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Renewable and Sustainable Energy Reviews 70 (2017) 472–491

Contents lists available at ScienceDirect

Renewable and Sustainable Energy Reviews


journal homepage: www.elsevier.com/locate/rser

A comprehensive review on utilization of hydrogen in a compression MARK


ignition engine under dual fuel mode

Venkateswarlu Chintala, K.A. Subramanian
Engines and Unconventional Fuels Laboratory, Centre for Energy Studies, Indian Institute of Technology-Delhi, New Delhi 110016, India

A R T I C L E I N F O A BS T RAC T

Keywords: Compression ignition (CI) engines emit high levels of particulate matter (PM) and oxide of nitrogen (NOx)
Hydrogen emissions due to combustion with heterogeneous air fuel mixture. The PM emission could be reduced
Dual fuel engines significantly along with thermal efficiency improvement using hydrogen in the engines under dual fuel mode
Performance, combustion and emission (diesel-hydrogen). In hydrogen dual fuel engines, other emissions including hydrocarbon (HC), carbon
characteristics
monoxide (CO) and smoke decrease to near zero level whereas greenhouse gas emissions (carbon dioxide
Hydrogen energy share enhancement
(CO2) and methane (CH4)) from CI engines decrease substantially. However, the literature review indicates the
maximum hydrogen energy share in the dual fuel engines at rated load is limited from 6% to 25%. This is mainly
due to higher in-cylinder peak pressure and rate of pressure rise, knocking and autoignition of hydrogen-air
charge. In addition to this, NOx emission in the engine under dual fuel mode is higher (about 29–58%) than
conventional diesel mode due to high localized in-cylinder temperature. The suitable strategies for improvement
of maximum hydrogen energy share (up to 79%) and NOx emission reduction (up to a level of conventional
mode) in CI engines under dual fuel mode are discussed in detail.

1. Introduction major concerns for sustainability of CI engines. The current available


technologies such as exhaust gas recirculation (EGR), retardation of
Compression ignition (CI) engines are widely used in various injection timing etc. could not provide both the efficiency improvement
sectors including transportation, agriculture, civil construction and and the emissions reduction benefits. However, utilization of gaseous
small scale electrical power generation due to its high thermal hydrogen (H2) in CI engines is a viable option to resolve both the
efficiency, high fuel economy and low carbon based emissions (carbon problems of energy efficiency improvement and emissions reduction
monoxide (CO), hydrocarbon (HC)). However, these engines emit high simultaneously.
level of smoke/particulate matter (PM) and oxides of nitrogen (NOx) Hydrogen has unique physical and chemical properties which are
emissions due to combustion with heterogeneous air fuel mixture. In best suitable for its successful widespread adoption as a fuel (energy
addition to this, carbon dioxide (CO2), one of the major greenhouse gas carrier) for internal combustion (IC) engines [5]. As hydrogen is a
(GHG) emissions, is included in current emission regulation standards carbon free fuel, it's utilization in IC engines leads to zero carbon based
along with the other regulated emissions. For example, European emissions such as carbon monoxide (CO), carbon dioxide (CO2),
Union sets CO2 emission regulation of 95 g/km by 2020 [1,2]. The hydrocarbon (HC) and smoke/soot/particulate matter. Hydrogen has
EPA (Environmental Protection Agency) implemented CO2 emission the highest energy content per unit mass among all fuels and it has
regulation as 820 g/kWh for light, medium and heavy duty vehicles [2– many advantageous properties such as a high flame speed, short
4]. On the other hand, energy efficiency improvement is one of the quenching distance, high heating value and high diffusivity which

Abbreviations: 32/40DF and 51/60DF, Engine models from M/S MAN Diesel; 34DF and 50DF, Engine models from M/S Wartsila; BDC, Bottom dead centre; BMEP, Brake mean
effective pressure; C-10 DFNG, C-12 DFNG, and C-15 DFNG, Engine models from M/S Caterpillar; CA, Crank angle; CH4, Methane;; CI, Compression ignition; CNG, Compressed
natural gas; CO, Carbon monoxide;; CO2, Carbon dioxide; CR, Compression ratio; CV, Calorific value; CxHy, Hydrocarbon; Ea, Activation energy; EGR, Exhaust gas recirculation; EHI,
End of hydrogen injection; EPA, Environmental Protection Agency; EVC, Exhaust valve closing; EVO, Exhaust valve opening; GHG, Greenhouse gas;; GWP, Global warming potential;
H2, Hydrogen; HC, Hydrocarbon; HCCI, Homogeneous charge compression ignition; HFCP, High frequency component of in-cylinder pressure; IC, Internal combustion; IVC, Inlet
valve closing; IVO, Inlet valve opening; k1, k2, k3, Constants; m, Mass flow rate of species; MI, Manifold injection;; N2O, Nitrous oxide; Nc, Number of cylinders; NOx, Oxides of nitrogen;
O, H, and OH, Oxygen, hydrogen and hydroxyl radicals; P, Brake power; PHCCI, Partial homogeneous charge compression ignition;; PI, Port injection;; PM, Particulate matter; QSK50,
KTA38-G2A, and KTA50-G3, Engine models from M/S Cummins; rpm, Rotations per minute; RPR, Rate of pressure rise;; RR, Reaction rate; Ru, Universal gas constant; SHI, Start of
hydrogen injection; SI, Spark ignition; T, In-cylinder temperature; TDC, Top dead centre; TPE, Total premixed charge energy

Corresponding author.
E-mail address: subra@ces.iitd.ernet.in (K.A. Subramanian).

http://dx.doi.org/10.1016/j.rser.2016.11.247
Received 3 December 2015; Received in revised form 7 May 2016; Accepted 21 November 2016
Available online 30 November 2016
1364-0321/ © 2016 Elsevier Ltd. All rights reserved.
V. Chintala, K.A. Subramanian Renewable and Sustainable Energy Reviews 70 (2017) 472–491

could lead to high combustion efficiency [6]. Theoretically, hydrogen Table 1


produces water as by-product during its combustion in IC engines. It is Current scenario of dual-fuel engine manufacturers (OEMs) [2,11–13].
therefore not only an energy carrier but also a clean and green fuel.
OEMs/Applications Fuels used Engine models

1.1. Hydrogen utilization in internal combustion engines Cummins Diesel and natural QSK50, KTA38-G2A, and
gas KTA50-G3
Caterpillar Diesel and natural C-10 DFNG, C-12 DFNG, and C-
Hydrogen as a fuel is best suitable for spark ignition (SI) engines
gas 15 DFNG
due to its high octane number of about 120 [7]. Hydrogen utilization in Wartsila Diesel and natural 34DF and 50DF
SI engines would give zero carbon based emissions due to high gas
localized in-cylinder temperature. However, hydrogen utilization in MAN Diesel Diesel and natural 32/40DF and 51/60DF
the SI engines is limited due to power de-rating (throttling losses), low gas
Indian Railways Diesel and CNG 1400 HP engine
thermal efficiency, low volumetric efficiency and high level of NOx
HUNDAI Diesel and CNG VERNA (Under progress)
emission [8]. In order to overcome these negative aspects, a major Mahindra & Mahindra Diesel and CNG SCORPIO (Under progress)
engine hardware modification or new technology need to be developed.
On the other hand, if the hydrogen is used in CI engines under dual-
fuel mode, thermal efficiency would improve significantly due to high natural gas based dual-fuel engines emit high levels of unburned HC
compression ratio, no power de-rating due to no throttling losses, fuel (methane hydrocarbon and non-methane hydrocarbon) and CO
economy would improve due to constant volume combustion, and HC emissions at part loads. Engine-out methane (CH4) emission effect
CO, smoke and greenhouse gas emissions (CO2, CH4, N2O) would the environment adversely as global warming potential (GWP) of
decrease significantly. However, hydrogen could not be utilized in methane for 100 years time horizon is higher (21) than GWP of CO2
conventional CI engines as the hydrogen is having the properties of low (1). In order to resolve these issues, replacement of natural gas with
cetane number and high autoignition temperature. But hydrogen can hydrogen could be a viable option as there is no such problem of
be used in CI engines under dual-fuel (diesel-hydrogen) mode. A small hydrogen availability. Hydrogen is one of the most available
amount of diesel (pilot fuel) could be used as an ignition source and elements on the earth. However, it is not available in its actual
hydrogen (main fuel) as the major energy contributing fuel in a CI form (H2), it is combined with other molecules including water
engine under dual-fuel mode. (H2O) and hydrocarbons (CxHy) [7]. So, the hydrogen element needs
to be dissociated from the feedstock/energy source. The significant
1.2. Driving forces for hydrogen utilization in CI engines in Indian energy sources and suitable production methodology is given in
context Fig. 1. Moreover, hydrogen utilization in CI engines could produce
almost zero HC, CH4 and CO emissions, and low CO2 emissions
• India, one of the fast economic development countries, is known as along with an additional benefit of high thermal efficiency.
diesel driven economy as the consumption ratio of diesel to gasoline
is about 5.6:1 [9]. This significant diesel demand could easily be The existing natural gas infrastructure (storage, transportation and
satisfied with hydrogen due to its abundant availability (common dispensing) could also be used for hydrogen blended natural gas fuel.
element in the universe), could be drawn from wide variety of The government of India is also taken further amendment by for-
sources/methods and renewable in nature. mulating fuel policy for implementation of hydrogen blended natural
• The utilization of hydrogen as an energy carrier is proposed in most gas (hydrogen: 18% by volume) as a fuel for internal combustion
of the governmental strategic plans for a sustainable energy system. engines/vehicles [10].
The Indian Ministry of New and Renewable Energy, the US
Department of Energy (DOE), the European Commission's 1.3. Dual fuel technology
Directorate-General for Research, the Japanese Ministry of
Economy, Trade and Industry; and many others formulated vision Typically in a dual-fuel engine, gaseous hydrogen fuel (main fuel) is
reports for hydrogen programs. For example, in India, a National supplied to the engine during suction stroke and diesel fuel (pilot fuel)
Hydrogen Energy Roadmap has been formulated by Ministry of New is directly injected in to the combustion chamber at the end of
and Renewable Energy in the year 2007 [10], and it is envisaged in compression stroke to initiate the ignition as shown in Fig. 2[14].
the Roadmap that one million hydrogen fuelled vehicles and Dual-fuel engines can operate either on dual-fuel mode if gaseous
1000 MW hydrogen based electrical power generation would be hydrogen fuel is available or on single diesel fuel mode in the absence
targeted in the country by 2020. of the gaseous fuel (fuel flexibility). Valve timing and process diagram
• As hydrogen is available as a by-product from Chloro-Alkali of hydrogen and diesel are shown in Fig. 3. Hydrogen was injected into
industries, it could be used in diesel engines under dual-fuel mode the intake manifold after the outlet valve closed (43° CA after TDC) in
for in-house electrical power generation. order to avoid scavenging losses [15]. Start of hydrogen injection (SHI)
• As thermal efficiency of a CI engine is higher than a spark ignition was maintained constant as 43° CA after TDC throughout the
engine due to its high compression ratio, hydrogen utilization in CI experimentation whereas the end of hydrogen injection (EHI) was
engines would be more beneficial. varied with respect to the engine loading [15]. These injection timings
• Particulate matter (PM) emission from CI engines would decrease were optimized based on better performance and lower emissions for
drastically with the use of gaseous hydrogen, which is otherwise a diesel-hydrogen dual-fuel operation [15].
major concern for sustainability of CI engines. The hydrogen fuel could be added into a CI engine using three
• Natural gas based dual-fuel engines are already commercialized by
original engine manufacturers (OEMs) (Table 1). In the world, Delhi
(India) is one of the largest vehicle fleet fuelled with natural gas. In a
significant step towards adopting green fuel, the Indian railways
launched its first CNG (compressed natural gas) train in 2015. The
railways modified a CI engine (rated power: 1400 hp) to run on
dual-fuel mode through fumigation technology with 20% CNG
substitution [11]. However, natural gas availability for meeting the
future huge global energy demands is uncertain. In addition to this, Fig. 1. Energy sources and production methodologies for hydrogen.

