Professional Documents
Culture Documents
→ P.1107
Sequence Valve
M ode l BLS M ode l BLG
Piping/Gasket Model Compact Gasket Model
In-line sequence valve that allows for simple
sequence control.
→ P.1109 → P.1109
Accumulator
M ode l JSS M ode l JS
For Low Pressure For High Pressure
Spring accumulator absorbs pressure fluctuation (Max.7MPa) (Max.25MPa)
caused by temperature change in the fixture circuit
when disconnected from the pressure source.
→ P.1119 → P.1119
1089
High-Power
Series
Pneumatic Series
Hydraulic Series
Valve / Coupler
Hydraulic Unit
Pressure Reducing Valve
Manual Operation
Hydraulic
Non-Leak Coupler
BG A /BG B
Booster (Continuous Discharge Booster/One Shot Booster) BG C /BG D
BBP/BBS
Continuous Discharge One Shot Booster
In-line type One Shot Booster (Model : BU), and BNP/BNS
Booster
Continuous Discharge Booster (Model : AU) that allows BJP/BJS
BFP/BFS
no restrictions on the outgoing side circuit capacity → P.1139 → P.1147
with continuous discharge.
Auto Coupler
JVA /JVB
JVC /JVD
JNA /JNB
M ode l BP M ode l JP B JNC /JND
Pilot Reducing Valve Reservoir JLP/JLS
Pressure of a fixture circuit disconnected from
the hydraulic power source, can be reduced to
Rotary Joint
the set pressure only by pilot operation. → P.1153 → P.1153 JR
Hydraulic Valve
BK
BE Q
Automatic Air Bleed Valve BT
BX
BL S/BL G
M ode l
BL B
Placed on the top of the piping, this valve bleeds JSS/JS
BMA /BMG
pressure ON / OFF. → P.1157
A U/A U- M
BU
BP /JP B
BX
BE P /BSP
Non-Leak Pilot Check Valve
BH
C P/C PB
C PC /C QC
CB
CC
A C /A C - V
M ode l BH M ode l BC
Manual Operation Model Electrical Control Model
Non-leak valve units which are operated
manually or electrically.
→ P.1165 → P.1167
1090
Hydraulic Valve IN D EX
M ode l CK
Air Hydraulic Unit
(For Double Action)
Pressure Gauge
M ode l BEQ
Release Circuit Non-Leak Valve
Double Action Model
Lock Circuit
Pressure
Reducing Valve Pressure Gauge Accumulator
(model BMA) (model JGA) (model JSS) Pilot Check Valve
① Push Cylinder
(For Locating Workpiece)
(3.5MPa) (7MPa) Lock Circuit
Release Circuit
Non-Leak Valve
Double Action
(model BEQ)
② Work Clamp 1
Connected to
Speed Control Valve
(model BZL-B) Sequence Valve the hydraulic
(model BLG) power source.
③ Work Support 1
20
④ Work Support 2
1
(Placed against
the Clamp)
Pressure
Balance Valve
(model BLB)
⑤ Work Clamp 2
(Placed against
the Work Support) Speed Control Valve
(model BZL-B)
1091
High-Power
Series
Pneumatic Series
Hydraulic Series
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Cautions / Others
Air
Sequence Valve
BW D
Hydraulic
Non-Leak Coupler
BG A /BG B
BG C /BG D
BG P/BG S
BBP/BBS
BNP/BNS
BJP/BJS
BFP/BFS
Auto Coupler
JVA /JVB
JVC /JVD
JVE/JVF
JNA /JNB
JNC /JND
JLP/JLS
Rotary Joint
JR
Hydraulic Valve
BK
BE Q
BT
BL S/BL G
BL B
A ction Description
JSS/JS
JKA /JKB
Operation Sequence Notes
BMA /BMG
Released State Release hydraulic pressure turns ON when quick coupler is connected between power unit and BEQ. A U/A U- M
BX
①Push cylinder is activated and it locates the workpiece. The reduced pressure is supplied by reducing valve.
When locking
BE P /BSP
③④ Work support is activated. It is activated after ① by sequence valve.
BH
②⑤ Work clamp is activated. To prevent deformation of the workpiece, activate them after ③④ BC
A B/A B- V
the pilot check valve of non-leak valve opens.
A C /A C - V
① ② ③ ⑤ Actuators are released.
④ Work Support is released. Work support is released after ①②③⑤ by pressure balance valve
to prevent deformation of the workpiece.
Release action is completed.
1092
Hydraulic Valve IN D EX
model JX
② Work Clamp 1
① Push Cylinder
(For Locating the Workpiece)
model JSS
④ Work Support 1
model BU
Operation on Releasing
⑤ Work Support 2
model BK
(Placed against the Clamp)
Hydraulic
Supply Port ③ Work Clamp 2
(Placed against the Work Support)
model B L S
model BL B
① Push Cylinder
(For Locating Workpiece)
④ Work Support 1
20
⑤ Work Support 2
1
(Placed against
the Clamp)
Pressure Balance Valve
(model BLB)
1093
High-Power
Series
Pneumatic Series
Hydraulic Series
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Cautions / Others
Air
Sequence Valve
BW D
Hydraulic
Non-Leak Coupler
BG A /BG B
BG C /BG D
BG P/BG S
BBP/BBS
BNP/BNS
BJP/BJS
BFP/BFS
Auto Coupler
JVA /JVB
JVC /JVD
JVE/JVF
JNA /JNB
JNC /JND
JLP/JLS
Rotary Joint
JR
Hydraulic Valve
BK
BE Q
BT
BL S/BL G
BL B
A ction Description
JSS/JS
JKA /JKB
Operation Sequence Note
BMA /BMG
Released State Hydraulic pressure turns OFF when quick coupler is connected with BK valve. A U/A U- M
BX
① Push Cylinder is activated and it locates the workpiece.
When locking
BE P /BSP
②③④⑤ Actuators are activated. It is activated after ① Push Cylinder by sequence valve.
BH
(Pressure boosted by BU is supplied to ③ Work Clamp is activated after ⑤ Work Support by flow control BC
Operate BK valve lever to release. By holding the lever at release position for about one second, outgoing side pressure will CC
When releasing
A B/A B- V
be released even if the operator removes his/her hand in the middle of release operation.
A C /A C - V
①②③④ Actuators are released.
⑤ Work Support is released. It is released after ①②③④ by pressure balance valve to prevent
deformation of the workpiece.
Release action is completed.
1094
Hydraulic Valve IN D EX
M ode l BEP
Non-Leak Pilot Check
Valve
25
15
P as s i n g Ti m e : 1 1 5 .8 h
0 15
0 20 40 60 80 100 120
Passing Time(h)
Example for Using Non-Leak Stop Valve on 4-Surface Tombstone Fixture Hydraulic Series
While changing workpiece on 4-surface tombstone fixture, using 1pc non-leak stop valve (Model : BT) Valve / Coupler
Hydraulic Unit
on each surface, this prevents workpiece from falling off and enables to operate clamp/unclamp.
Manual Operation
Accessories
Cautions / Others
Air
Sequence Valve
BW D
Hydraulic
Non-Leak Coupler
BG A /BG B
BG C /BG D
BG P/BG S
BBP/BBS
BNP/BNS
BJP/BJS
BFP/BFS
Auto Coupler
JVA /JVB
JVC /JVD
JVE/JVF
JNA /JNB
Mod e l BT JNC /JND
Rotary Joint
JR
Hydraulic Valve
Action Description BK
BE Q
BL B
When releasing
Place the workpiece on. Holding so that the workpiece does not fall, then BT
When locking
JSS/JS
When BT valve lever is operated (open circuit), this allows to clamp workpiece. valve lever is operated (open circuit) and remove the workpiece.
JKA /JKB
When BT valve lever is operated (open circuit), this allows to hold pressure. BT valve lever is operated (open circuit). BMA /BMG
Repeat the setup workpiece for each face. Repeat the setup workpiece for each face. A U/A U- M
BP /JP B
BX
BE P /BSP
BH
BC
Pressure Gauge Non-Leak
(model JGA) Stop Valve Air
(model BT) Hydraulic Unit
Clamp
CV
CK
C P/C PB
・ Air
C PC /C QC
・
・ CB
CC
A C /A C - V
1096
Hydraulic Valve IN D EX
Manifold Block
Model AU M ode l BU
Continuous Discharge Booster One Shot Booster
Boosting
Pressure
M ode l BMA
Pressure Reducing Valve
Reducing
Pressure
1097
High-Power
Series
Controlling Clamping Force (Pressure) by Pilot Reducing Valve and Reservoir Hydraulic Series
It is possible to control clamping force when fixture pressure is disconnected from power source. Valve / Coupler
Hydraulic Unit
This valve is useful when it is necessary to have stronger clamping force at initial machining and
weaker clamping force at finish machining. Manual Operation
Accessories
Cautions / Others
In Initial Rough Machining
Reservoir
model JPB Air
Sequence Valve
High Pressure BW D
Pilot Reducing Valve
Hydraulic
model BP
Rough Non-Leak Coupler
Machining BG A /BG B
BG P/BG S
BBP/BBS
BNP/BNS
BJP/BJS
Actuator
BFP/BFS
Actuator Non-Leak Valve
High clamping force is needed.
Auto Coupler
JVA /JVB
JVC /JVD
Pushing
JVE/JVF
JNA /JNB
JNC /JND
JLP/JLS
Pressure drops
Before final machining,
Rotary Joint
reduce clamping force by
JR
reducing pressure.
Hydraulic Valve
BK
When you press the push button of BP valve,
BE Q
the oil in the circuit moves to the reservoir, BT
the pressure falls to the set pressure. BL S/BL G
At Finish Machining BL B
JSS/JS
JKA /JKB
To Low Pressure BMA /BMG
A U/A U- M
BP /JP B
BX
BE P /BSP
BH
BC
Air
Workpiece deformation is avoided by reducing pressure and clamping force. Hydraulic Unit
CV
CK
C P/C PB
C PC /C QC
CB
CC
A B/A B- V
A C /A C - V
1098
Non-Leak Valve Single Action Model
Mode l BK
【Connected State】
Hydraulic Actuator
Supplying Supplying
Pressure Non-Leak Valve
Pressure
Workpiece
Hydraulic 0 10 0 10
Fixture
Hydraulic 0 10 0 10
Pressure OFF MPa MPa
1099
Model No. Indication
Features Advantages Action Description External Dimensions
Specifications
A dvantages High-Power
Series
Set Up Outside of Machine Improves Outside Machine Inside Machine Pneumatic Series
Machine Operating Ratio
Non-leak function allows to disconnect Outside Set Up Hydraulic Series
in the Machine
By holding hydraulic pressure, the number Air
Sequence Valve
of circuits inside machine for fixture can be Easy Transferring BW D
minimized.
Hydraulic
Non-Leak Coupler
BG C /BG D
Because it is able to detach the fixture
BG P/BG S
from the hydraulic pressure source, this
BBP/BBS
allows to move the pallet freely without BNP/BNS
concerns on the handling of the hydraulic BJP/BJS
hoses, it is perfect for FMS. Operation 1 Operation 2 Operation 3 BFP/BFS
Auto Coupler
Energy-Saving and Safety JVA /JVB
JNC /JND
stopping the incoming hydraulic pressure.
JLP/JLS
If a blackout occurs and the hydraulic pressure
It is able to stop The outgoing pressure
is shut off, the workpiece will not fall off due the hydraulic is maintained unless Rotary Joint
to the holding pressure. power source. it is released. JR
Hydraulic Valve
BK
A ction Description BEQ
BT
Operation Sequence Remarks BLS/BLG
Hydraulic pressure source is connected to BLB
the incoming side of non-leak valve. JSS/JS
When locking
C P/C PB
C PC /C QC
About Release Operation
CB
Release
Operation CC
A B/A B- V
A C /A C - V
Before Release Operation Release operation by pulling up the lever. The lever is automatically
(Pressure Held Condition) ※Holding the lever at release position for about one second, lowered when the lever is
the outgoing side pressure will be released even if the operator released.
removes his/her hand in the middle of unclamping operation.
1100
Non-Leak Valve Single Action Model m od e l BK
BK 2 2 1 3 - 0
1 2 3 4 5
2 Operating Pressure Range 5 Piping Method ※CYL port position looking from P(R)
Note :
※1. Build to order product. Feel free to ask us about delivery time when placing an order.
Specifications
Model No. BK22□3-0□ BK25□3-0□ BK32□3-0□
Operating Pressure Range MPa 2.0 ∼ 7.0 7.0 ∼ 30.0 2.0 ∼ 7.0
Withstanding Pressure MPa 10.5 37.5 10.5
Min. Passage Area mm2 17.0 14.2 30.0
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Corresponding Coupler/Socket Form※2 2HS 2HS 3HS
Mass kg 1.4
Note ※2. Shows the format of the quick coupler socket made by Nitto Kohki Co., Ltd..
BLB500-0W
Note :
1. Length of the attached mounting bolts varies depending on the combination of valves.
1101
Model No. Indication
Features Advantages Action Description External Dimensions
Specifications
High-Power
External Dimensions Series
7
Manual Operation
24
Accessories
31
45
21
Cautions / Others
7
28.5 Air
Sequence Valve
39 7 2-φ9 Bolt Hole
BW D
143 2-M8×1.25×55 Bolt (Included)
Hydraulic
Non-Leak Coupler
BG A /BG B
Release BG C /BG D
Operation 1-φ8.2 Bolt Hole
BG P/BG S
1-φ9 Bolt Hole
30° BBP/BBS
7
(mm)
98.5
7
BNP/BNS
Model No. BK2□13-0 BK3213-0 BJP/BJS
P(R) Port ※3 2HP 3HP BFP/BFS
31
45
φC
A 135 144
20.5
B 39 46 Auto Coupler
C 28 33
7
JVA /JVB
19.5 39 7 Note : ※3. Quick coupler model number JVC /JVD
45 B 85 made by Nitto Koki. JVE/JVF
59.5 A JNA /JNB
JNC /JND
JLP/JLS
19.5
Hydraulic Valve
CYL. Port (Outgoing Port)
BK
O-ring:1BP10 (Included)
BEQ
※4 BT
12
BLS/BLG
φ8 or less BLB
φ8 or less
JSS/JS
JK A /JK B
12
BMA /BMG
※4
A U/A U- M
19.5 BX
BEP/BSP
BH
BK□□13-0GB BC
※ Please refer to BK□□13-0 for other dimensions.
