Professional Documents
Culture Documents
Hydro Multi-E
CRE, CME up to 2.2 kW
Service instructions
English (GB) Service instructions
English (GB)
CONTENTS
Page
1. Symbols used in this document 2
2. Connecting the motor to the mains supply 3
2.1 System with single-phase motors 3
2.2 System with three-phase motors 3
3. Replacing electrical options 4
3.1 Replacing a discharge sensor 4
3.2 Replacing a switch 4
3.3 Connecting digital outputs 4
3.4 Replacing the CIM module 4
3.5 Replacing the diaphragm tank 4
4. Reconfiguring the system 5
4.1 Disabling the system 5
4.2 Unlocking the new motor with PC Tool 5
4.3 Creating a new system with Grundfos GO 6
5. Fault finding 7
5.1 System 7
5.2 Via the Grundfos Eye 8
6. Appendices 10
6.1 FM 200 connections 10
6.2 Identifying the master pump 11
6.3 Product numbers accessories 11
Warning
Prior to service work, read these service
instructions carefully. Installation and service
work must comply with local regulations and
accepted codes of good practice.
Observe the safety instructions in the installation
and operating instructions for the product.
Warning
If these safety instructions are not observed,
it may result in personal injury.
Warning
If these instructions are not observed, it may lead
to electric shock with consequent risk of serious
personal injury or death.
2
2. Connecting the motor to the mains supply 2.2 System with three-phase motors
English (GB)
All standard Hydro Multi-E systems are prepared for three-phase
supply. If the only mains supply available is single-phase, the
system can be supplied by bridging the three phases.
T1 T2 T3
According to your system and mains supply, when connecting a
new motor, follow the corresponding wiring diagram below:
TM059707 1013
N PE
T1 T2 T3 N MAINS
TM059709 1013
PE
L1
MAINS L2
L3
Fig. 1 Wiring with three-phase mains supply
TM059711 1013
T1 T2 T3 N
L1 L2 L3
Start/
GND
L1 L2 L3
Start/
GND
stop
stop
L L L N Motor 1 Motor 2
TM059710 1013
MAINS
Fig. 2 Wiring with single-phase mains supply
L1
L2
L3
N
PE PE
TM059708 1013
L N PE L N PE
Motor 1 Motor 2
3
3. Replacing electrical options 3.4 Replacing the CIM module
English (GB)
TM059706 1013
- - - - diaphragm tank, make sure to release the water
Dry running
Discharge Dry running Discharge from the tank first.
sensor protection sensor protection To release the water from the tank, follow these instructions (see
sensor sensor fig. 9):
1. Close the inlet valve (pos. 1).
TM059705 1013
Motor 3 Motor 4
2. Slacken the valve (pos. 2) to release the water from the tank.
AI1 GND AI2 GND AI1 GND AI2 GND
4 6 7 23 4 6 7 23
Dry-running protection
Pressure switch
TM060021 1113
Fig. 7 Connecting a pressure switch
NO C1 NO C1 NO C1 NO C1
NORMALLY OPENED
Device
(e.g. LED)
NC C1 NC C1 NC C1 NC C1
NORMALLY CLOSED
4
4. Reconfiguring the system 4.2 Unlocking the new motor with PC Tool
English (GB)
When adding or changing a pump, the system needs to be To configure a Hydro Multi-E system, the "assisted cascade
reconfigured, so that the new pump can be integrated in the setup" function in Grundfos GO needs to be accessible. To unlock
booster system. In order to configure the new system, the this function, use PC Tool E-products and load one of the
previous system must be disabled, and the new motor must be configuration (GSC) files below in the terminal box.
unlocked. Connect PC Tool to the Hydro Multi-E system using either of
these:
4.1 Disabling the system
• Grundfos MI301
In order to add a new pump to an existing system, the system has • Pc Tool Link box + CIM050.
to be disabled and configured again.
