of the heat gen-
erator to be protected. The maximum operating
pressure of the installation and the corresponding
maximum response pressure of the safety valve
must be observed. The valve is equipped with a
separate seat seal ahead of the diaphragm. The
valve can be lifted by means of a twist grip. Its
body is made of high-quality, low-lead brass alloy
(DN 15-DN 32) resp. low-lead red brass alloy
resistant to dezincification (DN 40-DN 50). Spring
cap, diaphragm and other interior parts are made
of highly heat-proof and non-ageing rubbery-
elastic synthetic material. The spring is made of
corrosion resistant spring steel wire. Max. admis-
sible temperature 120 °C.
Type G1/DN 1 G2/DN 2 Response

entry exit pressure
side side
1915-1″ 3 bar 1″ DN 32 - 1¼″ 3 bar 2034 775

1915-1″ 4 bar 1″ DN 32 - 1¼″ 4 bar 2034 352
1915-1″ 5 bar 1″ DN 32 - 1¼″ 5 bar 2034 777
1915-1″ 6 bar 1″ DN 32 - 1¼″ 6 bar 2034 365
1915-1″ 8 bar 1″ DN 32 - 1¼″ 8 bar 2034 776
1915-1″ 10 bar 1″ DN 32 - 1¼″ 10 bar 2034 778
1915-1¼″ 3 bar 1¼″ DN 40 - 1½″ 3 bar 2034 779
1915-1¼″ 4 bar 1¼″ DN 40 - 1½″ 4 bar 2034 780
1915-1¼″ 5 bar 1¼″ DN 40 - 1½″ 5 bar 2034 781
1915-1¼″ 6 bar 1¼″ DN 40 - 1½″ 6 bar 2034 782
1915-1¼″ 8 bar 1¼″ DN 40 - 1½″ 8 bar 2034 783
1915-1¼″ 10 bar 1¼″ DN 40 - 1½″ 10 bar 2034 794
1915-1½″ 4 bar 1½″ DN 50 - 2″ 4 bar 2034 795
1915-1½″ 5 bar 1½″ DN 50 - 2″ 5 bar 2034 796
1915-1½″ 6 bar 1½″ DN 50 - 2″ 6 bar 2034 353
1915-1½″ 8 bar 1½″ DN 50 - 2″ 8 bar 2034 797
1915-1½″ 10 bar 1½″ DN 50 - 2″ 10 bar 2034 798
1915-2″ 3.5 bar 2″ DN 65 - 2½″ 3.5 bar 2034 799
1915-2″ 4 bar 2″ DN 65 - 2½″ 4 bar 2034 800
1915-2″ 5 bar 2″ DN 65 - 2½″ 5 bar 2034 801
1915-2″ 6 bar 2″ DN 65 - 2½″ 6 bar 2034 364
1915-2″ 8 bar 2″ DN 65 - 2½″ 8 bar 2034 802
1915-2″ 10 bar 2″ DN 65 - 2½″ 10 bar 2034 803

Hoval armatures
Safety valves on heat generators

acc. to DIN EN 12828, TRD 721***
Code letter H, blow-off pressure pSV 2.5 and 3.0 bar for heat generator output levels ≤ 900
G1/G2 ½-¾ ¾-1 1-1¼ 1¼-1½ 1½-2 2-2½

pSV/bar Blow-off power/kW G2/DN 2
▲
2.5
≤ 50 ≤ 100 ≤ 200 ≤ 350 ≤ 600 ≤ 900
3.0
▲
G1/DN 1
Code letter D/G/H, for heat generator output levels > 900 kW 1)
DN 1/DN 2 20 x 32 25 x 40 32 x 50 40 x 65 50 x 80 4) 65 x 100 80 x 125 100 x 150 125 x 200 150 x 250

pSV/bar Blow-off line/kW
2.5 198 323 514 835 1291 2199 3342 5165 5861 9484
3.0 2) 225 367 583 948 1466 3) 2493 3793 5864 6654 10824
3.5 252 411 652 1061 1640 2790 4245 6662 7446 12112
4.0 276 451 717 1166 1803 3067 4667 7213 8185 13315
4.5 302 492 782 1272 1966 3344 5088 7865 8924 14518
5.0 326 533 847 1377 2129 3621 5510 8516 9663 15720
5.5 352 574 912 1482 2292 3898 5931 9168 10403 16923
6.0 375 612 972 1580 2443 4156 6322 9773 11089 18040
7.0 423 690 1097 1783 2757 4690 7135 11029 12514 20359
8.0 471 769 1222 1987 3071 5224 7948 12286 13941 22679
9.0 519 847 1346 2190 3385 5759 8761 13542 15366 24998
10.0 563 920 1462 2378 3676 6253 9514 14705 16686 27146
Legend:
G1/G2 Dimension in inches inlet/outlet safety valve
DN 1/DN 2 Dimension in DN inlet/outlet safety valve
pSV Response pressure safety valve in bar
Blow-off line Dimension inlet, outlet safety valve in DN or G (thread in inch)
kW Maximum output in kW heat generator
* Safety valves must:

-- have a minimum diameter of DN 15.
-- open at a pressure that does not exceed the maximum configuration pressure of the system and must be capable of preventing the maximum
operating pressure from being exceeded by more than 10%, although exceeding the level by 0.5 bar is permitted if the maximum operating
pressures are not more than 3 bar.
Example:
1)
Hoval UltraGas® 1000, max. system pressure 2.5 bar.
according to the output (1000 kW), a valve with code letters D/G/H must be selected
2)
Selection of response pressure for safety valve (pSV), generally pSV - 0.5 bar or 3 bar 10% of system pressure *
in the example max. system pressure 2.5 bar + 0.5 bar = 3 bar.
3)
Selection of boiler output/in example 1000 kW.
4)
Selection of blow-off power, i.e. inlet and outlet dimension of safety valve.