Air
Hydraulic Unit
CV
CK
C P/C PB
※4 Note : C PC /C QC
※4. Roughness of mounting surface (O-ring seal surface) should be CB
6.3S or less. CC
φ8 or less A B/A B- V
A C /A C - V
12
1102
Non-Leak Valve Double Action Model
Mode l BEQ
Workpiece
Hydraulic 0 10 0 10
Fixture
Hydraulic 0 10 0 10
Pressure OFF MPa MPa
1103
Model No. Indication
Features Advantages Action Description External Dimensions
Specifications
Valve / Coupler
Non-Leak Valve
Non-Leak Valve Hydraulic Unit
Double Action Model Actuator (Double Action Model)
Workpiece
Manual Operation
Accessories
Cautions / Others
Fixture
Actuator
Air
Sequence Valve
BW D
Hydraulic
Non-Leak Coupler
Clamping BG A /BG B
BG C /BG D
BG P/BG S
BBP/BBS
BNP/BNS
BJP/BJS
BFP/BFS
Auto Coupler
JVA /JVB
JVC /JVD
JVE/JVF
JNA /JNB
JLP/JLS
Hydraulic Valve
BK
BE Q
Quick Coupler Separation
BT
BLS/BLG
BLB
JSS/JS
Operation Sequence Remarks
JK A /JK B
Hydraulic pressure is ON at A1 port side. BMA /BMG
BP/JPB
to the A2 port side. (Even if the hydraulic pressure is OFF,
BX
locking pressure is held.)
BEP/BSP
Hydraulic pressure supply is OFF. BH
CV
When hydraulic pressure is ON (A1 port side hydraulic CK
pressure OFF) at B1 port side, pilot check valve is open and C P/C PB
the oil from A2 port (lock side) goes back to the tank. C PC /C QC
CB
Release action completed.
CC
Hydraulic power source is OFF due to a blackout.
In case of an
emergency
A B/A B- V
The pilot check valve, lock side pressure (A2 port) will B2 port side cannot hold the pressure because of no check A C /A C - V
maintain the pressure as it was before the blackout. valve.
1104
Non-Leak Valve Double Action Model model B EQ
BEQ0 2 2 0 - 0
1 2 3
1 Operating Pressure Range 3 Piping Method ※CYL port position looking from A1 port
2 Design No.
0 : Revision Number
Specifications
Model No. BEQ0220-0□ BEQ0250-0□
Operating Pressure Range MPa 1.0 ∼ 7.0 7.0 ∼ 30.0
Withstanding Pressure MPa 10.5 37.5
Cracking Pressure MPa 0.07
Pilot Pressure MPa A2 Holding Pressure / 5.5 + 0.3 or more
Min. Passage Area mm2 14.3
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Corresponding Coupler/Socket Form※1 2HS
Mass kg 1.3
Note : ※1. Quick Coupler model number made by Nitto Koki.
External Dimensions
18.5 49 B2 Port
BEQ02□0-0 6 51 Rc1/4 Thread
6
A2 B2
18.5
33
45
A1 B1
A2 Port (Pressure Side)
Rc1/4 Thread
φ28
A1 Port 47 10 B1 Port
Quick Coupler:2HP ※2 Quick Coupler:2HP ※2
33
13
45
16
6
39.5 28
84 2 2-φ6.8 Bolt Hole
86
1105
Model No. Indication
Features Advantages Action Description External Dimensions
Specifications
High-Power
Series
A2 B2 Manual Operation
Accessories
45
Cautions / Others
A1 B1
Air
Sequence Valve
BW D
(61)
Hydraulic
Non-Leak Coupler
BG A /BG B
BG C /BG D
BG P/BG S
φ28
B1 Port (Mounting Surface) BBP/BBS
※3
Quick Coupler:2HP ※2 BJP/BJS
(1.5) BFP/BFS
(φ6 or less)
Auto Coupler
33
13
45
JVA /JVB
18
JVC /JVD
16
JVE/JVF
6
Rotary Joint
JR
BLS/BLG
A2 B2
BLB
18.0
JSS/JS
33
45
JK A /JK B
BMA /BMG
A1 B1 A U/A U- M
BU
2-φ6.8 Bolt Hole
2-M6×1×55 Bolt (Included) BP/JPB
BX
(61)
BEP/BSP
BH
BC
Air
φ28 Hydraulic Unit
B1 Port CV
A1 Port Quick Coupler:2HP ※2
CK
Quick Coupler:2HP ※2
(1.5)
C P/C PB
C PC /C QC
CB
13
45
CC
(Mounting
Surface) A B/A B- V
16
※3
A C /A C - V
39.5 28
84 2
86 (φ6 or less)
Mode l BT
Application Examples
Hydraulic
Pressure Supply
1107
Non-Leak Stop Valve
Features / Model No. Indication / Specifications / External Dimensions
High-Power
Model No. Indication Series
Pneumatic Series
Valve / Coupler
1 2 Hydraulic Unit
Manual Operation
Cautions / Others
2 : 2.0∼7.0MPa
5 : 7.0∼30.0MPa
Air
Sequence Valve
BW D
BG C /BG D
BG P/BG S
BBP/BBS
Specifications BNP/BNS
BJP/BJS
JNA /JNB
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
JNC /JND
Mass kg 1.4
JLP/JLS
Rotary Joint
JR
External Dimensions 47 38
Hydraulic Valve
(Pressure Relief Valve) 20 41.5 23.5
BK
BEQ
BT
7
BLS/BLG
27
BLB
31
JSS/JS
18
JK A /JK B
7
BMA /BMG
BEP/BSP
BH
OPEN CLOSE
BC
Air
φ14 Spot Facing Depth11-φ9 Bolt Hole Hydraulic Unit
45°
P(R) Port M8×1.25×45 Bolt (Included) CV
C PC /C QC
8
CB
CC
45
30
A B/A B- V
A C /A C - V
18
27 18 20 49 16
45 15 7 85
92 (33)
1108
Sequence Valve
Mode l BLS
Mode l BLG
Piping Option
Manifold Option
Piping Method Double Gasket Option
BK Connecting Option
BK/BLB Connecting Option
1109
Sequence Valve BLS BLG
Features/Variation/Action Description Model No. Indication/Specifications/External Dimensions Model No. Indication/Specifications/External Dimensions
S e q u e n c e V al v e Hydraulic Series
Valve / Coupler
Hydraulic Unit
Actuator ①
② Manual Operation
Workpiece Accessories
Actuator ②
Workpiece ① Cautions / Others
Air
S eq u ence V a lve Sequence Valve
BW D
Hydraulic
Non-Leak Coupler
BG A /BG B
BG C /BG D
BG P/BG S
BBP/BBS
BNP/BNS
BJP/BJS
BFP/BFS
Auto Coupler
JVA /JVB
JVC /JVD
JVE/JVF
JNA /JNB
JNC /JND
JLP/JLS
Rotary Joint
JR
Hydraulic Valve
BK
BEQ
BT
BL S/BL G
BLB
JSS/JS
JK A /JK B
BMA /BMG
Operation Sequence Remarks
A U/A U- M
Hydraulic pressure is ON.
BU
Actuator ① works. BP/JPB
When locking
The pressure reaches to the set value for Provide a difference of more than 1MPa between operating and setting BX
BH
Sequence valve port is open.
BC
Actuator ② works.
Air
Locking action completed. Hydraulic Unit
machining process CV
CK
Hydraulic pressure is OFF.
When releasing
C P/C PB
The actuators ①,② are released at the same time. When incoming side pressure decreases, internal check valve opens.
C PC /C QC
Release action completed. CB
CC
A C /A C - V
Notes : 1 . The set pressure value is set according to the model code.
2 . Pressure increases by turning clockwise and decreases by turning anti-clockwise.
1110
Sequence Valve model BLS
BLS 2 5 1 - 0 (5.0MPa)
1 2 3 4 5
BLS/BLG
Sequence Set Pressure BLS/BLG
Hydraulic
BLB BLB When the P port (incoming pressure) is pressurized to exceed the set up
Incoming Pressure Outgoing pressure of BLS/BLG, the valve is opened, and hydraulic pressure is supplied
BLS/BLG BLS/BLG
Pressure to the cylinder port (outgoing pressure).
b
Incoming Outgoing
BLB
Pressure Pressure
a:b = 1:20 When the P port (incoming pressure) is reduced to approximately 1/20 times
a
the cylinder port (outgoing pressure), reduction of the outgoing pressure starts
Time and the outgoing pressure is reduced in proportion to the incoming pressure.
1111
Sequence Valve BLS BLG
Features/Variation/Action Description Model No. Indication/Specifications/External Dimensions Model No. Indication/Specifications/External Dimensions
High-Power
External Dimensions Series
7
Sequence Pressure
7
Adjusting Thread Sequence Pressure Adjusting Thread Valve / Coupler
26.5
26.5
Lock Nut M8×1.25 Lock Nut M8×1.25 Hydraulic Unit
31
31
18.5
18.5
Manual Operation
Accessories
7
7
Cautions / Others
CYL. Port (Outgoing Pressure) 32 51 CYL. Port (Outgoing Pressure) 32 51
BLS2: Rc1/4 Thread BLS2: Rc1/4 Thread
BLS3: Rc3/8 Thread BLS3: Rc3/8 Thread
2-φ9 Bolt Hole Air
Sequence Valve
2-M8×1.25×55 Bolt (Included)
7
BW D
7
Hydraulic
Non-Leak Coupler
31
45
BG A /BG B
※3 BG C /BG D
BG P/BG S
7
45 BBP/BBS
27 39 17 φ8 or less
BNP/BNS
26.5 83 26.5 83
BJP/BJS
max. 11.5 109.5 max. 11.5 109.5
BFP/BFS
Auto Coupler
22.5
22.5
JVA /JVB
45
JVC /JVD
22.5
22.5
JVE/JVF
JNA /JNB
7 45 59 24 59 24 JNC /JND
JLP/JLS
BEQ
BLS□□1-0K□ BLS2□1-0W□
BT
CYL.1 Port
BK2: Rc1/4 Thread BL S/BL G
153 153 CYL.1 Port
BK3: Rc3/8 Thread Rc1/4 Thread BLB
39 17 39 17
JSS/JS
7
JK A /JK B
BMA /BMG
31
31
59.5
59.5
A U/A U- M
BU
7
BP/JPB
2-M8×1.25×100 Bolt (Included) ※4 2-M8×1.25×145 Bolt (Included) ※5 BX
BEP/BSP
BH
BK□□13-0GS BK2□13-0GS BC
Air
143.5
Hydraulic Unit
10 10 CV
190
C P/C PB
C PC /C QC
CYL.2 Port CYL.2 Port BLB500-0W CB
BLS2:Rc1/4 Thread Rc1/4 Thread
CC
BLS3:Rc3/8 Thread
10
A B/A B- V
CYL.3 Port
Rc1/4 Thread A C /A C - V
10
Notes : Notes :
※4. The BK combination option uses M8×1.25×100 bolts (provided). ※5. The BK and BLB combination option uses M8×1.25×145 bolts
But without M8×1.25×55 bolts and M8×1.25×145 bolts. (provided). But without M8×1.25×55 bolts and M8×1.25×100 bolts.
1. BK is sold separately. Prepare it separately. 1. BK/BLB are sold separately. Prepare them separately.
1112
Sequence Valve Gasket Mount Only model BLG
BLG28 3 0 - 0 G (5.0MPa)
1 2 3 4
1 Set Value for Sequence Operating Pressure 4 Set Pressure (Set Value for Sequence Operating Pressure)
At 700PSI → (700PSI)
Specifications
Model No. BLG2830-0G□ BLG2860-0G□
Actuating Pressure Range MPa 1.0 ∼ 6.0 5.0 ∼ 18.0
Operating Pressure Range MPa 2.0 ∼ 35.0 6.0 ∼ 35.0
Adjusting Screw Turn Ratio MPa/Rev 1.0 2.8
Cracking Pressure MPa 0.01
Min. Passage Area mm2 P(R) → CYL. : 8.7 / CYL.→P(R):10.2
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 0.6
Notes : 1. If the flow volume of the incoming pressure side is too much,
there is a possibility that the proper sequential procedures would not work.
In this instance, use a flow control valve to adjust flow volume from the pressure source.
2. Please refer to BLS page for the example of a combination of BLG and BLB.
1113
Sequence Valve BLS BLG
Features/Variation/Action Description Model No. Indication/Specifications/External Dimensions Model No. Indication/Specifications/External Dimensions
High-Power
External Dimensions Series
5.5
Valve / Coupler
Hydraulic Unit
Manual Operation
24
Accessories
Cautions / Others
5.5
38 29
Air
Sequence Valve
BW D
35
Hydraulic
27
Non-Leak Coupler
※2 BG A /BG B
BG C /BG D
BG P/BG S
35 φ6 or less φ6 or less
BBP/BBS
6.5 24.5 67
BNP/BNS
max. 14.5 91.5 BJP/BJS
BFP/BFS
CYL. Port (Outgoing Pressure) P(R) Port (Incoming Pressure)
O-ring : 1BP8 (Included) O-ring : 1BP8 (Included) Auto Coupler
JVA /JVB
17.5
JVC /JVD
JVE/JVF
JNA /JNB
17.5
Sequence Pressure
Adjusting Thread JNC /JND
Lock Nut M8×1.25 JLP/JLS
28 20 19
Rotary Joint
JR
Note :
※2. Roughness of mounting surface (O-ring seal surface) should be 6.3S or less.