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V. Chintala, K.A. Subramanian Renewable and Sustainable Energy Reviews 70 (2017) 472–491

2. Effect of hydrogen usage on performance characteristics


of dual-fuel engines

2.1. Effect of hydrogen on thermal efficiency

Many studies reported the fact of increasing trend in thermal


efficiency at high and moderate loads, and decreasing trend at low
loads with increasing hydrogen quantity in hydrogen based dual-fuel
engines [2,17–19]. Thermal efficiency of a hydrogen based dual-fuel
engine could be determined using Eq. (1). It is observed from Fig. 4
that at 20% load, thermal efficiency of a CI engine decreased from
13.4% with 0% hydrogen mass share (base biodiesel mode) to 8% with
29% hydrogen mass share (dual-fuel mode) [20]. At low load (20%
engine loading), thermal efficiency of hydrogen dual-fuel engine
(3.7 kW rated power at 1500 rpm) reduced as the energy derived from
hydrogen increased [19]. Similarly at 9% load, the efficiency decreased
from 19.57% with base diesel mode to 17.37% with diesel-hydrogen
dual-fuel mode (62.5 kW rated power at 1500 rpm) [21]. The findings
of Santoso et al. confirmed that at lower load of 10 Nm (BMEP:
1.9 bar), indicated efficiency of a hydrogen dual-fuel engine decreased
from 57.9% with 50% hydrogen energy share to 54.3% and 49% with
90% and 97% hydrogen energy shares respectively (Fig. 4) [22].
Hydrogen energy share in a hydrogen based dual-fuel engine could
be determined using Eq. (2). At the low load conditions, injected diesel
(ignition source) is low in quantity and introduction of hydrogen
further reduces the quantity of diesel supply resulting in misfiring.
Fig. 2. Use of diesel and hydrogen fuels in a CI engine under dual-fuel technology. Lata et al. stated the reasons for the efficiency reduction are due to
lower charge temperature at the end of compression process, low flame
velocity of the lean gaseous fuels-air mixture and enough time available
in transferring heat to the adjacent cylinder walls [21].
Brake Power
Thermal efficiency = ×100
(ṁ hydrogen × CVhydrogen)+(ṁ diesel × CVdiesel)
(1)
ṁ hydrogenl × CVhydrogen
Hydrogen energy share = ×100
(ṁhydrogen × CVhydrogen)+(ṁ diesel × CVdiesel)
(2)
Where, ṁ : Mass flow rate of fuel, kg/s, CV: Calorific value of fuel, kJ/kg
Fig. 3. Valve timing and process diagram depicting hydrogen fuel injection timings [14].
K, Brake power, kW, Hydrogen energy share, %
It is evident from Fig. 4 that at high load (BMEP: 5.3 bar), brake
techniques; (i) manifold injection, (ii) port injection, and (iii) direct in-
thermal efficiency of a CI engine increased from 29.9% with diesel
cylinder injection. It was experimentally evaluated that the fuel
mode to 31.6% with 10.1% hydrogen energy share [23]. In another
induction technique would play a dominant role for better performance
study, the efficiency increased from 27.3% with base diesel mode to
of the engine [16]. Among all these techniques, manifold injection
28.7% with 13.4% hydrogen energy share in a CI engine at 75% load
system would offer significant benefits such as controlling of gaseous
(BMEP: 3.99 bar) (Fig. 4). At high load, the inducted hydrogen-air
fuel injection timing and duration, better mixing characteristics of fuel
mixture is reasonably rich which would lead to improvement in
with air, low temperature exposure to hydrogen injector (as the gas
combustion rate due to high flame velocity of hydrogen [23]. The
injector generally mount at a larger distance from the combustion
trend of increase in thermal efficiency at high load was confirmed by
chamber), and minor engine hardware modification (retrofitting of
many other researchers [24–26]. At 5.8 bar BMEP, about 10%
hydrogen gas injector). The manifold injection system could be so
improvement in the efficiency was observed in a CI engine under
designed that the intake manifold does not contain any combustible
dual-fuel mode (Fig. 4) [24]. The work of Wu H-W and Wu Z-Y
mixture other than in suction stroke, so avoiding back firing problem
represents a significant improvement in thermal efficiency of a CI
[16]. However, in case of port and direct injection systems, back firing
engine under hydrogen dual-fuel mode with 30% hydrogen energy
of hydrogen is one of the major setbacks for effective utilization of
share [25]. The investigations of Yadav et al. indicates improvement in
hydrogen in CI engines. In addition to this, hydrogen gas injector
the thermal efficiency of a CI engine (4.4 kW rated power at 1500 rpm)
would expose to high temperatures which arises durability and
from 23.35% with base diesel mode to 26.07% with hydrogen dual-fuel
reliability issues for long run engine operations. Gas injector used for
mode (16.4% H2 energy share) at 75% load (BMEP: 4 bar) [26]. The
port/direct injection system, should be made up of high temperature
significant improvement in thermal efficiency of a CI engine under
compatible material. The literature review on hydrogen based dual-fuel
diesel-hydrogen dual-fuel mode could be due to improvement in
engines is broadly classified into four major aspects; (i) performance
mixing of fuel with air, improvement in degree of constant volume
characteristics, (ii) combustion characteristics, (iii) emission character-
combustion, reduction in combustion irreversibility and reduction of
istics of dual-fuel engines, and (ii) research challenges for hydrogen
unburned fuel quantity. Degree of homogeneity in air-fuel mixture
utilization under dual-fuel mode. The detailed discussion on these
distribution in combustion chamber of the engine increases signifi-
issues is given below.
cantly with addition of hydrogen fuel [27]. As the diffusivity of
hydrogen (0.63 cm2/s) is higher than base diesel (0.038 cm2/s), there

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V. Chintala, K.A. Subramanian Renewable and Sustainable Energy Reviews 70 (2017) 472–491

Fig. 4. Brake thermal efficiency variation with respect to hydrogen flow rate at moderate and higher loads (a) from [23] and (b) from [24] (c) from [22] and (d) from [20].

