BT3000 Parts

INSTRUCTIONS FOR ORDERING PARTS
When ordering parts, contact your nearest Terex Cranes distributor and give the following
information to assure prompt service:
MACHINE IDENTIFICATION:
State the model and serial number, located on

a plate affixed to the Turret behind the
Operator’s Seat.
PART IDENTIFICATION:
REF. PART.NO. DESCRIPTION QTY.
State the part number, description and
1 656-00008 Boom Decal Kit..................................... 1
quantity required. Do not use the item number.
Avoid using the words “Pairs” or “Sets”.
SHIPPING INSTRUCTIONS:
State the invoicing address. Unless otherwise

specified, invoices will be mailed to the
shipping address. INVOICE TO: SHIP TO:
Mid State Equipment Ace Construction Co.
State the correct shipping address and the Milwaukee, WI Madison, WI
means of shipment: parcel post, air mail,
air freight, UPS, bus, etc.
USING THIS PARTS BOOK
This Parts Manual has been designed for optimum
ease of reading and is the key to Customer-
Distributor-Factory communication. Genuine
replacement parts, along with interchangeable
product improvements as they become available, will
keep your machine in a reliable and productive
condition.
The following instructions describe the features of

the manual and how to use it effectively.
Use this manual also as a supplement to the

Operator’s Manual and Maintenance Manual when
performing service procedures on the machine.
IMPORTANT
This manual lists serviceable parts for EVERY machine built of this model
designation. Serial numbers are used to identify parts when a product
improvement is made or an alternate component is used. KNOW THE SERIAL
NUMBER OF YOUR MACHINE before searching for replacement parts.
The PARTS GROUP INDEX shows the functional arrangement of associated parts for the
machine. A group number identifies the same group of parts regardless of model (Group 25 is
always the hydraulic system). The groups which apply to the machine are listed in numerical
order. A letter suffix to a group number, 25A, is used for variable parts groups.
PAGE NUMBERS are in numerical sequence within each parts group. The first number is the
group number and the second number is the numerical sequence number. Letter suffixes are
used to maintain continuity to the manual as revisions are incorporated (1.1, 1.2, 1.2A, 1.2B, 1.3,
etc.).
EXPLODED VIEW ILLUSTRATIONS show the relationship of assembled parts. The illustrations
are keyed to an accompanying parts list on the same page or on the facing page and are
positioned for ease in reading the manual.
LOCATING INDIVIDUAL PARTS
1. Turn to the PARTS GROUP INDEX and find the general area of the part inquestion. (Example:
Seat would be found in “Operator’s Cab & Machinery Housing” Group 27).
2. Refer to the partsgroup and check to see if a subsequent letter-designated group is used.
Check the title block on the pages to determine the application of the group to your particular
machine.
BOOM ASSEMBLY 100’ 39 JIB ASSEMBLY 39A
3. Major assemblies are shown at the beginning of each group with page references to component parts
breakdowns on the pages which follow. Briefly skim through the group to familiarizeyourself with the
information included in it. Locate the illustration and parts list which pertain to the assembly or part
you desire. Compare the serial number of your machine to those which may appear on the page to be
sure you are ordering the correct part.
4. Item numbers on the illustration correspond to those in the parts list. Parts not shown with an item
number are the same as identical or symmetrical parts with an item number. Parts keyed with an
asterisk or other symbol are included in a repair kit. If no part number is shown, these parts cannot be
ordered separately.
5. Quantities are shown as required per component assembly unless otherwise noted.
6. If an assembly is listed without any serviceable parts, it must be ordered complete. Serviceable
parts of components are listed under the component part or a subsequent page as indicated.
7. All hardware shown without the size listed after the noun name is specially made for the particular
application and must not be substituted with standard hardware.
PARTS GROUPS
BT3000
LOWER UPPER
2 CARRIER FRAME 12 SUPERSTRUCTURE
2.1 TRUCK CHASSIS 12.1 TURRET INSTALLATION
2.2 SUBFRAME ASSEMBLY NON-CONTINUOUS ROTATION
2.3 SUBFRAME INSTALLATION 12.2 TURRET INSTALLATION
2.4 FLATBED OPTIONS CONTINUOUS ROTATION
2.5 FLATBED INSTALLATION 12.3 SWING STOP INSTALLATION
2.6 BOOM REST ASSEMBLY
2.7 MAINFRAME INSTALLATION
2.8 MAINFRAME INSTALLATION HYDRAULICS
2.9 OPERATOR PLATFORM
INSTALLATION 22 SWING SYSTEM
22.1 ROTATION GEARBOX
3 OUTRIGGERS INSTALLATION
3.1 OUTRIGGERS 22.2 ROTATION GEARBOX
3.2 MAIN OUTRIGGER ASSEMBLY
ASSEMBLY
24 PUMP DRIVE CASE
3.3 MAIN OUTRIGGER CYLINDER
3.4 MAIN OUTRIGGER CYLINDER 24.1 HYDRAULIC PUMP
INSTALLATION
3.5 AUXILIARY OUTRIGGER
24.2 TRIPLE VANE HYDRAULIC
ASSEMBLY
PUMP ASSEMBLY
24.3 TRIPLE VANE HYDRAULIC
CYLINDER PUMP ASSEMBLY
CYLINDER
I
PARTS GROUPS
BT3000
25 HYDRAULIC SYSTEM MISCELLANEOUS
25.1 HYDRAULIC RESERVOIR
INSTALLATION 29 TOOLS, PAINT, LUBRICANTS
25.2 HYDRAULIC RESERVOIR 29.1 TOOLS / PAINTS
FILTER INSTALLATION 29.2 SPLIT FLANGE CLAMPS
25.3 HYDRAULIC RESERVOIR 29.3 CLAMPS
PIPING
25.4 MAIN VALVE ASSEMBLY 30 DECALS & PLACARDS
STANDARD WINCH 30.1 MARKING DECAL PLACEMENT
25.5 MAIN VALVE PIPING 30.2 MARKING DECAL PLACEMENT
NON-CONTINUOUS 30.3 MARKING DECAL PLACEMENT
ROTATION
25.6 HYDRAULIC PIPING ELECTRICAL
NON-CONTINUOUS
33 ELECTRICAL SYSTEM
ROTATION
25.7 HYDRAULIC PIPING - SWING 33.1 ELECTRICAL SYSTEM
HARNESSES
25.8 UNLOADER VALVE ASSEMBLY
33.2 ELECTRICAL SYSTEM
25.9 WINCH VALVE ASSEMBLY
CONSOLE CONTROLS
33.3 ELECTRICAL SYSTEM
CONTROLS OUTRIGGER ALARM SWITCH
28 OPERATOR CONTROLS
28.1 CONTROL CONSOLE
ASSEMBLY
ASSEMBLY
ASSEMBLY
28.4 THROTTLE ASSEMBLY
28.5 THROTTLE INSTALLATION
II
PARTS GROUPS
BT3000
WINCH, BOOM, & 39A JIB
ATTACHMENTS 39A.1 JIB ASSEMBLY - SINGLE
STAGE
39 HYDRAULIC TELESCOPING BOOMS 39A.2 JIB ASSEMBLY - TWO STAGE
39.1 BOOM ASSEMBLY - 63’ BASE 39A.3 JIB STOWAGE
39.2 BOOM ASSEMBLY - 63’
2ND STAGE 40 HYDRAULIC WINCH
39.3 BOOM ASSEMBLY - 63’ 40.1 WINCH MOTOR
3RD STAGE 40.2 WINCH ASSEMBLY
39.4 EXTENSION CYLINDER 40.3 WINCH ASSEMBLY
ASSEMBLY - 63’ BOOM 40.4 WINCH BRAKE VALVE
39.5 CABLE GUIDE INSTALLATION
63’ BOOM 44 HOOK BLOCKS, BALLS
39.6 BOOM ASSEMBLY - 70’ BASE 44.1 HOOK BLOCK - 1 SHEAVE /
17.5 TON
2ND STAGE
44.2 HOOK BLOCK - 2 SHEAVE /
22.5 TON
3RD STAGE
39.9 EXTENSION CYLINDER 44.3 HOOK BALL - 6 1/4 TON
ASSEMBLY - 70’ BOOM 44.4 HOOK BALL - 5 TON
39.10 CABLE GUIDE INSTALLATION
70’ BOOM 45 WIRE ROPE AND REEVING
39.11 BOOM INSTALLATION 45.1 WIRE ROPE AND REEVING
39.12 TOPPING CYLINDER
ASSEMBLY
39.13 TOPPING CYLINDER
III
PARTS GROUPS
BT3000
ACCESSORIES 51.15 SELF LEVELING PLATFORM -
ASSEMBLY
51 OPTIONAL EQUIPMENT 51.16 2 PERSON STEEL PLATFORM -
51.1 TOOL BOX - INSTALLATION ASSEMBLY
51.2 OIL COOLER INSTALLATION 51.17 2 PERSON STEEL PLATFORM -
51.3 FRONT BUMPER OUTRIGGER - ASSEMBLY
INSTALLATION 51.18 RADIO REMOTE CONTROL
51.4 FRONT BUMPER OUTRIGGER 51.19 RADIO REMOTE CONTROL
ASSEMBLY 51.20 RADIO REMOTE CONTROL -
51.5 FRONT BUMPER OUTRIGGER THROTTLE INSTALLATION
ASSEMBLY 51.21 RADIO REMOTE CONTROL -
51.6 FRONT BUMPER OUTRIGGER RELAY BOX ASSEMBLY
VALVE 51.22 WINCH CABLE TENSIONER -
51.7 HYDRAULIC PIPING / WIRING - ASSEMBLY
CONTINOUS ROTATION OPT. 51.23 ROOFER’S PACKAGE
51.8 HYDRAULIC SWIVEL / 51.24 ROOFER’S PACKAGE
COLLECTOR RING CON. ROT. 51.25 ROOFER’S PACKAGE -
51.9 MAIN VALVE PIPING - INSTALLATION
CONTINUOUS ROT. OPT. 51.26 HYD GROUND TOOL CIRCUIT
51.10 WINCH VALVE PIPING - 51.27 AUXILIARY SHEAVE
CONTINUOUS ROT. OPT.
51.11 2 SPEED WINCH OPTION
51.12 MOTOR SHIFT WINCH - OPTION 52 RATED CAPACITY INDICATOR
51.13 1 PERSON STEEL PLATFORM - 52.1 GREER MG586 RCI ASSEMBLY
ASSEMBLY 52.2 GREER MG586 COMPUTER
51.14 SELF LEVELING PLATFORM - 52.3 GREER MG586 REEL
ASSEMBLY 52.4 GREER MG586 DISPLAY
52.5 ANGLE DISPLAY (OPTION)
IV
‘
Refer to Truck Chassis manufacturer (Ford, Freightliner, Sterling, etc.) for truck repair/replacement parts.
RECORD VEHICLE/MACHINE INFORMATION BELOW FOR USE WHEN ORDERING PARTS
Truck Chassis Comments

Manufacturer______________________________
Model
Boom Truck Comments

Model No.
Serial No.
Comments
Optional
Equipment
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
DATE: Revised 10-2006

GROUP
TRUCK CHASSIS MODEL: BT3000 Series
2
Page 2.1
1
4
3
11
10
5
9 6
REF PART NO. DESCRIPTION QTY

1 400-02323 Ring Terminal, #8 16/14ga ........................2
2 220-00003 HHCS, 1/4-20NC X .75 GR5 ZIN...............9
3 222-00006 Flat Washer 1/4 Zinc Plate ........................9
4 400-25163 Wire Harness, Tail Light - Alarm.................1
5 400-02230 Terminal - Butt Connection 14-16Ga.........2
6 400-09318 Grommet 2 1/2" Light ................................3
7 400-09113 Light 2 1/2 Red Reflective..........................3
8 221-90001 Nut, HH Top Lock 1/4UNC ........................3
9 714A1432 Alarm, Backup/Outrigger ...........................1
10 701-00698 Sub-Frame - Weldment, 18Ft. 3063 ..........1
701-00694 Sub-Frame - Weldment, 20Ft. 3470 ..........1
11 209-00174 Trim - Seal .................................................10’

GROUP
SUBFRAME ASSEMBLY MODEL: BT3000 Series
2
Page 2.2
1
2,3

1 709-01251 Plate - Shear ..............................................1
2 220-06032 Bolt 5/8UNC x2 1/2” Long ..........................6
3 222-06010 Washer - Flat 5/8 .......................................12
4 221-96005 Nut - Lock 5/8UNC.....................................6

GROUP
SUBFRAME INSTALLATION MODEL: BT3000 Series
2
Page 2.3
BT3063
PART NUMBER FLATBED OPTION
600-38018 18’ Wood Flatbed
600-38019 18’ STD Steel Flatbed (3063)
600-38124 18’ Steel Super Duty Flatbed
600-38118 18’ Wood Super Duty
600-38128 18’ Steel/Wood Super Duty
BT3470
PART NUMBER FLATBED OPTION
600-38020 20’ Wood Flatbed
600-38021 20’ STD Steel Flatbed (3470)
600-38125 20’ Steel Super Duty
600-38129 20’ Steel/Wood

GROUP
FLATBED OPTIONS MODEL: BT3000 Series
2
Page 2.4
11,12 3
4,5 4,5
6,7,8,9
SUPER DUTY FLATBED STANDARD FLATBED
BOTH SIDES BOTH SIDES
10,7,9
13,14 15 13,14
Truck
Frame
2
REF PART NO DESCRIPTION QTY

1 209-00461 Mud Flap, 1/2 x 24 x 36 Logo White.......... 2
2 785-00561 Angle support, Mud Flap ........................... 2
3 709-00160 Weldment Bolt, Flatbed Tiedown ............. 14
4 221-94002 Nut Toplock1/2-13 ..................................... 14
5 222-04009 Washer, Flat Hard Zinc 1/2 ....................... 14
6 220-00004 Cap Screw, Hex head1/4-20NC x 1.25 ..... 8
7 221-90001 Nut, TopLock ............................................. 14
8 222-00019 Washer, Flat .............................................. 8
9 222-00006 Washer, Flat .............................................. 14
10 220-00003 Capscrew Hex Head ................................. 6
11 220-04001 Cap Screw, Hex head1/2-13NC x 2 .......... 14
12 222-32005 Bevel Washer 1/2”..................................... 14
13 400-09371 Marker Light, Red W/Grommet (Rear) ...... 4
14 400-09372 Marker Light, Amber W/Grommet (Front).. 4
15 PG 2.2 Subframe................................................... 1

GROUP
FLATBED INSTALLATION MODEL: BT3000 Series
2
Page 2.5
2
3,4,5

698-00063-2 Boom Rest Assembly................................ 1
1 709-01212 Boom Rest Weldment ............................... 1

2 729-02175 Pad, Wear, 2 x 6 PLYSERT ...................... 2
3 220-01005 HHCS 5/16-18NC x 1 “ GR5 ..................... 4
4 222-01001 Washer, Flat, 5/16, PLTD.......................... 20
5 222-11002 Washer, Lock, 5/16 Med., PLTD ............... 12

GROUP
BOOM REST ASSEMBLY MODEL: BT3000 Series
2
Page 2.6
2
4
5

1 701-00577 Mainframe 3000 series
2 Page 12.2 Turret Installation,
3 Page 22.1 Rotation Gearbox Installation
4 Page 28.1 Control Console Assembly
5 Page 3.2 Main Outrigger Leg Assembly
6 Page 2.8 Mainframe Installation

GROUP
MAINFRAME INSTALLATION MODEL: BT3000 Series
2
Page 2.7
1
5,7
4 3
3

1 Page 2.7 Mainframe Sub-Assembly, 3000 series .....
2 021-40046 Frame Stiffener ..........................................4
3 783-02895 Clamp Bar..................................................4
4 220-09090 Tiedown Stud 1 1/4 -12 x 28”.....................16
5 221-99014 Lock Nut 1 1/4” NF.....................................32
6 221-29006 Jam Nut 1 1/4” NF .....................................16
7 222-09005 Flat Washer 1 1/4” Hard ............................32

GROUP
MAINFRAME INSTALLATION MODEL: BT3000 Series
2
Page 2.8
10
4
3
1,2
9
3
5
7 6
3 8
5
REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