Follow these instructions to find the GCS file in PC Tool:
1. Power the complete system.
1. Start the PC Tool.
2. Press [Connect] (1) on Grundfos GO, and press the [Connect]
2. Select the [Standard configuration] menu at the bottom of the
button (2) on one of the pumps. When prompted, press
PC Tool window.
[System].
3. Select [Number] on the left of the window.
3. When the system has been recognised by Grundfos GO,
select [Assist] (3), then [Multi-pump setup] (4), and choose 4. In the field "Configuration no.", type the desired GSC file and
[Disable] (5). click [Search now].
5. Select the GSC file in the list of search results, and click
1 2 [Send].
TM055993 1012
TM059781 4513
5
TM059990 4613
5
4.3 Creating a new system with Grundfos GO
7 8
English (GB)
TM059786 4513
TM059787 4513
1 2
TM059780 4513
TM059781 4513
3 4
TM059782 4513
TM059783 4513
5 6
TM059784 4513
TM059785 4513
6
5. Fault finding
English (GB)
5.1 System
7
5.2 Via the Grundfos Eye
English (GB)
The pump has restarted too many times a) Check the warning and alarm log for faults that
in connection with a fault that forced the caused too many restarts.
pump to stop and restart automatically. b) Replace the pump if the fault cannot be found.
Overvoltage (32)
a) Check that the power supply is within the
Supply voltage to the pump is too high.
specified range.
Undervoltage (40)
Supply voltage to the pump is too low. a) Check that the power supply is within the
specified range.
Two opposite red indicator lights
flashing simultaneously. Overload (49)
a) Check that the viscosity and temperature of the
pumped liquid is within the limits for the pump.
If not, change the properties of the liquid.
The motor is overloaded and has
b) Dismantle the pump, and remove any foreign
automatically reduced the speed and thus
matter or impurities preventing the pump from
the pump performance.
rotating.
c) If none of the above causes are present,
replace the pump.
Blocked pump (51)
a) Dismantle the pump, and remove any foreign
The pump is blocked. matter or impurities preventing the pump from
rotating.
Pump communication fault (10)
a) Check the GENIbus cables.
Communication fault between this pump
a) Check that all pumps of the multi-pump system
and the other pumps of the multi-pump
have been correctly set up. If not, reconfigure
system.
the system.
Forced pumping (29)
a) Check the system for defective non-return
Other pumps or sources force flow
valves and replace, if necessary. Check the
through the pump even if the pump has
system for correct position of non-return valves,
stopped.
etc.
One yellow indicator light permanently
on. Dry running (56, 57)
a) Prime and vent the pump before a new start-up.
No water at the pump inlet, or the water
Check that the pump is operating correctly.
contains too much air.
If not, replace the pump.
Internal fault (72, 83, 85, 155, 157, 163)
a) Replace the functional module, power module
Internal fault in the pump electronics.
or terminal box.
8
Grundfos Eye Condition/cause Remedy
English (GB)
High motor temperature (65, 66)
1. The motor temperature is too high. a) Check that the ambient temperature is within
the specified range.
b) Check that the pump is not covered by dust, dirt
or other foreign matter which reduces the air
cooling of the pump.
c) If none of the above causes are present,
replace the motor.
9
6. Appendices
Terminal Type Function
English (GB)
10
6.2 Identifying the master pump
English (GB)
To determine which pump is the master pump, remove the cover
of the motor and look at LED lamps, see fig. 11. By default,
pump 1 is the master.
• The LED is on: the pump is a slave
• The LED is off: the pump is a master.
LED ON/OFF
TM059793 4513
Description Part No
Grundfos MI301 98046480
CIM050 96824631
11
12
13
14
Argentina Finland Lithuania Spain
Grundfos companies
Bombas GRUNDFOS de Argentina S.A. OY GRUNDFOS Pumput AB GRUNDFOS Pumps UAB Bombas GRUNDFOS España S.A.