could be a significant improvement in mixing rate of air with hydrogen Exergy efficiency increased from 29.1% with base diesel to 31.7% with
gaseous fuel. In addition to this, as the gaseous fuel is typically 18% hydrogen energy share at rated load [2]. The efficiency increased
inducted into the engine during suction stroke, more time is available significantly with high amounts of hydrogen energy shares at 75% and
for air-fuel mixture formation process. Thus, combined effects of the 50% loads as shown in the figure. This could be attributed due to
higher diffusivity and the availability of more mixing time would increase in combustion efficiency by decrease in total irreversibility of
increase the amount of air-hydrogen premixed charge, resulting in the system as compared to conventional mode [2]. The combustion
better combustion and enhanced thermal efficiency. irreversibility of a dual-fuel engine decreases with increasing amount of
hydrogen substitution as the combustion with high temperature
2.2. Effect of hydrogen on exergy efficiency of dual-fuel engines reduces entropy generation [2]. The irreversibility in the dual-fuel
engine decreased from 3.14 kW with base diesel mode to 1.73 kW with
Fig. 5 shows exergy efficiency of a CI engine (7.4 kW rated power at hydrogen dual-fuel mode [2].
1500 rpm) for different hydrogen energy shares at different loads.
2.3. Effect of hydrogen on volumetric efficiency

Edwin et al. utilized hydrogen in a CI engine and found a significant


reduction in volumetric efficiency from 91% with diesel mode to 85%
with dual-fuel mode (13.4% hydrogen energy share) due to displace-
ment of air with hydrogen that would otherwise be inducted (Fig. 6)
[23]. Experimental investigations carried out by other researchers are
also confirmed the reduction in volumetric efficiency with increasing
amounts of hydrogen in a CI engine under dual-fuel mode [24,28].
Intake air flow rate may decrease significantly with injection of gaseous
hydrogen fuel into the intake manifold of the engine due to replace-
ment of the air with the gaseous fuel. It could be observed from Fig. 6,
that the volumetric efficiency decreased significantly with increasing
engine load and hydrogen amount [29]. The maximum reduction in the
efficiency was about 6%, with 20% hydrogen substitution in the engine
(49 kW rated power at 1800 rpm) [29]. It may be noted that increase in
Fig. 5. Exergy efficiency variation with respect to hydrogen energy share [2]. the engine load leads to increase in heat release rate and subsequently

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V. Chintala, K.A. Subramanian Renewable and Sustainable Energy Reviews 70 (2017) 472–491

Fig. 6. Volumetric efficiency variation with respect to hydrogen energy share (a) from [23] and (b) from [29].

increase in the intake system temperature. As a consequence, the lence ratios of hydrogen-air charge used in the experiments conducted
intake air density may decrease and thus decreases the volumetric by Varde and Frame [24] were leaner than the lean flammability limit
efficiency of the engine [29]. However, the percentage reduction in the for hydrogen at ambient conditions. At low hydrogen energy shares, all
efficiency would depend on engine configuration and its operating the hydrogen inducted in to the combustion chamber may burn late
conditions. during expansion stoke which causes slight decrease in the exhaust gas
temperature as shown in Fig. 7(b). However, increasing the amount of
2.4. Effect of hydrogen on exhaust gas temperature hydrogen increased the exhaust gas temperature due to rapid combus-
tion and high flame temperature for a given equivalence ratio.
As hydrogen has higher heat content (120 MJ/kg) than base diesel
(42.5 MJ/kg), the in-cylinder temperature in a CI engine is higher with 3. Effect of hydrogen usage on combustion characteristics of
combustion of hydrogen than diesel. In case of diesel-hydrogen dual- dual-fuel engines
fuel engines, as hydrogen gas is a major energy source, the combustion
temperature (in-cylinder temperature) is significantly high as com- Combustion process in a dual-fuel engine is combined processes of
pared to base diesel engine. Exhaust gas temperature increased from CI and SI engines. As the hydrogen is supplied during suction stroke, it
364 °C to 427 °C with increase in hydrogen energy share to 10.1% as mixes with air during suction and compression processes and form
shown in Fig. 7. High heating value of hydrogen (120 MJ/kg) could be high degree of homogeneous hydrogen-air charge. At the end of the
the main reason for increase in the exhaust gas temperature. Edwin compression stroke, the diesel fuel is injected which spontaneously
Geo also reported that the main reason for the increase in the ignites due to its high cetane number. The ignited diesel fuel actually
temperature might be due to high amount of heat energy release at acts as an ignition source for igniting the premixed hydrogen-air charge
the end of expansion stroke [23]. The studies of Chintala and which surrounds the diesel spray. A review on the important combus-
Subramanian revealed that the exhaust gas energy increased from tion characteristics such as in-cylinder pressure, in-cylinder tempera-
24% with base diesel to 25.7% with 33.6% hydrogen energy share at ture, heat release rate etc. in hydrogen based dual-fuel engines is given
75% load [2]. Varde and Frame also stated the reasons for increase in below.
the exhaust temperature with increasing hydrogen energy share are
due to rapid combustion and high flame temperature of hydrogen for a 3.1. Effect of hydrogen on in-cylinder pressure
given equivalence ratio [24]. Late occurrence of in-cylinder peak
pressure at low hydrogen energy shares could be possible due to With hydrogen addition in a CI engine, in-cylinder pressure
delayed burning of hydrogen in the combustion chamber. The equiva- increases at high and medium loads whereas the pressure decreases

Fig. 7. Exhaust gas temperature variation with respect to hydrogen energy share (a) from [23] and (b) from [24].

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V. Chintala, K.A. Subramanian Renewable and Sustainable Energy Reviews 70 (2017) 472–491

the pressure increased from about 108 bar with 0% hydrogen volume
share to about 122 bar with 6% hydrogen volume share at 70% load
(Fig. 11) [33]. A clear conclusion emerged from the above literature
discussion that in a hydrogen dual-fuel engine, in-cylinder pressure
increases at high and moderate loads whereas it decreases at lower
loads.

3.2. Effect of hydrogen on heat release rate

Heat release rate in a dual-fuel engine could be divided into three


phases as depicted in Fig. 12 [30]. In first phase, heat energy released
due to premixed combustion of a major part of diesel fuel and a minor
part of the hydrogen fuel entrained in the diesel spray. The second
phase represents the premixed combustion of the major part of the
Fig. 8. Combustion reaction rate with respect to degree CA at lower load [22]. hydrogen fuel and small amount of the diesel. Finally, the third phase
of the combustion represents the diffusion combustion of the leftover
parts (end charge) of both fuels [30]. Lata et al. also stated the similar
analogy of three phase combustion for dual-fuel operation; first by
premixed burning of diesel fuel and a part of hydrogen-air mixture that
is entrained during the ignition delay period [21]. In second phase, the
combustion is due to auto ignition of hydrogen-air charge in the close
vicinity of diesel spray zone and diffusive burning of remaining diesel
fuel. In the third phase, heat energy is released by flame propagation
from spray zone to hydrogen-air charge which is spread over the entire
part of the combustion chamber [21]. On the contrary, Masood et al.
described the combustion concept of dual-fuel mode in two phases, just
like as diesel mode. The first stage is mainly due to the combustion of
diesel and the hydrogen entrained in the diesel spray, while the second
stage is mainly due to the combustion of remaining hydrogen by flame
Fig. 9. In-cylinder pressure variation with respect to degree CA at low load [22].
propagation from the ignition centers formed by the diesel spray to
entire combustion chamber [19].
at lower loads [19,22,23,30,31]. Typically in a conventional CI engine,
Karim interpreted the heat release rate in a dual-fuel engine with
the amount of diesel fuel supplied for low load operation is lower than
three overlapping components as shown in Fig. 13 [34]. The first (I)
high load operation. In case of a dual-fuel engine, diesel fuel supply
component is due to the combustion of the pilot diesel fuel. The second
quantity decreases in correspondence to increasing amount of hydro-
(II) component is due to the combustion of the gaseous fuel which is in
gen for the same power output. Reduction in the amount of diesel fuel
the immediate vicinity of the ignition and combustion centers of the
(an ignition source) could have more negative impact at lower load
pilot fuel. The third (III) component is due to any pre-ignition reaction
than at high and medium loads. The findings of Santoso et al.
activity and subsequent turbulent flame propagation (and sometimes
confirmed that the engine operation with decreased amount of diesel
autoignition) within the overall lean mixture [34]. Under light load
fuel leads to late start of combustion and lower in-cylinder pressure
condition, with very lean gaseous fuel-air mixtures, the major percen-
[22]. It may be noted that under dual-fuel mode, the reduced amount
tage of heat energy comes from the ignition and successive rapid
of diesel pilot fuel may form less number of ignition centers due to poor
combustion of the small pilot diesel zone (I). Some amount of heat
spray characteristics and diesel fuel-air mixing characteristics. Szwaja
energy also releases due to combustion of part of the gaseous fuel-air
et al. stated that the formation of less number of ignition centers leads
mixture entrained into the pilot diesel fuel. It is observed from Fig. 13
to significant reduction in combustion reaction rate at lower load [31].
that combustion of gaseous fuel-air charge which is away from the pilot
For example, at lower load of 1.9 bar BMEP, the combustion reaction
diesel zone releases very less amount of heat energy (component III).
rate decreased from 17.8 s−1 with 50% hydrogen energy share to
Hence, a dual-fuel engine at low load condition, gives poor perfor-
7.6 s−1 with 90% hydrogen energy share as shown in Fig. 8.
mance with increasing gaseous fuel share or decreasing the pilot diesel
Experimental results of Santoso et al. revealed that the in-cylinder
amount. The extent of this deterioration in performance of the engine
pressure decreased significantly with increasing hydrogen energy share
depends largely on the pilot fuel quantity supplied, the type of gaseous
from 50% to 97% at lower load as shown in Fig. 9[22]. At a lower load
fuel used, operating conditions and the type of engine. At low load
of 1.9 bar BMEP, the in-cylinder peak pressure decreased from 73 bar
engine operation, not only the ignition delay increases with addition of
with 50% hydrogen energy share to 64 bar with 90% hydrogen energy
gaseous fuel but also a significant proportion of the fuel will not burn
share (Fig. 9). However, at high and medium loads, these trends are in
completely [34]. However, at high load condition, as the heat energy
contrast to lower load results. High burning velocity of the hydrogen
releases mainly from the combustion of gaseous fuel-air charge away
leads to rapid and complete oxidation of the air-fuel charge which
from pilot diesel zones (Component III) (Fig. 13), no such problem
enhances the in-cylinder pressure significantly. For example, the in-
arises due increasing gaseous fuel energy shares. In case of hydrogen
cylinder peak pressure increased from 76.4 bar with base diesel mode
based dual-fuel operation, with increasing hydrogen energy share, the
(0% hydrogen energy share) to 88.4 bar with dual-fuel mode (18.8%
increasing trend in heat release rate at high load (70%) and decreasing
hydrogen energy share) at 100% load [32] (Fig. 10). Similarly, the in-
trend at low load (15%) were reported in literature [33] (Fig. 14).
cylinder peak pressure increased from 79 bar with 5% hydrogen energy
share to 88 bar with 25% hydrogen share as seen in Fig. 10. Liew et al.
3.3. Effect of hydrogen on in-cylinder temperature
clearly distinguished the in-cylinder pressure variations at high load
(70%) and low load (15%) as shown in Fig. 11. The in-cylinder peak
In hydrogen based dual-fuel engines in-cylinder temperature dur-
pressure decreased from about 59 bar with 0% hydrogen energy share
ing combustion increases with increase in hydrogen energy share at
to about 48 bar with 6% hydrogen energy share at 15% load, whereas
high and medium loads. The work of Subramanian and Chintala

