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Introduction
General Description........................................................................................................................................................... 3
Typical Section View.......................................................................................................................................................... 3
Model Code.................................................................................................................................................................................... 4
Spool Sleeve Details..................................................................................................................................................................... 6
Spool Data...................................................................................................................................................................................... 8
Spool/Sleeve Combinations......................................................................................................................................................... 9
Performance Curves.................................................................................................................................................................... 10
Operating Data............................................................................................................................................................................ 12
Software Information.................................................................................................................................................................. 15
Electrical Information.................................................................................................................................................................. 16
Installation Dimensions.............................................................................................................................................................. 20
Mounting Surfaces...................................................................................................................................................................... 22
Application Data.......................................................................................................................................................................... 23
AxisPro is a game changing machine control valve. Its embedded intelligence simplifies traditionally complex control
practices. Plug and play design reduces machine build time, and its ability to predict potential maintenance issues
increases machine reliability.
2 EATON AxisPro™ Proportional Directional Valves with Feedback KBS*03 E-VLPO-MC002-E4 August 2015
Introduction
KBS1-03
EATON AxisPro™ Proportional Directional Valves with Feedback KBS*-03 E-VLPO-MC002-E4 August 2015 3
Model Code
KBS1 - 03 - ** - NS - ** - * - NS - 001 - 10
1 2 3 4 5 6 7 8 13 14 15
4 EATON AxisPro™ Proportional Directional Valves with Feedback KBS*03 E-VLPO-MC002-E4 August 2015
Model Code
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
2 Control Level 7 Monitor Output 10 External Sensor DSC – DS408 Drive Speed
2 – Level 1 plus Network 1 – ±10V voltage feedback Control Mode Enabled
A–4
4-20mA external
enabled and DS408 control DFP – DS408 Drive Force/Pres-
signal sensor analog inputs and
modes sure Control Mode Enabled
Note: Monitor Output is 2 discrete inputs
3 – Level 2 plus Integrated shipped with 1 setting. You DPQ – Eaton Custom Drive
pressure and temperature D – 1 SSI external digital
may configure to other monitor sensor input Pressure / Flow Control Mode
sensors signal options using Pro-FX: Enabled
6 Command Signal Configure software. 11 Customer Application
Programming Space
1 – +/- 10V voltage 2 – 4-20mA current feedback
signal NS – Not Selected
command signal
CW – CODESYS White Space
Note: Command signal is 9 – Feedback over Fieldbus
shipped with 1 configuration. 12 Control Mode
You may configure to other 8 Electrical Connection
command signal options using VSC - Valve spool position
C – 7 pin connector without
Pro-FX: Configure software. plug control
2 – 4-20mA current E – 7 pin connector with Note: Control Mode is shipped
command signal plug in valve spool closed loop
3 – +/- 10mA current Note: You may reconfigure position control (VSC) configu-
command signal
pin “C” as the enable signal ration. You may reconfigure
using Pro-FX configure soft- to other control mode op-
4 – +/- 15mA current ware. tions using Pro-FX: Configure
command signal software.
9 – Command over Fieldbus 9 Digital Communication
DPC - DS408 Drive Position
Interface
Control Mode Enabled
CO – CANOpen
EATON AxisPro™ Proportional Directional Valves with Feedback KBS*-03 E-VLPO-MC002-E4 August 2015 5
Spool Sleeve Details
2 U
All Ports blocked 24 √ √
G
3 U
All Ports blocked 12 √ √
G
4 U
All Ports blocked 5 √ √
G
5 U
P - Blocked 40 √ √
G
A,B,T connected
6 U
P - Blocked 24 √ √
G
A,B,T connected
7 U
P - Blocked 12 √ √
G
A,B,T connected
8 U
P - Blocked 5 √ √
G
A,B,T connected
9 U
Reduced flow, 40 √ √
G
A Conncted to T
B connected to P
13 U
P - Blocked 40 √ √ Reduced pressure
G
A,B,T connected at null
17 U
All Ports blocked 40/20 √ √
G
18 U
All Ports blocked 40/10 √ √
G
6 EATON AxisPro™ Proportional Directional Valves with Feedback KBS*3 E-VLPO-MC002-E3 December 2014
Spool Sleeve Details
20 U
P - Blocked 40/20 √ √
G
A,B,T connected
21 U
P - Blocked 40/10 √ √
G
A,B,T connected
22 U
P - Blocked 24/12 √ √
G
A,B,T connected
26 U
P - Blocked 4 @ 40% √ √
G
A,B,T connected 40 @ 100%
27 U
P - Blocked 2.4 @ 60% √ √
G
A,B,T connected 24 @ 100%
28 U
P - Blocked 1.5 @ 60% √ √
G
A,B,T connected 15 @ 100%
29 U
P - Blocked 2.4 @ 40% √ √
G
A,B,T connected 24 @ 100%
30 G
U
P - Blocked 1.5 @ 40% √ √
A,B,T connected 15 @ 100%
EATON AxisPro™ Proportional Directional Valves with Feedback KBS*-3 E-VLPO-MC002-E3 December 2014 7
Spool Data
Spool Symbols
Functional Symbol
Centralized motion control, relying on external motion Distributed motion control, taking advantage of the available
controller, not shown in the diagram axis-control function embedded in the valve controller for
AxisPro level 2 and 3.Command can be analog via the 7-pin
connector or via CANopen using the M12 connections illus-
trated on page 12.