Hoval armatures
■■Part No.
Part No.
Pressure switch
The pressure switch DFC 17B76 F001 is used
for monitoring and limiting the pressure in
liquids. The robust, splash-proof, light-alloy
casing and the vibration-proof snap switch
enable the monitor to be used in heavy-duty
applications. The product is tested to VdTÜV,
pressure 100/1 and, therefore, are also suitab
le for use in steam-boiler (TRD604) and hot-
water installations (DIN 4751). The upper and
lower switching points can be set separately.
The pressure sensor is made of brass for non-
aggressive media.
Min.
Setting switching Max. value
rang differ. sensor Weight
0...10 bar 0.5 bar 40 bar 70 °C 1.1 kg 2024 278
Boiler filling and emptying cock URS 1372

Heavy model with external, cap and chain,
without key, made of brass, max. working tem-
perature 90 °C, max. working pressure 10 bar.
Working Working
Type temperature pressure Connection
URS 1372 90 °C 10 bar ½″ 240 219
Reduction sleeve for emptying cock

ATUSA reduction sleeve No. 240 black, malle-
able cast iron fitting with internal thread.
Type Connection
No. 240 1″-½″ 2030 024

No. 240 1½″-½″ 2029 767
No. 240 2″-½″ 2030 025
Boiler type 1″-½″ 1½″-½″ 2″-½″
Uno-3 (50-90) ●
Uno-3 (110-125) ●
Uno-3 (160-360) ●
Max-3 (420-2700) ●
Max-3 plus (420-2700) ●

Hoval armatures
■■Part No.
Part No.
Pressure gauge
Pressure gauge with adjustable red-branded
needle, adjustable at the dial, split bar, diam-
eter 80 mm, connection vertical ½″.
Working
pressure Connection Diameter
0...6.0 bar ½″ 80 mm 2029 769

0...10.0 bar ½″ 80 mm 2000 118
Push-button cock for pressure gauge

Push-button cock made of brass, nickel-plated,
max. working temperature 100 °C,
max. working pressure 25 bar.
Working Working
pressure temperature Connection
25 bar 100 °C ½″ 2024 276
Thermometer
Thermometer TBH 80, casing made of stain-
less steel 1.4301, viewing glass made of
normal glass, error margin class 1 DIN 16203,
diameter 80 mm.
Accessories: screw-in- and shrink-wrap sheath
tube. Use for insulated tubes up to max. 2″
(60.3 mm).
Type Length mm
0-100 °C 88 2029 770
Welding bush
Welding bush TBH, for thermometer TBH,
made of steel
Length mm
88 2025 204
Screw thread bush

Screw thread bush TBH, for thermometer TBH,
made of brass, screw thread ½″.
Length mm
88 2029 427

Hoval hydraulic switches
■■Description
Hydraulic switches with deaerator

MHK..., MH...
• Air and gas separator with dirt and mud
backstop, for permanent degassing and
clearing of the heating medium of mud
• With hydraulic switch for the isolation of the
delivered flows in the boiler
• Welded pressure vessel made of steel
• Cleaning opening in the soil
• Exhaust automat with automatic shut-off
valve
• Casing inclusive insulation
Hydraulic switches
MHK (25), MHK (32)
• Welded pressure vessel made of steel with
connecting pieces, screwcaps and seals
valve
Hydraulic switches with deaerator

MH (40) up to MH (200)
• Welded round pressure vessel made of steel
with connecting pieces, inclusive Victaulic
flanges
valve
• Fitting ½″ for the temperature sensor in the
cover
• Rinsing and emptying device 1″ on the soil
and the cover
• Foot which is in the height adjustable for
fastening to the soil

■■Part No.
Hydraulic switches with deaerator Part No.
MHK (25), MHK (32)
Completely insulated and encased, inclu-

sive screwcaps and seals (suitable for Hoval
module wall separator). Exhaust automat with
automatic shut-off and emptying mechanism
in the soil.
Hydraulic switches
type
MHK (25) 242 880

MHK (32) 242 881
MH (40) - MH (200)
Completely insulated and encased, inclusive
Victaulic flanges, ½″ fitting for the temperature
sensor, exhaust automat with automatic shut-
off valve, rinsing and emptying device on the
soil and the cover.
Hydraulic switches
type
MH (40) 6032 313

MH (50) 6032 314
MH (65) 6032 307
MH (80) 6032 308
MH (100) 6032 315
MH (125) 6032 310
MH (150) 6032 311
MH (200) 6032 312

Hydraulic switches (25-65)

Type (25) (32) (40) (50) (65)
• Output at ∆t = 20 K kW 50 70 135 135 180

• Delivery m3/h 2 3 6 6 8
• Pressure losses see flow characteristic
• Connection dimension Rp 1½″ Rp 2″ DN 40 DN 50 DN 65

• Cleaning opening 1″ 1″ 2″ 2″ 2″
• Emptying mechanism 1″ 1″ 1″ 1″ 1″
• Rinsing system - - 1″ 1″ 1″
• Sleeve with immersion pocket for temperature sen- - - ½″ ½″ ½″
sor
• Sleeve for magnetite separator 2 x ¾″ 2 x ¾″ 4 x ¾″ 4 x ¾″ 4 x ¾″
• Working/test pressure bar 6/9 6/9 6/9 6/9 6/9

• Max. operation temperature °C 110 110 110 110 110
Hydraulic switches (80-200)

Type (80) (100) (125) (150) (200)
• Output at ∆t = 20 K kW 280 450 700 1150 2300

• Delivery m3/h 12 20 30 50 100
• Pressure losses see flow characteristic
• Connection dimension 80/PN 6 100/PN 6 125/PN 6 150/PN 6 200/PN 6

