Professional Documents
Culture Documents
JAKARTA
Prepare By:
September 2018
Structure Design Calculation Vertical Pin Rack
1. INDEX
1 Foreword ........................................................... 3
2 Materials ........................................................... 3
2.1 Steel quality ............................................................................................................................... 3
2.2 Profile ........................................................................................................................................ 3
2.3 Structure Demension ................................................................................................................ 4
4 Analysis ............................................................ 8
4.1 Sectionial area calcualtion ......................................................................................................... 8
4.2 Rekap Beban Maksimum ............................................................. Error! Bookmark not defined.
2
Structure Design Calculation Vertical Pin Rack
1 FOREWORD
This Vertical Pin Rack is a structure system for storing cylindrical material with an upright
position. (Figure 3.1 Top View Load Position).
In this report the panner will take the maximum capacity of this vertical pin rack.
The weakest part of the strcutre will be a determinant in finding the maximum load
capacity of a structure.
2 MATERIALS
2.1 STEEL QUALITY
The quality of steel used in vertical pin rack is as follows:
1. SS-400 with Tensile Stress (fu) = 400 Mpa and Yield Stress (fy) = 240 Mpa.
2. A500-B with Tensile Stress (fu) = 400 Mpa and Yield Stress (fy) = 320 Mpa
2.2 PROFILE
Profile dimension used in the vertical pin rack are as follows:
3
Structure Design Calculation Vertical Pin Rack
4
Structure Design Calculation Vertical Pin Rack
5
Structure Design Calculation Vertical Pin Rack
3.3 RESTRAINT
Restraint structure analysis in this case is when the structure lifted with a forklift.
Because in this condition is the most critical condition.
Forklift lift position has 2 directions, namely the direction of the short axis (Figure 3.4
short axis restraint position) and the long direction (Figure 3.5 long axis restraint
position).
In the direction of the long axis there is a possibility that the length of the forklift only
reaches the middle of the span.
6
Structure Design Calculation Vertical Pin Rack
7
Structure Design Calculation Vertical Pin Rack
4 ANALYSIS
4.1 SECTIONIAL AREA CALCUALTION
1. Sectional area calculation RHS 220x100x6 - A500-B. through 1.18 m
PROPERTIES PENAMPANG
B, width = 220.00 mm
H, height = 100.00 mm
t, thickness = 6.00 mm
I, Moment of Inertia = 6,521,152.00 mm4
Z, section modulus = 147,312.00 mm3
r, radius of gyration = 42.00 mm
A, area = 3,696.00 mm2
E, Young’s Modulus = 200,000.00 Mpa
fy, yield stress = 320.00 Mpa
b/t = 36.67
Kompak, 1.12 E/fy = 700.00
Tidak Kompak, 1.4 E/fy = 875.00
Penampang Kompak
8
Structure Design Calculation Vertical Pin Rack
NOMINAL MOMENT
Mn = fy x Z = 47,139,840.00 Nmm
= 47.14 kNm
θ Mn = 0.9 * Mn
Mn = 42.43 kNm
PROPERTIES PENAMPANG
B, Width = 220.00 mm
H, Height = 100.00 mm
t, thickness = 6.00 mm
I, Moment of Inertia = 6,521,152.00 mm4
Z, section modulus = 147,312.00 mm3
r, radius of gyration = 42.00 mm
A, area = 3,696.00 mm2
9
Structure Design Calculation Vertical Pin Rack
b/t = 36.67
Kompak, 1.12 E/fy = 700.00
Tidak Kompak, 1.4 E/fy = 875.00
Penampang Kompak
NOMINAL MOMENT
Mn = fy x Z = 47,139,840.00 Nmm
= 47.14 kNm
θ Mn = 0.9 * Mn
Mn = 42.43 kNm
42.43 = 0.08 q
q = 557.87 kN/m
q = 55.79 Ton/m
10
Structure Design Calculation Vertical Pin Rack
PROPERTIES PENAMPANG
B, Width = 220.00 mm
H, Height = 100.00 mm
t, thickness = 6.00 mm
I, Moment of Inertia = 6,521,152.00 mm4
Z, section modulus = 147,312.00 mm3
r, radius of gyration = 42.00 mm
A, area = 3,696.00 mm2
E, Young’s Modulus = 200,000.00 Mpa
fy, yield stress = 320.00 Mpa
b/t = 36.67
Kompak, 1.12 E/fy = 700.00
Tidak Kompak, 1.4 E/fy = 875.00
Penampang Kompak
NOMINAL MOMENT
Mn = fy x Z = 47,139,840.00 Nmm
= 47.14 kNm
θ Mn = 0.9 * Mn
Mn = 42.43 kNm
42.43 = 0.69 q
q = 61.46 kN/m
q = 6.15 Ton/m
11
Structure Design Calculation Vertical Pin Rack
4. Calculate the strength of the cross section of a 12 mm thick plate. Spans 1.38 m
PROPERTIES PENAMPANG
B, Width = 1,000.00 mm
H, Height = 12.00 mm
Z, section modulus = 36,000.00 mm3
fy, yield stress = 240.00 Mpa
NOMINAL MOMENT
Mn = fy x Z = 8,640,000.00 Nmm
= 8.64 kNm
θ Mn = 0.9 * Mn
Mn = 7.78 kNm
7.78 = 0.24 q
q = 32.67 kN/m
q = 3.27 Ton/m
12
Structure Design Calculation Vertical Pin Rack
PROPERTIES PENAMPANG
B, width = 1,000.00 mm
H, Height = 12.00 mm
Z, section modulus = 36,000.00 mm3
fy, yield stress = 240.00 Mpa
NOMINAL MOMENT
Mn = fy x Z = 8,640,000.00 Nmm
= 8.64 kNm
θ Mn = 0.9 * Mn
Mn = 7.78 kNm
7.78 = 0.15 q
q = 53.33 kN/m
q = 5.33 Ton/m
13
Structure Design Calculation Vertical Pin Rack
PROPERTIES PENAMPANG
B, width = 1,000.00 mm
H, Height = 12.00 mm
Z, section modulus = 36,000.00 mm3
fy, yield stress = 240.00 Mpa
MOMEN NOMINAL
Mn = fy x Z = 8,640,000.00 Nmm
= 8.64 kNm
θ Mn = 0.9 * Mn
Mn = 7.78 kNm
7.78 = 0.11 q
q = 68.93 kN/m
q = 6.89 Ton/m
14
Structure Design Calculation Vertical Pin Rack
The recommended load taken is the smallest load that can be loaded by 1 pin, condition
3 that is equal to 0.294 tons ~ 294 kg.
5 CONCLUSION
From the analysis that has been carried out concluded as follows:
1. The maximum load recommended for 1 pin is 235.20 kg. Because this is the
smallest value, it will automatically meet all the conditions of the review.
2. The total total load is 40 x 235.20 = 9408 kg (9.40 tons).
15
Structure Design Calculation Vertical Pin Rack
Agus Hanjoyo
Operational Manager
16