INTERWOOD MOBEL (PVT.) LTD.

UAN: 111-203-203
Email: sales@interwoodmobel.com
www.interwoodmobel.com
/interwoodmobel

SHOWROOMS
Econo Shop
6-14 B College Road Near Mohammad Ali Chowk, Township, Lahore.
Tel: 042-35113625, Cell: 0321-3914671

Lahore: Karachi: Islamabad:

Garden Town: D.H.A: F-11:
7-Babar Block, New Garden Town, 43-C, Bukhari Commercial Lane No. 11, B-2 NHS, Hilal Road, F-11/1,
Lahore, Pakistan. Phase-VI, D.H.A, Karachi, Pakistan. Islamabad, Pakistan.
Tel: 0092-42-35831800 Tel: 0092-21-35242717 Tel: 0092-51-2100241-3
Cell: 0092-323-4058072 Cell: 0092-322-2709730 Cell: 0092-323-2999962

D.H.A: Karsaz: I-9:

211-Y, Phase-III, D.H.A, Apollo Motor Center, Adjacent PNS Raza, Plot No. 390, Street No. 16, Potohar Road,
Lahore Cantt., Pakistan. National Stadium Road, Karachi, Pakistan. 1-9/3, Near 1-9 Police Station,
Tel: 0092-42-35692551
Cell: 0092-345-8-203-203
Tel: 0092-21-38798165-8
Cell: 0092-322-3203203
Islamabad, Pakistan.
Tel: 0092-51-4859102-04
FIRE RATED AND
BULLET RESISTANT DOORS

Authorized AYS Homes, Peshawar Shafique Enterprises, Multan Qaswa Interiors, Lahore Hafiz Furniture, Faisalabad "I" Plaza, Jhelum Home 21, Rawalpindi
Dealers Tel: 091-5710743 Tel: 061-4587486 Cell: 0333-4998899 Tel: 041-2550993 Tel: 054-4646484 Tel: 051-5709112
Contents
Fire Safety Requirements 02
Fire Rating 03
120 Minutes Halspan Core Fire Rated Door 04
90 Minutes Halspan Core Fire Rated Door 05
60 Minutes Halspan Core Fire Rated Door 06
30 Minutes Halspan Core Fire Rated Door 07
120 Minutes TL Core Fire Rated Door 08
90 Minutes TL Core Fire Rated Door 09
Intumescent Strips 10
Bullet Resistant Wood Doors 13

Page 01
 120 Minutes Halspan Core High Performance Fire Rated Door
Description and Specification:

Fire rating is not the property of construction, but the performance of a complete element of structure which is composed of a Anti-fire particle board core high performance door leaf are made to get fire rating
number of materials. IWM fire doors are designed to get the optimal performance from a number of materials combined to perform of up to 120 mins. Basic components are given here along with sketches which are
for high degree of fire protection. The designs of IWM fire doors are evolved from actual testing to British Standard 476 part 22 which self explanatory. These designs are replicated from door sets tested to BS 476 Part 22
with methods of determination of resistance to fire of non load bearing element of construction. IWM fire doors satisfy these criteria 1987 by Chiltern International Fire laboratory in UK for fire resistance.
for required period. Design and construction of IWM fire doors are in accordance with BS 476 Part 22 1987 and these designs have
been successfully tested in fire research labs in UK.
1. Hardwood lipping 3mm thick all round, mechanically glued to the door leaf.
2. A anti-fire particle board core of 38mm thick HALSPAN TM Prima three layered
particleboard (Nominal Density 630kg/m3 +/-10%), faced with GRG Multi board
and MDF (overall Thickness = 64mm). A A

3. Timber veneers, foils and plastic laminates up to 2mm thick are acceptable, in B

Fire Door Core: addition to planted timber mouldings, since these elements would degrade rapidly
under test conditions without significant effect. Laminates must not be applied to the
IWM adopt both anti-fire particle board and TL core for use in the ELEVATION B
edges of doors. Metallic facings are not permitted. (INNER CORE WITHOUT OUTERSKIN)
fabrication of solid core doors under BS476 part 22. A complex
4. Door frame is to be made of hardwood having minimum cross section as shown in the
combination of chemical and engineering development has
sketch. Moisture content shall be 8% - 12% and density of timber shall be no less than
resulted in the superior quality and strength of high performance
700kg/m3.