1 709-01301 Platform, LH Weldment ........................... 1 6 220-02011 Bolt, Hex Head, 3/8NC x 2" Long ............4
2* 709-01300 Platform, RH Weldment .......................... 1 7 220-02007 Bolt, Hex Head 3/8 NC x 1 3/4” Long ...... 4
3 222-12001 Washer, Lock 3/8 PLTD .......................... 12 8 209-00444 Handle, grab ............................................ 2
4 222-02005 Washer, flat 3/8 PLTD............................. 8 9 220-02008 Bolt, Hex Head 3/8NC x 3 1/2” Long ....... 4
5 221-02001 Nut, Hex 3/8NC ....................................... 8 10 783-02896 Bar, spacer .............................................. 2
*ITEM NOT SHOWN

GROUP
OPERATOR PLATFORM MODEL: BT3000 Series
2
Installation Page 2.9
2 1 3

1 Page 3.2 Main Outrigger Assembly ..........................2
2 Page 3.5 Auxiliary Outrigger Assembly ....................1
3 Page 51.3 Front Bumper Stabilizer (option) ................1

GROUP
OUTRIGGERS MODEL: BT3000 Series
3
Page 3.1
12
3
6
11
5 8
6
9
2 13 14
6
7 10
15
10 6
9
1
5
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
760-00292 Main Outrigger Assembly, .................... Ref 8 729-02239 Wear Pad, 3 1/2 x 6 1/2 CSK................1
9 220-01005 Hex Head Cap Screw 5/16-18 x 1” .......6
1 760-10316 Outer Weldment, Main Outrigger Leg .. 1
10 222-11002 Washer, Lock 5/16 ................................6
2 760-10314 Inner Weldment, Main Outrigger Leg ... 1
11 223-00306 FHMS....................................................2
3 Page 3.4 Cylinder, Main Outrigger ...................... 1
12 515-05003 Elbow, 45 Deg.......................................2
4 760-30163 Shoe Weldment, Outrigger................... 1
13 729-02341 Wear Pad, 1 1/2 x 3 1/2 PLYSRT .........1
5 870-50103 Pin, Outrigger ....................................... 2
14 870-50067 Pin, Link Bar .........................................4
6 200-30008 Ring, retainer........................................ 8
15 760-90036 Link Bar.................................................2
7 729-02238 wear Pad, 3 1/2 x 6 1/2 PLYSRT ......... 2

GROUP
MAIN OUTRIGGER ASSEMBLY MODEL: BT3000 Series
3
Page 3.2
540-40124
12 1 2
5 15 13 3
8 14
16
1 2 19
4 18
6
7 17 540-40124
9

10
540-40124 Main Outrigger Cylinder Assembly
(Goldstar)...................................................2
(Includes Items 1 Through 19)
268-90176 Seal Kit, (For P/N 540-40124) ..................1
1 812-00035 Case, Weldment ........................................1

2 812-00036 Rod, Weldment ..........................................1
3 346-00747 Ring, thread ...............................................1
4 812-00037 Gland, Head...............................................1
5 812-00033 Piston.........................................................1
6 812-00034 Spacer .......................................................1
7 812-00021 Nut, ring .....................................................1
8 552-00088 CB Cartridge ..............................................2
059-00005 Seal Kit for CB Cartridge ...........................1
9 346-00701 Screw, Cap ................................................1
10 346-00702 Washer, Lock.............................................1
11 812-00014 Plug, Port ...................................................2
12 O-Ring .......................................................2
13 Plug, Nylon ................................................1
14 Ring, Back-Up............................................1
15 O-Ring .......................................................1
16 U-Cup ........................................................2
17 O-ring.........................................................1
18 U-Cup ........................................................1
19 Wiper- AN ..................................................1
ALTERNATE CYLINDERS
540-40122 Main Outrigger Cylinder Assembly ............2
(Great Bend)
* 269-90081 Kit, Seal, (For P/N 540-40122) ..................1
* 540-40104 Main Outrigger Cylinder Assembly ............2

(Simon)
* 268-90131 Kit, Seal, (For P/N 540-40104....................1

GROUP
MAIN OUTRIGGER CYLINDER MODEL: BT3000 Series
3
Before March 2006
Page 3.3
540-40126
16 10 1 2 11 13 14 5 6
18 12
15
17
3 4 3 7 8 9

540-40126 Main Outrigger Cylinder Assembly ...........2
268-90176 Seal Kit, (For P/N 540-50126) ...................1
1 Wear Ring ..................................................1

2 PSP Seal....................................................1
3 Back Up Ring .............................................2
4 O-Ring........................................................1
5 O-Ring........................................................1
6 Back Up Ring .............................................1
7 Wear Ring ..................................................1
8 Loaded U-Cup............................................1
9 Rod Wiper ..................................................1
10 812-00012 Lock Nut.....................................................1

11 812-00033 Piston .........................................................1
12 812-00034 Spacer........................................................2
13 812-00038 Barrel Assembly.........................................1
14 812-00036 Rod ............................................................1
15 812-00037 Internal Head .............................................1
16 812-00014 Steel Plug...................................................2
17 552-00079 Check Valve...............................................1
18 552-00144 Counter Balance Valve ..............................1

GROUP
MAIN OUTRIGGER CYLINDER MODEL: BT3000 Series
3
After March 2006
Page 3.4
4
11
12
1 13
3
5
10
12 6
11

760-00293 Auxiliary Outrigger Assembly (Items 1-10)
1 760-20412 Housing, Auxiliary Outrigger ......................1
2 Page 3.7 Cylinder, Auxiliary Outrigger ......................2
3 760-10298 Leg, Outrigger Weld...................................2
4 783-02903 Tie Down, Support Bar ..............................1
5 870-20234 Pin, Cylinder Base .....................................2
6 870-20233 Pin, Cylinder Rod.......................................2
7 200-10011 Ring, Snap .................................................8
8 729-00411 Pad, Wear..................................................2
9 514-54004 Elbow, 90 Deg. ..........................................2
10 513-40014 Connector, Straight....................................2
11 221-97002 Nut, Lock 3/4 NC .......................................8
12 222-07005 Washer, flat................................................8
13 220-07041 Tie Down Stud 3/4NC x 36 ........................4

GROUP
AUXILIARY OUTRIGGER MODEL: BT3000 Series
3
Assembly Page 3.5
15 10 1 2 6
5 14
11 12
13
3 3
4 SIDE VIEW 7
8 9
15 16
TOP VIEW
540-20100 Auxiliary Outrigger Cylinder....................... 2 10 346-00722 Lock Nut.....................................................1
(Green) 11 346-00723 Piston .........................................................1
(Includes Items 1 Through 15) 12 346-00724 Barrel Assembly.........................................1
13 346-00725 Rod Assembly............................................1
268-91013 Seal Kit (For P/N 540-20100) .................... 1 14 346-00726 Internal Head .............................................1
(Includes Items 1 Through 9) 15 552-00088 Counterbalance Valve................................2
059-0013 Seal Kit for Counterbalance Valve .............1
ALTERNATE CYLINDER MANUFACTURERS
* 540-20106 Auxiliary Outrigger Cylinder....................... 2 * 540-20134 Auxiliary Outrigger Cylinder .......................2
(Simon) (Goldstar)
* 268-90126 Kit, Seal, (For P/N 540-20106 ................... 1 * 268-90170 Kit, Seal, (For P/N 540-20134)...................1
(Includes Items 1 Through 9) (Includes Items 1 Through 9)
540-20133 Auxiliary Outrigger Cylinder....................... 2 * 540-20132 Auxiliary Outrigger Cylinder .......................2
(Great Bend) (Goldstar)
* 268-90158 Kit, Seal, (For P/N 540-20133 ................... 1 * 268-90157 Kit, Seal, (For P/N 540-20132)...................1
(Includes Items 1 Through 9) (Includes Items 1 Through 9)
SEAL KITS CONTENTS
1 N/A Wear, Ring ................................................ 1 6 N/A Back-Up ring ..............................................1
2 N/A PSP Seal ................................................... 1 7 N/A Wear ring ...................................................1
3 N/A Back-Up Ring ............................................ 2 8 N/A Loaded U-Cup............................................1
4 N/A O-Ring ....................................................... 1 9 N/A Rod Wiper ..................................................1
5 N/A O-Ring ....................................................... 1

GROUP
AUXILIARY OUTRIGGER Cylinder MODEL: BT3000 Series
3
Before March 2006
Page 3.6
540-20143
13
2 5,6 14
15 10 1 3,4 12 7 8 9
16
17

540-20143 Auxiliary Outrigger Cylinder
* 268-90170 Seal Kit ......................................................
1 * Wear Ring ................................................. 1
2 * PSP Seal ................................................... 1
3 * Back-Up Ring ........................................... 2
4 * O-Ring ....................................................... 1
5 * O-Ring ....................................................... 1
6 * Back-Up Ring ............................................ 1
7 * Wear Ring.................................................. 1
8 * Loaded U-Cup ........................................... 1
9 * Rod Wiper.................................................. 1
10 812-00015 Lock Nut .................................................... 1

11 812-00010 Piston......................................................... 1
12 812-00039 Barrel Assembly ........................................ 1
13 812-00017 Rod Assembly ........................................... 1
14 812-00013 Internal Head ............................................. 1
15 812-00014 Steel Plug .................................................. 2
16 552-00144 Counter Balance Valve.............................. 1
17 552-00079 Check Valve .............................................. 1

GROUP
AUXILIARY OUTRIGGER Cylinder MODEL: BT3000 Series
3
After March 2006
Page 3.7
3
4
6
2
9
12 19,20
10,11
2 4 3
13
14,15
8
21
18
14,15
18 16,17
16,17
23
22
1 712-00167 Turret, 3000 Series.................................... 1 13 806-00245 Swing Kick Out Link Assembly ................. 1
2 222-07009 Washer, Flat 3/4” A325 Hard PLTD........... 54 14 224-26005 Rod End .................................................... 2
3 1205-102 Locknut Hex 3/4-10UNC ESNA................. 54 15 220-06037 Bolt, Hex Head 5/8-11............................... 2
4 220-37023 Capscrew, Socket Head 3/4-10 UNC ........ 54 16 222-16003 Washer, Lock 5/8” ..................................... 8
5 716-00030 Swing Bearing, 3000 Series ...................... 1 17 220-36010 Bolt, Socket Head 5/8 ............................... 4
6 Page 12.3 Swing Stop Rod Weldment........................ 1 18 870-70068 Pin ............................................................. 2
7 Page 12.3 Support Angle, Swing Stop........................ 1 19 220-32001 Bolt socket Head 3/8-16............................ 1
8 Page 12.3 Hose Assembly, Swing Bearing Lube ....... 2 20 011-20013 Spacer....................................................... 1
9 100-30028 Collar Casting, Swing stop ........................ 1 21 209-00802 Trim Edging 5/8 ........................................ 2ft
10 870-00129 Clevis Pin, 5/16” ........................................ 2 22 209-00470 Trim Edging 1/2......................................... 3ft
11 224-02001 Cotter Pin................................................... 2 23 Pg 2.7 Mainframe Weldment ................................ 1
12 224-14004 Roll Pin ...................................................... 1

GROUP
TURRET INSTALLATION MODEL: BT3000 Series
12
Non-Continuous Rotation Page 12.1
3 4
2
4 3
7,8
6
12
11
7,8
11 9,10
9,10
5
13
1 Pg 12.1 Turret, 3000 Series.................................... 1 8 220-06037 Bolt, Hex Head 5/8-11............................... 2
2 222-07009 Washer, Flat 3/4” A325 Hard PLTD........... 54 9 222-16003 Washer, Lock 5/8” ..................................... 8
3 1205-102 Locknut Hex 3/4-10UNC ESNA................. 54 10 220-36010 Bolt, Socket Head 5/8 ............................... 4
4 220-37023 Capscrew, Socket Head 3/4-10 UNC ........ 54 11 870-70068 Pin ............................................................. 2
5 716-00030 Swing Bearing, 3000 Series ...................... 1 12 209-00802 Trim Edging 5/8 ........................................ 2ft
6 Page 12.3 Hose Assembly, Swing Bearing Lube ....... 2 13 209-00470 Trim Edging 1/2......................................... 3ft
7 224-26005 Rod End .................................................... 2

GROUP
TURRET INSTALLATION MODEL: BT3000 Series
12
Continuous Rotation Page 12.2
4
11
5
3
2
10
9
8
8
7
Main Frame

1 518-20001 Connector, Bulkhead 1/8FPT ....................2
2 511-21001 Nut, Lock....................................................2
3 501-03002 Zerk, 1/8NPT .............................................2
4 514-02002 Elbow, 90 Deg. 1/4 Tube x 1/8NPT ...........2
5 719-00323 Rod, Swing Stop Weldment.......................1
6 785-01678 Angle, Swing Stop Support........................1
7 220-01006 Screw, HHC 5/16NC x 1 1/2" Long............2
8 222-01001 Washer, Flat 5/16 PLTD ............................4
9 222-11002 Washer, Lock 5/16 PLTD...........................2
10 221-01001 Nut, Hex 5/16NC........................................2
11 502-00180 Hose Assembly, Swing Bearing Lube........2

GROUP
SWING STOP INSTALLATION MODEL: BT3000 Series
12
2,3 1

1 Pg 22.2 Gearbox, Rotation Assembly..................... 1
2 220-37020 Bolt, Socket Head, 3/4-10UNRC-3 x 2 1/4”4
3 222-07003 Washer, Flat 3/4 PLT Hard........................ 4
4 Pg 22.2 Hose, Hydraulic ......................................... 1
NOTE: The Following Items Are Removed For Clarity
802-01646 Cover, Pinion Gear.................................... 1
802-01645 Cover, Front Plate ..................................... 1
220-01004 Capscrew 5/16NC x 3/4 ............................ 6
222-11002 Washer, Lock 5/16 .................................... 6
222-01001 Washer, Flat 5/16 ...................................... 6

GROUP
ROTATION GEARBOX MODEL: BT3000 Series
22
Installation Page: 22.1
292-00037
* 292-00037 Gearbox, Rotation ..................................... Ref 27 058-00685 Brake Plate ................................................1
2 058-00661 Ring, Gear ................................................. 1 28 058-00686 Seal, U-Cup ...............................................1
3 058-00662 Primary Planet Gear Assembly ................. 1 29 058-00687 Brake Plate Spacer ....................................1
4 058-00663 Output Planet Gear Assembly................... 1 30 058-00688 Friction Disc ...............................................3
5 058-00664 O-Ring ....................................................... 2 31 058-00689 Brake Disc..................................................8
6 058-00665 Output Pinion Bearing Carrier ................... 1 32 058-00690 Brake Hub ..................................................1
7 058-00123 Grease Fitting............................................ 1 33 058-00691 Retaining Ring ...........................................1
8 058-00047 Vent Plug................................................... 1 34 058-00692 O-Ring........................................................1
9 058-00666 ORB Flush Plug......................................... 2 35 058-00693 Pipe, Plug...................................................1
10 058-00667 SHCS, M10x80mm, 1.25, G12.9............... 12 36 058-00694 O-Ring........................................................1
11 058-00668 Output Pinion Gear.................................... 1 37 058-00696 Hydraulic Motor (5.9 cu. in.).......................1
12 058-00670 Seal ........................................................... 1 38 058-00697 Motor Adapter ............................................1
13 058-00671 Bearing Cone ............................................ 1 39 058-00698 Capscrew, Hex Head (1/2NC x 1 1/4G5)...2
14 058-00672 Bearing Cup .............................................. 1 40 058-00034 Lock washer (1/2) ......................................2
15 058-00673 Bearing Cone ............................................ 1 41 058-00699 Eccentric Ring............................................1
16 058-00674 Bearing Cup .............................................. 1 42 058-00700 Brake Valve Block with CB Cartridges.......1
17 058-00675 Split Ring ................................................... 1 43 NOT USED
18 058-00676 Split Ring Retainer .................................... 1 44 058-00701 Capscrew, Hex Head (5/16NC x 2 1/2G5).2
19 058-00677 Thrust Washer........................................... 1 45 058-00702 O-Ring........................................................2
20 058-00678 Primary Sun Gear...................................... 1 46 058-00703 Elbow fitting, 90 Deg. .................................1
21 058-00679 Thrust Washer........................................... 1 47 058-00704 Hose Assembly ..........................................1
22 058-00680 SHCS M8x35, 1.25, G10.9)....................... 8 48 NOT USED
23 058-00681 Lock washer, Metric (8mm) ....................... 16 49 058-00705 SHCS M8x25mm,1.25 G10.9 ....................8
24 058-00682 Brake Housing........................................... 1 50 058-00706 Adapter ......................................................1
25 058-00683 Spring ........................................................ 6 51 058-00707 Swivel Nut 90 Deg. ....................................1
26 058-00684 Spring Spacer............................................ 1

