MC Ea121

MECHANICAL STRENGTH CALCULATION Document Number :
(EA-121) TBA
Revision : 0 Status :IFR
Rev. Date : 26-DEC-2018
Type : CALCULATION
Vendor Name: RWNA ENGINEERING PAGE 1 OF 88
SDN. BHD.
Petronas Chemical MTBE Sdn. Bhd.

ENGINEERING, FABRICATION, TESTING AND DELIVERY OF
EA-121.1 OF AREA 100
0 IFR 12-DEC-2018 Issue for Review FZL MHL MHL
Rev. Status Date Revision Description Issued by Reviewed by Approved by

(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Table of Contents
INLET HEADER CALCULATION ...................................................................................................................................................... 3
RETURN HEADER CALCULATION ................................................................................................................................................ 22
OUTLET HEADER.............................................................................................................................................................................. 41
TUBE CALCULATION....................................................................................................................................................................... 50
LIFTING LUG CALCULATION ........................................................................................................................................................ 53
SUMMARY.......................................................................................................................................................................................... 56
APPENDIX 1 ....................................................................................................................................................................................... 58
NOZZLE ANALYSIS ...................................................................................................................................................................... 58
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
INLET HEADER CALCULATION

Input Echo, COMPONENT 1, Description: INLET HEADER
Figure Number Analyzed A1
Design Internal Pressure P 1219.0000 kPa

Design External Pressure Pext 100.0000 kPa
Design Temperature Temp 340.0000 C
VESSEL MATERIAL DATA:

Material Specification SA-516 60
Shell Allowable Stress at Design Temp S 109.4417 N/mm^2
Shell Allowable Stress at Ambient SA 117.9045 N/mm^2
Shell Yield Stress at Design Temperature Sy 164.0791 N/mm^2
Length of Vessel Lv 2260.0000 mm
SHORT-SIDE VESSEL DATA:

Short-side Length Dimension H 104.0000 mm
Minimum Thickness of Short-side Plates t1 25.0000 mm
Mid-side Joint Efficiency on Short-side E 0.8500
Corner Joint Efficiency on Short-side EC 0.8500
LONG-SIDE VESSEL DATA:

Long-side Length Dimension h 120.0000 mm
Minimum Thickness of Long-side Plates t2 12.0000 mm
Mid-side Joint Efficiency on Long-side E 0.8500
ADDITIONAL VESSEL DATA:

Minimum Thickness of End Plate t5 14.0000 mm
C-Factor for End Plate Cf_Epl 0.2000
Corrosion Allowance of Shell CA 3.0000 mm
Short-Side Plate # 1,
Pitch Distance p 69.8500 mm
# 1: Hole Diameter d0 36.0000 mm
Hole Depth T0 2.0000 mm
Short-side Plate # 2,
User Defined Em Emus 0.6300
User Defined Eb Ebus 0.6300
User Defined Dist. from Neutral Axis Ci 11.0100 mm
User Defined Dist. from Neutral Axis Co -10.9900 mm
Internal Pressure Results, Rect. Vessel # 1, Desc: INLET HEADER

ASME Code, Section VIII, Division 1, 2017 App. 13
Ligament Efficiency Calculations (Section 13-6, Equations (1)-(6)):
Short-side 1 Calculations
Effective Diameter [De]:

= ( d0 * T0 + d1 * T1 + d2 * T2 ) / ( t1 - CA )
= ( 36.00 * 2.00 + 28.57 * 20.00 + 0.00 * 0.00 ) /
( 25.00 - 3.00 )
= 29.250 mm
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Membrane Ligament Efficiency [Em]:

= Pitch - De / Pitch
= 69.850 - 29.250 / 69.850
= 0.581
Effective Diameter for Multidiamter holes De:
Dist from Neutral axis of c/s to extreme fibers [Ci & Co]:
Calculation of Xbar:
= (( b0 * T0 * ( T0/2 + T1 + T2 )) + ( b1 * T1 *
( T1/2 + T2 )) + ( b2 * T2 * ( T2/2 ))) /
( b0 * T0 + b1 * T1 + b2 * T2 )
= (( 1.33 * 2.00 * ( 2.00 /2 + 20.00 + 0.00 )) + ( 1.62* 20.00 *
( 20.00 /2 + 0.00 )) + ( 2.75 * 0.00 * ( 0.00 /2 ))) /
( 1.33 * 2.00 + 1.62 * 20.00 + 2.75 * 0.00 )
= 10.834 mm
Dist from Neutral axis of c/s to inside surface of the vesssel [Ci]:
Ci = Xbar
= 10.834 mm
Dist from Neutral axis of c/s to extreme outside surface of the section [Co]:
= -( t - CA - Xbar )
= -( 25.000 - 3.000 - 10.834 )
= -11.166 mm
Moment of Inertia (Section 13-6, Equation (5)) [I]:

= 0.138 cm**4

= Pitch - (( 6 * I ) / (( t - CA)^2 * (-Co)))
= 69.85 - (( 6 * 0.14 ) / ((25.00 - 3.00 )^2 * (11.17 )))
= 30.871 mm
Bending Ligament Efficiency [Eb]:

= 69.850 - 30.871 / 69.850
= 0.558

= 0.850

= 0.850
= t1 - CA / 2
= 25.000 - 3.000 / 2
= 11.000 mm
= -( t1 - CA ) / 2
= -( 25.000 - 3.000 ) / 2
= -11.000 mm
Long-side 1 Calculations

(EA-121) TBA
Type : CALCULATION
SDN. BHD.
= 0.850

= 0.850
= t1 - CA / 2
= 12.000 - 3.000 / 2
= 4.500 mm
= -( t1 - CA ) / 2
= -( 12.000 - 3.000 ) / 2
= -4.500 mm

= 0.850

= 0.850
= t1 - CA / 2
= 12.000 - 3.000 / 2
= 4.500 mm
= -( t1 - CA ) / 2
= -( 12.000 - 3.000 ) / 2
= -4.500 mm

Em Eb Ci Co
Short-side 1 0.581 0.558 10.834 -11.166
2 0.630 0.630 11.010 -10.990
Long-side 1 0.850 0.850 4.500 -4.500
2 0.850 0.850 4.500 -4.500
Moment of Inertia of a Strip of the Vessel Wall:
Thickness t1, I1 = 0.0887 cm**4

Rectangular Vessel Parameters:
Alpha = H / h = 0.8730
K = (I2/I1)*Alpha = 0.0598
Membrane Stress Calculations per Section 13-7
Membrane Stresses at Short-side 1
Membrane Stress at Short-side 1 [Sms]:

= P * H / ( 2 * t1 )
= 1219.0 * 126.00 / ( 2 * 22.000 )
= 3.49 N/mm^2
If Em( 0.581 ) < E( 0.850 ) and Eb( 0.558 ) < E( 0.850 ) then Sms = Sms / Em
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
= 3.49 / 0.58
= 6.01 N/mm^2

= P * H / ( 2 * t1 )
= 1219.0 * 126.00 / ( 2 * 22.000 )
= 3.49 N/mm^2
= 3.49 / 0.63
= 5.54 N/mm^2
Membrane Stresses at Long-side 1
Membrane Stress at Long-side 1 at A [Sml]:

= p * h / ( 2 * t2 )
= 1219.0 * 110.00 / ( 2 * 9.000 )
= 7.45 N/mm^2

= p * h / ( 2 * t2 )
= 1219.0 * 110.00 / ( 2 * 9.000 )
= 7.45 N/mm^2
MEMBRANE STRESSES: Membrane Stress Calculations per Section 13-7,

Equations (1) and (2). (N/mm^2) :
STRESS LOCATIONS Actual Allowable
Short-side 1 6.01 109.44
Short-side 2 5.54 93.03
Short-side Corner 3.49 93.03
Long-side 1 at A 7.45 93.03
Long-side Corner 7.45 93.03
Bending Stress Calculations per Section 13-7
Bending Stresses at Short-side 1
Bending Stresses at short side 1 at N inner [Sbs_Ni]:

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 1219.0 * 10.83 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= -3.08 N/mm^2
If Em( 0.581 ) < E( 0.850 ) and Eb( 0.558 ) < E( 0.850 ) then
Sbs_Ni = Sbs_Ni / Eb
= -3.08 / 0.56
= -5.53 N/mm^2
Bending Stress at short side 1 at N outer [Sbs_No]:

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2 ) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 1219.0 * -11.17 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= 3.18 N/mm^2
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Sbs_No = Sbs_No / Eb
= 3.18 / 0.56
= 5.70 N/mm^2
Bending Stress at short side 1 at Q inner [Sbs_Qi]:

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * 10.834 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= 19.43 N/mm^2
Bending Stress at short side 1 at Q outer [Sbs_Qo]:

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * -11.166 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= -20.02 N/mm^2

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 1219.0 * 11.01 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= -3.13 N/mm^2
= -3.13 / 0.63
= -4.98 N/mm^2

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2 ) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 1219.0 * -10.99 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= 3.13 N/mm^2
= 3.13 / 0.63
= 4.97 N/mm^2

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * 11.010 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= 19.74 N/mm^2

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * -10.990 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= -19.71 N/mm^2
Bending Stress at Long-side 1
Bending Stress at long side 1 at M inner [Sbl_Mi]:

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + (( 1 + alpha2 * K ) /
( 1 + K )))
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
= ( 1219.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * ( -1.5 + (( 1 + 0.872 *

0.060 ) / ( 1 + 0.060 )))
= -61.34 N/mm^2
Bending Stress at long side 1 at M outer [Sbl_Mo]:

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + ( 1 + alpha2 * K ) /
( 1 + K ))
= ( 1219.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * ( -1.5 + ( 1 + 0.872 *
0.060 ) / ( 1 + 0.060 ))
= 61.34 N/mm^2
Bending Stress at long side 1 at Q inner [Sbl_Qi]:

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= 117.87 N/mm^2
Bending Stress at long side 1 at Q outer [Sbl_Qo]:

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 )
/ ( 1 + 0.060 ))
= -117.87 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + (( 1 + alpha2 * K ) /
( 1 + K )))
= ( 1219.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * ( -1.5 + (( 1 + 0.872 *
0.060 ) / ( 1 + 0.060 )))
= -61.34 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + ( 1 + alpha2 * K ) /
( 1 + K ))
= ( 1219.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * ( -1.5 + ( 1 + 0.872 *
0.060 ) / ( 1 + 0.060 ))
= 61.34 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= 117.87 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 )
/ ( 1 + 0.060 ))
= -117.87 N/mm^2
BENDING STRESSES: Bending Stress Calculations per Section 13-7,

Equations (3-6). (N/mm^2) :
STRESS LOCATIONS Inner Outer Allowable
Short-side 1 at N -5.53 5.70 164.16
at Q 19.43 -20.02 139.54
Short-side 2 at N -4.98 4.97 139.54
at Q 19.74 -19.71 139.54
Long-side 1 at M -61.34 61.34 139.54
at Q 117.87 -117.87 139.54
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Long-side 2 at M -61.34 61.34 139.54

at Q 117.87 -117.87 139.54
Total Stress Calculations per Section 13-7
Total Stresses at Short-side 1
Total Stress at short side 1 at N inner [STS_Ni]:

= Sms + Sbs_Ni
= 6.01 + -5.53
= 0.48 N/mm^2
Total Stress at short side 1 at N outer [STS_No]:

= Sms + Sbs_No
= 6.01 + 5.70
= 11.70 N/mm^2
Total Stress at short side 1 at Q inner [STS_Qi]:

= Sms + Sbs_Qi
= 6.01 + 19.43
= 25.43 N/mm^2
Total Stress at short side 1 at Q outer [STS_Qo]:

= Sms + Sb_Qo
= 6.01 + -20.02
= -14.02 N/mm^2

= Sms + Sbs_Ni
= 5.54 + -4.98
= 0.57 N/mm^2

= Sms + Sbs_No
= 5.54 + 4.97
= 10.51 N/mm^2

= Sms + Sbs_Qi
= 5.54 + 19.74
= 25.28 N/mm^2

= Sms + Sb_Qo
= 5.54 + -19.71
= -14.17 N/mm^2
Total Stresses at Long-side 1
Total Stress at long side 1 at M inner [STL_Mi]:

= Sml + Sbl_Mi
= 7.45 + -61.34
= -53.89 N/mm^2
Total Stress at long side 1 at M outer [STL_Mo]:

= Sml + Sb_Mo
= 7.45 + 61.34
= 68.79 N/mm^2
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Total Stress at long side 1 at Q inner [STL_Qi]:

= Sml + Sbl_Qi
= 7.45 + 117.87
= 125.32 N/mm^2
Total Stress at long side 1 at Q outer [STL_Qo]:

