Busbar systems

BUSBAR SUPPORTS
ƒ system is for constructing busbar systems with rated currents ƒ package contains:
up to 5000A and rated peak short-circuit currents up to 240 kA 2 supports
ƒ support is made from highly sturdy fibre-reinforced thermoplastic 2 screw bolts 230 mm
polyester fastening materials – nuts
ƒ two metal connectors with M10 threading and spacing of 375
mm used to tighten supports onto busbars and anchor assembly Screw bolts 270 mm are ordered separately
into the design
ƒ considering their external dimensions, can be used for horizontal
placement in cabinets with depths 600 mm and larger

Number code Maximum

Type Product of busbars busbar dimensions busbar dimensions
code in phase thickness width thickness width Weight Packing
[mm] [mm] [mm] [mm] [kg] [pcs]
PD-QK-DELTA110 17445 1 10 40 10 120 1.5 1
PD-QK-DELTA210 17446 2 10 40 10 120 1.45 1
PD-QK-DELTA310 17447 3 10 40 10 120 1.4 1

Specifications
Typ PD-QK-DELTA110, PD-QK-DELTA210, PD-QK-DELTA310
Rated voltage 1000 V
Operating temperature - 40 to + 130 °C
Breakdown voltage 20 kV
Phase spacing 120 mm
Bending strength 0,6 kN
Tensile strength 20 kN
Critical tensile strength 40 kN
Flammability rating class UL94 - V0 kN
Colour RAL7032

Screw bolts for busbar suports

ƒ for joining and fastening DELTA busbar supports ƒ package contains:
2 connectors

Product Connector Connector

Type code threading length Weight Packing
[mm] [kg] [pcs]
PD-QK-SV270 20159 M10 270 0.16 1

Installed Dimensions
Busbar Height
V

of
dimensions
Type of screw installation
bolts thickness width V
[mm] [mm] [mm]
10 40 180
230 mm
10 50 170
is delivered
10 60 180
in the set of
10 80 200
PD-QK-DELTA...
10 100 220
270 mm
10 120 240
PD-QK-SV270

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 Busbar systems

BUSBAR SUPPORTS

Dependence of short-circuit resistance on spacing of DELTA busbar

supports, without bundling conductors, copper busbars

Iks [ kA ] 10 20 30 40 50 60 70 80 90 100 110

Busbars dimensions Ikm [ kA ] 17 40 63 84 105 132 154 176 198 220 242
width thickness number X – recommended spacing between DELTA busbar supports
[ mm ] of busbars [ mm ]
40 10 I 1000 800 600 500 400 300 250 230 200
40 10 II 1000 900 550 400 300 250 230 200 180
40 10 III 1000 900 600 500 400 300 250 230 200
50 10 I 1000 900 700 500 400 300 250 230 200 180 150
50 10 II 1000 900 650 500 350 300 250 230 200 180 150
50 10 III 1000 900 700 500 400 300 250 230 200 180 150
60 10 I 1000 900 700 600 400 350 300 250 200 180 150
60 10 II 1000 1000 700 500 400 350 300 250 200 180 150
60 10 III 1000 1000 850 600 500 400 350 250 200 180 150
80 10 I 1000 900 800 600 500 400 300 250 200 180 150
80 10 II 1000 1000 800 600 500 400 300 250 200 180 150
80 10 III 1000 1000 900 700 500 400 350 250 200 180 150
100 10 I 1000 1000 900 750 500 400 350 250 200 180 150
100 10 II 1000 1000 1000 800 500 400 350 250 200 180 150
100 10 III 1000 1000 1000 800 500 400 350 250 200 180 150
120 10 I 1000 1000 1000 800 500 450 350 250 200 180 150
120 10 II 1000 1000 1000 800 500 450 350 300 250 200 150
120 10 III 1000 1000 1000 900 600 500 400 300 250 200 150

Dependence of short-circuit resistance on spacing of DELTA

busbar supports, with bundling of conductors, copper busbars

Iks [ kA ] 10 20 30 40 50 60 70 80 90 100 110

Busbars dimensions Ikm [ kA ] 17 40 63 84 105 132 154 176 198 220 242
width thickness number X – recommended spacing between DELTA busbar supports
[ mm ] of busbars [ mm ]
40 10 II 1000 1000 700 550 450 350 300 250 200
40 10 III 1000 1000 900 700 500 400 300 250 200
50 10 II 1000 1000 800 550 500 400 350 250 200 180 150
50 10 III 1000 1000 900 700 500 450 350 250 200 180 150
60 10 II 1000 1000 900 700 500 450 350 250 200 180 150
60 10 III 1000 1000 1000 800 500 450 350 250 200 180 150
80 10 II 1000 1000 1000 800 500 450 400 300 250 200 150
80 10 III 1000 1000 1000 800 500 450 400 300 250 200 150
100 10 II 1000 1000 1000 1000 800 500 400 300 250 200 150
100 10 III 1000 1000 1000 1000 800 500 400 300 250 200 150
120 10 II 1000 1000 1000 1000 800 500 400 300 250 200 150
120 10 III 1000 1000 1000 1000 800 500 400 300 250 200 150