GROUP
ROTATION GEARBOX ASSEMBLY MODEL: BT3000 Series
22
Page: 22.2
1
2 3
SWING
SECTION
BOOM
SECTION
WINCH
SECTION
8
5 6
7

Page 24.2 Triple Vane Hydraulic Pump
1 502-50521 Hose, 1.0” Winch Pump ............................ 1

2 502-30749 Hose, .5” Swing Pump .............................. 1
3 514-55011 90, Elbow M#8 OFS x M#8 ORB .............. 1
4 502-40929 Hose, .75” Boom Pump............................. 1
5 503-06008 Pump Suction Hose .................................. 1
6 201-00248 Bolt Hose Clamp 3” ................................... 1
7 504-03509 90 Hose End, beaded ............................... 1
8 505-06004 Split Flange kit, 2.5” .................................. 1
* 505-01002 Split Flange Kit, .75”.................................. 1
* 505-02002 Split Flange Kit, 1.0”.................................. 1
* ITEM NOT SHOWN

GROUP
HYDRAULIC PUMP INSTALLATION MODEL: BT3000 Series
24
Page: 24.1
SEE PAGE 24.3

GROUP
TRIPLE VANE HYDRAULIC PUMP MODEL: BT3000 Series
24
Assembly Page: 24.2
SEE PAGE 24.2
520-00053-1 Hydraulic Pump Assembly (Vickers) 22 935-00024 Bolt ............................................................ 4
Side Mount 6 Bolt PTO Curbside Mount 23 935-00140 Screw ........................................................ 2
24 935-00141 Pin ............................................................. 2
520-00053-2 Hydraulic Pump Assembly (Vickers) 25 935-00142 Inlet Plate .................................................. 1
Side Mount 6 Bolt PTO Streetside Mount 26 935-00143 Seal Pack .................................................. 4
27 935-00121 Side Plate Kit ............................................ 1
520-00053-3 Hydraulic Pump Assembly (Vickers) 28 935-00139 Ring........................................................... 1
Bottom Mount 8 Bolt PTO 29 935-00144 Vane Kit .................................................... 1
30 935-00138 Rotor ......................................................... 1
520-00053-4 Hydraulic Pump Assembly (Vickers) 31 935-00143 Seal Pac.................................................... 4
Allison Automatic PTO Curbside Mount 32 935-00117 Outlet Plate ............................................... 1
33** 935-00028 O-Ring....................................................... 1
1 935-00119 Body Kit ..................................................... 1 34 935-00136 Seal Ring .................................................. 1
2** 935-00101 Primary Shaft Seal .................................... 1 35** 935-00060 O-Ring....................................................... 1
3 935-00033 Washer ...................................................... 1 36 935-00122 Back-Up Ring ............................................ 1
4 935-00097 Shaft (297 Type)........................................ 1 37 935-00022 Bolt ............................................................ 4
5 935-00020 Bearing ...................................................... 1 38 935-00135 Rear Mounting Cover ................................ 1
6 935-00025 Ring ........................................................... 1 39** 935-00093 O-Ring....................................................... 2
7 935-00034 Lockring ..................................................... 1 40 935-00111 Wear Plate ................................................ 1
8 935-00119 Back Up Ring............................................. 1 41 935-00095 Pin ............................................................ 2
9** 935-00026 O-Ring ....................................................... 1 42 935-00110 Ring........................................................... 1
10 935-00151 Seal Ring ................................................... 1 43 935-00109 Vane Kit .................................................... 1
11** 935-00030 O-Ring ....................................................... 1 44 935-00108 Rotor ......................................................... 1
12 935-00150 Outlet Plate................................................ 1 45 935-00107 Pressure Plate .......................................... 1
13 935-00149 Seal Pac .................................................... 4 46 935-00106 spring. ....................................................... 1
14 935-00120 Flex Side Plate .......................................... 2 47** 935-00093 O-Ring....................................................... 1
15 935-00148 Ring ........................................................... 1 48 935-00100 V10 Cover Option ..................................... 1
16 935-00044 Rotor ......................................................... 1 49 935-00088 Bolt ............................................................ 1
17 935-00056 Vane KiT.................................................... 1
18 935-00146 Inlet Plate .................................................. 1 REPAIR KITS
19 935-00147 Pin ............................................................. 2 ** 935-00091 Pump Seal Kit
20 935-00145 Hex Head Screw........................................ 2 (needed if any of the following are replaced)
21 935-00041 Inlet Cover ................................................. 1
935-00087 Swing Section Cartridge
935-00098 Boom/Center Section Cartridge
935-00080 Winch/Main Section Cartridge

GROUP
TRIPLE VANE HYDRAULIC PUMP MODEL: BT3000 Series
24
Assembly Page: 24.3
15
10
14
9 11
12,13
8 18
16
17
7
1
6
5
4 2
3
1 875-90338 Reservoir, Hydraulic Oil, Steel, 70 Gal ......1 10 223-15210 Screw, 5/16 x 3/4 Self Tapping ................. 2
2 875-90332 Plug, Socket Head 3/4NPT........................1 11 201-00181 Clamp, Cable ............................................ 3
3 504-00706 Coupling, Hose, 1 1/4 MPT .......................1 12* 220-06032 Bolt, Hex Head 5/8 NC x 2" Long.............. 8
4 875-90330 Diffuser, 2NPT x 1 1/4NPT ........................1 13* 221-96005 Nut, Hex Head 5/8NC PLTD ..................... 8
5 875-90329 Reducer, 2 1/2NPT x 2NPT .......................1 14 875-90326 Strap, Mtg, Hyd Tank ................................ 2
6 201-00146 Clamp, Hose 1 1/2 .....................................2 15 875-90138 Cap, Breather Assembly ........................... 1
7 503-03001 Hose 1 1/2 I.D............................................1 16 875-90327 Strap, Rubber 2 1/32” x 10ft...................... 2
8* 789-05507 Hydraulic Tank Frame Spacer ...................2 17 875-90340 Guage, Sight Glass ................................... 2
9 875-90325 Bracket, 24” Round Hyd Tank ...................2 18 517-30015 Hex Plug, 1 5/8-12 .................................... 2
*ITEM NOT SEEN

GROUP
MODEL: BT3000 Series
HYDRAULIC RESERVOIR 25
Page 25.1
Installation
8,9 13,14,15,
7 11 12
10 16
17
6
18
5 3,4
19
1 20
1 504-00902 Coupling, 2 1/2” Hose................................ 1 11 501-02013 Filter Head .................................................1
2 570-90055 Gate Valve, 2 1/2” ..................................... 1 12 Pg 25.3 Tube, Return Assembly .............................1
3 505-03001 Flange, 1 1/2 ............................................. 2 13 220-01004 Bolt, 5/16NC x 3/4" Long ...........................2
4 505-03003 Flange, 1 1/2 ............................................. 2 14 222-11002 Washer, Lock 5/16 PLTD...........................2
5 504-03407 Hose, End, 90 Deg. ................................... 1 15 222-01001 Washer, Flat 5/16 PLTD ............................2
6 201-00146 Clamp, Hose 1 1/2..................................... 2 16 221-01001 Nut, Hex, 5/16NC PLTD.............................2
7 503-03001 Hose 1 1/2 I.D ........................................... 1 17 770-02621 Bracket, Hydraulic Filter Mounting .............1
8 222-14003 Washer, Lock 1/2 PLTD ............................ 12 18 935-00113 Filter, By-Pass Gauge................................1
9 220-04005 Bolt, Hex Head 1/2NC x 1 1/2" Long......... 8 19 503-06008 2 1/2” Hose, Pump Inlet .............................1
10* 260-30004 O-Ring ....................................................... 3 20 501-02014 Filter Cartridge ...........................................2
* 570-09005 Nipple, 2 1/2” Close ...................................1
* ITEM NOT SEEN
DATE: Revised 10-2006 GROUP

HYDRAULIC RESERVOIR MODEL: BT3000 Series
25
Filter Installation Page 25.2
4
2,3
1
3,5

1 510-90279 Tube, Return Ass.(#12 Pg 25.2) ................1
2 220-04001 Bolt, Hex Head, 1/2NC x 2" Long ..............4
3 222-14003 Washer, Lock 1/2 PLTD.............................12
4* 260-30004 O-Ring .......................................................3
5 220-04005 Bolt, Hex Head 1/2NC x 1 1/2" Long .........8
6 Pg 25.2 Bracket, Hyd. Filter MNT ...........................1
*ITEM NOT SEEN

GROUP
HYDRAULIC RESERVOIR 25
Piping Page 25.3
11
12
10
9 8
1 2 3 4 5 6 6 6 6 7

1 940-00005 Inlet Section Assembly .............................. 1
2 940-00080 Spool Section Assembly (Swing) .............. 1
3 940-00016 Mid-Inlet Section Assembly ....................... 1
4 940-00085 Spool Section Assembly (Hoist) ................ 1
5 940-00034 Spool Section Assembly (Telescope)........ 1
6 940-00009 Spool Section Assembly (Outrigger) ......... 4
7 940-00010 Outlet Section Assembly ........................... 1
8 940-00013 Unloader Valve.......................................... 2
9 940-00084 Relief Valve ( Main) ................................... 1
10 940-00012 Relief Valve (Swing) .................................. 1
11 940-00031 Detent Spring Repair Kit............................ 7
12 940-00017 Kit, Tie Bolt ................................................ 1
269-00097 Seal Kit, complete
269-00098 Seal Kit Relief Valve

Main Valve MODEL: BT3000 Series
25
Page 25.4
4 5 9 10,11
13 2 3
6 7 8
12
8 1 15
14
16,17
18 7
19 23
20,21 22
24
25 27
26

1 550-00383 Valve Assembly, Tandem.......................... 1 15 513-30003 Connector, #4 OFS x #4 ORB ...................1
2* 552-00086 Valve, Check Spool ................................... 1 16 519-50012 Reducer .....................................................1
3* 517-00014 Union, 12OFS............................................ 1 17 511-50004 Nut, Hex Head ...........................................1
4 513-40018 Connector, 6 OFS x 8 ORB....................... 4 18 516-85004 Tee Connector #8 ......................................1
5 519-40007 Cap, #6 OFS ............................................. 4 19 514-55011 Elbow, 90 - 8 OFS x 8 ORB .......................1
6 513-50038 Connector, 8 OFS x 8 ORB....................... 6 20 519-60008 Reducer .....................................................1
7 513-60008 Connector,10 OFS x 8 ORB...................... 1 21 511-61002 Tube Nut #10 .............................................1
8 514-52003 Elbow, 90 Deg. #4OFS x #4 ORB ............. 3 22 516-86006 Tee, #10.....................................................1
9 517-30002 Plug, #10 ORB .......................................... 4 23 513-50027 Connector, 8 OFS x 10 ORB .....................1
10 513-70038 Connector, #12 OFS x #10 ORB............... 1 24 519-50010 Cap, #8 OFS ..............................................1
11 519-70032 Cap, #12 OFS ........................................... 1 25 514-55015 Elbow, 90 Deg. 8 OFS x 8 ORB.................1
12 514-59024 Elbow, 90 16 OFS x 12 ORB..................... 1 26 519-60007 Cap, #10 OFS ............................................1
13* 514-57010 Elbow, 90 12 OFS x 12 ORB..................... 1 27 517-30004 Plug, #12 ORB ...........................................2
14 514-62002 Elbow, 90 Deg. #4 ..................................... 1
* THESE ITEMS NOT USED IN MOTOR SHIFT 2 SPEED OPTION, SEE SECTION 51

GROUP
MAIN VALVE ASSEMBLY 25
Standard Winch Page 25.5
21
14
1 3 5 7 9
11
17
AuxO/R AuxO/R O/R O/R Boom Ext Topping Swing
15
2 13 16
4 6 8 10 12
19
18
NOTE- HOSES HAVE BEEN OMITTED FOR CLARITY,

NUMBERS INDICATE HOSE CONNECTION PLACEMENT.
1 502-20765 Hose, Aux Outrigger (S.S. Extend)............ 2 11 502-35068 Hose, Hoist Cylinder (Retract) .................. 2
2 502-20764 Hose, Aux Outrigger (S.S. Retract) ........... 2 12 502-35068 Hose, Hoist Cylinder (Extend)
3 502-20764 Hose, Aux Outrigger (C.S. Extend) 13 502-40929 Hose, Pump (Boom Section) .................... 1
4 502-20765 Hose, Aux Outrigger (C.S. Retract) 14 502-30557 Hose, Swing Motor (CCW)........................ 2
5 502-30534 Hose, Main Outriggers (C.S. Extend) ........ 4 15 502-30557 Hose, Swing Motor (CW)
6 502-30534 Hose, Main Outriggers (C.S. Retract) 16 502-30749 Hose, Pump (Swing Section) ................... 1
7 502-30534 Hose, Main Outriggers (S.S. Extend) 17 502-11308 Hose, Test Port (Swing Pump) ................. 1
8 502-30534 Hose, Main Outriggers (S.S. Retract) 18 502-10973 Hose, Test Port (Boom Extension) ........... 1
9 502-35069 Hose, Boom Cylinder (Extend) .................. 2 19 510-20457 Tube Assembly, Unload Valve Supply ...... 1
10 502-35069 Hose, Boom Cylinder (Retract) 21 502-11225 Hose Greer Base ...................................... 1

MAIN VALVE PIPING MODEL: BT3000 Series
25
3 6
4 5
2
HOIST
CYLINDER

1 515-06003 45° Elbow #10 OFS x #8 ORB .................. 2
2 502-11225 Hose, GREER Base / Case Drain, Priority 1
3 Pg 25.5 Hose, Hoist Cylinder Extend ..................... 2
4 Hose, Hoist Cylinder Retract
5 514-52005 Elbow 90 .................................................. 1
6 502-11309 Hose, Case Drain, Winch Motor................ 1
8 10
11,12
9 7
7 Pg 25.9 Hose, Winch .............................................2
8 Pg 25.5 Hose, Boom Extension ..............................2
9 518-60007 Bulkhead Union Fitting...............................2
10 502-40908 Hose, Winch, Upper...................................2
11 514-67004 90° Elbow, #12...........................................2
12 515-07002 45° Elbow, #12...........................................2

GROUP
HYDRAULIC PIPING 25
CLOCKWISE
SWING PORT
COUNTER-
CLOCKWISE
SWING PORT

1 Pg 25.5 Hose assembly, Swing...............................2
2 Pg 22.2 Hose Assembly, Brake Release ................1

HYDRAULIC PIPING MODEL: BT3000 Series
25
SWING Page 25.8
3
1 6 2
4A,4B
4C

500-01397 Unloader Valve Assembly W/Fittings
1 551-10136 Manifold, Unloader .................................... 1
2 514-52003 Elbow, 90 Deg., 4 OFS x 4 ORB............... 1
3 513-20017 Connector, 4 OFS x 4 ORB....................... 3
4A 394-00029 Solenoid .................................................... 2
4B 394-00026 Solenoid Coil ............................................. 2
4C 394-00003 Solenoid Coil Nut ...................................... 2
5 394-00028 Check Valve .............................................. 3
6 502-10999 Hose Assembly, Unloader Valve Return... 1

GROUP
UNLOADER VALVE ASSEMBLY 25
Page 25.9
3
4
8
10
9
1
6 5
7

BOLD NUMBERS INDICATE HOSE CONNECTION PLACEMENT.

