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One
What is “Ground”?
What is “Grounded”?
It limits the voltage upon the circuit that might otherwise occur through
exposure tolightning or other voltages higher than that for which the circuit is
designed.
It limits the maximum voltage to ground under normal operating
conditions.
It provides automatic opening procedure of the circuit if an accidental or
fault ground occurs on one of its ungrounded conductors.
Today I will explain the Second Part of the Introduction to Grounding System Design as
follows.
Function,
Type,
Electrical properties,
Construction material.
2-A-2 Functions of Earthing Systems: Create a very low impedance path for
ground fault current to flow in a relatively controlled path.
The exact point and time where a phase-to-ground fault might occur
cannot be determined.
Depending on the exact point of the phase-to-ground fault within a
specific power distribution system, multiple return paths are likely to occur
between the point where the fault conductor makes contact with a conductive
surface and the Xo terminal of the supplying transformer or local standby
generator.
It is desirable and preferred that the majority of the ground fault current
flow primarily in the specific equipment bonding jumpers and equipment ground
conductors directly associated with the fault circuit.
If the impedance in the equipment bonding jumpers and equipment
ground conductors associated with the faulted circuit is too high, then
significant magnitudes of phase-to ground fault current will likely take various
other parallel paths in order to return to the source winding of the power
supply.
Other uncontrolled and unexpected return paths can subject facility
personnel to dangerous touch potential differences which can cause death,
injury, or permanent damage to internal organs.
Other unaffected equipment could be negatively affected or damaged by
potential rises and unintended flow of current.
2-A-3 Functions of Earthing Systems: Create a very low impedance path
for ground fault current to flow in order for overcurrent protective
devices and any ground fault protection systems to operate effectively as
designed and intended.
Notes:
Also, In Article " Introduction to Grounding System Design – Part Two ", I listed the
Factors that must be considered in the construction of the earthing system, which were:
1. Function,
2. Type,
3. Electrical properties,
4. Construction material.
1. Function,
2. System size,
3. Neutral point connection to earth,
4. Neutral point connection to earth + the connection method of
the electrical installations exposed conductive parts.
1. Static grounding,
2. Equipment grounding,
3. System grounding,
4. Lightning grounding,
5. Electronic (including computer) grounding,
6. Maintenance safety grounding.
All of these systems are installed similarly. However, their purposes are
quite different. Some of the systems carry little or no current. Others carry
small to moderate currents at 50 or 60 Hz. Still others must be able to carry
currents over a very broad range of frequencies in order to be considered
effective. In the following paragraphs, I will discuss each type in detailed.
1- Static Grounding
1. simple
2. complex.
Simple consist of a single ground electrode driven into the ground. The use of a
single ground electrode is the most common form of grounding and can be found
outside your home or place of business. This single electrode can be:
4- Grid Electrodes
Grounding for installations where there is concentration of electrical equipment,
such as electrical substations, are often designed to meet a specific value of
resistance (typically 1 ohm).
Under fault conditions, a grid can dissipate currents over a large area.
6- Ring Electrode
Installations, including communications huts, pad mount transformers and fences
surrounding high voltage installations, are generally surrounded by a ground ring.
This practice also reduces the hazard of step and touch potential.
In the next Article, I will continue explaining Other Types of Earthing Systems. Please,
keep following.
1. Function,
2. System size,
3. Neutral point connection to earth (Neutral Grounding),
4. Neutral point connection to earth(Neutral Grounding) + the connection
method of the electrical installations exposed conductive parts (Frame Grounding).
And I explained the first two categories in this Article, showing that:
Types of Earthing Systems according to its Function can be divided to Six types as
follows:
1. Static grounding,
2. Equipment grounding,
3. System grounding,
4. Lightning grounding,
5. Electronic (including computer) grounding,
6. Maintenance safety grounding.
And Types of Earthing Systems according To Its Size can be divided to Two types as
follows:
1. simple.
2. complex.
Today I will explain the Last Two Types of Earthing Systems as follows.
1. Function,
2. System size,
3. Neutral point connection to earth,
4. Neutral point connection to earth + the connection method of
the electrical installations exposed conductive parts.
2- Unearthed neutral
There is no electrical connection between the neutral point and earth, except
for measuring and protective devices.
4- Resistance earthing
A resistor is inserted between the neutral point and earth.
5- Reactance earthing
A reactor is inserted between the neutral point and earth.
The Three sub-main earthing system are derived from the main TN earthing
system as follows:
TNC (If the N and PE neutral conductors are one and the same (PEN))
TNS (If the N and PE neutral conductors are separate),
TNC-S (Use of a TN-S downstream from a TN-C (the opposite is
forbidden).
Where:
C : N and PE Combined,
S : N and PE Separate,
PEN: (Protective Earth and Neutral) conductor.
Note:
Each system earthing can be applied to an entire LV electrical installation;
however several system earthings may be included in the same installation.
IT earthing system
First letter I:
The neutral is unearthed or earthed via a high impedance, An impedance
between 1000 and 2000 Ω is frequently used.
Second letter T:
The exposed conductive parts of loads are interconnected, either altogether, or
in groups. Each interconnected group is connected to an earth electrode. It is
possible for one or several exposed conductive parts to be separately earthed.
Notes:
First letter T:
The neutral point is directly earthed.
Second letter T:
The exposed conductive parts of the loads are interconnected, either altogether,
or in groups, or individually, and are earthed. Protection is ensured by residual
current devices. All the exposed conductive parts protected by the same
protective device must be connected to the same earth electrode.
Note:
The neutral earth electrode and that of the exposed conductive parts may or
may not be interconnected or the same. The neutral may or may not be
distributed.
TN earthing system
First letter T:
The neutral point is directly earthed.
Second letter N:
The exposed conductive parts of the loads are connected to the neutral
conductor.
Third letter C:
The neutral and protective conductors form a single conductor called the PEN.
Notes:
Third letter S: The neutral conductor and protective conductor are separate.
In the next Article, I will explain the Selection Criteria for the Best Earthing System.
Please, keep following.
And I explained the first two categories in this Article, showing that the Types of Earthing
Systems according to its Function can be divided to Six types as follows:
1. Static grounding,
2. Equipment grounding,
3. System grounding,
4. Lightning grounding,
5. Electronic (including computer) grounding,
6. Maintenance safety grounding.
And the Types of Earthing Systems according To Its Size can be divided to Two types as
follows:
1. simple,
2. complex.
Also, In Article " Types of Earthing System – Part Two ", I explained the Types of Earthing
Systems according To Neutral point connection to earth, which were:
And the Types of Earthing Systems according To Neutral point connection to earth + the
connection method of the electrical installations exposed conductive parts, which were:
Today I will explain How to select the best earthing system for a new construction from
the above types as follows.
You can preview the following Articles for more info:
For any new construction, three parties share in the Choice of earthing
system:
the criteria used to make the best choice will be according to:
1. Country Regulations,
2. Country development,
3. Type of building,
4. Type of networks and building Loads,
5. Availability of Electrical Service,
6. Costs,
7. Complexity of design.
1- Country regulations
2- Country development
Safety;
Availability;
Reliability;
Maintainability,
Proper operation of low current communicating systems
Note:
The particular characteristics of the network and the loads will affect the
selection of earthing system arrangements as in below table in figure#3.
Fig.3: Influence of networks and loads on the selection of
system earthing arrangements
6- Costs
The TN-S is the least costly to install, for example if the neutral is
neither protected nor switched. But be warned: the cost of curative
maintenance can be high.
The IT is slightly more costly to install (insulation monitoring and
insulation fault tracking devices). Search for maximum availability of
electrical power requires the presence of an electrical engineer, whose
action will minimize curative maintenance.
The TT, if enough discriminating RCDs are installed, is slightly more
costly to install than the IT, but fault tracking is simple and curative
maintenance less costly than in TN.
Note:
In terms of complete cost over 10 to 20 years, all three earthing systems are
equivalent.
7-Complexity Of Design
Step#1: Firstly do not forget that the three system earthings can all be included
in the same electrical installation: This guarantees the best possible answer to
safety and availability needs (see below figure#4).
Fig.4: several earthing system included in the same LV installation.
Step#3: dialogue with the user to get to know his requirements and resources,
and Generally (see table in figure#5 ):
2- Fire hazard
IT if maintenance service and use of 0.5 A RCD or TT.
3- Safety
The TT is the best.
4- Availability
The IT is the most suitable.
5- Maintenability
Fault tracking is fast in TN (thanks to the SCPD) but repair time is often
long.
Conversely, in IT, tracking of the first fault may be more difficult, but
repairs are quicker and less costly.
The TT is a good compromise.
6- Reliability
The protection devices used are reliable, but reliability of the installation and
loads may be affected:
a- In TN-C by the fact that the PEN, not protected, may be damaged by
harmonic currents;
7- Disturbance
The TT is to be preferred to the TN-S whose high fault currents may be
the source of disturbance.
Step#4: Finally allow for the special features of network and loads as follows:
Very long network or, even more important, leakage current: Prefer the
TN-S,
Use of replacement or standby power supplies: Prefer the TT,
Loads sensitive to high fault currents (motors): Prefer the TT or IT,
Loads with low natural insulation (furnaces) or with large HF filter (large
computers): Prefer the TN-S,
Supply of control and monitoring systems: Perfer the IT (continuity of
service) or the TT (enhanced equipotentiality of communicating devices).
Today I will explain The Construction and Components of Earthing Systems as follows.
Earth wells for a specific building or installation are actually the location,
where the pure zero potential is provided and practically act as drain pits for
any rush current which accidentally appears in the earthing system grid in the
event of an earth fault (connection of electrical live parts to the earthing
system).
There are different types of components can be used to set up an earth
well Depending on the following factors:
However, the prime components and accessories of an earth well will be:
1. Earth Rod,
2. Earth Plate,
3. Earthing Clamp,
4. Earthing Rod Coupling,
5. Earthing Rod Tip,
6. Earthing Rod Driving Head with driving sleeve,
7. Earth Access Pit,
8. Earth Pit Cover,
9. Earth Enhancement Materials.
1.1 Earth Rods
Notes:
Two methods are used to drive the rod into the ground:
UL467- 9.2.1 states that the solid rod electrode of copper or other
suitable non-ferrous metal, or a solid rod electrode of iron or steel with a
copper or other suitable non-ferrous metal or stainless steel jacket, shall
have a diameter not less than ½ inch thick.
Also, UL467-9.2.2 states that the stainless steel jacket shall not be
less than 0.015 inches thick at any point.
And UL467-9.2.6 states that the stainless steel jacket mentioned
above on a stainless steel rod shall be formed of an austenitic stainless steel
of the 18% chromium, 8% nickel type. And stainless steel ground rods are
used in corrosive soil conditions.
Usually in Europe and Middle East, Earthing rod and the associated
accessories (coupling, tip and head) are made of both steel and copper. A
steel core, coated with pure copper to the appropriate thickness, provides
the sufficient rigidity for the earthing rod to help driving it straightly into
the ground without any harm and bending. The copper coating of the earth
rod provides the sufficient conductivity for the earthing system.
a- Diameter:
b- Length:
Different lengths of earthing rods are used in design and installation of earth
wells, The standard lengths are:
In earth wells with carbon beddings, earthing plates are normally used instead
of earthing rods. The earth plate is made of copper and shaped in the following
forms:
Copper ground plates are used instead or with the ground rods in the following
situations:
Earthing grid conductors are connected to the earth rods, already driven
into the ground, by means of earthing clamps.
