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Operating and installation instructions

Electronic controller
Type: 2200
Print document on both sides
NOTE:
Translation of the original operating instructions

Siemensstraße 10 - 14
50170 Kerpen
Germany
www.bollfilter.de

Date Version Language Order no. Item no.


05.2015 007 en - -

1/34
2 / 34 Operating instructions Typ 2200
Betriebsanleitung Typ 2200
Table of Contents
1 Basic safety instructions for the electronic controller . . . . . . . . 5
2 Technical data of controller and control cabinet components . . 7
2.1 Power components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.1 Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.2 Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.3 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.4 Fuse protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Control circuit board inputs / outputs . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.1 Optocoupler inputs (E1 - E5), terminals 31 - 40 . . . . . . . . . . . . . . . . 8
2.2.2 Live relay outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.3 Potential-free relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Device functions and control sequence . . . . . . . . . . . . . . . . . . . . . . . 9
3.1.1 Master switch operation feedback contact. . . . . . . . . . . . . . . . . . . . 10
3.1.2 Control voltage monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.3 Motor fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.4 Differential pressure too high, flushing oil treatment cartridge alarm10
3.1.5 DP - too high, backflushing filter (100 %) . . . . . . . . . . . . . . . . . . . . 10
3.1.6 Key C (number of flushes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.7 Multiple flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.8 DP alarm (flushing frequency monitoring) . . . . . . . . . . . . . . . . . . . . 11
3.2 Display for "Operation" mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3 Text messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.1 Text display after switching on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.2 Text display in "Operation" mode. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.3 Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4 Setting and operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4.1 Setting level - Viewing and selecting parameters . . . . . . . . . . . . . . 13
3.4.2 Setting level - Changing and saving parameters . . . . . . . . . . . . . . . 13
3.4.3 Return to operation level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5 List and description of parameters. . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.1 P0 Filter type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.2 P1 Multiple flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.3 P2 Time-controlled backflushing . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.4 P3 Time-controlled backflushing . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.5 P4 Back-flushing time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5.6 P5 Filling time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5.7 P6 After-blowing time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5.8 P7 Cartridge alarm delay time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.9 P8 DP alarm (flushing frequency monitoring) . . . . . . . . . . . . . . . . . 16
3.5.10 P9 Motor fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.11 P10 Back flushing time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5.12 P11 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5.13 P12 Testcode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5.14 P14 Pressure compensation time . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 Description and function of controller . . . . . . . . . . . . . . . . . . . . 19
4.1 Controller type 6.18 / 6.19 / 6.44 . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Operating instructions Typ 2200 3 / 34


Betriebsanleitung Typ 2200
4.2 Controllers of types 6.21/6.22/6.23 / 6.24 . . . . . . . . . . . . . . . . . . . . 20
4.3 Controllers of type 6.60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.4 Controllers of type 6.61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.5 Controllers of type 6.62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.6 Controllers of type 6.64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.7 Controllers of type 6.72 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 Setting values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Worldwide sales and service network, subsidiaries and
representatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4 / 34 Operating instructions Typ 2200


Betriebsanleitung Typ 2200
1 Basic safety instructions for the electronic
controller
DANGER!
Risk of accidents from improper installation
Installing the controller or the connected equipment improperly may cause the
device to fail and lead to serious or even fatal personal injuries. You must
therefore follow the general safety regulations for equipment in industrial
electrical systems and pay particular attention to the following points:
• The controller must be installed by qualified specialist staff only (as defined
by the guidelines IEC 364, DIN VDE 0105 for electrical equipment).
• The laws, guidelines, directives and regulations for the installation of
electrical equipment which are valid at the location for installation must be
adhered to.
• Settings on devices with protection class IP00 without covers must only be
made by authorised specialist staff when the devices are switched off. The
local regulations for safety and the prevention of accidents must be
observed.
• The controller must only be operated within the permitted area of application.