1 550-00314 Valve, Winch ............................................. 1
2 513-70023 Connector, M#12 OFS x M#12 ORB......... 2
3 513-90032 Connector, M#16 OFS x M#16 ORB......... 1
4 514-69012 Conn. Elbow M#16 OFS x M#16 ORB ...... 1
5 541-59021 Conn. Elbow M#16 OFS x M#16 ORB ...... 1
6* 514-57010 Conn. Elbow M#12 OFS x M#12 ORB ...... 1
7* 514-52003 Conn. Elbow M#4 OFS x M#4 ORB .......... 1
Hose Connectons
8 502-40928 Hose, Winch Down ................................... 2
9 502-40928 Hose, Winch Up
10 502-50521 Hose, Pump (Winch Section) .................... 1
* THESE ITEMS NOT USED IN MOTOR SHIFT 2 SPEED OPTION, SEE SECTION 51

WINCH VALVE ASSEMBLY MODEL: BT3000 Series
25
Page 25.10
1,2
10
4
3
4 4
6 31
5 8
9
7
10
11
12
13
27
16 14
26
15
25
17 24
21
20 22 23
18
19
28,29,30
1 222-40007 Retainer, Rod ............................................ 2 17 209-00444 Handle........................................................2
2 809-00385 Rod, 2 Speed Winch ................................. 2 18 519-90051 Manifold Return..........................................1
3 808-00049 Knob, Control, Winch, (Black) ................... 2 19 502-50314 Hose Assembly, Valve Return ...................1
4 808-00048 Knob, Control, (Black) ............................... 14 20 502-10999 Hose Assembly, Unload Valve Return.......1
5 221-06002 Nut, Jam, 5/8-11 UNC PLTD..................... 16 21 510-20373 Tube Assembly, Winch Unload..................1
6 209-00832 Level Indicator, Circular............................. 2 22 502-10973 Hose Assembly, Shuttle Valve...................1
7 Pg 33.2 Switch, Momentary.................................... 4 23 510-20370 Tube Assembly, Shuttle Supply .................1
8 804-00810 Control Handle, S.S. Aux. O/R .................. 1 24 Pg 25.9 Valve Assembly, winch ..............................1
9 804-00809 Control Handle, C.S. Aux. O/R.................. 1 25 Pg 25.4 Valve Assembly, Main ...............................1
10 804-00812 Control Handle, S.S. O/R .......................... 1 26 510-70773 Tube Assembly, Power Beyond.................1
11 804-00811 Control Handle, C.S. OR ........................... 1 27 802-01489 Cover, Console End, C.S...........................1
12 804-00829 Control Handle, Winch .............................. 1 28 220-02004 Bolt, Hex Head3/8UNC x 1 GR5 PL ..........4
13 804-00807 Control Handle, Telescope........................ 1 29 222-12001 Washer, Lock, 3/8 PLTD............................10
14 804-00805 Control Handle, Boom Hoist...................... 1 30 221-02001 Nut, 3/8-16UNC PLTD ...............................6
15 804-00806 Control Handle, Swing............................... 1 31 516-20013 Test Port Bulkhead, Seal-Lok #4 ...............3
16 802-01490 Cover, Console End, S.S. ......................... 1

GROUP
CONTROL CONSOLE ASSEMBLY MODEL: BT3000 Series
28
Page 28.1
2,3 1
6
20
78 16
10 11 17,18,19
9
12
21 13,14
22,23,24,25
22,23,25 26,27,28,29
26,27,28
1 801-00107 Console, Weldment ...................................1 16 709-01119 Block, Bearing ........................................... 12
2 870-00129 Pin, Clevis 5/16 Dia. ..................................9 17 222-00006 Flat washer, 1/4 PLTD .............................. 18
3 224-02001 Pin, Cotter 1/8 x 3/4 ...................................9 18 221-90001 Nut, Hex LK, 1/4-20UNC PLTD ................ 18
4 Pg 33.3 Sub-Assembly, O/R Alarm Switches .........1 19 220-00007 Bolt, Hex Head, 1/4-20UNC x 2PL............ 18
5* 806-00235 Control Link Assembly, Swing ...................1 20 502-50314 Hose Assembly, Valve Return .................. 1
6 806-00243 Control Link Assembly, Winch ...................1 21 502-50313 Hose Assembly, Valve Return .................. 1
7 806-00236 Control Link Assembly, Boom....................1 22 220-04048 Bolt, Hex Head, 1/2-13UN x 2 GR5 .......... 4
8 806-00237 Control Link Assembly, Telescope ............1 23 222-14001 Washer, Lock 1/2 PLTD ............................ 4
9 806-00238 Control link assembly, C.S. O/R ................1 24 222-04001 Washer, Flat 1/2 PLTD ............................. 2
10 806-00239 Control Assembly. S.S. O/R ......................1 25 221-04001 Nut, Hex, 1/2-13UNC PLTD ...................... 4
11 806-00240 Control Link Assembly, C.S. STB ..............1 26 222-12001 Washer, Lock, 3/8 PLTD ........................... 10
12 806-00241 Control Link Assembly, S.S. STB ..............1 27 221-02001 Nut, 3/8-16UNC PLTD .............................. 6
13 870-00044 Pin, Clevis 3/16 Dia. ..................................7 28 220-02005 Bolt Hex Head 3/8-16UN x 2 1/2 GR5 ...... 4
14 224-01001 Pin, Cotter 3/32 x 1/2 .................................7 29 222-01001 Washer, Flat, 5/16 PLTD .......................... 30
15* 783-02785 Bar, Valve Spacer......................................2 30** 802-01390 Cover, Console Front ................................ 2
* ITEM NOT SEEN

**REMOVED FOR CLARITY

GROUP
28
Page 28.2
6
3 5
7
2 4
1 3
8,9,10 12
14 11
13
1 400-04129 E-Stop Pushbutton .................................... 2 7 400-25137 Harness Assembly, Control, Aux. O/R.......1
2 519-70032 Hole, Plug, 1/2 Dia Push-In ....................... 2 8 263-00044 Gasket, Level Mounting .............................2
3 400-04125 Switch, Momentary.................................... 4 9 209-00831 Level Base, Circular Level .........................2
4 1245-162 Hour Meter ................................................ 1 10 209-00832 Level Indicator, Circular .............................2
5 400-04123 Switch, Start/Stop...................................... 2 11 400-05334 Horn, ATB, ECA.........................................1
6 400-25169 Harness Assembly, Console .................... 1 12 500-01397 Valve Assembly, Unload ............................1
13 400-24062 Subassembly, O/R Alarm Switch ...............1
14 516-20013 Test Port Bulkhead, Seal-Lok #4 ...............3

GROUP
28
Page 28.3
8
3 7
15
5,6
9 16

600-40347 Throttle Sub Assembly
Items 1 through 14
1 809-00407 Throttle Weldment .....................................1
2 809-00389 Throttle Shaft, ............................................1
3 709-01612 Bearing, Block Acceleration Pedal.............2
4 806-00198 Control Pedal, Main Link............................1
5 220-00007 Bolt, Hex Head1/4 NC x 2" Long ...............4
6 222-00006 Washer, Flat, 1/4 PLTD .............................4
7 870-00002 Pin, Clevis, 1/4 x 3/4 ..................................2
8 100-30029 Throttle Pedal ............................................1
9 809-00390 Clevis Assembly ........................................2
10* 224-01001 Pin, Cotter 3/32” x 1/2” long
11* 221-90001 Nut, Hex Head, 1/4 NC Toplock ................4
12* 08074200 Nylon Spacer .............................................2
13* 224-12001 Pin, Roll, 1/8 x 1 1/8" Long ........................1
14* 870-00132 Pin, 3/8 x 4 Long........................................1
15 202-10062 Spring, Throttle Pedal Return ....................2

16 Pg 28.5 Cable, Throttle ...........................................2
* item hidden

GROUP
THROTTLE ASSEMBLY MODEL: BT3000 Series
28
Page 28.4
OPERATORS PLATFORM OPERATORS PLATFORM
CURB SIDE OPERATOR CONSOLE STREET SIDE
1,2,3,4 11
6,7
8,9,2
8,9,2
10
FRONT OF TRUCK

1 222-00006 Washer, Flat, 1/4 PLTD ............................. 10
2 221-90001 Nut, Hex, 1/4 NC Top Lock ....................... 9
3 220-00007 Bolt, Hex Head 1/4NC x 2" Long ............... 4
4 036-10040 Spacer Tube, 1/2 Dia. Long ...................... 4
5 Pg 28.4 Throttle Sub-assembly .............................. 2
6 201-00143 Cable, clamp ............................................. 2
7 209-00046 Swivel Stop................................................ 2
8 201-00141 Tube, clamp 1/4......................................... 2
9 220-00003 Bolt, Hex head 1/4NC x 3/4" Long............. 4
10 600-40329 Cable, Throttle ........................................... 2
11 * Throttle Pedal ........................................... 1
* Chassis Dependant

GROUP
THROTTLE INSTALLATION MODEL: BT3000 Series
28
Page 28.5
706A8760 Tool Kit.......................................................Opt
1 1226-54 Wrench, Adjustable, Hydraulic Fitting........1

2 1226-55 Wrench Set, Combination (17 Pc) .............1
3 1226-56 Socket Set, 3/4” Drive (12 Pc) ...................1
4 1226-57 Flex Handle, 3/4” Drive, 18” Long..............1
5 1226-58 Extension Bar, 3/4” Drive, 16” Long...........1
6 1226-59 Socket, 3/4” 12 Point .................................1
7 1226-60 Universal Joint, 3/4” Drive..........................1
8 1226-61 Spanner< Adjustable Hook (2”-4 3/4”) .......1
9 1226-62 Punch, Long Taper (1/4 x 12” ....................1
10 1226-32 Hammer, Ball Peen (32 Oz.)......................1
11 1226-63 Tool Box.....................................................1
12 218536 Paint, Terex White

13 218538 Aerosol Paint, Terex White
14 218535 Paint, Terex Grey
15 218539 Aerosol Paint, Terex Grey
16 216537 Primer
2 3 1
4

1 600-40440 Digital Hydraulic Test Guage
2 518-20014 Diagnostic Coupler
3 502-11324 19” Hose Extension
4 Ref Console Hydraulic Pressure Test Port

GROUP
TOOLS / PAINTS MODEL: BT3000 Series
29
Page 29.1
TUBE OD PART NO. DESCRIPTION QTY.
3/4” 12019-279 Split Flange Clamp ..........................2

1218-26 O-Ring.............................................1
1200-61 Capscrew, 3/8C x 1-1/4...................4
1210-20 Lock Washer ...................................4
1” 1219-665 Split Flange Clamp ..........................2

1218-103 O-Ring.............................................1
1200-61 Capscrew, 3/8C x 1-1/4...................4
1210-20 Lock washer ....................................4
1-1/4” 1219-392 Split Flange Clamp ..........................2

1218-63 O-Ring.............................................1
1200-307 Capscrew, 7/16C x 1-1/2.................4
1210-23 Lock Washer ...................................4
1-1/2” 1219-390 Split Flange Clamp ..........................2

1218-72 O-Ring.............................................1
1200-100 Capscrew, 1/2C x 1-1/2...................4
1210-26 Lock Washer ...................................4

1218-126 O-Ring.............................................1
1200-100 Capscrew, 1/2C x 1-1/2...................4
1210-26 Lock Washer ...................................4

1218-61 O-Ring.............................................1
1200-146 Capscrew, 5/8C x 1-3/4...................4
1210-32 Lock Washer ...................................4

GROUP
SPLIT FLANGE CLAMPS MODEL: BT3000 Series
29
Page 29.2
1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2”
CLAMP SET 1240-172 1240-163 1240-160 1240-168 1240-146 1240-132
COVER PLATE 1240-174 1240-162 1240-162 1240-170 1240-148 1240-148
NUT 1240-173 1240-161 1240-161 1240-169 1240-157 1240-156*
CAPSCREW 1200-3 1200-5 1200-5 1200-7 1200-13 1200-13

1/4C x1 1/4Cx1 1/4 1/4Cx1 1/4 1/4Cx1 1/2 1/4Cx2 1/4 1/4Cx2 1/4
WHERE USED Hyd Brakes Air Brakes Air Brakes Outriggers Upper & Upper
Lower Hyd. Hydraulics
1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2”
CLAMP SET 1240-172 1240-163 1240-160 1240-168 1240-146 1240-132
COVER PLATE 1240-174 1240-162 1240-162 1240-170 1240-148 1240-148
NUT 1240-173 1240-161 1240-161 1240-169 1240-157 1240-156*
CAPSCREW 1200-3 1200-5 1200-5 1200-7 1200-13 1200-13

1/4C x1 1/4Cx1 1/4 1/4Cx1 1/4 1/4Cx1 1/2 1/4Cx2 1/4 1/4Cx2 1/4
WHERE USED Hyd Brakes Air Brakes Air Brakes Outriggers Upper & Upper
Lower Hyd. Hydraulics

GROUP
CLAMPS MODEL: BT3000 Series
29
Page 29.3
4 3 2
1
16
7 17
18
5 19
20
1
8
21
9
12 12
11 10 14 15 13
13
REF PART NO. DESCRIPTIION QTY
1 653-00395 6 1/4” Terex Logo Decal Black
653-00399 6 1/4” Terex Logo Decal White.................. 2
2 653-00389 R.H. Boom Angle Indicator ........................ 1
653-00390 L.H. Boom Angle Indicator......................... 1
3 653-00397 Warning-Finger Pinch Point Decal ............ 2
4 653-00393-2 Terex Stinger Decal Black ......................... 2
5 653-00392-9 Model Number Decal BT3470 ................... 2
653-00392-7 Model Number Decal BT3063
7 653-00398 Warning-Finger/Hand Pinch Point ............. 1
8 654-00704 Final Vehicle Certification, Decal............... 1
9 652-00059 CAUTION-PTO Decal................................ 1
10 651-00185 Placard, DANGER Riding Loadline ........... 2
11 651-00195 Placard, DANGER Drive Line.................... 2
12 651-00184 Placard, Electrocution Hazard ................... 2
13 651-00186 Decal, Crush DANGER ............................. 4
14 652-00525 Placard, Master Lube Chart....................... 1
15 652-00073 Hydraulic Oil Only, Decal........................... 1
16 651-00203 Decal, Danger Remove SFJ...................... 2
17 651-00367 R.H. Boom Angle Indicator ........................ 1
18 651-00366 L.H. Boom Angle Indicator......................... 1
19 651-00196 Lanyard Anchor Point ................................ 2
20 651-00356 Pinch Point Decal ...................................... 2
21 651-00343 Placard, Inspection Danger ....................... 2

GROUP
MARKING DECAL PLACEMENT MODEL: BT3000 Series
30
Page 30.1
8 8
7 7
6 9 13 6
5 5
1 2 4
3
3 4 2 1
10 11 20 18 16 9 19 17 15 10
19 17 15 12 18 16 14
23
21 21
20 20
22 22
24 25 25
ITEMS 1 THROUGH 22 ARE PART OF

CONSOLE DECAL KIT #656-00015
NOT ALL DECALS ARE USED ON EVERY MODEL
REF PART NO. DESCRIPTIION QTY REF PART NO. DESCRIPTIION QTY
656-00014 Console Decal Kit 14 652-00395 Decal Bumper O/R .................................... 1
15 652-00394 Decal Platform Leveling ............................ 2
1 650-00330 Control Boom Decal ..................................2
15 652-00393 Decal Remote Control ............................... 2
2 650-00654 2-Spd Winch Control Decal .......................2
16 652-00392 Decal Front Outrigger................................ 2
3 650-00411 Control Boom Telescope Decal .................2
17 652-00391 Decal Rear Outrigger ................................ 2
4 650-00329 Control Swing Decal ..................................2
18 651-00390 Decal High Speed Winch .......................... 2
5 650-00434 Control Rear S.S. O/R Decal .....................2
19 652-00389 Decal Bumper O/R .................................... 1
6 650-00433 Control Rear C.S. O/R Decal.....................2
20 652-00111 Operating Instructions, Decal .................... 2
7 650-00432 Control Front S.S. O/R Decal ....................2
21 652-00114 Crane Hand signals, Decal ....................... 2
8 650-00431 Control Front C.S. O/R Decal ....................2
22 651-00253 WARNING ALL, Decal .............................. 2
9 651-00341 Compliance Warning Decal .......................2
See Kit Note Above
10 651-00270 DANGER, 2 Blocking, Decal .....................2
23 653-00229 Unit Stability Decal .................................... 1
11 651-00387 Switch Controls Decal, Curb Side .............1
24 652-00525 Placard, Master Lube Chart ...................... 1
12 651-00388 Switch Controls Decal, Street Side............1
25 651-00184 Placard, Electrocution Hazard................... 2
13 651-00399 Decal Test ports ........................................1