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V. Chintala, K.A. Subramanian Renewable and Sustainable Energy Reviews 70 (2017) 472–491

Fig. 10. In-cylinder pressure variation with respect to degree CA at high load (a) from reference [31] (b) from reference [32].

indicates that the in-cylinder peak temperature increased from about


1774 K with base biodiesel blend (B20: 80% diesel+20% biodiesel)
operation (0% hydrogen energy share) to 1845 K with 20.4% hydrogen
energy share under dual-fuel mode (Fig. 15) [35]. This increment could
be attributed due to increase in the in-cylinder pressure with increase
in hydrogen energy share.

3.4. Effect of hydrogen on ignition delay

In a hydrogen dual-fuel engine, ignition delay decreases with


increasing hydrogen energy share at high and moderate loads [36]
whereas it increases at low load [34]. Increasing amount of hydrogen
gaseous fuel could produce high amount of free radicals concentration
which leads to improvement of pre-ignition reactions and thus reduc-
tion in the ignition delay. However, Lata et al. reported a fluctuating
trend in the ignition delay variation with respect to increasing amount
of hydrogen fuel substitution as seen in Fig. 16 [37]. Initial increase in Fig. 12. Heat release rate diagram for conventional dual-fuel combustion [30].
the ignition delay could be due to reduction in partial pressure of
oxygen with the increasing amount of hydrogen gaseous fuel. The other to high flame velocity of hydrogen gaseous fuel. In addition, increasing
reason could be due to reduction in the in-cylinder temperature of hydrogen energy share leads to enhanced reaction rate due to produc-
hydrogen-air charge because of high overall specific heat of the charge tion of high concentration of free radicals such as O, H, and OH at high
[37]. Szwaja et al. also found similar results of decrease in the ignition temperatures. Many studies reported the decreasing trend in combus-
delay in a CI engine under dual-fuel mode with 5% hydrogen addition tion duration with increasing hydrogen energy share in dual-fuel
[31]. The introduction of a gaseous fuel with the intake air could have a engines [23,33,38]. For example, Liew et al. observed that at low load
significant effect on the air-fuel charge during compression affecting (15%), no significant effect with addition of small amount of hydrogen
the processes of pre-ignition and subsequent combustion of the pilot i.e., up to 4% volume and then increased with 5% hydrogen volume
and the gaseous fuel-air charge [34]. onwards as seen in Fig. 17. However, at medium and high loads (30%
and 70% loads) the combustion duration decreased gradually with
3.5. Effect of hydrogen on combustion duration increasing hydrogen volume share [33]. A drastic change in combus-
tion duration was also observed with the addition of 2% hydrogen at
In a hydrogen dual-fuel engine, combustion duration decreases due

Fig. 11. Difference between in-cylinder pressure curves at high and low loads [33].

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Fig. 13. Different components of energy release rate in a dual-fuel engine under (a) heavy load (b) light load conditions [34].

70% load (high load) [33]. However, at low load the combustion
duration increased drastically with high amount of hydrogen share
[33]. Similar decreasing trend for the combustion duration at high and
moderate loads in hydrogen dual-fuel engines were reported by other
researchers [23,38] (Fig. 17). On the contrary, Lata et al. reported a
fluctuating trend at lower load (10%) with increasing hydrogen volume
share under dual-fuel mode [38].

3.6. Effect of hydrogen on combustion efficiency

Reaction rate of any fuel can be determined using Arrhenius Eq.


(3). It is evident from the equation that fuel oxidation rate is directly
proportional to combustion temperature. This reaction rate increases
exponentially with increasing in-cylinder temperature during combus-
tion. As combustion temperature increases with increasing hydrogen
Fig. 15. Variation of in-cylinder temperature with respect to degree crank angle under
energy share, reaction rate increases exponentially resulting to sig-
dual-fuel mode [35].
nificant improvement in combustion efficiency. For example, the
combustion efficiency increased from 93.4% with 1% hydrogen volume
76 bar with 0% hydrogen energy share to about 80 bar with 12.5%
share to about 98% with 6% hydrogen volume share at 100% load as
hydrogen energy share as shown in Fig. 19[23]. Liew et al. observed an
shown in Fig. 18[33]. The similar trend of significant increase in the
insignificant influence with low amount of hydrogen substitution but
efficiency in a CI engine (7.4 kW rated power at 1500 rpm) under dual-
beyond 3.5% hydrogen volume share, the peak pressure increased
fuel mode was reported by the authors [14].
substantially [33]. The peak pressure increased from about 110 bar
RR=k1 × exp(−Ea / Ru T) × [Fuel]k2 × [Oxidizer]k3 (3) with 3.5% hydrogen volume share to about 121 bar with 6% hydrogen
volume share at 100% load [33]. However, the in-cylinder peak
Where, RR: Reaction rate, T: In-cylinder temperature, K, Ea: Activation
pressure decreased with increase in hydrogen substitution level at
energy, kJ, Ru: Universal gas constant, kJ/kg-mol K, k1, k2, k3:
20% and 40% loads as shown in Fig. 19 [20]. At 20% load, the pressure
Constants
decreased from 53.5 bar with 0% hydrogen mass share (base biodiesel
operation) to 49.5 bar with 29% hydrogen mass share under dual-fuel
3.7. Effect of hydrogen on in-cylinder peak pressure
mode [20].

In a hydrogen dual-fuel engine, in-cylinder peak pressure increases


with increasing amount of hydrogen substitution at high and medium 3.8. Effect of hydrogen on rate of pressure rise
loads where as it follows a reverse trend at low load [23,24,33]. For
example, Edwin et al. reported that the peak pressure increased from With increasing amount of hydrogen fuel substitution, rate of

Fig. 14. Heat release rate with respect to degree CA different loads [33].

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pressure rise increases at higher loads whereas it decreases at lower


loads in a CI engine under dual-fuel mode. For example, Edwin et al.
found an increase in the maximum rate of pressure rise from about
5.2 bar/°CA with base diesel mode to about 6.1 bar/°CA with 12.5%
hydrogen energy share at 100% load (higher load) as shown in Fig. 20
[23]. However, the maximum rate of pressure rise decreased from
about 2.9 bar/°CA with base diesel mode to about 2.3 bar/°CA with
28% hydrogen energy share at 25% load (lower load) [23].

4. Effect of hydrogen usage on emission characteristics of


dual-fuel engines

Utilization of hydrogen in a CI engine under dual-fuel mode could


provide solutions to all carbon based emissions reduction including
CO, HC, CO2 and smoke/PM.

4.1. Effect of hydrogen on CO emission

Heywood stated that CO emission from internal combustion


Fig. 16. Ignition delay variation with respect to hydrogen fuel substitution at different
loads [37]. engines are primarily controlled by the air/fuel ratio of the mixture
in combustion chamber and in-cylinder temperature [39]. The CO

Fig. 17. Combustion duration variation with respect to hydrogen fuel substitution (a) from [33] (b) from [38] (c) from [23].