This Connection between earth rod and Earthing grid conductors is
essentially made by tightly clamping of the grid conductor to the rod by one of
the two following methods:
1. Mechanical Clamps,
2. Exothermic Welding Clamping.
1- Mechanical Clamps:
They are Used Where permanent connections are not appropriate,
mechanical clamps offer the ideal solution. These are typically used on smaller
scale installations where periodic disconnection for testing is required.
The mechanical earhing clamp may come with one bolt or two bolts, the
two bolts give more good electrical connection with the earh rod.
Mechanical Earthing clamps and associated bolts nuts, washers, etc. are
made of brass, bronze or copper.
The mechanical earth clamps sizes shall be selected to accommodate the
diameters of earh rod and grounding conductors.
Types Of Mechanical Earthing Clamps:
In some cases, Depending on the design for a specific earth well, there is
need to drive two or more earth rods into the ground, the individual rods are
coupled to each other by means of “earth rod coupling”.
There are three types of rod couplers according to the used type of
ground rods as follows:
1. Unthreaded Coupler for Non- sectional ground rods,
2. Threaded Coupler for sectional ground rods externally threaded,
3. Coupling Dowel for sectional ground rods internally threaded.
The coupling material is essentially the same as the material for the earth
rod with respect to the rigidity and the required conductivity.
Earth rod coupling shall have the same diameter of the earth rod.
The earth rod tip is used for easy and convenient driving of the earth
rod into the ground because it secures a sharp head for the first rod driven
into ground.
The earth rod tip material is not necessarily the same as the earth
rod itself, as only a rigid quality is essentially required for the tip other than
conductivity. Therefore the earth rod tip is primarily made of steel with
slight coating of the copper for conductivity purpose as well as protection
against corrosion reasons.
Earth rod tip shall have the same diameter of the earth rod.
1.6 Earth Rod Driving Head with Driving Sleeve
During the hammering or driving of rod into the ground, and to protect the earth
rod against impact of hammering, a “driving head” is screwed onto the top of
the rod with a driving sleeve.
1. Earth Rod,
2. Earth Plate,
3. Earthing Clamp,
4. Earthing Rod Coupling,
5. Earthing Rod Tip,
6. Earthing Rod Driving Head with driving sleeve,
7. Earth Access Pit,
8. Earth Pit Cover,
9. Earth Enhancement Materials.
Also in this Article, I explained the first six items; Earth Rod, Earth Plate, Earthing Clamp,
Earthing Rod Coupling, Earthing Rod Tip and Earthing Rod Driving Head with driving sleeve.
Today I will explain continue explaining other Components of Earthing Well and Earthing
Systems as follows.
A- According to location:
b- Heavy Duty
For areas of high vehicular traffic, you should use heavy-duty inspection wells.
For example PlasticHeavy duty earth pits are schedule 80 PVC.
B- According to Material
Note:
Earth pits are essentially, constructed flush with respect to the
surrounding finished ground.
1.8 Earth Pit Cover
the ASTM specifications for Earth Pit Covers are as in the below image.
1.9 Earth/ Ground Enhancement Materials (GEM)
For areas with high resistance, such as rocky ground, mountain tops, and
sandy soil,
As a backfill when you have to drill because the ground is too hard to
drive, or where ground rods cannot be driven, when used as a backfill for earth
electrodes, soil conditioning agents effectively act to increase the electrodes
surface area thus lowering its resistance to earth.
Where limited space makes adequate grounding difficult by conventional
methods.
B- Marconite Compound
Marconite forms a permanent solution when mixed with cement and is used
when certain ground conditions make it difficult to obtain a reliable earth
resistance or installation might require a low resistance.
C- Bentonite Compound:
1- Granular:
It’s easier to handle in granular form, the powder can cause dust in windy
conditions and below away, granular is the preferred option for filling trenches
where the conductor is covered with bentonite and the water poured over and
mixed in the trench.
2- Powder
Powder is the preferred method for pouring into bore holes to ensure the
mixture is a thin enough to reach the bottom of the bore hole, if diamond
drilling is required for deep holes possibly 40 meters and deeper and the
bentonite is to be pumped through the core into the hole, powder will be the
preferred option.
The above image clearly shows, GEM has a resistivity factor more than 20 times
lower than bentonite clay.
Note:
4- GEM Installation
GEM is supplied in easy-to-handle bags for one-man installation. GEM can be
installed dry or wet (recommended). GEM quickly absorbs moisture from the soil
when used dry, to reach its maximum conductivity in days. To accelerate curing
time, water can be added after GEM is installed, or it can be pre-mixed with
water.
A- Trench Installation
If premixing GEM into a slurry form, use a standard cement mixer or hard-
mix in a mixing box, wheelbarrow, etc. Use 1-1/2 to 2 gallons of clean water per
bag of GEM.
Excess standing water must be removed from the hole.
There are two basic styles, vertical and horizontal (L-shaped) as in above
image. Enhanced Ground Rod includes a variety of lengths, sectionals and
different kits to meet many specific requirements.
Earthing System Components – Part Three
In Article " Earthing System Components – Part One ", I indicated that:
1. Earth Rod,
2. Earth Plate,
3. Earthing Clamp,
4. Earthing Rod Coupling,
5. Earthing Rod Tip,
6. Earthing Rod Driving Head with driving sleeve,
7. Earth Access Pit,
8. Earth Pit Cover,
9. Earth Enhancement Materials.
Also in this Article, I explained the first six items of Earth Wells and Accessories; Earth
Rod, Earth Plate,Earthing Clamp, Earthing Rod Coupling, Earthing Rod Tip
and Earthing Rod Driving Head with driving sleeve.
And in Article " Earthing System Components – Part Two ", I explained the last three
items of Earth Wells and Accessories; Earth Access Pit, Earth Pit Cover and Earth
Enhancement Materials.
Interconnecting conductors used for the grid are in the following forms:
The available conductors may be soft-drawn (copper wire that has been heat
treated) or hard-drawn (copper wire that has not been annealed after drawing),
the available grounding conductors are in the following forms:
it give Low impedance than equivalent sized round conductor and it will be in
the following forms:
Bare copper tapes,
Tinned copper tapes,
Bare Copper Flat Braid Conductors,
Tinned Copper Flat Braid Conductors.
Note:
There are other types of grid conductors used especially for lightning protection
system and will be explained later in lightning protection system Articles.
Second: Selection criteria for the best grounding conductor for certain case:
1- Physical Characteristics
Note:
When site conditions are corrosive towards copper (eg. sulphurous soil), a
tinned copper conductor is often the first choice.
Connections between the marshalling earth buses and the equipments are
carried out by means of single wires or cables of appropriate size, which are
referred to as “earthingwire”, or “earthing link”. The connection between
the earthing buses and the earthinggrid is also made by means
of earthing cables.
Connections of earthing wires (cables) on both ends is made by
appropriate:
1. Cable lugs the compression type and zink coating, using bolts, nuts,
flat washers and spring washers for well-tight connections,
2. Exothermic Welding process.
Earthing wires and cables are used either bare or PVC-covered (preferably
bare) and are normally single core of the different cross section area, depending
on the designspecification.
The common range of the cable size used is 16mm2, 25mm2, 35,50mm2
and 70mm2.Earthing wires (cables) of smaller and higher size could be used
depending on the designspecification and requirements.
Earthing wires (cables) sizing will be explained later in the Articles
for grounding system design calculations.
Earthing Systems Design steps – Part One
In Article " Electrical Properties of the Earthing System ", I indicated that the electrical
properties of earthing system depend essentially on the following parameters:
Earthing resistance,
Configuration of the earth electrode and favourable earth surface potential
distribution,
Adequate current carrying capacity,
Long durability.
1. Data Collection,
2. Data Analysis,
3. Grounding Design Calculations.
1- Data Collection
1. Facility Name,
2. Facility owner,
3. Facility A/E Consultant (for new construction),
4. Facility address.
2- Facility Characteristics
A- Purpose Of Facility:
1. Commercial building,
2. Industrial building,
3. Power Substation,
4. Airports,
5. Railways,
6. Fences and Gates,
7. Satellite station,
8. Marine communications centre,
9. Data centers,
10. Cellular radio site,
11. Oil and gas site,
12. Others.
The life time of the earthing system (which called The durability of
the earthing system) is from construction up to the time when, due to the
corrosion of metallic parts, electrical continuity is lost. The life time of the
earthing system should exceed the expected lifetime of the installation.
For the majority of power installations, lifetime can exceed 25 years
and for power lines, 35 – 50 years. The earthing system should be included
in repair and maintenance cycles.
Many installations are over 50 years old and during that time fault
levels have, in some cases, more than tripled. Therefore, the old design
may not be electrically safe or sufficiently robust to withstand the increased
fault levels.
The earthing design practices for small dimension sites like small
substation have been quite well established.
Earthing system for large installation like power stations and coal
processing plants require more sophisticated calculations to achieve safe
cost-effective designs.
D- Future Uses, Additions, Equipment For Facility
The area surrounding the facility usually has a reasonable effect on the
earthing system of that facility, this effect can be represented by the
following points:
If any nearby metallic structures are exist in the vicinity, the earthing
details and locations are required for these structures which including:
5- Engineering Data
A- Site Drawings:
The property map and general location plan of the substation should
provide good estimates of the area to be grounded.
The proposed site drawings should show the layout of the high-voltage
tower or substation, and any additional construction for new equipment that
may be occurring on the site, including fencing and gate radius. Incoming power
and Telecom runs should also be included. In the case of high-voltage towers,
the height and spacing of the conductors carried on the tower, and any overhead
ground wires that may be installed on the tower, need to be detailed during the
survey. This information is needed to properly address all the touch and step
voltage concerns that may occur on the site.
A- Rainfall Data:
By comparing Recent rainfall data against the seasonal average, maxima and
minima for the area it may be ascertained whether the results are realistic or
not.
B- Seasonal Variations:
Recent weather patterns, moisture relative to maximum and minimum and the
magnitude of effect of seasonal variations. While difficult to quantify such
information does provide a useful context in which the resistivity test results
may be interpreted and a set of design data determined.
7- Geological Surveys
Geological data regarding strata types and thicknesses will give an indication of
the water retention properties of the upper layers and also the variation in
resistivity to be expected due to water content.
A- Geological Data:
Dry sand, gravel, chalk, limestone, whinstone, granite, any very stony
ground, and all locations where virgin rock is very close to the surface should be
avoided if possible.
A site should be chosen where the moisture content is ideally
continuously within the range of 15% to 20%. A waterlogged location is not
essential unless the soil is sand or gravel.
Care should be taken to avoid a site where water flows over it (e.g. the
bed of a stream) for the beneficial salts can be entirely removed from the soil in
such situations.
Important Note:
Soil resistivity can be calculated from soil resistivity syrvey or can be estimated
from tables. In case that soil resistivity will be estimated from tables the no
need to perform the Geological Surveys.
Earthing Systems Design steps – Part Two
In Article " Earthing Systems Design steps – Part One ", I indicated the following points:
Earthing Systems Design Steps
1. Data Collection,
2. Data Analysis,
3. Grounding Design Calculations.
And I explained the first step: Data Collection which includes the following points:
Also, in that Article, I explained all the above points except How to perform Soil
Resistivity Survey.
Resistivity Definition
There are many factors that affect on the value of the soil resistivity and
the earth resistivity depends significantly on these factors which are:
1. Physical Composition,
2. Moisture,
3. Chemical Composition,
4. Temperature.
These Factors were explained in detail in Article " Electrical Properties of
the Earthing System ". Please, review their effects on the soil resistivity in
the referred article.