GROUP
30
Page 30.2
3
2
2
1
1
REF PART NO. DESCRIPTIION QTY

1 651-00184 Electrocution Hazard Decal .......................6
2 651-00185 Danger Riding Decal..................................2
3 653-00332 Made in the USA Decal .............................1

GROUP
30
Page 30.3
1
TRUCK CHASSIS
ENGINE PTO AUTO

CONTROL RELAY TRANS
RELAY
STREETSIDE CONSOLE CURBSIDE CONSOLE

CONSOLE CONSOLE
SWITCHES SWITCHES
OUTRIGGER ALARM
SWITCHES
MAINFRAME
2
GREER
SUBFRAME
AUX O/R
VALVE
OUTRIGGER/
BACKUP
ALARM
FLATBED LIGHTS
SUBFRAME
CHASSIS CHASSIS
TAIL LIGHTS ID LIGHTS TAILLIGHTS

1 400-02450 Wire Harness, Main Electrical....................1
2 400-25169 Harness, Console ......................................1
3 400-25163 Harness, Tail Lights / Backup Alarm..........1

GROUP
ELECTRICAL SYSTEM MODEL: BT3000 Series
33
Harnesses Page 33.1
2 1 4 5 4 3
7 8
6

1 400-04123 Switch, Engine Start / Stop ........................2
2 1245-162 Hour Meter.................................................1
3 400-04129 E-Stop Push Button ...................................2
4 400-04125 Switch, Momentary ....................................4
5 Page 51.3 Front Outrigger Switch (Option).................2
6 Page 25.8 Unloader Valve Solenoids .........................ref
7 Page 33.1 Harness, Console ......................................ref
8 400-05334 ATB Alarm .................................................1

GROUP
ELECTICAL SYSTEM MODEL: BT3000 Series
33
Console Controls Page 33.2
1,2,3
9
7
4
*View Of Right-rear Of Console, Cover Removed

400-24062 Outrigger Alarm Switch Assembly
1 221-00009 Hex Nut 6-32..............................................8
2 222-10009 Lock Washer #6.........................................8
3 222-00004 Flat Washer #6 ..........................................8
4 223-01129 SRHMS 6-32 x 1 1/8..................................8
5 400-01956 Jumper Assembly Brown 16Ga .................1
6 400-01957 Jumper Assembly Blue 16Ga ....................1
7 400-05109 Switch O/R Warning ..................................4
8 786-01774 Mounting, O/R Warning Switch..................1
9 Page 33.1 Harness, Console ......................................ref

GROUP
ELECTRICAL SYSTEM MODEL: BT3000 Series
33
Outrigger Alarm Switch Page 33.3
33,24
7,34 30 2,3,4
29
22,23 19
26,27 22,23
13 32 18
5,6
28
8,9,10
24,33 14,15,16 31
25 1
11,12 7,34 17 20,21 21 29
730-51335-1 SFJ Assembly, 1 Stage ............................. 1 17 202-10066 Spring,cable Tension ................................ 1
18 220-31007 SHCS 5/16-18 NC X .63 Zinc ................... 2
1 730-51248 Weldment, Jib Base................................... 1 19 808-00047 Knob, Hand ............................................... 2
2 220-06038 HHCS 5/8 NC x 1.25 Gr5 Zinc Ea ............ 4 20 226-00020 Rivet .38 HD X .19 DIA X .45 ................... 9
3 222-06010 Flatwasher 5/8 Hardened .......................... 4 21 201-00171 Clamp 1/8 DIA Tube ................................. 9
4 222-16003 Lockwasher 5/8 Zinc Plated ...................... 4 22 222-10006 Lockwasher #10 Split Zinc ........................ 8
5 870-10174 Clevis Pin................................................... 1 23 223-01131 RHCS #10-24 NC X .38 GR2 Zinc ............ 8
6 224-02006 Hair Pin, Shaft DIA 1/8 Zinc....................... 1 24 220-02045 HHCS 3/8-16NC X .88 GR5 Zinc EA ........ 4
7 222-02011 Flatwasher 3/8 Hard Zinc PLT................... 6 25 400-25104 ATB Jib Cable Assy 3470 Greer ............... 1
8 200-30001 Retaining Ring ........................................... 2 26 220-31004 SHCS 5/16-18 NC X 1.25 ......................... 2
9 501-03001 Grease Zerk............................................... 1 27 222-11002 Lockwasher 5/16 Zinc Plated ................... 4
10 870-50058 Pin, Sheave ............................................... 1 28 770-01684 Bracket, cable Guide ................................ 2
11 274-30004 Bearing-inner Race(00767) ....................... 1 29 224-04002 hair pin .178 .............................................. 4
12 860-40050 Sheave Ass'y 9/16 Rope ........................... 1 30 770-01676 Bracket Weld Jib Stow .............................. 1
13 770-01855 Tip Weld Jib .............................................. 1 31 870-30221 Pin 1.25 ..................................................... 4
14 729-02579 Angle, Pointer Arc-4.5" ........................ 2 32 774-00054 ATB Swtch Adapter Bracket ..................... 1
15 221-92008 NILN 3/8 -16 NC ........................................ 2 33 222-12001 Lockwasher 3/8 Zinc Plated ...................... 4
16 222-01001 Flatwasher 5/16 Zinc Plated ..................... 4 34 220-02060 HHCS 3/8-16 NC X 1.13 GR8................... 6

GROUP
JIB ASSEMBLY MODEL: BT3000 Series
39A
Single Stage Page: 39A.1
44,53
33
20 50 11 7 8
19,26,27 21,22,23
10
20
49
42,43 9
39
46,47 14,15,16,17
48
38,47 3,4
44,53
52 45 1 17
34,35,36
29,30,31 24,25
32
42,43
37 41 49
12,54 2
40,41
5,14,15,16,18
19,26,27
13
51
730-51335-2 SFJ Assembly, 2 Stage ............................. 1
28 200-30001 Retaining Ring .......................................... 2
1 730-51248 Weld - Jib Base ......................................... 1 29 501-03001 Grease Zerk .............................................. 1
2 220-01003 HHCS 5/16-18 x 1 1/4 ............................... 8 30 870-50058 Pin, Sheave............................................... 1
3 220-01013 HHCS 5/16-18 x 5/8 .................................. 10 31 274-30004 Bearing-inner Race(00767)....................... 1
4 222-11002 Lock Washer 5/16...................................... 18 32 860-40050 Sheave Ass'y 9/16 Rope........................... 1
5 223-00304 FSHMS 5/16-18 x .66 ................................ 4 33 770-01855 Tip Weld Jib ............................................. 1
7 224-16003 Roll Pin 1/4 x 2.25 ..................................... 1 34 729-02579 Angle, Pointer Arc-4.5".............................. 2
8 224-19006 Roll Pin 1/2 x 4 .......................................... 1 35 221-92008 NILN 3/8 -16 NC ....................................... 2
9 870-20061 Pin 3 Hole 1 x 11 ....................................... 1 36 222-01001 Flatwasher 5/16 Zinc Plated .................... 4
10 200-10002 Snap Ring.................................................. 2 37 202-10066 Spring,cable Tension ................................ 1
11 870-20227 Pin 1 x 8 .................................................... 1 38 220-31007 SHCS 5/16-18 NC X .63 Zinc ................... 2
12 870-00133 Pin 2 Hole 1/2 x 9 1/8 ................................ 1 39 808-00047 Knob, Hand ............................................... 2
13 783-02791 Support Bar - Jib........................................ 1 40 226-00020 Rivet .38 HD X .19 DIA X .45 ................... 9
14 787-00243 Shim 1.5 x 3.5 x .100................................. 2 41 201-00171 Clamp 1/8 DIA Tube ................................. 9
15 787-00242 Shim 1.5 x 3.5 x .063................................. 10 42 222-10006 Lockwasher #10 Split Zinc ........................ 8
16 787-00241 Shim 1.5 x 3.5 x .040................................. 10 43 223-01131 RHCS #10-24 NC X .38 GR2 Zinc ............ 8
17 729-02341 Wear Pad 1.5 x 3.5 Polysert...................... 2 44 220-02045 HHCS 3/8-16NC X .88 GR5 Zinc EA ........ 4
18 729-02170 Wear Pad 2 csk Holes ............................... 2 45 400-25104 ATB Jib Cable Assy 3470 Greer ............... 1
19 221-92001 Toplock Nut 3/8 NC ................................... 6 46 220-31004 SHCS 5/16-18 NC X 1.25 ......................... 2
20 730-51242 2nd Stage Jib Weldment ........................... 1 47 222-11002 Lockwasher 5/16 Zinc Plated ................... 4
21 220-06038 HHCS 5/8 NC x 1.25 Gr5 Zinc Ea ............ 4 48 770-01684 Bracket, cable Guide ................................ 2
22 222-06010 Flatwasher 5/8 Hardened .......................... 4 49 224-04002 hair pin .178 .............................................. 4
23 222-16003 Lockwasher 5/8 Zinc Plated ...................... 4 50 770-01676 Bracket Weld Jib Stow .............................. 1
24 870-10174 Clevis Pin................................................... 1 51 870-30221 Pin 1.25 ..................................................... 4
25 224-02006 Hair Pin, Shaft DIA 1/8 Zinc....................... 1 52 774-00054 ATB Swtch Adapter Bracket ..................... 1
26 222-02011 Flatwasher 3/8 Hard Zinc PLT................... 6 53 222-12001 Lockwasher 3/8 Zinc Plated ...................... 4
27 220-02051 HHCS 3/8 NC x 1 1/2 ............................... 6 54 224-04006 Cotter Pin 3/16 x 1 1/2 .............................. 2

GROUP
JIB ASSEMBLY MODEL: BT3000 Series
39A
Two Stage Page: 39A.2
1 200-10011 Snap Ring - Truarc ....................................2
2 870-20243 Jib Ramp Pin 1 Dia ....................................1
3 870-00131 Hitch Pin Assembly 1/2 Dia .......................1
4 787-00228 Shim .100...................................................2
5 787-00227 Shim .063...................................................2
6 787-00226 Shim .040...................................................2
7 220-02004 HHCS 3/8NC x 1 GR5 ...............................4
8 222-12001 Lockwasher 3/8..........................................4
9 770-01682 Bracket, Jib Stop........................................1
10 770-01801 Bracket, Jib Stow Ramp ............................1
11 770-01711 Bracket, Jib Stow - Booom Tip ..................1
12 222-06006 Flatwasher 5/8 ...........................................8
13 222-16003 Lockwasher 5/8..........................................8
14 220-06038 HHCS 5/8NC x 1 1/4 GR5 .........................8

GROUP
JIB STOWAGE MODEL: BT3000 Series
39A
Page: 39A.3
058-00109 Motor, Winch
218879 Winch Motor Seal Kit ................................. 1

GROUP
WINCH MOTOR MODEL: BT3000 Series
40
Page 40.1
SEE PAGE 40.3

GROUP
WINCH ASSEMBLY MODEL: BT3000 Series
40
Page 40.2
SEE PAGE 40.2
293-00037 Winch 32 058-00637 Motor Support............................................ 1
33 058-00540 O-Ring ....................................................... 1
1 1058-00632 Brake Cylinder ...........................................1
34 058-00415 Output Sun Gear ....................................... 1
2 058-00429 Seal............................................................1
35 058-00416 Primary Sun Gear...................................... 1
3 058-00430 Pressure Plate ...........................................1
36 058-00433 Spacer ................................................. 1
4 058-00432 Backup Ring ..............................................1
37 058-00400 Primary Thrust Plate.................................. 1
5 058-00431 Spring ........................................................12
38 058-00408 Output Thrust Plate ................................... 1
6 058-00634 Disc, Friction ..............................................7
39 058-00444 Spacer, Bar ............................................... 2
7 058-00629 Disc, Steel..................................................8
40 058-00568 Capscrew ............................................. 14
10 058-00584 Primary Planet Carrier ...............................1
41 058-00034 Washer, Lock ............................................ 22
11 058-00585 Primary Planet Gear ..................................3
42 058-00565 Capscrew .................................................. 4
12 058-00396 Primary Planet Gear Shift ..........................3
43 058-00611 Washer, Lock ............................................ 1
13 058-00397 Bearing, Roller ...........................................3
44 058-00595 O-Ring Flush Plug ..................................... 1
14 058-00398 Washer, Thrust ..........................................6
45 058-00426 O-Ring, Flush Plug .................................... 1
15 058-00399 Spirol Pin, Primary Planet Carrier..............3
46 058-00608 Plug, Vent.................................................. 1
15 085-00627 Spirol Pin Output Planet Carrier ................3
47 058-00434 O-Ring ....................................................... 1
16 058-00402 Output Planet Carrier.................................1
48 058-00435 Backup Ring .............................................. 1
17 058-00403 Output Planet Gear....................................3
18 058-00404 Output Planet Gear Shift............................3 058-00597 Brake Clutch Assembly
19 058-00405 Bearing, Roller ...........................................6 (Items 49 thru 55) ...................................... 1
20 058-00406 Bearing, Spacer .........................................3
49 Outer Brake Race...................................... 1
21 058-00407 Washer, Thrust ..........................................1
50 Inner Brake Race ...................................... 1
22 058-00579 Base...........................................................1
51 058-00609 Sprag Bearing ........................................... 2
23 058-00636 Bearing Support.........................................1
52 058-00389 Washer, Thrust.......................................... 2
24 058-00581 Cable Drum................................................1
53 058-00390 Retaining Ring........................................... 2
25 058-00582 Cable Drum Closure ..................................1
54 Sprag, Clutch............................................. 1
26 058-00413 Bearing, Ball ..............................................2
55 058-00391 Retaining Ring........................................... 1
27 058-00420 Seal............................................................1
57 058-00639 Cable, Wedge............................................ 1
28 058-00421 O-Ring Flush Plug .....................................1
79 058-00598 Side Plate, Support End ............................ 1
29 058-00487 Seal............................................................1
80 058-00599 Side Plate, Motor End ............................... 1
30 058-00423 Retaining ring.............................................1
82 058-00440 Capscrew .................................................. 8
31 058-00610 Washer, thrust ...........................................1
99 058-00643 Spring, Cover ............................................ 1

GROUP
WINCH ASSEMBLY MODEL: BT3000 Series
40
Page 40.3
12 13 14 15 16 21 22 23 24
11 25
10
9
8
7 26
6
20
5 27
4
28
3 2 1
19
29
18 17 30
1 Housing .................................................1 16 Check Valve Poppet.............................. 1
2 058-00660 Valve Spring Shim .................................AR 17 058-00586 O-Ring....................................................1
3 058-00649 Spring, Retainer.....................................1 18 058-00085 Brake Valve Assembly ...........................1
4 058-00655 O-Ring ...................................................1 19 058-00647 Capscrew ...............................................4
5 058-00654 Spool, Spring .........................................1 20 058-00593 Adapter, 90 Deg. ....................................1
6 Damper Piston.......................................1 21 058-00588 Tube (Brake Valve To Manifold) ............1
7 058-00657 O-Ring ...................................................1 22 058-00576 Capscrew ...............................................4
8 058-00659 Backup Ring ..........................................1 058-00034 Washer, Lock .........................................4
9 058-00656 O-Ring ...................................................1 23 058-00590 Adapter, Straight ....................................1
10 058-00658 Backup Ring ..........................................1 24 058-00591 Adapter, 90 Deg. ....................................1
11 Spool .....................................................1 25 058-00589 Tube, (Manifold to Brake Release) ........1
12 058-00650 Plug, (With O-Ring.................................1 26 516-82006 Tee .........................................................1
13 058-00651 O-Ring ...................................................1 27 058-00586 Manifold..................................................1
14 058-00653 Check Valve Spring ...............................1 28 058-00547 Capscrew ...............................................4
15 058-00648 Spring, Retainer.....................................1 29 058-00546 O-Ring....................................................2
30 Page 40.1 Hydraulic Motor ......................................1

GROUP
WINCH BRAKE VALVE MODEL: BT3000 Series
40
Page 40.4
5 4
12
2
10
3
11
1
7
9
15 14
13
16
REF. PART NO. DESCRIPTION QTY.

