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(2) Find the CES EduPack package in the All Programs folder
(3) Click CES EduPack open CES Selector. Then select Level 3
Table: MaterialUniverse
Subject: All materials
Click relevant material categories from the dropdown manual
Click material subcategories/material name ….
Soda Lime Glass, AI203 (alumina)- 1 1.0745 2.465 × 103 32.6 69.95
0080 CaO (calcia)- 5
MgO (magnesia)- 4
Na2O (sodium oxide)- 17
SiO2 (silica)- 73
Carefully examine the above completed table, and answer the following questions:
1. The major differences in composition between cast iron and steels are
(a) Cast iron has more iron (Fe)
(b) Cast iron has much more carbon (C) and silicon (Si)
(c) Cast iron has compositions that are similar to steels
2. Compare the tensile strength of the aluminium alloy, 2014, with that of pure aluminium, find
out how many times the strength of aluminium is increased by alloying?
Your answer:
Tensile strength of aluminium alloy 2014 = 438MPa
Tensile strength of pure aluminium 58MPa
438/58 = 7.55
Strength has been increased by 7.55 times
3. Compare the Young’s modulus of the aluminium alloy, 2014, with that of commercial pure
aluminium, find out how many times the modulus of aluminium is increased or decreased by
alloying? Also explain why the increase in Young’s modulus by alloying is less than the
increase in tensile strength (refer to 2 above).
Your answer:
Young’s modulus of aluminium alloy 2014 = 74.5 GPa
Young’s modulus of pure aluminium = 70.5 GPa
74.5/70.5 = 1.06
Strength increased by 1.06 times
The increase in Tensile strength is more than Young’s modulus as alloying increases the
strength, but decreases their ductility
4. Considering your answers to questions 2&3, which two of the following statements ate true?
(a) It is very effective to increase the strength of aluminium by alloying.
(b) Alloying can also significantly increase the Young’s modulus of aluminium.
(c) It is not very effective to increase the Young’s modulus of aluminium by alloying.
(d) Aluminium can be made much stiffer by alloying.
Your answer:
Magnesium alloy= 2.165 GBP/kg
Aluminium alloy= 1.82 GBP/kg
Steel= 0.4105 GBP/kg
Magnesium alloy is the most expensive metal out of the three. Magnesium is the most
expensive as it expensive to mine than aluminium and steel. It also has a lot of demand than the
other metals.
6. Polymeric materials generally have much lower strength and stiffness (Young’s modulus) than
metallic materials.
(a) True, or
(b) False
Alloying condition:
10: no other alloy elements (carbon steel)
Others: alloy steels (details cannot be
revealed by the digits)
Normalising of steels – heat the steel to a high temperature (800-1000oC), soak for a period of time,
then cool the steel in air or by fan-cooling, producing a structure with moderate strength
Hardening of steels: heat the steel to a high temperature (800-1000 oC), soak for a period of time,
then cool the steel rapidly by quenching in water, oil, or other cooling media, producing a hard
structure (called martensite) with significantly increased strength, but reduced toughness.
Grey cast iron: carbon takes the form of graphite flakes embedded in a steel matrix.
Wrought alloys: are made for subsequent forming by metal-working (deformation) such as rolling,
forging …, and machining. They are not intended for casting.
Temper specification of aluminium alloys: related to metal-working and heat treatment conditions
of the alloy.
T6 condition: solution heat treated and artificially aged.
Solution treatment: heat the aluminium alloy to a temperature 20-50 oC below the melting
temperature to allow the alloying elements to dissolve in the aluminium matrix, then quench the
alloy in water to preserve the structure at high temperature.
Artificial ageing of aluminium alloys: heat the solution treated alloy to certain temperature (100-
300oC), soak for a period of time (can be up to 24 h). This facilitates the precipitation of small and
hard particles dispersed in the aluminium matrix.