= Sml + Sb_Qo
= 7.45 + -117.87
= -110.42 N/mm^2

= Sml + Sbl_Mi
= 7.45 + -61.34
= -53.89 N/mm^2

= Sml + Sb_Mo
= 7.45 + 61.34
= 68.79 N/mm^2

= Sml + Sbl_Qi
= 7.45 + 117.87
= 125.32 N/mm^2

= Sml + Sb_Qo
= 7.45 + -117.87
= -110.42 N/mm^2
TOTAL STRESSES: Total Stress Calculations per Section 13-7,

Short-side 1 at N 0.48 11.70 164.16
at Q 25.43 -14.02 139.54
Short-side 2 at N 0.57 10.51 139.54
at Q 25.28 -14.17 139.54
Long-side 1 at M -53.89 68.79 139.54
at Q 125.32 -110.42 139.54
Long-side 2 at M -53.89 68.79 139.54
at Q 125.32 -110.42 139.54
END PLATE STRESSES (N/mm^2) :

Actual Allowable
End Plate 31.81 109.44
SUMMARY OF RESULTS (INTERNAL PRESSURE):
MEMBRANE STRESS SUMMARY,

High Stress (Highest % of Allowable) 7.45 N/mm^2
High Stress Percentage 8.01 %
M.A.W.P. for Membrane Stresses 15221.46 kPa
BENDING STRESS SUMMARY,

High Stress (Highest % of Allowable) -117.87 N/mm^2
M.A.W.P. for Bending Stresses 1443.13 kPa
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
TOTAL STRESS SUMMARY,

M.A.W.P. for Total Stresses 1357.34 kPa
Internal Pressure Results, Rect. Vessel # 1, Desc: INLET HEADER


= ( d0 * T0 + d1 * T1 + d2 * T2 ) / ( t1 - CA )
= ( 36.00 * 2.00 + 28.57 * 17.00 + 0.00 * 0.00 ) /
( 25.00 - 3.00 )
= 25.353 mm

= 69.850 - 25.353 / 69.850
= 0.637
= (( b0 * T0 * ( T0/2 + T1 + T2 )) + ( b1 * T1 *
( T1/2 + T2 )) + ( b2 * T2 * ( T2/2 ))) /
( b0 * T0 + b1 * T1 + b2 * T2 )
= (( 1.33 * 2.00 * ( 2.00 /2 + 17.00 + 0.00 )) + ( 1.62* 17.00 *
( 17.00 /2 + 0.00 )) + ( 2.75 * 0.00 * ( 0.00 /2 ))) /
( 1.33 * 2.00 + 1.62 * 17.00 + 2.75 * 0.00 )
= 9.336 mm
Ci = Xbar
= 9.336 mm
= -( t - CA - Xbar )
= -( 25.000 - 3.000 - 9.336 )
= -12.664 mm

= 0.089 cm**4

= Pitch - (( 6 * I ) / (( t - CA)^2 * (-Co)))
= 69.85 - (( 6 * 0.09 ) / ((25.00 - 3.00 )^2 * (12.66 )))
= 47.831 mm

= 69.850 - 47.831 / 69.850
= 0.315
(EA-121) TBA
Type : CALCULATION
SDN. BHD.

= 0.850

= 0.850
= t1 - CA / 2
= 25.000 - 3.000 / 2
= 11.000 mm
= -( t1 - CA ) / 2
= -( 25.000 - 3.000 ) / 2
= -11.000 mm

= 0.850

= 0.850
= t1 - CA / 2
= 12.000 - 3.000 / 2
= 4.500 mm
= -( t1 - CA ) / 2
= -( 12.000 - 3.000 ) / 2
= -4.500 mm

= 0.850

= 0.850
= t1 - CA / 2
= 12.000 - 3.000 / 2
= 4.500 mm
= -( t1 - CA ) / 2
= -( 12.000 - 3.000 ) / 2
= -4.500 mm

Em Eb Ci Co
Short-side 1 0.637 0.315 9.336 -12.664
2 0.630 0.630 11.010 -10.990
Long-side 1 0.850 0.850 4.500 -4.500
2 0.850 0.850 4.500 -4.500
(EA-121) TBA
Type : CALCULATION
SDN. BHD.

Alpha = H / h = 0.8730
K = (I2/I1)*Alpha = 0.0598

= P * H / ( 2 * t1 )
= 100.0 * 126.00 / ( 2 * 22.000 )
= 0.29 N/mm^2
= 0.29 / 0.64
= 0.45 N/mm^2

= P * H / ( 2 * t1 )
= 100.0 * 126.00 / ( 2 * 22.000 )
= 0.29 N/mm^2
= 0.29 / 0.63
= 0.45 N/mm^2

= p * h / ( 2 * t2 )
= 100.0 * 110.00 / ( 2 * 9.000 )
= 0.61 N/mm^2

= p * h / ( 2 * t2 )
= 100.0 * 110.00 / ( 2 * 9.000 )
= 0.61 N/mm^2

Short-side 1 0.45 109.44
Short-side 2 0.45 93.03

(EA-121) TBA
Type : CALCULATION
SDN. BHD.

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 100.0 * 9.34 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= -0.22 N/mm^2
= -0.22 / 0.32
= -0.69 N/mm^2

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 100.0 * -12.66 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= 0.30 N/mm^2
= 0.30 / 0.32
= 0.94 N/mm^2

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 100.0 * 126.002 * 9.336 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= 1.37 N/mm^2

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 100.0 * 126.002 * -12.664 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= -1.86 N/mm^2

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2 ) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 100.0 * 11.01 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= -0.26 N/mm^2
= -0.26 / 0.63
= -0.41 N/mm^2

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 100.0 * -10.99 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= 0.26 N/mm^2
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
= 0.26 / 0.63
= 0.41 N/mm^2

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 100.0 * 126.002 * 11.010 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= 1.62 N/mm^2

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 100.0 * 126.002 * -10.990 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= -1.62 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + (( 1 + alpha2 * K ) /
( 1 + K )))
= ( 100.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * ( -1.5 + (( 1 + 0.872 *
0.060 ) / ( 1 + 0.060 )))
= -5.03 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + ( 1 + alpha2 * K ) /
( 1 + K ))
= ( 100.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * ( -1.5 + ( 1 + 0.872 *
0.060 ) / ( 1 + 0.060 ))
= 5.03 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 100.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= 9.67 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 100.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 )
/ ( 1 + 0.060 ))
= -9.67 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + (( 1 + alpha2 * K ) /
( 1 + K )))
= ( 100.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * ( -1.5 + (( 1 + 0.872 *
0.060 ) / ( 1 + 0.060 )))
= -5.03 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + ( 1 + alpha2 * K ) /
( 1 + K ))
= ( 100.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * ( -1.5 + ( 1 + 0.872 *
0.060 ) / ( 1 + 0.060 ))
= 5.03 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
= ( 100.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 ) /

( 1 + 0.060 ))
= 9.67 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 100.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 )
/ ( 1 + 0.060 ))
= -9.67 N/mm^2

Short-side 1 at N -0.69 0.94 164.16
at Q 1.37 -1.86 139.54
Short-side 2 at N -0.41 0.41 139.54
at Q 1.62 -1.62 139.54
Long-side 1 at M -5.03 5.03 139.54
at Q 9.67 -9.67 139.54
Long-side 2 at M -5.03 5.03 139.54
at Q 9.67 -9.67 139.54

= Sms + Sbs_Ni
= 0.45 + -0.69
= -0.24 N/mm^2

= Sms + Sbs_No
= 0.45 + 0.94
= 1.39 N/mm^2

= Sms + Sbs_Qi
= 0.45 + 1.37
= 1.82 N/mm^2

= Sms + Sb_Qo
= 0.45 + -1.86
= -1.41 N/mm^2

= Sms + Sbs_Ni
= 0.45 + -0.41
= 0.05 N/mm^2

= Sms + Sbs_No
= 0.45 + 0.41
= 0.86 N/mm^2

= Sms + Sbs_Qi
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
= 0.45 + 1.62
= 2.07 N/mm^2

= Sms + Sb_Qo
= 0.45 + -1.62
= -1.16 N/mm^2

= Sml + Sbl_Mi
= 0.61 + -5.03
= -4.42 N/mm^2

= Sml + Sb_Mo
= 0.61 + 5.03
= 5.64 N/mm^2

= Sml + Sbl_Qi
= 0.61 + 9.67
= 10.28 N/mm^2

= Sml + Sb_Qo
= 0.61 + -9.67
= -9.06 N/mm^2

= Sml + Sbl_Mi
= 0.61 + -5.03
= -4.42 N/mm^2

= Sml + Sb_Mo
= 0.61 + 5.03
= 5.64 N/mm^2

= Sml + Sbl_Qi
= 0.61 + 9.67
= 10.28 N/mm^2

= Sml + Sb_Qo
= 0.61 + -9.67
= -9.06 N/mm^2

Short-side 1 at N -0.24 1.39 164.16
at Q 1.82 -1.41 139.54
Short-side 2 at N 0.05 0.86 139.54
at Q 2.07 -1.16 139.54
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Long-side 1 at M -4.42 5.64 139.54

at Q 10.28 -9.06 139.54
Long-side 2 at M -4.42 5.64 139.54
at Q 10.28 -9.06 139.54

Actual Allowable
End Plate 2.61 109.44
PLATE STABILITY CALCULATIONS PER SECTION 13-14(b) (N/mm^2) :
Plate Buckling Coefficients (Fig. 13-14(a)):

KA = 6.71
KB = 7.51
Stress Calculations per Section 13-15
Stresses at Short side plates
Membrane Stress at Short-side at A [SmsA]:

= Pe * h * H / ( 2 * ( t1 * H + t2 * h ))
= 100.00 * 126.00 * 110.00 / ( 2 * ( 14.01 * 110.00 + 9.00* 126.00 ))
= 0.26 N/mm^2
Membrane Stress at Short-side at B [SmsB]:

= Pe * h / ( 2 * t1 )
= 100.00 * 126.00 / ( 2 * 14.01 )
= 0.45 N/mm^2
Buckling Stress at Short-side at A [ScrsA]:

= ( Pi2 * E2 / ( 12 * ( 1 - v2)) * ( t1 / H )2 * KA
= ( 3.142 * 183768.00 / ( 12 * ( 1 - 0.32)) * ( 22.00 / 110.00 )2) * 6.71
= 44572.88 N/mm^2
ScrsA( 44572.883 ) > 0.5 * Sy ( 164.079 )

= Sy - ( Sy2 / ( 4 * ScrsA ))
= 164.08 - ( 164.082 / ( 4 * 44572.88 ))
= 163.93 N/mm^2
Buckling Stress at Short-side at B [ScrsB]:

= Pi2 * E2 / ( 12 * ( 1 - v2) * ( t1 / Lv )2 * KB
= 3.142 * 183768.00 / ( 12 * ( 1 - 0.32) * ( 22.00 / 2260.00 )2 * 7.51
= 118.17 N/mm^2
ScrsB( 118.167 ) > 0.5 * Sy ( 164.079 )

= Sy - ( Sy2 / ( 4 * ScrsB ))
= 164.08 - ( 164.082 / ( 4 * 118.17 ))
= 107.12 N/mm^2
Stresses at Long side plates
Membrane Stress at Long-side at A [SmlA]:

= Pe * h * H / ( 2 * ( t1 * H + t2 * H ))
= 100.00 * 126.00 * 110.00 / ( 2 * ( 14.01 * 110.00 + 9.00* 110.00 ))
= 0.26 N/mm^2
Membrane Stress at Long-side at B [SmlB]:

= Pe * h / ( 2 * t2 )
= 100.00 * 126.00 / ( 2 * 9.00 )
= 0.61 N/mm^2
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Buckling Stress at Long-side at A [ScrlA]:

= Pi2 * E2 / ( 12 * ( 1 - v2) * ( t2 / H )2 * KA
= 3.142 * 183768.00 / ( 12 * ( 1 - 0.32) * ( 9.00 / 110.00 )2 * 6.71
= 5685.32 N/mm^2
ScrlA( 5685.317 ) > 0.5 * Sy ( 164.079 )

= Sy - ( Sy2 / ( 4 * ScrlA ))
= 164.08 - ( 164.082 / ( 4 * 5685.32 ))
= 162.90 N/mm^2
Buckling Stress at Long-side at B [ScrlB]:

= Pi2 * E2 / ( 12 * ( 1 - v2) * ( t2 / Lv )2 * KB
= 3.142 * 183768.00 / ( 12 * ( 1 - 0.32) * ( 9.00 / 2260.00 )2 * 7.51
= 19.78 N/mm^2
Stresses at End plates
Membrane Stress at End plate at A [SmeA]:

= Pe * H * Lv / ( 2 * ( t2 * Lv + t5 * H ))
= 100.00 * 110.00 * 2260.00 / ( 2 * ( 9.00 * 2260.00 + 11.00* 110.00 ))
= 0.58 N/mm^2
Membrane Stress at End plate at B [SmeB]:

= Pe * h * Lv / ( 2 * ( t1 * Lv + t5 * h ))
= 100.00 * 126.00 * 2260.00 / ( 2 * ( 14.01 * 2260.00 + 11.00* 126.00 ))
= 0.43 N/mm^2
Buckling Stress at End plate at A [ScreA]:

= Pi2 * E2 / ( 12 * ( 1 - v2) * ( t5 / H )2 * KA
= 3.142 * 183768.00 / ( 12 * ( 1 - 0.32) * ( 11.00 / 110.00 )2 * 6.71
= 11143.22 N/mm^2
ScreA( 11143.222 ) > 0.5 * Sy ( 164.079 )

= Sy - ( Sy2 / ( 4 * ScreA ))
= 164.08 - ( 164.082 / ( 4 * 11143.22 ))
= 163.48 N/mm^2
Buckling Stress at End plate at B [ScreB]:

= Pi2 * E2 / ( 12 * ( 1 - v2) * ( t5 / Lv )2 * KB
= 3.142 * 183768.00 / ( 12 * ( 1 - 0.32) * ( 11.00 / 126.00 )2 * 7.51
= 9504.12 N/mm^2
ScreB( 9504.122 ) > 0.5 * Sy ( 164.079 )

= Sy - ( Sy2 / ( 4 * ScreB ))
= 164.08 - ( 164.082 / ( 4 * 9504.12 ))
= 163.37 N/mm^2
SUMMARY OF STRESSES PER SECTION 13-14
Plate(s) SMA SMB SCRA SCRB EQN(1) P/F

Short-sides 0.26 0.45 163.93 107.12 0.012 PASS
Long-sides 0.26 0.61 162.90 19.78 0.065 PASS
End Plates 0.58 0.43 163.48 163.37 0.012 PASS
CROSS-SECTION STABILITY CALCULATIONS PER SECTION 13-14(c)
Dist from Outside Surface of Long-side Plate to Vessel Centroid [Yc]:

= 64.00 mm
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Dist from Geometric Center of End Plate to Vessel Centroid [Ybar]:

= 0.00 mm
Moment of Inertia of Cross Section about Axis Parallel to Long-side and

Passing through Vessel Centroid [Ie]:
= 1573.42 cm**4
Least Radius of Gyration of Cross Section [RG]:

= Min( 0.289*Sqrt[ Ho2 + H2] , 0.289*Sqrt[ ho2 + h2])
= Min( 0.289*Sqrt[ 128.002 + 110.002 ] , 0.289*Sqrt[ 170.002 + 126.002])
= Min( 48.78 , 61.15 )
= 48.78 mm
Bending Moment of Cross Section (Equation 19) [M]:

= Pe * Ho * ho * YBar
= 100.00 * 170.00 * 128.00 * 0.00
= 0.00 N-m
Axial Stress (Eqn 15) [Sa]:

= Pe * ho * Ho / ( 2 * ( t1 * Ho + t2 * ho ))
= 100.00 * 170.00 * 128.00 / ( 2 * ( 22.00 * 170.00 + 9.00* 128.00 ))
= 0.25 N/mm^2
Bending Stress (Eqn 18) [Sb]:

= ( M * c ) / Ie
= ( 0.00 * 64.00 ) / 960.16
= 0.00 N/mm^2
Axial Allowed Compressive Stress (Eqn 16A) [Fa]:

= [ 1 - (( 2 * L1 * R1 / ( 2 * Cc2))] * Sy / (( 5 / 3 ) +
( 3 * ( 2 * L1 / R1 ) / ( 8 * Cc )) - (( 2 * L1 / R1 )3 /
( 8 * Cc3)))
= [ 1 - (( 2 * 2260.00 * 48.78 / ( 2 * 148.692))] * 164.08 / (( 5 / 3 ) +
( 3 * ( 2 * 2260.00 / 48.78 ) / ( 8 * 148.69 )) - (( 2 * 2260.00 / 48.78 )3 /
( 8 * 148.693)))
= 70.70 N/mm^2
Euler Stress Divided by Factor of Safety (Eqn 20) [Fpe]:

= 12 * pi2 * E / ( 23 * ( 2 * L1 / R1 )2)
= 12 * 3.142 * 183768.00 / ( 23 * ( 2 * 2260.00 / 48.78 )2)
= 110.19 N/mm^2
Column Stability Check per Equation 14

= Sa / Fa + Sb / [( 1 - Sa / Fpe ) * S ]
= 0.25 / 70.70 + 0.00 / [( 1 - 0.25 / 110.19 ) * 109.44 ]
= 0.004
Check Passes [must be < 1.0]
SUMMARY OF RESULTS (EXTERNAL PRESSURE):


(EA-121) TBA
Type : CALCULATION
SDN. BHD.

SUMMARY OF COLUMN STABILITY CHECKS:
Plate Stability Checks (Equation 1) PASS

Cross Section Stability Check (Equation 14) PASS
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018

(EA-121) TBA
Type : CALCULATION
SDN. BHD.
RETURN HEADER CALCULATION

Input Echo, COMPONENT 2, Description: RETURN HEADER





Short-Side Plate # 1,
Short-side Plate # 2,
Internal Pressure Results, Rect. Vessel # 2, Desc: RETURN HEADER


= ( d0 * T0 + d1 * T1 + d2 * T2 ) / ( t1 - CA )
= ( 36.00 * 2.00 + 28.57 * 20.00 + 0.00 * 0.00 ) /
( 25.00 - 3.00 )
= 29.250 mm
(EA-121) TBA
Type : CALCULATION
SDN. BHD.

= 69.850 - 29.250 / 69.850
= 0.581
= (( b0 * T0 * ( T0/2 + T1 + T2 )) + ( b1 * T1 *
( T1/2 + T2 )) + ( b2 * T2 * ( T2/2 ))) /
( b0 * T0 + b1 * T1 + b2 * T2 )
= (( 1.33 * 2.00 * ( 2.00 /2 + 20.00 + 0.00 )) + ( 1.62* 20.00 *
( 20.00 /2 + 0.00 )) + ( 2.75 * 0.00 * ( 0.00 /2 ))) /
( 1.33 * 2.00 + 1.62 * 20.00 + 2.75 * 0.00 )
= 10.834 mm
Ci = Xbar
= 10.834 mm
= -( t - CA - Xbar )
= -( 25.000 - 3.000 - 10.834 )
= -11.166 mm

= 0.138 cm**4

= Pitch - (( 6 * I ) / (( t - CA)^2 * (-Co)))
= 69.85 - (( 6 * 0.14 ) / ((25.00 - 3.00 )^2 * (11.17 )))
= 30.871 mm

= 69.850 - 30.871 / 69.850
= 0.558

= 0.850

= 0.850
= t1 - CA / 2
= 25.000 - 3.000 / 2
= 11.000 mm
= -( t1 - CA ) / 2
= -( 25.000 - 3.000 ) / 2
= -11.000 mm

(EA-121) TBA
Type : CALCULATION
SDN. BHD.
= 0.850

= 0.850
= t1 - CA / 2
= 12.000 - 3.000 / 2
= 4.500 mm
= -( t1 - CA ) / 2
= -( 12.000 - 3.000 ) / 2
= -4.500 mm

= 0.850

= 0.850
= t1 - CA / 2
= 12.000 - 3.000 / 2
= 4.500 mm
= -( t1 - CA ) / 2
= -( 12.000 - 3.000 ) / 2
= -4.500 mm

Em Eb Ci Co
Short-side 1 0.581 0.558 10.834 -11.166
2 0.630 0.630 11.010 -10.990
Long-side 1 0.850 0.850 4.500 -4.500
2 0.850 0.850 4.500 -4.500

Alpha = H / h = 0.8730
K = (I2/I1)*Alpha = 0.0598

= P * H / ( 2 * t1 )
= 1219.0 * 126.00 / ( 2 * 22.000 )
= 3.49 N/mm^2
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
= 3.49 / 0.58
= 6.01 N/mm^2

= P * H / ( 2 * t1 )
= 1219.0 * 126.00 / ( 2 * 22.000 )
= 3.49 N/mm^2
= 3.49 / 0.63
= 5.54 N/mm^2

= p * h / ( 2 * t2 )
= 1219.0 * 110.00 / ( 2 * 9.000 )
= 7.45 N/mm^2

= p * h / ( 2 * t2 )
= 1219.0 * 110.00 / ( 2 * 9.000 )
= 7.45 N/mm^2

Short-side 1 6.01 109.44
Short-side 2 5.54 93.03

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 1219.0 * 10.83 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= -3.08 N/mm^2
= -3.08 / 0.56
= -5.53 N/mm^2

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2 ) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 1219.0 * -11.17 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= 3.18 N/mm^2
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
= 3.18 / 0.56
= 5.70 N/mm^2

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * 10.834 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= 19.43 N/mm^2

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * -11.166 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= -20.02 N/mm^2

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 1219.0 * 11.01 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= -3.13 N/mm^2
= -3.13 / 0.63
= -4.98 N/mm^2

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2 ) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 1219.0 * -10.99 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= 3.13 N/mm^2
= 3.13 / 0.63
= 4.97 N/mm^2

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * 11.010 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= 19.74 N/mm^2

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * -10.990 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= -19.71 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + (( 1 + alpha2 * K ) /
( 1 + K )))
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
= ( 1219.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * ( -1.5 + (( 1 + 0.872 *

0.060 ) / ( 1 + 0.060 )))
= -61.34 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + ( 1 + alpha2 * K ) /
( 1 + K ))
= ( 1219.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * ( -1.5 + ( 1 + 0.872 *
0.060 ) / ( 1 + 0.060 ))
= 61.34 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= 117.87 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 )
/ ( 1 + 0.060 ))
= -117.87 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + (( 1 + alpha2 * K ) /
( 1 + K )))
= ( 1219.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * ( -1.5 + (( 1 + 0.872 *
0.060 ) / ( 1 + 0.060 )))
= -61.34 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + ( 1 + alpha2 * K ) /
( 1 + K ))
= ( 1219.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * ( -1.5 + ( 1 + 0.872 *
0.060 ) / ( 1 + 0.060 ))
= 61.34 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= 117.87 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 1219.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 )
/ ( 1 + 0.060 ))
= -117.87 N/mm^2

Short-side 1 at N -5.53 5.70 164.16
at Q 19.43 -20.02 139.54
Short-side 2 at N -4.98 4.97 139.54
at Q 19.74 -19.71 139.54
Long-side 1 at M -61.34 61.34 139.54
at Q 117.87 -117.87 139.54
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Long-side 2 at M -61.34 61.34 139.54

at Q 117.87 -117.87 139.54

= Sms + Sbs_Ni
= 6.01 + -5.53
= 0.48 N/mm^2

= Sms + Sbs_No
= 6.01 + 5.70
= 11.70 N/mm^2

= Sms + Sbs_Qi
= 6.01 + 19.43
= 25.43 N/mm^2

= Sms + Sb_Qo
= 6.01 + -20.02
= -14.02 N/mm^2

= Sms + Sbs_Ni
= 5.54 + -4.98
= 0.57 N/mm^2

= Sms + Sbs_No
= 5.54 + 4.97
= 10.51 N/mm^2

= Sms + Sbs_Qi
= 5.54 + 19.74
= 25.28 N/mm^2

= Sms + Sb_Qo
= 5.54 + -19.71
= -14.17 N/mm^2

= Sml + Sbl_Mi
= 7.45 + -61.34
= -53.89 N/mm^2

= Sml + Sb_Mo
= 7.45 + 61.34
= 68.79 N/mm^2
(EA-121) TBA
Type : CALCULATION
SDN. BHD.

= Sml + Sbl_Qi
= 7.45 + 117.87
= 125.32 N/mm^2

= Sml + Sb_Qo
= 7.45 + -117.87
= -110.42 N/mm^2

= Sml + Sbl_Mi
= 7.45 + -61.34
= -53.89 N/mm^2

= Sml + Sb_Mo
= 7.45 + 61.34
= 68.79 N/mm^2

= Sml + Sbl_Qi
= 7.45 + 117.87
= 125.32 N/mm^2

= Sml + Sb_Qo
= 7.45 + -117.87
= -110.42 N/mm^2

Short-side 1 at N 0.48 11.70 164.16
at Q 25.43 -14.02 139.54
Short-side 2 at N 0.57 10.51 139.54
at Q 25.28 -14.17 139.54
Long-side 1 at M -53.89 68.79 139.54
at Q 125.32 -110.42 139.54
Long-side 2 at M -53.89 68.79 139.54
at Q 125.32 -110.42 139.54

Actual Allowable
End Plate 31.81 109.44
SUMMARY OF RESULTS (INTERNAL PRESSURE):


(EA-121) TBA
Type : CALCULATION
SDN. BHD.