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Fig. 18. Combustion efficiency variation with respect to hydrogen substitution (a) from [33] (b) (a) from [14].

Fig. 19. In-cylinder peak pressure variation with respect to hydrogen substitution (a) from [23] (b) from [20].

Fig. 20. Maximum rate of pressure rise with respect to hydrogen energy share at different loads [23].

emission formation is promoted by fuel-rich mixture, and tends to 2.31 g/kWhwith 10.1% hydrogen energy share under dual-fuel mode
increase constantly with increase in the equivalence ratio. However, as [23]. Senthil Kumar et al. reported near zero CO emission with about
CI engines operate at lean mixtures, CO emission level will be low even 28% hydrogen mass share in a CI engine at 20%, 40% and 60% loads as
with base diesel operation. The CO emission further decreases in case seen in Fig. 21[20]. Miyamoto et al. also reported the similar findings
of hydrogen dual-fuel engines as the equivalence ratio decreases of less CO emission about 3 g/kWh in a hydrogen based dual-fuel
significantly with hydrogen addition. The CO emission decreases engine [36]. The CO emission formed during the hydrocarbon combus-
substantially at all loads with increasing amount of hydrogen substitu- tion mechanism is given by Eq. (4) [39].
tion level. For example at 100% load, CO emission decreased from
RH→R→RO2→RCHO→RCO→CO (4)
3.14 g/kWh with base diesel mode (0% hydrogen energy share) to

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Fig. 21. Variation of emissions with respect to hydrogen substitution (a) from [20] (b) from [36].

The CO formed during the combustion via this route is then In case of hydrogen dual-fuel engines, this reaction rate increases
oxidized to carbon dioxide (CO2) as given in Eq. (5). This reaction significantly due to increase in the combustion temperature, which
rate is dependent on the temperature exponentially as shown in Eq. (6). reduces CO emission level drastically.

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CO+OH→CO2+H (5) drastically to almost zero level with the addition of hydrogen in a CI
engine along with diesel fuel at all loads [32]. This could be postulated
The rate constant for this reaction is
that with addition of hydrogen gas, degree of homogeneity in the air
k f ,CO = 6.76 × 1010 exp(T /1102) (6) fuel mixture increases that leads to better combustion and low smoke
emission. The smoke emission decreased from 15.4% opacity with base
Where, T: In-cylinder temperature, K; kf,CO: Reaction constant for CO diesel mode to 3.8%opacity with dual-fuel mode (18.8% hydrogen
formation energy shares) at 100% load [32]. Similarly, Miyamoto et al. also
reported the similar findings of zero smoke emission with hydrogen
4.2. Effect of hydrogen on HC emission substitution in a CI engine (Fig. 21) [36]. The smoke/PM emission
formation is mainly due to rich mixture at local points (i.e., localized
Formation of HC emission in CI engines is generally due to rich mixture even though global lean mixture is available in CI
incomplete combustion of the hydrocarbon fuel. Various research engines), heterogeneous combustion, lubricating oil, unburnt hydro-
studies confirmed the significant reduction in HC emission in hydrogen carbons, and dominant diffusion combustion phase. With hydrogen
based dual-fuel engines at all loads [23,24,28,40]. For example, at addition, the emission level decreased drastically due to improvement
100% load, HC mass emission level decreased from 0.55 g/kWh to with in degree of homogeneity, reduction in hydrocarbons, and reduction in
base diesel mode (0% hydrogen energy share) to 0.44 g/kWh with diffusion combustion phase [36].
10.1% hydrogen energy share under dual-fuel mode [23]. Senthil The smoke/soot emission of a dual-fuel engine is significantly lower
Kumar et al. reported decrease in HC emission from 130 ppm and as compared to conventional base diesel mode particularly at high
40 ppm with 0% hydrogen mass share to 70 ppm and 20 ppm with 18% loads. The emission increases drastically with increasing load in case of
hydrogen mass share in a CI engine under dual-fuel mode at 100% and base diesel mode whereas increasing load has no significant influence
20% loads respectively (Fig. 21) [20]. The emission reduction could be on the emission in case of dual-fuel mode [52]. At equilibrium
postulated that the increase in in-cylinder temperature due to rapid condition, the smoke formation occurs when carbon to hydrogen ratio
and better combustion. Miyamoto et al. also reported the similar (C/O) exceeds unity (Eq. (7)) [39]. The critical C/O ratio for the
findings of significant decrease in HC emission to about 1 g/kWh emission formation decreases significantly with decreasing in-cylinder
(Fig. 21) [36]. temperature. As the hydrogen fuel has no carbon element, the
corresponding C/O ratio becomes zero and thus the fuel doesn't form
4.3. Effect of hydrogen on NOx emission smoke emission in case of dedicated hydrogen fuelled internal combus-
tion engines. However, in a hydrogen dual-fuel engine, the emission
In hydrogen based dual-fuel engines with increasing hydrogen forms due to the oxidation of pilot diesel fuel. In the hydrogen dual-fuel
energy share, the NOx emission increases at high and medium loads engine, C/O ratio may decrease significantly with decreasing diesel
while decreases at low loads. For example, Senthil Kumar et al. found a fuel, which results in drastic reduction of the smoke emission.
drastic increment in the NO emission at 100% load as shown in
Fig. 21[20]. The NO emission increased from about 740 ppm with base CxHy+aO2→2a CO+(y/2) H2+(x−2a) Cs (7)
diesel operation to about 930 ppm with 18% hydrogen mass share The corresponding equivalence ratio is given in Eq. (8).
(Fig. 21). However, at 20% and 40% loads, the effect of hydrogen
addition on the NO emission was insignificant [20]. Miyamoto et al. ⎛C⎞ y
Equivalence ratio, ∅ = 2 ⎜ ⎟ (1 + )
reported a slight decrease in the NO emission with small amounts of ⎝O⎠ 4x (8)
hydrogen addition and then a significant increase in the emission as
Earlier experimental studies carried out on a CI engine by Heywood
shown in Fig. 21(b) [36]. On the contrary, Dhole et al. reported
revealed a fact that the most of the smoke/PM emission forms mainly
decrease in NOx emission from 1.8g/kW h without hydrogen to 0.67g/
due to incomplete combustion of hydrocarbon fuels [39].
kW h with 50% hydrogen volume substitution at 13% load in a direct
Christodoulou and Megaritis reported mainly three reasons for
injection multi-cylinder CI engine [41]. This is due to increase in
smoke/soot emission decrease; (i) reduction in carbon content in
fraction of H2O which decreases the cylinder peak temperature with
diesel-hydrogen mixture (carbon is the main soot component), (ii)
hydrogen addition [42]. However, at high load when more than 1% of
enhancement in soot oxidation rate due to high in-cylinder tempera-
hydrogen was substituted, NOx emission increases as a result of faster
ture rise with hydrogen combustion, and (iii) enhancement in soot
hydrogen combustion due to high diffusivity and the high flame speed
oxidation due to increase in OH radicals with hydrogen-oxygen
[43]. As the combustion of hydrogen is possible at a wide range of air
reactions [44]. Tsolakis reported that total particle number and total
fuel ratios, the combustion of rich air-hydrogen mixture at high
particle mass decreased from 0.55 cm−3 and 98.66 mg/cm3 with base
temperatures creates an ideal environment for NOx emission formation
diesel mode to 0.37 cm−3 and 77.64 mg/cm3 with 20% hydrogen added
[30]. In case of variable speed engines, for a particular load and
EGR (exhaust gas recirculation) in a 8.6 kW direct injection CI engine
hydrogen energy share, the NOx emission is higher with low speed than
under dual-fuel mode [53]. Research findings of Liew et al. also
high speed [44]. Although combustion temperature is increased with
confirms a significant reduction in PM emission with increasing
hydrogen addition, the emission is lower at higher speeds due less
hydrogen volume share as shown in Fig. 22 [48]. A drastic reduction
residence time. The summary of literature information on variation of
in the emission from about 0.26 g/kWh with base diesel mode (0%
NOx emission from hydrogen dual-fuel engines is given in Table 2.
hydrogen volume share) to 0.06 g/kWh with 7% hydrogen volume
share under dual-fuel mode was observed at low load (10% load)
4.4. Effect of hydrogen on smoke/PM emission
(Fig. 22) [48]. The addition of up to 2% hydrogen at 10% load reduced
the PM emission significantly but beyond 2% hydrogen the reduction
Smoke emission in CI engines is mainly caused due to the
rate was relatively low as seen in Fig. 22 [48].
heterogeneous air-fuel mixture and it decreases significantly with
increase in degree of homogeneity in the air-fuel mixture. It generally
occurs at regions wherever the insufficient air/oxygen presents (for 4.5. Effect of hydrogen on greenhouse gas (GHG) emissions
oxidation) in the combustion chamber. If the air fuel ratio decreases,
the smoke emission may increase significantly. At high loads, the Utilization of hydrogen in a CI engine under dual-fuel mode is one
smoke emission is high due to the fact that, rich mixture is supplied in of the promising solutions to mitigate greenhouse gas (GHG) emissions
order to meet the high load demand. The smoke emission decreased (carbon dioxide (CO2), methane (CH4), and nitrous oxide (N2O)) at

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Table 2
Literature summary of NOx emission variation in hydrogen dual-fuel engines.