• Cleaning opening 2″ 2″ 2″ 2″ 2″
• Emptying mechanism 1″ 1″ 1″ 1″ 1″
• Rinsing system 1″ 1″ 1″ 1″ 1″
• Sleeve with immersion pocket for temperature sen- ½″ ½″ ½″ ½″ ½″
sor
• Sleeve for magnetite separator 4 x ¾″ 4 x ¾″ 4 x ¾″ 4 x ¾″ 4 x ¾″
• Working/test pressure bar 6/9 6/9 6/9 6/9 6/9

• Max. operation temperature °C 110 110 110 110 110

Flow characteristic
Hydraulic switches MHK (25), MHK (32)
0,10
0,09
0,08
0,07
Pressure loss in bar
0,06
0,05
0,04
0,03
0,02
0,01
0,00
0 200
0.2 400
0.4 600
0.6 800
0.8 1000
1 1200
1.2 1400
1.4 1600
1.6 1800
1.8 2000
2 2200
2.2 2400
2.4 2600
2.6 2800
2.8
Volume flow rate (m3/h)
Flow characteristic
Hydraulic switches MH (40) to MH (200)
DN 40 DN 50 DN 100 DN 125
0,10
DN 65 DN 80
0,09
0,08
DN 150
0,07
Pressure loss in bar
DN 200
0,06
0,05
0,04
0,03
0,02
0,01
0,00
0 10
10000 20
20000 30
30000 40
40000 50
50000 60
60000 70
70000 80
80000 90
90000 100
100000
Volume flow rate (m3/h)

■■Dimensions
Dimensions Dimensions
Hydraulic switches MHK (25), MHK (32) Hydraulic switches MH (40) to MH (200)
125
435
125
225
Type a b c d (min.) h (min.)

(40) 220 382 225 680 1040
(50) 220 382 225 680 1040
(65) 220 382 225 680 1040

(80) 220 382 225 680 1040
(100) 300 500 340 860 1280

(125) 300 500 340 860 1280
(150) 420 660 450 1005 1460

(200) 420 660 450 1005 1460
Connection technology
Hydraulic switches MH (40) to MH (200)
Connection technology
Hydraulic switches MHK (25), MHK (32) Automatic floating vent
Rinsing tap with
a hose fitting
(included)
Settling chamber Immersion sleeve

for the tempera-
ture sensor
Impact
plate
Boiler flow Heating circuit flow
Boiler return
Boiler flow
Heating circuit flow
Venting channel
Heating circuit return
Flow Perforated
straightener plates
Venting channel Heating circuit return
Boiler return
Dividers
Drain ball valve with a

Optional MS hose fitting (included)
(Magnetite separator)
Sludge pot

■■Examples
Hydraulic schematic BBA100
AF
1 1
RS-T RS-T RS-T DHW

WW
T T T T T T
MK1 MK2 MK3
Dies ist ein

P M
YK1 M
YK2 M
YK3
Weg! T
unerlaubter
Gehen Sie
einen Schritt
zurück oder
löschen Sie
SF neues Shape
alhovalhovalho
Uno-3
Möglichkeit ein
valhovalhovalh
neues Shape zu
hovalhova valh
RLF
ZUP
YKR CW
KW
RS-T Room station MK1 Pump mixing circuit 1 YK1 Actuator mixer 1
AF Outdoor sensor 1 MK2 Pump mixing circuit 2 YK2 Actuator mixer 2
RLF Return flow sensor MK3 Pump mixing circuit 3 YK3 Actuator mixer 3
VF1 Flow sensor 1 SLP Calorifier loading pump YKR Actuator return mixer
VF2 Flow sensor 2 ZUP Feed pump
VF3 Flow sensor 3
SF Calorifier sensor
B1 Flow temperature monitor
(optional)

■■Description
Hoval diaphragm-type
expansion chambers
Reflex
• For closed heating and cooling water sys-
tems
• Works on the static pressure maintenance
principle using a nitrogen buffer. The gas
chamber and water chamber are separated
from each other by a diaphragm.
• Non-replaceable diaphragm
Reflex NG Reflex NG/N Reflex S Reflex S
• With threaded or flange connectors
Wall vessel with feet Wall vessel with feet
• Permissible operating temperature cont-
ainer/diaphragm 120°C/70°C NG 8 NG 35 S8 S 50
NG 12 NG 50 S 12 S 80
Reflex N 8-25 NG 18 NG 80 S 18 S 100
• Vessel nominal volume 8-25 litres NG 25 NG 100 S 25 S 140
• Permissible operating overpressure 6 bar NG 140 S 33 S 200
• For wall installation N 200 S 250
N 250 S 300
Reflex NG 35-140, N 200-1000 N 300 S 400
• Vessel nominal volume 35-1000 litres N 400 S 500
N 500 S 600
• With feet
N 600
N 800
Reflex S
N 1000
• Especially for solar installations and also for
heating and cooling water systems
• For wall installation, from type S 50 with feet
Reflex F
• Space-saving flat-form vessel nominal volu-
me 18, 24 litres
• With fastening lug for wall installation
Reflex C Reflex F Reflex C Reflex V Reflex EB

• Vessel in disc shape, nominal volume 18-80 Flat-form vessel Disc shape Series-connected Sludge removal vessel
litres container
F 18 C 18 EB 30
F 24 C 25 V6 EB 60
• Butyl membrane acc. to DIN 4807 T3
C 35 V 12 EB 80
C 50 V 20 EB 100
• Integrated suspension lug for wall mounting
C 80 V 40 EB 180
V 60 EB 300
Delivery
V 200 EB 400
• Expansion chamber delivered separately
V 300 EB 750
packed
V 350
On site
• Safety valve/pressure gauge
Approval
acc. to Pressure Vessels Directive 97/23EC
Reflex in-line vessel V Reflex sludge removal vessel EB

• Made of sheet steel from V 40 on feet • For separation of fine sludge particles, e.g.
• Necessary for plants with return flow tempe in old systems, and for protecting against
ratures > 70 °C deposits in heat generators.
• Can also be used as buffer chamber • For installation in return flow
• Admissible operating temperature 120 °C • For heating and cooling water systems
• For operating overpressure up to 10 bar • For low system pressures
• Permissible operating overpressure
Delivery EB 30-100, 10 bar
• Series-connected container delivered sepa- EB 180-750, 6 bar
rately packed. • Admissible operating temperature 120 °C
Delivery
• Sludge removal vessel delivered in separate
packaging.