Internal Pressure Results, Rect. Vessel # 2, Desc: RETURN HEADER


= ( d0 * T0 + d1 * T1 + d2 * T2 ) / ( t1 - CA )
= ( 36.00 * 2.00 + 28.57 * 17.00 + 0.00 * 0.00 ) /
( 25.00 - 3.00 )
= 25.353 mm

= 69.850 - 25.353 / 69.850
= 0.637
= (( b0 * T0 * ( T0/2 + T1 + T2 )) + ( b1 * T1 *
( T1/2 + T2 )) + ( b2 * T2 * ( T2/2 ))) /
( b0 * T0 + b1 * T1 + b2 * T2 )
= (( 1.33 * 2.00 * ( 2.00 /2 + 17.00 + 0.00 )) + ( 1.62* 17.00 *
( 17.00 /2 + 0.00 )) + ( 2.75 * 0.00 * ( 0.00 /2 ))) /
( 1.33 * 2.00 + 1.62 * 17.00 + 2.75 * 0.00 )
= 9.336 mm
Ci = Xbar
= 9.336 mm
= -( t - CA - Xbar )
= -( 25.000 - 3.000 - 9.336 )
= -12.664 mm

= 0.089 cm**4

= Pitch - (( 6 * I ) / (( t - CA)^2 * (-Co)))
= 69.85 - (( 6 * 0.09 ) / ((25.00 - 3.00 )^2 * (12.66 )))
= 47.831 mm

= 69.850 - 47.831 / 69.850
= 0.315
(EA-121) TBA
Type : CALCULATION
SDN. BHD.

= 0.850

= 0.850
= t1 - CA / 2
= 25.000 - 3.000 / 2
= 11.000 mm
= -( t1 - CA ) / 2
= -( 25.000 - 3.000 ) / 2
= -11.000 mm

= 0.850

= 0.850
= t1 - CA / 2
= 12.000 - 3.000 / 2
= 4.500 mm
= -( t1 - CA ) / 2
= -( 12.000 - 3.000 ) / 2
= -4.500 mm

= 0.850

= 0.850
= t1 - CA / 2
= 12.000 - 3.000 / 2
= 4.500 mm
= -( t1 - CA ) / 2
= -( 12.000 - 3.000 ) / 2
= -4.500 mm

Em Eb Ci Co
Short-side 1 0.637 0.315 9.336 -12.664
2 0.630 0.630 11.010 -10.990
Long-side 1 0.850 0.850 4.500 -4.500
2 0.850 0.850 4.500 -4.500
(EA-121) TBA
Type : CALCULATION
SDN. BHD.

Alpha = H / h = 0.8730
K = (I2/I1)*Alpha = 0.0598

= P * H / ( 2 * t1 )
= 100.0 * 126.00 / ( 2 * 22.000 )
= 0.29 N/mm^2
= 0.29 / 0.64
= 0.45 N/mm^2

= P * H / ( 2 * t1 )
= 100.0 * 126.00 / ( 2 * 22.000 )
= 0.29 N/mm^2
= 0.29 / 0.63
= 0.45 N/mm^2

= p * h / ( 2 * t2 )
= 100.0 * 110.00 / ( 2 * 9.000 )
= 0.61 N/mm^2

= p * h / ( 2 * t2 )
= 100.0 * 110.00 / ( 2 * 9.000 )
= 0.61 N/mm^2

Short-side 1 0.45 109.44
Short-side 2 0.45 93.03

(EA-121) TBA
Type : CALCULATION
SDN. BHD.

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 100.0 * 9.34 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= -0.22 N/mm^2
= -0.22 / 0.32
= -0.69 N/mm^2

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 100.0 * -12.66 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= 0.30 N/mm^2
= 0.30 / 0.32
= 0.94 N/mm^2

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 100.0 * 126.002 * 9.336 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= 1.37 N/mm^2

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 100.0 * 126.002 * -12.664 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= -1.86 N/mm^2

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2 ) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 100.0 * 11.01 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= -0.26 N/mm^2
= -0.26 / 0.63
= -0.41 N/mm^2

= ( P * c ) / ( 12 * I1 ) * (( -1.5 * H2) +
( h2 * (( 1 + alpha2 * K ) / ( 1 + K ))))
= ( 100.0 * -10.99 ) / ( 12 * 0.09 ) * (( -1.5 * 110.002) +
( 126.002 * (( 1 + 0.872 * 0.060 ) / ( 1 + 0.060 ))))
= 0.26 N/mm^2
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
= 0.26 / 0.63
= 0.41 N/mm^2

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 100.0 * 126.002 * 11.010 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= 1.62 N/mm^2

= ( P * h2 * c ) / ( 12 * I1 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 100.0 * 126.002 * -10.990 ) / ( 12 * 0.09 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= -1.62 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + (( 1 + alpha2 * K ) /
( 1 + K )))
= ( 100.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * ( -1.5 + (( 1 + 0.872 *
0.060 ) / ( 1 + 0.060 )))
= -5.03 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + ( 1 + alpha2 * K ) /
( 1 + K ))
= ( 100.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * ( -1.5 + ( 1 + 0.872 *
0.060 ) / ( 1 + 0.060 ))
= 5.03 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 100.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 ) /
( 1 + 0.060 ))
= 9.67 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 100.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 )
/ ( 1 + 0.060 ))
= -9.67 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + (( 1 + alpha2 * K ) /
( 1 + K )))
= ( 100.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * ( -1.5 + (( 1 + 0.872 *
0.060 ) / ( 1 + 0.060 )))
= -5.03 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * ( -1.5 + ( 1 + alpha2 * K ) /
( 1 + K ))
= ( 100.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * ( -1.5 + ( 1 + 0.872 *
0.060 ) / ( 1 + 0.060 ))
= 5.03 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
= ( 100.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 ) /

( 1 + 0.060 ))
= 9.67 N/mm^2

= ( P * h2 * c ) / ( 12 * I2 ) * (( 1 + alpha2 * K ) / ( 1 + K ))
= ( 100.0 * 126.002 * -4.500 ) / ( 12 * 0.01 ) * (( 1 + 0.872 * 0.060 )
/ ( 1 + 0.060 ))
= -9.67 N/mm^2

Short-side 1 at N -0.69 0.94 164.16
at Q 1.37 -1.86 139.54
Short-side 2 at N -0.41 0.41 139.54
at Q 1.62 -1.62 139.54
Long-side 1 at M -5.03 5.03 139.54
at Q 9.67 -9.67 139.54
Long-side 2 at M -5.03 5.03 139.54
at Q 9.67 -9.67 139.54

= Sms + Sbs_Ni
= 0.45 + -0.69
= -0.24 N/mm^2

= Sms + Sbs_No
= 0.45 + 0.94
= 1.39 N/mm^2

= Sms + Sbs_Qi
= 0.45 + 1.37
= 1.82 N/mm^2

= Sms + Sb_Qo
= 0.45 + -1.86
= -1.41 N/mm^2

= Sms + Sbs_Ni
= 0.45 + -0.41
= 0.05 N/mm^2

= Sms + Sbs_No
= 0.45 + 0.41
= 0.86 N/mm^2

= Sms + Sbs_Qi
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
= 0.45 + 1.62
= 2.07 N/mm^2

= Sms + Sb_Qo
= 0.45 + -1.62
= -1.16 N/mm^2

= Sml + Sbl_Mi
= 0.61 + -5.03
= -4.42 N/mm^2

= Sml + Sb_Mo
= 0.61 + 5.03
= 5.64 N/mm^2

= Sml + Sbl_Qi
= 0.61 + 9.67
= 10.28 N/mm^2

= Sml + Sb_Qo
= 0.61 + -9.67
= -9.06 N/mm^2

= Sml + Sbl_Mi
= 0.61 + -5.03
= -4.42 N/mm^2

= Sml + Sb_Mo
= 0.61 + 5.03
= 5.64 N/mm^2

= Sml + Sbl_Qi
= 0.61 + 9.67
= 10.28 N/mm^2

= Sml + Sb_Qo
= 0.61 + -9.67
= -9.06 N/mm^2

Short-side 1 at N -0.24 1.39 164.16
at Q 1.82 -1.41 139.54
Short-side 2 at N 0.05 0.86 139.54
at Q 2.07 -1.16 139.54
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Long-side 1 at M -4.42 5.64 139.54

at Q 10.28 -9.06 139.54
Long-side 2 at M -4.42 5.64 139.54
at Q 10.28 -9.06 139.54

Actual Allowable
End Plate 2.61 109.44
PLATE STABILITY CALCULATIONS PER SECTION 13-14(b) (N/mm^2) :
Plate Buckling Coefficients (Fig. 13-14(a)):

KA = 6.71
KB = 7.51
Stress Calculations per Section 13-15
Stresses at Short side plates
Membrane Stress at Short-side at A [SmsA]:

= Pe * h * H / ( 2 * ( t1 * H + t2 * h ))
= 100.00 * 126.00 * 110.00 / ( 2 * ( 14.01 * 110.00 + 9.00* 126.00 ))
= 0.26 N/mm^2
Membrane Stress at Short-side at B [SmsB]:

= Pe * h / ( 2 * t1 )
= 100.00 * 126.00 / ( 2 * 14.01 )
= 0.45 N/mm^2
Buckling Stress at Short-side at A [ScrsA]:

= ( Pi2 * E2 / ( 12 * ( 1 - v2)) * ( t1 / H )2 * KA
= ( 3.142 * 183768.00 / ( 12 * ( 1 - 0.32)) * ( 22.00 / 110.00 )2) * 6.71
= 44572.88 N/mm^2
ScrsA( 44572.883 ) > 0.5 * Sy ( 164.079 )

= Sy - ( Sy2 / ( 4 * ScrsA ))
= 164.08 - ( 164.082 / ( 4 * 44572.88 ))
= 163.93 N/mm^2
Buckling Stress at Short-side at B [ScrsB]:

= Pi2 * E2 / ( 12 * ( 1 - v2) * ( t1 / Lv )2 * KB
= 3.142 * 183768.00 / ( 12 * ( 1 - 0.32) * ( 22.00 / 2260.00 )2 * 7.51
= 118.17 N/mm^2
ScrsB( 118.167 ) > 0.5 * Sy ( 164.079 )

= Sy - ( Sy2 / ( 4 * ScrsB ))
= 164.08 - ( 164.082 / ( 4 * 118.17 ))
= 107.12 N/mm^2
Stresses at Long side plates
Membrane Stress at Long-side at A [SmlA]:

= Pe * h * H / ( 2 * ( t1 * H + t2 * H ))
= 100.00 * 126.00 * 110.00 / ( 2 * ( 14.01 * 110.00 + 9.00* 110.00 ))
= 0.26 N/mm^2
Membrane Stress at Long-side at B [SmlB]:

= Pe * h / ( 2 * t2 )
= 100.00 * 126.00 / ( 2 * 9.00 )
= 0.61 N/mm^2
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Buckling Stress at Long-side at A [ScrlA]:

= Pi2 * E2 / ( 12 * ( 1 - v2) * ( t2 / H )2 * KA
= 3.142 * 183768.00 / ( 12 * ( 1 - 0.32) * ( 9.00 / 110.00 )2 * 6.71
= 5685.32 N/mm^2
ScrlA( 5685.317 ) > 0.5 * Sy ( 164.079 )

= Sy - ( Sy2 / ( 4 * ScrlA ))
= 164.08 - ( 164.082 / ( 4 * 5685.32 ))
= 162.90 N/mm^2
Buckling Stress at Long-side at B [ScrlB]:

= Pi2 * E2 / ( 12 * ( 1 - v2) * ( t2 / Lv )2 * KB
= 3.142 * 183768.00 / ( 12 * ( 1 - 0.32) * ( 9.00 / 2260.00 )2 * 7.51
= 19.78 N/mm^2
Stresses at End plates
Membrane Stress at End plate at A [SmeA]:

= Pe * H * Lv / ( 2 * ( t2 * Lv + t5 * H ))
= 100.00 * 110.00 * 2260.00 / ( 2 * ( 9.00 * 2260.00 + 11.00* 110.00 ))
= 0.58 N/mm^2
Membrane Stress at End plate at B [SmeB]:

= Pe * h * Lv / ( 2 * ( t1 * Lv + t5 * h ))
= 100.00 * 126.00 * 2260.00 / ( 2 * ( 14.01 * 2260.00 + 11.00* 126.00 ))
= 0.43 N/mm^2
Buckling Stress at End plate at A [ScreA]:

= Pi2 * E2 / ( 12 * ( 1 - v2) * ( t5 / H )2 * KA
= 3.142 * 183768.00 / ( 12 * ( 1 - 0.32) * ( 11.00 / 110.00 )2 * 6.71
= 11143.22 N/mm^2
ScreA( 11143.222 ) > 0.5 * Sy ( 164.079 )

= Sy - ( Sy2 / ( 4 * ScreA ))
= 164.08 - ( 164.082 / ( 4 * 11143.22 ))
= 163.48 N/mm^2
Buckling Stress at End plate at B [ScreB]:

= Pi2 * E2 / ( 12 * ( 1 - v2) * ( t5 / Lv )2 * KB
= 3.142 * 183768.00 / ( 12 * ( 1 - 0.32) * ( 11.00 / 126.00 )2 * 7.51
= 9504.12 N/mm^2
ScreB( 9504.122 ) > 0.5 * Sy ( 164.079 )

= Sy - ( Sy2 / ( 4 * ScreB ))
= 164.08 - ( 164.082 / ( 4 * 9504.12 ))
= 163.37 N/mm^2
SUMMARY OF STRESSES PER SECTION 13-14
Plate(s) SMA SMB SCRA SCRB EQN(1) P/F

Short-sides 0.26 0.45 163.93 107.12 0.012 PASS
Long-sides 0.26 0.61 162.90 19.78 0.065 PASS
End Plates 0.58 0.43 163.48 163.37 0.012 PASS
CROSS-SECTION STABILITY CALCULATIONS PER SECTION 13-14(c)
Dist from Outside Surface of Long-side Plate to Vessel Centroid [Yc]:

= 64.00 mm
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Dist from Geometric Center of End Plate to Vessel Centroid [Ybar]:

= 0.00 mm
Moment of Inertia of Cross Section about Axis Parallel to Long-side and

Passing through Vessel Centroid [Ie]:
= 1573.42 cm**4
Least Radius of Gyration of Cross Section [RG]:

= Min( 0.289*Sqrt[ Ho2 + H2] , 0.289*Sqrt[ ho2 + h2])
= Min( 0.289*Sqrt[ 128.002 + 110.002 ] , 0.289*Sqrt[ 170.002 + 126.002])
= Min( 48.78 , 61.15 )
= 48.78 mm
Bending Moment of Cross Section (Equation 19) [M]:

= Pe * Ho * ho * YBar
= 100.00 * 170.00 * 128.00 * 0.00
= 0.00 N-m
Axial Stress (Eqn 15) [Sa]:

= Pe * ho * Ho / ( 2 * ( t1 * Ho + t2 * ho ))
= 100.00 * 170.00 * 128.00 / ( 2 * ( 22.00 * 170.00 + 9.00* 128.00 ))
= 0.25 N/mm^2
Bending Stress (Eqn 18) [Sb]:

= ( M * c ) / Ie
= ( 0.00 * 64.00 ) / 960.16
= 0.00 N/mm^2
Axial Allowed Compressive Stress (Eqn 16A) [Fa]:

= [ 1 - (( 2 * L1 * R1 / ( 2 * Cc2))] * Sy / (( 5 / 3 ) +
( 3 * ( 2 * L1 / R1 ) / ( 8 * Cc )) - (( 2 * L1 / R1 )3 /
( 8 * Cc3)))
= [ 1 - (( 2 * 2260.00 * 48.78 / ( 2 * 148.692))] * 164.08 / (( 5 / 3 ) +
( 3 * ( 2 * 2260.00 / 48.78 ) / ( 8 * 148.69 )) - (( 2 * 2260.00 / 48.78 )3 /
( 8 * 148.693)))
= 70.70 N/mm^2
Euler Stress Divided by Factor of Safety (Eqn 20) [Fpe]:

= 12 * pi2 * E / ( 23 * ( 2 * L1 / R1 )2)
= 12 * 3.142 * 183768.00 / ( 23 * ( 2 * 2260.00 / 48.78 )2)
= 110.19 N/mm^2
Column Stability Check per Equation 14

= Sa / Fa + Sb / [( 1 - Sa / Fpe ) * S ]
= 0.25 / 70.70 + 0.00 / [( 1 - 0.25 / 110.19 ) * 109.44 ]
= 0.004
Check Passes [must be < 1.0]
SUMMARY OF RESULTS (EXTERNAL PRESSURE):


(EA-121) TBA
Type : CALCULATION
SDN. BHD.

SUMMARY OF COLUMN STABILITY CHECKS:
Plate Stability Checks (Equation 1) PASS

Cross Section Stability Check (Equation 14) PASS

(EA-121) TBA
Type : CALCULATION
SDN. BHD.
OUTLET HEADER
Input Echo, COMPONENT 3, Description: OUTLET HEADER





Long-side Plate # 1,
Long-side Plate # 2,
STAY PLATE MATERIAL DATA:
Stay Material Specification SA-516 60
Stay Allowable Stress at Design Temp Sr 117.9045 N/mm^2
Stay Allowable Stress at Ambient SA 117.9045 N/mm^2
Stay Yield Stress at Design Temp Sy 194.9923 N/mm^2
STAY PLATE DATA:

Minimum Thickness of Stay t3 14.0000 mm
The Stay(s) Are Welded to the End Plate t3 14.0000 mm
Corrosion Allowance of Stay CAS 3.0000 mm
Rectangular Vessel Results, Item number 3, Desc: OUTLET HEADER

(EA-121) TBA
Type : CALCULATION
SDN. BHD.

= 0.850

= 0.850
= t1 - CA / 2
= 14.000 - 3.000 / 2
= 5.500 mm
= -( t1 - CA ) / 2
= -( 14.000 - 3.000 ) / 2
= -5.500 mm

= 0.850

= 0.850
= t1 - CA / 2
= 14.000 - 3.000 / 2
= 5.500 mm
= -( t1 - CA ) / 2
= -( 14.000 - 3.000 ) / 2
= -5.500 mm

= ( d0 * T0 + d1 * T1 + d2 * T2 ) / ( t1 - CA )
= ( 36.00 * 2.00 + 28.57 * 20.00 + 0.00 * 0.00 ) /
( 25.00 - 3.00 )
= 29.250 mm

= 69.850 - 29.250 / 69.850
= 0.581
= (( b0 * T0 * ( T0/2 + T1 + T2 )) + ( b1 * T1 *
( T1/2 + T2 )) + ( b2 * T2 * ( T2/2 ))) /
( b0 * T0 + b1 * T1 + b2 * T2 )
= (( 1.33 * 2.00 * ( 2.00 /2 + 20.00 + 0.00 )) + ( 1.62* 20.00 *
( 20.00 /2 + 0.00 )) + ( 2.75 * 0.00 * ( 0.00 /2 ))) /
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
( 1.33 * 2.00 + 1.62 * 20.00 + 2.75 * 0.00 )

= 10.834 mm
Ci = Xbar
= 10.834 mm
= -( t - CA - Xbar )
= -( 25.000 - 3.000 - 10.834 )
= -11.166 mm

= 0.138 cm**4

= Pitch - (( 6 * I ) / (( t - CA)^2 * (-Co)))
= 69.85 - (( 6 * 0.14 ) / ((25.00 - 3.00 )^2 * (11.17 )))
= 30.871 mm

= 69.850 - 30.871 / 69.850
= 0.558

= 0.850

= 0.850
= t1 - CA / 2
= 25.000 - 3.000 / 2
= 11.000 mm
= -( t1 - CA ) / 2
= -( 25.000 - 3.000 ) / 2
= -11.000 mm

Em Eb Ci Co
Short-side 1 0.850 0.850 5.500 -5.500
2 0.850 0.850 5.500 -5.500
Long-side 1 0.581 0.558 10.834 -11.166
2 0.621 0.621 11.010 -10.990

Alpha = H / h = 0.6774
K = (I2/I1)*Alpha = 5.4194
(EA-121) TBA
Type : CALCULATION
SDN. BHD.

= p * h / ( 4 * t1 ) * { 4 - [( 2 + K *
( 5 - alpha2)) / ( 1 + 2 * K )]}
= 1219.00 * 186.00 / ( 4 * 11.00 ) * { 4 - [( 2 + 5.42 *
( 5 - 0.682)) / ( 1 + 2 * 5.42 )]}
= 9.03 N/mm^2

= p * h / ( 4 * t1 ) * { 4 - [( 2 + K *
( 5 - alpha2)) / ( 1 + 2 * K )]}
= 1219.00 * 186.00 / ( 4 * 11.00 ) * { 4 - [( 2 + 5.42 *
( 5 - 0.682)) / ( 1 + 2 * 5.42 )]}
= 9.03 N/mm^2

= P * H / 2 * t2
= 1219.00 * 126.00 / 2 * 22.00
= 3.49 N/mm^2
Sml = Sml / Em
= 3.49 / 0.58
= 6.01 N/mm^2

= P * H / 2 * t2
= 1219.00 * 126.00 / 2 * 22.00
= 3.49 N/mm^2
Sml = Sml / Em
= 3.49 / 0.62
= 5.62 N/mm^2
Membrane Stresses at Stay Plate
Membrane Stress at Stay Plate [Smsp]:

= P * h / ( 2 * t3 ) * [( 2 + K * ( 5 -
alpha2)) / ( 1 + 2 * K )]
= 1219.00 * 186.00 / ( 2 * 8.00 ) * [( 2 + 5.42 * ( 5 -
0.682)) / ( 1 + 2 * 5.42 )]
= 31.85 N/mm^2

Short-side 1 9.03 93.03
Short-side 2 9.03 93.03
Long-side 1 at A 6.01 109.44
(EA-121) TBA
Type : CALCULATION
SDN. BHD.

Stay Plate (t3) 31.85 117.90
Bending Stress at Short-side 1 at N Inner[SbsNi]:

= P * c / ( 24 * I1 ) * [ -3 * H2 + 2 * h2 *
(( 1 + 2 * Alpha2 * K ) / ( 1 + 2 * K ))]
= 1219.00 * 5.50 / ( 24 * 0.01 ) * [ -3 * 126.002 + 2 * 186.002 *
(( 1 + 2 * 0.682 * 5.42 ) / ( 1 + 2 * 5.42 ))]
= -32.02 N/mm^2
Bending Stress at Short-side 1 at N Outer[SbsNo]:

= P * c / ( 24 * I1 ) * [ -3 * H2 + 2 * h2 *
(( 1 + 2 * Alpha2 * K ) / ( 1 + 2 * K ))]
= 1219.00 * -5.50 / ( 24 * 0.01 ) * [ -3 * 126.002 + 2 * 186.002 *
(( 1 + 2 * 0.682 * 5.42 ) / ( 1 + 2 * 5.42 ))]
= 32.02 N/mm^2
Bending Stress at Short-side 1 at Q Inner[SbsQi]:

= P * h2 * c / ( 12 * I1 ) * (( 1 + 2 *
Alpha2 * K ) / ( 1 + 2 * K ))
= 1219.00 * 186.002 * 5.50 / ( 12 * 0.01 ) * (( 1 + 2 *
0.682 * 5.42 ) / ( 1 + 2 * 5.42 ))
= 87.94 N/mm^2
Bending Stress at Short-side 1 at Q Outer[SbsQo]:

= P * h2 * c / ( 12 * I1 ) * (( 1 + 2 *
Alpha2 * K ) / ( 1 + 2 * K ))
= 1219.00 * 186.002 * -5.50 / ( 12 * 0.01 ) * (( 1 + 2 *
0.682 * 5.42 ) / ( 1 + 2 * 5.42 ))
= -87.94 N/mm^2
Bending Stress at Short-side 2 at N Inner[SbsNi]:

= P * c / ( 24 * I1 ) * [ -3 * H2 + 2 * h2 *
(( 1 + 2 * Alpha2 * K ) / ( 1 + 2 * K ))]
= 1219.00 * 5.50 / ( 24 * 0.01 ) * [ -3 * 126.002 + 2 * 186.002 *
(( 1 + 2 * 0.682 * 5.42 ) / ( 1 + 2 * 5.42 ))]
= -32.02 N/mm^2
Bending Stress at Short-side 2 at N Outer[SbsNo]:

= P * c / ( 24 * I1 ) * [ -3 * H2 + 2 * h2 *
(( 1 + 2 * Alpha2 * K ) / ( 1 + 2 * K ))]
= 1219.00 * -5.50 / ( 24 * 0.01 ) * [ -3 * 126.002 + 2 * 186.002 *
(( 1 + 2 * 0.682 * 5.42 ) / ( 1 + 2 * 5.42 ))]
= 32.02 N/mm^2
Bending Stress at Short-side 2 at Q Inner[SbsQi]:

= P * h2 * c / ( 12 * I1 ) * (( 1 + 2 *
Alpha2 * K ) / ( 1 + 2 * K ))
= 1219.00 * 186.002 * 5.50 / ( 12 * 0.01 ) * (( 1 + 2 *
0.682 * 5.42 ) / ( 1 + 2 * 5.42 ))
= 87.94 N/mm^2
Bending Stress at Short-side 2 at Q Outer[SbsQo]:

= P * h2 * c / ( 12 * I1 ) * (( 1 + 2 *
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Alpha2 * K ) / ( 1 + 2 * K ))
= 1219.00 * 186.002 * -5.50 / ( 12 * 0.01 ) * (( 1 + 2 *
0.682 * 5.42 ) / ( 1 + 2 * 5.42 ))
= -87.94 N/mm^2
Bending Stresses at Long-side 1
Bending Stress at Long-side 1 at M Inner[SblMi]:

= P * h2 * c / ( 12 * I2 ) * [( 1 + K *
( 3 - Alpha2)) / ( 1 + 2 * K )]
= 1219.00 * 186.002 * 10.83 / ( 12 * 0.09 ) * [( 1 + 5.42 *
( 3 - 0.682)) / ( 1 + 2 * 5.42 )]
= 53.54 N/mm^2
SblMi = SblMi / Eb
= 53.54 / 0.56
= 95.94 N/mm^2
Bending Stress at Long-side 1 at M Outer[SblMo]:

= P * h2 * c / ( 12 * I2 ) * [( 1 + K *
( 3 - Alpha2)) / ( 1 + 2 * K )]
= 1219.00 * 186.002 * -11.17 / ( 12 * 0.09 ) * [( 1 + 5.42 *
( 3 - 0.682)) / ( 1 + 2 * 5.42 )]
= -55.18 N/mm^2
SblMo = SblMo / Eb
= -55.18 / 0.56
= -98.89 N/mm^2
Bending Stress at Long-side 1 at Q Inner[SblQi]:

= P * h2 * c / ( 12 * I2 ) * [( 1 + 2 *
Alpha2 * K ) / ( 1 + 2 * K )]
= 1219.00 * 186.002 * 10.83 / ( 12 * 0.09 ) * [( 1 + 2 *
0.682 * 5.42 ) / ( 1 + 2 * 5.42 )]
= 21.65 N/mm^2
Bending Stress at Long-side 1 at Q Outer[SblQo]:

= P * h2 * c / ( 12 * I2 ) * [( 1 + 2 *
Alpha2 * K ) / ( 1 + 2 * K )]
= 1219.00 * 186.002 * -11.17 / ( 12 * 0.09 ) * [( 1 + 2 *
0.682 * 5.42 ) / ( 1 + 2 * 5.42 )]
= -22.32 N/mm^2
Bending Stresses at Long-side 2
Bending Stress at Long-side 2 at M Inner[SblMi]:

= P * h2 * c / ( 12 * I2 ) * [( 1 + K *
( 3 - Alpha2)) / ( 1 + 2 * K )]
= 1219.00 * 186.002 * 11.01 / ( 12 * 0.09 ) * [( 1 + 5.42 *
( 3 - 0.682)) / ( 1 + 2 * 5.42 )]
= 54.41 N/mm^2
SblMi = SblMi / Eb
= 54.41 / 0.62
= 87.62 N/mm^2
Bending Stress at Long-side 2 at M Outer[SblMo]:

= P * h2 * c / ( 12 * I2 ) * [( 1 + K *
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
( 3 - Alpha2)) / ( 1 + 2 * K )]
= 1219.00 * 186.002 * -10.99 / ( 12 * 0.09 ) * [( 1 + 5.42 *
( 3 - 0.682)) / ( 1 + 2 * 5.42 )]
= -54.31 N/mm^2
SblMo = SblMo / Eb
= -54.31 / 0.62
= -87.46 N/mm^2
Bending Stress at Long-side 2 at Q Inner[SblQi]:

= P * h2 * c / ( 12 * I2 ) * [( 1 + 2 *
Alpha2 * K ) / ( 1 + 2 * K )]
= 1219.00 * 186.002 * 11.01 / ( 12 * 0.09 ) * [( 1 + 2 *
0.682 * 5.42 ) / ( 1 + 2 * 5.42 )]
= 22.01 N/mm^2
Bending Stress at Long-side 2 at Q Outer[SblQo]:

= P * h2 * c / ( 12 * I2 ) * [( 1 + 2 *
Alpha2 * K ) / ( 1 + 2 * K )]
= 1219.00 * 186.002 * -10.99 / ( 12 * 0.09 ) * [( 1 + 2 *
0.682 * 5.42 ) / ( 1 + 2 * 5.42 )]
= -21.97 N/mm^2

Short-side 1 at N -32.02 32.02 139.54
at Q 87.94 -87.94 139.54
Short-side 2 at N -32.02 32.02 139.54
at Q 87.94 -87.94 139.54
Long-side 1 at M 95.94 -98.89 164.16
at Q 21.65 -22.32 139.54
Long-side 2 at M 87.62 -87.46 139.54
at Q 22.01 -21.97 139.54

= Sms + SbsNi
= 9.03 + -32.02
= -22.99 N/mm^2

= Sms + SbsNo
= 9.03 + 32.02
= 41.05 N/mm^2

= Sms + SbsQi
= 9.03 + 87.94
= 96.97 N/mm^2

= Sms + SbsQo
= 9.03 + -87.94
= -78.91 N/mm^2
(EA-121) TBA
Type : CALCULATION
SDN. BHD.

= Sms + SbsNi
= 9.03 + -32.02
= -22.99 N/mm^2

= Sms + SbsNo
= 9.03 + 32.02
= 41.05 N/mm^2

= Sms + SbsQi
= 9.03 + 87.94
= 96.97 N/mm^2

= Sms + SbsQo
= 9.03 + -87.94
= -78.91 N/mm^2

= Sml + SblMi
= 6.01 + 95.94
= 101.95 N/mm^2

= Sml + SblMo
= 6.01 + -98.89
= -92.88 N/mm^2

= Sml + SblQi
= 3.49 + 21.65
= 25.14 N/mm^2

= Sml + SblQo
= 3.49 + -22.32
= -18.83 N/mm^2

= Sml + SblMi
= 5.62 + 87.62
= 93.24 N/mm^2

= Sml + SblMo
= 5.62 + -87.46
= -81.84 N/mm^2

= Sml + SblQi
= 3.49 + 22.01
= 25.50 N/mm^2
(EA-121) TBA
Type : CALCULATION
SDN. BHD.

= Sml + SblQo
= 3.49 + -21.97
= -18.47 N/mm^2

Short-side 1 at N -22.99 41.05 139.54
at Q 96.97 -78.91 139.54
Short-side 2 at N -22.99 41.05 139.54
at Q 96.97 -78.91 139.54
Long-side 1 at M 101.95 -92.88 164.16
at Q 25.14 -18.83 139.54
Long-side 2 at M 93.24 -81.84 139.54
at Q 25.50 -18.47 139.54

Actual Allowable
End Plate 56.76 109.44
SUMMARY OF RESULTS:




(EA-121) TBA
Type : CALCULATION
SDN. BHD.
TUBE CALCULATION
Input Echo, Component 1, Description: Tube

Temperature for Internal Pressure 340.00 C
User Entered Minimum Design Metal Temperature 17.00 C
Design External Pressure PEXT 100.00 kPa
Temperature for External Pressure 340.00 C
External Pressure Chart Name CS-1
Include Hydrostatic Head Components NO
Material Specification (Not Normalized) SA-214

Material UNS Number K01807
Material Form used Wld. tube
Allowable Stress At Temperature S 75.489 N/mm^2
Allowable Stress At Ambient SA 78.603 N/mm^2
Yield Stress At Temperature Sy 133.574 N/mm^2
Curve Name for Chart UCS 66 B
Joint efficiency for Shell Joint E 1.00
Design Length of Section L 9114.000 mm

Length of Cylinder for Volume Calcs. CYLLEN 9114.000 mm
Outside Diameter of Cylindrical Shell D 25.400 mm
Minimum Thickness of Pipe or Plate T 2.7700 mm
Nominal Thickness of Pipe or Plate Tnom 2.7700 mm
Shell/Head Int. Corrosion Allowance CA 0.0000 mm
Skip UG-16(b) Min. thickness calculation YES
Type of Element: Cylindrical Shell
Internal pressure results, Shell Number 1, Desc.: Tube

ASME Code, Section VIII, Division 1, 2017
Thickness Due to Internal Pressure (Tr):

= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (1219.00*(25.4000/2-0.000)/(75.49*1.00+0.4*1219.00)
= 0.2038 + 0.0000 = 0.2038 mm
Max. All. Working Pressure at Given Thickness (MAWP):

= (S*E*(T-CA-CAE)) / ((D/2-CAE)-0.4*(T-CA-CAE)) per Appendix 1-1 (a)(1)
= (75.49*1.00*(2.7700))/(25.4000/2-0.000-0.4*2.7700)
= 18037.72 kPa
Maximum Allowable Pressure, New and Cold (MAPNC):

= (SA*E*T) / (D/2-0.4*T) per Appendix 1-1 (a)(1)
= (78.60*1.00*2.7700)/(25.4000/2-0.4*2.7700)
= 18781.72 kPa
Actual stress at given pressure and thickness (Sact):

= (P*((D/2-CAE)-0.4*(T-CA-CAE))) / (E*(T-CA-CAE))
= (1219.00*(((25.4000/2-0.000)-0.4*(2.7700)))/(1.00*(2.7700))
= 5.10 N/mm^2
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
SUMMARY OF INTERNAL PRESSURE RESULTS:

Required Thickness plus Corrosion Allowance, Trca 0.2038 mm
Actual Thickness as Given in Input 2.7700 mm
Maximum Allowable Working Pressure MAWP 18037.717 kPa
Maximum Allowable Pressure, NC MAPNC 18781.717 kPa
Design Pressure as Given in Input P 1219.000 kPa
Hydrostatic Test Pressures ( Measured at High Point ):

Hydrotest per UG-99(b); 1.3 * MAWP * Sa/S 24416.23 kPa
Hydrotest per UG-99(c); 1.3 * MAPNC 24416.23 kPa
Pneumatic per UG-100 ; 1.1 * MAWP * Sa/S 20659.89 kPa
% Elongation per Table UG-79-1 ( 50 * tnom/Rf * (1-Rf/Ro) ) 12.240 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
Minimum Design Metal Temperature per UCS-66 Curve : B

tg = 2.770 , tg_sr = 2.770 , tr = 0.196 , c = 0.0000 mm , E* = 1.00
Thickness Ratio = tr * (E*) / (tg_sr - c) = 0.071 , Temp. Reduction = 78 C
Min. Metal Temp. w/o impact per Fig. UCS-66 -29 C

Min. Metal Temp. at Req'd thk. (UCS 66.1) -104 C
Min. Metal Temp. w/o impact per UG-20(f) -29 C
External Pressure Results, Shell Number 1, Desc.: Tube

ASME Code, Section VIII, Division 1, 2017
External Pressure Chart CS-1 at 340.00 C

Elastic Modulus for Material 173758.44 N/mm^2
Results for Max. Allowable External Pressure (Emawp):

Corroded Thickness of Shell TCA 2.7700 mm
Outside Diameter of Shell ODCA 25.400 mm
Design Length of Cylinder or Cone SLEN 9114.000 mm
Diameter / Thickness Ratio (D/T) 9.1697
Length / Diameter Ratio LD 50.0000
Geometry Factor, A f(DT,LD) A 0.0130823
Materials Factor, B, f(A, Chart) B 76.6403 N/mm^2
Maximum Allowable Working Pressure 11727.01 kPa
EMAWP = (2.167/(D/T)-0.0833)*B = 11727.0088
Results for Reqd Thickness for Ext. Pressure (Tca):

Design Length of Cylinder or Cone SLEN 9114.000 mm
EMAWP = (4*B)/(3*(D/T)) = ( 4 *8.1314 )/( 3 *108.4104 ) = 100.0021
Results for Maximum Length Calculation: No Conversion

Design Length of Cylinder or Cone SLEN 0.980E+34 mm
(EA-121) TBA
Type : CALCULATION
SDN. BHD.