64mm
timber door blanks. 1 NO. 38X2MM
INTUMESCENT STRIP

5. Self adhesive intumescent seals are provided within grooves in the rebate as shown IN LEAF BOTTOM
INTERWOOD

in sketch.
DETAIL OF SECTION A-A

NOTE: 2 NO. 20X4MM

INTUMESCENT SEAL
1 NO. 15X2MM
INTUMESCENT SEAL IN
100mm
a) Over panels are not currently permitted for this design.
IN JAMB REVEAL VERTICAL EDGES OF LEAF

5 5 DOOR LEAF
2 NO. 20X4MM
44mm
b) The essential approved ironmongery should be supplied with door. Details of these

44mm
5 INTUMESCENT SEAL

Fireproof Design of Fire-Rated Doors:

62mm
IN HEAD FRAME REVEAL

can be provided on request.

64mm

18
You must be wondering how a simple door can hold back the fire. Well, the credit goes to design and materials used in the door. c) This technical data sheet is subject to revision without notice.

100mm
1 NO. 15X2MM
5
As said above, all the parts of the door, from its frame to the latch, everything has to be tested. All the components need to pass
INTUMESCENT SEAL
TOP EDGE OF LEAF

the product certification requirements that are approved by the local authority having jurisdiction, local building code, and the
WEATHERSTRIP

DOOR STOP
fire code etc. Hence fire rated doors are designed and manufactured with great care and precision. The frames of fire rated 62mm
18

doors are endowed with fire seals that prevent the fire to spread outside the door. The leaf of the door is also made of materials
64mm
that prevent the fire or can survive the fire without leaking the fire. The hinges, latch, and door knobs too have to undergo the
strenuous fire resistance tests. These doors are installed in walls known as fire walls that too need to be tested for fire and LEAF / JAMB JUNCTION LEAF / HEAD FRAME JUNCTION

combustion. The fireproof design of fire rated doors converts an ordinary door in to a best passive fire protection system.

INTERWOOD offering various type of fire rated doors design with different species of finishes. (See Door catalogue for fire
rated doors design)

Page 03 Page 04
90 Minutes Halspan Core High Performance Fire Rated Door 60 Minutes Halspan Core High Performance Fire Rated Door
Description and Specification: Description and Specification:

Anti-fire particle board core high performance door leaves are made to get fire rating Anti-fire particle board core high performance door leaves are made to get fire rating
of up to 90 mins. Basic components are given here along with sketches which are self of up to 60 mins. Basic components are given here along with sketches which are self
explanatory. These designs are replicated from door sets tested to BS 476 Part 22 explanatory. These designs are replicated from door sets tested to BS 476 Part 22
1987 by Chiltern International Fire laboratory in UK for fire resistance. 1987 by Chiltern International Fire laboratory in UK for fire resistance.

1. Hardwood lipping 3mm thick all round, mechanically glued to the door leaf.
2. The construction of this anti-fire particle board core is comprises a solid sheet of
64mm thick HALSPAN TM three layered particleboard (nominal Density 630kg/m3
+/-10%).
3. Timber veneers, foils and plastic laminates up to 2mm thick are acceptable, in
addition to planted timber mouldings, since these elements would degrade rapidly
1. Hardwood lipping 10mm thick all round, mechanically glued to the door leaf.
2. The construction of this anti-fire particle board core is comprises a solid sheet of
54mm thick HALSPAN TM 60 Optima three layered particleboard (nominal Density
A A
630kg/m3 +/-10%) and manufactured by C.P.S (Continuous Press System).
3. Timber veneers, foils and plastic laminates up to 2mm thick are acceptable, in A A
B
addition to planted timber mouldings, since these elements would degrade rapidly B

under test conditions without significant effect. Laminates must not be applied to ELEVATION
under test conditions without significant effect. Laminates must not be applied to
B
the edges of doors. Metallic facings are not permitted. (INNER CORE WITHOUT OUTERSKIN) the edges of doors. Metallic facings are not permitted. ELEVATION B
(INNER CORE WITHOUT OUTERSKIN)
4. Door frame is to be made of hardwood having minimum cross section as shown in 4. Door frame is to be made of hardwood having minimum cross section as shown in
the sketch. Moisture content shall be 8% - 12% and density of timber shall be no less the sketch. Moisture content shall be 8% - 12% and density of timber shall be no less
than 650kg/m3. than 640kg/m3.