■■Part No.
Diaphragm-type expansion chambers Part No.
ØD Reflex NG 8-25
Vessel for wall installation. Permitted operating
overpressure 6 bar. Permitted operating tem-
perature of vessel/diaphragm 120 °C/70 °C.
For wall installation with clamping band (clam-
ping band see accessories)
Reflex ØD H A
H
type mm mm
NG 8 206 285 R ¾″ 2006 650
NG 12 280 275 R ¾″ 2427 89
A NG 18 280 345 R ¾″ 2427 90
NG 25 280 465 R ¾″ 2427 91
8-25 litres
ØD Reflex NG 35-140, N 200-1000

Vessel with feet. Permitted operating overpres-
sure 6 bar. Permitted operating temperature of
vessel/diaphragm 120 °C/70 °C.
Reflex ØD H h A
type mm mm mm
H
NG 35 354 460 130 R ¾″ 2427 92
NG 50 409 493 175 R ¾″ 2026 088
NG 80 480 565 175 R 1″ 2026 089
A NG 100 480 670 175 R 1″ 2026 090
NG 140 480 912 175 R 1″ 2026 091
h N 200 634 760 205 R 1″ 2427 97
N 250 634 890 205 R 1″ 2427 98
35-1000 litres N 300 634 1060 235 R 1″ 2427 99
N 400 740 1070 245 R 1″ 2428 00
N 500 740 1290 245 R 1″ 2428 01
N 600 740 1530 245 R 1″ 2006 651
N 800 740 1995 245 R 1″ 2006 652
N 1000 740 2410 245 R 1″ 2006 653
ØD Reflex S
Especially for solar installations and also for
heating and cooling water systems.
For anti-freeze additive up to 50 %.
Permitted operating overpressure 10 bar.
Permitted operating temperature of vessel/dia-
H phragm 120 °C/70 °C.
Type S 8-25 for wall installation with clamping
band (clamping band see accessories)
Type S 33 for wall installation with lugs.
Type S 50-600 with feet.
A
Reflex ØD H h A
type mm mm mm
ØD S8 206 325 - G ¾″ 2006 634
S 12 280 300 - G ¾″ 2006 635
S 18 280 380 - G ¾″ 2006 636
S 25 280 500 - G ¾″ 2006 637
S 33 354 450 - G ¾″ 2006 638
S 50 409 469 168 R ¾″ 2006 639
S 80 480 538 166 R 1″ 2006 640
H S 100 480 644 166 R 1″ 2006 641
S 140 480 886 166 R 1″ 2017 376
S 200 634 760 205 R 1″ 2006 642
S 250 634 890 205 R 1″ 2017 384
A
S 300 634 1060 235 R 1″ 2006 643
h S 400 740 1070 245 R 1″ 2017 385
S 500 740 1290 245 R 1″ 2006 644
S 600 740 1530 245 R 1″ 2017 386

■■Part No.
Diaphragm-type expansion chambers Part No.
B T Reflex F
Flat-form vessel for wall installation with fas-
tening lug. Permitted operating overpressure
up to 3 bar. Permitted operating temperature of
H H
Reflex H B T A
type mm mm mm
F 18 444 350 158 G ¾″ 2006 627
A
F 24 444 350 180 G ¾″ 2006 628
ØD L Reflex C
Vessel in disc shape for wall mounting
incl. wall holder. For anti-freeze additive
up to 50 %. Permitted operating over-
pressure 3 bar.
Permitted operating temperature of
H H
Reflex ØD H A L B
A B type mm mm
C 18 354 367 R ¾″ 222 76 2036 400

C 25 409 419 R ¾″ 239 93 2036 401
C 35 480 457 R ¾″ 240 97 2036 402
C 50 480 457 R ¾″ 317 125 2036 403
C 80 634 612 R ¾″ 325 135 2036 404
ØD Reflex V
In-line vessel made of sheet steel, from Reflex
V 40 on feet.
Designed for operating overpressures up to 10
bar. Type V 6-20 for wall installation with clam-
H ping band (clamping band see accessories).
Reflex ØD H h A
type mm mm mm
V6 206 245 - R ¾″ 2032 084
A V 12 280 285 - R ¾″ 2032 085
V 20 280 360 - R ¾″ 2032 086
ØD V 40 409 562 113 R 1″ 2057 249
V 60 409 730 170 R 1″ 2006 864
V 200 634 900 142 DN 40/PN 16 2428 24
A V 300 634 1200 142 DN 40/PN 16 2428 25
V 350 634 1340 142 DN 40/PN 16 2428 27
A
h