861-60104 Load Block 17.5 Ton 2-3 parts of line
1 861-90462 Center Pin 2.5D x 6.44L ............................ 1
2 861-90461 Snap Ring.................................................. 1
3 861-90456 Bushing ..................................................... 1
4 861-90455 9/16 x 10” Sheave ..................................... 1
5 861-90449 #3 and #4 Combo......................................
6 861-90458 Load Block Nut .......................................... 8
7 861-90457 Load Block Tie-Bolt ................................... 4
8 209-00714 Latch Kit .................................................... 1
9 861-90488 Name Plate................................................ 1
10 861-90489 Caution Plate............................................. 1
11 861-90490 Drive Screws ............................................. 8
12 861-90460 Spacer 4OD x 2.53ID x 1.09L ................... 1
13 861-90499 DHSG Casting........................................... 1
14 861-90500 Spacer ....................................................... 2
15 861-90501 Rotating Bearing........................................ 1
16 861-90502 Hook and Nut ............................................ 1

GROUP
HOOK BLOCK MODEL: BT3000 Series
44
1 Sheave / 17.5 Ton Page 44.1
13
15
14
6
7
11
12
10
9 2 4
8
3
861-60105 Load Block 22.5Ton 5 Parts of Line

1 861-90502 Hook and Nut .............................................1
2 861-90501 Rotating Bearing ........................................1
3 861-90499 DHSG Casting ...........................................1
4 861-90500 Spacer........................................................2
5 861-90341 Latch Kit .....................................................1
6 861-90490 Drive Screws..............................................8
7 861-90489 Caution Plate .............................................1
8 861-90488 Name Plate ................................................1
9 861-90461 Snap Ring ..................................................2
10 861-90504 Pin Center 2.5D x 6.44L.............................1
11 861-90458 Load Block Nut...........................................8
12 861-90457 Load Block Tie-Bolt....................................4
13 861-90455 9/16 x 10” Sheave......................................1
14 861-90456 Bushing ......................................................1
15 861-90505 Shroud .......................................................2
861-90449 13 and 14 Combo

GROUP
HOOK BLOCK MODEL: BT3000 Series
44
2 Sheave / 22.5 Ton Page 44.2
861-90288 Hook Ball 6 1/4 Ton Swivel

Contact Terex Service for parts availability

GROUP
HOOK BALL MODEL: BT3000 Series
44
6 1/4 Ton Page 44.3
9
5
7 1

861-90305 Load Ball 5 Ton Non-Swivel
1 861-90506 Adapter Bar 3/8..........................................2
2 861-90507 Overhaul Ball .............................................1
3 861-90508 Ball Latch Pin .............................................1
4 861-90509 Jam Nut......................................................4
5 861-90510 Cotter Pin ...................................................4
6 861-90511 Hook Latch Pin...........................................1
7 861-90512 Replacement Hook Latch Kit .....................1
8 861-90513 Eye Hook ...................................................1
9 861-90514 Adapter Bar................................................1

GROUP
HOOK BALL MODEL: BT3000 Series
44
5 Ton Page 44.4
1 Pg 44.3 Ball and Hook, Swivel, 6 1/4 Ton...............1
* Pg 44.4 Ball and Hook, Non-Swivel 5 Ton ..............1
2 Pg 44.1 Load Block, 17.5 Ton 3 Part Line ..............1
Pg 44.2 Load Block, 22.5 Ton 3 - 5 Part Line .........1
3 861-90296 Wedge and Socket 9/16 ............................1
4 861-90059 Clamp ........................................................1
5 Pg 52.1 Weight and Chain Anti-2Block ...................1
6 870-30200 Pin, 1 1/4 x 5 1/4" Long..............................1
7 224-04002 Hairpin .......................................................1
8 224-04001 Pin, Cotter..................................................1
9 861-16083 Wire rope, Rotation Resistant, 9/16 x 240’ 1
861-16088 Wire Rope, 6 x 25 IWRC, 9/16 x 240’ ........1
10 Pg 51.25 Sheave, Auxiliary .......................................1
*USE WITH 861-16089

GROUP
WIRE ROPE AND REEVING MODEL: BT3000 Series
45
Page: 45.1
5
6
3
4 2
7
3
6 1 6
2
4 7
Mounting Location Will Vary With Installed options

1 600-32312 Tool Box, 36 x 18 x 19............................... 1
600-32576 Tool Box, 30 x 18 x 18............................... 1
2 221-02001 Nut Hex Head 3/8NC................................. 8

3 222-02008 Washer, Flat 3/8 PLTD.............................. 8
4 222-12001 Washer, Lock 3/8 PLTD ............................ 8
5 770-02206 Utility Box Stud Bar ................................... 2
6 783-03386 Utility Box, Back-Up................................... 2
7 220-02048 Bolt, HH 3/8 NC 1 1/2................................ 8

GROUP
TOOL BOX MODEL: BT3000 Series
51
15,16,17
12,13,14
5 4
10 11
8
20

526-00013 Oil Cooler Assembly
1 501-05010 Oil Cooler...................................................1
2 400-05418 Thermal Switch - 160 Deg .........................1
18 3 400-04990 Switch Boot................................................1
19 4 502-50316 Hose Assembly, Cooler Return .................1
5 502-50317 Hose Assembly, Cooler Supply .................2
4 6 782-01269 Support, Oil Cooler ....................................2
8 7 785-01481 Angle, Cooler Support ...............................1
5 18
19 8 517-90006 Adapter #16FOR x 1”MPT .........................2
9 514-59021 Elbow, 90 #16OFS.....................................1
10 516-89013 Tee, Run, Special ......................................1
6 11 517-00045 Adapter #6FP x #10ORB ...........................1
9
12 220-01005 HHCS 5/16-18NC x 1” ...............................2
12,13,14 13 222-11002 Lockwasher 5/16........................................4
14 221-01001 Hex Nut 5/16-18.........................................4
15 220-02004 HHCS 3/8-16NC x 1” .................................6
15,16,17 16 222-12001 Lock Washer 3/8”.......................................6
4
17 221-02001 Hex Nut 3/8-16NC .....................................6
18 011-20016 Spacer Pipe ...............................................4
19 220-01011 HHCS 5/16-18NC x 3.5” ............................6
20 400-05502 Electrical Box, Oil Cooler ...........................1
1
5
15,16,17

GROUP
OIL COOLER MODEL: BT3000 Series
51
1
5,6
9,10
2,3,4 18 19 13
11 7
12
14,15,16
20
17

760-00437-1 Front Bumper O/R Install
1 Page 51.4 O/R Assembly, Front Bumper....................1

2 220-06051 Capscrew, Hex head 5/8 ...........................8
3 222-06010 Washer, Flat 5/8 ........................................16
4 221-96002 Toplock Nut 5/8..........................................8
5 400-04122 Switch, DPDT, Momentary ........................2
6 400-04036 Switch Cover..............................................2
7 516-85003 Tee, 2x M#6 OFS x F#6 OFS ....................1
8 516-85004 Tee, 2x M#8 OFS x F#8 OFS ....................1
9 * Front O/R MTG Bracket Left......................1
10 * Front O/R MTG Bracket Right ...................1
11 502-11225 Hose, 1/4” Greer Base Prior Valve Drain...1
12 502-40727 Hose, 3/4” Priority Valve, Main Valve ........1
13 559-00251 Priority Flow Control Valve ........................1
14 220-01011 HHCS 5/16 - 18 x 3.5 GR5 ........................2
15 222-11002 Lock Washer 5/16......................................2
16 221-01001 Hex Nut 5/16 - 18 NC ................................2
17 514-57011 90 Elbow M12OFS x M10ORB ..................1
18 513-60008 Conn M10OFS x M10ORB ........................1
19 513-50027 Conn M8OFS x M10ORB ..........................1
20 513-40014 Conn M6OFS x M6ORB ............................1
* Part Number Depends On Truck Model, Contact Terex

Service

GROUP
FRONT BUMPER OUTRIGGER MODEL: BT3000 Series
51
20
34,33
36
6,7 4
31 19
22 18
32 35 1
30
23
21
26,27,28
24
1 29
25
8
11 2
10
2 17
14,13 15,16
1
12
4 1
2
5,6
See Page 51.5


GROUP
51
Assembly Page: 51.4
SEE PAGE 51.4

760-00444 Front Bumper O/R assembly
1 770-02600 Front Bumper O/R Support Bracket .......... 1

2 760-00443 Front Bumper O/R Housing-Outer Weld....1
3 760-10408 Front Bumper O/R Housing -Inner Weld ... 1
4 540-20142 Jack Cylinder ............................................. 1
5 870-30211 Cylinder Pin, Vertical -Rod End ................. 1
6 200-10013 Retaining Ring 1 1/4 .................................. 4
7 870-10210 Cylinder Pin, Vertical Barrel End ............... 1
8 870-30161 Pin, O/R Pivot 1 1/4 ................................... 1
9 224-16014 Pin, Roll 1/4 x 1 1/2 ................................... 1
10 870-10188 Pin, O/R Stop 3/4....................................... 1
11 224-19004 Pin, Roll 1/2 x 3 ......................................... 2
12 783-03099 Bar, O/R Latch........................................... 1
13 787-00233 Shim, 0.040 ............................................... 1
14 787-00234 Shim, 0.063 ............................................... 1
15 220-02004 Bolt, hex Head 3/8 ..................................... 2
16 222-12001 Washer, Lock3/8........................................ 2
17 202-10061 Spring, Compression ................................. 1
18 PG 51.6 Valve, Assembly Solenoid O/R ................. 1
19 502-20816 Hose Assembly, Front O/R Retract ........... 1
20 513-40015 Connector #6 OFS x #6 ORB .................... 2
21 513-50026 Connector #8 OFS x #6 ORB .................... 1
22 514-54004 Elbow, 90 Deg. #6 OFS x #6 ORB ............ 2
23 502-20813 Hose Assembly, Valve Supply................... 1
24 502-30596 Hose Assembly, Valve Return................... 1
25 400-02461 Wire Harness, Valve/ Switch ..................... 1
26 220-00006 Bolt, Hex Head 1/4 .................................... 2
27 222-10005 Washer, Lock 1/4....................................... 2
28 222-00006 Washer, Flat, 1/4 ....................................... 2
29 400-15086 Cable Tie ................................................... 6
30 514-54008 Elbow, 90 Deg. #6 OFS x #6 ORB ............ 2
31 502-20815 Hose Assembly, Front O/R Extend............ 1
32 802-01651 Cover, Front O/R Valve ............................. 1
33 220-00021 Bolt, Hex Head 5/16 .................................. 1
34 222-00006 Washer, Flat 5/16 ...................................... 1
35 651-00186 Danger O/R Extend Decal .........................1
36 653-00406 Danger Do Not Anchor/Tow Decal ............ 1

GROUP
51
Assembly Page: 51.5
2
4
1 3 4

551-10142 Solenoid, Front Bumper Outrigger
1 394-00037 Relief Valve 1

2 394-00038 Nut 1
3 394-00039 Spacer 1
4 394-00040 Coil 2
5 394-00041 Cartridge 1

GROUP
51
Valve Page: 51.6
1
4
12,13,6 9,11
5
6
8,10,14
15
7
16

1 502-11098 Hose Assembly, Upper Winch Drain ......... 1 9 400-23553 Receptacle, Female ...................................1
2 502-40789 Hose Assembly, Upper Winch supply ....... 2 10 400-23552 Lock ...........................................................1
3 502-11319 Hose Assembly, Upper Tele Supply.......... 2 11 400-23551 Lock ...........................................................1
4 502-35026 Hose Assembly, Upper Boom Hoist .......... 2 12 400-23550 Seal............................................................16
5 502-11159 Hose Assembly, Base XDCR Upper ......... 1 13 400-23549 Pin, Male ....................................................8
6 PG 51.8 Hydraulic Swivel Assembly ....................... 1 14 400-23548 Socket, Female ..........................................8
7 PG 51.8 Collector Assembly, 9 ring......................... 1 15 502-11262 Hose Assembly Hyd Swivel Drain..............1
8 400-23554 Plug Male .................................................. 1 16 516-82003 Tee Swivel Nut...........................................1

GROUP
HYDRAULIC PIPING / WIRING MODEL: BT3000 Series
51
Continuous Rotation Option Page: 51.7
1 500-01566 Hydraulic Swivel ........................................ 1
2 400-17082 Collector Assembly.................................... 1
3 785-02111 Angle Collector Ring Stop ......................... 1
4 783-03134 Bar Torque Rod Support ........................... 2
5 809-00036 Yoke, 1/2-20 UNF...................................... 2
6 209-00677 Torque Rod, Centerpost............................ 2
7 870-00008 Pin, Clevis 1/2 ........................................... 2
8 224-02004 Cotter Pin 1/8x1......................................... 4
9 220-01007 HHCS 5/16NC x 2 1/2 G5 ......................... 4
10 221-94006 Lock Nut 1/2 NC GRC ............................... 2
11 1205-34 Hex Locknut 5/16-18 NC ........................... 4
12 789-04121 Plate. Torque Rod Retainer....................... 2
13 502-30604 Hose, Torque Rod Spacer......................... 2
14 222-04001 Flatwasher 1/2........................................... 2
15 220-02002 HHCS 3/8NC x 1 1/4 ................................. 4
16 222-12001 Lockwasher, 3/8 ........................................ 4
18 220-04005 HHCS 1/2NC x 1 1/2 GR5......................... 1
17 221-04002 Jam Nut 1/2 NC......................................... 1
19 222-10005 Lockwasher 1/4 ......................................... 4
20 220-00003 HHCS 1/4NC x x3/4 G5............................. 4
21 220-04052 HHCS, 1/2NC x 2 1/4 GR8........................ 2
22 222-04009 Flatwasher, 1/2 Hardened ......................... 2

GROUP
HYDRAULIC SWIVEL / COLLECTOR RING MODEL: BT3000 Series
Continuous Rotation Option
51
Page: 51.8
20
13
1 3 5 7 9
11
17
AuxO/R AuxO/R O/R O/R Boom Ext Topping Swing
14
2 15 16
4 6 8 10 12
19
18

Following hoses are part of 13 502-30557 Hose, Swing Motor (CCW)........................ 2
503-94001 Hose Kit, Auxiliary Outriggers 14 502-30557 Hose, Swing Motor (CW)
1 502-20764 Hose, Aux Outrigger (S.S. Extend)............ 2
2 502-20765 Hose, Aux Outrigger (S.S. Retract) ........... 2 Following hoses are part of
3 502-20765 Hose, Aux Outrigger (C.S. Extend) 503-93010-1 Hose Kit, Triple Pump ...............................
4 502-20764 Hose, Aux Outrigger (C.S. Retract)
15 502-40718 Hose, Pump, (Boom Section) ................... 1
Following hoses are part of 16 502-30749 Hose, Pump, (Swing Section)
503-92023-1 Hose Kit, Hydraulic, BT3000 ..................... 1
Following hoses are part of
5 502-30534 Hose, Main Outriggers (C.S. Extend) ........ 4
503-92025 Hose Kit, Control Assembly
6 502-30534 Hose, Main Outriggers (C.S. Retract)
7 502-30534 Hose, Main Outriggers (S.S. Extend) 17 502-11308 Hose, Test Port (Swing Pump)
8 502-30534 Hose, Main Outriggers (S.S. Retract) 18 502-10973 Hose, Test Port (Boom Extension) ........... 1
9 502-40788 Hose, Boom Cylinder (Extend) .................. 2
10 502-40788 Hose, Boom Cylinder (Retract) Following are part of
11 502-30628 Hose, Topping Cylinder (Retract) .............. 2 800-50054-1 BT2000/3000 Control Console Assembly
12 502-30628 Hose, Topping Cylinder (Extend)
19 510-20457 Tube Assembly, Unload Valve Supply ...... 1
20 502-11159 Hose Greer Base

GROUP
MAIN VALVE PIPING MODEL: BT3000 Series
51
1


503-92023-1 Hose Kit, Hydraulic, BT4000 ..................... 1
1 502-40789 Hose, Winch Down ................................... 2
2 502-40789 Hose, Winch Up