64mm
1 NO. 50X2MM
INTUMESCENT STRIP

54mm
5. Self adhesive in tumescent seals are provided within grooves in the rebate as shown IN LEAF BOTTOM
5. Self adhesive intumescent seals are provided within grooves in the rebate as shown
64mm
in sketch. DETAIL OF SECTION A-A DETAIL OF SECTION B-B
in sketch.
54mm
DETAIL OF SECTION A-A DETAIL OF SECTION B-B

NOTE: 1 NO. 25X6MM

INTUMESCENT SEAL
1 NO. 15X6MM
INTUMESCENT SEAL IN NOTE:
IN JAMB REVEAL VERTICAL EDGES OF LEAF 100mm
a) Fire rated door sets are to be complemented by ironmongery meeting certain 5 5 DOOR LEAF
1 NO. 25X6MM
a) Fire rated door sets are to be complemented by ironmongery meeting certain 2 NO. 15X4MM
44mm 5 100mm

44mm
INTUMESCENT SEAL INTUMESCENT SEAL

requirements or having test evidence for fire rating and additional intumescent IN HEAD FRAME REVEAL
requirements or having test evidence for fire rating and additional intumescent IN JAMB REVEAL

62mm
5 2 NO. 15X4MM

30mm
DOOR LEAF
5 INTUMESCENT SEAL
protection for them. Details of these can be provided on request. protection for them. Details of these can be provided on request.

42mm
30mm IN HEAD FRAME REVEAL

64mm

18
b) This technical data sheet is subject to revision without notice. b) This technical data sheet is subject to revision without notice.
100mm

12
54mm
5
1 NO. 15X6MM
INTUMESCENT SEAL IN

100mm
WEATHERSTRIP TOP EDGE OF LEAF
DOOR LEAF
DOOR STOP
WEATHERSTRIP
18 DOOR LEAF
62mm
DOOR STOP
LEAF / JAMB JUNCTION 64mm
12
LEAF / HEAD FRAME JUNCTION 42mm
54mm
LEAF / JAMB JUNCTION
LEAF / HEAD FRAME JUNCTION

Page 05 Page 06
30 Minutes Halspan Core High Performance Fire Rated Door 120 Minutes TL Core High Performance Fire Rated Door
Description and Specification: Description and Specification:

Anti-fire particle board core high performance door leaves are made to get fire Mineral core high performance door leaves are made to get fire rating of up to 120 mins. Basic
rating of up to 30 mins. Basic components are given here along with sketches components are given here along with sketches which are self explanatory. These designs are
which are self explanatory. These designs are replicated from door sets tested to BS replicated from door sets tested to BS 476 Part 22 1987 by Chiltern International Fire
476 Part 22 1987 by Chiltern International Fire laboratory in UK for fire resistance. laboratory in UK for fire resistance.

1. Hardwood lipping 10mm thick all round, mechanically glued to the door leaf.
2. The construction of this anti-fire particle board core is comprises a solid sheet of
44mm thick HALSPAN TM 30 Optima three layered particleboard (nominal Density
620kg/m3 +/-10%).
3. Timber veneers, foils and plastic laminates up to 2mm thick are acceptable, in A A
addition to planted timber mouldings, since these elements would degrade rapidly
under test conditions without significant effect. Laminates must not be applied to
the edges of doors. Metallic facings are not permitted.
(INNER CORE WITHOUT OUTERSKIN)
4. Door frame is to be made of hardwood or softwood having minimum cross section
as shown in the sketch. Moisture content shall be 8% - 12% and density of timber
1. Hardwood lipping 5mm thick all round, mechanically glued to the door leaf.
2. Inner frame for door leaf made of hardwood consisting of vertical slides, top, bottom and mid
rails of 40-70 mm nominal width. Thickness of these varies slightly as per the leaf thickness as A A B 2
1
shown in the sketches. Members are either but joined and mortised & tenoned to increase the
stability and durability. This frame guarantees structure integrity to the door leaf and B CUT AWAY DETAIL
facilitates easy installation of ironmongery like hinges, lock case, closer etc. Inclusion of inner
B
frame within the leaf is a special feature of TL Core doors which are very different with other ELEVATION
(INNER FRAME & CORE WITHOUT OUTERSKIN)
brands using readymade door blank.
ELEVATION
B
3. Two layers outer facing of thickness 2.5 mm per each layer are pressed on the above assembly.
The inner layer is plywood facing the TL fire rated door core while the outer layer

64mm
plywood/MDF/HDF/HPL could be applied on the fire rated door core to form a aesthetic
shall be no less than 450kg/m3. appearance.