Reference Engine details Effect on NOx emission

Köse and Ciniviz [45] Nc=4, CR=17:1, P=58 kW@2250 rpm • Increased from 2200 ppm without H to 2900 ppm with 7.5% H at 2200 rpm
• Decreased
2 2
from 1370 ppm without H to 1010 ppm with 7.5% H at 1000 rpm
• Increased
2 2
Christodoulou and Megaritis [44] Nc=4, CR=18.2:1, Engine capacity=1998.23 cc about 29% with 25.3% H at 5 bar BMEP and 2500 rpm
•1. Decreased
2
Insignificant effect at low load and speed
Wu et al. [46] Nc=1, CR=18:1, P=9.2 kW@2400 rpm about 59.5% with 20% H +40% EGR at 60% load
2
Singh Yadav et al. [47] Nc=1, CR=16.5:1, P=3.5 kW@1500 rpm 1. Increased from 440 ppm without H2 to 470 ppm with 0.04 kg/h H2 at 80% load and
1500 rpm
Liew et al. [48] Nc=6, CR=16:1, P=265 kW@1800 rpm • At low load, the addition of H2 had mild effect
• At medium to high loads, the addition of a small amount of H2 ( < 3–5%) slightly
reduced
• At high load, significantly increased with the addition of 4% volume of H2
Liew et al. [49] Nc=6, CR=16.5:1, P=276 kW@2100 rpm • Increased from 4.8g/kW h with 2% volume H2 to 6.4g/kW h with 6% volume at 70%
load and 1200 rpm
• Decreased from 7g/kW h with 2% volume H2 to 0.8g/kW h with 6% volume at 10%
load and 1200 rpm
Liu et al. [50] Nc=6, P=276 kW@2100 rpm
Engine capacity=10.8 L
• Increased from 4.57g/kW h with 2% volume H2 to 5.28g/kW h with 4% volume at
70% load
• Decreased from 5.6g/kW h with 2% volume H2 to 1.8g/kW h with 6% volume at 15%
load
Rahul Banerjee and Bose[51] Nc=1, CR=17.5:1, P=5.2 kW@1500 rpm Increased from 810 ppm without H2 to 1211 ppm with 0.15 kg/h H2 flow rate at 80%
load

volume share Fig. 23[48]. Korakianitis et al. reported that CO2


emission in a 11 kW rated power CI engine decreased from 190 g/
kWh with base biodiesel mode to 104 g/kWh with hydrogen-biodiesel
dual-fuel mode (hydrogen consumption: 0.0005 kg/s) [54]. Similarly,
Miyamoto et al. found a significant reduction in CO2 emission from
688 g/kWh with base diesel mode to 425 g/kWh with hydrogen dual-
fuel mode (10% hydrogen energy share) [36]. Methane emission is one
of the GHG emissions that have higher global warming potential of 25
than CO2 emission. Few studies were available on formation of CH4
emission in CI engines. The research findings of Subramanian and
Chintala indicate the CH4 emission reduction about 22% with use of
hydrogen (20% energy share) in a biodiesel fuelled CI engine [35]. The
future emission regulation for CI (compression ignition) engines
targets CO2 (Carbon dioxide) emission reduction along with other
regulated emissions (CO, HC, NOx and PM).
Fig. 22. Variation of PM emission with respect to hydrogen volume share [48].

5. Concluding remarks of hydrogen dual-fuel engines

A literature summary of performance, combustion and emission


characteristics of hydrogen dual-fuel engines at different loads is given
in Table 3. It could be concluded from the table that the utilization of
hydrogen in CI engines under dual-fuel mode yields both the benefits of
thermal efficiency improvement and emissions (carbon based) reduc-
tion significantly.

6. Review on research challenges for hydrogen dual-fuel


operation

Hydrogen based dual-fuel engines offer significant benefits includ-


ing high thermal efficiency, high combustion efficiency, high degree of
constant volume combustion, less combustion irreversibility, and near
zero carbon based emissions (HC, CO, CO2 and PM) [2]. However, the
Fig. 23. CO2 emission variation with respect to hydrogen volume share [48]. dual-fuel technology has the following major research challenges for its
effective implementation in future emerging energy systems.
source level. Subramanian et al. addressed the control strategies for
GHG emissions mitigation through fuel economy improvement, utili- 6.1. High levels of oxides of nitrogen (NOx) emission
zation of alternative fuels, improvement in traffic management system,
and system weight reduction [35]. The findings of Liew et al. reveals In hydrogen dual fuel engines, combustion with hydrogen produces
drastic reduction in CO2 emission at all loads (low, moderate and high high in-cylinder temperature which is favourable for NOx emission
loads) as shown in Fig. 23 [48]. For example at 10% load, CO2 emission formation. At high combustion temperature, nitrogen present in the
decreased from about 920 g/kWh with base diesel operation (0% air-fuel mixture inside engine cylinder could easily react with oxygen
hydrogen volume share) to about 240 g/kWh with 7.5% hydrogen and leads to drastic increase in the emission. Ultra-lean combustion

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Table 3 sections.
Summary of effects of hydrogen on performance, combustion and emission character-
istics of dual-fuel engines.
6.2. Knocking at high amount of hydrogen substitution
Description of the With increasing H2 With increasing H2
parameter energy share at higher energy share at
and moderate loads lower loads Maximum hydrogen energy share in a dual-fuel engine is typically
restricted by onset of knocking. Knocking could be defined as abnormal
Thermal efficiency Increases (higher than base Decreases
combustion phenomenon which constraints the improvement in engine
diesel mode)
Exergy efficiency • Increases at higher load Fluctuating trend performance. Knocking combustion could be detected in several ways
• Fluctuating trend at such as in-cylinder pressure based detection, cylinder block vibration
moderate loads measurement, acoustic wave measurement analysis, heat transfer
Volumetric efficiency Decreases Decreases based analysis, etc. Both rate of pressure rise (RPR) and heat release
Exhaust gas temperature Increases Increases
rate together can be used for an analysis of the knock tendency in a CI
In-cylinder pressure and Increases Decreases
in-cylinder peak engine [55]. Torregrosa supported the fact that the knocking combus-
pressure tion in a CI engine is directly proportional to its maximum rate of
In-cylinder temperature Increases Decreases pressure rise [56]. If a CI engine operates with knocking, the engine
and in-cylinder peak
gets severe damage including breakage of piston rings, piston melting,
temperature
Start of combustion Advances Retards and erosion of cylinder head. So, CI engines typically operate with less
Heat release rate Increases Decreases hydrogen energy share for knock prevention in the engine. A suitable
Ignition delay Decreases/fluctuating trend Fluctuating trend technology needs to be identified and assessed for substitution of high
Combustion duration Decreases Increases hydrogen energy share in a CI engine under dual-fuel mode for knock
Combustion efficiency Increases Decreases
free operation.
Rate of pressure rise Increases Decreases
HC emission Decreases Decreases It may be noted that the primary requirement of any gaseous fuel
CO emission Decreases Decreases for dual-fuel engines is that the gaseous fuel-air mixture would not
Smoke/PM emission Decreases Decreases autoignite spontaneously [34]. Failing to do so can lead to the onset of
CO2 emission Decreases Decreases
knock, high rate of pressure rise, high peak pressure and overheating of
NOx emission Increases Increases
the cylinder walls. The knock limited power output of a dual-fuel
engine with any gaseous fuel and pilot liquid fuel setting has been
(i.e., pi≤0.5), which is identical with low temperature combustion, is an shown to deteriorate logarithmically with the inverse of the intake
effective means for minimizing NOx emissions in CI engines [43]. absolute temperature [34]. Hydrogen addition in a CI engine leads to
Various NOx emission reduction technologies such as exhaust gas production of knocking or detonation because of its lower ignition
recirculation (EGR), water injection, homogeneous charge compression energy, wider flammability range, and shorter quenching distance [57].
ignition (HCCI) and injection time retarding etc. are reported in With hydrogen fuel, knocking problem could occur not only at the end
literature. An engine with EGR could reduce NOx emission because it stage of combustion as is typical for gasoline engines but also at earlier
dilutes the intake air and lowers the combustion temperature with the stages [58–61]. Heavier knocking occurs when hydrogen is self-ignited,
penalty of lower volumetric efficiency and power output. It also unlike hydrogen burning under controlled ignition [31,61]. Chintala
increases smoke/PM emission; hence, it may not be viable option for and Subramanian found an occurrence of autoignition of hydrogen-air
NOx reduction in hydrogen dual-fuel engines. Therefore, other alter- charge at a higher hydrogen energy share of 18.8% in a CI engine as
natives such as water injection and HCCI mode operations are focused shown in Fig. 24[14].
in this study and brief literature review of these topics are given in next Szwaja et al. investigated on a CI engine (swept volume: 1.65 l and
compression ratio: 17:1) under (i) HCCI (homogeneous charge com-

Fig. 24. Autoignition of hydrogen-air mixture at higher hydrogen energy share [14].