503-93010-1 Hose Kit, Triple Pump
3 502-50521 Hose, Pump, (Winch Section) ................... 1

GROUP
WINCH VALVE PIPING MODEL: BT3000 Series
51
3
7,8,9
5
2
1 13 25
11 12
19
16
10
24
6 14
4
2
15
18
17
6 5
20,21,22,23
26
1 293-00044 Planetary Drive Winch Assembly ..............1 18 514-52005 90Elbow M#4OFS x M#6ORB .................. 1
2 513-90032 Str Conn M#16OFS x M#16ORB ..............2 19 502-11310 Hose, 1/4 x 9 F#4OFS x F#4 .................... 1
3 775-00187 Bracket, Valve Supt ...................................1 20 220-00007 HHCS 1/4-20NC x 2 GR8 ......................... 2
4 551-10032 Valve Assy., Selenoid ................................1 21 222-00006 Flatwasher 1/4” ......................................... 2
5* 502-11087 Hose Assembly 1/4” ..................................1 22 222-10005 Lockwasher 1/4”........................................ 2
6 502-40908 Hose Assembly 3/4” ..................................2 23 221-00001 Hex Nut 1/4-20 NC.................................... 2
7 220-07005 HHCS, 3/4-10 NC x 2.5” GR8....................4 24 513-40014 STR Connector M#4OFS x M#6ORB ....... 1
8 222-07003 FLatwasher 3/4”.........................................8 25 513-20017 STR Connector M#4OFS x M#4ORB ....... 1
9 221-97002 Toplock Nut 3/4-10 NC ..............................4 26 518-60007 Bulkhead Union, 12 WLD W/LN................ 2
10 552-10026 Check Valve ..............................................1
11 570-11001 Coupling, 1/4 NPT .....................................1 * 514-52003 Elbow 90 SN #4OFS ................................. 2
12 513-20027 STR Connector M#6OFS x M#4NPTF ......1
13 502-20998 Hose, 3/8 x 11.5 F#6OFS x F#6OFS90 ....1
14 502-20999 Hose, 3/8 x 16 F#6OFS x F#6OFS90 .......1 * when used with continuous rotation option, item 5 requires
15 514-04010 90 Elbow STD - M#6OFS x M#4ORB .......1 cutting and installation of appropriate ends for routing through
16 516-84003 Tee, 2xM#4OFS x M#4ORB......................2 hydraulic swivel with #4 elbows.
17 513-20019 STR COnn M#4OFS x M#6ORB ...............1

GROUP
2 SPEED WINCH OPTION MODEL: BT3000 Series
51
Page: 51.11
2,3,4,5

1 400-02449 Latch Relay MS Winch...............................1
2 1223-1020 Light Socket MS WInch..............................2
3 1223-1022 Lens, Red MS Winch .................................2
4 1223-1021 Lamp ..........................................................2
5 400-04122 Switch, DPDT Momentary..........................2
6 517-30004 Plug #12ORB .............................................2
7 516-82006 Tee, 2 x M#4OFS x M#4ORB ....................1
NOTE : THESE COMPONENTS ARE USED ONLY ON UNITS

EQUIPPED WITH THE MOTOR-SHIFT 2-SPEED OPTION
SEE SECTION 25 FOR COMMON COMPONENTS

GROUP
MOTOR SHIFT WINCH MODEL: BT3000 Series
51
Option Page: 51.12
* 730-20412 1 Person Steel Platform Assembly ............ Ref * 651-00355 Placard Kit................................................. 1
13* 651-00202 Placard, Attachment Instructions .............. 1
1 730-20413 Platform, 1 Person Steel Weldment .......... 1
14* 651-00060 Operating .................................................. 1
2 730-20114 Brake, Disc Sub-Assembly ........................ 1
15* 651-00191 Placard, Operator Training........................ 1
3 770-00995 Brake Bracket ............................................ 1
16* 651-00187 Placard, Electrocution Hazard .................. 1
4 730-20009 Brake, Gravity Handle ............................... 1
17* 651-00203 Placard, Side Folding Jib Work Platform... 1
5 222-01003 Washer, Flat .............................................. 1
18* 651-00335 Placard, Falling From Platform.................. 1
6 730-20013 Brake, Disc ................................................ 1
19* 652-00496 Placard, Crane Hand Signals.................... 1
7 730-20064 Brake, Disc Weldment ............................... 1
20* 654-00594 Placard, Basket Identification.................... 1
8 870-60206 Pin, 2 x 1/2X x 21 1/16" Long .................... 1
21** 209-00434 Lanyard, Aerial Shock Absorber ............... 1
9 870-00131 Pin, Hitch Assembly................................... 1
22** 209-00809 Harness, Safety ........................................ 1
10 224-19004 Pin, Roll, 1/2 x 3" Long .............................. 2
23** 666-10001 Flag, ATB Bypass ..................................... 1
11 220-02004 Bolt, Hex Head3/8 x 1" Long ..................... 2
12 222-12001 Washer, Lock 3/8....................................... 2
*ITEM NOT SHOWN

**ITEM INCLUDED IN 731-20001

GROUP
1 PERSON STEEL PLATFORM MODEL: BT3000 Series
51
Assembly Page: 51.13
SEE PAGE 51.13

GROUP
SELF LEVELING PLATFORM MODEL: BT3000 Series
51
SEE PAGE 51.12
* 730-20299 Self-Leveling Platform Assembly............... Ref 38 224-25005 Pin, Rod End..............................................2
39 870-40186 Pin. Jib 1 1/2 Dia........................................4
1 730-20222 Platform, 36 x 72 Weldment ...................... 1
40 224-04002 Pin, Cotter 3/16 ..........................................4
2 730-20205 Pylon Weldment ........................................ 1
41 220-00001 Bolt, Hex Head 1/4 x 1’ Long PLTD ...........11
3 770-01541 Mount, Lower Weldment ........................... 1
42 729-02579 Pointer, Angle Assembly............................2
4 271-14016 Bushing ..................................................... 1
43 220-03004 Bolt, 7/16 x 1 1/4" Long PLTD ...................2
5 222-50066 Washer, Retainer ...................................... 2
44 221-03001 Nut, Hex, 7/16 PLTD..................................2
6 773-00014 Mount, Rotation Weldment, SLP ............... 1
45 502-11016 Hose Assembly, SLP Tilt ...........................2
7 730-20407 Spacer, Rotation........................................ 1
46 513-20002 Connector 1/4 ............................................2
8 280-00513 Gearbox, Rotator....................................... 1
47 514-52001 Elbow, 90 Deg............................................2
9 271-13006 Bushing ..................................................... 2
48 514-62001 Elbow, 90 Deg............................................1
10 204-00030 Key, Square 3/8 x 2 1/2............................. 1
49 510-20356 Tube Assembly, 10 3/4 ..............................1
11 031-00034 Tube, 7/16 x 1 1/2" Long ........................... 2
50* 653-00273 Placard, Indicator, Boom angle, LH ...........1
12 222-12001 Washer, Lock Med. 3/8 ............................. 6
51* 653-00272 Placard, Indicator, Boom Angle, RH ..........1
13 220-02004 Bolt, Hex Head, 3/8 x 1" Long ................... 14
52* 651-00060 Placard, Caution ........................................1
14 222-02011 Washer, Flat, 3/8 Hardened ...................... 8
53* 651-00196 Placard, Danger, Lanyard Anchor..............1
15 220-04007 Bolt, Hex Head 1/2 x 1 3/4" Long PLTD .... 10
54* 651-00191 Placard, Danger Operator Trunnion...........1
16 221-90001 Nut, Toplock, 1/4 PLTD ............................. 21
55* 651-00242 Placard, Electrocution Hazard ...................1
17 221-94006 Nut, Toplock, 1/2 PLTD ............................. 13
56* 650-00663 Placard, Operating Instructions..................1
18 222-04001 Washer, Flat Med. 1/2 ............................... 14
57* 651-00234 Placard, Caution, Center Platform .............1
19 807-00035 Crank, Rotator Assembly .......................... 1
58* 651-00235 Placard, 2 Person SLP...............................1
20 225-00011 Setscrew, 1/4 x 3/8" Long ......................... 1
59* 651-00203 Placard, Danger, Remove SFJ ..................2
21 730-20233 Gate, Gravity Weldment ............................ 1
60* 651-00335 Placard, Falling From Platform ..................1
22 220-00011 Bolt, Hex Head 1/4 x 2 1/4" Long .............. 2
61* 652-00496 Placard, Crane Hand Signals.....................1
23 201-00141 Clamp, tube ............................................... 1
62 110-85200 Manual Storage box...................................1
24 773-00019 Bracket, Lifting........................................... 1
63 789-04931 Manual Storage Box, Mounting Plate ........1
25 730-20297 Bracket, Mounting SLP Weldment ............ 1
64 223-04004 Screw, Machine, RND HD, 10-32 x 3/4 .....4
26 501-04150 Quick Disconnect, Nipple .......................... 2
65 221-90003 Nut, Locking 10-32.....................................4
27 501-04151 Quick disconnect, Dust Cap ...................... 2
66 220-00007 Bolt, Hex Head 1/4 x 2 ...............................8
28 222-00006 Washer, Flat, Med. 1/4 .............................. 17
67* 653-00320 Placard, Platform Certification ...................1
29 400-00449 Leveler, PQ Modification ........................... 1
68 222-09040 Washer, Flat 1 1/2 ID x 2 3/4 OD...............1
30 770-01680 Cover, Leveler Weldment.......................... 1
69 220-01003 Bolt, Hex Head 5/16NC x 1 1/4" Long .......2
31 770-01681 Bracket, Auto Leveler ................................ 1
70 222-01001 Washer, Flat 5/16.......................................4
32 221-00001 Nut, Hex 1/4 PLTD .................................... 2
71 221-91001 Nut, Lock 5/16NC.......................................2
33 540-30135 Cylinder, SLP ............................................ 1
72 783-03609 Bar, Tilt Stop ..............................................1
34 400-15169 Heat Shrink Tube, 1" ................................. .5’
73 787-00300 Shim, 0.040................................................AR
35 870-30204 Pin, 1 1/4 x 10" Long ................................. 2
74* 209-00434 Lanyard, Aerial Harness ............................2
36 870-20217 Pin, 1 x 5 3/16" Long ................................. 1
75* 209-00809 Harness, Safety Body ................................2
37 224-18003 Pin, Roll, 3/8 x 2" Long.............................. 2
*ITEM NOT SHOWN

GROUP
SELF LEVELING PLATFORM MODEL: BT3000 Series
51
11 11
19
4 3
19
19
21,22,25
18
15,17 9
1
14
6
7
16 17 10
13 18
12 5
12
20,23,24
8 10
15 14
2
* 730-20408 2 Person Steel Platform Assembly............ Ref 13 510-20447 Tube Assembly, Brake Pump ....................1
14 510-20448 Tube Assembly, Brake Pump ....................1
1 730-20410 2 Person Steel Platform Weldment ........... 1
15 514-62001 Elbow, 90 Deg............................................1
2 559-00055 Brake, Hydraulic ........................................ 1
16 513-20001 Connector, Straight ....................................1
3 559-00056 Pump, Hand .............................................. 1
17 513-20006 Connector, Straight ....................................1
4 771-00128 Bracket, Hand Pump ................................. 2
18 224-19017 Pin, Roll 1/2 x 1 1/4" Long .........................2
5 600-40280 Gauge........................................................ 1
19 501-03001 Grease Fitting, Straight ..............................2
6 730-20338 Disc, Weldment ......................................... 1
20 220-04011 Bolt, 1/2 x 4" Long......................................2
7 222-29011 Bushing, 3 x 2 - 14 Ga............................... 4
21 220-00005 Bolt, 1/4 x 2 1/2" Long................................4
8 870-60222 Pin, Pivot RH ............................................. 1
22 222-10005 Washer, Lock 1/4 .......................................4
9 870-00149 Pin, Disc Locking Assembly ...................... 1
23 222-14003 Washer, Lock 1/2 .......................................2
10 870-60220 Pin, Pivot LH.............................................. 1
24 221-04001 Nut, Hex, 1/2 ..............................................2
11 870-00131 Pin, Bucket Assembly................................ 3
25 221-00001 Nut, Hex, 1/4 ..............................................2
12 513-20002 Connector, Straight ................................... 2

GROUP
51
7
9
3
4
1 2
6
5
RREF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
1 730-20410 2 Person Steel Platform Weldment ...........1 * 651-00355 Placard Kit................................................. 1
2 730-20409 Door, Swing Away Weldment ....................1 * 651-00202 Placard, Attachment Instructions .............. 1
3 870-80013 Pin, Latch...................................................2 * 651-00060 Operating .................................................. 1
4 224-12009 Pin, Roll, 1/8 x 1" Long ..............................2 * 651-00191 Placard, Operator Training........................ 1
5 222-04011 Washer, Flat, 1/2ID x 1/16OD ...................1 * 651-00187 Placard, Electrocution Hazard................... 1
6 202-10077 Spring, Compression .................................1 * 651-00203 Placard, Side Folding Jib Work Platform... 1
7 220-04025 Screw, Hex Head, 1/2NC x 3 1/2" Long ....2 * 651-00335 Placard, Falling From Platform.................. 1
8 221-94002 Nut, 1/2NC PLT .........................................2 * 652-00496 Placard, Crane Hand Signals .................... 1
9 808-00031 Knob, Push-Pull .........................................1 * 654-00594 Placard, Basket Identification .................... 1
** 209-00434 Lanyard, Aerial Shock Absorber ............... 1
** 209-00809 Harness, Safety......................................... 1
** 666-10001 Flag, ATB Bypass ..................................... 1
*ITEM NOT SHOWN


GROUP
51
1
4,5

403-00008 NBB Radio Remotes SLP Kit .................... Ref
1 403-00026 Elbow, 90 SW Nut #8 M ............................ 1
2 403-00025 Elbow, 90 SW Nut #10 M .......................... 1
3 403-00023 Hose Kit, Pressure + Return ..................... 1
4 403-00009 Transmitter ................................................ 1
5 403-00004 Battery, 7.2V Rechargeable ...................... 2
6 651-00328 Placard Joystick Electrocution Hazard ...... 1
6

GROUP
RADIO REMOTE CONTROL MODEL: BT3000 Series
51
Page: 51.18
1
2,8,9,10
Winch
Telescope
Topping
Swing
7
4 6
9
10
2
5 12
5
11 13
9
10
14
15
8
9
9,10,14 10
2
16
17

1 775-00190 Servo Mounting Bracket, Left ....................1
2 221-01001 Hex Nut 5/16-18NC ...................................7
3 775-00191 Servo Mounting Bracket, Right ..................1
4 403-00001 Antenna Assembly With Cable ..................1
5 806-00255 Clevis/Linkage Rod Kit...............................1
6 650-00663 Plac., Switches Operating Instructions ......2
7 402-00036 Receiver Box With SLP .............................1
8 220-01005 HHCS 5/16-18NC x 1” ...............................11
9 222-01001 Flat Washer 5/16” ......................................27
10 222-11002 Lock Washer 5/16......................................13
11 559-00243 Servo Actuator, 4 Function ........................1
12 220-01006 HHCS 5/16-18NC x 1 1/2GR5 ...................2
13 775-00189 Receiver Triangle Mounting Bracket..........1
14 220-50603 HHCS M8 x 1.25 x 16mm CL8.8 ...............6
15 789-05245 Mounting Bracket, RRC Power Pak...........1
16 520-90026 Power Pak Assembly, Pump/Meter/Tank ..1
17 800-10045 Remote Throttle Install...............................1

GROUP
51
Page: 51.19
800-10045 RC Throttle Installation
7 785-01876 Receiver Box With SLP..............................1
1 400-11027 Servo Mounting Bracket, Left .................... 1
8 209-00402 HHCS 5/16-18NC x 1” ...............................11
2 222-10005 Hex Nut 5/16-18NC ................................... 7
9 221-00020 Flat Washer 5/16” ......................................27
3 220-00001 Servo Mounting Bracket, Right.................. 1
10 221-00003 Lock Washer 5/16 ......................................13
4 221-00001 Antenna Assembly With Cable.................. 1
11 223-03206 Servo Actuator, 4 Function ........................1
5 205-00007 Clevis/Linkage Rod Kit .............................. 1
12 783-03472 HHCS 5/16-18NC x 1 1/2GR5 ...................2
6 209-00359 Plac., Switches Operating Instructions ...... 2