45mm
5. Self adhesive intumescent seals are provided within grooves in the rebate as 4. Main feature of IWM fire rated door is the mineral core moulded inside the inner frame of leaf. NOM,Thickness 5mm

shown in sketch. This core is 100% free resistant in addition to being very light in weight and has excellent
NOM,Thickness 5mm

DETAIL OF SECTION A-A DETAIL OF SECTION A-A

thermal and acoustic properties. This special core also allows flexibility in manufacturing
NOTE: profiled doors, which forms a unique range of Architectural series fire doors from TL. 2NO,25X4MM
INTUMESCENT SEAL
1NO,25X4MM
INTUMESCENT SEAL
IN VERTICAL EDGES
IN JAMB REVEAL OF LEAF
a) Fire rated door sets are to be complemented by ironmongery meeting certain 1 NO. 10X4MM
INTUMESCENT SEAL 100mm
5. Mineral board lining: Inner frame of leaf is lined on both faces with fire resistant mineral board 8 8 100mm
DOOR LEAF
requirements or having test evidence for fire rating and additional intumescent of thickness shown in sketches, which project beyond the frame member by nearly 15mm for 44mm
IN JAMB REVEAL
1 NO. 10X4MM 2NO,25X4MM

44mm
5

30mm
5 INTUMESCENT SEAL
7 8 INTUMESCENT SEAL

59mm
42mm
DOOR LEAF IN HEAD FRAME REVEAL IN HEAD FRAME REVEAL

protection for them. Details of these can be provided on request. 30mm

interlocking the core.

64mm
12
b) This technical data sheet is subject to revision without notice. 6. Mineral board reinforcement: In order to give a better fire rating performance on FD120,

15
45mm

100mm
1NO,25X4MM

additional mineral board are applied on door leaf structure, this will improve the strength and 8 INTUMESCENT SEAL
100mm

IN TOP EDGE OF LEAF

DOOR LEAF
7
durability of FD120.
WEATHERSTRIP
WEATHERSTRIP

DOOR LEAF
DOOR STOP
DOOR STOP
7. Door frame is to be made of hardwood having minimum cross section as shown in the sketch. 59mm
15
64mm

42mm
12 Moisture content shall be 8%-12% and density of timber shall be no less than 700kg/m3. LEAF / JAMB JUNCTION LEAF / HEAD FRAME JUNCTION
45mm
8. Self adhesive intumescent seals are provided within grooves in the rebate as shown in sketch.
LEAF / JAMB JUNCTION LEAF / HEAD FRAME JUNCTION

NOTE:
a) Where vision panels are required additional members are added to inner frame to form the
periphery of vision panel and these members are also lined with silicate board on both faces.
Clear or wired glass is normally provided for the vision panel.
b) Fire rated door sets are to be complemented by ironmongery meeting certain requirements or
having test evidence for fire rating and additional intumescent protection for them. Details of
these can be provided on request.
c) This technical data sheet is subject to revision without notice.

Page 07 Page 08
 Certificate number: 709

90 Minutes TL Core High Performance Fire Rated Door

Date of initial BM TRADA Certification: 9 August 2013

Date of last issue: 9 August 2013

Certificate expiry date: 8 August 2016

Description and Specification:

Mineral core high performance door leaves are made to get fire rating of up to 90
mins. Basic components are given here along with sketches which are self This is to certify that

explanatory. These designs are replicated from door sets tested to BS 476 Part 22 Interwood Mobel (Pvt.) Ltd.
56-Sultan Mehmood Road

1987 by Chiltern International Fire laboratory in UK for fire resistance. Shalimar Town
Lahore
Pakistan

Meets the requirements of the BM TRADA Q-Mark International

1. Hardwood lipping 5mm thick all-round, mechanically glued to the door leaf. Fire Door Manufacture scheme to BS 476 Part 22
Annex: A Region: 2

