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Abstract
The effect of activation temperature on the textural and chemical properties of activated carbons prepared from pistachio-nut shells by
potassium hydroxide activation was studied. Relatively high activation temperature was required to develop high porosities. However, too
high an activation temperature resulted in the burn-off of the carbon structures and the widening of micropores to meso- and macropores.
The microstructures and microcrystallinities of the carbons prepared were examined using a scanning electron microscope and a powder
X-ray diffraction analyzer, respectively, while the Fourier transform infrared spectra indicated the changes in the surface functional groups
that were formed during the different preparation stages.
2003 Elsevier Inc. All rights reserved.
2.1. Adsorbent preparation Hence, the particle porosity (εp ) can be computed from ρp
and ρs :
Pistachio-nut shells were dried at 110 ◦ C for 12 h to re- εp = 1 − (ρp /ρs ). (2)
duce the moisture content. They were then crushed with a
coffee grinder and sieved to a size range of 2–2.8 mm. The Fourier transform infrared (FTIR) spectra were obtained
experimental procedures, including chemical activation with using a spectroscope (Spectrum 1, Perkin–Elmer) at reso-
KOH, are described below. lution 4 cm−1 . Pressed potassium bromide (KBr) pellets
A sample of 10 g of shells was placed in a verti- at a sample/KBr weight ratio of 1:100 were scanned and
cal stainless-steel reactor (length 550 mm, interior diam- recorded between 4000 and 450 cm−1 . The pellets were
eter 38 mm) which was inserted into an electric furnace placed in an oven at 120 ◦ C for 5 h to remove any water
(818P, Lenton). Carbonization was carried out under nitro- present. Abbreviations used for the FTIR results in this study
gen (99.9995% purity) gas flow at 150 cm3 /min (STP) and a are: ν, stretching; δ, bending (in-plane); and γ , bending (out-
temperature of 500 ◦ C for 2 h at a heating rate of 10 ◦ C/min. of-plane).
The heating rate, temperature, and dwell time of the furnace Powder X-ray diffraction patterns of the activated carbon
can be programmed using the control panel. samples were measured by an XRD analyzer (XRD-6000,
KOH in the form of pellets was mixed with the result- Shimadzu) using CuKα (λ = 1.5406 Å) radiation at 40 kV
ing char in a glass beaker at a ratio of KOH to original and 30 mA, using continuous scan mode. The X-ray patterns
shell masses of 0.50. Then 100 ml of water was added un- were recorded in the scan range 2θ = 10◦ –60◦ , at a scan rate
til all the KOH pellets were dissolved. The mixtures were of 1◦ /min.
dried overnight at 120 ◦ C in an oven. The resulting samples Scanning electron microscopy (S360, Leica) and energy
were then placed in the same furnace used for the carboniza- dispersive X-ray analysis (Model 1400, Oxford) studies
tion process, heated from room temperature to 300 ◦ C at were carried out on samples which were gold-coated for
10 ◦ C/min, and then held for 1 h. This step was introduced to electrical conduction.
prevent carbon loss through the direct attack of steam [11].
Subsequently, the temperature was further increased to a pre- 2.3. SO2 adsorption test
determined final temperature ranging from 500 to 900 ◦ C at
the same heating rate and held for 2 h before cooling down. Adsorption of SO2 by the prepared activated carbon at
The whole activation process was carried out under a nitro- room temperature of 25 ◦ C was conducted using a thermo-
gen flow rate of 150 cm3 /min. gravimetric analysis system (TGA-50, Shimadzu). SO2 gas
596 A.C. Lua, T. Yang / Journal of Colloid and Interface Science 274 (2004) 594–601
(2000 ppm, balanced by N2 ) was introduced into the ana- Fig. 1 shows the effect of activation temperature on the
lyzer chamber, where a platinum pan with about 20 mg of surface area and pore properties of chemically activated car-
sample was suspended. The subsequent sample weight gain bons. Increasing the temperature from 500 to 800 ◦ C pro-
due to the amount of SO2 adsorbed onto the sample was gressively increases both the BET surface area and the mi-
recorded. Two commercial activated carbons (Carbochem cropore volume. This progressive temperature rise increases
and Microcarb) were also studied for comparison purposes. the C–KOH reaction rate, resulting in increasing carbon
“burn-off.” Concurrently, the volatiles from the char samples
continue to evolve with increasing activation temperature.