Ruta Panamericana km. 37.500 Centro Mestarintie 11 Smolensko g. 6 Camino de la Fuentecilla, s/n
Industrial Garin FIN-01730 Vantaa LT-03201 Vilnius E-28110 Algete (Madrid)
1619 Garín Pcia. de B.A. Phone: +358-(0)207 889 900 Tel: + 370 52 395 430 Tel.: +34-91-848 8800
Phone: +54-3327 414 444 Telefax: +358-(0)207 889 550 Fax: + 370 52 395 431 Telefax: +34-91-628 0465
Telefax: +54-3327 45 3190
France Malaysia Sweden
Australia Pompes GRUNDFOS Distribution S.A. GRUNDFOS Pumps Sdn. Bhd. GRUNDFOS AB
GRUNDFOS Pumps Pty. Ltd. Parc d’Activités de Chesnes 7 Jalan Peguam U1/25 Box 333 (Lunnagårdsgatan 6)
P.O. Box 2040 57, rue de Malacombe Glenmarie Industrial Park 431 24 Mölndal
Regency Park F-38290 St. Quentin Fallavier (Lyon) 40150 Shah Alam Tel.: +46 31 332 23 000
South Australia 5942 Tél.: +33-4 74 82 15 15 Selangor Telefax: +46 31 331 94 60
Phone: +61-8-8461-4611 Télécopie: +33-4 74 94 10 51 Phone: +60-3-5569 2922
Telefax: +61-8-8340 0155 Telefax: +60-3-5569 2866 Switzerland
Germany GRUNDFOS Pumpen AG
Austria GRUNDFOS GMBH Mexico Bruggacherstrasse 10
GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Schlüterstr. 33 Bombas GRUNDFOS de México S.A. de CH-8117 Fällanden/ZH
Grundfosstraße 2 40699 Erkrath C.V. Tel.: +41-1-806 8111
A-5082 Grödig/Salzburg Tel.: +49-(0) 211 929 69-0 Boulevard TLC No. 15 Telefax: +41-1-806 8115
Tel.: +43-6246-883-0 Telefax: +49-(0) 211 929 69-3799 Parque Industrial Stiva Aeropuerto
Telefax: +43-6246-883-30 e-mail: infoservice@grundfos.de Apodaca, N.L. 66600 Taiwan
Service in Deutschland: Phone: +52-81-8144 4000 GRUNDFOS Pumps (Taiwan) Ltd.
Belgium e-mail: kundendienst@grundfos.de Telefax: +52-81-8144 4010 7 Floor, 219 Min-Chuan Road
N.V. GRUNDFOS Bellux S.A. Taichung, Taiwan, R.O.C.
Boomsesteenweg 81-83 HILGE GmbH & Co. KG Netherlands Phone: +886-4-2305 0868
B-2630 Aartselaar Hilgestrasse 37-47 GRUNDFOS Netherlands Telefax: +886-4-2305 0878
Tél.: +32-3-870 7300 55292 Bodenheim/Rhein Veluwezoom 35
Télécopie: +32-3-870 7301 Germany 1326 AE Almere Thailand
Tel.: +49 6135 75-0 Postbus 22015 GRUNDFOS (Thailand) Ltd.
Belarus Telefax: +49 6135 1737 1302 CA ALMERE 92 Chaloem Phrakiat Rama 9 Road,
Представительство ГРУНДФОС в e-mail: hilge@hilge.de Tel.: +31-88-478 6336 Dokmai, Pravej, Bangkok 10250
Минске Telefax: +31-88-478 6332 Phone: +66-2-725 8999
220125, Минск Greece E-mail: info_gnl@grundfos.com Telefax: +66-2-725 8998
ул. Шафарнянская, 11, оф. 56, БЦ GRUNDFOS Hellas A.E.B.E.
«Порт» 20th km. Athinon-Markopoulou Av. New Zealand Turkey
Тел.: +7 (375 17) 286 39 72/73 P.O. Box 71 GRUNDFOS Pumps NZ Ltd. GRUNDFOS POMPA San. ve Tic. Ltd. Sti.