In Earthing System Design, the Soil resistivity Value must be known by one of
the two following methods:
In case that soil resistivity will be estimated from tables there is no need to
perform the Geological Surveys.
Table 1
Effect of soil type on resistivity
Typical resistivity
Soil type
ohm-m
Marshy Ground 2 - 2.7
Loam and clay 4 - 150
Chalk 600 - 400
Sand 90 - 8000
Peat 200 upwards
Sandy Gravel 300 - 500
Rock 1000 upwards
Note:
Where no information is available about the value of ρ it is usually assumed
ρ = 100 Ωm.
Note:
There are mony methods used for soil resistivity testing which are:
1. The Wenner 4-Point Method,
2. General Method,
3. Schlumberger Method.
The Wenner 4-point Method is by far the most used test method to
measure the resistivity of soil. Other methods such as the General and
Schlumberger methods which are infrequently used for grounding design
applications and vary only slightly in how the probes are spaced when
compared to the Wenner Method.
Proper soil resistivity testing using the Wenner 4-point method is
recommended because of its accuracy.
Criteria For Soil Resistivity Test By Using Four (4) Probes Method
The soil resistivity test spaces four (4) probes out at equal distances to
approximate the depth of the soil to be tested. This means that if the probes
spaced at 5’ distance across the earth, they will read 5’ in depth. The same is
true if you space the probes 40’ across the earth, you get a weighted average
soil resistance from 0’ down to 40’ in depth, and all points in between.
Typical spacings will be 1’, 1.5’, 2’, 3’, 4.5’, 7’, 10’, etc., with each
spacing increasing from the preceding one by a factor of approximately 1.5 up to
the maximum spacing vale.
The maximum spacing Value equal to (1 to 3) times the maximum
diagonal dimension of the grounding system being designed, resulting in a
maximum distance between the outer current electrodes of (3 to 9) times the
maximum diagonal dimension of the future grounding system.
A current is passed through the outer two probes, and the potential
voltage is then measured between the two inner probes. A simple Ohm’s Law
equation determines the resistance.
This set of measurements is typically repeated, albeit with shorter
maximum spacings, several times around the location at right angles and
diagonally to each other to ensure accurate readings.
These readings are usually processed with computer software to
determine the actual resistivity of the soil as a function of depth.
Note:
1. Low-Frequency models,
2. High-Frequency models.
Both meter types can be used for 4-point & 3-point testing, and can even be
used as standard (2-point) volt meter for measuring common soil resistivity.
1- High-Frequency Meters
2- Low-Frequency Meters
Take the seasonal variation in soil and its electrical characteristics and
therefore in ground resistance into consideration.
Define the climatic condition (temperature, humidity, etc.) and soil
condition (moisture, temperature and chemical content) during the test.
Refer to long term studies that have been done on soil resistivity
variations in the area of concern for adjustment of the measurement results.
The Variations of measured resistivity when plotted versus probe spacing
indicate that the earth is non-uniform, and a two-layer soil model must be used.
Using a single-layer model in such a situation cause significant errors in
resistivity.
Calculations based on two-layer soil model usually give correct values for
the ground resistance and for the step and touch potentials on the surface of the
ground. However, when the soil has a multilayer structure and certain
combination of different layers resistivity exist the two-layer model of the soil
may give unreasonable results.
The two layers required for the soil modeling are called:
2- Deep Readings
Often, the type of meter used determines the maximum depth or spacing
that can be read. A general guideline is that High-Frequency soil resistivity
meters are good for no more than 100-feet pin spacings, particularly in low
resistivity soils.
For greater pin spacings, Low-Frequency soil resistivity meters are
required. They can generate the required voltage needed to push the signal
through the soil at deep distances and detect a weak signal, free of induced
voltage from the current injection leads.
Earthing Systems Design steps – Part Three
In Article " Earthing Systems Design steps – Part One ", I indicated the following points:
1. Data Collection,
2. Data Analysis,
3. Grounding Design Calculations.
In the above Article and Article " Earthing Systems Design steps – Part Two ", I explained
the first step: Data Collection which includes the following points:
Today I will explain the second step of earthing system design which is Data Analysis as
follows.
Once all the soil resistivity data is collected, the data analysis begin by
which we can calculate two values of soil resistivity as follows:
1. Apparent Resistivity,
2. Actual Resistivity.
1- Apparent Resistivity
It called apparent because it does not correspond to the actual resistivity of the
soil and it can be calculated in ohm-meters by using Soil Resistivity Structure SRS
Modeling in the following procedure:
Step#1: assign the used type of the Soil Resistivity Structure SRS Modeling types
which are:
Step#3: Repeat step#1 for several depths to get a series of readings at different
values of a, as well as in a 90 degree turned axis.
Step#4: tabulate or plot the results to get a good idea of how the resistivity is
changing with depth and will indicate the best type of earthing electrode system
to design for the subject site. The table in below figure shows a typical record
sheet for resistivity measurements.
Step#5: Calculate The Apparent Resistivity as follows:
In case of using the uniform model, the apparent resistivity will be
calculated by using the uniform model equation.
In case of using The two-layer model, the apparent resistivity will be
calculated by using one of the following two methods:
Note: According to IEEE 80, two layers SRS are often a good approximation
of many soil structures.
A uniform SRS should only be used if the variation in the measured apparent
resistivity is low, this has a rare occurrence in practice. If a large variation
occurs, the uniform soil is unlikely to yield accurate results.
The below formula is Using the Wenner Array method, four small electrodes
(auxiliary probes) are placed in a straight line at intervals of (A) , to a depth of
(B). A current is passed through the outer two probes, and the potential voltage
is then measured between the two inner probes. A simple Ohm’s Law equation
determines the resistance.
For most practical circumstances, (A) is twenty times larger than (B), where we
can then make the assumption that B=0.
Where:
The apparent resistivity will be calculated by using the uniform model equation
as follows:
The apparent resistivity will be calculated by using one of the following two
methods:
The two -layer soil model can be approximate by using graphical methods
described in Sunde’s chart illustrated un the below figure.
The two- layer structure consists of the characteristics shown in the below
Table.
2- Actual resistivity
With all the available data, the actual soil resistivity can be
determined by using sophisticated computer programs to provide a soil
model showing the soil resistivity in ohm-meters and at various layer depths.
Knowing at what depth the most conductive soil is located for the
site allows the design engineer to model a system to meet the needs of the
application. Computer based techniques are best used to identify two or
more soil resistivity layers.
However, the Actual Resistivity calculations by using Computer
programs are not in the scope of this course.
Case Study:
Multiple soil resistivity field tests are conducted at different locations, the below Table
represents the field data.
Solution:
Using the uniform model equation to determine the average soil structure for these
(5) different conditions,
So,
Field Study #1: ρ = (27.8+23.3+39.9+31.8+40.5+48.8+62.3+79.1+106)/9 = 51.05Ωm
Field Study #2: ρ = 603.88Ωm
Field Study #3: ρ = 16.57Ωm
Field Study #4: ρ = 41.64Ωm
Field Study #5: ρ = 87.58Ωm
CDEGS software program is used to determine the two layer soil structure for these
proposed case studies as in the below figure.
In the next Article, I will explain Th
Earthing Systems Design Steps – Part Four
In Article " Earthing Systems Design steps – Part One ", I indicated the following points:
1. Data Collection,
2. Data Analysis,
3. Grounding Design Calculations.
In the above Article and Article " Earthing Systems Design steps – Part Two ", I explained
the first step: Data Collection.
Also, in Article " Earthing Systems Design steps – Part Three ", I explained the second
step: Data Analysis.
Today I will explain the third step of earthing system design which is Grounding Design
Calculations as follows.
1. Substations buildings,
2. Other Non-Substation Buildings which can be called – in this
course – General buildings.
Note:
The electrical designer, based on the size and usage of the building, will
determine whether every column or just some of the columns are bonded.
However, at least one column every 50 feet shall be connected to the above
described ground ring. (see Fig. 1)
Fig. 1
The size of the ground ring will depend upon the size of the electrical
service but is seldom less than 1/0 AWG copper.
It is recommended that the ground ring and ground rods be copper or
copperbonded steel and installed at least 24 inch from the foundation footer and
18 inch outside the roof drip line. This location will allow for the greatest use of
the water coming off of the roof to maintain a good soil moisture content.
“Triad” ground rod arrangements (rods placed in a triangular
configuration) are sometimes specified, usually at the corners of the building or
structure. Figure 2 shows possible conductor/ground rod configurations. Triad
arrangements are not recommended unless the spacing between the ground rods
is equal to or greater than the individual ground rod length.
Fig. 2
Three rods in a straight line spaced at least equal to the length of the
individual ground rods are more efficient and result in a lower overall system
impedance.
When the required resistance is not achieved using the usual grounding
layouts, a prefabricated wire mesh can be added to lower the overall grounding
impedance (see Fig. 3). Prefabricated wire mesh products are existing in sizes
ranging from No. 6 to No. 12 AWG solid conductors.
Fig. 3
2- Fence Grounds
Fig. 5
3- Where gates are installed, they shall be bonded to the fence, grounding
conductor or other bonding jumper (see Fig. 6).
Fig. 6
4- If the fence posts consist of a conducting material, the grounding conductor
must be connected to the fence posts with a suitable connecting means (see Fig.
6).
5- If the fence contains sections of barbed wire, the barbed wire must also be
bonded to the fence, grounding conductor or other bonding jumper (see Fig. 6).
3- Other Grounds
Other grounds that are located on the outside of the building that should be
considered are:
Fig. 8
The NEC Section 370-40 (d) requires that a means be provided in each
metal box for the connection of an equipment grounding conductor. Metal covers
for pull boxes, junction boxes or conduit bodies shall also be grounded if they
are exposed and likely to become energized.
B- Metal Poles
The NEC in Section 410-15 (b) Exception, permits metal poles, less than
20 feet (6.4 m) in height to be installed without handholes if the pole is provided
with a hinged base. Both parts of the hinged base are required to be bonded to
ensure the required low impedance connection. (see Fig. 8)
Lighting standards in parking lots and other areas where the public may contact
them should be grounded (see Fig. 8). Keep in mind that the earth cannot serve
as the sole equipment grounding conductor. Light standards which are grounded
by the use of a separate ground rod must also be grounded with an equipment
grounding conductor to ensure that the overcurrent protective device will
operate.
D- Rails
In the above Article and Article " Earthing Systems Design steps – Part Two ", I
explained the first step: Data Collection.
Also, in Article " Earthing Systems Design steps – Part Three ", I explained the second
step: Data Analysis.
And in Article " Earthing Systems Design steps – Part Four ", I explained What we are
going to design for grounding system in any building?
In this Article, I explained the Building Exterior Grounds and Today I will explain Other
Building’s Earthing System Divisions as follows.
You can preview the following Articles for more info:
Introduction to Grounding System Design – Part One
Introduction to Grounding System Design – Part Two
Types of Earthing System – Part One
Types of Earthing System – Part Two
How to Select the Best Earthing System
Earthing System Components – Part One
Earthing System Components – Part Two
Earthing System Components – Part Three
Electrical Properties of the Earthing System
Article 230 of the NEC contains the requirements for installing electrical services for
buildings and dwellings.
Note:
The requirements for grounding electrical services are contained in Article 250 of the NEC
as follows:
1- Section 250-24(a) requires that a grounded electrical system, which supplies a building
or structure, shall have at each service a grounding electrode conductor connected to the
grounding electrode system.
2- The grounding electrode conductor shall also be connected to the grounded service
conductor in order to:
Limit the voltage to ground imposed on the system by lightning, line surges, and
(unintentional) high-voltage crossovers.