Operating instructions Typ 2200 5 / 34


Betriebsanleitung Typ 2200
6 / 34 Operating instructions Typ 2200
Betriebsanleitung Typ 2200
2 Technical data of controller and control
cabinet components
2.1 Power components

2.1.1 Supply

Supply L1-L2-L3 direct to 4-pole master switch – Q1 (T1-T2-T3)

2.1.2 Motor control

Motor connection U-V-W direct to motor contactor – K1 (2-4-6)

2.1.3 Power supply

Primary voltages 0 - 220 V, 380 V, 400 V, 440 V, 500 V, 550 V


Secondary voltages
0 V AC - 230 V AC Valve voltage 230 V AC
0 V AC - 115 V AC Valve voltage 115 V AC
0 V DC - 24 V DC Valve voltage 24 V DC
0 V AC - 20 V AC Control circuit board supply voltage

2.1.4 Fuse protection

Fuses in the control cabinet


F1 to F3 each 1 A

Fuses on the control circuit board


Fuse F1 0.8 A T (slow-blow)
Fuse F2 2.0 A T (slow-blow)

Operating instructions Typ 2200 7 / 34


Betriebsanleitung Typ 2200
2.2 Control circuit board inputs / outputs

2.2.1 Optocoupler inputs (E1 - E5), terminals 31 - 40

2.2.2 Live relay outputs

Outputs VE1 - VN1 to VE3 - VN3 Terminals 8 - 13

NOTE
The connections and designations depend on the type of filter and can be
found in the respective circuit diagrams.

2.2.3 Potential-free relay outputs

Outputs A1 - A15 Messages 1 - 5  Terminals 16 - 30


(change-over contact)

NOTE
The connections and designations depend on the type of filter and can be
found in the respective circuit diagrams.

2.3 Circuit diagrams


The circuit diagrams for the controller are contained in the appendix of these
operating and installation instructions.

8 / 34 Operating instructions Typ 2200


Betriebsanleitung Typ 2200
3 Operation
3.1 Device functions and control sequence

4
5
Fig. 3-1 Electronic controller type 2200

1 Fastening
2 Display and operating elements
3 Housing
4 Master switch
5 Connection

1
2

Fig. 3-2 Display and operating elements

1 Display screen for text display, 2 lines of 16 characters


2 "Alarm" LED (red)
3 "Service" LED (yellow)
4 "Operation" LED (green)
5 Keypad

Operating instructions Typ 2200 9 / 34


Betriebsanleitung Typ 2200
NOTE
The three keys on the keypad are assigned to the key references displayed
above them in the second line of the display as follows:
Key C: When pressed, shows the number of flushes
Key F: When pressed, triggers manual flushing
Key Q: When pressed, acknowledges the alarm messages

3.1.1 Master switch operation feedback contact

When the master switch is in the "On" position, a contact is made.

3.1.2 Control voltage monitoring

As soon as the master switch is actuated, the power supply is activated and the
controller is working properly, the green "Operation" LED lights up and the
"Control voltage monitoring" relay is activated. In the event of operating voltage
failure or a fuse fault on the control circuit board, no LED lights up and the
"Control voltage monitoring" relay is no longer activated.

3.1.3 Motor fault

If the measured motor current exceeds the set setpoint value for parameter P9,
a message appears in the display and a potential-free signal is sent to the relay
outputs. The motor and the backflushing function switch off immediately. Once
the fault has been remedied, the user has to acknowledge the alarm message by
pressing the Q key.

3.1.4 Differential pressure too high, flushing oil treatment cartridge alarm

The signal transmitter is a pressure switch contact which is connected to the


"Differential pressure indicator DP too high flushing oil treatment" optocoupler
input. If the message is active for a longer period than the time set in parameter
P7, an alarm message appears in the display. Once the fault has been remedied,
the user has to acknowledge the alarm message by pressing the Q key.

3.1.5 DP - too high, backflushing filter (100 %)

The signal transmitter is a pressure switch contact which is connected to the


"Differential pressure indicator DP too high, backflushing filter" optocoupler input.
If the message is active for longer than 2 seconds, an alarm message appears
in the display screen and the red "Alarm" LED lights up. Once the fault has been
remedied, the user has to acknowledge the alarm message by pressing the Q
key.

3.1.6 Key C (number of flushes)

When key C (number of flushes) is pressed, the number of flushing cycles which
have been performed is shown on the display screen for 3 seconds.

3.1.7 Multiple flushing

The number of parameterised chambers is worked off with each flushing


command.

10 / 34 Operating instructions Typ 2200


Betriebsanleitung Typ 2200
3.1.8 DP alarm (flushing frequency monitoring)

If "DP flushing" has been activated before the "Time-controlled backflushing"


time elapses, the "DP alarm" message appears on the display screen and the
yellow "Service" LED lights up.

3.2 Display for "Operation" mode


The green "Operation" LED lights up once the power supply has been switched
on and the controller is at operation level ("Operation" mode).

3.3 Text messages

3.3.1 Text display after switching on

Boll & Kirch Company name


xxxxxxxxxx Programme number
After a short delay, the parameterised controller type is displayed in the second
line of the display.