Факс: +7 (375 17) 286 39 71 GR-19002 Peania 17 Beatrice Tinsley Crescent Gebze Organize Sanayi Bölgesi
E-mail: minsk@grundfos.com Phone: +0030-210-66 83 400 North Harbour Industrial Estate Ihsan dede Caddesi,
Telefax: +0030-210-66 46 273 Albany, Auckland 2. yol 200. Sokak No. 204
Bosnia/Herzegovina Phone: +64-9-415 3240 41490 Gebze/ Kocaeli
GRUNDFOS Sarajevo Hong Kong Telefax: +64-9-415 3250 Phone: +90 - 262-679 7979
Trg Heroja 16, GRUNDFOS Pumps (Hong Kong) Ltd. Telefax: +90 - 262-679 7905
BiH-71000 Sarajevo Unit 1, Ground floor Norway E-mail: satis@grundfos.com
Phone: +387 33 713 290 Siu Wai Industrial Centre GRUNDFOS Pumper A/S
Telefax: +387 33 659 079 29-33 Wing Hong Street & Strømsveien 344 Ukraine
e-mail: grundfos@bih.net.ba 68 King Lam Street, Cheung Sha Wan Postboks 235, Leirdal ТОВ ГРУНДФОС УКРАЇНА
Kowloon N-1011 Oslo 01010 Київ, Вул. Московська 8б,
Brazil Phone: +852-27861706 / 27861741 Tlf.: +47-22 90 47 00 Тел.:(+38 044) 390 40 50
BOMBAS GRUNDFOS DO BRASIL Telefax: +852-27858664 Telefax: +47-22 32 21 50 Фах.: (+38 044) 390 40 59
Av. Humberto de Alencar Castelo Branco, E-mail: ukraine@grundfos.com
630 Hungary Poland
CEP 09850 - 300 GRUNDFOS Hungária Kft. GRUNDFOS Pompy Sp. z o.o. United Arab Emirates
São Bernardo do Campo - SP Park u. 8 ul. Klonowa 23 GRUNDFOS Gulf Distribution
Phone: +55-11 4393 5533 H-2045 Törökbálint, Baranowo k. Poznania P.O. Box 16768
Telefax: +55-11 4343 5015 Phone: +36-23 511 110 PL-62-081 Przeźmierowo Jebel Ali Free Zone
Telefax: +36-23 511 111 Tel: (+48-61) 650 13 00 Dubai
Bulgaria Fax: (+48-61) 650 13 50 Phone: +971 4 8815 166
Grundfos Bulgaria EOOD India Telefax: +971 4 8815 136
Slatina District GRUNDFOS Pumps India Private Limited Portugal
Iztochna Tangenta street no. 100 118 Old Mahabalipuram Road Bombas GRUNDFOS Portugal, S.A. United Kingdom
BG - 1592 Sofia Thoraipakkam Rua Calvet de Magalhães, 241 GRUNDFOS Pumps Ltd.
Tel. +359 2 49 22 200 Chennai 600 096 Apartado 1079 Grovebury Road
Fax. +359 2 49 22 201 Phone: +91-44 2496 6800 P-2770-153 Paço de Arcos Leighton Buzzard/Beds. LU7 4TL
email: bulgaria@grundfos.bg Tel.: +351-21-440 76 00 Phone: +44-1525-850000
Indonesia Telefax: +351-21-440 76 90 Telefax: +44-1525-850011
Canada PT GRUNDFOS Pompa
GRUNDFOS Canada Inc. Jl. Rawa Sumur III, Blok III / CC-1 Romania U.S.A.