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Fig. 25. High frequency component of in-cylinder pressure with respect to degree CA [31].

Fig. 26. Maximum limit of hydrogen energy shares in dual-fuel engines (a) from [31] (b) from [14] (c) from [24].

pression ignition) mode with 100% hydrogen and (ii) dual-fuel mode from the in-cylinder pressure after applying a band-pass (3–15 kHz)
with varying hydrogen energy share [31]. They expressed the knocking Butterworth digital filter from Matlab signal processing tools [31]. It
tendency in terms of high frequency component of in-cylinder pressure could be concluded from the figure that the frequency fluctuation
(HFCP) for three modes (diesel mode, dual-fuel mode, and pure component amplitude varies significantly with increase in hydrogen
hydrogen mode) as shown in Fig. 25 [31]. The HFCPs were measured energy share. Neat hydrogen mode (HCCI mode) is characterized by a

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relatively ultra-high amplitude of the HFCP, which reaches 4 MPa [31]. factor that affects the hydrogen substitution levels. At low and medium
With reference to higher mean peak pressure about 250 kPa (mean loads higher amounts of hydrogen could be substituted than at high
peak pressure for 120 HFCPs) and lambda approaches to 1 (which loads [2]. For example, the hydrogen energy share increased from
promotes to knock), they concluded that about 17% hydrogen energy 18.8% at 100% load to 48.4% at 50% load in a direct injection CI engine
share was the maximum limit in the engine at rated load (with base [2]. High amounts of hydrogen supply to CI engines under dual-fuel
compression ratio of 17:1) as shown in Fig. 26 [31]. Similarly, Chintala mode create several problems including abnormal rate of pressure rise,
and Subramanian reported the knocking tendency in a hydrogen based high in-cylinder peak pressure, too advanced combustion, high in-
dual-fuel engine (7.4 kW rated power at 1500 rpm with compression cylinder peak temperature, autoignition of premixed hydrogen-air
ratio of 19.5:1) in terms of ringing intensity (Fig. 26) [14]. The ringing charge, and loss of available work due to advanced combustion
intensity was increased radically with increasing hydrogen energy [27,36,63,64]. Miyamoto reported autoignition of hydrogen-air charge
share. With base compression ratio and at 100% load, the ringing for a higher hydrogen fraction than 8% volume in a diesel-hydrogen
intensity reached to 4.9 MW/m2 (Upper limit: 5 MW/m2) with about dual-fuel engine [36]. Similarly spontaneous autoignition of air-
19% hydrogen energy share. So they concluded in their investigation gaseous fuel (propane) was found in a diesel-propane dual-fuel engine
that about 19% hydrogen share was the maximum amount that could due to its high reactivity nature like hydrogen fuel [64]. Wong and
be substituted in the engine for knock free operation at 100% load Karim stated reasons for autoignition of hydrogen-air charge are due to
(with base compression ratio of 19.5:1) [14]. However, the knock high polytropic index of hydrogen, higher in-cylinder temperature, and
limited hydrogen energy share was enhanced with reduction of increasing preignition chemical reactions [63]. Selim, in his experi-
compression ratio as seen in the figure. Many other research studies mental investigation, found that the increasing mass of gaseous fuel
also confirm that the knocking problem in a dual-fuel engine gets (Liquefied Petroleum Gas/Methane/ Natural gas) leads to significant
rapidly intensified with increase in compression ratio of the engine increase in the maximum rate of pressure rise in a single cylinder
[59,62]. Varde and Frame in their experimental study on a CI engine variable compression indirect injection CI engine (Ricardo E6: 9 kW
(single cylinder direct injection engine with compression ratio of rated power) [65]. He also concluded that the gaseous fuel existing in
17.4:1), measured acoustic noise levels in the test cell at two different the combustion chamber could be more susceptible to autoignite with
locations, about two meters from the engine. The noise level increased increasing in-cylinder temperature. The autoignition of premixed
drastically from about 99 dB with 6% hydrogen energy share to about hydrogen-air (in the intake manifold) problem is more susceptible
107 dB with 14% hydrogen energy share (Fig. 26). It could be observed with manifold injection method; however, this problem could be
that the acoustic noise level increased sharply when the fuel mixture avoided/reduced with the use of port injection method. With port
contained more than 11% of hydrogen energy, as shown in Fig. 26 [24]. injection of hydrogen, the start of combustion timing may control as
per desirable degrees CA which allows slight improvement in hydrogen
substitution as compared to manifold injection strategy. However, the
6.3. A limited hydrogen energy share detailed comparative analysis between intake manifold and intake port
injection strategies under dual-fuel mode needs to be investigated in
Hydrogen based dual-fuel engines suffer a major obstacle of limited future.
hydrogen energy substitution. The details of literature review on the From the literature review it is observed that the aforementioned
maximum amount of hydrogen utilized in CI engines under dual-fuel triple problems (research challenges) could be addressed using low
mode are given in Table 4. It could be observed from the table that the temperature combustion strategies. A number of specific strategies
maximum hydrogen energy share achieved at high loads is in the range including HCCI/PHCCI (partial homogeneous charge compression
of 6–25%. However, this energy share could further increased to 30% ignition) [27], water injection [73], compression ratio reduction [14],
at low loads. It may be noted that the engine loading is a predominant

Table 4
Literature summary of the maximum hydrogen energy share in hydrogen dual-fuel engines.

Reference Engine details Strategy used Amount of H2 substitution

Saravanan et al. [18] Nc=1, CR=16.5:1, P=3.7 kW@ Timed manifold injection 6.7% energy share at 100% load
1500 rpm
Edwin et al. [23] Nc=1, CR=17.5:1, P=4.4 kW @ Timed manifold injection 12.7% energy share at 100% load
1500 rpm
Mathur et al. [66] Nc=1, CR=17.5:1, P=4 kW @ 1500 rpm Timed manifold injection 14.8% energy share at 100% load (without power loss)
de Morais et al. [29] Nc=4, CR=17:1, P=49 kW@1800 rpm Timed manifold injection 20% energy share at 80% load
Nguyen and Mikami [67] Nc=1, CR=16.7:1, P=5 kW@1500 rpm Timed manifold injection 10% volume of intake air (or) 15% energy share (approx.) at
100% load
Bose et al. [68] Nc=1, CR=17.5:1, P=5.9 kW@ Timed manifold injection H2 flow rate of 0.15 kg/h (or)17.6% energy share (approx.) at
1500 rpm 100% load
Yadav et al. [26] Nc=1, CR=17.5:1, P=4.4 kW@ Timed manifold injection 16.4% energy share at 100% load
1500 rpm
Christodoulou and Megaritis [44] Nc=4, CR=18.2:1, P=55 kW@1500 rpm Timed manifold injection 8% volume of intake air (or) 12.8% energy share (approx.) at
100% load
Dhole et al. [41] Nc=4, CR=17.5:1, P=62.5 kW@ Continuous manifold 25% energy share at 80% load
1500 rpm induction
Wu H-W and Wu Z-Y [25] Nc=1, CR=18:1, P=9.2 kW@2400 rpm Timed port injection 30% energy share at 30% load
Saravanan et al. [69] Nc=1, CR=16.5:1, P=3.7 kW@ Timed port injection 10% energy share at 100% load
1500 rpm
Wu H-W and Wu Z-Y [70] Nc=1, CR=18:1, P=9.2 kW @2400 rpm Timed port injection 20% energy share at 60% load
Adnan et al. [71] Nc=1, CR=17.5:1, P=7.4 kW@ Timed port injection A constant flow rate of 5 lpm (or) 11.5% energy share (approx.)
3600 rpm at 100% load
Buomsik Shin et al. [72] Nc=4, CR=17.3:1, P=107 kW @ Timed manifold injection 10% energy share at low load (11.8 kW) and 1500 rpm
4000 rpm
Miyamoto et al. [36] Nc=1, CR=16.7:1, Engine capacity=551 Timed manifold injection 10% volume share at high load and 16% volume at lower load
cc