Hydraulic Valve
BK
Mounting Surface Machining Drawing BEQ
BT
BL S/BL G
2-φ6 or less 20 19
BLB
(Hydraulic Connecting Port
provided by customer) JSS/JS
5.5
JK A /JK B
17.5
BMA /BMG
24
A U/A U- M
CYL. P(R)
17.5
BU
BP/JPB
5.5
BX
2-M6×1 Thread Depth 11 or more 29 BEP/BSP
BH
BC
Air
Hydraulic Unit
CV
CK
C P/C PB
C PC /C QC
CB
CC
A B/A B- V
A C /A C - V
1114
Pressure Balance Valve
Mode l BLB
When releasing, the incoming side pressure ※ CYL. port comes with a built in filter.
reduces around 1/20 of outgoing side pressure. Since a filter is not built in the P(R) port, please sufficiently perform flushing
of piping and fitting to prevent foreign substances such as cutting chips
Then outgoing side pressure start to reduce. from entering the circuit.
Work is deformed
Without
Pressure Balance Valve
Work
pi ece
At Releasing
Sequential
Operation
Actuator
With
Work Support
Pressure Balance Valve
1115
Model No. Indication
Features Action Description External Dimensions
Specifications
Hydraulic Series
Actuator
Actuator Valve / Coupler
Hydraulic Unit
Workpiece Workpiece
Manual Operation
20 Accessories
1 Cautions / Others
BG C /BG D
BG P/BG S
BBP/BBS
BNP/BNS
BJP/BJS
BFP/BFS
20
Auto Coupler
1 JVA /JVB
JVC /JVD
JVE/JVF
JNA /JNB
JNC /JND
JLP/JLS
Rotary Joint
JR
Hydraulic Valve
BK
BEQ
BT
20
BLS/BLG
BL B
1
JSS/JS
JK A /JK B
BMA /BMG
A U/A U- M
BU
BP/JPB
Operation Sequence Remarks BX
Hydraulic pressure is ON. BEP/BSP
In the case that the work piece is deformed due to the actuator operating
When locking
BH
The actuator and work support operates BC
earlier than work support, use the sequence valve(BLS/BLG) or flow control
almost at the same time.
valve in order to operate in sequence. Air
Hydraulic Unit
Locking action completed. CV
Machining process CK
C PC /C QC
Actuator operates the release action.
When releasing
CB
When incoming side pressure reduces up to around 1/20 of outgoing side
The pressure balance valve circuit opens. CC
pressure, circuit opens. A B/A B- V
Work Support is released. A C /A C - V
1116
Pressure Balance Valve model BLB
BLB50 0 - 0
1 2
1 Design No.
0 : Revision Number
2 Piping Method
Specifications
Model No. BLB500-0□
Operating Pressure Range MPa 2.0 ∼ 30.0
Withstanding Pressure MPa 37.5
Min. Passage Area mm2 4.6
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 1.2
Note : 1. Please refer to BLS page for the example of a combination of BLG/BLS and BLB.
External Dimensions
BLB500-0 BLB500-0W
7
31
59.5
31
18.5
7
7
BK2□13-0GS
7
45
31
10
P(R) Port
190
BLS2□1-0W
7
45 27 39 17
11 83 CYL.2 Port
BLB500-0W
Rc1/4 Thread
CYL.3 port
22.5
Rc1/4 Thread
10
Notes :
※1. The BK and BLB combination type uses M8×1.25×145 bolts (provided) .
P(R) Port (Incoming Pressure) 43
But without M8×1.25×55 bolts and M8×1.25×100 bolts.
Rc1/4 Thread
1. BK and BLS are not included. Prepare them separately.
1117
Model No. Indication
Features Action Description External Dimensions
Specifications
High-Power
MEMO Series
Pneumatic Series
Hydraulic Series
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Cautions / Others
Air
Sequence Valve
BW D
Hydraulic
Non-Leak Coupler
BG A /BG B
BG C /BG D
BG P/BG S
BBP/BBS
BNP/BNS
BJP/BJS
BFP/BFS
Auto Coupler
JVA /JVB
JVC /JVD
JVE/JVF
JNA /JNB
JNC /JND
JLP/JLS
Rotary Joint
JR
Hydraulic Valve
BK
BEQ
BT
BLS/BLG
BL B
JSS/JS
JK A /JK B
BMA /BMG
A U/A U- M
BU
BP/JPB
BX
BEP/BSP
BH
BC
Air
Hydraulic Unit
CV
CK
C P/C PB
C PC /C QC
CB
CC
A B/A B- V
A C /A C - V
1118
A c c u mul ato r
Mode l JS S
Mode l JS
What is an accumulator?
Circuit Symbol
When a fixture is disconnected from the hydraulic pressure
source (closed circuit), with the change in volume of hydraulic
fluid due to temperature changes, there will be pressure
increase and/or decrease.
1119
Accumulator JSS JSS JS JS
Features/Action Description Model No. Indication/Specifications External Dimensions Model No. Indication/Specifications External Dimensions
Cautions / Others
Non-Leak Air
Accumulator Valve
Sequence Valve
BW D
BG C /BG D
BG P/BG S
BBP/BBS
Oil BNP/BNS
BFP/BFS
Auto Coupler
JVA /JVB
JVC /JVD
JVE/JVF
JNA /JNB
JNC /JND
JLP/JLS
Temperature Change With Accumulator No Accumulator
BT
BLS/BLG
BLB
JSS/JS
When hydraulic pressure decreases as oil JK A /JK B
temperature drops, the piston will be pushed BMA /BMG
by spring to absorb the pressure decrease. A U/A U- M
Decrease in Hydraulic pressure decreases as oil temperature
BU
drops. This will cause low machining quality and/or
Oil Temperature BP/JPB
workpiece detachment.
BX
BEP/BSP
BH
BC
Air
Hydraulic Unit
Influence of Temperature Change on Hydraulic Circuit CV
CK
Hydraulic pressure of sealed circuit disconnected from hydraulic source by non-leak valve, etc. is significantly affected by C P/C PB
ambient temperature change and supply oil temperature change. (Especially when using a motor pump, high temperature C PC /C QC
CC
Although it differs depending on the amount of air mixed, product, piping/hose expansion and temperature condition, etc.,
A B/A B- V
Kosmek standard is as shown below regardless of the amount of oil contained. A C /A C - V
0.69MPa
( by 1℃ Temperature Change )
0.69MPa of Pressure Fluctuation
℃
1120
Accumulator Standard Operating Pressure 2、3、4、5、6、7MPa m od e l J SS
JSS 5 02 0 -
1 2 3 4 5 6
02 : 2.5cm3
05 : 5.0cm3 6 Piping Direction Selected for both H:Horizontal Mounting and Piping Method:C/S/GC/GS
10 : 10.0cm3
A :Top Piping
B :Side Piping
3 Design No.
※ For V:Vertical Mounting, 6 Piping Direction is Blank .
※ For H:Horizontal Mounting and Piping Method:G,
0 : Revision Number
6 Piping Direction is Blank .
4 Mounting Direction
H : Horizontal Mounting
V : Vertical Mounting
Specifications
Model No. JSS2020 JSS2050 JSS2100 JSS3020 JSS3050 JSS3100 JSS4020 JSS4050 JSS4100
Standard Operating Pressure MPa 2.0 3.0 4.0
Withstanding Pressure MPa 14.0
Discharge Oil Capacity cm3 2.5 5.0 10.0 2.5 5.0 10.0 2.5 5.0 10.0
Absorbing Oil Capacity cm3 1.0 2.0 4.0 1.0 2.0 4.0 1.0 2.0 4.0
Compression Factor (β) ※1 MPa/cm3 0.40 0.31 0.16 0.40 0.33 0.17 0.49 0.37 0.18
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 0.8 1.0 1.7 0.8 1.1 1.7 0.8 1.1 2.0
Model No. JSS5020 JSS5050 JSS5100 JSS6020 JSS6050 JSS6100 JSS7020 JSS7050 JSS7100
Standard Operating Pressure MPa 5.0 6.0 7.0
Withstanding Pressure MPa 14.0
Discharge Oil Capacity cm3 2.5 5.0 10.0 2.5 5.0 10.0 2.5 5.0 10.0
Absorbing Oil Capacity cm3 1.0 2.0 4.0 1.0 2.0 4.0 1.0 2.0 4.0
Compression Factor (β) ※1 MPa/cm3 0.43 0.34 0.17 0.43 0.36 0.21 0.48 0.40 0.27
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 1.4 1.8 2.9 1.5 1.9 3.0 1.7 2.0 3.4
Note : ※1. Compression factor (β) means a pressure change (MPa) per 1cm3 charge in oil volume.
1121
Accumulator JSS JSS JS JS
Features/Action Description Model No. Indication/Specifications External Dimensions Model No. Indication/Specifications External Dimensions
High-Power
Performance Curve Series
Pneumatic Series
JSS□020 JSS□050 JSS□100
Effective Temperature Range (℃) by Circuit Capacity (V) Effective Temperature Range (℃) by Circuit Capacity (V) Effective Temperature Range (℃) by Circuit Capacity (V) Hydraulic Series
3 -31.25 -25 -12.5 0 12.5 3 -31.25 -25 -12.5 0 12.5 3 -31.25 -25 -12.5 0 12.5
(V=100cm ) (V=200cm ) (V=400cm )
Valve / Coupler
3 -15.6 -12.5 -6.25 0 6.25 3 -15.6 -12.5 -6.25 0 6.25 -15.6 -12.5 -6.25 0 6.25 Hydraulic Unit
(V=200cm ) (V=400cm ) (V=800cm3)
9 9 9 Manual Operation
Accessories
JSS7100
8 8 JSS7050 8
JSS7020 Cautions / Others
7 7 JSS6050 7 JSS6100
JSS6020
Air
Circuit Pressure (MPa)
1 1 1 BNP/BNS
Discharge Absorbing Discharge Absorbing Discharge Absorbing
Oil Capacity Oil Capacity Oil Capacity Oil Capacity
吐出油量 吸入油量
Oil Capacity Oil Capacity BJP/BJS
0 0 0 BFP/BFS
3 2 1 0 1 6 5 4 3 2 1 0 1 2 3 12 10 8 6 4 2 0 2 4 6
Discharge/Absorb Oil Capacity (cm3) Discharge/Absorb Oil Capacity (cm3) Discharge/Absorb Oil Capacity (cm3)
Auto Coupler
JVA /JVB
JVC /JVD
JNA /JNB
JNC /JND
Requirements (Reference) JLP/JLS
Clamp Used LHA0650×4 units (Lock Cylinder Capacity for each :26.7cm3)
Piping Inner Diameter φ6×2m (Pipe Capacity per 1m :28.3cm3) Rotary Joint
BEQ
BT
Selection Method
1. Calculate Fixture Circuit Capacity (V) JSS5050 BLS/BLG
BLB
Clamp Capacity + Pipe Capacity + Valve Capacity 5 JSS4050 JSS/JS
V = (26.7×4) + (28.3×2) + 20 = 183.4 cm3
JK A /JK B
Change in BX
3. Select Accumulator Model Capacity BEP/BSP
Operating Pressure (P)= 4.0MPa select JSS4□□□ 2 BH
Change in Capacity (ΔV)= -2.93cm3 select JSS4050. BC
(If the required discharge capacity is greater than shown
on the graph, select larger accumulator [e.g. JSS4100].) 1 Air
Discharge Absorbing Hydraulic Unit
C PC /C QC
Discharge/Absorb Oil Capacity (cm3)
CB
5. Select the mounting direction, piping method and piping direction.
CC
Note : A B/A B- V
1. When making your selection, calculate tolerance for the oil capacity taking the spring force deviation into consideration. A C /A C - V
【Approximate Amount of Spare Oil:JSS□020・・・0.5cm3, JSS□050・・・1.0cm3, JSS□100・・・1.5cm3】
1122
Accumulator Standard Operating Pressure 2、3、4、5、6、7MPa model J SS
External Dimensions
JSS□020-H□□ 、JSS□050-H□□
2-φ6 Bolt Hole
Indicator ※1 2-Mounting Bolt X (Included)
φC1
φF
31
B
9.5
H1 Hydraulic Port
When JSS□020-HCA/HGCA is used:G 1/8 Thread
E D When JSS□050-HCA/HGCA is used:G 1/8 Thread
max.G A When JSS□020-HSA/HGSA is used:Rc 1/4 Thread
When JSS□050-HSA/HGSA is used:Rc 1/4 Thread
S
J
※2
JSS□100-H□□
4-φ6 Bolt Hole
Indicator ※1 4-Mounting Bolt X (Included)
φC1
φC2
φF
31
9.5
38.3 H2 H1
E D
max.G A Hydraulic Port
When JSS□100-HCA/HGCA is used:G 1/8 Thread
When JSS□100-HSA/HGSA is used:Rc 1/4 Thread
B
S
J
※2
1123
Accumulator JSS JSS JS JS
Features/Action Description Model No. Indication/Specifications External Dimensions Model No. Indication/Specifications External Dimensions
High-Power
Series
Pneumatic Series
JSS□020-V□ 、JSS□050-V□ JSS□100-V□
Hydraulic Series
φF Indicator ※1
Valve / Coupler
Hydraulic Unit
max.G
Manual Operation
Accessories
Cautions / Others
38.3
φC1
φC1 Indicator ※1 Air
φF Sequence Valve
φC2 BW D
E
max.G
Hydraulic
Non-Leak Coupler
BG A /BG B
A
BG C /BG D
D
When JSS□050-VS/VGS is used:Rc 1/4 Thread When JSS□100-VC/VGC is used:G 1/8 Thread
BFP/BFS
When JSS□100-VS/VGS is used:Rc 1/4 Thread
D
Auto Coupler
※2 ※2
11
11
JVA /JVB
JVC /JVD
Hydraulic Gasket Port O-ring:1BP8 (Included) Hydraulic Gasket Port O-ring:1BP8 (Included) JVE/JVF
Only with JSS□020/JSS□050-VG/VGC/VGS Only with JSS□010-VG/VGC/VGS
JNA /JNB
JNC /JND
JLP/JLS
K
B
K
B
Rotary Joint
JR
BEQ
BT
BLS/BLG
BLB
JK A /JK B
JSS2020 JSS2050 JSS2100 JSS5020 JSS5050 JSS5100
BMA /BMG
Model No. JSS3020 JSS3050 JSS3100 JSS6020 JSS6050 JSS6100
A U/A U- M
JSS4020 JSS4050 JSS4100 JSS7020 JSS7050 JSS7100
BU
A 98.5 136.5 241.5 128.5 164.5 275.5
BP/JPB
B 40 40 40 50 50 50
BX
C1 36 36 38 46 46 48
BEP/BSP
C2 - - 36 - - 46
BH
D 43 55 79 43 55 79
BC
E 55.5 81.5 162.5 85.5 109.5 196.5
F 5 5 5 6 6 6 Air
Hydraulic Unit
G ※1 15 27 49 15 27 49
CV
H1 20 20 20 20 20 20
CK
H2 - - 34 - - 34
C P/C PB
J 20 20 20 25 25 25
C PC /C QC
K 32 32 32 40 40 40
CB
R 4.5 4.5 4.5 5.5 5.5 5.5
CC
S 34 34 34 44 44 44
A B/A B- V
Mounting Bolt X M5×0.8×40 M5×0.8×40 M5×0.8×40 M5×0.8×50 M5×0.8×50 M5×0.8×50
A C /A C - V
Mounting Bolt Y M4×0.7×50 M4×0.7×60 M4×0.7×85 M5×0.8×50 M5×0.8×65 M5×0.8×85
Notes :
※1. Indicator extends proportionally to pressure. Be aware not to interfere with other devices of max. extension dimension when designing.
