Appendix A: Crane Pre-Lift Inspection Checklist

Crane Pre-Lift Inspection Checklist

Operating Group : SMO KLO GPO-I GPO-P

Location : Date:

The Crane Pre-Lift Inspection will inclue! "ut not "e li#ite to! the following: $ % %&'

( )isuall* inspect "oo# an lattice for an* sign of a#age

+ )isuall* inspect crane! rigging an hooks for #issing nuts! "olts! pins or keepers

, nsure the area aroun the "ase of the crane is free fro# all o"structions

. Check flui le/els in the engine fuel! water an oil! also check the h*raulic oil le/el
Appendix A: Crane Pre-Lift Inspection Checklist

Crane Pre-Lift Inspection Checklist

Operating Group : SMO KLO GPO-I GPO-P

Location : Date:

The Crane Pre-Lift Inspection will inclue! "ut not "e li#ite to! the following: $ % %&'

( )isuall* inspect "oo# an lattice for an* sign of a#age

+ )isuall* inspect crane! rigging an hooks for #issing nuts! "olts! pins or keepers

, nsure the area aroun the "ase of the crane is free fro# all o"structions

. Check flui le/els in the engine fuel! water an oil! also check the h*raulic oil le/el

0 nsure the engine safet* e/ices! i1e1! controls are set

2 )isuall* inspect all wire rope for a#age an correct spooling

3 Check all controls for correct operation! control le/ers are spring loae an #ust return
to the center or neutral position when release

4 Check weight an raius inicator are functioning properl*! loa chart

5 Start engine an run at ile spee for , to 0 #inutes to allow the engine to war# up1
6hile war#ing up the engine! check aroun for an* sign of water! oil or h*raulic leaks

(7 8aise the "oo#! test the anti-two "lock an "oo# kick out functions

(( Lower the "oo# an check "oo# tip shea/es! an ensure the wire rope is on the
shea/e

(+ 8eport an* a"nor#alities an DO %OT operate the crane

(, On co#pletion of crane operations! la* the "oo# in the "oo# rest or awa* fro# the
helieck! set all controls to off or neutral! an set the swing lock

%ote: $ 9 *es! %&' 9 not

applica"le
Appendix B: Monthl* Crane Inspection Checklist
Monthl* Crane Inspection Checklist

Operating Group : SMO KLO GPO-I GPO-P

Location : Date:

This inspection will "e perfor#e once per #onth for all cranes assigne a hea/* usage categor*1 This inspection will "e
perfor#e "* a ualifie Crane Operator or a ualifie Crane Inspector an shall "e recore1
Monthl* inspections will inclue! "ut not "e li#ite! to the following:

%o O";ect To Inspect $ % %&'

( Check all laers an cages

+ Check "oo# rest
, Inspect crane structure
. Inspect "oo#
0 Shea/es an Dru#s
a1 Shea/es shall not ha/e e<cessi/e wear on shoulers! groo/ing or gouging in the
crale
"1 Check shea/e "ushing an "earings for e<cessi/e wear
c1 Dru#s shall "e free of gouges an e<cessi/e wear
2 6ire rope
Check for e<cessi/e wear or a#age such as "roken strans! reuction in
ia#eter! kinks! corrosion etc
3 Check conition of ca"
4 Inspect loa "lock! hea ache "all! = hooks
a1 Check hoist "lock "o* for cracks! "reaks! e<cessi/e wear or #issing parts
"1 Check hook for "ens! cracks! corrosion! an enlarge throat opening! free swi/el
'ction! an operational safet* latch
5 'll pins
a1 Shall "e lu"ricate as neee
"1 8etainer shall "e in place an operational
c1 Pins shoul not "e e<cessi/el* worn
(7 Inspect electrical s*ste#
(( Check anti-two "lock s*ste#
(+ Check "oo# hi-angle kick out
(, Lu"ricate "oo# foot pins
(. Lu"ricate "all ring an pinion
(0 Lu"ricate all pins
(2 Inspect wege sockets
a1 Main
"1 'u<iliar*
c1 >oo#
(3 ngine ?check for an* irregularities or power losses1 Gages #ust "e operational an
legi"le@
a1 Oil pressure = le/el
"1 Coolant le/el
c1 Auel le/el
1 Dri/e "elts
e1 Boses
f1 <haust s*ste#
g1 Starter
h1 #ergenc* Shut Down ?SD@
i1 >atter* an Charging S*ste#
(4 B*raulic S*ste#
a1 B*raulic oil le/el ?flui le/el shall "e #aintaine an reasona"l* clean@
"1 Boses an fittings ?lines shall "e free of nicks! "ulges! a"rasions! or leaks@
(5 Loa Li#it an Safet* De/ices
+7 Control station
a1 Check all controls for proper la"els
"1 Check all controls for proper operation ?hoisting! swing! tra/el! = "oo#@
c1 Check "oo# angle&raius inicator
1 Check rains an rip pans
+( 6inches! c*liners an gear "o<es
a1 Check for e<terior leaks or a#age
"1 Check winch oil le/el
c1 Check all #ounting "olts
1 nsure wire rope is lu"ricate
e1 Check h*raulic c*liner operation
++ Clutches
a1 'll "ans an plates shall "e properl* line an in goo conition
"1 The operation shall "e s#ooth with no gra""ing
+, Outriggers
a1 Outriggers shall e<ten an retract co#pletel*! with pins an retainers in goo
 operational conition
"1 Check /al/es shall "e protecte where reuire
c1 'll le/eling e/ices #ust "e operational an legi"le
+. Aire <tinguisher
a1 'n all purpose fire e<tinguisher shall "e full* charge an properl* #ounte
+0 'ui"le 6arning De/ice
%ote: The a"o/e guie will /ar* accoring to crane t*pe an #oel $ 9 *es! % 9 %o! %&'9 not
applica"le
 Appendix C: Se#i&'nnual Crane Inspection Checklist