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 Busbar systems

SUPPORT INSULATORS
ƒ for fastening busbars into the switchboard ƒ package contains:
ƒ busbar dimensions: 32x5 minimum 1 support insulator
120x10 maximum
ƒ produced from glass fibre-reinforced
thermoset or thermoplastic
ƒ M8, M10 a M12 threaded spacers
PD-QK-PW40M..
Threaded Support
Type Product spacer height Weight Packing
code [ mm ] [kg] [pcs]
PD-QK-PW40M8 17440 M8 40 0.101 1
PD-QK-PW40M10 17441 M10 40 0.101 1
PD-QK-PIM12 PD-QK-PW40M12 17442 M12 40 0.101 1
PD-QK-PIM12 17443 M12 45 1
PD-QK-PWS12 17444 M12 28 0.143 1

PD-QK-PWS12

Specifications
Type PD-QK-PW40.. PD-QK-PIM12 PD-QK-PWS12
Rated voltage 1000 V 1000 V 1000 V
Operating temperature 40 to +130° C 40 to +130° C 40 to +130° C
External breakdown voltage 8 kV 8 kV
Internal breakdown voltage 20 kV 20 kV
Bending strength 10 kN
Tensile strength 12 kN
Torsion strength 100 N/m
Flammability rating class UL94 - V0 UL94 - V0 UL94 - V0

Dependence of short-circuit resistance on spacing of PD-QK-PW40.. support insulators,

copper busbars
Given values valid for busbar systems with one copper busbar flat mounted in each phase.

Y Idyn [ kA ] 10 20 30 40 50 60 70 80 90 100
Busbar Busbars dimensions X – recommended spacing between support insulators
system width thickness [ mm ]
30 5-10 800 800 700 500
60
40 5-10 800 800 800 650 500
30 5-10 800 800 800 600
40 5-10 1000 1000 1000 800 700
100 50 5-10 1000 1000 1000 1000 800 600 550
60 5-10 1000 1000 1000 1000 800 700 550 500
80 5-10 1000 1000 1000 1000 800 600 500 480 280 250
30 5-10 800 800 800 750
40 5-10 1000 1000 1000 800 800
50 5-10 1000 1000 1000 1000 800 800 700
150
60 5-10 1000 1000 1000 1000 1000 900 800 700
80 5-10 1000 1000 1000 1000 1000 900 800 700 600 500
100 5-10 1000 1000 1000 1000 1000 900 800 700 600 500
30 5-10 800 800 800 800
40 5-10 1000 1000 1000 1000 900
50 5-10 1000 1000 1000 1000 1000 900 800
185 60 5-10 1000 1000 1000 1000 1000 1000 1000 800
80 5-10 1000 1000 1000 1000 1000 1000 1000 800 700 600
100 5-10 1000 1000 1000 1000 1000 1000 1000 800 700 600
120 5-10 1000 1000 1000 1000 1000 1000 1000 800 700 600

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 Busbar systems

SUPPORT INSULATOR BRACKETS

Bracket PD-QK-DIM1
ƒ for QT55, QS55 and KB65 cabinets ƒ package contains:
ƒ for mounting PD-QK-PW40.. 1 bracket
or PD-QK-PIM12 support insulators
ƒ 2 mm steel sheet
ƒ galvanised finish
ƒ support insulator affixed on 12.5 mm hole
ƒ bracket affixed to frame on 2 threaded M6
Product Weight Packing
Type
code [kg] [pcs]
PD-QK-DIM1 17435 0,2 1

Bracket PD-QK-DIM3
ƒ for QT55, QS55 and KB65 cabinets ƒ package contains:
ƒ for mounting 3 PD-QK-PW40M8 support insulators 1 bracket
ƒ 2 mm steel sheet
ƒ galvanised finish
ƒ support insulator affixed on three 3x9 mm
axially spaced holes 80 mm
ƒ bracket affixed to frame on two 9x20 mm holes for M8
Product Weight Packing
Type
code [kg] [pcs]
PD-QK-DIM3 17436 0.3 1

Bracket PD-QK-DIVS
ƒ for QT55, QS55 and KB65 cabinets ƒ package contains:
ƒ for mounting PD-QK-PIM12 support insulators 1 bracket
for mounting PEN busbars
ƒ 2 mm steel sheet
ƒ galvanised finish
ƒ support insulator affixed on 12.5 mm hole
bracket affixed to frame on two 9x20 mm holes for M8
Product Weight Packing
Type
code [kg] [pcs]
PD-QK-DIVS 17439 0.3 1

Bracket PD-QK-DIVV1
ƒ for QL54, QL40, QT55, QS55 and KB65 cabinets ƒ package contains:
ƒ for mounting PD-QK-PW40M8 or PD-QK-PIM12 support 1 bracket
insulators for horizontal mounting of PEN busbars
ƒ 20 mm offset
ƒ 2 mm steel sheet
ƒ galvanised finish
ƒ support insulator affixed on 12.5 mm hole
ƒ bracket affixed to frame on two 9x20 mm holes for M8
Product Weight Packing
Type
code [kg] [pcs]
PD-QK-DIVV1 17437 0,3 1

Bracket PD-QK-DIVV2
ƒ for QL54, QL40, QT55, QS55 and KB65 cabinets ƒ package contains:
ƒ for mounting PD-QK-PW40M8 or PD-QK-PIM12 support 1 bracket
insulators for horizontal mounting of PEN busbars
ƒ offset 30 mm
ƒ 2 mm steel sheet
ƒ galvanised finish
ƒ support insulator affixed on 12.5 mm hole
ƒ bracket affixed to frame on two 9x20 mm holes for M8
Product Weight Packing
Type
code [kg] [pcs]
PD-QK-DIVV2 17438 0.3 1

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