※2. Roughness of mounting surface (O-ring seal surface) of G (Gasket option) should be 6.3S or better.
1. Do not disassemble. Components include pressured spring parts. It is dangerous to disassemble.
1124
Accumulator Standard Operating Pressure 14、25MPa m odel JS
JS A 7 1 1 - 0 A
1 2 3 4 5
B : Vertical Mounting
5 Piping Method
A:Horizontal Mounting B:Vertical Mounting B :Top Surface Piping Option (Rc1/4 Thread) ※1
G :Gasket Option
2 Standard Operating Pressure
※1. When choosing Mounting Direction B:Vertical Mounting,
5: 14.0MPa A:Front Side Piping Option and B:Top Surface Piping
Option cannot be selected.
7: 25.0MPa
1: 2.2cm3
2: 4.4cm3
Specifications
Model No. JS□511 JS□521 JS□711 JS□721
Standard Operating Pressure MPa 14.0 25.0
Withstanding Pressure MPa 25.0 37.5
Discharge Oil Capacity cm3 2.2 4.4 2.2 4.4
Absorbing Oil Capacity cm3 1.0 2.0 1.0 2.0
Compression Factor (β) ※1 MPa/cm3 1.65 1.19 2.24 1.93
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 3.0 4.3 5.4 5.9
Note : ※1. Compression factor (β) means a pressure change (MPa) per 1cm3 charge in oil volume.
1125
Accumulator JSS JSS JS JS
Features/Action Description Model No. Indication/Specifications External Dimensions Model No. Indication/Specifications External Dimensions
High-Power
Performance Curve Series
Effective Temperature Range (℃) by Circuit Capacity (V) Effective Temperature Range (℃) by Circuit Capacity (V) Hydraulic Series
-27.5 -25 -12.5 0 12.5 -27.5 -25 -12.5 0 12.5
(V=100cm3) (V=100cm3)
-55 -50 -25 0 25 -55 -50 -25 0 25 Valve / Coupler
(V= 50cm3) (V= 50cm3)
Hydraulic Unit
16.0
27.0 Manual Operation
Standard Operating Standard Operating Accessories
Pressure Pressure
14.0 25.0
Circuit Pressure (MPa)
BG C /BG D
0 0
2 1 0 1 2 1 0 1 BG P/BG S
2.2 2.2
BBP/BBS
Discharge/Absorb Oil Capacity (cm3) Discharge/Absorb Oil Capacity (cm3)
BNP/BNS
BJP/BJS
BFP/BFS
JS□521 JS□721
Auto Coupler
Effective Temperature Range (℃) by Circuit Capacity (V) Effective Temperature Range (℃) by Circuit Capacity (V)
-27.5 -25 -12.5 0 12.5 -27.5 -25 -12.5 0 12.5 JVA /JVB
(V=200cm3) (V=200cm3)
-55 -50 -25 0 25 -55 -50 -25 0 25 JVC /JVD
(V=100cm3) (V=100cm3)
JVE/JVF
18.0
30.0 JNA /JNB
Standard Operating 16.0 Standard Operating
Pressure Pressure JNC /JND
Circuit Pressure (MPa)
12.0
Rotary Joint
20.0
10.0 JR
8.0 15.0
Hydraulic Valve
Discharge Absorbing Discharge Absorbing
BK
Oil Capacity Oil Capacity Oil Capacity Oil Capacity
BEQ
BT
BLS/BLG
0 0
4.4 4 2 0 2 4.4 4 2 0 2 BLB
Discharge/Absorb Oil Capacity (cm3) Discharge/Absorb Oil Capacity (cm3) JSS/JS
JK A /JK B
BMA /BMG
A U/A U- M
BU
How to read the Characteristic Diagram BP/JPB
BX
Please refer to the how to read the characteristic diagram on JSS page. BEP/BSP
BH
BC
Air
Hydraulic Unit
CV
CK
C P/C PB
C PC /C QC
CB
CC
A B/A B- V
A C /A C - V
1126
Accumulator Standard Operating Pressure 14、25MPa m odel JS
External Dimensions
JSA□□1-0A/B/C/G
Indicator ※1
J
φD
φd
H
Piping Method:B Hydraulic Port
J
Rc1/4 Thread
N
G
F E
max.K A
B
C
※2
JSB□□1-0C/G
max.K
φd Indicator ※1
φD
F
A
P
B
1127
Accumulator JSS JSS JS JS
Features/Action Description Model No. Indication/Specifications External Dimensions Model No. Indication/Specifications External Dimensions
High-Power
External Dimensions (mm) Series
E 82 84 Manual Operation
F 73.5 105.5 126.5 152 Accessories
G 25 25
Cautions / Others
H 51 56
J 7 7
K ※1 9 16.5 9.5 17.5 Air
Sequence Valve
L 13 13
BW D
N 11 11
P 51 56 Hydraulic
Non-Leak Coupler
Q 8 11
BG A /BG B
R (Nominal×Pitch×Depth) M8×1.25×16 M8×1.25×16
BG C /BG D
Mounting Bolt S M8×1.25×70 M8×1.25×75
BG P/BG S
Mounting Bolt T M6×1×90 M6×1×95
BBP/BBS
Notes : BNP/BNS
※1. Indicator extends proportionally to pressure. Be aware not to interfere with other devices of max. extension dimension when designing. BJP/BJS
※2. Roughness of mounting surface (O-ring seal surface) of G (Gasket option) should be 6.3S or better. BFP/BFS
1. Do not disassemble. Components include pressured spring parts. It is dangerous to disassemble.
Auto Coupler
JVA /JVB
JVC /JVD
JVE/JVF
JNA /JNB
JNC /JND
JLP/JLS
Rotary Joint
JR
Hydraulic Valve
BK
BEQ
BT
BLS/BLG
BLB
JSS/JS
JK A /JK B
BMA /BMG
A U/A U- M
BU
BP/JPB
BX
BEP/BSP
BH
BC
Air
Hydraulic Unit
CV
CK
C P/C PB
C PC /C QC
CB
CC
A B/A B- V
A C /A C - V
1128
Pressure Indicator
Mode l JK A
Mode l JK B
※ Since a filter is not built in each port, please sufficiently perform flushing
of piping and fitting to prevent foreign substances such as cutting chips
from entering the circuit.
Mounting Direction
1129
Model No. Indication
Features Action Description External Dimensions
Specifications
Valve / Coupler
Hydraulic Unit
Workpiece
Cautions / Others
Air
Actuator Sequence Valve
BW D
BG C /BG D
BG P/BG S
BBP/BBS
BNP/BNS
BJP/BJS
Workpiece
BFP/BFS
Auto Coupler
JVA /JVB
JVC /JVD
JVE/JVF
JNA /JNB
Indicator Rod
JNC /JND
JLP/JLS
indicator, indicator rod is at full stroke (3±0.5mm stick out) and balance between built-in spring and pressure just before BEQ
BT
if using the sensor or switch, it can be detected. reaching set pressure.
BLS/BLG
Hydraulic pressure is OFF.
When releasing
BLB
The pressure is released from the actuator and pressure JSS/JS
indicator. Then the indicator rod retracts back to the edge of JKA /JKB
A U/A U- M
BU
BP/JPB
BX
BEP/BSP
BH
BC
Air
Hydraulic Unit
CV
CK
C P/C PB
C PC /C QC
CB
CC
A B/A B- V
A C /A C - V
1130
Pressure Indicator m od e l JKA/J K B
JK A 0 3 0 - 0 S (5.5MPa)
1 2 3 4 5
3: 4.5 ∼ 9.5MPa
Entry Example
5: 9.5 ∼ 15.0MPa at 5MPa → (5.0MPa)
7: 15.0 ∼ 22.0MPa at 20.5MPa → (20.5MPa)
at 700PSI → (700PSI)
3 Design No.
0 : Revision Number
Specifications
Model No. JK□030 JK□050 JK□070
Set Pressure Range MPa 4.5 ∼ 9.5 9.5 ∼ 15.0 15.0 ∼ 22.0
Withstanding Pressure MPa 37.5
Pressure Change ※1 MPa/mm 0.65 1.38 2.55
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 0.5
Note : ※1. It shows the pressure change by 1mm stroke of the indicator.
1131
Model No. Indication
Features Action Description External Dimensions
Specifications
High-Power
External Dimensions Series
Hydraulic Port (S:Piping Option only) 4-φ6.8 Bolt Hole Hydraulic Series
Rc1/4 Thread 4-M6×1×40 Bolt (Included)
Valve / Coupler
5
Hydraulic Unit
10
φ19×Hexagon 17
Manual Operation
Accessories
30
40
Cautions / Others
10 10
5
Air
20 7 32 Sequence Valve
40 BW D
5 50
At Hydraulic Pressure Zero Hydraulic
Non-Leak Coupler
Indicator BG A /BG B
At Set Pressure (At Full Stroke) BG C /BG D
BG P/BG S
φ8 BBP/BBS
φ11+ 0.2
1.5 ±0.1
0
BNP/BNS
4
※2
BJP/BJS
BFP/BFS
JVC /JVD
JVE/JVF
JNA /JNB
JLP/JLS
2-φ6.8 Bolt Hole
6.5
Hydraulic Valve
BK
BEQ
Indicator
BT
6.5
40 φ8 BLB
3 ±0.5
JSS/JS
JKA /JKB
BMA /BMG
A U/A U- M
Hydraulic Port BU
50
BP/JPB
Rc1/4 Thread
BX
10
BEP/BSP
※2
BH
5
BC
10 Hydraulic Port (G:Gasket Option only) φ6 or less
Air
φ19×Hexagon 17 O-ring:1BP8 (Included)
Hydraulic Unit
CV
CK
Note : C P/C PB
※2. Roughness of mounting surface (O-ring seal surface) should be 6.3S or less. C PC /C QC
CB
CC
A B/A B- V
A C /A C - V
1132
Non-Leak Reducing Valve
Mode l B MA
Mode l B MG
In-line type reducing valve that does not require a drain port.
Drain port for reducing pressure is not needed. This allows to reduce the number of circuits.
Incoming Port
P(R)
Incoming Supply Pressure 2 ∼7 MPa 6∼3 0 MPa 9∼30M Pa 2∼7M Pa 6∼30M Pa 9∼30M Pa
Piping Option
Piping Method Gasket Option Gasket Option
BK Connecting Option
1133
Model No. Indication
Features Action Description External Dimensions
Specifications
Hydraulic Series
Valve / Coupler
Actuator ① Hydraulic Unit
② Manual Operation
Work
piece Accessories
Air
Reducing Valve Reducing Valve
Sequence Valve
Actuator ② BW D
Hydraulic
Non-Leak Coupler
BG A /BG B
BG C /BG D
BG P/BG S
BBP/BBS
Reduced Pressure
Pressure at the Source BNP/BNS
BJP/BJS
BFP/BFS
①
②
Auto Coupler
② JVA /JVB
① JVC /JVD
JVE/JVF
JNA /JNB
JNC /JND
Rotary Joint
JR
The valve of reducing valve closes and then supply the There is differential pressure between outgoing side pressure BLS/BLG
BLB
outgoing side set pressure to actuator ①. and incoming side pressure (please refer to specification).
JSS/JS
The pressure going into actuator ② raise up to the original
JK A /JK B
pressure and lock completes. BMA /BMG
BP/JPB
When incoming side pressure reduces, check valve of
The actuators ①,② are released at the same time. BX
reducing valve opens.
BEP/BSP
Release action completed. BH
BC
Air
Hydraulic Unit
Adjustable Set Pressure CV
CK
A B/A B- V
Notes : 1. The set pressure value is set according to the model code. A C /A C - V
2. The value varies depending on the incoming port pressure.
3. Pressure increases by turning clockwise and decreases by
turning counter-clockwise.