Stabilize the voltage to ground during normal operation, including short circuits.
3- This connection may occur at any accessible point from the load end of the service drop
or service lateral to the grounded conductor (neutral) terminal block in the service
disconnecting means. There are Three locations where 250.24(A)(1) permits the grounding
electrode conductor to be connected to the ground service conductor as follows
(see fig.1):
Keep in mind that the purpose of bonding is different from that of grounding as in below
table:
Bonding Grounding
definition Bonding is connecting Grounding is an intentional
Metallic components of connection to the earth or some
electrical systems to ensure other conducting body that serves
electrical continuity of the in place of the earth.
components and the capacity
to conduct safely any fault
Current likely to be imposed.
Definition:
Service equipment is any equipment necessary for the main control and
means of cutoff of the supply of electricity to a building or structure.
Note:
Standard locknuts, sealing locknuts, and metal bushings are not acceptable
as the sole means for bonding a raceway or cable to an enclosure on the line
side of the service disconnecting means regardless of the type of or
condition of the knockout (see fig.3). Electrical continuity has to be
ensured through the use of a supply-side bonding jumper that connects the
raceway to the enclosure.
Fig-3
Five basic methods are listed, any one of which can be used to bond the service
equipment together:
The first method: using the grounded service conductor. On the line side of the
service equipment there is no separate equipment grounding conductor. The grounded
conductor assumes this role on the line side of the service. The permissible means for any
connection made to the grounded conductor include CADWELD exothermic welded
connections, listed pressure connectors (wirenuts), listed clamps, and other listed means.
The second method: using threaded connections. This includes threaded couplings
or bosses. It is important that these connections be made wrenchtight to ensure a low
impedance connection.
The third method: using threadless couplings or connectors. These fittings are
available for rigid metal conduit, intermediate metal conduit and EMT. Once again it is
important that the connections be made up wrenchtight to ensure the low impedance
ground path. Installers should note that the NEC specifically prohibits the use of standard
locknuts or bushings, even if a double arrangement is used, (one on the inside and one on
the outside) to achieve the bonding required by this section.
The fourth method: using bonding jumpers. Bonding jumpers ensure electrical
continuity by providing a low impedance path across concentric or eccentric knockouts
that may be part of the service equipment.
The fifth method: using other approved devices. This would include fittings such
as bonding-type locknuts and grounding bushings (see fig.4). These fittings are designed to
make good contact with the metal enclosure and help to ensure good electrical continuity.
Fig-4
The purpose of this rule is to ensure that these metallic components cannot
become energized because they are isolated from a low impedance ground path. If these
components were not properly bonded and they were to become energized due to some
fault condition, the overcurrent device may not operate. This would result in personnel
being put at risk to serious electrical shock hazards.
Note:
In the above Article and Article " Earthing Systems Design steps – Part Two ", I
explained the first step: Data Collection.
Also, in Article " Earthing Systems Design steps – Part Three ", I explained the second
step: Data Analysis.
And in Article " Earthing Systems Design steps – Part Four " I explained What we are
going to design forgrounding system in any building?
In this Article, I explained the Building Exterior Grounds and Today I will explain Other
Building’s EarthingSystem Divisions as follows.
In Article " Earthing Systems Design steps – Part Five ", I indicated the five subdivisions of
The Building Interior Bonding which were:
The Building Interior Bonding
And I explained three subdivisions in this article and today I will continue explaining other
subdivisions of The Building Interior Bonding.
4.1 The bonding requirements for electrical circuits which operate at over 250 volts to
ground:
NEC Section 250-97 requires that such circuits be bonded to ensure electrical continuity of
metal raceways or cable armors or sheaths that contain any conductor other than service
conductors shall be ensured by one or more of the methods specified for services in
250.92(B), except for (B)(1).
1. Threaded connections,
2. Threadless couplings and connectors,
3. Bonding jumpers,
4. Other approved devices.
Notes:
These methods are the same as those used for service equipment
with the exception of the grounded conductor which is not permitted for
over 250 volt applications.
If the box or enclosure has been listed for use with these concentric
or eccentric locknuts it will be identified or labeled as such. If a box or
enclosure is encountered and such identification is not provided, one of the
methods listed above must be used and the exception is not applicable.
Fig-1
Note:
Notes
Installers of electrical systems should note that even if for some
reason the metal water piping is not used as part of the grounding electrode
system it is still required to be bonded per Section 250-104.
The purpose of such bonding is to ensure that the metal water piping
throughout the building or structure is at the same potential to ground as
the service ground. Keeping the water piping at the same potential helps to
ensure that an electrical shock hazard could not exist if the metal piping
were to become inadvertently energized.
A separate bonding jumper to the metal water piping system shall not
be required where the metal water piping system is used as
the groundingelectrode for the separately derived system and the water
piping system is in the area served.
A separate water piping bonding jumper shall not be required where
the metal frame of a building or structure is used as the grounding electrode
for a separately derived system and is bonded to the metal water piping in
the area served by the separately derived system.
Any interior piping systems, such as, domestic well water, or any piping
which contains a liquid or a gas, and “may become energized,” shall be
bonded. Once again the permissible bonding locations are to the service
equipment enclosure, the groundingelectrode conductor, the service
grounded conductor or the one or more groundingelectrodes that comprise
the grounding electrode system.
If the interior metal piping system contains any electrical devices, such as,
solenoids or mechanized valves, the piping “may become energized” and it
should be bonded.
5.3 Exposed Structural Metal
Notes
1. Data Collection,
2. Data Analysis,
3. Grounding Design Calculations.
In the above Article and Article " Earthing Systems Design steps – Part Two ", I
explained the first step: Data Collection.
Also, in Article " Earthing Systems Design steps – Part Three ", I explained the second
step: Data Analysis.
And in Article " Earthing Systems Design steps – Part Four ", I explained What we are
going to design for grounding system in any building?
In Article " Earthing Systems Design steps – Part Five ", I explained The electrical
service groundingand indicated the five subdivisions of The Building Interior
Bonding which were:
Also in Article " Earthing Systems Design steps – Part Six ", I explained the
subdivisions: Bonding for Over 250 Volts and Bonding of Piping Systems and Exposed
Structural Steel.
Today, I will explain the last subdivision of The Building Interior Bonding: Bonding of
Interior Metal Columns and Beams.
Usually, the interior columns and beams in any building are connected by riveted
or bolted construction joints; these construction joints will not ensure good electrical
continuity between the interior columns and beams, so bonding of beams to columns is
required to provide long term low resistance joints for electrical continuity throughout the
building.
Many bonding methods are available to ensure low resistance joints between
columns, beams and each other , these bonding methods will vary according to the type of
the building as follows:
On exposed steel buildings, the ground bars can be welded directly to the
steel column (Fig. 5 and Fig. 6).
Fig. 5
Fig. 6
Light duty ground points can be made in office columns (Fig. 7).
Fig. 7
Bonding Steel columns within the building to the footer with the
conductor extending to the main ground grid (Fig. 8 and Fig. 9). The column
anchor bolts must be electrically connected to the footer reinforcing bars.
Fig. 8
Fig. 9
When large quantities are required on a job, they are available with a
pigtail already attached from the factory to reduce field labor (Fig. 12).
Fig. 12
Fig. 15
Metal handrails should be grounded if there is an accessible ground
conductor available, a good reason to use cast copper alloy ground plates
embedded in the concrete at frequent intervals. (Fig. 16).
Fig. 16
3- For Multi floor buildings
Fig. 17
For accessible ground points at each floor, ground bars provide the ideal
solution. They can be bolted to either the wall or the floor or a long bus
attached to the wall with insulators and mounting brackets. (Fig. 18).
Fig. 18
Now, we finish the third grounding system division existing in any building: The building
interior bonding as we have five divisions of grounding system in any building which are:
1. Data Collection,
2. Data Analysis,
3. Grounding Design Calculations.
And I explained the first step: Data Collection in the following Articles:
And I explained What we are going to design for grounding system in any building in the
following Articles:
Today, I will explain The Methods for Performing of Grounding System Design
Calculations.
1- Standards
Notes:
Step and touch voltage are not an issue in low voltage installations,
since the maximum phase to earth voltage is 230 V. But you must note that
some industrial installations have high fault current levels and hence, the
step and touch voltages need to be calculated.
For Domestic, commercial and industrial premises, Grounding
electrodes are usually sufficient to meet the basic requirements of a well-
designed grounding system. But for High and medium voltage electricity
substations, a common design is to lay a mesh of grid with vertical and
horizontal conductors.
There are many methods can be used for performing Grounding System
Design Calculations But the common methods are:
1. Equations Method,
2. Nomographs Method,
3. Excel Spreadsheets Method,
4. Tables Method,
5. Online Earthing Calculators Method,
6. Software Programs Method.
1- Prerequisites
Vertical Rods,
horizontal strip electrode (circular or rectangular section),
Plates electrodes,
reinforced concrete foundation footings,
electrode surronded by an infill of materials,
Three rods at the vertices of an equilateral triangle,
Two strips set at right angles to each other meeting at one corner,
Three strips set at 120° meeting at the star point all of equal length,
Four strips set in a cruciform.
a- In Metric Units:
Where:
b- in English Units:
Where:
Example#1:
Solution:
Example#2:
Solution:
a- From BS 7430:
The resistance Rt in ohms (Ω) of n vertically driven rods set s metres apart may
be calculated from:
where:
A useful rule is that grounding systems of 2–24 rods placed one rod length apart
in a line, hollow triangle, circle, or square will provide a grounding resistance
divided by the number of rods and multiplied by the factor F taken from Table-
2.
Table-2
Notes:
Where:
Rta = Resistance in ohms,
ρ is the resistivity of soil, in ohm metres (Ωm);
L is the length of the strip or conductor, in metres (m);
h is the depth of the electrode, in metres (m);
d is the diameter of the round conductor or diameter of the equivalent cross
sectional area of the strip, in metres (m).
Note:
Paralleling of Strips
When two or more strips in straight lengths, each of length L in metres (m)
and a separation distance s metres are laid parallel to each other and
connected together at one end only the combined resistance may be
calculated from the following equation:
Rn = FR1
Where:
Where:
R = Resistance in ohms,
ρ = Soil resistivity in ohm metres (Ω-m),
A = The Area of one face of the plate, in m2.
Notes:
Only the vertical reinforcing rods are bonded to the building structure or
to the earthing system and the effect of other reinforcement is neglected.
The reinforced rods are equally spaced in symmetrical pattern.
So, the resistance to earth of a reinforced concrete foundation will be given by
the following equation:
Where:
R = Resistance in ohms,
ρ = Soil resistivity in ohm metres (Ω-m),
ρc = Concrete resistivity in ohm metres (Ω-m),
L = Length of reinforcing rod below ground level in metres,
δ= thickness of concrete between rods and soil in meters,
Z = geometric mean distance of rod cluster in meters from Table-3,
Table-3
The combined effect of all similar footings Rtot in ohms (Ω), assumed to be
arranged in an approximately rectangular plan, may be determined from the
following:
Where:
Note:
Table 4
Notes:
Note:
The resistance Re in ohms (Ω) of three interconnected rods set out at the
vertices of an equilateral triangle [see Figure 1-a ] of side s metres length may
be calculated from:
Figure 1
Where:
The resistance RL in ohms (Ω) of two strips of equal length set at 90° with
one corner touching [see Figure 1-b ] may be calculated from:
Where:
2.9 Three strips set at 120° meeting at the star point all of equal length
The resistance RS in ohms (Ω) of a star arranged strip [see Figure 1-c ] may
be calculated from:
Where:
ρ is the resistivity of soil, in ohm metres (Ωm);
L is the total length of strip in metres (m);
h is the depth of burial in metres (m);
d is the diameter of the round conductor or diameter of the equivalent cross
sectional area of the strip in metres (m).