3. Results and discussion
The devolatilization process further develops the rudimen-
3.1. Effect of temperature on yield and pore development tary pore structure in the char, whereas the C–KOH reac-
of activated carbons tion enhances the existing pores and creates new porosities.
These two reactions produce increasing BET surface area
The yield and some other physical properties of the ac- and micropore volume with increasing activation tempera-
tivated carbons prepared at different temperatures are given ture, as shown in Fig. 1a. However, for a further temperature
in Table 2. Increasing activation temperature progressively increase from 800 to 900 ◦ C, both the BET surface area
reduces the yield of the activated carbon. This is expected, and the micropore volume decrease due to excessive carbon
as increasing temperature will release increasing volatiles, burn-off, resulting in the widening of pores and even the loss
thereby resulting in decreasing yield. This phenomenon can of some walls between the pores. The pore characteristics
also be observed from the proximate analyses (Table 3), in are shown in Fig. 1b in which, initially, the nonmicropore
which the volatile content continuously decreases with in- volume remains relatively low for activation temperatures of
creasing activation temperature. At an activation tempera- 500 to 700 ◦ C. At these temperatures, the pores are predomi-
ture of 900 ◦ C, only 8.86% of volatiles remained in the final nantly microporous, contributing up to 86% of the total pore
product, as most of them were released as gaseous products. volume. At 800 ◦ C, the steep increase in the nonmicropore
Table 2 Table 3
Yield, densities, and porosities of chemically activated carbons at different Proximate analyses (dry basis) of chemically activated carbons at different
activation temperatures activation temperatures
Activation Yield Solid density Apparent density Porosity Activation Volatile Fixed carbon
conditionsa (%) (g/cm3 ) (g/cm3 ) (%) conditionsa (%) (%)
500–2–0.50 21.14 1.6898 1.0200 39.64 500–2–0.50 19.27 79.13
600–2–0.50 21.05 2.0274 0.9431 53.93 600–2–0.50 14.70 84.61
700–2–0.50 19.62 2.2752 0.8313 63.46 700–2–0.50 11.58 87.69
800–2–0.50 16.21 2.4653 0.7224 70.70 800–2–0.50 9.70 87.85
900–2–0.50 12.35 2.7351 0.7220 73.60 900–2–0.50 8.86 88.04
a Note. a–b–c denotes activation temperature (◦ C)–activation hold time a Note. a–b–c denotes activation temperature (◦ C)–activation hold time
(h)–ratio of KOH to shell masses. (h)–ratio of KOH to shell masses.
Fig. 1. Effect of activation temperature on the BET surface areas and pore volumes of KOH-activated carbons (other activation conditions: ratio of KOH to
shell masses 0.50, hold time 2 h).
A.C. Lua, T. Yang / Journal of Colloid and Interface Science 274 (2004) 594–601 597
3.2. Microstructure
(a) (b)
(c) (d)
Fig. 3. Scanning electron micrographs at a magnification of ×1500 of (a) raw shell (bar length = 20 µm), (b) char (bar length = 50 µm), (c) activated carbon
prepared at 700 ◦ C without washing (bar length = 20 µm), and (d) activated carbon prepared at 700 ◦ C after washing (bar length = 20 µm). Other activation
conditions: hold time of 2 h and impregnation ratio of 0.50.
Table 4
SEM-EDX analyses (atomic percentage by element) of raw shell, char, and
activated carbons
C O Na Cl Ca Si K
Pistachio-nut shell 51.61 39.87 4.35 3.35 0.82 – –
Char500-2h 74.01 8.07 9.33 7.65 0.94 – –
KOH700–2h–0.50a (nw) 22.99 39.87 5.09 3.52 – 3.95 24.58
KOH700–2h–0.50 (w) 80.11 17.42 – – 2.47 – –
a Note. a–b–c denotes activation temperature with KOH (◦ C)–activation
hold time (h)–ratio of KOH to shell masses: (nw) without washing,
(w) washed with HCl acid and distilled water.
