Professional Documents
Culture Documents
Management
MBA Program
Final Exam
08-16-2010
E-Mail: fd2005@aol.com
Production & Operations Management
Final Exam
Definition
Management of activities that procure materials and services,
transforming them into intermediate goods and final products and
delivering the products through a distribution system.
The strategic importance of the supply chain:
Example:
Conclusion:
As with preceding operational evolutions, collaboration will
Layout strategy is one of the key decisions that determine the long-
run efficiency of operations. An effective layout can help an
organization achieve a strategy that supports differentiation, low
cost, or response. Example Wal-Mart store layouts support a
strategy of low cost as do its warehouse techniques and layouts.
Hallmark’s office layouts, where many professionals operate in
wok cells, support rapid development of greeting cards.
Objective
The objective of layout strategy is to develop an economic layout
that will meet firm’s competitive requirements.
Layout design must consider how to achieve the followings:
Types of Layout
1) Fixed-position layout
2) Process-Oriented layout
3) Office Layout
4) Retail Layout
5) Warehouse Layout
6) Product-Oriented Layout
Fixed-position Layout
The project remains In one place and workers and equipment
come to that location. Examples are a ship ,a bridge, a house and
oil well.
Example: A house
Example:
Office Layout
The grouping of workers, their equipment, and spaces/ or offices to
provide for comfort, safety and movement of information.
Example:
Hallmark suggests that maintaining layout flexibility extends to
offices as well as factories and remains and important principle of
layout design. The technological change sweeping manufacturing
is also altering a way offices function, making office flexibility a
necessity. Consequently, many varieties of modular office
equipment that support changing layouts are now available
Retail Layout
Retail layout is an approach that address flow,allocates space and
response to customer behavior. Example the shopping mall layout
meets the internet studies to show that the greater the rate of
exposure, the greater the sales and higher the return on
investments. The operation Manager can alter both with overall
arrangements of the store and allocation of the space to various
products within the arrangements. The main objective the retail
layout is to maximize the profitability per square foot of floor
space.
And retail layout is called slotting; Slotting fees are paid by
manufactures to get shelf space for their products.
Example:
A critical element contributing to the bottom line and hard rock
café is the layout of the café and its accompanying retail shop
space. Hard rock treats retail layout like a science and the payoff is
huge.
Product-Oriented Layout
1) The low variable cost per unit usually associated with high-
volume.
2) Low material handling costs.
3) Reduced work-in-process inventories.
Disadvantages
1) High volume is required because of the large
investment needed to establish the process.
2) Work stoppage at any one point ties up the whole
operation.
3) There is a lack of flexibility of hanlding a variety of
products or products rates.
Example
Walter Chrysler and Louis Chevrolet could not have imagined that
rusting cars and trucks that bear testimony to the automotive
culture they helped invent that the old car can be reused in the next
generation. Example In 1990 BMW have announced in US to offer
500 to towards the purchase of new model BMW to anyone to
bringing a junked BMW to its salvage centers in NY.
Conclusion
The Layouts make a big difference in operating efficiency. A
variety of techniques have been developed to solve the company
layout issues. Industrial firm focus on reducing material movement
in assembly line. Retail firms are focusing on product exposure.
Storage layout focus on the optimum trade of between storage cost
and material handling cost.
Definition
Management of activities that procure materials and services,
transforming them into intermediate goods and final products and
delivering the products through a distribution system.
Objective:
The objective is to build a chain of suppliers that focuses
on maximizing, marketing, and the operations discipline.
Make-or-buy decisions
Choosing between producing the component or a
service in house or purchasing it from an outside source.
Outsourcing
Transferring a firm’s activities that have traditionally
been internal to external suppliers.
Supply-chain strategies
Many Suppliers
First strategy is the approach of negotiating with many
suppliers.
Integrating suppliers, production and distribution requires that
operations be as agile as possible
Few Suppliers
A second strategy is to develop long-term,” partnering”
relationships with a few suppliers to satisfy the end customer.
Few suppliers each with the large commitment to the buyer may
also be more willing to participate in JIT Systems, as well as
provide design innovations and technological expertise.
Vertical Integration
A third strategy is vertical integration, where firms may
decide to use vertical backward integration by actual buying the
supplier.
And it is developing the ability to create goods or services
previously purchased or actually buying a supplier or distributor.
Keiretsu Networks
The fourth variation is a combination of few suppliers and
vertical integration.
Keiretsu is the Japanese term which is to describe suppliers
who become a part of a company coalition.