6.18/6.19/6.44 Controller type 0


6.21/6.22/6.23/6.24 Controller type 1
6.60 Controller type 2
6.60 Alarm DP Controller type 3
6.60.07/6.72.07 Controller type 4
6.60.07/6.72.07 AL. DP Controller type 5
6.61 Controller type 6
6.61 Alarm DP Controller type 7
6.61.07 Controller type 8
6.61.07 AL. DP Controller type 9
6.62 Controller type 10
6.62 Alarm DP Controller type 11
6.64 Controller type 12
6.64 Alarm DP Controller type 13
6.64.07 Controller type 14
6.64.07 AL. DP Controller type 15
6.72 Controller type 16
6.72 Alarm DP Controller type 17

Operating instructions Typ 2200 11 / 34


Betriebsanleitung Typ 2200
3.3.2 Text display in "Operation" mode

forced fl. 00:01 Remaining time till forced flushing is triggered 00 h


01 min
C-F-Q Reference to keys
When flushing has been triggered, the following messages appear in the first line
(depending on the source):

Mains flushing When flushing is triggered by "Power supply on"


Manual flushing When flushing is triggered by the F key
forced flushing When flushing is triggered by time-controlled
backflushing
DP flushing When flushing is triggered by backflushing filter
differential pressure
When flushing has been triggered, the following messages may in the second
line (depending on the source):

Flush. time 3S Remaining flushing time


After bl. t. 3S Remaining after-blowing time

NOTE
3S indicates that the remaining flushing/after-blowing time is 3 seconds.

If the C key is pressed, the following message appears on the display screen:

No.of flushes
xxxxxx cycles Number of flushing cycles
The number of flushing cycles is saved and backed up in the event of a mains
failure.

12 / 34 Operating instructions Typ 2200


Betriebsanleitung Typ 2200
3.3.3 Alarm messages

NOTE
• The red "Alarm" LED lights up every time an alarm message is issued.
• All alarm messages are saved and backed up in the event of a mains failure.
• The alarm message and the operation messages are shown alternately in
the second line of the display, switching every 2 seconds.
• When the Q key is pressed, all alarm messages are deleted, but only if the
respective cause of the alarm has been remedied. If the cause of the alarm
is not remedied, the alarm message appears again.

Alarm messages in the display:

Motor fault In the event of a "Motor fault" alarm


DP too high In the event of "Differential pressure too high Filter
100 %"
Cartridge alarm In the event of "Differential pressure too high flushing oil
conditioning 100 %"
If the flushing frequency monitoring is switched on:

DP alarm DP alarm backflushing triggered by differential pressure


75 %

3.4 Setting and operation

3.4.1 Setting level - Viewing and selecting parameters

In order to access the setting level "Selecting and viewing parameters" press
keys  and  together until the green "Operation" LED is extinguished
(approximately 3 seconds). The first display line shows the parameter and the
second line shows the parameter value. All parameters can now be displayed by
repeatedly pressing the key  or .

3.4.2 Setting level - Changing and saving parameters

In order to access the setting level "Changing and saving parameters", press the
middle key until the green "Operation" LED flashes (approximately 3 seconds).
The parameter can now be changed by repeatedly pressing the key  or . In
order to save the value and return to the setting level "Selecting and viewing
parameters", press the middle key until the green "Operation" LED is
extinguished (approximately 3 seconds).

3.4.3 Return to operation level

In order to access the operation level, press keys  and  together until the
green "Operation" LED lights up (approximately 3 seconds).

Operating instructions Typ 2200 13 / 34


Betriebsanleitung Typ 2200
3.5 List and description of parameters

3.5.1 P0 Filter type

Adjustable in steps of one Range 0 - 17


Factory setting Initial value 0

Text display, line 1 P0 filter type


Text display, line 2 6.18/6.19/6.44

3.5.2 P1 Multiple flushing

NOTE
This parameter is only visible with filter type P0 = 6, 7, 8, 9, 10, 11, 12, 13, 14, 15.

Adjustable in steps of one Range 1 - 99 x


Factory setting Initial value 1

Text display, line 1 P1 multiple fl.


Text display, line 2 XXX chambers

3.5.3 P2 Time-controlled backflushing

Adjustable in steps of one hour Range 0 - 59 h


Factory setting Initial setting 2 h

Text display, line 1 P2 forced flush.


Text display, line 2 XXX hours

3.5.4 P3 Time-controlled backflushing

Adjustable in steps of one minute Range 0 - 59 min


Factory setting Initial value 0 min

Text display, line 1 P3 forced flush.


