For NTPC Conference

Introduction of 50 Hz SC
660/800MW Steam Turbine

2013.02.14
Doosan Heavy Industries & Construction

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Contents

I General Introduction

III Steam Turbine Technologies

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History of Doosan STG Technology and business

Build up
Co-Design with GE DOOSAN Design
MFG. Technology

1962 1985 2003

• Established (1962) • 500MW Subcritical (1988) • Fossil, Nuclear, CCPP STG,

• Turbine & Generator • 1000MW Nuclear STG (1988) Total 55 units (2003~2012)
Manufacturing license • 800MW Supercritical STG (1998) • Acquisition of Skoda (2009)
with GE (1976) • 500MW Supercritical / 1455MW • GE license termination (2010)
Nuclear STG (2002)

2
TG Business Line

Steam Turbine
• Steam Turbine for Fossil, Nuclear and Combined Cycle
• Steam Turbine Upgrading (Retrofit)

Generator
•Generator for Fossil, Nuclear and Combined Cycle
•Generator Upgrading (Retrofit)

Gas Turbine
•Gas Turbine for Simple & Combined Cycle
•Licensed with Mitsubishi Heavy Industries

Control & Excitation

•Turbine Generator Control System
•Generator Excitation System
•Electrical Equipment
3
Shops and Facilities in Korea

Manufacturing facilities covering from material to the assembled product

Steam Turbine Test Facility

Casting & Forging Shop

Main Office
Turbine Generator Shop

Generator Test Facility

Heavy Fabrication Shop

Manufacturing Capacity

Quality control program certified by ISO 9001 2,600MW / Year

for entire manufacturing process
5,500MW / Year

9,500MW / Year
4
 Steam Turbine Experience – Major Projects

 Experience for Steam Turbine & Generator

Korea
*Coal
Younghung #1/2 (814MW x 2)
Hadong #7/8(518MW x 2)
Tangjin #5~8(518MW x 4)
Czech Republic Poryong #7/8(550MW x 2)
Ledvice (660MW x 1) Taean #7/8(550MW x 2)
Samchunpo #1~6
(577MW x 4unit, 541MW x 2unit)
* Nuclear
Wolsong #2~4 (714MW x 3unit)
Yonggwang #3~6 (1050MW x 4unit)
Ulchin #3~6 (1050MW x 4unit)
Shinkori #1/2 (1050MW x 2unit)
Shinwolsong #1/2 (1050MW x 2unit)
Shinkori #3/4 (1450MW x 2unit)
Shinulchin #1/2 (1450MW x 2unit
•CCPP/CHP
•Yeongwol(848MW(3-3-1) x 1unit
•Pocheon (800MW(2-2-1) x 2unit)
•Yangju (540MW(2-2-1) x 1Unit)
•Haengbok(540MW(2-2-1) x 1unit)

Saudi Arabia India

Rabigh #7~10 (700MW x 4unit) Raipur (685MW x 2)
Marafiq #5/7 (275MW x 2unit)
Yanbu #2 (276MW x 3unit)
UAE Vietnam
BNPP #1~4 (1390MW x 4unit) Mong Duong I (540MW x 2unit)
Mong Duong II (600MW x 2unit)
Thailand
GHECO-one (700MW x 1)

Indonesia
Cirebon (698MW x 1)

Australia
Eraring #1~4 (750MW x 4unit)

•Subcritical 74Unit (47,565 MW)

•Supercritical 16Unit ( 9,368 MW)
•Total Fossil Fired 90Unit (55,933 MW)

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Steam Turbine Product Line-Up (1/2)

Configuration Specification Capacity Range

Axial
Condensing • TC1F, 1 Casing
• 1HP + 1LP
• 50Hz / 60Hz Application
Downward • Fossil / CCPP Unit Up To 180MW
Condensing
Reheater

• TC1F, 2 Casing
• 1HP + 1ILP
• 50Hz / 60Hz Application
Up To 210MW
• Fossil / CCPP Unit

fahmi KEV STG3 TC2F

• TC2F, 2 Casing
• 1HIP + 1LP
• 50Hz / 60Hz Application 160MW~
• Fossil / CCPP Unit 450MW

(MW) 300 600 900

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Steam Turbine Product Line-Up (2/2)

Configuration Specification Capacity Range

• TC2F, 3 Casing
• 1HP + 1IP + 1LP
• 50Hz / 60Hz Application 200MW ~
• Fossil Unit 700MW

• TC4F, 3 Casing
• 1HIP + 2LP
• 50Hz / 60Hz Application
400MW ~ 800MW
• Fossil Unit

• TC4F, 4 Casing
• 1HP + 1IP + 2LP
• 50Hz / 60Hz Application
600MW ~ 1,100MW
• Fossil Unit