■■Part No.
Part No.
Reflex EB
Sludge removal vessel made of sheet steel
from Reflex EB 60 on feet. For separation of
fine sludge particles, e.g. in old systems, and for
ØD
A1 protecting against deposits in heat generators.
For heating and cooling water systems
A1 Permitted operating overpressure
H EB 30-100, 10 bar
EB 180-750, 6 bar
Permitted operating temperature 120 °C
Colour red
A2
Version 10 bar/120 °C
Reflex Through-Ø D H A1 A2
ØD put V
type m³/h mm mm
A1
EB 30 2.5 409 455 R 1¼″ R 1″ 2428 34
EB 60 7.0 409 770 DN 50/PN 16 R 1″ 2428 35
A1 EB 80 12.0 480 765 DN 65/PN 16 R 1″ 2428 36
EB 100 18.0 480 870 DN 80/PN 16 R 1″ 2428 37
Version 6 bar/120 °C
H
Reflex Through-Ø D H A1 A2
put V
type m³/h mm mm
EB 180 30.0 600 1110 DN 100/PN 6 R 1″ 2428 38
EB 300 44.0 600 1600 DN 125/PN 6 R 1″ 2428 39
EB 400 64.0 750 1500 DN 150/PN 6 R 1″ 2428 40
A2 EB 750 175.0 750 2215 DN 250/PN 6 R 1″ 2428 41
Accessories
Console with strap-on band 2428 78

for Reflex NG 8-25, S 8-25, V 6-20
vertical installation
container connection upwards or
downwards
Quick connection SU R¾″ x ¾″ 2427 71

to DIN 4751 Part 2,
tested by TÜV
Connection R ¾″
PN 10/120 °C

to DIN 4751 Part 2
tested by TÜV

Reflex
Diaphragm-type expansion chambers
Reflex NG 8-25
• Wall vessel ØD
Type Nom. volume Vn Weight ØD H A Pre-pressure

litres kg mm mm bar H
NG 8 8 2.1 206 285 R ¾″ 1.5

NG 12 12 2.6 280 275 R ¾″ 1.5
NG 18 18 3.6 280 345 R ¾″ 1.5
NG 25 25 4.3 280 465 R ¾″ 1.5 A
Reflex NG 35-140, N 200-1000


ØD
6 bar/120 °C kg mm mm mm bar
NG 35 5.8 354 460 130 R ¾″ 1.5
NG 50 10.8 409 493 175 R ¾″ 1.5
NG 80 15.0 480 565 175 R 1″ 1.5
NG 100 17.7 480 670 175 R 1″ 1.5
NG 140 22.2 480 912 175 R 1″ 1.5
N 200 22.0 634 760 205 R 1″ 1.5 H
N 250 24.7 634 890 205 R 1″ 1.5
N 300 27.0 634 1060 235 R 1″ 1.5
N 400 47.0 740 1070 245 R 1″ 1.5
A
N 500 52.0 740 1290 245 R 1″ 1.5
N 600 66.0 740 1530 245 R 1″ 1.5 h
N 800 96.0 740 1995 245 R 1″ 1.5
N 1000 118.0 740 2410 245 R 1″ 1.5 35-1000 litres

Reflex S ØD
• For solar, heating and cooling water systems
H
• Type S8-S33 for wall installation
• Type S50-S600 with feet

10 bar/120 °C kg mm mm mm bar A
S8 2.5 206 325 - G ¾″ 1.5

S 12 2.5 280 300 - G ¾″ 1.5 ØD
S 18 3.2 280 380 - G ¾″ 1.5
S 25 4.5 280 500 - G ¾″ 1.5
S 33 6.3 354 450 - G ¾″ 1.5
S 50 9.5 409 469 168 R ¾″ 3.0
S 80 14.6 480 538 166 R 1″ 3.0
S 100 15.5 480 644 166 R 1″ 3.0
S 140 17.4 480 886 166 R 1″ 3.0 H
S 200 35.6 634 760 205 R 1″ 3.0
S 250 40.8 634 890 205 R 1″ 3.0
S 300 47.0 634 1060 235 R 1″ 3.0 A
S 400 61.0 740 1070 245 R 1″ 3.0
S 500 72.0 740 1290 245 R 1″ 3.0 h
S 600 87.0 740 1530 245 R 1″ 3.0
Reflex
Diaphragm-type expansion chambers
Reflex F 18,24
• Flat-form vessel B T
• Permissible operating overpressure up to 3 bar
Type Nom. volume Vn Weight H B T A Pre-pressure H H

litres kg mm mm mm bar
F 18 18 8.7 444 350 158 G ¾″ 1.0
F 24 24 9.4 444 350 180 G ¾″ 1.0 A
Reflex C 18-80
• Wall vessel in disc shape, incl. wall holder
ØD L
Type Nom. volume Vn Weight ØD H L B A Pre-pressure
litres kg mm mm mm mm bar
C 18 18 4.7 354 367 222 76 R ¾″ 1.0
C 25 25 5.5 409 419 239 93 R ¾″ 1.0 H H
C 35 35 7.3 480 457 240 97 R ¾″ 1.0
C 50 50 8.1 480 457 317 125 R ¾″ 1.5
C 80 80 14.5 634 612 325 135 R ¾″ 1.5 A B

Reflex V ØD
• In-line vessel made of sheet steel from Reflex V 40 on feet
• Necessary for plants with return flow temperatures > 70 °C
• Can also be used as buffer chamber
• Permissible operating temperature 120 °C and for operating overpressure
H
up to 10 bar
Type Weight ØD H h A
A
10 bar/120 °C kg mm mm mm
V6 2.0 206 244 - R ¾″
V 12 3.0 280 287 - R ¾″ ØD
V 20 4.0 280 360 - R ¾″
V 40 7.8 409 562 113 R 1″
V 60 23.0 409 730 170 R 1″ A
V 200 43.0 634 900 142 DN 40/PN 16
V 300 48.0 634 1200 142 DN 40/PN 16
V 350 51.0 634 1341 142 DN 40/PN 16
H
A
h
Reflex EB
• For separation of fine sludge particles, e.g. in old systems, and for protecting
against deposits in heat generators. ØD
• For installation in return flow A1
• For heating and cooling water systems
A1
• For low system pressures
• Permissible operating overpressure EB 30-100, 10 bar H
EB 180-60, 6 bar
• Permissible operating temperature 120 °C
A2
Selection
Sludge removal vessels are selected according to the throughflow volume accor-
ding to the table below.
Type Throughput V ØD H A1 A2 Weight ØD