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V. Chintala, K.A. Subramanian Renewable and Sustainable Energy Reviews 70 (2017) 472–491

retarded injection timing of liquid fuel (pilot fuel) [32], lowering the dual-fuel PHCCI operation, homogeneous premixed charge could be
intake air and water jacket temperatures [34], use of high cetane prepared by using direct and port injections to control the ignition
number pilot fuel [32], and EGR could be used to enhance the timing and heat release rate during the combustion [76]. Ibrahim and
hydrogen energy share and reduce the NOx emission in a dual-fuel Ramesh studied the performance, emission and combustion character-
engine. The literature review on the strategies used for hydrogen istics of a hydrogen-diesel HCCI engine (3.7 kW at 1500 rpm). They
energy share enhancement is described in Section 7. reported the increase in thermal efficiency from 30.2% with diesel-
HCCI mode to 31.9% with hydrogen-diesel HCCI mode at 4 bar brake
7. Review on strategies used for enhancement of hydrogen mean effective pressure [77].
energy share
7.2. Water injection strategy for CI engines
Detailed literature information on PHCCI strategy, water injection,
and compression ratio reduction in hydrogen based dual fuel engines is Water addition into a CI engine is the most effective means for
given in this section. reducing the in-cylinder temperature reduction as it cools thermal
sources of ignition as well as reduces the chemical reaction rate. The
7.1. Partial homogeneous charge compression ignition (PHCCI) capability of water to absorb heat of combustion specifically at high
strategy temperature range reduces the temperature of combustion products
[73]. This reduction in the in-cylinder temperature could help to
Partial homogeneous charge compression ignition (PHCCI) mode is enhance the hydrogen energy share in CI engines. Water addition into
a low temperature combustion strategy, generally used for simulta- a hydrogen based dual fuel engine reduces the chances of back firing,
neous reduction of NOx and PM emissions. For instance, Arjan and knocking tendency in the engine. Prabhukumar et al. inducted water
Ingemar reported 98% reduction in NOx emission and 95% reduction along with the intake charge of a hydrogen dual-fuel engine. Water
in smoke emission in diesel HCCI mode as compared to the conven- injection into a dual fuel engine via intake manifold along with
tional diesel combustion mode [74]. Increasing quantity of premixed hydrogen, increases the knock limited power output as it significantly
charge increases the degree of homogeneity or reduces degree of decreases the unburned mixture temperature [78]. Some other re-
heterogeneity resulting in simultaneous reduction of both the emis- searchers investigated on a CI engine gen-set system under hydrogen
sions. With high quantity of premixed charge, NOx emission decreases dual-fuel mode using diluents such as helium, nitrogen and water [79].
due to reduction in localized in-cylinder temperature during the They found that hydrogen could be substituted for diesel fuel up to 38%
combustion, whereas the PM emission decreases due to high degree of full-load energy with no penalty of efficiency and power output.
of homogeneity. Saxena and Bedoya concluded that the diesel engines However, they succeeded up to 66% hydrogen energy substitution
with high quantity of premixed charge would lead to low temperature along with water injection for smooth knock free engine operation and
combustion resulting in reduction in NOx and PM emissions [75]. drastic reduction of exhaust smoke and NOx emissions. Similarly,
From the literature survey, it is found that very few studies were Chintala and Subramanian reported the improvement in hydrogen
reported on utilization of gaseous fuels along with liquid diesel fuel for energy share from 20% without water 39% with specific water
PHCCI/HCCI operation. For example, Chintala and Subramanian consumption of 270 g/kWh in a biodiesel-hydrogen dual fuel engine
conducted experiments on a CI engine with PHCCI strategy for (7.4 kW rated power at 1500 rpm) [40].
enhancing the amount of hydrogen substitution level [27]. The hydro- Water addition into CI engines could also decrease NOx emission
gen energy share increased from 18.8% hydrogen energy share (total significantly due to reduction localized in-cylinder temperature. For
premixed charge energy (TPE): 25.4%) with conventional hydrogen example, Subramanian reported that the injection of water in a DI
dual fuel mode to 24.4% (TPE: 56.4%) with PHCCI dual fuel mode diesel engine using timed manifold injection system decreases NO
[27]. Homogeneous premixed charge which comprises of diesel, emission significantly from 1034 ppm with base diesel to 643 ppm with
hydrogen, and air was prepared using hydrogen manifold injection water injection at 100% load operation [80]. Tauzia et al. investigated
and diesel split injection (port and direct injections) [27]. The total the effect of water (as vapour and as liquid) injection on ignition delay,
premixed charge energy (TPE) supplied to the engine was classified rate of heat release and emission of an automotive turbocharged direct
into three modes; (i) energy supplied by diesel direct injection (DI), (ii) injection diesel engine [81]. They utilized the water mass of about 60–
energy supplied by diesel port injection (PI), and (iii) energy supplied 65% of the fuel and achieved 50% NOx reduction. Tesfa et al. used
by hydrogen manifold injection (MI). The percentage of total premixed manifold water injection system to reduce the problem of high NOx
charge energy (TPE) was determined using Eqs. (9–12) [27]. emission from a biodiesel fuelled CI engine [82]. It was reported that
water injection of 3 kg/h resulted in NOx reduction by 50% without
E premixed,DI + E premixed,PI + E premixed,MI deteriorating engine performance due to reduction in premixed
TPE = ×100
h diesel (ṁ premixed,DI + ṁ diesel,PI) + (ṁhydrogen,MI ×hhydrogen) (9) combustion temperature. However, HC, CO and smoke emissions
increased with increase in water content with intake air [83]. Gonca
Where TPE: total premixed charge energy, %
reported about 34% reduction in NO emission with supply of the
E premixed,DI = Calorific Valuediesel ṁ premixed,DI , kW (10) optimum steam rate i.e., 20% of injected fuel by mass in a 13 kW direct
injection diesel engine [84]. From the literature survey, it is emerged
E premixed,PI = Calorific Valuediesel ×ṁ diesel,PI ,kW (11) that water addition into a CI engine could increase hydrogen energy
E premixed,MI = Calorific Value hydrogen ×ṁ hydrogen,MI ,kW share and decrease the NOx emission drastically due to occurrence of
(12)
low temperature combustion.
Increasing the premixed charge quantity either by additional fuel
like hydrogen (diesel-hydrogen) or increasing mixture preparation time 7.3. Compression ratio (CR) reduction
by injecting some portion of diesel fuel during suction stroke (some
diesel portion by auxiliary injection and remaining portion by main A very few studies on influence of compression ratio on hydrogen
injection) would lead to PHCCI mode. Some studies on the simulta- energy share improvement in diesel-hydrogen dual-fuel engines are
neous utilization of two different fuels under dual-fuel PHCCI opera- available. For example, Masood et al. reported an increment in the
tion were reported in the literature. Utilization of gaseous fuels amount of hydrogen substitution from 0.096 kg/h with 24.5:1 com-
including natural gas and hydrogen along with diesel under dual-fuel pression ratio to 0.138 kg/h with 16.35:1 compression ratio in a
mode would enhance the premixed charge energy significantly. Under hydrogen fuelled dual-fuel engine [19]. Similarly, Chintala and

488
V. Chintala, K.A. Subramanian Renewable and Sustainable Energy Reviews 70 (2017) 472–491

Table 5 kWh[73]. A literature summary on performance, combustion and


Comparative summary of water injection and compression ratio reduction strategies emission characteristics of dual-fuel engines with compression ratio
under dual-fuel mode at high load condition [14,40].
reduction and water injection strategies is given in Table 5.
Description of the Conventional Water CR reduction
parameter dual-fuel mode addition strategy 8. Conclusions
strategy
The following conclusions are drawn based on the literature
Thermal efficiency Increases Decreases Decreases
In-cylinder pressure Increases Decreases Decreases information related to hydrogen based dual-fuel engines.
and in-cylinder
peak pressure
In-cylinder Increases Decreases Decreases
• With increasing hydrogen energy share in a dual-fuel engine,
thermal efficiency of the engine increases significantly at high and
temperature and
moderate loads whereas the efficiency decreases at low loads.

in-cylinder peak
temperature As hydrogen is carbon free energy carrier, all carbon based emis-
Start of combustion Advances Retards Retards sions such as hydrocarbon (HC), carbon monoxide (CO), carbon
Heat release rate Increases Decreases Decreases dioxide (CO2), and smoke/particulate matter in diesel engines under
Ignition delay Decreases Increases Increases
dual-fuel mode decreases substantially at all loads.
Combustion duration
Rate of pressure rise
Decreases
Increases
Increases
Decreases
Increases
Decreases • Oxides of nitrogen (NOx) emission increases drastically with hydro-
HC emission Decreases Increases Increases gen addition in a dual-fuel engine at high and moderate loads due to
CO emission Decreases Increases Increases high in-cylinder temperature.
Smoke emission
NOx emission
Decreases
Increases
Increases
Decreases
Increases
Decreases
• In-cylinder pressure and in-cylinder temperature increases signifi-
cantly with increase in hydrogen energy share in a dual-fuel engine
at high and moderate loads.
Subramanian reported a significant improvement in hydrogen energy • Start of combustion in a CI engine under dual-fuel mode advances
share from about 19% with compression ratio of 19.5:1 to 59% with with increase in amount of hydrogen substitution. Beyond a critical
compression ratio of 16.5:1 in a hydrogen dual fuel engine (7.4 kW energy share of hydrogen, autoignition of premixed hydrogen-air
rated power at 1500 rpm) [14,73]. With increase in compression ratio mixture could occur that may result in combustion with knocking.
of a diesel-hydrogen dual-fuel engine (3.7 kW at 1500 rpm) from • High levels of NOx emission, abnormal combustion at high hydrogen
16.35:1 to 24.5:1, the percentage increase in the in-cylinder peak energy shares, and limited hydrogen energy share are the major
pressure, thermal efficiency and NOx emission were reported about triple problems associated with hydrogen dual-fuel operation.
42%, 27% and 38% at 100% load [19]. Similarly, with the same engine • The aforementioned triple problems could be resolved by low
operating conditions, the percentage reduction in HC, CO, and PM temperature combustion strategies including water injection and
emissions were about 17%, 21%, and 16% [19]. Britto and Martins reduction of compression ratio of the engine.
carried out investigations on a variable compression ratio CI engine
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