The resistance Rcr in ohms (Ω) of four strips set out in a cruciform [see
Figure 1-d]may be calculated from:
Where:
Now, We finish the first method of grounding design calculations: Equations Method,
the other methods of grounding design calculations are summarized in the below table.
1. Equations Method,
2. Nomographs Method,
3. Excel Spreadsheets Method,
4. Tables Method,
5. Online Earthing Calculators Method,
6. Software Programs Method.
1. Data Collection,
2. Data Analysis,
3. Grounding Design Calculations.
And I explained the first step: Data Collection in the following Articles:
And, in Article " Grounding Design Calculations – Part One ", I indicated the following:
There are many methods can be used for performing Grounding System
Design Calculations But the common methods are:
1. Equations Method,
2. Nomographs Method,
3. Excel Spreadsheets Method,
4. Tables Method,
5. Online Earthing Calculators Method,
6. Software Programs Method.
In this Article, I explained the first method of grounding design calculations: Equations
Method.
Today, we will solve some examples using the Equations Method but from BS 7430 – issued
in 1998.
Examples for Grounding System Design Calculations by using the Equations Method
from BS 7430 – issued in 1998.
The combined resistance of n rod electrodes in parallel can be obtained from the
following equations:
Where:
Note to table 2:
Example#1:
For three rods placed in equilateral triangle, calculate the resistance to earth
noting that:
Length of the copper clad steel rod (L) = 3.0 m
Diameter of the copper clad steel rod (D) = 16mm=0.016 m
The resistivity of the soil (ρ) = 20.0 ohm-m
3 rods will be driven into the ground at a separation distance (S) of 3m.
Solution:
For a strip or round conductor electrode the resistance R, in ohms is given by the
following equation:
Where:
Example#2:
For a building, 17m width and 35m length, Calculate the earth resistance by
using the following electrode types:
1. Vertical copper bonded steel rod with length 3.0m, diameter 15mm
and distributed as shown in Fig.1.
2. Copper lattice plate 600 mm x 600 mm and 1.5 mm thickness as
shown in Fig.2
Solution:
So,
Where:
Take into account the resistance of cable connecting all rods of cross section
area 120mm2 cu:
Where:
R = Resistance in ohms,
ρ = Soil resistivity in ohm metres (Ω-m),
L = Length of electrode in metres,
w = Width of strip or diameter of circular electrode in metres,
h = Depth of electrode in metres,
P and Q = Coefficients for different arrangements of electrode which given in
table-2
The combined earth resistance of the 4 rods and cable will be as follows:
R = Resistance in ohms,
ρ = Soil resistivity in ohm metres (Ω-m),
ρc = Concrete resistivity in ohm metres (Ω-m),
L = Length of reinforcing rod below ground level in metres,
δ= thickness of concrete between rods and soil in meters,
Z = geometric mean distance of rod cluster in meters from Table-4,
Table-4
From Table-4, we find Z equal to:
Where:
R = Resistance in ohms,
ρ = Soil resistivity in ohm metres (Ω-m),
A = The Area of one face of the plate, in m2.
The combination resistance of earth copper plate & cable and reinforcing
concrete electrode
Ground Resistance in Case#1: Using Vertical Copper Bonded Steel Rod = 1.74
ohm < Ground Resistance in Case#2: Design Using Copper Lattice Plate =
1.82 ohm.
1. Data Collection,
2. Data Analysis,
3. Grounding Design Calculations.
And I explained the first step: Data Collection in the following Articles:
Earthing Systems Design steps – Part One
Earthing Systems Design steps – Part Two
And I explained What we are going to design for grounding system in any building in the
following Articles:
And, in Article " Grounding Design Calculations – Part One ", I indicated the following:
There are many methods can be used for performing Grounding System
Design Calculations But the common methods are:
1. Equations Method,
2. Nomographs Method,
3. Excel Spreadsheets Method,
4. Tables Method,
5. Online Earthing Calculators Method,
6. Software Programs Method.
In this Article, I explained the first method of grounding design calculations: Equations
Method.
Also, in Article " Grounding Design Calculations – Part Two ", I explain Some solved
examples forgrounding design calculations using the Equations Method.
Today, I will explain the Other Methods for Performing of Grounding System Design
Calculations.
Definition:
From the above equation, the factors that affect earth resistance of the
electrode are:
Uses of Nomographs
If you have a given earth-electrode system and find that your Megger
instrument reading is too high, the graph can be used to show what you
must do to lower the value by changing the three variable conditions that
affect earth resistance of the electrode which are:
1. Earth resistivity,
2. Length of rod,
3. Diameter of rod.
Where:
Note:
Scales # (4) and # (5) may be multiplied by a common factor to use for higher
values not indicated in original scales.
1.2 Prerequisites:
Knowing of the following data:
Example#1:
Find a resistance of 10 mm diameter stakes, 6.7 m long, if the reading from the
Wenner 4 point test is 1 ohm.
Solution:
Place straightedge from 6.7 on scale #1 to cut scale #2 at 10, extend the
straightedge to intersect with turning ordinate scale,
Mark turning ordinate from where a straight edge trough 1 on scale #4 to
cut scale #5,
Read the value of intersection point on Scale # (5); R Scale, it will be 7.6
ohms.
We have two methods for applying the Nomograph relating the basic factors
affecting the earthresistance of a single earth rod as follows:
Example#2:
Find the rod depth needed to achieve a desired resistance of 10 ohms, if the soil
resistivity 6515 ohm-centimeters and the rod diameter is 5/8 inches.
Solution:
Put a dot at 10 ohms on the R scale as it is our desired resistance.
Put a dot at 6515 on the ρ scale representing our soil resistivity
measurement (do your best to approximate the location of this point between
the 5000 and 10000 hash marks).
Make a straightedge and draw a line between the dots we placed on the R
and ρ scales and let the line intersect with the K scale and place a dot on the
intersecting point.
Put a dot at 5/8 hash mark on the DIA scale representing our rod
diameter.
make a straightedge and draw a line from the 5/8 hash mark on the DIA
scale representing our rod diameter through the dot on the K scale and continue
through to intersect with the L scale and place a dot on the L scale at this
intersecting point.
Read the value at this intersecting point on L scale, it will be 30 feet.
Note to Example#2:
In many cases, this is not practical to drive deep rods. The alternative is
to drive two or more rods to get the desired results, so a monograph of multiple
Rod electrode system will be needed in this case and this is will be explained in
below.
2.2.B.1 Prerequisites:
The Rod electrode Diammeter DIA in inches, and rod depth in feet,
The earth resistivity ρ in ohm-cm.
Example#3:
Find a resistance of 5/8 inch rod diameter, 10 feet long, if earth resistivity is
4020 ohm-cm.
Solution:
Example#4:
Solution:
Example#5:
A 5/8-in. rod driven 10 ft into the soil and The Megger instrument indicates an
earth resistance of 6.6 ohm but the desired resistance is 4 ohm. Find the
required depth to give a 4 ohm earthresistance.
Solution:
Step#1: determine the earth resistivity
With a ruler, draw a line from the 10-ft point in the L scale to the 5/8-
inche point in the DIA scale; this gives a reference point where the line crosses
the K scale.
Connect this reference point with 6.6 ohm, the measured resistance on
the R scale.
Read the value of earth resistivity when this line crosses the ρ scale. The
value is 2000 ohm-cm.
Step#2: determine the required rod depth for a 4 ohm earth resistance
Draw a line from 4 ohm point on the R scale through the 2000 point on the
p scale until you cross the K scale. The dashed line shows this step.
Now, assuming rod diameter unchanged, connect the 5/8 point on DIA
scale through your new reference point on K scale and extend the line to L scale.
This gives the required rod depth for the 4 ohm resistance value which is 20
feet.
1.2 Prerequisites:
Note:
Example#6:
For two 5 meter rods, each 10 ohm individual resistance, spaced 5 meter apart,
what is the combined earth resistance?
Solution:
Select 10 ohm on scale# (1)
Select the line electrode arrangement for two electrodes on scale# (3)
Draw straightedge between the two points
Read the value of the intersection point on scale# (2), it equal 5.4 ohm
So, the combined earth resistance = 5.4 ohm
Example#7:
Solution:
Step#1: Determine the resistance of one of the ground rods from Figure-2 in
above.
First, place a straight edge between the point marked 3/4 on DIA scale
and the point marked 10 feet on L scale. Indicate on K scale where the
straightedge crosses.
Next, place the straightedge between the point just marked on K scale
and the 10,000 ohm-cm point on the ρ scale.
Read the resistance as 32 ohms at the point where the straightedge
crosses the R scale.
Example#8:
Find the combined earth resistance for 26 rods distrbuted on the perimeter of a
100 ft x 160 ft rectangular building as shown in Figure-4 , notingthat the soil
resistivity measurements 10,000 ohm-cm and 10-foot ground rods length is used.
Figure-4
Solution:
Step#2: Assume spacing of 20 feet or twice the rod length between rods.
Figure-5
Notes:
Figure-5 primarily applies to ground rods laid out in a straight line or
around the perimeter of a site whose dimensions are large with respect to the
rod spacing.
Figure -6
If the rods are distributed in a grid pattern, as will frequently be done for
substations, use Figure -6 to estimate the net resistance.
In many instances, the answers provided by Figures-5 and 6 will agree.
For this example#8, the resistance multiplier given by Figure-6 for 26 rods over
an estimated area of 16,000 square feet (100’ x 160’) is 0.056 for a
net resistance of 1.9 ohms.
1. Data Collection,
2. Data Analysis,
3. Grounding Design Calculations.
And I explained the first step: Data Collection in the following Articles:
Earthing Systems Design steps – Part One
Earthing Systems Design steps – Part Two
And I explained What we are going to design for grounding system in any building in the
following Articles:
Earthing Systems Design steps – Part Four
Earthing Systems Design steps – Part Five
Earthing Systems Design steps – Part Six
Earthing Systems Design steps – Part Seven
And, in Article " Grounding Design Calculations – Part One ", I indicated the following:
Grounding System Design Calculations according to type of the building
There are many methods can be used for performing Grounding System
Design Calculations But the common methods are:
1. Equations Method,
2. Nomographs Method,
3. Excel Spreadsheets Method,
4. Tables Method,
5. Online Earthing Calculators Method,
6. Software Programs Method.
In this Article and Article " Grounding Design Calculations – Part Two ", I explained the
first method of grounding design calculations: Equations Method and solved examples.
Today, I will explain the Other Methods for Performing of Grounding System Design
Calculations.
Today, I will introduce to you, the most powerful excel spreadsheet for Grounding System
Design Calculations of Domestic, commercial and industrial premises.
Important
This excels spreadsheet includes (6) nos. worksheets and (22) nos. pages as follows:
1 Table Of Contents 1
2 General Information 2
3 Grounding Design Concept 1
4 Grounding Installation Criteria 3
5 Grounding System Calculations 5
6 Grounding Specifications 7
Info Pages 3
Total 22
Important
In this worksheet, you will find multi choice check boxes for each item,
sometimes you need to check all of them, sometimes not while some items must
have one checked box only (one selection only), in this case two or more
checked boxes will contradicted with other selections.
