SAUDI ARAMCO ID/PID - 31-March-13 - REV 7 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST
Repair and/or Touch-up of Coatings SAIC-H-2032 30-Apr-13 COAT -
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A General requirements

Saudi Aramco Paint Data Sheet for the coating system (APCS) applied is
provided.
NOTES: Fill in the required information for
Existing Coating System: _______________________
Coating System for Touch-up/Repair: _____________
*Cleanliness Level for Touch-up/Repair: ________________ SAES-H-101V &
( *Refer to the applicable APCS for ) ________________ SAES-H-001
A1
( cleanliness requirement based on ) Para 4 & APCS
( area of repair. ) Sheets
Wet film thickness/Coat : ____________
Reqd. DFT(Prime):_________/ Reqd. DFT (Full Coat):________
Recoat interval (Min / Max):________/________ at Steel Temp10 ºC
________/________ at Steel Temp 30 ºC
________/________ at Steel Temp 50 ºC

Crew Supervisor and Coating Applicator hold valid coating certification

SAEP-316
A2 card issued by Saudi Aramco in accordance with the requirements of
Para 3.1
SAEP-316.

Compressed air for blasting used is not contaminated with oil, moisture, SAES-H-001,
A3
debris, etc. This is determined by performing a blotter test. Para. 6.5.1

Paint material for touch-up is supplied by the same Manufacturer

SAES-H-001,
A4 (Different brands may be used if approved by CSD).
Para.9.1.4
Note: Thinner used is supplied or approved by the paint manufacturer.)

If paint mat'l or coating system used for repair/ touch-up is different from
SAES-H-001,
A5 original applied coating system, paint material for touch-up meets Over
Para. 7.4
Coating Compatibility Chart per Attachment 1.

B Weather Conditions for Painting

Paint shall not be applied if one or more of the following conditions exist
(unless paint is specifically formulated for averted condition):
a) Substrate temperature is less than 10°C of the temperature
SAES-H-001
B1 limit given in the applicable Saudi Aramco Data Sheet
Para 9.2.1
b) Substrate temperature is more than the temperature limit
given in the applicable Saudi Aramco Data Sheet.
c) Substrate temperature is less than 3°C above the dew point.

Paint shall not be applied during adverse weather conditions such as,
but not restricted to following:
1) Wind is strong enough to blow sand, salt spray or other
SAES-H-001
B2 foreign matter onto the surface being painted.
Para 9.2.1
2) Wind is strong enough to cause dry spay or otherwise seriously
disturb the spray pattern when application is by spray gun.
3) Rain

C Repair of Coatings for Immersion Service

Necessary safety requirements specified in SAES-H-102 are provided

such as: SAES-H-001
A) High intensity flood or spotlights are installed in vessels, tanks, and Para 6.5.3
C1
other poorly illuminated locations for visibility. Para 9.3.4
B) Continuous forced ventilation is operated throughout the paint Para 5.2
application and curing period while coating inside Tanks & Vessels.

Page 1 of 4
SAUDI ARAMCO ID/PID - 31-March-13 - REV 7 (Standards Cutoff - March 2013) Rev 7 31-Mar-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Repair and/or Touch-up of Coatings SAIC-H-2032 30-Apr-13 COAT -
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

All coated areas near to the defective area are protected by covering SAES-H-001
C2
with heavy duty textile or fabric adhesive tape. Para 9.5.1
SAES-H-001
C3 Defective area are first cleaned by solvent or detergent wash.
Para 9.5.2
Areas less than 0.1 m², are grinded to a rough metal surface using at SAES-H-001
least an 80 grit disc sander. Alternatively spot blast to bare steel. Feather Para 9.5.3
C4
edge the coating at least 50 mm beyond bare metal. Dust and debris are Para 9.5.5
removed by brush or vacuum.

Areas greater than 0.1 m², are blast clean to obtain the metal surface pre
SAES-H-001
treatment originally specified. Feather edge the coating at least 50 mm
C5 Para 9.5.4
beyond bare metal. Dust and debris are removed by brush or vacuum.
Para 9.5.5

Coating is applied by brush for areas less than 0.1 m² and by spray for
SAES-H-001
C6 areas greater than 0.1 m² to the original specification except that the first
Para 9.5.6
coat of a multi-coat system shall be thinned by 15%.
The coating shall be holiday tested when fully cured. Any defects shall be SAES-H-001
C7
repaired. Para 9.5.7

D Repair of Coatings for Atmospheric Service

Repair of atmospheric coatings is conducted following the

recommendations of surface preparation and application requirements SAES-H-001
D1
given in the applicable APCS and the manufacturer's technical data Para 9.6
sheet.

Final DFT of the repair coating is measured per SAIC-H-2031. DFT

SAES-H-001
D2 conforms with the specific requirement of the respective APCS noted in
Para 9.2.6
Item A1.

E QC Documentation

Inspection & Testing for repair of coating are recorded in QC Form SAES-H-001,
E1
SATR-H-2006. (Quality Plan, SATIP-H-100-01) Para. 10.2
REMARKS:

ATTACHMENTS:
1 - Over coating Compatibility Chart of SAES-H-001 (2 Pages)
REFERENCE DOCUMENTS:
1. SAES-H-001, Coating Selection and Application Requirements for Industrial Plants and Equipment (10 April 2011)
2. SAES-H-102: Safety requirements for Coating Applications (24 October 2012)
3. SAES-H-101V, Approved Saudi Aramco Data Sheets – Paints and Coatings, ( 9 October 2012 )
4. SAEP-316, Performance Qualification of Coating Personnel (4 August 2008)
5. Steel Structures Painting Council, SSPC-PA 1, June 1996
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 2 of 4
SAUDI ARAMCO ID/PID - 31-March-13 - REV 7 (Standards Cutoff - March 2013) Rev 7 31-Mar-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Repair and/or Touch-up of Coatings SAIC-H-2032 30-Apr-13 COAT -
Attachment 1 - Overcoating Chart of SAES-H-001 (Page 1 / 2)
Attachment 1 - Overcoating Chart of SAES-H-001 (Page 2 / 2)