EMAWP = (2.167/(D/T)-0.0833)*B = 11727.0088
Summary of External Pressure Results:

Allowable Pressure at Corroded thickness 11727.01 kPa
Required Pressure as entered by User 100.00 kPa
Required Thickness including Corrosion all. 0.2343 mm
Actual Thickness as entered by User 2.7700 mm
Maximum Length for Thickness and Pressure 0.9801E+34 mm
Actual Length as entered by User 9114.00 mm
Weight and Volume Results, No C.A. :

Volume of Shell Component VOLMET 1794829.5 mm ^3
Weight of Shell Component WMET 136.4 N
Inside Volume of Component VOLID 2823302.8 mm ^3
Weight of Water in Component WWAT 27.7 N

(EA-121) TBA
Type : CALCULATION
SDN. BHD.
LIFTING LUG CALCULATION

Input Echo, Leg & Lug Item 1, Description: Lifting Lug
Design Internal Pressure 0.00 kPa

Design Temperature for Attachment TEMP 38.00 C
Vessel Outside Diameter OD 170.000 mm
Vessel Wall Thickness Ts 25.0000 mm
Vessel Corrosion Allowance Cas 3.0000 mm
Vessel Material SA-516 60
Vessel Material UNS Number K02100
Vessel Allowable Stress at Design S 117.90 N/mm^2
Analysis Type: Lifting Lug
Empty Weight of Vessel Wemp 42762.00 N

Operating Weight of Vessel (vertical load ) W 0.00 N
Lifting Lug Material SA-516 60

Lifting Lug Material UNS Number K02100
Lifting Lug Yield Stress YIELD 220.54 N/mm^2
Lifting Lug Orientation to Vessel Flat

Width of Lifting Lug w 140.0000 mm
Thickness of Lifting Lug t 20.0000 mm
Diameter of Hole in Lifting Lug dh 40.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 70.0000 mm
Height of Lug from bottom to Center of Hole h 141.0000 mm
Offset from Vessel OD to Center of Hole off 10.0000 mm
Minimum thickness of Fillet Weld around Lug tw 10.0000 mm
Length of weld along side of Lifting Lug wl 100.0000 mm
Length of Weld along Bottom of Lifting Lug wb 140.0000 mm
Lift Orientation Horizontal
Force Along Vessel Axis Fax 10691.00 N
Force Normal to Vessel Fn 6172.00 N
Force Tangential to Vessel Ft 535.00 N
Impact Factor Impfac 1.50
Occasional Load Factor (AISC A5.2) Occfac 1.00
Results for lifting lugs, Description : Lifting Lug
Weld Group Inertia about the Circumferential Axis ILC 416.951 cm**4
Weld Group Centroid distance in the Long. Direction YLL 72.647 mm
Dist. of Weld Group Centroid from Lug bottom YLL_B 27.353 mm
Weld Group Inertia about the Longitudinal Axis ILL 1075.333 cm**4
Weld Group Centroid Distance in the Circ. Direction YLC 70.000 mm
Applying the Impact factor to the loads:

Fax = 10691.00 * 1.50 = 16036.50 N
Ft = 535.00 * 1.50 = 802.50 N
Fn = 6172.00 * 1.50 = 9258.00 N
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= Sqrt( Fax^2+Ft^2+Fn^2 ) / ( (2*wl+wb) * tw )
= Sqrt(16036^2+802^2+9258^2) / ( (2*100.0 +140.0 ) * 10.0000 )
= 5.45 N/mm^2
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-YLL_B)) *YLL/ILC + (Fax*off *YLL/ILC) + (Ft*off *YLC/ILL)
= (9258 *(141.000 -27.353 )) * 72.647 /416.951 +
(16036 *10.000 * 72.647 /416.951 ) +
(802 *10.000 * 70.000 /1075.333 )
= 21.18 N/mm^2
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 5.452 + 21.180
= 26.63 N/mm^2
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear All.)
= 0.4 * 220 * 1.00
= 88.21 N/mm^2
Secondary Shear Stress in the Welds due to Shear Loads:

Unit Weld Polar Section Modulus [Uwsm]:
= (2*wl+w)^3/12 - wl^2(wl+w)^2/(2*wl+w)
= 1581215.62 mm ^3
Loads on Welds due to Torsional Moment [Fth]:
Shear Stress in Normal Direction [Fth]:

= Ft * ( h-(wl-Cent) ) * (wb/2) / Uwsm
= 3.96 N /mm
Shear Stress in Circumferential Direction [Ftv]:

= Ft * ( h-(wl-Cent) ) * Cent / Uwsm
= 4.00 N /mm
Primary Shear Stress [Fsv]:

= Ft / ( 2 * wl + w )
= 2.36 N /mm
Resultant Load on Weld Group [Fr]:

= Sqrt( Fth^2 + ( Ftv+Fsv )^2 )
= 7.49 N /mm
Resultant Secondary Weld Stress [Fws]:

= Fr / Tweld
= 0.75 N/mm^2
Allowable Resultant Secondary Weld Stress [Psa]:

= 0.4 * Yield * Occfac
= 88.21 N/mm^2
Shear Stress in Lug above Hole [Shs]:

= Sqrt( Fax^2 + Fn^2 + Ft^2 ) / Sha
= Sqrt( 16036^2 + 9258^2 + 802^2 ) / 2000.000
= 9.27 N/mm^2
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 220 * 1.00
= 88.21 N/mm^2
Pin Hole Bearing Stress [Pbs]:

= Sqrt( Fax^2 + Ft^2 ) / ( t * dh )
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
= Sqrt( 16036^2 + 802^2 ) / ( 20.000 * 40.000 )

= 20.07 N/mm^2
Allowable Bearing Stress [Pba]:

= Min( 0.75 * Yield * Occfac, 0.9*Yield ) AISC Bearing All.
= Min( 0.75 * 220 * 1.00 , 198.5 )
= 165.40 N/mm^2
Bending stress at the base of the lug [Fbs]:

= Fn*(h-wl) / (w*t^2 / 6) + Ft*(h-wl) / (w^2*t / 6)
= 9258 *(141.000 - 100.000 ) / (140.000 *20.000^2 / 6) +
802 *(141.000 - 100.000 ) / (140.000^2 *20.000 / 6)
= 41.17 N/mm^2
Tensile stress at the base of the lug [Fa]:

= Fax / (w * t) = 16036 / (140.000 * 20.000 )
= 5.73 N/mm^2
Total Combined Stress at the base of the lug:

= Fbs + Fa = 46.9 N/mm^2
Lug Allowable Stress for Bending and Tension:

= Min( 0.66 * Yield * Occfac, 0.75*Yield )
= Min( 0.66 * 220 * 1.00 , 165.4 ) = 145.6 N/mm^2
Note: Check the Shell Stresses using method such as WRC-107.
Summary of Results
Stress (N/mm2) Actual Allowable P/F|

------------------------------------------------------------------------------
Primary Shear Stress of Weld : 26.63 88.21 Ok |
Secondary Shear Stress of Weld: : 0.75 88.21 Ok |
Shear Stress above Hole : 9.27 88.21 Ok |
Pin Hole Bearing Stress : 20.07 165.40 Ok |
Total Combined Stress at the base of the lug : 46.90 145.55 Ok |

(EA-121) TBA
Type : CALCULATION
SDN. BHD.
SUMMARY
Leg Lug Results Summary for Item 1 : Lifting Lug
The Vessel outside diameter is 170.000 mm
Summary of Results
Stress (N/mm2) Actual Allowable P/F|

------------------------------------------------------------------------------
Primary Shear Stress of Weld : 26.63 88.21 Ok |
Secondary Shear Stress of Weld : 0.75 88.21 Ok |
Shear Stress above Hole : 9.27 88.21 Ok |
Pin Hole Bearing Stress : 20.07 165.40 Ok |
Total Combined Stress at the lug base : 46.90 145.55 Ok |
Rectangular Vessel Results For Item 1 : A1
SUMMARY OF RESULTS:



SUMMARY OF RESULTS:



(EA-121) TBA
Type : CALCULATION
SDN. BHD.
SUMMARY OF RESULTS:



Summary for shell/head, Div 1:
MAPNC MAWP Min. T Tr-int Tr-ext EMAWP

Description kPa kPa mm mm mm kPa
----------------------------------------------------------------------
Tube 18781.717 18037.717 2.770 0.204 0.234 11727.009
----------------------------------------------------------------------
Minimum MAWP 18781.717 18037.717 11727.009
Note: Reqd. thk. reported above includes Corrosion Allowance.
Total Shell/Head weight is (New-Cold) 136.4 N

Total Shell/Head weight is (Corroded) 136.4 N
Total Shell/Head weight, filled with Water (New) 164.1 N
Total Shell/Head volume is (New-Cold) 2823302.8 mm **3
Total Shell/Head volume is (Corroded) 2823302.8 mm **3
Least MAWP and Overall Weight Results :

The Least MAWP (N C) for Tube was 18781.72 kPa 0.
The Least MAWP (Cor) for INLET HEADER was 1357.34 kPa 0.
The total sum of the Weights ( N C ) was 136.41 N 0.

The total sum of the Weights ( Cor ) was 136.41 N 0.

(EA-121) TBA
Type : CALCULATION
SDN. BHD.
APPENDIX 1
NOZZLE ANALYSIS
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Tabular Results
Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME
Section VIII, Division 2.
• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• Region Data
• Stress Results - Notes
• ASME Overstressed Areas
• Highest Primary Stress Ratios
• Highest Secondary Stress Ratios
• Highest Fatigue Stress Ratios
• Stress Intensification Factors
• Allowable Loads
• Flexibilities
• Graphical Results
Model Notes
Input Echo:
Model Type : Flat Head
Parent Outside Diameter : 170.000 mm.

Thickness : 11.000 mm.
Attached Shell Length : 51.000 mm.
Attached Shell Thick : 0.000 mm.
Parent Properties:
Material DB # 1006918.
(See Output Reports for Allowables.)
Elastic Modulus (Amb) : 202700.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1348E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)
Nozzle Outside Diameter : 114.300 mm.

Thickness : 6.740 mm.
Length : 192.000 mm.
Location perpendicular
to the head centerline : 0.000 mm.
Nozzle Tilt Angle : 0.000 deg.
Nozzle Properties
Material DB # 1008218.
(See Output Reports for Allowables.)
Elastic Modulus (Amb) : 202700.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1348E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)
Design Operating Cycles : 7000.

Ambient Temperature (Deg.) : 21.10
The following temperatures have been specified for the analysis:
Nozzle Inside Temperature : 340.00 deg.

(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Nozzle Outside Temperature : 340.00 deg.

Vessel Inside Temperature : 340.00 deg.
Vessel Outside Temperature : 340.00 deg.
Nozzle Pressure : 1.219 MPa
Vessel Pressure : 1.219 MPa
User Defined Load Input Echo:

Loads are given at the Nozzle/Header Junction
Loads are defined in Local Coordinatesc
Forces( N ) Moments (N-m)
Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 2390.0 2390.0 2390.0 1790.0 1790.0 1790.0
FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.
Forces( N ) Moments (N-m)
Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 2390.0 2390.0 -2390.0 2248.9 1790.0 -1331.1
Stresses ARE nodally AVERAGED.
No weld dimensions have been given for the nozzle

connection to the shell. This will produce conservative
results for external loads and may tend to produce more
realistic inside surface pressure stresses.
Vessel Centerline Vector: 0.000 1.000 0.000

Nozzle Centerline Vector: 0.000 1.000 0.000
Zero Degree Orientation Vector: 1.000 0.000 0.000
Table of Contents
Load Case Report

Inner and outer element temperatures are the same
throughout the model. No thermal ratcheting
calculations will be performed.
THE 10 LOAD CASES ANALYZED ARE:
1 WEIGHT ONLY (Wgt Only)
Weight ONLY case run to get the stress range

between the installed and the operating states.
/-------- Loads in Case 1

Loads due to Weight
2 SUSTAINED (Wgt+Pr)
Sustained case run to satisfy local primary

membrane and bending stress limits.

Loads due to Weight
Pressure Case 1
3 Thermal ONLY
Thermal ONLY case run in the event expansion

stresses exceed the secondary stress allowable.
(EA-121) TBA
Type : CALCULATION
SDN. BHD.

Temperature Case 1
Loads from (Thermal Only)
4 OPERATING
Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.

Pressure Case 1
Temperature Case 1
Loads from (Operating)
5 EXPANSION (Fatigue Calc Performed)
Expansion case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, or 5.5.5.2.
/-------- Combinations in Expansion Case 5

Plus Stress Results from CASE 4
Minus Stress Results from CASE 1
6 Program Generated -- Force Only
Case run to compute sif's and flexibilities.