Multi-checked Boxes
Important
1. Main Earthing Conductor from BS 7430:2011 and from IEEE std 80,
2. Earthing rod resistance,
3. Parallel earthing rods combined resistance,
4. Earth resistance for three rods at the vertices of an equilateral triangle,
5. Horizontal strip electrode (circular or rectangular section) resistance,
6. Combined resistance for parallel earthing strips in straight lengths and
connected together at one end only,
7. Earth resistance for two strips set at right angles to each other meeting at
one corner,
8. Earth resistance for three strips set at 120° meeting at the star point all of
equal length,
9. Earth resistance for four strips set in a cruciform,
10. Earthing plate resistance,
11. Earthing resistance for a reinforced concrete foundation footing,
12. Earthing resistance for an electrode surrounded by an infill of materials
(such as bentonite or concrete).
Important
The data input cells are the green color ones and the data results cells are
the red ones.
Some Aqua colored cells are transition cells for final calculations.
Green, Red and Aqua Colored Data Cells
Important
Also, In this worksheet, you will find multi choice check boxes for each
item, sometimes you need to check all of them, sometimes not while some
items must have one checked box only (one selection only), and in this case
two or more checked boxes will contradicted with other selections.
Note:
1. click on the phrase " Join this site" in left bottom side of the
home page, above the images of our members.
2. after finishing your registration send email to
ali1973hassan@yahoo.com, asking for your password and I will send it
with email reply.
1. Data Collection,
2. Data Analysis,
3. Grounding Design Calculations.
And I explained the first step: Data Collection in the following Articles:
And I explained What we are going to design for grounding system in any building in the
following Articles:
And, in Article " Grounding Design Calculations – Part One ", I indicated the following:
There are many methods can be used for performing Grounding System
Design Calculations But the common methods are:
1. Equations Method,
2. Nomographs Method,
3. Excel Spreadsheets Method,
4. Tables Method,
5. Online Earthing Calculators Method,
6. Software Programs Method.
In this Article and Article " Grounding Design Calculations – Part Two ", I explained the
first method of grounding design calculations: Equations Method and solved examples.
And I explained the second method of grounding design calculations: Nomographs Method
in Article " Grounding Design Calculations – Part Three".
Today, I will explain the Other Methods for Performing of Grounding System Design
Calculations.
You can preview the following Articles for more info:
Important
The Tables Method is used for sizing earthing conductors only, not for
calculating the earth resistance value.
There are two methods for sizing protective conductors including earthing
conductors as follows:
The choice of the Cross sectional area of the line conductors has been
determined by consideration of short circuit current, or
The earth fault current is expected to be less than the short circuit
current.
Where:
Notes:
Table-2
The value of the fault current (I) will be determined from the following
equation:
I = Uo / Zs
Where:
Where:
Ze: the impedance of the supply side of the earth fault loop.( it can be obtained
from utility companies but typical values are 0.35 ohm for TN-C-S supplies and
0.8 ohm for TN-S supplies),
R1: the resistance of the phase conductor,
R2: the resistance of the earth conductor.
Values of (R1 + R2) are given in the below table (table 9A of the IEE on site
guide):
Table 9A of the IEE on Site Guide
Note:
(R1 + R2) in above table is at 20◦C, for other temperatures, the value will be
increased 2% for each 5◦C rise in temperature.
Example#1:
The design current for a circuit is 38A. The current carrying capacity of cable has
been calculated and the circuit is to be wired in 70◦C thermoplastic singles,
6mm2 live conductors and 1.5mm2 circuit protective conductors, Supply is 230V
TNS with a Ze of 0.38 ohm, circuit is 28m long. Calculate Zs and fault current.
Solution:
From Table 9A in above, it will be seen that the (R1 + R2) for 6 mm2/1.5 mm2
copper is 15.2 mΩ per meter at a temperature of 20◦C.
The value of the fault current (I) will be determined from the following
equation:
To get values of average fault current (I) from tables and equations, we have (3)
cases to be considered as follows:
Case#1: t= 1 s and 3 s and using a standard size of copper strips, the values
of (I) are given in Table-3.
Table-3
Case#2: t= 1 s and 3 s and using a standard size of copper strips, the values
of (I) are given in Table-4.
Table-4
Case#3: For other durations, the values of (I) are calculated from one of the
following equations:
Where:
I1 is the fault current for 1 s duration, in A r.m.s. (given in Table-3 and Table-4).
For example, as in below image for 200 A BS 88 Fuse , with a fault current of
2000 A, the protective device has an operating time (t) = 0.5 seconds.
The initial temperature (T1) may be increased than the measured value, if
there are continuous earth leakage currents through the earthing conductors
and in this case:
2.5 mm2 √ √ -
16 mm2 √ - √
25 mm2 for
copper - - √
conductors
50 mm2 for
coated steel - - √
conductors
Example#2:
Solution:
From the above table, The minimum size copper earthing conductor is
16mm2.
The used tables for determining of earth conductor size are existing in two
standards/codes as follows:
Note:
It should be noted that bonding conductors should not be sized using this
method; it applies to circuit protective conductor and earthing conductors only.
K1 is the value of k for the line conductor, selected from BS 7671, Table 43.1 in
Chapter 43 according to the materials of both conductor and insulation.
Table 43.1
Getting value of K2:
K2 is the value of k for the protective conductor, selected from BS 7671, Tables
54.2 to 54.6 as applicable.
Tables 54.2 to 54.6 Respectively
Case#2: Buried earthing conductor, the minimum cross-sectional area can be
determined by selection from Table-6
Table-6
Case#3: For a TN-C-S (PME) supply, the minimum cross-sectional area can be
determined by selection from Table-7.
Table-7
Example#3:
What is the CSA of an earthing conductor selected from table-5, where a line
conductor CSA is:
6 mm2
25 mm2
50 mm2
Note that earth conductor will has same material as the line conductor
Solution:
For 6 mm2 line conductor, earthing conductor will be 6 mm 2
For 25 mm2 line conductor, earthing conductor will be 16 mm2
For 50 mm2 line conductor, earthing conductor will be 25 mm2
Example#4:
The 230 volt circuit is wired in single-core 70° C PVC insulated cables with
copper conductors, which are installed in steel conduit. The cross sectional area
of the phase and neutral conductors is 4 mm2. The earth fault loop impedance
Zs is 1.44 ohms.
Solution:
1. Data Collection,
2. Data Analysis,
3. Grounding Design Calculations.
And I explained the first step: Data Collection in the following Articles:
And I explained What we are going to design for grounding system in any building in the
following Articles:
And, in Article " Grounding Design Calculations – Part One ", I indicated the following:
There are many methods can be used for performing Grounding System
Design Calculations But the common methods are:
1. Equations Method,
2. Nomographs Method,
3. Excel Spreadsheets Method,
4. Tables Method,
5. Online Earthing Calculators Method,
6. Software Programs Method.
In this Article and Article " Grounding Design Calculations – Part Two ", I explained the
first method ofgrounding design calculations: Equations Method and solved examples.
And I explained the second method of grounding design calculations: Nomographs Method
in Article " Grounding Design Calculations – Part Three".
Today, I will explain NEC Article 250 tables for sizing of earth conductors.
Important
The Tables Method is used for sizing earthing conductors only, not for
calculating the earth resistance value.
Methods Of Sizing Earthing Conductors
In Article " Grounding Design Calculations – Part Five ", I explained method#1: By using
the adiabatic equation, also I explained the first case: BS 7671 Requirements for
Electrical Installations (IEE Wiring Regulations) from method#2: By using Tables which
include two cases as follows:
The used tables for determining of earth conductor size are existing in two
standards/codes as follows:
NEC Code provide (2) tables for sizing grounding conductors as follows:
As per NEC 250.66, the grounding electrode conductor must be sized based on
the largest service-entrance conductor or equivalent area for parallel conductors
in accordance with Table 250.66, Except for:
The above (3) exceptions will be sized according to the following table:
Exceptions to Table 250.66 (see Fig.1)
Example#1:
Determine the size of the grounding electrode conductor used for a service
equipment with service-entrance conductor of 3/0 AWG.
Solution:
Use Table 250.66 to size the grounding electrode conductor. According to the
third row, “2/0 or 3/0” the size should be 4 AWG copper or 2 AWG aluminum.
Example#2:
Solution:
Using Table 8 in Chapter 9, find the total circular mil area for each service
conductor:
3 AWG = 52,620 circular mils
3/0 AWG = 167,800 mils
Then, equivalent Total area = 220,420 circular mils or 220.42 kcmil
Step#3: Use Table 250.66 for equivalent area for these parallel conductors
Using Table 250.66 and According to the fourth row, “Over 3/0 through 350,”
the size should be 2 AWG copper or 1/0 AWG aluminum.
Table-8, Chapter 9
Second: Table 250.122
Sizing EGC according to the size of the over-current device ahead of the
conductor
Where there is a long distance between the power source and utilization
equipment, larger sizes of EGC can be provided to lower the overall
impedance of the ground-faultcurrent return path in order to facilitate quick
operation of the overcurrent protective device in the event of a line-to-
ground fault.
Example#3:
Solution:
Using NEC table 250.122, for 400 A Overcurrent Device in Circuit Ahead of
conductor, GEC = 1 AWG Aluminum wire.
The following (6) Special cases must be taken into consideration when sizing
EGC:
Example#4:
Solution
Step#1: Calculate the size ratio of the new conductors to the existing
conductors:
Size ratio = 350,000 circular mils / 250,000 circular mils = 1.4
When a single EGC is run within a raceway with multiple circuits, it should
be sized for the largest over-current protective device present.
Example#5:
Find the EGC for three 3-phase circuits in the same raceway, protected by
overcurrent devices rated 30, 60, and 100 amperes.
Solution:
The three circuits would require only one equipment grounding conductor,
sized according to the largest overcurrent device (in this case, 100
amperes).
By using table 250.122, an 8 AWG copper or 6 AWG aluminum conductor
or copper-clad aluminum conductor is required.
The equipment grounding conductor size shall be sized from Table 250.122
using the rating of the branch-circuit short-circuit and ground fault
protective device.
Note:
Example#6:
A 2000 A feeder is installed in parallel using 6 metal clad (MC) type cables,
each set contains four 600 Kcmil aluminum alloy conductors. What is the
minimum size EGC that can be used?
Solution:
Bu using table 250.122, for 2000 A OPCD, EGC minmum size = 400 Kcmil, and
one EGC must be installed in each MC Cable assembly.
Equipment grounding conductors run with feeder taps shall not be smaller
than shown in Table 250.122 based on the rating of the overcurrent device
ahead of the feeder but shall not be required to be larger than the tap
conductors.
Example#7:
A 600-kcmil copper conductor is tapped to a 1200-ampere feeder and
supplies a fusible switch with 400-ampere fuses. What is the minimum size
EGCs that can be used?
Solution:
1. Data Collection,
2. Data Analysis,
3. Grounding Design Calculations.
And I explained the first step: Data Collection in the following Articles:
And I explained What we are going to design for grounding system in any building in the
following Articles:
And, in Article " Grounding Design Calculations – Part One ", I indicated the following:
There are many methods can be used for performing Grounding System
Design Calculations But the common methods are:
1. Equations Method,
2. Nomographs Method,
3. Excel Spreadsheets Method,
4. Tables Method,
5. Online Earthing Calculators Method,
6. Software Programs Method.
In this Article and Article " Grounding Design Calculations – Part Two ", I explained the
first method of grounding design calculations: Equations Method and solved examples.
And I explained the second method of grounding design calculations: Nomographs Method
in Article " Grounding Design Calculations – Part Three".