(MW) 300 600 900

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Contents

I General Introduction

III Steam Turbine Technologies

8
In-House Test Facility – Steam Turbine/Generator

Steam Turbine Test Facility

 Verification of New Steam Turbine Technology
 Verification of Last Stage Bucket

LP Test Facility HP Test Facility

Generator Test Facility

 Efficiency Evaluation
 Electrical Characteristics & Mechanical Reliability
 Capacity: 100MW to 1,800MW

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9
In-House Test Facility – Material Reliability

DHI steam turbine was designed based on DHI’s own material test data base
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COST FB2+COST FB2_RT
Total Strain Range, t (%)

o
COST FB2+COST FB2_593 C
o
COST FB2+COST FB2_621 C

COST FB2+ COST FB2

0.1
1 2 3 4 5
10 10 10 10 10
Critical Fatigue Life(Ncr) High Temperature Creep Rupture Test

1) 40% of Average 105hr Rupture Stress

2) 50% of Minimum 10 5hr Rupture Stress
3) 100% of the Smallest 10 5hr Rupture Stress
Stress

20% of TS_spec. min. @ Temp.

50% of YS_spec. min. @ Temp.
ALLOWABLE of Casing
100% of the Creep Strength which
produces 1% Plastic Strain in 10 5hr
Temperature High Cycle Fatigue Test

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 50 Hz SC 660 MW/ 800 MW Turbine

 Layout and Steam Conditions

SC 660 SC 800 [SC 660MW]

Main Steam
242 bar 242 bar
Pressure
Main Steam
566°C 566°C
Temperature
Reheat Steam
593 °C 593 °C
Temperature

HP 1F IP 2F
LP 48” LSB 2F Generator

[SC 800MW]

HP 1F IP 2F
Generator
LP 33.5” LSB 4F

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 50 Hz SC 660 MW/ 800 MW Turbine

 HP Turbine

CV

MSV

OLV*

HP Valves

OLV Inlet

Honeycomb seal Assembled diaphragm 3D blade Design Technology

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 50 Hz SC 660 MW/ 800 MW Turbine

 IP Turbine

IP SV

IP ICV

Honeycomb seal Assembled diaphragm 3D blade Design Technology

13
 50 Hz SC 660 MW/ 800 MW Turbine

 LP Turbine

LP 1 to LP 3 Shroud

48” LSB
33.5” LSB
LP 4 Shroud

Hollow Diaphragm

14
Advanced Technologies (1/5)

Advanced Steam Path Technology

 Flow path optimize with compound lean blade  Compound lean technology
 High end blade design technology  Optimized radial reaction to decrease loss

Increased stage efficiency

Blade shape 3D Optimization of Turbine Blade

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Advanced Technologies (2/5)

Bucket & Tip Seal Technology

 Reducing the tip leakage flow  Minimize installation clearance

 Reducing vibration  Minimize friction and maintain tooth profile

Reduced tip losses Reduced tip losses

Increased Reliability

Continuous Coupled Blade Honeycomb Seal

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Advanced Technologies (3/5)

Nozzle & Diaphragm Construction

 Moisture removing  High geometrical accuracy

 Water drain slot in suction & pressure side  High blade surface quality
 Easy maintenance

Drain Hole in
Ring
Water Drain
Slots

Groove in the
Web

Hollow type nozzle Assembled diaphragm

17
Advanced Technologies (4/5)

Overload Valve Application

• Smooth control response at overload secured by aerodynamically linearized characteristic

Control Valve Overload Valve

BOILER

Stop Valve
4th Stage
HP Bowl

HP
Turbine

Stop Valves

Control Valves

Overload Valve

Schematic Valve Arrangement Configuration of Overload valve Chamber

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Advanced Technologies (4/5)

Overload Valve Application

•Smooth control response at overload secured by aerodynamically linearized characteristic
•All control valves operate at the same time (Full arc admission)
•OLV is starting to open getting over 100% TMCR

Constant P. Sliding Pressure Constant P.

100%
Throttle pressure
90 Pure Sliding
CV Opening
OLV Opening

% of Rated Valve
Pressure Opening

40

0%
20% 40% 60% 90% 100% 105% (VWO)
Behavour of Control Valves
19
 Advanced Technologies (5/5)

 48” Steel LSB for 50 Hz SC 660MW

Fatigue test
Design Basic CFD Verification (full scale) Dynamic Testing
0 rpm 3000 rpm
Tie-boss

Vacuum Spin-pin Test

Shroud

Wind Tunnel Test

Fir tree
dovetail
Campbell diagram

 3D full aero design/Integral blade tip cover

 High structural reliability and stability
 Verify structural reliability with full scale dynamic test
 Curved axial entry dovetail

20
Current development for 50 Hz SC 660 MW/ 800 MW Turbine

• HIP1F-LP2F
• Wheel Stage
• 48” LSB
• 2HP & 2IP Valve

• HP1F-IP1F-LP4F
• Wheel Stage
• 33.5” LSB
• 2HP & 2IP Valve

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`

Thank you
Jin Hwan Kim
jinhwan.kim@doosan.com
82-55-278-3677

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