Loads from (Axial)

Loads from (Inplane)

Loads from (Outplane)

Loads from (Torsion)

Pressure Case 1
Table of Contents
Solution Data
Maximum Solution Row Size = 714

Number of Nodes = 2161
Number of Elements = 720
Number of Solution Cases = 9
Summation of Loads per Case
Case # FX FY FZ
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
1 2390. 2390. -2390.

2 2390. 26594. -2390.
3 0. 0. 0.
4 0. 24204. 0.
5 0. 314050. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. 0. 0.
9 0. 24204. 0.
Table of Contents
ASME Code Stress Output Plots
1) Pl < (1.5)(S) (SUS,Membrane) Case 2
2) Qb < SPS (SUS,Bending) Case 2
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
4) Pl+Pb+Q < SPS (OPE,Inside) Case 4
5) Pl+Pb+Q < SPS (OPE,Outside) Case 4
6) Membrane < User (OPE,Membrane) Case 4
7) Bending < User (OPE,Bending) Case 4
8) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6
13) Pl+Pb+Q < SPS (EXP,Inside) Case 5
14) Pl+Pb+Q < SPS (EXP,Outside) Case 5
15) Pl+Pb+Q+F < Sa (EXP,Inside) Case 5
16) Pl+Pb+Q+F < Sa (EXP,Outside) Case 5
Table of Contents
Region Data
Shell Next to Nozzle 1
Cold Allowable ........... 118. MPa

Hot Allowable @ 340 deg .. 109. MPa
Case 2
Nominal Stress (M/Z) ... 0. MPa
Pressure Stress (Pd/2t) .. 9. MPa
Case 4
Case 6
Case 7
(EA-121) TBA
Type : CALCULATION
SDN. BHD.

Case 8
Case 9
Case 10
Smallest Thickness ....... 6.740 mm.
Stress Concentration ..... 1.350
Nozzle 1 Next to Shell

Case 2
Case 4
Case 6
Case 7
Case 8
Case 9
Case 10
Shell Next to Nozzle 1 Pad

Case 2
Case 4
Case 6
Case 7
Case 8
Case 9
Case 10
NOT USED

(EA-121) TBA
Type : CALCULATION
SDN. BHD.

Case 2
Case 4
Case 6
Case 7
Case 8
Case 9
Case 10
Nozzle 1 Pad Weld Area

Case 2
Case 4
Case 6
Case 7
Case 8
Case 9
Case 10
Shell In Nozzle 1 Vicinity

Case 2
Case 4
Case 6
Case 7
Case 8
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Case 9
Case 10
Nozzle 1 Transition Area

Case 2
Case 4
Case 6
Case 7
Case 8
Case 9
Case 10
Nozzle 1 Barrel Section

Case 2
Case 4
Case 6
Case 7
Case 8
Case 9
Case 10
Nozzle 1

Case 2
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Case 4
Case 6
Case 7
Case 8
Case 9
Case 10
Pad at Nozzle 1

Case 2
Case 4
Case 6
Case 7
Case 8
Case 9
Case 10
Table of Contents
Stress Results - Notes
- Results in this analysis were generated using the finite

element solution method.
- Using post 07 ASME Section VIII Division 2
- Use Polished Bar fatigue curve.
- Ratio between Operating and Design Pressure = 0.9000000

Assume pressure increases all other stresses.
Use operating pressure for occasional load cases.
- Assume free end displacements of attached pipe are

secondary loads within limits of nozzle reinforcement.
- Use Equivalent Stress (Von Mises).

(EA-121) TBA
Type : CALCULATION
SDN. BHD.
- S1+S2+S3 evaluation omitted from operating stress.

Include S1+S2+S3 evaluation in primary case evaluation.
Assume bending stress not local primary for S1+S2+S3.
Table of Contents
ASME Overstressed Areas
*** NO OVERSTRESSED NODES IN THIS MODEL ***
Table of Contents
Highest Primary Stress Ratios
Pl (1.5)(S) Primary Membrane Load Case 2

47 164 Plot Reference:
MPa MPa 1) Pl < (1.5)(S) (SUS,Membrane) Case 2
28%
Qb SPS Primary Bending Load Case 2

MPa MPa 2) Qb < SPS (SUS,Bending) Case 2
58%
Nozzle 1
Pl (1.5)(S) Primary Membrane Load Case 2

MPa MPa 1) Pl < (1.5)(S) (SUS,Membrane) Case 2
29%
Table of Contents
Highest Secondary Stress Ratios
Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 5

MPa MPa 14) Pl+Pb+Q < SPS (EXP,Outside) Case 5
26%
Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 5

MPa MPa 14) Pl+Pb+Q < SPS (EXP,Outside) Case 5
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
54%
Nozzle 1
Pl+Pb+Q SPS Primary+Secondary (Inner) Load Case 5

MPa MPa 13) Pl+Pb+Q < SPS (EXP,Inside) Case 5
15%
Table of Contents
Highest Fatigue Stress Ratios
Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 5

68 0.000 Life Stress Concentration Factor = 1.350
MPa 0.236 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 59,881,108.
Allowable "B31" Fatigue Stress Allowable = 284.2
289.5 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 6,112,284.
WRC 474 99% Probability Cycles = 1,419,939.
23% WRC 474 95% Probability Cycles = 1,971,406.
BS5500 Allowed Cycles(Curve F) = 667,032.
Membrane-to-Bending Ratio = 0.534
Bending-to-PL+PB+Q Ratio = 0.652
Plot Reference:
Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 5

Cycles Allowed for this Stress = 53,048.
MPa WRC 474 Mean Cycles to Failure = 699,254.
WRC 474 99% Probability Cycles = 162,443.
53% WRC 474 95% Probability Cycles = 225,532.
BS5500 Allowed Cycles(Curve F) = 58,910.
Plot Reference:
Nozzle 1
Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 5

Cycles Allowed for this Stress = 1.0000E11
MPa WRC 474 Mean Cycles to Failure = 28,638,328.
WRC 474 99% Probability Cycles = 6,652,937.
11% WRC 474 95% Probability Cycles = 9,236,766.
BS5500 Allowed Cycles(Curve F) = 2,418,426.
Plot Reference:
15) Pl+Pb+Q+F < Sa (EXP,Inside) Case 5
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Table of Contents
Stress Intensification Factors
Branch/Nozzle Sif Summary
Peak Primary Secondary

Axial : 3.613 1.424 5.353
Inplane : 3.315 1.231 4.911
Outplane: 3.311 1.232 4.906
Torsion : 0.627 0.866 0.929
Pressure: 2.312 1.659 3.425
The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PD/2T.
Pipe OD : 114.300 mm.

Pipe Thk: 6.740 mm.
Z approx: 61242.238 cu.mm.
Z exact : 57857.219 cu.mm.
B31.3 Branch Pressure i-factor = 4.214

Header Pressure i-factor = 4.624
The B31.3 pressure i-factors should be used with with

F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).
B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
1.699 Inplane
2.061 Outplane
1.000 Torsional
B31.1 (Branch)
2.061 Inplane
2.061 Outplane
2.061 Torsional
WRC 330 (Branch)
1.493 Inplane
1.795 Outplane
1.214 Torsional
Table of Contents
Allowable Loads
SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 178973. 55082. 82623.
Inplane Moment (mm. N ) 4955246. 1078383. 2287596.
Outplane Moment (mm. N ) 4960964. 1079628. 2290236.
Torsional Moment (mm. N ) 26194866. 8061932. 12092898.
Pressure (MPa ) 15.89 1.22 1.22
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 282821. 85945. 128917.
Inplane Moment (mm. N ) 8312354. 1786144. 3788984.
Outplane Moment (mm. N ) 8303232. 1784184. 3784826.
Torsional Moment (mm. N ) 11818292. 3592577. 5388865.
Pressure (MPa ) 13.80 1.22 1.22
NOTES:
1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion

and operating piping loads.
5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.
Table of Contents
Flexibilities
The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 114.300 mm.

Wall Thickness = 6.740 mm.
Axial Translational Stiffness = 1099913. N /mm.

Inplane Rotational Stiffness = 38896652. mm. N /deg
Outplane Rotational Stiffness = 38896644. mm. N /deg
Torsional Rotational Stiffness = 104074648. mm. N /deg
Intersection Flexibility Factors for Branch/Nozzle

:
Find axial stiffness: K = 3EI/(kd)^3 N /mm.

Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.67123E+12 N mm.^2
The value of (d) to use is: 107.560 mm..
The resulting bending stiffness is in units of force x length per radian.
Axial Flexibility Factor (k) = 1.137

Inplane Flexibility Factor (k) = 2.800
Outplane Flexibility Factor (k) = 2.800
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
Torsional Flexibility Factor (k) = 1.047
Table of Contents
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
3d
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
3d(Small) 3d 3d(Deformed)
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
3d(Small) 3d
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
3d(Small) 3d
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
3d(Small) 3d
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
3d(Small) 3d
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
(EA-121) TBA
Type : CALCULATION
SDN. BHD.
(EA-121) TBA
Type : CALCULATION
SDN. BHD.

MC Ea121

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MECHANICAL STRENGTH CALCULATION Document Number :

Petronas Chemical MTBE Sdn. Bhd.

0 IFR 12-DEC-2018 Issue for Review FZL MHL MHL

Rev. Status Date Revision Description Issued by Reviewed by Approved by

INLET HEADER CALCULATION

Figure Number Analyzed A1

Design Internal Pressure P 1219.0000 kPa

VESSEL MATERIAL DATA:

Length of Vessel Lv 2260.0000 mm

SHORT-SIDE VESSEL DATA:

LONG-SIDE VESSEL DATA:

ADDITIONAL VESSEL DATA:

Internal Pressure Results, Rect. Vessel # 1, Desc: INLET HEADER

Ligament Efficiency Calculations (Section 13-6, Equations (1)-(6)):

Effective Diameter [De]:

Membrane Ligament Efficiency [Em]:

Moment of Inertia (Section 13-6, Equation (5)) [I]:

Effective Diameter [De]:

Bending Ligament Efficiency [Eb]:

Membrane Ligament Efficiency [Em]:

Bending Ligament Efficiency [Eb]:

Membrane Ligament Efficiency [Em]:

Bending Ligament Efficiency [Eb]:

Membrane Ligament Efficiency [Em]:

Bending Ligament Efficiency [Eb]:

Ligament Efficiency Calculations (Section 13-6, Equations (1)-(6)):

Moment of Inertia of a Strip of the Vessel Wall:

Thickness t1, I1 = 0.0887 cm**4

Rectangular Vessel Parameters:

Membrane Stress Calculations per Section 13-7

Membrane Stresses at Short-side 1

Membrane Stress at Short-side 1 [Sms]:

Membrane Stresses at Short-side 2

Membrane Stress at Short-side 2 [Sms]:

Membrane Stresses at Long-side 1

Membrane Stress at Long-side 1 at A [Sml]:

Membrane Stresses at Long-side 2

Membrane Stress at Long-side 2 at A [Sml]:

MEMBRANE STRESSES: Membrane Stress Calculations per Section 13-7,

Bending Stress Calculations per Section 13-7

Bending Stresses at Short-side 1

Bending Stresses at short side 1 at N inner [Sbs_Ni]:

Bending Stress at short side 1 at N outer [Sbs_No]:

Bending Stress at short side 1 at Q inner [Sbs_Qi]:

Bending Stress at short side 1 at Q outer [Sbs_Qo]:

Bending Stresses at Short-side 2

Bending Stresses at short side 2 at N inner [Sbs_Ni]:

Bending Stress at short side 2 at N outer [Sbs_No]:

Bending Stress at short side 2 at Q inner [Sbs_Qi]:

Bending Stress at short side 2 at Q outer [Sbs_Qo]:

Bending Stress at Long-side 1

Bending Stress at long side 1 at M inner [Sbl_Mi]:

= ( 1219.0 * 126.002 * 4.500 ) / ( 12 * 0.01 ) * ( -1.5 + (( 1 + 0.872 *

Bending Stress at long side 1 at M outer [Sbl_Mo]:

Bending Stress at long side 1 at Q inner [Sbl_Qi]:

Bending Stress at long side 1 at Q outer [Sbl_Qo]:

Bending Stress at Long-side 2

Bending Stress at long side 2 at M inner [Sbl_Mi]:

Bending Stress at long side 2 at M outer [Sbl_Mo]:

Bending Stress at long side 2 at Q inner [Sbl_Qi]:

Bending Stress at long side 2 at Q outer [Sbl_Qo]:

BENDING STRESSES: Bending Stress Calculations per Section 13-7,

Long-side 2 at M -61.34 61.34 139.54