Also, I explained the third method of grounding design calculations: Excel Spreadsheets
Method in " Grounding Design Calculations – Part Four ".
And I explained the forth method of grounding design calculations: By using Tables In
Articles " Grounding Design Calculations – Part Five " and " Grounding Design
Calculations – Part Six ".
Today, I will explain the fifth method of grounding design calculations: Online Earthing
Calculators Method.
In this method, I will introduce some good online earthing calculators that
can help electrical designers in grounding design calculations. I choose the
following (3) online earthing calculators providers:
Important
Before using any online earthing calculator, you must check its compatibility
with your local codes and standards.
First: LPI Earthing Calculator
This, user friendly, earthing calculator allows you to estimate earth system
resistance based on IEEE and other international earthing/grounding
standards.
1- Calculator sections
This calculator includes (3) different sections (see fig.1), they are as follows:
1. Configurations Section,
2. Parameters Section,
3. Results Section.
Fig.1: LPI Earthing Calculator
In this section, the user must select the configuration applied in his design
from the following (5) configurations (see fig.2):
1. A Single Vertical Rod,
2. Horizontal Conductor With (Or Without) Vertical Rods,
3. Horizontal Grid With (Or Without) Vertical Rods,
4. More Than One Horizontal Conductor Radiating From A Single
Rod,
5. LPI Chemical Ground Rod.
1. Soil Category,
2. Products Category,
3. Layout Category.
It includes the resistivity parameter (Ωm) which can be inserted by one of the
(2) following methods (see fig.4):
Products
Configuration
in Products Category
A Single Vertical Rod (see fig.6) Rod
Horizontal Conductor With Vertical Rods
(see fig.7)
Rod
Horizontal Grid With (Or Without) Vertical
Tape
Rods (see fig.7)
wire
More Than One Horizontal Conductor
Radiating From A Single Rod (see fig.7)
LPI Chemical Ground Rod (see fig.8) ChemRod
Fig.6
Fig.7
Fig.8
To activate/deactivate a product in multi-products category, you must
on/off the button beside the product name (see fig.9).
Fig.9
Activation of tape product will deactivate the wire product and Vice
versa (see fig.9), since only one product (tape or wire) can be used in these
configurations.
Dimensions
Product Limits
Parameters
must be between 10 and 60 mm
Rod diameter (mm)
Rod (see (also depends on hole diameter)
fig.6 & 7)
Rod Length (m) must be between 1 and 30 m
Tape width (mm)
must be between 10 and 100 mm
Tape (see
fig.7)
Tape thickness ( mm) must be between 0.5 and 10 mm
Wire (see must be between 30 and 500
Area of wire (mm2)
fig.7) mm2
Selection of length to be 2 or 3 meters
Chemrod
Selection between vertical or horizontal Chemical Ground
(see fig.8)
rod
Layout
Configuration
In Layouts Category
Fig.10
Fig.11
Fig.12
Fig.13
dimensions
Layout Limits
parameters
must be between 10 and 500
Rod Hole for Hole diameter (mm)
mm (also depends on Rod
Compound
diameter)
(see figs.
10,11,12 & Hole Length = Rod
13) Length (m).
1. System Only,
2. With Reslo,
3. With Grip.
1. R range,
2. R Typical.
What is R Typical?
Based on installation experience and careful field testing, the LPI Earthing
Calculator is also able to provide a very useful “Typical” result which shows
the likely result for typical conditions seen in the field.
Generally the earth Resistance value appear in the system only tap
without using RESLO and Grip materials
If using layouts "Rod Hole for Compound" or/and "Trench for
Compound", the earth resistance value (after enhancement) will appear in
the "With Reslo" tab or in the "With Grip" tab according to the used material
for enhancing the erathing resistance value.
Also, the number of bags of Reslo compound or/and the numbers of
kits of Grip powder will appear in each corresponding tab.
Calculations in System only tab are based on the rules in
below fig.15.
Fig.15
Calculations in "With Reslo" and "With Grip" tabs are based on the
rules in below fig.16.
Fig.16
1. Data Collection,
2. Data Analysis,
3. Grounding Design Calculations.
And I explained the first step: Data Collection in the following Articles:
And I explained What we are going to design for grounding system in any building in the
following Articles:
And, in Article " Grounding Design Calculations – Part One ", I indicated the following:
1. Equations Method,
2. Nomographs Method,
3. Excel Spreadsheets Method,
4. Tables Method,
5. Online Earthing Calculators Method,
6. Software Programs Method.
In this Article and Article " Grounding Design Calculations – Part Two ", I explained the
first method of grounding design calculations: Equations Method and solved examples.
And I explained the second method of grounding design calculations: Nomographs Method
in Article " Grounding Design Calculations – Part Three".
Also, I explained the third method of grounding design calculations: Excel Spreadsheets
Method in Article " Grounding Design Calculations – Part Four ".
And I explained the forth method of grounding design calculations: By using Tables In
Articles " Grounding Design Calculations – Part Five " and " Grounding Design
Calculations – Part Six ".
Today, I will continue explaining the fifth method of grounding design calculations: Online
Earthing Calculators Method.
In Article " Grounding Design Calculations – Part Seven ", I listed the online Earthing
calculators that will be introduced and explained help electrical designers in grounding
design calculations.
Also, I explained the first online earthing calculator: LPI Earthing Calculator in this
article and we are going to explain other online earthing calculators which are listed as
follows:
In this method, I will introduce some good online earthing calculators that
can help electrical designers in grounding design calculations. I choose the
following (3) online earthing calculators providers:
Important
Before using any online earthing calculator, you must check its compatibility
with your local codes and standards.
1- Choose Metric or English units by use of the input unit select button
(beside the calculate button) prior to entering variables. The English units
are feet and inch while the Metric units are meter and cm.
Note:
Do not use commas in the input values. If the decimal is not entered,
it is assumed to be just to the right of the right-most digit entered.
2- Enter the average resistivity of the environment (earth) around the
grounding electrode in ohm-cm.This is the value of soil resistivity
determined though field testing.
Notes:
Soil resistivities may vary from a low of 100 to a high of 1,000,000
ohm-cm.
Notes:
If LORESCO grounding backfill is used, the length is the length of the
backfill column. If no backfill is installed, the length is the actual electrode
length.
Where several electrodes are installed in a single hole, enter the
length of the grounding backfill column, if used , or the total length of all of
the individual electrodes, if no backfill is used. Multiple electrodes in a
single hole are considered a single electrode.
Notes:
Typical spacings between surface electrodes vary between 1.5 to 10
meters (5 to 30 feet). Typical spacing between deep electrode systems vary
between 7 to 30 meters (25 to 100 feet).
If the number of electrodes entered in one, no spacing value is
required. If a value for spacing is entered with the number of electrodes
equal to one, the spacing is ignored.
7- Select one of the two choices from the drop-down menu (Deep or
shallow).
Surface electrodes generally are installed with the top of the active
electrodes within 15 meters (50 feet) from the surface. Deep electrodes are
generally installed with the top of the active electrode below 15 meters (50
feet) from the surface.
8- Result: click on the Calculate button, You will get the resistance-to-earth
in ohms of the electrode system described by the input data.
Notes:
If the estimated resistance is higher than the required value, one or
more of the design variables may be changed in order to determine its
effect on the expected resistance. The greatest decrease in resistance is
achieved either by increasing the number of grounding electrode holes or
increasing the length of a single electrode column.
The most recent result along with the input data is displayed in
output column 1. You may recalculate by reentering the required variables
while changing any one or all of the input data values for the next
calculation. As additional calculations are undertaken, the output results
automatically scroll to the right. In other words, at any time you may
compare the three most recent calculation results.
You can use the Loresco Vertical Resistance Calculator by click on the
link.
1- Choose Metric or English units by use of the input unit select button
(beside the calculate button) prior to entering variables. The English units
are feet and inch while the Metric units are meter and cm.
Note:
Do not use commas in the input values. If the decimal is not entered,
it is assumed to be just to the right of the right-most digit entered.
Notes:
Soil resistivities may vary from a low of 100 to a high of 1,000,000
ohm-cm.
Regardless of the input units selected (English or Metric), the units
for resistivity must be in ohm-cm.
Note:
If LORESCO grounding backfill is used, this is the total grounding
backfill length. If grounding backfill is not used, this is the length of the
electrode itself.
4- Enter the depth from the surface of the earth to the center of the
horizontal grounding electrode in meters or feet.
7- Choose one of the two horizontal electrode shapes from the drop-down
menu. This refers to the cross-sectional shape of the LORESCO grounding
backfill column, if used. If grounding backfill is not used, this is the cross-
sectional shape of the grounding electrode itself.
8- Result: click on the Calculate button, you will get the resistance-to-earth
in ohms of the electrode system described by the input data.
Notes:
If the estimated resistance is higher than the required value, one or
more of the design variables may be changed in order to determine its
effect on the expected resistance. The greatest decrease in resistance is
achieved by increasing the length up to the point where attenuation along
the single electrode becomes significant. Once attenuation becomes
significant, additional horizontal electrodes are desirable.
The most recent result along with the input data is displayed in
output column 1. You may recalculate by reentering the required variables
while changing any one or all of the input data values for the next
calculation. As additional calculations are undertaken, the output results
automatically scroll to the right. In other words, at any time you may
compare the three most recent calculation results with the most recent
calculation results.
In the case where the electrode shape is chosen as rectangular,
Sunde's equation for a horizontal strip electrode is used if the width is
greater than eight (8) times the thickness. If the width is less than eight (8)
times the thickness, an equivalent diameter is calculated for the electrode
by determining the diameter necessary to equate the surface area for the
rectangular electrode and a cylindrical electrode. Then, Sunde's equation
for a horizontal cylindrical electrode is used assuming this equivalent
diameter. Of course, if the electrode shape is chosen as cylindrical, Sunde's
equation for a horizontal cylindrical electrode is used with the diameter
entered. These equations apply to a single, continuous horizontal electrode.
If the horizontal electrode system consists of multiple horizontal
electrodes either placed in individual LORESCO grounding backfill columns
rather than a single continuous backfill column or without grounding
backfill, the calculator cannot determine the exact resistance-to-earth.
However, the resistance may be estimated as follows. Calculate the
resistance assuming the Length of the electrode is the length from the
beginning of the first electrode or electrode backfill column to the end of
the last electrode or electrode backfill column (In other words, the total
end-to-end length of the system). Next, calculate the resistance assuming
the Length of the electrode is the sum of the individual electrodes or
electrode backfill columns (The space between the electrodes or electrode
backfill columns is subtracted from the total end-to-end length). The actual
resistance will be between these two calculated values.
You can use the Loresco Horizontal Resistance Calculator by click on the
link.
1- Choose Metric or English units by use of the input unit select button
(beside the calculate button) prior to entering variables. The English units
are feet and inch while the Metric units are meter and cm.
Note:
Do not use commas in the input values. If the decimal is not entered,
it is assumed to be just to the right of the right-most digit entered.
3- Enter the average length of the ground rods or the grounding backfill
columns, if used, in meters or feet. If a grounding backfill column is used,
you should enter the total length of the backfill regardless of the length of
the ground rod or contacting electrode within the backfill.
4- Enter the average resistivity of the upper layer of soil around the
grounding grid in ohm-cm. This is the value of soil resistivity from the
surface to a depth of H as determined though field-testing.
5- Enter the average resistivity of the deeper layer of soil around the
grounding electrode in ohm-cm. This is the value of soil resistivity from the
depth of H downward as determined though field-testing.
Note:
Soil resistivities may vary from a low of 100 to a high of 1,000,000
ohm-cm or more.