10 bar/120 °C m³/h mm mm kg A1
EB 30 2.5 409 455 R 1¼″ R 1″ 11

EB 60 7.0 409 770 DN 50/PN 16 R 1″ 22 A1
EB 80 12.0 480 765 DN 65/PN 16 R 1″ 30
EB 100 18.0 480 870 DN 80/PN 16 R 1″ 34
H
Type Throughput V ØD H A1 A2 Weight
6 bar/120 °C m³/h mm mm kg
EB 180 30.0 600 1100 DN 100/PN 6 R 1″ 76
EB 300 44.0 600 1600 DN 125/PN 6 R 1″ 103
EB 400 64.0 750 1500 DN 150/PN 6 R 1″ 133
EB 750 175.0 750 2215 DN 250/PN 6 R 1″ 225
A2

678
Standard terms and conditions of delivery
1. General 5.5 We shall be entitled to make deliveries of pending orders depend-

1.1 The following Terms and Conditions shall apply to all our present ent upon settlement of outstanding claims.
and future contracts for deliveries and other services (even if the
said Terms and Conditions are not specifically mentioned in verbal, 6. Reservation of title
telephonic or fax communications). 6.1 Delivered goods shall remain our property (reserved goods) pend-
1.2 All deviations from the present Terms and Conditions, ancillary ing full and complete payment of all present and future claims to
verbal agreements and subsequent contractual amendments shall which we are entitled regardless of their legal cause. This shall
only be valid if they have been confirmed by us in writing. also apply if payments are made in settlement of specifically desig-
1.3 Buying terms and conditions of the client shall not be valid even if nated claims.
they are not specifically rejected by us. Our Standard Terms and 6.2 The buyer shall be entitled to process and sell reserved goods in
Conditions of Delivery shall be regarded as accepted at the latest the ordinary course of business.
upon receipt of our goods and services by the client. 6.3 If our reserved goods are combined or intermingled with other
1.4 If a provision of the present Terms and Conditions of Delivery proves goods, the buyer shall hereby transfer his/its ownership rights in
to be wholly or partially invalid, the contracting parties shall replace the new goods or chattels to us upon the conclusion of the contract
the aforesaid provision by a new provision which comes as close as in the amount of the invoice value of the reserved goods.
possible to the legal and economic intention of the invalid provision. 6.4 If the goods are resold by the buyer, he/it shall hereby transfer to
us upon the conclusion of the contract with us his/its claims arising
2. Offers from the aforesaid resale in the amount of the invoice value of the
2.1 Our offers shall be subject to change without notice. reserved goods.
2.2 Orders shall only be regarded as accepted when they have been 6.5 If the reserved goods are used by the buyer to perform a works or
confirmed by us in writing. works delivery contract, his/its claim from the aforesaid works or
2.3 Illustrations, drawings and all technical details in catalogues and works delivery contract shall hereby be assigned to us in the same
printed material shall be approximate values as customary within amount and on the same date as for the purchase price claim
the industry. They shall only be binding if specific reference is (Section 6.4).
made to them in the contract. We shall also reserve the right to 6.6 As long as he/it is honouring his/its payment obligations, the buyer
make technical and design changes after the conclusion of the shall, however, be authorised to collect his/its resale claim which
contract. has been assigned to us. He/it may not dispose of such claims by
2.4 Cost estimates, drawings and other documents shall remain our way of assignment to third parties, however. The empowerment of
property and shall be subject to copyright protection; they may not the buyer to collect the claim may be revoked by us at any time.
be made available to third parties. We shall be entitled to notify third party debtors of the assignment.
3. Regulations in the country of destination The buyer shall be entitled to provide us with the necessary infor-
3.1 At the latest at the time of the order, the buyer shall draw our at- mation and documents in order to enable us to enforce our rights.
tention to the regulations and standards in force in the country of 6.7 If the value of our securities exceeds our total claims by more than
destination relating to the design of the delivered goods and the 10 %, we shall be obliged to release securities of our choice at the
operation thereof and also to the execution of services. request of the buyer.
3.2 Our deliveries and services shall comply with the regulations and 6.8 The buyer shall inform us immediately of any pledge or other
standards in the country of destination provided the buyer has impediment to our property enforced by third parties.
drawn our attention thereto in accordance with Section 3.1. 6.9 The buyer shall be obliged to collaborate in measures required
3.3 The buyer shall duly inform us of any special application features to protect our title. He/it shall, in particular, empower us upon the
of goods ordered from us if these differ from our general recom- conclusion of the contract to make entries or prior notice of the
mendations. reservation of title at his/its cost in public registers, books and
documents, etc., in accordance with the relevant national laws and
4. Prices shall perform all formalities in this respect.
4.1 Our prices shall be ex works, net, excluding packaging. 6.10 The buyer shall maintain the reserved goods at his/its cost for the
4.2 All ancillary costs, e.g. freight, insurance, export, transit, import duration of the reservation of title and shall insure the said goods
and other approvals, licenses and authentications, shall be for the against theft, breakage, fire, water and other risks in our favour.
account of the buyer. The buyer shall also bear all taxes, charges, He/it shall also take all steps to ensure that our property claims are
customs duty, etc., which are levied in connection with the contract. neither adversely affected nor rescinded.
4.3 We shall reserve the right to make price adjustments if wage rates
or material prices change between the date of the order confir- 7. Delivery periods
mation and the contractual performance of the contract. Price 7.1 Delivery periods and deadlines stated by us shall be approximate
increases shall normally be notified three months in advance. We unless we have given an express written confirmation of a deadline
shall be bound to the price stated in the order confirmation for a as binding.
period of three months after the effective date of the price increase. 7.2 Delivery periods shall be deemed to have been met if notification of
readiness to deliver has been sent to the buyer before the end of
5. Payment terms the delivery period.
5.1 Unless otherwise agreed in writing, our invoices shall be payable 7.3 The delivery period shall be prolonged if details required for the
within thirty days with no cash discount. Payment shall be deemed performance of the contract are not received on time or if they are
to have been made when the amount in question is at our unre- subsequently changed by the buyer.
stricted disposal on our account in Swiss Franks. 7.4 The delivery period shall also be reasonably prolonged if impedi-
5.2 Payment dates shall be observed even if any delays whatsoever ments arise which we cannot avert despite exercise of the neces-
occur after shipment of the goods from our works. The buyer shall sary care (e.g. major operational disruptions, industrial disputes,
not be permitted to reduce or withhold payments on account of delayed or defective deliveries, force majeure, etc.).
complaints or counterclaims not recognised by us. 7.5 If an agreed delivery date is met by more than 14 days, the buyer
5.3 Payments shall also be made if insignificant components are miss- shall be obliged to set us a reasonable period of grace. The buyer
ing but usage of the delivered goods is not rendered impossible as may only withdraw from the contract if our goods have not been
a result or if rectification work has to be carried out on the delivery. delivered by the end of the said period of grace. Compensation
We shall be entitled to reject rectification of the defect as long as claims for non-performance, delayed performance or any conse-
the buyer has not discharged his/its obligations to us. quential losses shall be excluded unless there was gross negli-
5.4 If the buyer fails to comply with the agreed payment dates, default gence on our part.
interest shall be paid from the agreed due date without a reminder
being issued; the aforesaid interest shall be based on the interest 8. Transfer of risk
rates prevailing at the domicile of the buyer, but shall be not less 8.1 Unless expressly agreed otherwise in writing, our “ex works”
than four percent above the current discount rate of the Swiss deliveries shall be made in accordance with the international rules
Central Bank.