Text display, line 2 XXX minutes

14 / 34 Operating instructions Typ 2200


Betriebsanleitung Typ 2200
3.5.5 P4 Back-flushing time

NOTE
This parameter is not visible with filter type P0 = 1.

Adjustable in steps of one second Range 5 - 100 s


Factory setting Initial value 20 s

Text display, line 1 P4 flushing time


Text display, line 2 XXX seconds

3.5.6 P5 Filling time

NOTE
This parameter is not visible with filter type P0 = 0 and P0 = 1.

Adjustable in steps of 10 seconds Range 10 - 600 s


Factory setting Initial value 180 s

Text display, line 1 P5 Filling time


Text display, line 2 XXX seconds

3.5.7 P6 After-blowing time

NOTE
This parameter is only visible with filter type P0 = 4, 5, 8, 9, 14, 15.

Adjustable in steps of one second Range 5 - 100 s


Factory setting Initial value 30 s

Text display, line 1 P6 After blow. t.


Text display, line 2 XXX seconds

Operating instructions Typ 2200 15 / 34


Betriebsanleitung Typ 2200
3.5.8 P7 Cartridge alarm delay time

NOTE
This parameter is only visible with filter type P0 = 4, 5, 8, 9, 14, 15.

Adjustable in steps of 10 seconds Range 10 - 600 s


Factory setting Initial value 30 s

Text display, line 1 P7 Cartridge al.


Text display, line 2 XXX seconds

3.5.9 P8 DP alarm (flushing frequency monitoring)

NOTE
This parameter is only visible with filter type P0 = 3, 5, 7, 9, 11, 13, 15, 17.

Setting Off / On
Factory setting Initial setting "On"

Text display, line 1 P8 DP alarm


Text display, line 2 Off
or
Text display, line 2 On

3.5.10 P9 Motor fault

NOTE
This parameter is only visible with filter type P0 = 0, 6, 7, 8, 9, 12, 13, 14, 15.

Adjustable in steps of 0.01 A Range 0.10 to 0.99 A


Factory setting Initial value 0.4 A

Text display, line 1 P9 Motor fault


Text display, line 2 0000 mA

16 / 34 Operating instructions Typ 2200


Betriebsanleitung Typ 2200
3.5.11 P10 Back flushing time

NOTE
This parameter is only visible with filter type P0 = 1, type 6.21/6.22/6.23/6.24.
Setting: ND 32 = 1 / ND 40 = 2 / ND 50 = 3 (ND = nominal diameter)
A certain control time is selected from a table according to the nominal diameter.
The parameter is not required if the setting is P0  1.

NOTE
For filter type 6.21/6.22, the backflushing time must generally be set to ND 50=3.

Adjustable in steps of one Range 0 to 2


Factory setting Initial setting ND 32 = 1 s

Text display, line 1 P10 flush.time


Text display, line 2 ND=XX =XX sec

3.5.12 P11 Language

You can select from German, English, French and Spanish.

Setting D German
ES Spanish
F French
GB English

Factory setting Initial setting D German

Text display, line 1 P11 Language


Text display, line 2 GB English

Operating instructions Typ 2200 17 / 34


Betriebsanleitung Typ 2200
3.5.13 P12 Testcode

NOTE
This parameter is only visible with filter type P0 = 0.

NOTE
The test code switches the controller to a test mode which is provided for
authorised persons only.

Adjustable in steps of one Range 0 to 250


Factory setting Initial value 0

Text display, line 1 P12 Testcode


Text display, line 2 XXX

3.5.14 P14 Pressure compensation time

NOTE
This parameter is only visible with filter type P0 = 12, 13, 14, 15.

Adjustable in steps of one second Range 0 to 99 s


Factory setting Initial value 10 s

Text display, line 1 P14 PET


Text display, line 2 XXX seconds

18 / 34 Operating instructions Typ 2200


Betriebsanleitung Typ 2200
4 Description and function of controller
4.1 Controller type 6.18 / 6.19 / 6.44

Inputs
Pressure switch "DP reached, backflushing filter"  75 %
Pressure switch "DP too high, backflushing filter"  100 %

Outputs
Motor
Flushing valve

Potential-free contacts

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm
3) "Motor fault" alarm Output A7, A8, A9
4) "Flushing active" message Output A10, A11, A12

Functional description 6.18, 6.19 and 6.44


See the operating instructions for the filter's function.

Flushing is triggered by:

1) Key F
2) The forced flushing time elapsing
3) Pressure switch "DP reached, backflushing filter"

Special attributes
• All alarms are displayed and signalled and saved via potential-free contacts.
• If the controller is in parameterisation mode, flushing cannot be triggered
manually.
• If the "Controller type" parameter is changed, the functions are re-started.