Regardless of the input units selected (English or Metric), the units
for resistivity must be in ohm-cm.
If the soil is uniform resistivity to a depth greater than or equal to
the average rod depth, a single soil resistivity layer model is used. In this
case, enter the same resistivity for both the upper and deeper layers, and
enter any value for the Thickness of the Upper Layer, H.
In order for this approximate model to be valid, the resistivity of the
deeper layer must be equal to or less than the resistivity for the upper
layer. If the deep layer resistivity is less than the resistivity of the upper
layer, it must not be less than 20% of the resistivity of the upper layer.
9- Enter the depth of burial of the grid in meters or feet. If the grid is laying
on the surface of the earth, you may enter zero.
10- Enter the thickness of the upper soil layer in meters or feet. If the soil
resistivity is uniform to a depth equal to or greater than the average rod
length, a single soil resistivity layer model is used. In this case, you must
enter the value of the upper soil resistivity for both the upper and lower
resistivity values required and enter any number for the Thickness of the
Upper Layer, H. In order for the two layer model to be valid, the thickness
of the upper layer should be at least 10% of the long-side grid length.
Finally, the thickness of the upper layer, H, must be greater than or equal
to the grid depth and less than or equal to the average ground rod length.
11- Enter the length of the short side of the rectangular area covered by the
grid.
12- Enter the length of the long side of the rectangular area covered by the
grid.
13- Result: click on the Calculate button, you will get the resistance-to-
earth in ohms of the electrode system described by the input data.
Notes:
If the estimated resistance is higher than the required value, one or
more of the design variables may be changed in order to determine its
effect on the expected resistance.
The most recent result along with the input data is displayed in
output column 1. You may recalculate by reentering the required variables
while changing any one or all of the input data values for the next
calculation. As additional calculations are undertaken, the output results
automatically scroll to the right. In other words, at any time you may
compare the two most recent calculation results.
You can use the Loresco Grid Resistance Calculator by click on the link.
Third: Electrician2 Grounding Calculators
This program reads NEC Table 250.66. Select the size of largest copper service
entrance conductor or equivalent area for parallel conductors from the list or
select size of largest aluminum service entrance conductor or equivalent area
for parallel conductors from the list and this program finds the sizes of either
the copper or aluminum equipment grounding electrode conductors.
2- Equipment Grounding Conductor Size Calculator
This program reads NEC Table 250.122. Select the overcurrent protective device
from the list that includes the standard overcurrent protective device sizes from
Section 240.6(A) and this program finds the sizes of both the copper and
aluminum equipment grounding conductors.
You can use the Electrician2 Grounding Calculators by click on the link.
1. Data Collection,
2. Data Analysis,
3. Grounding Design Calculations.
And I explained the first step: Data Collection in the following Articles:
Earthing Systems Design steps – Part One
And I explained What we are going to design for grounding system in any building in the
following Articles:
And, in Article " Grounding Design Calculations – Part One ", I indicated the following:
The procedures for performing the Grounding System Design Calculations can differ
slightly according to the type of the building as follows:
There are many methods can be used for performing Grounding System Design
Calculations But the common methods are:
1. Equations Method,
2. Nomographs Method,
3. Excel Spreadsheets Method,
4. Tables Method,
5. Online Earthing Calculators Method,
6. Software Programs Method.
In this Article and Article " Grounding Design Calculations – Part Two ", I explained the
first method of grounding design calculations: Equations Method and solved examples.
And I explained the second method of grounding design calculations: Nomographs Method
in Article " Grounding Design Calculations – Part Three".
Also, I explained the third method of grounding design calculations: Excel Spreadsheets
Method in Article " Grounding Design Calculations – Part Four ".
And I explained the forth method of grounding design calculations: By using Tables In
Articles " Grounding Design Calculations – Part Five " and " Grounding Design
Calculations – Part Six ".
Also, I explained the fifth method of grounding design calculations: By using Online
Earthing Calculators in Articles " Grounding Design Calculations – Part Seven " and
" Grounding Design Calculations – Part Eight".
Today, I will explain the Sixth Method of Grounding Design Calculations: Software
Programs Method.
Actually, there are many software programs for Grounding Design Calculations as:
1. Etap,
2. SES Software Package,
3. CDEGS Integrated Software for Power System Grounding/Earthing,
Electromagnetic Fields and Electromagnetic Interference,
4. CYMGRD, Substation Grounding Program,
5. GEM from Erico,
6. Etc…
But Unfortunately, most of these programs are not for free, you can download a
demo with free trial period or less functions/capabilities. The only free software
program for Grounding Design Calculations is Erico-Gem and because of this, it will
be explained in this article.
2- Basis of Calculation
The formulas used in this program are based on accepted formulas which
are the basis of IEEE publications
The formulas used for calculating resistance to Earth are based on modified
formulas from Dwight for horizontal electrodes and from Sunde for vertical
electrodes.
The modified formula assumes the top of the vertical electrode is near the
surface.
When more than one vertical electrode are calculated, the calculations
assume equally spaced ground rods in a straight line and that the spacing between
the ground rods is equal to or greater than the length of the vertical Earth
electrode.
The formula for calculating the resistance to Earth for the horizontal Earth
electrode assumes the electrode is in a straight line.
Both of the horizontal and vertical resistance to Earth formulas are for DC
or low frequency. Both sets of equations use, as an input, the diameter of the
cable as well as that of the surrounding GEM material to calculate the resistance to
Earth.
The modified formulas assume uniform soil resistivity.
The contact resistance between the conductor and the surrounding GEM
material is ignored in calculating resistance to Earth.
Notes:
The use of this program and the selection of the input parameters require
an engineering judgement for each specific application. Calculations used within
this program are based on approximations which may or may not apply to specific
applications.
The calculated amount of GEM is very conservative. The results are rounded
to the nearest 25 pound bag of GEM. In some cases, you will need less GEM
material than the program results indicate.
3- Program Interfaces
1. Language interface,
2. Main menu interface.
1. English,
2. Espanol,
3. Francais,
4. Deutsch.
3.2 Main Menu Interface
1. GEM Calculator,
2. How to Install GEM,
3. GEM Specifications,
4. GEM Product Information,
5. Software Information,
6. About GEM,
7. About ERICO,
8. Return Policy,
9. Contact Information,
10. Exit.
The only important button for us is "GEM Calculator" Button while other buttons
introduce written information or instructions that need to be reviewed and understood.
Choose Metric or English units, prior to entering variables, by putting the dot
beside required unit system. The English units are feet and inch while the Metric units
are meter and cm.
Regardless of the input units selected (English or Metric), the units for resistivity
must be in ohm-m.
Use the Reference button in below of the calculation window for getting the
following information:
1- Resistivity (ohm-m) of soil based on soil type: copied from table 10 of IEEE std 142 -
1991,
Resistivity (ohm-m) of soil based on soil type
2-Effect of Moisture Content on Resistivity: copied from table 11 of IEEE std 142 -1991,
3- Effect of temperature on Resistivity: copied from table 12 of IEEE std 142 -1991,
Effect of temperature on Resistivity
4- Cable Diameter Equivalents: give the equivalent diameter in inches and cm for a
given cable cross section area in Kcmil, AWG and mm2.
Cable Diameter Equivalents
For recalculating with new variables, press Clear Button then enter the new
variables.
For printing the calculation window, press Print button.
Press the Menu button at any time to return to the GEM Calculator Window.
Step#3: Results step: you will get the electrode resistance in (ohms).
Calculation#2: for Single Ground Rod (with GEM)
Step#3: Results step: you will get the electrode resistance in (ohms) and the required
number of GEM Bags.
Step#3: Results step: you will get the electrode resistance in (ohms).
Calculation#4: for Multiple Ground Rods in a Line (with GEM)
Step#3: Results step: you will get the electrode resistance in (ohms) and the required
number of GEM Bags.
Note:
Wire does not contribute with the final electrode resistance value.
Step#3: Results step: you will get the electrode resistance in (ohms).
Calculation#6: for Bare Ground Wire in a Line (with GEM)
Step#3: Results step: you will get the electrode resistance in (ohms) and the required
number of GEM Bags.
Step#3: Results step: you will get the electrode resistance in (ohms).
Step#3: Results step: you will get the electrode resistance in (ohms) and the required
number of GEM Bags.
About GEM
GEM Materials
Today, I will explain Grounding Design Calculations of High and Medium Voltage
Electricity AC Substations.
1- Standards
Note:
2- Design Procedures
In this Article and following Articles, I will explain these steps in detail.
Step#1: Field Data Collection
In this step, we will know how to size the earthing grid conductor in the
following two cases:
Fig (2)
Note:
Notes:
1- It should be noted that αr and ρr are both to be found at the same reference
temperature of Tr °C. Table-1 provides data for αr and ρr at 20 °C.
Table-1
TCAP can be calculated for materials not listed in Table-1 from the specific heat
and specific weight. Specific heat, SH, in cal/(grams × °C) and specific weight,
SW, in gram/cm3 are related to the thermal capacity per unit volume in J/(cm3
× °C) as follows:
Akcmil = I x Kf x √ tc
Where:
Example#1:
Calculate the Earthing Grid Conductor Size for 30% copper-clad steel
conductor for 1 KA fault current and duration = 1 sec.
Solution:
Thus, for I = 1 kA
Example#2:
A 20 kA, 3 s fault current, calculate the Earthing Grid Conductor Size using,
the English unit equation, for each of the following conductor’s material:
Solution:
In cases where accounting for a possible dc offset component in the fault current
is desired, an equivalent value of the symmetrical current, IF, will be used in
above equations for Earthing Grid Conductor Sizing For Symmetrical Fault
Currents as follows:
IF= If x Df
Where:
Notes:
The following Equation can be used to compute the decrement factor for
specific X/R ratios and fault durations:
Where:
Table-3
Fusing characteristics for various sizes of copper conductor with various degree
of dc offset are presented in Table-4 through Table-7 as follows:
Table-4
Table-5
Table-6
Table-7
Notes:
Again, we will explain more important definitions included in NEC code Article 100 which
will be used along this Course, toady we will show the term “Bonding" Definition.
The terms Bonding & Grounding are often confused or misused. Bonding should not be
mistaken for Grounding since their definitions are different as follows:
Bonding:
Grounding / Earthing:
It is the attachment of a bonded metallic system to earth, typically through ground rods or
other suitable grounding electrodes for ensuring zero voltage.
Note: grounding is American standard term is equivalent to earthing which is IEC standard
term.
For a Comparison table between bonding and grounding Please review the topic included
in Understanding NFPA 70(National electrical code) course EC-1 titled “NEC Article 100 -
Part Three”
1- Ground:
2- Grounded:
It means connected to the ground (planet earth), either directly or through a conductive
body that extends the ground connection.
3- Grounded Conductor:
For grounded 3-phase, 4-wire wiring systems (see fig.2) the neutral point of the
wye-connected transformer(s) or generator is usually the point connected to ground.
The term equipment grounding conductor includes bare or insulated conductors, metal
raceways [rigid metal conduit, intermediate metal conduit, electrical metallic tubing
(EMT)], and metal cable jackets where the Code permits such metal raceways and cable
enclosures to be used for equipment grounding—which is a basic Code-required concept.
5- Grounding Electrode:
The grounding electrode is any one of the building or structural elements that is in actual
physical contact with the earth, such as: see fig.5
The conductor that runs from the bonded neutral block or busbar or ground bus at service
equipment, separately derived systems, or main building disconnects to the system
grounding electrode is clearly and specifically identified as the “grounding electrode
conductor.”