1134
Non-Leak Reducing Valve m od e l B MA
BMA 20 5 0 - 0 G (5-25MPa)
1 2 3 4
1 Outgoing Side Set Pressure 4 Set Pressure (Outgoing Set Pressure - Incoming Supply Pressure)
Entry Example
Outgoing:5MPa Incoming:25MPa Setting → (5.0-25.0MPa)
2 Design No. Outgoing:725PSI Incoming:3625PSI Setting → (725-3625PSI)
0 : Revision Number
3 Piping Method
Specifications
Model No. BMA2030-0□ BMA2050-0□ BMA2070-0□
Incoming Supply Pressure MPa 2.0 ∼ 7.0 6.0 ∼ 30.0 9.0 ∼ 30.0
Outgoing Set Pressure MPa 1.0 ∼ 6.0 3.0 ∼ 14.0 6.0 ∼ 27.0
Allowable Minimum Pressure Difference ※2 MPa 1.0 3.0 3.0
Withstanding Pressure MPa 10.5 37.5 37.5
Min. Passage Area mm2 23.3
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 1.5
Note : ※2. Allowable minimum pressure difference shows the minimum difference between incoming and outgoing pressure.
1135
Model No. Indication
Features Action Description External Dimensions
Specifications
High-Power
External Dimensions Series
BMA20□0-0 ※ This drawing shows piping method (Blank):Piping Option. Pneumatic Series
Hydraulic Series
7
Manual Operation
Accessories
31
22.5
Cautions / Others
7
CYL. Port [Outgoing Pressure Side] 58
Rc1/4 Thread Air
Sequence Valve
Outgoing Pressure Adjusting Screw BW D
(M8×1.25)
39 7 2-φ9 Bolt Hole P(R) Port [Incoming Pressure Side] Hydraulic
45 Non-Leak Coupler
Rc1/4 Thread
BG A /BG B
7
BG C /BG D
φ29.8
45
31
BG P/BG S
22.5
BBP/BBS
7
Hex. Hole 4 BNP/BNS
6.5 51.5 85 22.5 BJP/BJS
BFP/BFS
max. 30 136.5 6
Auto Coupler
JVA /JVB
JVC /JVD
JVE/JVF
BMA20□0-0G ※ This drawing shows piping method (G):Gasket Option.
JNA /JNB
JNC /JND
2-φ9 Bolt Hole 39 7 JLP/JLS
2-M8×1.25×55 Bolt (Included)
Rotary Joint
7
JR
31
7
Hydraulic Valve
45 BK
Outgoing Pressure Adjusting Screw Plug (R1/4) ※4
(M8×1.25) BEQ
BT
φ29.8
BLS/BLG
45
22.5
BLB
※3
JSS/JS
Hex. Hole 4
JK A /JK B
φ6 or less 22.5
BMA /BMG
φ6 or less
6.5 51.5 85 A U/A U- M
BU
max. 30 136.5 4
Mounting Surface Machining Drawing BP/JPB
6
39 39 7 BX
17.5
48 19 18 BEP/BSP
7
BH
13
BC
14.5
31
14.5
Air
17.5
Hydraulic Unit
13
O-ring:1BP8 (Included) CK
2-φ6 or less
P(R) Port [Incoming Pressure Side] C P/C PB
(Hydraulic Connecting Port
O-ring:1BP8 (Included) provided by customer) 2-M8 Thread Depth 12 or more C PC /C QC
CB
CC
A B/A B- V
Notes : A C /A C - V
※3. Roughness of mounting surface (O-ring seal surface) should be 6.3S or less.
※4. It can be used as P(R) port by removing the plug.
1136
Reducing Valve model B MG
BMG2 0 5 0 - 0 G (5-25MPa)
1 2 3 4
1 Outgoing Side Set Pressure 4 Set Pressure (Outgoing Set Pressure - Incoming Supply Pressure)
Entry Example
Outgoing:5MPa Incoming:25MPa Setting → (5.0-25.0MPa)
2 Design No. Outgoing:725PSI Incoming:3625PSI Setting → (725-3625PSI)
0 : Revision Number
※1
3 Piping Method
G : Gasket Option
Specifications
Model No. BMG2030-0G BMG2050-0G BMG2070-0G
Incoming Supply Pressure MPa 2.0 ∼ 7.0 6.0 ∼ 30.0 9.0 ∼ 30.0
Outgoing Set Pressure MPa 1.0 ∼ 6.0 3.0 ∼ 14.0 6.0 ∼ 27.0
Allowable Minimum Pressure Difference ※2 MPa 1.0 3.0 3.0
Withstanding Pressure MPa 10.5 37.5 37.5
Min. Passage Area mm2 23.3
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 0.8
Note : ※2 . Allowable minimum pressure difference shows the minimum difference between incoming and outgoing pressure.
1137
Model No. Indication
Features Action Description External Dimensions
Specifications
High-Power
External Dimensions Series
Pneumatic Series
5.5
Outgoing Pressure Adjusting Screw
Hydraulic Series
(M8×1.25)
Valve / Coupler
24
Hydraulic Unit
Manual Operation
Accessories
5.5
6.5 54 37 33
Cautions / Others
max.30 124
35
Air
Sequence Valve
BW D
Hydraulic
35
Non-Leak Coupler
BG A /BG B
※3
BG C /BG D
8
BG P/BG S
BNP/BNS
2-M6×1×35 Bolt (Included)
BJP/BJS
26 20
BFP/BFS
Auto Coupler
JVA /JVB
JVC /JVD
JVE/JVF
JNA /JNB
CYL. Port [Outgoing Pressure Side] P(R) Port [Incoming Pressure Side]
JNC /JND
O-ring:1BP11 (Included) O-ring:1BP11 (Included)
JLP/JLS
※3. Roughness of mounting surface (O-ring seal surface) should be 6.3S or less. JR
Hydraulic Valve
BK
BEQ
Mounting Part Machining Drawing
BT
BLS/BLG
2-φ6 or less
(Prepared by Customer) BLB
5.5
JSS/JS
JK A /JK B
14.5 6 14.5
CYL. P(R) BU
BP/JPB
BX
5.5
13 13
BEP/BSP
BC
Air
Hydraulic Unit
CV
CK
C P/C PB
C PC /C QC
CB
CC
A B/A B- V
A C /A C - V
1138
Continuous Discharge Booster
Mode l AU
Mode l AU -M
Boost incoming supply pressure by the back and forth action of piston and using bypass to get the boosted pressure
to the outgoing side.
There is no limitation in the outgoing side circuit capacity because it continuously discharges the pressure so it is the best
for multiple actuator or big circuit volume.
Outgoing Discharge Pressure 6 ∼25 MPa 6 ∼25 MPa 10 ∼35M Pa 6 ∼25M Pa 6 ∼25M Pa 10 ∼25M Pa
Incoming 1 C Outgoing
P1(R) Port P2 Port P T B A2
Circuit Symbol
Pilot Port (D)
Commonly Used
※ This drawing shows AU-MB.
as Drain Port C:Boosting Ratio C:Boosting Ratio
B1 1 C
P T B2 A
※ Each port has a built-in filter.
1139
Features Model No. Indication Internal Action Description
External Dimensions Cautions Circuit Reference
Action Description Specifications Flow Rate
Circuit Example:Single Action Circuit Circuit Example:Double Action Circuit Pneumatic Series
P1(R) P2 P1(R ) P2
Valve / Coupler
Hydraulic Unit
※1 Manual Operation
Accessories
D (Pilot Port) ※1 D (Pilot Port)
Cautions / Others
Air
Sequence Valve
BW D
Hydraulic
Non-Leak Coupler
BG A /BG B
BG C /BG D
BG P/BG S
BBP/BBS
BNP/BNS
BJP/BJS
Pressure at the Source Pressure at the Source
BFP/BFS
JVC /JVD
JVE/JVF
JNA /JNB
JNC /JND
JLP/JLS
Rotary Joint
JR
Hydraulic Valve
BK
BEQ
BT
BLB
Supply hydraulic pressure to continuous discharge booster.
JSS/JS
Supply oil from outgoing port of continuous discharge
JK A /JK B
booster to actuator. BMA /BMG
Outgoing side oil is full and the pressure start to rise. A U/A U- M
When locking
BP/JPB
booster.
BX
Internal piston moves back and forth until the outgoing
BEP/BSP
Get the drain connected to tank during boosting.
side pressure is boosted enough and then the pressure BH
rises. BC
discharge booster. C PC /C QC
When releasing
CB
The pilot valve(※1) opens and lock-side hydraulic pressure The pilot valve(※1) is operated by approximately 10% of
CC
goes back to the tank. outgoing side pressure.
A B/A B- V
Actuator operates the release action. A C /A C - V
Releasing action completed.
※ This drawing is the explanation of piping option (AU). Please refer to the detail page for modular option (AU-M).
1140
Continuous Discharge Booster m od e l AU
AU 2 5 2 1 - 0
1 2 3 4
5 : 6∼25MPa
8 : 10∼35MPa ※1
2 Boosting Ratio
2 : 2 times
3 : 3 times
5 : 5 times
0 : 4 MA、MB selected
1 : 4 Blank selected
4 Piping Method
Blank MA MB
AU25□0-0MA AU25□0-0MB
Note :
1. Please see Circuit Symbol for the circuit drawing.
Specifications
AU2521-0 AU2520-0MA AU2531-0 AU2530-0MA AU2851-0 AU2550-0MA
Model No.
AU2520-0MB AU2530-0MB AU2550-0MB
Boosting Ratio 2 times 3 times 5 times
Incoming Supply Pressure MPa 3.0 ∼ 12.5 2.0 ∼ 8.4 2.0 ∼ 7.0 2.0 ∼ 5.0
Outgoing Boosting Pressure MPa 6.0 ∼ 25.0 6.0 ∼ 25.0 10.0 ∼ 35.0 10.0 ∼ 25.0
Min. Passage Area mm2 14.5 12.5 14.5 12.5 14.5 12.5
Incoming Side Supply Rate L/min 2 ∼ 10 2 ∼ 10 2 ∼ 10
Pilot Valve Opening Pressure Approx. 1/6 or more of the outgoing pressure
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 1.1 2.3 1.1 2.3 1.1 2.3
1141
Features Model No. Indication Internal Action Description
External Dimensions Cautions Circuit Reference
Action Description Specifications Flow Rate
High-Power
Action Description ※ This is referencing to the model drawing of AU2□□□-0. Series
Pneumatic Series
Hydraulic Series
Manual Operation
Accessories
C A Switching Unit
Cautions / Others
Incoming Side Port (P1)
Commonly used as R Port
Pilot Valve
Air
Pilot Port (D) Sequence Valve
Commonly used as Drain Port BW D
Hydraulic
Non-Leak Coupler
Pressure Boosting (Discharge) BG A /BG B
BG C /BG D
1. Having hydraulic pressure supplied from the incoming side port oil passes through the built-in check valve C (A and B) to flow
BG P/BG S
to the outgoing side port.
BBP/BBS
2. As the outgoing pressure comes close to the incoming pressure, the check valve C (A and B) is shut to operate the built-in switching unit.
BNP/BNS
The boosting piston boosts the incoming pressure remaining between the check valves A and B.
BJP/BJS
The switching unit is operated and the boosting piston boosts the incoming pressure remaining between the check valves A and B.
BFP/BFS
3. The boosted pressure forces the check valve B to open so that oil having the boosted pressure flows to the outgoing side.
4. When the boosting piston reaches the stroke end, the check valve B is shut to operate the switching unit. So that oil having the incoming Auto Coupler
pressure flows through the check valve A to push the pressure boosting piston back. JVA /JVB
5. When the pressure boosting piston reaches the back end, the check valve A is shut to operate the switching unit again to return to the step 2. JVC /JVD
JNA /JNB
JNC /JND
Reducing Pressure (Release)
JLP/JLS
※Please refer to the pilot valve opening pressure on specification of the pressure that makes pilot valve activated. JR
Hydraulic Valve
BK
AU Continuous Discharge Booster Flow Characteristic Diagram BEQ
BT
AU2521-0□/AU2520-0M□ Outgoing Discharge Flow Characteristic Diagram AU2531-0□/AU2530-0M□ Outgoing Discharge Flow Characteristic Diagram BLS/BLG
BLB
100 100
JSS/JS
Completion with the Value
Percentage of Discharging
Incoming Supply Flow Rate at 10L/min Incoming Supply Flow Rate at 10L/min
80 80 JK A /JK B
Increased Pressure (%)
Incoming Supply Flow Rate at 2L/min Incoming Supply Flow Rate at 2L/min
BMA /BMG
60 60 A U/A U- M
BU
40 40
BP/JPB
20 20 BX
BEP/BSP
0 0
0 2 4 6 8 10 0 2 4 6 8 10 BH
Air
Hydraulic Unit
CV
AU2851-0/AU2550-0M□ Outgoing Discharge Flow Characteristic Diagram
CK
100
C P/C PB
Completion with the Value
Percentage of Discharging
A B/A B- V
40
A C /A C - V
20
0
0 2 4 6 8 10
Discharge Flow Rate (L/min)
1142
Continuous Discharge Booster m od e l AU
20 40 69
5.5
28
11.5
7
7.5
Rc1/4
Rc1/4
45
27
22.5
Incoming P1(R) Port
Rc1/4
8.5
32.5 96.5 22.5
7 129 7 45
143
1143
Features Model No. Indication Internal Action Description
External Dimensions Cautions Circuit Reference
Action Description Specifications Flow Rate
High-Power
External Dimensions (Modular Option) Series
Pneumatic Series
AU2520-0MA / AU2530-0MA / AU2550-0MA
177 7
Valve / Coupler
125.5 40.5 11
Hydraulic Unit
0.75
Manual Operation
8
T Accessories
A1 B
32.5
31
47
Cautions / Others
P
8
4-φ5.5 Hole Air
(For Mounting Bolts) Sequence Valve
BW D
Hydraulic
Non-Leak Coupler
BG A /BG B
39.5
40
BG C /BG D
20
BG P/BG S
Surface Roughness of Mounting Surface BBP/BBS
BNP/BNS
BJP/BJS
BFP/BFS
P
A2 B Auto Coupler
JVA /JVB
T
JVC /JVD
O-ring:1BP9 (Included) JVE/JVF
JNC /JND
Note : JLP/JLS
1. Mounting surface dimension is ISO4401-03.
Rotary Joint
JR
BLS/BLG
0.75
BLB
8
T
JSS/JS
A B1
32.5
47
31
JK A /JK B
P
BMA /BMG
8
A U/A U- M
4-φ5.5 Hole
(For Mounting Bolts) BU
BP/JPB
BX
BEP/BSP
BH
39.5
40
BC
20
Air
Surface Roughness of Mounting Surface Hydraulic Unit
CV
CK
C P/C PB
P C PC /C QC
A CB
B2 CC
O-ring:1BP9 (Included) T A B/A B- V
A C /A C - V
2-O-ring:1BP10 (Included)
O-ring:1BP14 (Included)
Note :
1. Mounting surface dimension is ISO4401-03.
1144
Continuous Discharge Booster m od e l AU
Cautions (AU)
< Cautions (Common)>
1. Discharge flow decreases as pressure on outgoing side increases. (Refer to Flow Characteristic Graph.) Please keep in mind that
if there is larger load when an actuator on outgoing side strokes, the stroke time will be longer due to the decrease of discharge flow.
2. It cannot be pressurized properly if using a device with leakage in outgoing side circuit.
(Since a general modular solenoid valve has internal leakage, do not connect it to P2 port.)
3. Due to the mechanical structure, there is always internal leakage between the incoming port (P1) and the pilot port (D)
(for modular model, between the pressurizing incoming port and T port). Please pay attention to the following notes.
・ When using a balance-stop pump (AA/AB/AC Pump manufactured by KOSMEK) as hydraulic power supply, the pump
does not stop in balance due to the internal leakage of AU, leading to continuous operation and reduction in pump life.
・ When supply pressure decreases or stops temporarily, pressure in the circuit after the outgoing port (P2) (for modular model:
pressurizing outgoing port) of AU will be maintained by non-leak function. However, pressure in the circuit before P1 port
will not be maintained due to the internal leakage between P1 port and D port.
4. Stop hydraulic supply before disconnecting from hydraulic power source with auto couplers, etc. (Refer to Reference Circuit.)
5. Depending on incoming supply flow rate, circuit volume on outgoing side etc., surging may occur on incoming supply side.
This may result by increasing too much set pressure on outgoing side.
In that case, please prevent surging by installing accumulator or reducing incoming supply, etc.
6. If installing multiple numbers of AU to a low pressure hydraulic unit with high pressure supplied to a circuit, pressure fluctuation
1. Although each port is equipped with a filter, in order to maintain high pressure in the outgoing port (P2) at idle state of
pressure supply to the incoming port (P1), the piping and fitting should be thoroughly cleaned before use.
2. Tightening with excessive torque leads to malfunction. (Maximum) tightening torque should be as shown below.
1. Although the boosting ports (A1/A2 port for AU25□0-0MA, B1/B2 port for AU2□0-0MB) are equipped with a filter, the piping and
2. When using Three-position solenoid valve, select ABT connection as the neutral position port model.
3. Make sure that hydraulic pressure is supplied to the boosting port (A1 or B1) after the actuator on the outgoing side is completely released.
If pressure is supplied during release when there is still pressure (back pressure) remained in the boosting port, boosting time will be longer.
1145
Features Model No. Indication Internal Action Description
External Dimensions Cautions Circuit Reference
Action Description Specifications Flow Rate
High-Power
Circuit Reference Series
< In the case of separating hydraulic power source from fixture with auto coupler etc.> Pneumatic Series
Valve / Coupler
Continuous Discharge Booster Lock Release Continuous Discharge Booster Lock Hydraulic Unit
AU2□□1-0 (Boosting Circuit) AU2□□1-0 (Boosting Circuit)
Manual Operation
P1(R) 1※ P2 P1(R) 1※ P2
Accessories
Hydraulic
★2. Non-Leak Pilot Check Valve Non-Leak Coupler
BEP2□0-0 BG A /BG B
A B
BG C /BG D
BG P/BG S
BBP/BBS
BNP/BNS
Connection and Disconnection Device Connection and Disconnection Device
BJP/BJS
for Auto Coupler (Non-Leak Coupler) for Auto Coupler (Non-Leak Coupler)
A B A B BFP/BFS
Auto Coupler
P T P T
JVA /JVB
JVC /JVD
JVE/JVF
■ Points JNA /JNB
1. AU makes it easier to boost pressure on outgoing side. (Release action is controlled with low pressure.) JNC /JND
JLP/JLS
2. Use the three-position solenoid valve for control (with neutral position ABT (ABR) connection), and stop hydraulic pressure supply
with neutral position before operating connection/disconnection device. Even in this case, the pressure in the circuit after the outgoing
Rotary Joint
port (P2) will be maintained by internal check valve of AU. JR
3. ★1 BEP Non-Leak Pilot Check Valve is a bypass circuit of AU. When the action speed of a cylinder is insufficient due to AU passage area,
Hydraulic Valve
it can be accelerated by providing the bypass circuit which increases the amount of oil pass on both lock and release sides.
BK
4. ★2 BEP Non-Leak Pilot Check Valve is an example when maintaining hydraulic pressure at released state.
BEQ
5. Non-leak circuit will not work when connecting an actuator, which is not to be boosted, to P1(R) port since there is internal leakage BT
between P1(R) port and D port. Please design another circuit. (Refer to Common Cautions No.3.) BLS/BLG
BLB
JSS/JS
BMA /BMG
Valve Part Refer to the Caution of Modular Option No.2 A U/A U- M
BU
BP/JPB
Solenoid Valve BX
BEP/BSP
BH
BC
Pressure Reducing Valve
Air
Hydraulic Unit
B1 A1
Non-Leak Pilot Check Valve CV
BSP3□0-0A CK
(Use this when release side of double acting circuit pressure needs to be maintained.)
P T B2 A2 C P/C PB
C PC /C QC
Flow Control Valve CB
Lock
CC
(Boosting Circuit)
B1 A1 1※ A B/A B- V
AU Modular Option A C /A C - V
(This drawing is AU25□0-0MB.)
Pressure Gauge
P T B2 A2 Lock Release
(Boosting Circuit)
Hydraulic P A
Power Source T B
Manifold Block
1146
One Shot Booster
Mode l BU
Outgoing Incoming
CYL. Port P(R) Port
1147
Performance Curve
Features Model No. Indication Internal Action
Allowable Boosting External Dimensions Cautions
Action Description Specifications Capacity Curve Description
Valve / Coupler
Actuator ① Hydraulic Unit
Manual Operation
Work
piece Actuator ② Accessories
Cautions / Others
Workpiece
Air
Sequence Valve
Actuator ①
Actuator ② BW D
Hydraulic
Non-Leak Coupler
BG A /BG B
BG C /BG D
BG P/BG S
Pressure at the Source
BBP/BBS
BNP/BNS
① BJP/BJS
BFP/BFS
② ②
Auto Coupler
JVA /JVB
JVC /JVD
① JVE/JVF
JNA /JNB
Pressure at the Source
JNC /JND
JLP/JLS
Rotary Joint
JR
BEQ
①
BT
BLS/BLG
② ② BLB
JSS/JS
JK A /JK B
BMA /BMG
① A U/A U- M
Boosted Pressure BU
BP/JPB
BX
BEP/BSP
Operation Sequence Remarks BH
CV
set pressure, built-in non-leak check valve is closed. CK
Boosting pressure process starts inside the booster and the internal The outgoing side circuit capacity is limited because C P/C PB
piston is pushed, then the outgoing side pressure is boosted. it is one shot model. C PC /C QC
CB
The pressure of actuator ② is boosted.
CC
Locking action completed.
A B/A B- V
Machining process A C /A C - V
Hydraulic pressure is OFF.
releasing
When
1148
One Shot Booster m od e l BU
BU50 2 0 - 0 (10.5MPa)
1 2 3
0 : Revision Number
Specifications
Model No. BU5020-0□ BU5030-0□ BU5060-0□
Boosting Ratio ※1 2.2 times 3 times 6 times
Incoming Supply Pressure MPa 5.0 ∼ 11.4 3.0 ∼ 8.4 1.5 ∼ 4.2
Sequence Set Pressure ※2 MPa 4.0 ∼ 9.1 2.3 ∼ 6.7 1.1 ∼ 3.2
Outgoing Discharge Pressure MPa 11.0 ∼ 25.0 9.0 ∼ 25.2 9.0 ∼ 25.2
Withstanding Pressure MPa 37.5
Discharge Volume during Boosting Process ※3 cm3 30 23 12
Min. Passage Area mm2 14.1
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 4.4
Notes : ※1. Boosting ratio is slightly different depending on packing seal resistance and spring force.
※2. Sequence set pressure should be 70 ∼ 80% of incoming supply pressure.
※3. Discharge volume during boosting process is the total oil discharge volume during boosting after exceeds sequence set pressure.
Performance Graph
BU5020-0□ BU5030-0□ BU5060-0□
30 30 30
Outgoing Discharge
Outgoing Discharge
Outgoing Discharge
25 25
25
Pressure (MPa)
Pressure (MPa)
Pressure (MPa)
20 20
20
15 15
15
10 10
10 5 5
4 5 6 7 8 9 10 11 12 2 3 4 5 6 7 8 9 1 1.5 2 2.5 3 3.5 4 4.5
Incoming Supply Pressure (MPa) Incoming Supply Pressure (MPa) Incoming Supply Pressure (MPa)
Allowable Circuit Capacity Curve ※ Since BU is one shot booster, it has a limitation in the volume of outgoing circuit.
Incoming Supply
Incoming Supply
10 8 4
Pressure (MPa)
Pressure (MPa)
Pressure (MPa)
8 6 3
6 4 2
4 2 1
1800 2200 2600 3000 3400 1200 1400 1600 1800 2000 2200 400 450 500 550 600 650
Outgoing Circuit Capacity (cm3) Outgoing Circuit Capacity (cm3) Outgoing Circuit Capacity (cm3)
High-Power
Action Description Series
Pneumatic Series
When supplied
Hydraulic Series
Manual Operation
Accessories
Cautions / Others
Rod
Sequence Valve [B]
Air
Check Valve [A] Sequence Valve
Piston [C]
BW D
① Check valve [A] is always kept in ② When the pressure reaches the ④ When piston [C] extends ahead ⑥ Piston [C] stops at the time
Hydraulic
Open position by the rod. sequence set pressure, a little, check valve [A] comes off the area and the pressure are Non-Leak Coupler
Incoming pressure flows to sequence valve [B] opens. from the rod, then it closes. balanced. BG A /BG B
outgoing side through check ③ The incoming pressure having Up to this time incoming and ⑦ Pressure boosting is
BG C /BG D
valve [A], then outgoing side passed through sequence valve outgoing pressure are same completed.
BG P/BG S
actuators are activated [B] extends piston [C] ahead. pressure.
BBP/BBS
completely. ⑤ When check valve [A] closes,
outgoing circuit becomes BNP/BNS
JVE/JVF
JNA /JNB
JNC /JND
JLP/JLS
Return Spring [E]
Check Valve [D]
Rotary Joint
JR
① When incoming pressure is ③ Check valve [A] is opened and ④ When the outgoing pressure is
Hydraulic Valve
released, check valve [D] opens. pushed by the rod at the time completely released and the
BK
Sequence valve [B] closes just before piston [C] finishing piston [C] fully retracts back,
BEQ
almost simultaneously. moving back. check valve [D] closes.
② Piston [C] is pushed back by Release of the discharge oil from ⑤ Discharge is finished. BT
JK A /JK B
BMA /BMG
A U/A U- M
BU
BP/JPB
BX
BEP/BSP
BH
BC
Air
Hydraulic Unit
CV
CK
C P/C PB
C PC /C QC
CB
CC
A B/A B- V
A C /A C - V
1150
One Shot Booster m od e l BU
External Dimensions
7
56
70
38
28
7
20
2-φ9 Bolt Hole
103.5 29.5 7 2-M8×1.25×80 Bolt (Included)
140
max. 31
9
7
101
70
Cautions
1. Excessive amount of supply oil in the incoming side leads to malfunction of BU Booster.
Provide a flow control valve with check valve just before the incoming side port, or adjust the flow rate on hydraulic pressure source side.
2. A large amount of air mixed in the outgoing circuit leads to boosting failure. If it does not work properly, release air from the circuit.
Refer to the outgoing circuit capacity shown in Allowable Circuit Capacity Curve.
4. Using hydraulic hoses in outgoing circuit may result in insufficient boosting because the volume changes during boosting.
Please use steel pipes as much as possible referring to the discharge rate of boosting process shown in specification.
5. Installing an accumulator in outgoing circuit may result in boosting failure by the similar reason. In case of using an accumulator,
please select a proper one referring to the outgoing circuit capacity shown in Allowable Circuit Capacity Curve.
6. It is recommended to install a pressure gauge. It is easy to check the boosting condition by installing a pressure gauge on the outgoing circuit.
7. Do not install a flow control valve to an actuator on outgoing side. It may be boosted before the actuator completes operation leading to
boosting failure.
1151
Performance Curve
Features Model No. Indication Internal Action
Allowable Boosting External Dimensions Cautions
Action Description Specifications Capacity Curve Description
High-Power
MEMO Series
Pneumatic Series
Hydraulic Series
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Cautions / Others
Air
Sequence Valve
BW D
Hydraulic
Non-Leak Coupler
BG A /BG B
BG C /BG D
BG P/BG S
BBP/BBS
BNP/BNS
BJP/BJS
BFP/BFS
Auto Coupler
JVA /JVB
JVC /JVD
JVE/JVF
JNA /JNB
JNC /JND
JLP/JLS
Rotary Joint
JR
Hydraulic Valve
BK
BEQ
BT
BLS/BLG
BLB
JSS/JS
JK A /JK B
BMA /BMG
A U/A U- M
BU
BP/JPB
BX
BEP/BSP
BH
BC
Air
Hydraulic Unit
CV
CK
C P/C PB
C PC /C QC
CB
CC
A B/A B- V
A C /A C - V
1152
P i l o t Red uci ng Va lve
R e se r v o i r
Mode l BP
Mode l JP B
It is possible to reduce internal circuit pressure of disconnected fixture from hydraulic power source by pilot operation.
Kosmek reservoir can hold the oil discharged from pilot reducing valve temporarily.
The reservoir also has a non-leak check valve in it.
Circuit Symbol: Pilot Reducing Valve (BP) Circuit Symbol: Reservoir (JPB)
R1 Port R2 Port
(from BR Valve)
P Port R Port
Workpi ec e
Prior to Finish
Machining
A ct ua t o r Operation
Less Distortion by Lowering Hydraulic
Pressure (Lowering Clamping Force)
1153
BP JPB
Features Action Description
Model No. Indication / Specifications / External Dimensions Model No. Indication / Specifications / External Dimensions
Hydraulic Series
Reservoir
A c t u at o r Manual Operation
Accessories
Rough Machining
High Cautions / Others
Pressure
BG C /BG D
BG P/BG S
BBP/BBS
Pushing BNP/BNS
BJP/BJS
BFP/BFS
JVC /JVD
JVE/JVF
JNA /JNB
JNC /JND
JLP/JLS
Rotary Joint
JR
Hydraulic Valve
BK
BEQ
Finish Machining Low BT
Pressure
BLS/BLG
BLB
JSS/JS
JK A /JK B
BMA /BMG
A U/A U- M
BU
BP /JP B
BX
Operation Sequence Note BEP/BSP
Disconnection is completed when it is locked. BH
When the push button of pilot reducing valve is pushed by main spindle Lowering clamping force prior to finish machining
When pressure
Air
Hydraulic Unit
or manually, the circuit is connected to the reservoir and reduces the operation, it allows to prevent or minimize
is reduced
CV
pressure to the relief set pressure. distortion of workpiece. CK
CB
When the hydraulic power source is OFF, connect the fixture and then
When releasing
CC
release the non-leak valve.
A B/A B- V
When the circuit pressure becomes lower than the pressure held in A C /A C - V
reservoir tank, check valve opens and hydraulic oil returns to tank.
1154
Pilot Reducing Valve / Reservoir m od e l BP/J PB
BP 203 0 - 0 G (2.5MPa)
1 2 3 4
External Dimensions
BP□0-0□ : Piping Option BP□0-0G□ : Gasket Option ※4
Operating Stroke Operating Stroke
2 R Port P Port 2 P Port
Push Button Rc1/4 Rc1/4 Thread Push Button Rc1/4 Thread
Thread
Relief Pressure Relief Pressure
Adjusting Screw Adjusting Screw
11
10 21.5 φ6
φ6
31.5
※5
4 ±1
20 25 10 28.5 φ6 or less
45 7 5 67 31 max. 8.5 38.5
5 67 31 max. 8.5
2-φ6 Spring Pin (Included)
2-φ9 Bolt Hole R Port 2-φ9 Bolt Hole
2-M8×1.25×60 Bolt O-ring: 1BP8 (Included) 2-M8×1.25×60 Bolt
(Included) (Included)
7
7
31
31
26
7
7
26
35
35
10 50 7
10 50 7
Notes : ※4. The dimensions that are not shown in BP□0-0G□ (gasket option) area, please refer to BP□0-0□ (piping option). They are the same.
※5. Roughness of mounting surface(O-ring seal surface)should be 6.3S or better.
1155
BP JPB
Features Action Description
Model No. Indication / Specifications / External Dimensions Model No. Indication / Specifications / External Dimensions
High-Power
Model No. Indication Series
Pneumatic Series
J PB 5 4 0 - 0 P Hydraulic Series
Valve / Coupler
Hydraulic Unit
1 2 3 4
Manual Operation
Accessories
Hydraulic
Non-Leak Coupler
2 Tank Capacity 4 Piping Method
BG A /BG B
BG C /BG D
4 : 40cm3 P : BP Connection Option
BG P/BG S
6 : 60cm3 S : Piping Option (Rc Thread) BBP/BBS
BNP/BNS
BJP/BJS
BFP/BFS
Specifications
Model No. JPB240-0□ JPB260-0□ JPB540-0□ JPB560-0□ Auto Coupler
JVA /JVB
Operating Pressure Range※7 MPa 2.0 ∼ 7.0 5.0 ∼ 30.0
JVC /JVD
Withstanding Pressure※7 MPa 10.5 37.5
JVE/JVF
Tank Capacity※6 cm3 40.0 60.0 40.0 60.0
JNA /JNB
Circuit Capacity※6 cm3 800 or less 800 ∼ 1200 800 or less 800 ∼ 1200
JNC /JND
Operating Temperature ℃ 0 ∼ 70
JLP/JLS
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 2.1 2.2 2.1 2.2
Rotary Joint
Notes : ※6. Select the tank capacity based on the circuit capacity to be used.
JR
※7. Operating pressure and withstanding pressure are the pressure which is connected to R2 port. Please refer to Circuit Symbol.
Hydraulic Valve
BK
BEQ
External Dimensions BT
BLS/BLG
3-φ9 Bolt Hole BLB
3-Mounting Bolt JSS/JS
(Included)
Push Button Position JK A /JK B
A 110 126 BU
55
42
(25)
M 86 102 BP /JP B
S 102 118 BX
BH
42
BC
55 (39)
Air
R1 Port R1 Port Hydraulic Unit
R2 Port (Only for P:BP Connection Option) (Only for S:Piping Option) CV
27.5 Rc1/4 Thread 27.5 Rc1/4 Thread CK
C P/C PB
C PC /C QC
CB
CC
A B/A B- V
A
A C /A C - V
S
M
BP-G Valve
Gasket Option
1156
Automatic Air Bleed Valve
Mode l BX
P(R) Port
T Port
T Port
Automatic Air Bleed Valve
(Please place on the top
of the piping.)
P(R) Port
P(R) Port
Auto
Coupler
1157
Model No. Indication/
Features Action Description
Specifications/External Dimensions
High-Power
Model No. Indication Series
Pneumatic Series
Air
Sequence Valve
BW D
Specifications
Hydraulic
Model No. BX0010-02 BX0010-03 Non-Leak Coupler
BG A /BG B
Max. Operating Pressure MPa 25
BG C /BG D
Cracking Pressure MPa 0.04 BG P/BG S
BJP/BJS
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
BFP/BFS
Drain Volume ※1 Air only 10cm3 / Action
Oil only 0.6cm3 / Action Auto Coupler
JVA /JVB
Minimum Oil Flow Rate 50cm3/min.
JVC /JVD
Mounting Position Vertical Upward (See Outline Drawing)
JVE/JVF
Mass kg 0.4 JNA /JNB
JLP/JLS
Notes :
※1. It shows the drain volume returning from valve to tank at the moment when the circuit pressure switches from zero to normal
Rotary Joint
operating pressure.
JR
1. Please place on the top of the piping in the hydraulic circuit.
2. Air and oil are exhausted from T port. Please make sure to connect drain piping to tank.
Hydraulic Valve
3. Please make sure to mount this as shown in the drawing. In case of an incorrect position, air cannot be bled out.
BK
BEQ
BT
BLS/BLG
BLB
External Dimensions
JSS/JS
JK A /JK B
Manual Air Bleed Valve
T Port
(Air Bleed Valve) BMA /BMG
3
Rc1/8 Thread
A U/A U- M
BU
2.5
9
BP/JPB
19
BX
BEP/BSP
BH
31
BC
62
Air
59
Hydraulic Unit
35
CV
CK
C P/C PB
19
C PC /C QC
CB
5
CC
Mounting Hole A B/A B- V
12.5 3-P(R)T Port 5 33
2-5.5 Hole
A C /A C - V
25 Rc Thread 38
1158
Non-Leak Pilot Check Valve
Mode l BEP
Mode l B SP
Pressure is maintained
even when pressure supply is stopped.
Maintains pressure until hydraulic pressure is supplied to pilot port.
BSP
Application Examples
BEP
1159
Non-Leak Pilot Check Valve BEP BSP
Features / Action Description Model No. Indication / Specifications / External Dimensions / Cautions Model No. Indication / Specifications / External Dimensions / Cautions
Circuit Reference ※ Two numbers of Non-Leak Pilot Check Valve BEP are used in this reference. Pneumatic Series
Valve / Coupler
Relea s e BEP (Lock Side)
Hydraulic Unit
Manual Operation
Accessories
Lock Circuit
Cautions / Others
Release Circuit
Air
BEP (Release Side) Sequence Valve
BW D
Hydraulic
Non-Leak Coupler
BG A /BG B
BG C /BG D
L o ck BG P/BG S
BBP/BBS
BNP/BNS
BJP/BJS
BFP/BFS
Auto Coupler
JVA /JVB
JVC /JVD
JVE/JVF
JNA /JNB
JNC /JND
JLP/JLS
BEQ
BT
BLS/BLG
BLB
JSS/JS
Operation Sequence Remarks
JK A /JK B
Lock hydraulic pressure is ON. BMA /BMG
A U/A U- M
BP/JPB
The circuit pressure returns to tank.
BX
Actuator locks by supplying hydraulic pressure to locking side.
BE P /BSP
(Holding lock pressure even after hydraulic power source is OFF.) BH
BEP pilot check valve (locking side) opens and the hydraulic CK
oil in locking side circuit returns to tank. C P/C PB
CB
release side.
CC
(It holds releasing pressure even if hydraulic power source is OFF.)
A B/A B- V
Hydraulic power source is OFF due to a blackout.
In case of an
emergency
A C /A C - V
The actuator will remain in the same state as it was before
blackout by non-leak pilot check valve.
1160
Non-Leak Pilot Check Valve Piping Model model B EP
BEP2 2 0 - 0
1 2
1 Pressure Code
2 Design No.
0 : Revision Number
Specifications
Model No. BEP220-0 BEP250-0
Operating Pressure Range MPa 1.0 ∼ 7.0 7.0 ∼ 30.0
Withstanding Pressure MPa 10.5 37.5
Cracking Pressure MPa 0.24
Min. Passage Area mm2 28.3
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Pilot Operating Pressure at 25MPa - 6.8MPa or more
Hydraulic Operating Pressure at 14MPa - 3.8MPa or more
Pressure Operating Pressure at 7MPa 2.0MPa or more -
Mass kg 1.4 1.4
External Dimensions
BEP220-0 / BEP250-0
Outgoing Side
(B) Port
7.5 35 7.5 Rc1/4
14.5
Incoming Side
(A) Port
Rc1/4
FREE
45
72
82
36
12.5
10
25
7 50 7
64
Pilot Port
10
1161
Non-Leak Pilot Check Valve BEP BSP
Features / Action Description Model No. Indication / Specifications / External Dimensions / Cautions Model No. Indication / Specifications / External Dimensions / Cautions
High-Power
Cautions (BEP) Series
1. Do not place any devices that occurs oil leakage between outgoing side (B) port and actuators. Pneumatic Series
2. Non-leak function does not work properly if there is an oil leakage inside actuators.
Hydraulic Series
3. Connecting the hydraulic source to outgoing (B) port and controlling hydraulic supply of A port
with pilot port will lead to sealing malfunction. We offer other compatible products. Please contact us. Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Cautions / Others
Air
Sequence Valve
BW D
Hydraulic
Non-Leak Coupler
BG A /BG B
BG C /BG D
BG P/BG S
BBP/BBS
BNP/BNS
BJP/BJS
BFP/BFS
Auto Coupler
JVA /JVB
JVC /JVD
JVE/JVF
JNA /JNB
JNC /JND
JLP/JLS
Rotary Joint
JR
Hydraulic Valve
BK
BEQ
BT
BLS/BLG
BLB
JSS/JS
JK A /JK B
BMA /BMG
A U/A U- M
BU
BP/JPB
BX
BE P /BSP
BH
BC
Air
Hydraulic Unit
CV
CK
C P/C PB
C PC /C QC
CB
CC
A B/A B- V
A C /A C - V
1162
Non-Leak Pilot Check Valve Modular Model m od e l B SP
BSP3 5 0 - 0 W 6R (8.0MPa)
1 2 3 4 5
Specifications
Without Pressure Compensating Valve
Model No. BSP320-0A BSP350-0A BSP320-0W BSP350-0W
Operating Pressure Range MPa 2.5 ∼ 7.0 7.0 ∼ 25.0 2.5 ∼ 7.0 7.0 ∼ 25.0
Cracking Pressure MPa 0.05
Pilot Hydraulic Pressure MPa More than one third of A2 port holding pressure More than one third of A2 (B2) port holding pressure
Min. Passage Area mm2 24
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 1.1 1.1 1.5 1.5
Cautions (BSP)
1. Please note that pressure will be decreased by oil temperature drop when stopping pressure supply to A1(B1) port and
2. The pressure relief valve is used for relieving volume of hydraulic pressure which is increased by oil temperature rise.
It cannot be used for reducing supply pressure that is out of relief set pressure range.
3. When using with pressure compensating valve, if there is back pressure generated in T port, it cannot be relieved properly.
1163
Non-Leak Pilot Check Valve BEP BSP
Features / Action Description Model No. Indication / Specifications / External Dimensions / Cautions Model No. Indication / Specifications / External Dimensions / Cautions
High-Power
External Dimensions Circuit Symbol Series
100
Mounting Surface Hydraulic Series
86 14 Dimension
11 40.5 34.5 (Based on ISO 4401-03)
Valve / Coupler
0.75 Hydraulic Unit
8
P
B A1
32.5
Manual Operation
47
31
Accessories
A1
T
Cautions / Others
4-φ5.5 Bolt Hole
(For Mounting Bolts)
40
Mounting Surface
BW D
Hydraulic
P T B A2 Non-Leak Coupler
T BG A /BG B
B A2 BG C /BG D
BG P/BG S
P BBP/BBS
2-O-ring:1BP10 (Included) 2-O-ring:1BP9 (Included) BNP/BNS
BJP/BJS
BSP320-0A4R□ / BSP350-0A6R□ / BSP350-0A7R□ BFP/BFS
※Please refer to BSP3□0-0A for any dimensions that are not shown. A1
Auto Coupler
150
JVA /JVB
86 64
JVC /JVD
T JVE/JVF
B A2
φ22
JNA /JNB
JNC /JND
P With Pressure
Compensating Valve P T B A2 JLP/JLS
Rotary Joint
BSP3□0-0W
JR
140
14 112 14 Mounting Surface Hydraulic Valve
BT
8
P
B1 A1 BLS/BLG
32.5
31
47
BLB
T
JSS/JS
B1 A1 JK A /JK B
4-φ5.5 Bolt Hole
(For Mounting Bolts) BMA /BMG
BP/JPB
BX
P T B2 A2 BE P /BSP
T BH
B2 A2 BC
Air
P
Hydraulic Unit
CK
C P/C PB
BSP320-0W4R□ / BSP350-0W6R□ / BSP350-0W7R□
C PC /C QC
※Please refer to BSP3□0-0W for any dimensions that are not shown.
CB
240
B1 A1 CC
64 112 64
A B/A B- V
37 40.5 34.5 A C /A C - V
T
B2 A2
φ22
P With Pressure P T B2 A2
Compensating Valve
1164
Non-Leak Valve Unit
Manual Operation Model
Mode l BH
P Port P Port
Even if the hydraulic power source is cut off due to A Port B Port
R Port R Port
energy saving (Stop hydraulic supply to incoming
side) or blackout etc., it holds the pressure and
prevents the workpiece drop off. B Normal Close
A Port
P Port
A Port
Application Examples R Port
② Up and down
the lever (45°
)
Lever
Operation Sequence
While pulling lever (to prevent wrong operation)
High-Power
Model No. Indication Series
Pneumatic Series
Valve / Coupler
1 2 3 4 5 6 7 Hydraulic Unit
Manual Operation
Cautions / Others
4 : Operating Pressure Range 2.5∼7.0MPa Blank:None (Standard:Piping Block is only on the right side.)
7 : Operating Pressure Range 6.0∼30.0MPa GR : With Pressure Gauge installed on the right side. (Piping Block is on both sides.)
Air
※ Pressure code is the same as BC unit if it is with pressure GL : With Pressure Gauge installed on the left side. (Piping Block is on both sides.) Sequence Valve
switch option or with 5 pressure gauge option. H : With Piping Block installed on the left side. (PH Port) BW D
Hydraulic
6 Unit of Pressure Gauge Non-Leak Coupler
2 Design No. BG A /BG B
Blank:MPa (Standard) BG C /BG D
1 : Revision Number
P : PSI / Rc Thread Fitting BG P/BG S
BBP/BBS
BNP/BNS
3 Circuit Symbol 7 Normal Operating Pressure
BJP/BJS
B : Normal Close (Please indicate the pressure and the unit of measurement.)
Auto Coupler
NN :Exclusively used for Double Action Circuit (Example) (7.0MPa) (20.0MPa) (2000PSI) (200kg/cm2)
JVA /JVB
(Example) A, AA, AB, ANN, NNNN JVC /JVD
Specifications JVE/JVF
JNA /JNB
4 Usable Fluid Model No. BH0041 BH0071
JNC /JND
Operating Pressure Range MPa 2.5 ∼ 7.0 6.0 ∼ 30.0
0 : General Hydraulic Oil JLP/JLS
(Please refer to Hydraulic Fluid List) Withstanding Pressure ※1 MPa 10.5 37.5
BEQ
External Dimensions BT
BLS/BLG
A Port BLB
n-Rc1/4 Thread
JSS/JS
9
JK A /JK B
BMA /BMG
(mm)
100
82
A U/A U- M
42.5
BEP/BSP
Pressure)
Close Open CK
GL option/ P Port
Installed on C P/C PB
Rc1/4 Thread
Left Side C PC /C QC
47.4
CB
Lever 25
CC
A B/A B- V
max.110
A C /A C - V
Normal Position 45°
Lever
(61.5) 34.5 50 34.5 (One Position)
9.5 119 9.5
(7)※2 138 7
Note : ※2. It shows the outline dimensions of valve unit with
NN Circuit / Exclusively used for Double Action Circuit left hand side piping block option.
1166
Non-Leak Valve Unit
Electrical Control Model
Mode l BC
Circuit Symbol
Exclusively used for
C Normal Open U Double Solenoid Valve Option YY Double Action Circuit
Air Solenoid Valve
PA Port PA Port
Pressure
PA Port
Switch (JBA)
Z Normal Close
A Port
PA Port
PH Port
A Port
R Port
High-Power
Model No. Indication Series
Pneumatic Series
Valve / Coupler
1 2 3 4 5 6 7 8 Hydraulic Unit
Manual Operation
1 Pressure Code (Operating Pressure Range) 5 Usable Fluid Accessories
3 : 2.5∼7.0MPa 6 : 10.0∼17.5MPa 0 : General Hydraulic Oil (Please refer to Hydraulic Fluid List) Cautions / Others
BFP/BFS
YY :Exclusively used for Double Action Circuit
Blank:MPa (Standard)
(Example) C, CZ, UU, UUYY
P : PSI / Rc Thread Fitting Auto Coupler
※ Please contact us if a different circuit is needed other JVA /JVB
than what it is shown.
JVC /JVD
JNA /JNB
1 : AC100V 4 : AC220V Normal operating pressure is shown.
JNC /JND
2 : AC200V 5 : DC24V (Please indicate the pressure and the unit of measurement.) JLP/JLS
Operating Pressure Range MPa 2.5 ∼ 4.5 4.0 ∼ 7.0 6.0 ∼ 11.0 10.0 ∼ 17.5 15.5 ∼ 30.0 BK
※1 BEQ
Withstanding Pressure MPa 10.5 37.5
BT
Non-Leak Valve Part Number BA2011-0 BA5011-0 BLS/BLG
Pressure Switch Part Number JBA0700-0G-Z0020G JBA0700-0G JBA2700-0G BLB
JK A /JK B
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32 (It depends on fluid code.)
BMA /BMG
Notes : ※1. It shows withstanding pressure without pressure gauge.
A U/A U- M
1. INC. (Pressure Increase Detection) of Pressure Switch (JBA) is set to 70% of operating pressure. Contact us for other set pressure.
BU
2. For pressure gauge (for incoming pressure) option, piping ports are provided on both sides.
BP/JPB
BX
BH
11※2 Conduit Hole 30
Air Solenoid Valve 2-φ28 BC
34.2
Hydraulic Unit
16
CV
CK
JBA Pressure Switch
PA Port C P/C PB
BA Valve Rc1/8 Thread C PC /C QC
310
4-M8×1.25×16 Bolt
(Included) ※2. When circuit symbol is U and YY.
With Spring Washer 10 B 10 R Port 7 80
※3. Dimension of valve unit with left
(6)※3 A 6 Rc1/4 Thread 145 side piping block option.
1168
Cautions
Cautions
● The pipeline, piping connector and fixture circuits should be cleaned JX Nippon Oil & Energy Super Hyrando 32 Super Mulpus DX 32
Cosmo Oil Cosmo Hydro AW32 Cosmo New Mighty Super 32
by thorough flushing.
ExxonMobil Mobil DTE 24 Mobil DTE 24 Light
● The dust and cutting chips in the circuit may lead to fluid leakage
Matsumura Oil Hydol AW-32
and malfunction.
Castrol Hyspin AWS 32
● There is no filter provided with Kosmek s product except for a part
Note As it may be difficult to purchase the products as shown in the table from
of valves which prevents foreign materials and contaminants from
overseas, please contact the respective manufacturer.
getting into the circuit.
1237
Installation Notes Notes on Hydraulic Cylinder
Hydraulic Fluid List Notes on Handling Maintenance/Inspection Warranty
(For Hydraulic Series) Speed Control Circuit
High-Power
Series
Pneumatic Series
● Notes on Hydraulic Cylinder Speed Control Unit
Please pay attention to the cautions below. Design the hydraulic circuit for controlling the action speed of hydraulic cylinder.
!
Hydraulic Series
Improper circuit design may lead to malfunctions and damages. Please review the circuit design in advance. Valve / Coupler
Hydraulic Unit
● Flow Control Circuit for Single Acting Cylinder In the case of meter-out circuit, the hydraulic circuit should Manual Operation
For spring return single acting cylinders, restricting flow be designed with the following points. Accessories
during release can extremely slow down or disrupt release action. ① Single acting components should not be used in the same
Cautions / Others
The preferred method is to control the flow during the lock action flow control circuit as the double acting components.
using a valve that has free-flow in the release direction. The release action of the single acting cylinders may become
It is also preferred to provide a flow control valve at each actuator. erratic or very slow.
Cautions
Installation Notes
(For Hydraulic Series)
Hydraulic Fluid List
Maintenance/
Inspection
Accelerated clamping speed by excessive hydraulic flow to
Warranty
the cylinder may sustain damage. In this case add flow control to
regulate flow. (Please add flow control to release flow if the
lever weight is put on at the time of release action when using Refer to the following circuit when both the single acting Company Profile
cylinder and double acting cylinder are used together. Company Profile
swing clamps.)
○ Separate the control circuit. Our Products
Flow Control at the Release Side
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② In the case of meter-out circuit, the inner circuit pressure may
increase during the cylinder action because of the fluid supply.
The increase of the inner circuit pressure can be prevented by
reducing the supplied fluid beforehand via the flow control valve.
Especially when using sequence valve or pressure switches for
clamping detection. If the back pressure is more than the set
pressure then the system will not work as it is designed to.
Sequence Valve
1238
Cautions
Cautions
1)It should be handled by qualified personnel. 1)Removal of the Machine and Shut-off of Pressure Source
● The hydraulic machine and air compressor should be handled ● Before the machine is removed, make sure that the
and maintained by qualified personnel. above-mentioned safety measures are in place. Shut off the
2)Do not handle or remove the machine unless the safety protocols air of hydraulic source and make sure no pressure exists in
are ensured. the hydraulic and air circuit.
① The machine and equipment can only be inspected or prepared ● Make sure there is no abnormality in the bolts and respective
when it is confirmed that the preventive devices are in place. parts before restarting.
② Before the machine is removed, make sure that the above-mentioned
safety measures are in place. Shut off the air of hydraulic source 2)Regularly clean the area around the piston rod and plunger.
and make sure no pressure exists in the hydraulic and air circuit. ● If it is used when the surface is contaminated with dirt, it may
③ After stopping the machine, do not remove until the temperature lead to packing seal damage, malfunctioning, fluid leakage
cools down. and air leaks.
④ Make sure there is no abnormality in the bolts and respective parts
before restarting the machine or equipment.
1239
Installation Notes Notes on Hydraulic Cylinder
Hydraulic Fluid List Notes on Handling Maintenance/Inspection Warranty
(For Hydraulic Series) Speed Control Circuit
High-Power
Series
Pneumatic Series
● Warranty
Manual Operation
2)Warranty Scope Accessories
● If the product is damaged or malfunctions during the warranty
Cautions / Others
period due to faulty design, materials or workmanship, we will
replace or repair the defective part at our expense.
Defects or failures caused by the following are not covered.
Cautions
Installation Notes
① If the stipulated maintenance and inspection are not carried out. (For Hydraulic Series)
② If the product is used while it is not suitable for use based on Hydraulic Fluid List
1240
Company Profile
Sales Offices
Sales Offices across the World
Japan TEL. +81-78-991-5162 FAX. +81-78-991-8787
KOSMEK LTD. 1-5, 2-chome, Murotani, Nishi-ku, Kobe-city, Hyogo, Japan 651-2241
Overseas Sales
〒651-2241 兵庫県神戸市西区室谷2丁目1番5号
India TEL.+91-9880561695
KOSMEK LTD. - INDIA F 203, Level-2, First Floor, Prestige Center Point, Cunningham Road, Bangalore -560052 India
Taiwan
(Taiwan Exclusive Distributor)
TEL. +886-2-82261860 FAX. +886-2-82261890
Full Life Trading Co., Ltd. 16F-4, No.2, Jian Ba Rd., Zhonghe District, New Taipei City Taiwan 23511
盈生貿易有限公司 台湾新北市中和區建八路2號 16F- 4(遠東世紀廣場)
Philippines
(Philippines Exclusive Distributor)
TEL.+63-2-310-7286 FAX. +63-2-310-7286
G.E.T. Inc, Phil. Victoria Wave Special Economic Zone Mt. Apo Building, Brgy. 186, North Caloocan City, Metro Manila, Philippines 1427
Indonesia
(Indonesia Exclusive Distributor)
TEL. +62-21-5818632 FAX. +62-21-5814857
P.T PANDU HYDRO PNEUMATICS Ruko Green Garden Blok Z-Ⅱ No.51 Rt.005 Rw.008 Kedoya Utara-Kebon Jeruk Jakarta Barat 11520 Indonesia
TEL.048-652-8839 FAX.048-652-8828
Tokyo Sales Office
〒331-0815 埼玉県さいたま市北区大成町4丁目81番地
TEL.0566-74-8778 FAX.0566-74-8808
Nagoya Sales Office
〒446-0076 愛知県安城市美園町2丁目10番地1
TEL.092-433-0424 FAX.092-433-0426
Fukuoka Sales Office
〒812-0006 福岡県福岡市博多区上牟田1丁目8-10-101
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● FOR FURTHER INFORMATION ON UNLISTED SPECIFICATIONS AND SIZES, PLEASE CALL US. JQA-QMA10823
KOSMEK HEAD OFFICE
● SPECIFICATIONS IN THIS CATALOG ARE SUBJECT TO CHANGE WITHOUT NOTICE.