Operating instructions Typ 2200 19 / 34


Betriebsanleitung Typ 2200
4.2 Controllers of types 6.21/6.22/6.23 / 6.24

Inputs 6.21/6.22/6.23 and 6.24


Pressure switch "DP reached, backflushing filter"  75 %
Pressure switch "DP too high, backflushing filter"  100 %

Outputs 6.21/6.22/6.23 and 6.24


Flushing valve

Potential-free contacts and messages 6.21/6.22/6.23 and 6.24

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) "Maximum DP reached" alarm Output A4, A5, A6

Functional description 6.21/6.22/6.23 and 6.24


See the operating instructions for the filter's function.

Flushing is triggered by:

1) Key F
2) The forced flushing time elapsing
3) Pressure switch "DP reached, backflushing filter"

Special attributes
• All alarms are displayed and signalled and saved via potential-free contacts.
• If the controller is in parameterisation mode, flushing cannot be triggered
manually.
• If the "Controller type" parameter is changed, the functions are re-started.

20 / 34 Operating instructions Typ 2200


Betriebsanleitung Typ 2200
4.3 Controllers of type 6.60

Inputs 6.60 and 6.60 Alarm DP (flushing frequency monitoring)


"Position reached" limit switch
Pressure switch "DP reached, backflushing filter"  75 %
Pressure switch "DP too high, backflushing filter"  100 %

Additional inputs for 6.60.07 (flushing oil treatment)


Pressure switch "DP too high, flushing oil treatment"  100 %

Outputs 6.60 and 6.60 Alarm DP


Flushing valve
Chamber valve

Additional outputs for 6.60.07 and 6.60.07 Alarm DP


After-blowing valve

Potential-free contacts and messages 6.60

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Group fault:  Output A4, A5, A6
"Maximum differential pressure reached" alarm

Potential-free contacts and messages 6.60 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Group fault:  Output A4, A5, A6
"Maximum differential pressure reached" alarm
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Potential-free contacts and messages 6.60.07

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Cartridge" alarm 
(DP alarm flushing oil treatment)

Operating instructions Typ 2200 21 / 34


Betriebsanleitung Typ 2200
Potential-free contacts and messages 6.60.07 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Cartridge" alarm 
(DP alarm flushing oil treatment)
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Functional description 6.60


See the operating instructions for the filter's function.

Flushing is triggered by:

1) Switching on the power supply


2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"

Additional functions for 6.60 Alarm DP (flushing frequency monitoring)


If flushing is triggered by the "DP reached, back flushing filter" pressure switch
before the forced flushing time elapses, a DP alarm is signalled (Flushing
frequency alarm).

Special attributes
• All alarms are displayed and signalled and saved via potential-free contacts.
• If the controller is in parameterisation mode, flushing cannot be triggered
manually.
• If the "Controller type" parameter is changed, the functions are re-started.

22 / 34 Operating instructions Typ 2200


Betriebsanleitung Typ 2200
4.4 Controllers of type 6.61

Inputs 6.61 and 6.61 Alarm DP (flushing frequency monitoring)


"Position reached" limit switch
Pressure switch "DP reached, backflushing filter"  75 %
Pressure switch "DP too high, backflushing filter"  100 %

Additional inputs 6.61.07 and 6.61.07 Alarm DP (flushing oil treatment)


Pressure switch "DP too high, flushing oil treatment"  100 %

Outputs 6.61 and 6.61 Alarm DP


Flushing valve
Motor

Additional outputs for 6.61.07 and 6.61.07 Alarm DP


After-blowing valve

Potential-free contacts and messages 6.61

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm

Potential-free contacts and messages 6.61 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Potential-free contacts and messages 6.61.07

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
- "Motor fault" alarm and
- "Cartridge" alarm (DP alarm flushing oil
treatment)

Operating instructions Typ 2200 23 / 34


Betriebsanleitung Typ 2200
Potential-free contacts and messages 6.61.07 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
- "Motor fault" alarm and
- "Cartridge" alarm (DP alarm flushing oil
treatment)
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Functional description 6.61


See the operating instructions for the filter's function.

Flushing is triggered by:

1) Switching on the power supply


2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"

Special attributes
• When flushing is triggered by switching on the power and an open limit
switch, a flushing cycle starts directly with the flushing valve.
• If the controller is in parameterisation mode, flushing cannot be triggered
manually.
• If the "Controller type" parameter is changed, the functions are re-started.