2. Inner frame for door leaf made of hardwood consisting of vertical stiles, top, bottom
& mid rails of 30-60 mm nominal width. Thickness of these vary slightly as per the leaf A A B

thickness as shown in the sketches. Members are either but joined or mortised & Doors can be fitted with premium quality intumescent strips and smoke seals to provide FD30. FD60
tenoned to increase the stability and durability. This frame guarantees structural B
fire protection-fully compliant with BS476 part 22. Fully certified FD90 and FD 120 doorsets can also
integrity to the door leaf and facilitates easy installation of ironmongery like hinges, be supplied.
lock case, closer etc. Inclusion of inner frame within the leaf is a special feature of TL ELEVATION

doors which are very different with other brands using ready made door blank. (INNER FRAME & CORE WITHOUT OUTERSKIN)
Kevin Towler
Director

3. Two layers outer facing of thickness 2.5mm per each layer are pressed on the above
IWM also supplies doors with matching over panels to meet your design requirements; we are also
assembly. The inner layer is plywood facing of the TL fire rated door core while the able to incorporate mouldings to the door face to add style to even budget installations.

58mm
outer layer Plywood/ MDF/ HDF/HPL could be applied on the fire rated door core to
form a aesthetic appearance.
4. Main feature of the IWM fire rated door is the “mineral core” molded inside the inner NOM,Thickness 5mm

frame of leaf. This core is 100% fire resistant in addition to being very light in weight DETAIL OF SECTION A-A DETAIL OF SECTION B-B
IWM doors are supplied with concealed lippings as standard. Exposed edge lippings can also be
and has excellent thermal and acoustic properties. This special core also allows supplied to meet your design requirements. Hardwood edge lippings are used for veneered doors.
flexibility in manufacturing profiled doors, which forms a unique range of “architectural However, an exact color match cannot be guaranteed as the timber used for the veneer is taken from
2 NO. 20X4MM
INTUMESCENT SEAL a different part of the log than the solid timber used for lippings. But we will make every effort to
series” fire doors from IWM. IN JAMB REVEAL

ensure your complete satisfaction.

7
5. Mineral board lining: Inner frame of leaf is lined on both faces with fire resistant
DOOR LEAF
Registration Schedule
44mm

44mm
2 NO. 20X4MM Establishment Address

mineral board of thickness shown in sketches, which project beyond the frame

62mm
7 INTUMESCENT SEAL Interwood Mobel (Pvt.) Ltd. 56-Sultan Mehmood Road
IN HEAD FRAME REVEAL Shalimar Town

58mm
Lahore

member by nearly 15mm for interlocking with the core. Pakistan

18
100mm

6. Door frame is to be made of hardwood having minimum cross section as shown in

1 NO. 20X4MM
7
IWM can manufacture doors to include virtually and glazing design subject to fire assessment
INTUMESCENT SEAL
IN TOP EDGE OF LEAF

the sketch. Moisture content shall be 8% - 12% and density of timber shall be no less WEATHERSTRIP
restrictions. Doors will be glazed in the factory. Glazing system incorporate hardwood beads, with
Scope
vision panels created using state-of-the-art CNC machining for consistent accuracy and quality. All
DOOR LEAF

than 620kg/m3.
DOOR STOP

18
7. Self adhesive intumescent seals are provided within grooves in the rebate as shown
62mm 58mm fire rated doors are glazed in accordance with current regulations and comply to manufacturers Assessment/
Test Report
Chilt/A01204
Owner of Assessment/
Report
Halspan Ltd
Doorset Description
Interwood Mobel – HO – 30
Rating
30min
Test Type
BS 476 Part 22

LEAF / JAMB JUNCTION LEAF / HEAD FRAME JUNCTION specifications. Chilt/A01205

FEA/F97174
Halspan Ltd
Halspan Ltd
Interwood Mobel
Interwood Mobel
– HO – 60
– HP – 30
60min
30min
BS 476 Part 22
BS 476 Part 22

in sketch. FEA/F96103
Chilt/A05151
Chilt/A06087
Halspan Ltd
Halspan Ltd
Halspan Ltd
Interwood Mobel
Interwood Mobel
Interwood Mobel
– HP – 60
– HE – 90
– H – 120
60min
90min
120min
BS 476 Part 22
BS 476 Part 22
BS 476 Part 22