Virtual Companies
Finally fifth is to develop virtual companies that use suppliers
on an as-needed basis.
Virtual companies are to rely on a variety of supplier
relationships to provide services on demand. Also known as
hollow corporations or network companies.
Logistics Management
Logistics management is an approach that seeks efficiency of
operations through the integrations of all material acquisition,
movement and storage activities.
The longer a product is in transit, the longer the firm has its
money invested.
Daily cost of holding the product= (annual holding cost x
product value)/365
Conclusion:
A substantial portion of the cost and quality of the products
of many firms, including most manufacturing, restaurant,
wholesale and retail firms, is determined by how efficiently they
manage the supply chain. Supply-chain management provides a
great opportunity for firms to develop a competitive advantage.
The five supply-chain strategies are 1) Many suppliers, 2) Few
suppliers, 3) Vertical Integration, 4) Keiretsu networks, 5) Virtual
companies.
Work Schedule
The standard work schedule in the US is Five 8- hours’ days.
Flextime allows employees within limits, to determine their own
work schedule.
Flexible workweek
A work schedule that deviates from the normal or standard
five 8-hour days (such as four 10-hour days)
Part-time status
When an employee works less than a normal week; less than
32 hours per week often classifies an employee as part time.
Job Design
Job Design specifies the tasks that constitute a job for an
individual or a group. The components of job designs are:
1) Job Specialization
2) Job Expansion
3) Psychological components
4) Self-directed teams
5) Motivation and incentive systems.
6) Ergonomics and work methods
7) The visual workplace
Job Specialization
The division of labor into unique (“special”) tasks is knows
as job Specialization.
Job expansion
Job expansion is to improve the quality of work life by
moving from labor specialization toward more varied job
design. The jobs are being modified into two ways; The first
approach is job enlargement and second is job rotation.
Psychological components
Ergonomics
The operations manager is interested in building a good
interface between human and machine. A study of this interface is
known as ergonomics. Ergonomics means ‘The study of work’.
Labor Standards
Labor standards are the amount of time required to perform a
job or part of a job.
Conclusion
Outstanding firms know the importance of an effective and
efficient human resource strategy. Often a large percentage of
employees and a large part of labor costs are under the direction of
OM. Consequently, the operations manager usually has a large role
to play in achieving human resource objectives. Regardless of the
strategy chosen, the skill with which a firm manages its human
resources ultimately determines its success.
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Chapter-11 Supply Chain Management
Definition
Management of activities that procure materials and services,
transforming them into intermediate goods and final products and
delivering the products through a distribution system.
Objective:
The objective is to build a chain of suppliers that focuses
on maximizing, marketing, and the operations discipline.
Make-or-buy decisions
Choosing between producing the component or a
service in house or purchasing it from an outside source.
Outsourcing
Transferring a firm’s activities that have traditionally
been internal to external suppliers.
Supply-chain strategies
Many Suppliers
First strategy is the approach of negotiating with many
suppliers.
Integrating suppliers, production and distribution requires that
operations be as agile as possible
Few Suppliers
A second strategy is to develop long-term,” partnering”
relationships with a few suppliers to satisfy the end customer.
Few suppliers each with the large commitment to the buyer may
also be more willing to participate in JIT Systems, as well as
provide design innovations and technological expertise.
Vertical Integration
A third strategy is vertical integration, where firms may
decide to use vertical backward integration by actual buying the
supplier.
And it is developing the ability to create goods or services
previously purchased or actually buying a supplier or distributor.
Keiretsu Networks
The fourth variation is a combination of few suppliers and
vertical integration.
Keiretsu is the Japanese term which is to describe suppliers
who become a part of a company coalition.
Virtual Companies
Finally fifth is to develop virtual companies that use suppliers
on an as-needed basis.
Virtual companies are to rely on a variety of supplier
relationships to provide services on demand. Also known as
hollow corporations or network companies.
Logistics Management
Logistics management is an approach that seeks efficiency of
operations through the integrations of all material acquisition,
movement and storage activities.
The longer a product is in transit, the longer the firm has its
money invested.
Daily cost of holding the product= (annual holding cost x
product value)/365
Conclusion:
A substantial portion of the cost and quality of the products
of many firms, including most manufacturing, restaurant,
wholesale and retail firms, is determined by how efficiently they
manage the supply chain. Supply-chain management provides a
great opportunity for firms to develop a competitive advantage.
The five supply-chain strategies are 1) Many suppliers, 2) Few
suppliers, 3) Vertical Integration, 4) Keiretsu networks, 5) Virtual
companies.
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