Table 5
FTIR spectrum band assignments
Band number (cm−1 ) Assignment
3366, 3435, 3362, 3397 ν(O–H) vibration in hydroxyl group
2924 ν(C–H) vibration in alkanes, alkyl groups
2918 ν(C–H) vibration in aromatics group
2553 ν(O–H) vibration in carboxylic acid group
2132, 2332 ν(C≡C) vibration in alkyne group
1736, 1654 ν(C=O) vibration in carbonyl group
1696 ν(C=O) vibration in carboxylate group
1643 ν(C=C) vibration in alkenes group
1586, 1505, 1428, 1566 ν(C=C) vibration in aromatics group
1380, 1465 δ(C–H) vibration in alkanes, alkyl groups
1332, 1374, 1396 ν(C–O) vibration in carboxylate group
1300–900 ν(C–O) vibration in esters, ether or
phenol groups
897, 883, 875, 833, 829, γ (C–H) vibration in benzene derivatives
817, 750
660, 669, 650 γ (O–H) vibration
Fig. 6. Effect of temperature on the Fourier transform infrared spectra of
KOH-activated carbons.
the overlapped reflections from the (100) and (101) planes, capacity for the SO2 gas because of its largest BET surface
respectively. The appearance of the peak at around 26◦ at area.
higher activation temperatures (700 ◦ C and greater) signi- The adsorption capacity of the activated carbon is not
fies an increasing regularity of crystalline structure, which only dependent on its pore surface area and pore charac-
will result in a better layer alignment [23]. Typically, in teristics; its surface chemistry also plays an important role.
a crystalline carbonaceous structure, such as graphite, the Table 7 shows the amount of SO2 adsorbed onto the KOH-
interlayer distance between two adjacent carbon sheets is activated carbon and a physical activated carbon prepared
0.335 nm. In this study, the peak at 2θ = 26◦ corresponds from pistachio-nut shells. Although the BET surface area
to an interlayer distance of 0.338 nm, which is quite simi- and micropore volume for the KOH-activated carbon are
lar to that of graphite. At a temperature of 900 ◦ C, the peak both higher than those of the physically activated carbon,
at 26◦ becomes more distinct, indicating a more ordered and the amount of SO2 adsorbed by the former is lower than that
crystallized structure. Based on these observations, it is pos- adsorbed by the latter, especially in terms of mass of SO2
tulated that a high activation temperature burns off the less adsorbed per unit BET surface area (cf. W/A in Table 7).
ordered components, resulting in a reduction of the amor- The reason is possibly due to the surface chemical prop-
phous structure. erty of the KOH activated carbon. The final acid wash for
the activated carbon was found to increase its BET surface
3.5. SO2 adsorption area by removal of the alkaline residues in the pores. How-
ever, the surface chemistry was changed from a neutral to an
acidic nature as elucidated from Fig. 5. Hence, the washed
SO2 is one of the common gas pollutants from chemi- activated carbon is less favorable for the adsorption of SO2 ,
cal plants and power generating stations. Adsorption of SO2 which is a typical acidic gas.
onto activated carbons has been recognized as a very ef-
fective method to control its emission to the environment.
The amounts of SO2 (concentration of 2000 ppm) adsorbed 4. Conclusions
onto the KOH-impregnated activated carbons prepared from
pistachio-nut shell and oil-palm shell [21] and two other Based on the experimental studies, the following conclu-
commercial activated carbons are shown in Table 6. Among sions can be drawn:
the activated carbons studied, the pistachio-nut-shell acti-
vated carbon (after acid washing) has the highest adsorption (1) Activated carbons can be prepared from pistachio-nut
shells by chemical activation with KOH. The effects of
activation temperature on the yield, density, and pore de-
velopment of activated carbons were studied. Relatively
high temperature is required to develop a highly porous
structure. However, too high an activation temperature
will result in the burn-off of some carbon structures and
the widening of micropores to meso- and macropores.
(2) The maximum BET surface area of the pistachio-nut-
shell activated carbon was 1946 m2 /g, as compared
to 1408, 2451, and 1600 m2 /g for activated carbons
Table 7
Amount of SO2 adsorbed onto KOH and physically activated carbons
Amount BET surface Micropore W/A
adsorbed area volume
W (mg/g) A (m2 /g) (m3 /g) (µg/m2 )
KOH activated 92 796 0.322 115.6
carbon
Physical activated 94 710 0.206 132.4
Fig. 7. X-ray diffraction profiles of activated carbons prepared at different
carbon
temperatures after washing.
Table 6
Amount of SO2 adsorbed versus BET surface area of various activated carbons
Pistachio-nut-shell Oil-palm-shell Carbochem Microcarb
activated carbon activated carbon
Amount of adsorbed (mg/gC) 91 86 50 71
BET surface area (m2 /g) 1579 1408 950 1151
A.C. Lua, T. Yang / Journal of Colloid and Interface Science 274 (2004) 594–601 601
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