Standard terms and conditions of delivery
on the interpretation of commercial clauses of the International a reasonable period of time, and if deliveries or services for the
Chamber of Commerce (Incoterms) in the version in force on the notified purpose are not usable or are only usable to a much
date of the order confirmation. lesser extent, the buyer shall be entitled to refuse acceptance
8.2 The transfer of risk shall be determined by the aforesaid Incoterms. of the defective component or to withdraw from the contract if
8.3 Insurance against damages of any kind shall be the responsibility part-acceptance is economically unreasonable. We shall only be
of the buyer. obliged to refund amounts which have been paid to us for the
8.4 Complaints in connection with the transport shall be immediately components affected by the aforesaid withdrawal.
notified by the buyer to the last carrier upon receipt of the delivery. 11.4 Exclusion of liability for defects
8.5 If despatch is delayed at the request of the buyer or for any other 11.4.1 Our liability shall exclude damages which cannot be proved to
reasons not attributable to us, the risk shall pass to the buyer on have been sustained as a result of defective material, defective
the original date envisaged for the “ex works” delivery. We shall be design or defective workmanship.
entitled to demand payment from this date onwards. 11.4.2 Damages shall therefore be excluded for example which were
caused by
9. Delivery inspection -- improper work of other persons with regard to planning, site
9.1 The buyer shall be required to inspect deliveries immediately. If the preparation, assembly, operation and maintenance;
goods do not comply with the order or the delivery note or if visible -- plant concepts and designs which do not comply with the latest
defects are identified, he/it shall be obliged to notify the aforesaid state of the art;
to us in writing within eight days of receipt. Later complaints shall -- non-observance of our guidelines for planning, assembly, com-
not be recognised. (Re transport damages, cf. Section 8.4) missioning, operations and maintenance;
-- force majeure (e.g. thunderstorms).
10. Assembly and operations 11.4.3 The following shall be excluded in particular
10.1 The assembly, putting into operation, operation and maintenance -- corrosion damages (e.g. as a result of aggressive water, unsuit-
of the delivered goods shall be carried out in accordance with our able water treatment, oxygen intakes, emptying the plant over
guidelines. They may be executed by our staff or by appropriately a longer period of time, falling below the dew point, chemical or
trained third parties as agreed with the buyer. electrochemical effects, etc.);
10.2 If we require a commissioning certificate for certain product groups, -- damages caused by air pollution (e.g. the accumulation of
warranty claims for the proper functioning of the equipment can intense dust, aggressive vapours, etc.);
only be enforced if a proper hand-over has been documented by -- damages caused by unsuitable equipment and fuels;
a confirmed commissioning certificate received by us within one -- damages caused by overcharging, excessive water pressure,
month of the hand-over. scaling, improper electrical connections and inadequate fuse
protection.
11.4.4 Components shall also be excluded from the warranty which are
11. Warranty
subject to natural wear and tear (e.g. burner nozzles, combus-
11.1 Warranty period
tion chamber inserts, ignition and monitoring components in
11.1.1 The general warranty period shall be 12 months from the first
contact with fire, fireclay and wall facings, fuses, seals and flex-
commissioning but no longer than 18 months from the date on
ible tubes).
which the relevant goods left our works.
11.5 Commissioning certificate
If despatch is delayed for reasons not attributable to us, the war-
11.5.1 We hereby draw attention to the due and proper hand-over and
ranty shall lapse no later than 18 months after notification of the
- if envisaged - the commissioning certificate in accordance with
readiness to deliver.
Section 10.2 as prerequisites for our warranty.
The general warranty period shall exclude electrical components
11.6 Deliveries and services of sub-contractors
for which the warranty period shall be 6 months from the first
11.6.1 Our liability for third party products which form a major part of
commissioning but no later than 12 months from the date of
the delivered goods (e.g. warehouse and conveying equipment,
shipment from our works.
burners, measuring and control equipment, electrical compo-
11.1.2 We refer to Section 11.6.1 with regard to the warranty period for
nents, flue gas and waste water cleaning equipment) shall - if
third party products.
permissible - be limited to an assignment of our claims against
11.1.3 The warranty period for components which we have repaired during
the suppliers of the said third party products.
the warranty period or have delivered as replacement shall be 12
months from the completion of our repair or from the date of the re- 12. Exclusion of further liability
placement delivery but no longer than the end of a period equivalent 12.1 The buyer shall have no rights and claims for materials, design
to twice the original warranty period as per Section 11.1.1. and workmanship defects or the lack of warranted qualities un-
11.2 Liability for material, design and workmanship defects less specifically mentioned in Sections 11.1 to 11.6.
11.2.1 The contractual condition of the goods shall be based on the 12.2 All claims for compensation, reduction in the contract price, re-
condition upon the transfer of risk. scission of the contract or withdrawal from the contract shall be
11.2.2 Defects shall be notified to us immediately in writing. excluded in particular unless these are specifically mentioned.
11.2.3 We shall be liable for all components which can be shown to Under no circumstances shall the buyer have any compensation
have become defective or unusable before the end of the war- claim for damages which were not sustained by the delivered
ranty period as a result of defective materials, defective design goods themselves (e.g. replacement costs, cost for establishing
or defective workmanship, with such components being repaired the cause of the damage, expertises, production stoppages, pro-
or replaced ex works immediately at our choice. duction losses, lost orders, lost profit and other direct or indirect
11.3 Liability for warranted qualities damages). The aforesaid liability exclusion shall not apply in the
11.3.1 Warranted qualities shall only be those which are specifically event of gross negligence on our part.
designated as such in the order confirmation or in the relevant 12.3 The exclusion as per Section 12.2 shall apply for all breaches of
specifications. contract and all claims of the buyer regardless of why they were
11.3.2 The aforesaid assurance shall apply at the latest until the end of lodged from a legal point of view. It shall therefore also apply for a
the warranty period. If a taking-over test has been agreed with breach of any ancillary obligations (e.g. inadequate advice, etc.).
the buyer, the assurance shall be deemed as performed if proof
of the relevant qualities is furnished during the aforesaid test. 13. Jurisdiction
11.3.3 If the warranted qualities are not performed or only partially per- 13.1 The place of jurisdiction for the buyer and for us shall be
formed, the buyer shall be entitled to an immediate rectification. Vaduz. We shall be entitled to bring action against the buyer at
The buyer shall grant us the necessary time and opportunity for his/its domicile, however.
this purpose. 13.2 The legal relationship between the parties shall be governed
11.3.4 If the rectification is abortive or only partially successful, the by the substantive laws of Switzerland. The application of the
buyer shall be entitled to a reasonable reduction of the purchase UN convention on contracts for the international sale of goods
price. If the defect is so serious that it cannot be rectified within (CISG) shall be excluded.