NOTE:
a) Where vision panels are required additional members are added to inner frame to PROJECTS
form the periphery of vision panel and these members are also lined with silicate
board on both faces. Clear or wired glass is normally provided for the vision panel. Avari Tower, Karachi Rafayel Hotel, London Affaq Arabia Hotel, Sharjah
b) Fire rated door sets are to be complemented by ironmongery meeting certain
PICT, Port Qasim ABL H/O Kalma Tower NLC, Islamabad
requirements or having test evidence for fire rating and additional intumescent
protection for them. Details of these can be provided. This technical data sheet is UBL UNICEF, Kabul Grand Hayatt, Islamabad
subject to revision without notice.

Page 09 Page 10
 Door - Testing (In UK)

SCHEDULE OF AVAILABLE LEAF SIZES, WEIGHT, THICKNESS & ASSESSED ACOUSTIC

Available Single Thickness Average Single leaf Customization Assessed

Core Type Rating Leaf Size (mm) (mm) weight / Double in sizes Acoustic
(Kg/m2) leaf
W:825 x H:2080
W:975 x H:2080
TL core FD 120 64 34 Yes No N/A
W:825 x H:2144
W:975 x H:2144
W:825 x H:2080
W:975 x H:2080
TL core FD 90 58 32 Yes No N/A
W:825 x H:2144
W:975 x H:2144

Halspan FD 120 W:930 x H:2220 64 61 No Yes N/A

core

Halspan FD 90 W:1040 x H:2150 64 41 Yes Yes N/A

core

W:915 x H:2135
Halspan FD 60 W:1075 x H:2200 54 34 Yes Yes Yes
core
W:1220 x H:2440
W:915 x H:2135

INTERWOOD
Halspan FD 30 44 28 Yes Yes Yes
core W:1075 x H:2200
W:1220 x H:2440

IWM acoustic doors comprise standard doors fitted with acoustic perimeter seals, and provide sufficient sound insulation (up to 35dB SRIRw) for the majority
of applications. They can combine 30 or 60 minutes fire resistance with sound insulation, and provide the same high quality of appearance and mechanical
performance as all IWM doors.

Door Type and thickness Sound reduction index (Rw)

44mm, 54 mm flush single 28dB (min), 35dB (max)

44mm, 54mm flush double 32dB

44mm, 54mm glazed single & double 33dB

Page 11 Page 12
 Bullet Resistant Wood Door

Features & Benefits: STANDARD: EN1063

INTERWOOD has manufactured ballistic doors and frames for over 3 years, but due to
increasing security threats around the world we’ve expanded our research and CLASS WEAPON RANGE
development of new ballistic products. INTERWOOD proudly introduces a WOOD BR
door with the aesthetic quality that can virtually match any architectural decorative
B1 Rifle .22 magnum 10 m
design. Attractive and elaborate designs can be manufactured with modification to the B2 Hand gun 9 mm para 5m
inner construction in order to meet specific ballistic ratings. Our doors are hinged on a
steel construction matching wood casing frame. The casing and steel construction are B3 Hand gun .357 magnum 5m
made to match the same luxurious appearance and ballistic resistance of the door.
B4 Hand gun .44 magnum 5m
All of our Wood BR products utilize a ballistic resistant core tested and certified to meet B5 Rifle 5.56 mm x 45 10 m
the full threat spectrum mitigated by Euro norm Standard: EN1063 and US National
Institute of Justice Standard: NIJ 0108-01 Ballistic Resistant Protective Materials.
*B 6 Rifle 7.62 mm x 51 10 m
This innovative product line will be backed up by INTERWOOD commitment to the
highest quality products, attentive customer service, and "small business style"
relationships. For all of your security needs trust INTERWOOD BRD.

Special woods such as Burma Teak, Mahogany, Ash & Walnut are readily available with STANDARD: NIJ 0108-01
various High Quality finish option.
LEVEL WEAPON RANGE
I .22 LR Handgun 5m
I .38 Special 5m
II A .357 Magnum 5m
II A 9 mm Handgun 5m
II .357 Magnum 5m
II 9 mm Handgun 5m
III A 44 Mg Handgun 5m
III A 99 mm S.M.G 5m
*III 7.62 or .308 Rifle 15 m

*Readily available

Page 13 Page 14