GROUP
51
Throttle Installation Page: 51.20
22 26
19 20
12,15,16 2,5
3
25
10,15,16,18
6
21
23
7
14,15,16
9
19 21
13,15,17 22
24
13,15,17 11,15
400-05503 NBB Radio RemoteBox ............................. Ref
14 400-23336 Connector, 2 Position Tower..................... 1
1 400-05509 Enclosure, 10x8x4 ..................................... 1
15 400-23531 Seal ........................................................... 30
2 400-05510 Base, Relay ............................................... 8
16 400-23407 Sockets ..................................................... 13
3 400-05511 Relay SPDT............................................... 8
17 400-23408 Pins, Male ................................................. 15
4 400-10092 Breaker 30 Amp......................................... 1
18 400-23308 Cavity Plug ................................................ 2
5 400-02446 Term 1/4 Spade Locking ........................... 34
19 400-15572 Cord Grip................................................... 1
6 400-03073 Terminal Block........................................... 18
20 400-15573 Cord Grip................................................... 1
7 400-05512 Partition Plate ............................................ 1
21 400-15574 Cord Grip................................................... 6
8 400-05514 End Bracket ............................................... 2
22 400-02454 14/3 Cable................................................. 20’
9 400-03074 Din Rail 35mm ........................................... 1
23 400-02455 14/5 Cable................................................. 6’
10 400-23416 Connector, 6 Position Tower ..................... 1
24 400-02456 14/9 Cable................................................. 8’
11 400-23460 Connector, 6 Position Shroud.................... 1
25 400-02457 12/4 Cable................................................. 3’
12 400-23529 Connector, 4 Position Tower ..................... 2
26 400-02458 10/3 Cable................................................. 20’
13 400-23406 Connector, 3 Position Shroud.................... 3

GROUP
51
Relay Box Assembly Page: 51.21
9
6 2 10
7
3
4 2
8
5 7
4
6

717-00054-2 Winch Cable Tensioner............................. 1
Includes Items 1-9
1 802-01562 Cover, Winch ............................................ 1
901-00189 Tensioner - Cable Assembly

Includes Items 2-9
2 901-00214 Bearing Sleeve.......................................... 2
3 901-00215 Arm, Cable Packer .................................... 1
4 901-00216 Roller Cable Packer .................................. 2
5 901-00217 Roller Cable Packer .................................. 1
6 901-00218 Socket Head Cap Screw ........................... 2
7 901-00219 Ball Bearing, Flanged................................ 2
8 901-00220 Spring, Cable Packer, LH ......................... 1
9 901-00221 Spring, Cable Packer, RH ......................... 1
10 PG 40.2 Spacer Bar (part of winch assembly)

GROUP
WINCH CABLE TENSIONER MODEL: BT3000 Series
51
5,6,7
1
8,9
3 4 3
5,6,7
2
8

* 730-91006 Roofer’s Package...................................... Ref
1 553-00002 Valve Selector ........................................... 1
2 502-40722 Hose Assembly, Main Valve Select .......... 2
3 502-30597 Hose Assembly, Select Valve/Reel........... 2
4 513-70023 Connector, Straight ................................... 6
5 220-02001 Screw 3/8 x 3” Long .................................. 2
6 222-12001 Washer, Lock 3/8 ...................................... 2
7 221-02001 Nut 3/8 ...................................................... 8
8 513-60015 Str Connector 10OFS x 12ORB ................ 4
9 513-66004 90 Elbow M 10OFS x F 10 OFS................ 2

GROUP
ROOFER’S PACKAGE MODEL: BT3000 Series
51
Page: 51.23
15
2
30 6,20
1 22
7
18,19 1,5
6
3,4
3,4
22 22
15 6,20
18,19 6
1,5 6
2

1 222-12001 Washer, Lock 3/8.......................................2
2 770-01749 Bracket Weld, Hose Reel...........................1
3 223-15210 HHCS 5/16-18 x 3/4...................................12
4 222-01001 Flatwasher, 5/16 ........................................8
5 223-15209 HHCS 3/8-16 x 3/4.....................................14
6 201-00050 Clamp, Hose ..............................................13
7 785-01483 Support Angle ............................................1

GROUP
51
Page: 51.24
1 13,14,16
10
2,3,17,18
2,3,12,17
22 19 21 23 18 4
13,14 16
4
9 11,15
9
15
19 11
10 8
20 10 6 10 7 6 5 7 8

1 502-30597 Hose Assembly, Selector Valve/Valve ...... 2
2 222-12001 Lockwasher, 3/8 ........................................ 22
3 221-02001 Hex Nut, 3/8-16NC .................................... 8
4 502-20740 Hose Assembly, Dual 3/8 x 100 ................ 1
5 501-04131 Quick Coupler, Nose ................................. 1
6 501-04018 Dust Cap ................................................... 1
7 501-04130 Quick Coupler, Body ................................. 1
8 501-04028 Dust Plug................................................... 1
9 513-50002 Connector, Straight 8TX x 8MP................. 4
10 770-01749 Bracket Weld, Hose Reel .......................... 1
11 780-00248 Support Plate............................................. 1
12 209-00586 Pin Lock, Hose Reel.................................. 1
13 223-15210 HHCS 5/16-18NC x 3/4 ............................. 12
14 222-01001 Flatwasher 5/16......................................... 8
15 222-08001 Flatwasher 7/8........................................... 2
16 201-00050 Clamp, Hose.............................................. 13
17 220-02009 HHCS 3/8-16NC x 4 .................................. 6
18 222-02005 Flatwasher, 3/8.......................................... 4
19 785-01503 LH Angle Roller Support............................ 1
20 785-01504 RH Angle Roller Support ........................... 1
21 870-00135 Pin, Roller Guide ....................................... 1
22 865-00008 Roller, Hose Guide .................................... 1
23 224-12001 Pin, 1/8 x 1 1/8 Roll ................................... 2

GROUP
51
40
39
19
23
20
22 24
41 26
31
32 18 30 42 27
25
30
28 2,3,4,5,6
21
33
3,4,5,7
34 43 29
35
34
31 44,45,46
32 38
36 32
9,10,11
17
12,13,14,15 1 8 17
500-01544 Aux Hydraulic Ground Tool Circuit
24 502-40757 Hose, V20 Jumper Supply/Pump .............. 1
1 785-01622 Q/D Mounting Bracket ...............................1
25 502-35019 Hose, V20 PBY/Console Valve ................. 1
2 220-02011 HHCS 3/8-16 x 2 GR5 ...............................2
26 511-41001 Bulkhead Lock Nut #6 ............................... 1
3 222-02005 Flat Washer 3/8 .........................................8
27 518-30007 Bulkhead 3/8 MPT, 8JIC ........................... 1
4 222-12001 Lock Washer 3/8........................................4
28 501-04020 Dust Plug 3/8............................................. 1
5 221-02001 Hex Nut 3/8-16...........................................4
29 501-04071 Quick Disconnect 3/8 FPT......................... 1
6 222-32001 Wedge, 3/8 Bevel ......................................2
30 514-05002 90 Elbow 1/2 MPT-8 JIC ........................... 2
7 220-02006 HHCS 3/8-16 x 1 1/2 GR5 .........................2
31 516-85001 Swivel Nut Tee 8 JIC................................. 2
8 650-00694 Placard Tool Cir Return Press ...................1
32 514-65001 90 Swivel Nut Elbow 8 JIC ........................ 3
9 220-00009 HHCS 1/4-20 x 2 3/4 .................................2
33 510-50306 Tube 1/2 Dia x 2 3/4 .................................. 1
10 222-10005 Lock Washer 1/4........................................2
34 513-50003 Str Connector 8 ORB-8 JIC....................... 2
11 221-00001 Hex Nut 1/4-20...........................................2
35 552-00022 Check Valve - Gressen LTF-8 ................... 1
12 220-01008 HHCS 5/16-18 x 3 GR5 ............................3
36 510-50305 Tube 1/2 Dia x 2 1/4 .................................. 1
13 222-11002 Lock Washer 5/16......................................3
37 513-50002 Str Connector 1/2 MPT-8 JIC .................... 1
14 221-01001 Hex Nut 5/16-18.........................................3
38 510-50391 Tube 1/2 Dia Flow Div/V20 Ret ................. 1
15 789-03808 Valve VE/FD Mounting Bracket .................1
39 514-69012 Swivel Nut 90 Elbow - 16 OFS .................. 1
16 209-00174 Seal Trim Edging .......................................1ft
40 516-89011 Swivel Nut Run Tee - 16 OFS ................... 1
17 500-01507 Tool Circuit Control Valve ..........................1
41 511-61001 Bulkead Lock Nut #10 ...............................
18 559-00042 Flow Divider- FCSI-1/2 ..............................1
42 518-40007 Bulkhead 1/2 NPT 10 JIC.......................... 1
19 502-20795 Hose, Q/D/Flow Divider .............................1
43 501-04010 Q/D Body 1/2 FPT ..................................... 1
20 502-30585 Hose, Q/D/V20 W. Port..............................1
44 340-00030 Shim, Gressen 0.010 100 PSI................... 2
21 501-04028 Dust Plug 1/2 .............................................1
45 340-00031 Shim, Gressen 0.020 200 PSI................... 2
22 502-30553 Hose, V20 W.Port/FLow Divider ................1
46 340-00032 Shim, Gressen 0.030 300 PSI................... 2
23 502-40753 Hose, V20 Return/Manifold........................1

GROUP
HYD GROUND TOOL CIRCUIT MODEL: BT3000 Series
51
Page: 51.26
3 2
7 6
7
8
5
9
10
735-00004 Auxiliary Sheave Installation 6 860-40050 Sheave Assembly 9/16 ............................. 1
1 200-30001 Snap Ring ................................................. 2 7 861-90320 Aux Sheave Bracket.................................. 1
2 224-04001 Cotter Pin 3/16 x 2 .................................... 2 8 870-30200 Pin 1 1/4 x 5 1/4 ........................................ 2
3 224-04002 Cotter Pin .................................................. 2 9 870-50058 Pin, Sheave............................................... 1
4 274-30004 Bearing Race ............................................ 1 10 783-02786 Support Bar ............................................... 1
5 501-03001 Zerk 1/4 - 28.............................................. 1

GROUP
AUXILIARY SHEAVE MODEL: BT3000 Series
51
Page: 51.27
6 6 6 3
7
2
1
4
508-00083-1 ATB/LMI Installation

400-16131 RCI KIT (Greer MG586).........................1
1 205-00034 Cwt w/ Chain..........................................1

2 774-00054 Bracket, ATB Switch (Plated).................1
729-02729 Bracket LMI/ATB Switch (Painted).........1
861-90434 ATB Switch Assembly ............................1
3 Page 52.3 Reeling Drum .........................................1
4 Page 52.4 Display ...................................................1
5 Page 52.2 Computer Assembly ..............................1
6 865-00019 Roller Guide Assembly, ATB..................3
400-16132 Bracket, Extend .....................................Opt.
220-00021 Capscrew, 1/4-20 UNC x .63 Lg ............Opt.
221-90001 Locknut, 1/4-20 UNC .............................Opt.
7 201-00141 Clamp, ø1/4 x .40 ..................................3
222-00006 Flatwasher, 1/4 Zinc...............................3
226-00021 Rivet, .50 HD .25D x .63 Lg ...................
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
GROUP
GREER MG586 MODEL: BT3000 52

RCI Assembly PAGE: 52.1
9 1
5 8
400-16122 Computer, MG586
1 717 0776 System Chip [Generic - Not Programmed]......... 1

2 514-62002 Elbow, 90° .......................................................... 1
3 502-11225 Hose................................................................... 1
4 502-10916 Hose................................................................... 1
5 400-02444 Harness, Elec - Cab/Box .................................... 1
6 400-25155 Harness, Console............................................... 1
7 400-01530 Cable, Ground.................................................... 1
8 666-10002 Cable, Computer to Display ............................... 1
9 220-00003 Capscrew, 1/4 NC x 3/4” Lg .............................. 4
222-10005 Lockwasher, 1/4 Plated ...................................... 4
GROUP

Computer PAGE: 52.2
7 3
1
1A
861-90466 Reeling Drum, MG586
1 666-10008 Base Plate Assembly ......................................... 1

1A 216652 Potentiometer, Extension ................................ 1
2 216653 Slip Ring............................................................. 1
3 216654 O-Ring................................................................ 1
4 216655 Cover Assembly ................................................. 1
5 216656 Screw ................................................................. 12
6 861-90406 Cable, Tail .......................................................... 1
7 861-90392 Ext. Cable Assembly .......................................... 1
8 866-10018 Swing Away Arm Assembly
GROUP

Reel PAGE: 52.3
3 4
1 400-16119 Display, MG586 .................................................. 1

2 786-01826 Bracket, Display Mount ...................................... 1
3 785-02059 Angle, Display Mount ......................................... 1
220-02004 Capscrew, 3/8-16 UNC x 1.00 Lg....................... 2
222-02005 Flatwasher, 3/8................................................... 2
221-02001 Hexnut, 3/8-16 UNC ........................................... 2
4 220-00021 Capscrew, 1/4-20 UNC x .63 Lg......................... 2
222-00006 Flatwasher, 1/4 Zinc ........................................... 2
221-90001 Locknut, 1/4-20 UNC.......................................... 2
GROUP

Display PAGE: 52.4
1 2

1 400-16126 Angle Display, BA591................................ 1
2 783-03672 Bracket, Angle Display ............................... 2
GROUP
ANGLE DISPLAY (OPTION) MODEL: BT3000 52

PAGE: 52.5

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INSTRUCTIONS FOR ORDERING PARTS

State the model and serial number, located on

State the invoicing address. Unless otherwise

The following instructions describe the features of

Use this manual also as a supplement to the

BOOM ASSEMBLY 100’ 39 JIB ASSEMBLY 39A

RECORD VEHICLE/MACHINE INFORMATION BELOW FOR USE WHEN ORDERING PARTS

Truck Chassis Comments

Boom Truck Comments

DATE: Revised 10-2006

REF PART NO. DESCRIPTION QTY

DATE: Revised 10-2006

REF PART NO. DESCRIPTION QTY

DATE: Revised 10-2006

DATE: Revised 10-2006

REF PART NO DESCRIPTION QTY

DATE: Revised 10-2006

REF PART NO DESCRIPTION QTY

1 709-01212 Boom Rest Weldment ............................... 1

DATE: Revised 10-2006

REF PART NO DESCRIPTION QTY

DATE: Revised 10-2006

REF PART NO DESCRIPTION QTY

DATE: Revised 10-2006

REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

DATE: Revised 10-2006

REF PART NO DESCRIPTION QTY

DATE: Revised 10-2006

DATE: Revised 10-2006

REF PART NO. DESCRIPTION QTY

1 812-00035 Case, Weldment ........................................1

* 540-40104 Main Outrigger Cylinder Assembly ............2

DATE: Revised 10-2006

REF PART NO. DESCRIPTION QTY

1 Wear Ring ..................................................1

10 812-00012 Lock Nut.....................................................1

DATE: Revised 10-2006

REF PART NO. DESCRIPTION QTY

DATE: Revised 10-2006

ALTERNATE CYLINDER MANUFACTURERS

DATE: Revised 10-2006

REF PART NO. DESCRIPTION QTY

10 812-00015 Lock Nut .................................................... 1

DATE: Revised 10-2006

DATE: Revised 10-2006

DATE: Revised 10-2006

REF PART NO. DESCRIPTION QTY

DATE: Revised 10-2006

REF PART NO DESCRIPTION QTY

DATE: Revised 10-2006

DATE: Revised 10-2006

REF PART NO. DESCRIPTION QTY

1 502-50521 Hose, 1.0” Winch Pump ............................ 1

DATE: Revised 10-2006

DATE: Revised 10-2006

DATE: Revised 10-2006

DATE: Revised 10-2006

* ITEM NOT SEEN

DATE: Revised 10-2006 GROUP

REF PART NO. DESCRIPTION QTY

*ITEM NOT SEEN

DATE: Revised 10-2006

REF PART NO DESCRIPTION QTY

DATE: Revised 10-2006 GROUP