2941 Brighton Road Kawasan Industri, Pulogadung GRUNDFOS Pompe România SRL GRUNDFOS Pumps Corporation
Oakville, Ontario Jakarta 13930 Bd. Biruintei, nr 103 17100 West 118th Terrace
L6H 6C9 Phone: +62-21-460 6909 Pantelimon county Ilfov Olathe, Kansas 66061
Phone: +1-905 829 9533 Telefax: +62-21-460 6910 / 460 6901 Phone: +40 21 200 4100 Phone: +1-913-227-3400
Telefax: +1-905 829 9512 Telefax: +40 21 200 4101 Telefax: +1-913-227-3500
Ireland E-mail: romania@grundfos.ro
China GRUNDFOS (Ireland) Ltd. Uzbekistan
GRUNDFOS Pumps (Shanghai) Co. Ltd. Unit A, Merrywell Business Park Russia Grundfos Tashkent, Uzbekistan The Repre-
50/F Maxdo Center No. 8 XingYi Rd. Ballymount Road Lower ООО Грундфос Россия sentative Office of Grundfos Kazakhstan in
Hongqiao development Zone Dublin 12 109544, г. Москва, ул. Школьная, 39-41, Uzbekistan
Shanghai 200336 Phone: +353-1-4089 800 стр. 1 38a, Oybek street, Tashkent
PRC Telefax: +353-1-4089 830 Тел. (+7) 495 564-88-00 (495) 737-30-00 Телефон: (+998) 71 150 3290 / 71 150
Phone: +86 21 612 252 22 Факс (+7) 495 564 88 11 3291
Telefax: +86 21 612 253 33
Italy E-mail grundfos.moscow@grundfos.com Факс: (+998) 71 150 3292
GRUNDFOS Pompe Italia S.r.l.
Croatia Via Gran Sasso 4 Serbia Addresses Revised 24.10.2013
GRUNDFOS CROATIA d.o.o. I-20060 Truccazzano (Milano) GRUNDFOS Predstavništvo Beograd
Cebini 37, Buzin Tel.: +39-02-95838112 Dr. Milutina Ivkovića 2a/29
HR-10010 Zagreb Telefax: +39-02-95309290 / 95838461 YU-11000 Beograd
Phone: +385 1 6595 400 Phone: +381 11 26 47 877 / 11 26 47 496
Telefax: +385 1 6595 499
Japan Telefax: +381 11 26 48 340
www.grundfos.hr GRUNDFOS Pumps K.K.
Gotanda Metalion Bldg., 5F, Singapore
Czech Republic 5-21-15, Higashi-gotanda GRUNDFOS (Singapore) Pte. Ltd.
GRUNDFOS s.r.o. Shiagawa-ku, Tokyo 25 Jalan Tukang
Čajkovského 21 141-0022 Japan Singapore 619264
779 00 Olomouc Phone: +81 35 448 1391 Phone: +65-6681 9688
Phone: +420-585-716 111 Telefax: +81 35 448 9619 Telefax: +65-6681 9689
Telefax: +420-585-716 299
Korea Slovenia
Denmark GRUNDFOS Pumps Korea Ltd. GRUNDFOS d.o.o.
GRUNDFOS DK A/S 6th Floor, Aju Building 679-5 Šlandrova 8b, SI-1231 Ljubljana-Črnuče
Martin Bachs Vej 3 Yeoksam-dong, Kangnam-ku, 135-916 Phone: +386 1 568 0610
DK-8850 Bjerringbro Seoul, Korea Telefax: +386 1 568 0619
Tlf.: +45-87 50 50 50 Phone: +82-2-5317 600 E-mail: slovenia@grundfos.si
Telefax: +45-87 50 51 51 Telefax: +82-2-5633 725
E-mail: info_GDK@grundfos.com South Africa
www.grundfos.com/DK
Latvia GRUNDFOS (PTY) LTD
SIA GRUNDFOS Pumps Latvia Corner Mountjoy and George Allen Roads
Estonia Deglava biznesa centrs Wilbart Ext. 2
GRUNDFOS Pumps Eesti OÜ Augusta Deglava ielā 60, LV-1035, Rīga, Bedfordview 2008
Peterburi tee 92G Tālr.: + 371 714 9640, 7 149 641 Phone: (+27) 11 579 4800
11415 Tallinn Fakss: + 371 914 9646 Fax: (+27) 11 455 6066
Tel: + 372 606 1690 E-mail: lsmart@grundfos.com
Fax: + 372 606 1691
ECM: 1125095
98590865 0114
www.grundfos.com
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide. © Copyright Grundfos Holding A/S