Hoval Boiler Catalogue

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Hoval Boiler Catalogue

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OIL/GAS

Technical data GAS 2

FLUE GAS LINE SYSTEMS 6

STANDARD TERMS AND

Oil/gas boilers Hoval Uno-3 110-360 kW

Hoval Max-3 420-2700 kW

Hoval Titan-3 E 2300 - 20000 kW

Heat recovery Hoval ThermoCondensor VR 200-1800 kW

Hoval ThermoCondensor AF 450-3200 kW

Control panel TopTronic® T/U3.1 Control panel TopTronic® T/U3.2

Subject to modifications, 1.4.2014 3

Control panel Control panel

• Operating temperature max. 90 °C and • Operating temperature max. 105 °C and

4 Subject to modifications, 1.4.2014

Low temperature oil/gas boiler Part No.

3-pass low temperature boiler without oil burn-

Uno-3 Output Operating pressure *

(110) 50 - 110 4 7003 515

* Operating temperature max. 90 °C

At operating pressure max. 3 bar with

Blind flange for third-party burner 6005 203

Blind flange for third-party burner 6005 204

Intermediate flange drilled D200x12 6017 567

Intermediate flange drilled D300x12 6017 569

Subject to modifications, 1.4.2014 5

Control panel with heating regulator Part No.

Boiler controller TopTronic® T/U3.1 6020 537

Boiler controller TopTronic® T/U3.2 6020 538

Contact sensor VF204 2023 998

For indirect return high attitude.

6 Subject to modifications, 1.4.2014

Control panel Part No.

Control panel T 2.2

Control panel T 0.2

The boiler complies with the Pressure

Accessories to control panel

Flue gas thermometer 2411 49

Subject to modifications, 1.4.2014 7

Accessories for regulator system Part No.

Key module for Hoval TopTronic® T

Functions of the Key Modules

Key module 1 6012 154

Key module 2 6012 155

3 Key module 3 6012 156

Key module 4 6012 157

Function key 4, 1 flow sensor, 3 immersion

sensors, 6 loose plugs

5 Key module 5 6012 158

Key module 6 6012 159

4 immersion sensors, 6 loose plugs

Key module 7 6012 160

Function key 7, 1 flow sensor, 1 collector

sensor, 4 immersion sensors, 8 loose plugs

8 Subject to modifications, 1.4.2014

Accessories for regulator system Part No.

Additional heating regulator set ZN1 6020 574 ​

Kit BMS module 0-10 V 6015 195

Sound absorbing/insulating hood

Vibration elements for boiler socket

To Uno-3 Set Length

(110-220) 4 100 6003 737

Subject to modifications, 1.4.2014 9

Room station RS-T 2034 939

Remote control RFF-T 2022 239

Additional heating regulator set ZN1 6020 574

567 567 567 567 DHW