24 / 34 Operating instructions Typ 2200


Betriebsanleitung Typ 2200
4.5 Controllers of type 6.62

Inputs 6.62
"Position reached" limit switch
Pressure switch "DP reached, backflushing filter"  75 %
Pressure switch "DP too high, backflushing filter"  100 %

Outputs 6.62
Flushing valve
Chamber valve supplied with pulse

Potential-free contacts and messages 6.62

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Group fault:  Output A4, A5, A6
"Max differential pressure reached" alarm

Potential-free contacts and messages 6.62 Alarm DP (flushing frequency


monitoring)

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Group fault:  Output A4, A5, A6
"Maximum differential pressure reached" alarm
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Functional description 6.62


See the operating instructions for the filter's function.

Flushing is triggered by:

1) Switching on the power supply


2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"

Special attributes
• When flushing is triggered by switching on the power and an open limit
switch, a flushing cycle starts directly with the flushing valve.
• If the controller is in parameterisation mode, flushing cannot be triggered
manually.
• If the "Controller type" parameter is changed, the functions are re-started.

Operating instructions Typ 2200 25 / 34


Betriebsanleitung Typ 2200
4.6 Controllers of type 6.64

Inputs 6.64 and 6.64 Alarm DP (flushing frequency monitoring)


"Position reached" limit switch
Pressure switch "DP reached, backflushing filter"  75 %
Pressure switch "DP too high, backflushing filter"  100 %

Additional inputs 6.64.07 and 6.64.07 Alarm DP (flushing oil treatment)


Pressure switch "DP too high, flushing oil treatment"  100 %

Outputs 6.64 and 6.64 Alarm DP


Flushing valve
Motor
Relief valve

Additional outputs for 6.64.07 and 6.64.07 Alarm DP


After-blowing valve

Potential-free contacts and messages 6.64

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm

Potential-free contacts and messages 6.64 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Potential-free contacts and messages 6.64.07

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
- "Motor fault" alarm and
- "Cartridge" alarm (DP alarm flushing oil
treatment)

26 / 34 Operating instructions Typ 2200


Betriebsanleitung Typ 2200
Potential-free contacts and messages 6.64.07 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
- "Motor fault" alarm and
- "Cartridge" alarm (DP alarm flushing oil
treatment)
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Functional description 6.64


See the operating instructions for the filter's function.

Flushing is triggered by:

1) Switching on the power supply


2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"

Special attributes
• When flushing is triggered by switching on the power and an open limit
switch, a flushing cycle with the flushing valve starts after expiry of the
pressure compensation time.
• If the controller is in parameterisation mode, flushing cannot be triggered
manually.
• If the "Controller type" parameter is changed, the functions are re-started.

Operating instructions Typ 2200 27 / 34


Betriebsanleitung Typ 2200
4.7 Controllers of type 6.72

Inputs 6.72 and 6.72 Alarm DP (flushing frequency monitoring)


"Position reached" limit switch
Pressure switch "DP reached, backflushing filter"  75 %
Pressure switch "DP too high, backflushing filter"  100 %

Additional inputs for 6.72.07 (flushing oil treatment)


Pressure switch "DP too high, flushing oil treatment"  100 %

Outputs 6.72 and 6.72 Alarm DP


Flushing valve
Chamber valve

Additional outputs for 6.72.07 and 6.72.07 Alarm DP


After-blowing valve

Potential-free contacts and messages 6.72

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Group fault:  Output A4, A5, A6
"Maximum differential pressure reached" alarm

Potential-free contacts and messages 6.72 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Group fault:  Output A4, A5, A6
"Maximum differential pressure reached" alarm
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Potential-free contacts and messages 6.72.07

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Cartridge" alarm 
(DP alarm flushing oil treatment)

28 / 34 Operating instructions Typ 2200


Betriebsanleitung Typ 2200
Potential-free contacts and messages 6.72.07 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3


2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Cartridge" alarm 
(DP alarm flushing oil treatment)
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Functional description 6.72


See the operating instructions for the filter's function.

Flushing is triggered by:

1) Switching on the power supply


2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"

Additional functions for 6.72 Alarm DP (flushing frequency monitoring)


If flushing is triggered by the "DP reached, back flushing filter" pressure switch
before the forced flushing time elapses, a DP alarm is signalled (Flushing
frequency alarm).

Special attributes
• All alarms are displayed and signalled and saved via potential-free contacts.
• If the controller is in parameterisation mode, flushing cannot be triggered
manually.
• If the "Controller type" parameter is changed, the functions are re-started.