TDI
'nnual Crane Inspection

Location : Date :
Crane Moel : Crane Serial :

Safet* $S
( Perfor# S' prior to "eginning inspection
+ Perfor# Pre-use Inspection %O %'
ngine
( Drain sluge&water fro# fuel tank
+ Check e#ergenc* shutown at ile spee
, Check conition of rains an rip pans
. Change oil in all gear"o<es
0 Check air "o< rain tu"es
2 Check securit* of engine hol own "olts
3 Check conition of h*raulic s*ste#
4 Inspect&lu"ricate throttle linkage
5 Inspect&lu"ricate tach1 ri/e
(7 Lu"ricate fan shaft "earing
(( 8eplace fuel filters
(+ Clean&replace air filter
(, Change crankcase oil an filter
(. Clean "reather cap
(0 Inspect&replace h*raulic starter flui
(2 Clean "lower screen
(3 Inspect e<haust s*ste#
B*raulic S*ste#
( Change h*raulic oil filters
+ Inspect h*raulic oil
, Drain sluge&water fro# h*raulic reser/oir
Epper 8e/ol/ing Structure
( Check an lu"ricate chain an sprocket
+ Lu"ricate ring gear an pinion
, Lu"ricate "all ring
. Inspect "all ring grease for #etal content
0 Check "all ring "olts
2 8otate crane ,27  an check s#oothness of rotation
°

3 Change oil in swing gear"o<

>oo#! Shea/es! an 6inches
( Check "oo# foot pin clearance an lu"ricate
+ Inspect "oo# for a#age
, Inspect an lu"ricate shea/es
. Inspect&lu"ricate "oo# stops
0 Lu"ricate retracta"le "oo#s
2 Inspect "oo# angle&raius inicator
3 nsure ca"le is properl* secure in winch?s@
4 )isuall* inspect open "rakes
5 Inspect ru#s an flanges for cracks&wear
(7 Check h*raulic c*liner?s@ operation
Take oil sa#ple on all winches for anal*sis an change
((
oil1
(+ Test winch "rakes
(, Test static swing "rake
(. Check the "oo# high angle kick-out setting
6ire 8ope an Books
( nsure loa "lock&heaache "all is painte
+ nsure loa "lock is rille to rain water
, D*e penetrate test all hooks
. 8e#o/e an inspect heaache "all pin
0 Cut ,2F off ens of all ca"le
2 Inspect an lu"ricate all wire rope
General
( Check conition of ca"
+ Inspect electrical s*ste#
, Inspect crane structure for cracks&corrosion
. )isuall* inspect general conition of wels
0 Inspect&cali"rate weight inicator
2 8e/iew crane files for proper ocu#entation
Inspection 8eaings 8eaing Measure#ent ?(@ 8eaing Measure#ent ?+@
( 8ecor 'ccu#ulator Pressure
+ 8ecor ngine Bour 8eaing
, 8ecor B*raulic 8eturn Pressure
B*raulic Pressure Settings
( >oo# 6inch 8elief )al/e Pressure Settings
+ Main 6inch 8elief )al/e Pressure Settings
, 'u<iliar* 6inch 8elief )al/e Pressure Settings
. Operator S*ste# Pressure Setting
 Ca"le an Book Measure#ent
( O1D1 Measure#ent  >oo# Ca"le
+ O1D1 Measure#ent  Main Ca"le
, O1D1 Measure#ent  'u<iliar* Ca"le
. O1D1 Measure#ent  Left Penant Ca"le
0 O1D1 Measure#ent  8ight Penant Ca"le
2 Main Book  Throat Measure#ent
3 'u<iliar* Book  Throat Measure#ent
Ca"le Certification Manufacture Date Certification %u#"er
( >oo# Ca"le
+ Main Ca"le
, 'u<iliar* Ca"le
. Left Penant Ca"le
0 8ight Penant Ca"le
6inch Ientification Date Installe 6inch Moel H 6inch Serial H
( >oo# 6inch
+ Main 6inch
, 'u<iliar* 6inch
'nti-Two >lock = >oo# Kick-Out Ient1 Manufacture Moel H
( >oo# Kick-Out )al/e
+ Main >lock 'nti-Two )al/e
, 'u<iliar* >all 'nti-Two )al/e
Epper 8e/ol/ing Structure OK %OT OK
( >all 8ing ?8ecor . o"ser/e 8eaings@
%O8TB SOETB 'ST 6ST

+ Check >oo# Shea/e Groo/e Dia#eter

, Check Gantr* Shea/e Groo/e Dia#eter
. Check Loa >lock Shea/e Groo/e Dia#eter
0 Check >oo# Aoot Pin Clearance
2 Check Gantr* Pin Clearance
3 )erif* 'ccurac* of 'ngle & 8aius Inicator
Pull Test Data
Loa Line
( >oo# 'ngle
+ 8aius ?AT1@
, 8ate Capacit* ?L"s1@
. Loa Pulle ?L"s1@
0  8ate Capacit* ?@
'u<iliar* Line
( >oo# 'ngle
+ 8aius ?AT1@
, 8ate Capacit* ?L"s1@
. Loa Pulle ?L"s1@
0  8ate Capacit* ?@

Inspector Signature: Date:

Co##ents: