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Daily Checks

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 Daily Checks
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Air filter
Filter 1
To change the air filter the canopy side door
must be open and the platform and steps down.
First undo the two clips from either side of the
air filter container and remove the cover. You
can now remove the first filter (this will pull out)
to expose the secondary filter.

In dusty working conditions Filter 2

remove and clean Filter 1
on a daily basis. As a
blocked air filter can pull
the engine down

Undo the two clips

from either side of
Blocked filter indicator the filter container
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 Daily Check
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Engine Oil
The engine will hold approximately 33 litres of oil (this quantity
includes the oil filter).
Check the level of oil with the dip stick and fill accordingly.

Engine Oil Cap

MAX

MIN

Oil Grades
Ambient Temperature Range Oil Type
.-20oC to 40oC 10W30
.-15oC to 50oC 15W40
Oil Dip Stick .-30oC to 40oC 5W40
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 Daily Check
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Engine Cooling System

Filling Cap
The engine coolant system
tank has a capacity of 47 litres.
Level Indicator
This should be replaced every
6 years or 6000 hours.
Level Sensor
The standard coolant for these
Coolant Tank engines is CAT ELC

Standard Anti Freeze Protection Temperature Range

Water temperature range at 30% coolant concentration .-14oC (6oF) to 104oC (209oF)
Water temperature range at 40% coolant concentration .-24oC (-12oF) to 105oC (222oF)
Water temperature range at 50% coolant concentration .-37oC (35oF) to 108oC (226oF)
Water temperature range at 60% coolant concentration .-52oC (-62oF) to 110oC (231oF)

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Daily Checks
Fuel tank / fuel filters
The fuel tank is located at the bottom of the power
pack and will hold approximately 400 litres of Diesel.

Fuel level indicator

There will be a
gauze filter
under the filter
cap that the
diesel must be
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 Daily Checks
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Batteries and isolator

There is a isolator switch located on the side of the power pack

which must be turned off a the end of each day

ON OFF

Battery Isolator

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 Daily Checks
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Greasing points
These 4 grease nipples can be found
on the Left-hand side of the machine
and they feeder the 4 bearings of the
Product conveyor.
This should be greased with 2 shots
of EP2 Grade grease every week.

This grease nipple supplies

the clutch bearing and must
be greased with EP2 Grade
grease with one shot every
100 hours working
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 Daily Checks
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There are 4 bearing located in

each corner of the magnet
and these should be greased
with two shots of EP2 Grade
grease every week

The grease nipples

can be found here

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Daily Checks
There are 4 bearing on the Dirt Conveyor and the greasing
points for these are as shown. These should be greased with two
shots of EP2 grade grease twice weekly

The grease nipples

can be found here
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 Daily Checks
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1100 x 650 Hydraulic Release/Adjust

The jaw crusher consists of 4 Use EP2 Grade Grease

Spherical Roller Bearing.
These are heavy duty bearings
that can handle heavy loads
and misalignment.

Roller bearing 85 grams of EP2 grease should be pumped into

the bearings each week
This must be increased to 20 grams every 8
hours in ambient temperatures above 35ºC
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 Daily Checks
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You should check the oil level

every day and it should be half
way up the sight glass.
Each side contains approximately
4 Pints of gear oil (EP220)

Sight glass

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 Daily Checks
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High Pressure Hydraulic Filters

Blocked filter
gauge
There are two high pressure filters
located in the power pack.
These filters have blocked filter
gauges on, they will indicate red
when they are blocked and green
when ok.
You should check these when the
oil has reached working
temperature as they can throw up a
false reading when working with
cold oil.
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 Daily Checks
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Crusher Drive Belt Tension

The jaw crusher drive belts can be check by removing the flywheel
drive guard inspection panel.

Inspection Panel

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 Daily Checks
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Drive Belt Adjustment

To adjust the crusher drive belts the four Power Pack retaining
bolts should be loosened, these are located in each corner of the
Power Pack

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 Daily Checks
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Once the Power Pack retaining bolts are loose you can adjust the belt
tension by turning the adjustment bolts.
There are two Power Pack adjustment bolts either side of the Power
Pack.
Make sure that the adjustment bolts are turned equal amounts, so that
the Power Pack is square.

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Daily Checks
SPC Belt section 11.7 kg (26 lb/feet)of 32 mm(1 1/4”) belt
force deflection

Basically tension the belts so that when one belt is pressed with your finger
it deflects 20mm (3/4”)

Belt Type Dia of small pulley Approx Span mm

SPC 6700 212 PCD 2130

Belt deflection

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