Operating instructions Typ 2200 29 / 34


Betriebsanleitung Typ 2200
30 / 34 Operating instructions Typ 2200
Betriebsanleitung Typ 2200
5 Appendix
5.1 Setting values

Operating instructions Typ 2200 31 / 34


Betriebsanleitung Typ 2200
5.2 Worldwide sales and service network, subsidiaries and
representatives
If you require service or spare parts, please contact the main site or our
subsidiaries, representatives or service points.

Deutschland Croatia Poland


1 2 3 BOLL & KIRCH Filterbau GmbH 1 Marine Trade d.o.o. 1 TRIMOR sp. z o. o.
Postfach 1420, D-50143 Kerpen Vladimira Nazora 6 ul. Andersa 17
Siemensstr. 10-14, D-50170 Kerpen HR - 47000 Karlovac PL-81-831 Sopot
Tel.: +49/(0)2273/562-0 Tel.: +385/(0)47/ 61 19 07 Tel.: +48/(0)58 551 66 40
Fax: +49/(0)2273/562-223 Fax: +385/(0)47/ 43 12 61 Fax: +48/(0)58 555 19 29
E-Mail: info@bollfilter.com E-Mail: marine-trade@ka.t-com.hr E-Mail: trimor@trimor.com.pl
www.bollfilter.com www.trimor.com.pl
Cyprus
1 3 BOLL & KIRCH Filterbau GmbH 1 M.I.E. Services Ltd. Russia / Ukraine / Belarus
Geschäftsstelle Nord The Hawk Building 1 2 3 000 BOLLFILTER Russland
An der Strusbek 34 124 Gladstonos Street Datschnyi prospekt, 2
D - 22926 Ahrensburg CY - 3032 Limassol Geb. 1, Lit. A, Raum 23N
Tel.: +49/(0)4102/4740-0 Tel.: +357/(0)25 889 999 RUS - 198207 St. Petersburg
Fax: +49/(0)4102/4740-22 Fax: +357/(0)25 763 902 Tel.: + 7/(0)812-364-61-80
E-Mail: info@bollfilter.de E-Mail: info@mieserv.cy.net Fax: + 7/(0)812-364-61-80
www.bollfilter.de www.miegroup.com.cy E-Mail: info@bollfilter.ru

1 IVG Pumpen- und Filtrationstechnik Gera Denmark / Sweden / Norway / 1 2 3 Switzerland / Liechtenstein
Prehlis 13 A Iceland / Finland / Lithuania / EIG CRUSTAG
D - 07552 Gera Latvia / Estonia 120 Route de Frontenex
Tel.:+49/(0)365/42 00 07 4 1 2 3 BOLLFILTER Nordic ApS CH - 1208 Genève
Fax: +49/(0)365/42 00 07 5 Hammerbakken 21 Tel.: +41/(0)22/73 59 50 0
E-Mail: ivg-neubert@superkabel.de DK - 3460 Birkerød Fax: +41/(0)22/78 66 17 1
www.ivg-neubert.de Tel.: +45/(0)45/42 12 00 E-Mail: info@eig-crustag.ch
Fax: +45/(0)45/42 12 99 www.eig-crustag.ch
1 BOLL & KIRCH Filterbau GmbH E-Mail: info@bollfilter.dk
Geschäftsstelle Süd www.bollfilter.dk 1 2 3 Spain / Portugal / Argentina /
Rangaustraße 7a Chile / Peru / Uruguay
D - 91639 Wolframs-Eschenbach BOLLFILTER España S.L.
Tel.: +49/(0)9875/97899-0 Greece / Bulgaria Zona Cami Ral
Fax: +49/(0)9875/97899-29 1 2 3 FILTERKON Paseo del Ferrocarril, 339 3ª – 2 a
E-Mail: norbert.henkelmann@bollfilter.de Vas. Amalias 2 E - 08860 Castelldefels
www.bollfilter.de GR - 14561 Kifissia Tel.: +34/(0)93/634 26 80
Tel.: +30/(0)210/92 17 671 Fax: +34/(0)93/665 22 79
Europe Fax: +30/(0)210/92 42 242 E-Mail: info@bollfilter.es
Austria / E-Mail: filterkon@filterkon.com www.bollfilter.com
Czech Republic / www.filterkon.com
Slovakia / Slovenia 1 2 3 The Netherlands
1 2 3 Schmachtl GmbH Great Britain / Ireland Lubrafil B.V.
Pummererstrasse 36 1 2 3 BOLLFILTER UK Limited Aalborg 2
A - 4020 Linz Unit 9 Station Road NL - 2993 LP Barendrecht
Tel.: +43/(0)732/76 46 0 UK - Tolleshunt D'arcy, Essex CM9 8TY Tel.: +31/(0)180/55 62 55
Fax: +43/(0)732/78 50 36 Tel.: +44/(0)1621/86 21 80 Fax: +31/(0)180/55 62 65
E-Mail: g.oehler@schmachtl.at Fax: +44/(0)1621/86 92 57 E-Mail: lubrafil@lubrafil.nl
www.schmachtl.at E-Mail: sales@bollfilter.co.uk www.lubrafil.nl
www.bollfilteruk.co.uk
Belgium / Luxembourg 1 Turkey
1 2 3 AUXIMECA N.V. Italy ARES PLAKALI ESANJOR SAN.
Wijtschotbaan 3/3 1 2 DE.CO.STA Spa Ve TIC. LTD. STI
B - 2900 Schoten Via Bicetti de Buttinoni, 12 HSOSB ORDU CAD. NO:4
Tel.: +32/(0)3 646 61 80 I - 20156 Mailand 01350 ADANA, Türkei
Fax: +32/(0)3 646 93 98 Tel.: +39/(0)0238/00 52 83 Tel.: +90/(0)322 / 394 3200
E-Mail: info@auximeca.be Fax: +39/(0)0238/00 36 31 Fax: +90/(0)322 / 394 3228
www.auximeca.com E-Mail: sales@decosta.it E-Mail: bollfilter@aresphe.com
www.decosta.it www.aresphe.com

32 / 34 Operating instructions Typ 2200


Betriebsanleitung Typ 2200
America Africa
Middle East
USA / Canada 1 2 Safe Technical Supply Co. L.L.C. South Africa
1 2 3 BOLLFILTER Corporation P.O. Box 4832 1 2 Afrifil Manufacturing (PTY) LTD
22635 Venture Drive UAE - Dubai 8 Pressberg Road Modderfontein
Novi, MI 48375 - USA Tel.: +971/(0)4/32 43 24 0 ZA - Isando, 1600
Tel.: +1/(0)248/773-8200 Fax: +971/(0)/4/32 43 78 6 Tel.: +27 11 452 5444
Fax: +1/(0)248/773-8201 E-Mail: info@safetechnical.com Fax: +27 11 609 9535
E-Mail: latorre@bollfilterusa.com www.safetechnical.com E-Mail: sales@afrifil.co.za
www.bollfilterusa.com www.afrifil.co.za
People's Republic of China
2 3 Motor-Services Hugo Stamp, Inc. incl. Hong Kong
USA - Ft. Lauderdale, Florida 33315 1 2 3 BOLLFILTER CHINA Ltd.
Tel.: +1/(0)954/763 3660 2/F No. 178 South Riying Road
Fax: +1/(0)954/763 2872 Waigaoquiao Free Trade Zone
Shanghai 200131 China
Asia Tel.: +86 21 5043 3328
Fax: +86 21 5043 3329
India E-Mail: grace.yip@bollfilterchina.com
1 2 3 BOLLFILTER India Pvt. Ltd. www.bollfilterchina.com
"Monarch Plaza", Office No. 106
Sector-11, CBD Belapur, Singapore / Malaysia / Indonesia
IN - Navi Mumbai 400614 1 2 3 IMI Corporation Pte. Ltd.
Tel.: +91/(0)22/27 56 01 47 13 Joo Koon Crescent
Fax: +91/(0)22/27 56 01 46 SGP - Singapur 629021
E-Mail: info@bollfilterindia.com Tel.: +65-68 61 42 22
www.bollfilter.com Fax: +65-68 62 42 22
E-Mail: imicorp@imicorp.com.sg
Japan www.imicorp.com.sg
1 2 3 BOLLFILTER Japan Ltd.
Imon Kobe Bldg. 13F South Korea
95 Edo-machi, Chuo-ku 1 2 3 Blohm + Voss (Korea) Ltd.
JP - Kobe 650-0033 Room 1812, Ocean Tower
Tel.: +81/(0)78/331 8031 760-3, U-Dong, Haeundae-gu
Fax: +81/(0)78/331 8032 612-020 Pusan, Korea
E-Mail: info@bollfilter.jp Tel.: +82-51-740 5700
www.bollfilter.jp Fax: +82-51-740 57 04/5/6
E-Mail: bvkorea@bvkorea.com

1 Verkaufsbüro Agency
2 Lager Stockist
3 Service Service

Februar 2015

Operating instructions Typ 2200 33 / 34


Betriebsanleitung Typ 2200
34 / 34 Operating instructions Typ 2200
Betriebsanleitung Typ 2200

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