Level 3 valve integrated pressure sensors can be used for Selecting the CW-option allows user specific applications to
machine health monitoring with data broadcast over the be developed in Eaton’s Pro-FX Control software tool, which
CANopen bus or employed for pressure control in addition to is based on the popular CODESYS development environment.
the external motion control illustrated for the level 2 valve.
Spool Types and Flow Symmetric Spools Pressures and Flow Rates Ports
Ratings
Base line pressure drop Δp = Operating Pressure: P,A,B : 350 (5075)
35 bar (500 psi) per metering bar (psi) T : 250 (3625)
flow path, e.g. B to T. For
actual maximum flow refer
to power capacity envelope
curves.
8 EATON AxisPro™ Proportional Directional Valves with Feedback KBS*03 E-VLPO-MC002-E4 August 2015
Spool/Sleeve Combinations
Functional Representation
80 80
60 60
40 40
20 20
Flow, %
Flow, %
0 0
-100 -80 -60 -40 - 20 0 20 40 60 80 100 -100 -80 -60 -40 -20 0 20 40 60 80 100
-20 -20
-40 -40
-60 -60
-80 -80
-100 -100
Spool Position, % Spool Position, %
Flow, %
0 0
-100 -80 -60 -40 - 20 0 20 40 60 80 100 -100 -80 -60 -40 -20 0 20 40 60 80 100
-20 -20
-40 -40
-60 -60
-80 -80
-100 -100
Spool Position, % Spool Position, %
EATON AxisPro™ Proportional Directional Valves with Feedback KBS*-03 E-VLPO-MC002-E4 August 2015 9
Performance Curves
USgpm L/min
12 40
10
30
8 l
oool
ppo
Flow Rate
SS
4in0
L
6 20 ℓ∕m l
40 poo
i nS
24 ℓ∕m
4 l
in Spoo
10 12 ℓ∕m
2 l
5 ℓ∕min Spoo Spool stroke from
null, % of max.
0 0
0 20 40 60 80 100
Command Signal (% of max)
5 ℓ∕min 12 ℓ∕min
Type 92
spool Spool/Sleeve# 4,8 Spool/Sleeve# 3, 7
Pressure drop, P-A-B-T or P-B-A-T, bar
10 EATON AxisPro™ Proportional Directional Valves with Feedback KBS*03 E-VLPO-MC002-E4 August 2015
Performance Curves
24 ℓ∕min 40 ℓ∕min
Operating Limit: When operating the valve beyond the operating pres-
sure limit,spool may not return to failsafe when power is removed
Frequency (Hz)
Phase Angle (degrees)
Frequency (Hz)
EATON AxisPro™ Proportional Directional Valves with Feedback KBS*-03 E-VLPO-MC002-E4 August 2015 11
Operating Data
Connector Details
Location 1
Location 3
Location 4
Location 2
Location 5
Figure 1
Note: See above for connector plugs specifications.
12 EATON AxisPro™ Proportional Directional Valves with Feedback KBS*03 E-VLPO-MC002-E4 August 2015
Operating Data
Data is typical, with fluid at 32 cST (150 SUS) and 40°C (104°F)
EATON AxisPro™ Proportional Directional Valves with Feedback KBS*-03 E-VLPO-MC002-E4 August 2015 13
Operating Data
14 EATON AxisPro™ Proportional Directional Valves with Feedback KBS*03 E-VLPO-MC002-E4 August 2015
Software Information
KBS1
• Analog commanded spool control.
• Analog command source configuration options.
• Monitor output signal configuration options.
• Enable input signal enable/disable option.
KBS2/KBS3
• KBS1capability.
• Sensor port configuration options. Configurable position,
Speed, Pressure, Force and SSI Sensors.
• CANopen DS408 compliant control modes (device
options vary per available hardware options).
- valve spool position control (VPOC/VSC).
- drive speed control (DSC).
- drive force/pressure control (DFPC/DFP).
- drive position control (DPC).
- drive pressure/flow control (Eaton DPQ).
• CANopen DSP306 compliant electronic data sheet (EDS).
• Diagnostic configuration options.
All levels and models are compatible with the Eaton Pro-FX:
For the latest revision, please visit www.eaton.com/AxisPro
Download Pro-FxTM, Technical Information and Support Materials from Eaton’s Website:
http://www.eaton.com/AxisPro
Install the Eaton Pro-FxTM Configure PC application tool. Installation is supported on a wide range of Windows based operating
systems including Windows 7 32 bit and 64 bit.
The Pro-FxTM configure installation provides several options for PC USB peripheral CANbus adapters supported by the soft-
ware. During installation the user can choose to install drivers for an available CANbus adapter.
The adapters supported by Pro-FxTM: Configure are:
• PCAN-USB* PEAK-System Technik GmbH (http://www.peak-system.com)
• ValueCAN Intrepid Control Systems, Inc. (http://www.intrepidcs.com)
• Leaf-Light Kvaser AB (http://www.kvaser.com)
* The PCAN-USB adapter is recommended for compatibility with Eaton Pro-Fx: Control development environment used with KBS4DGV-xxx and other Eaton Pro-Fx products.
EATON AxisPro™ Proportional Directional Valves with Feedback KBS*-03 E-VLPO-MC002-E4 August 2015 15
Electrical Information
Power cables:
For 24V supply
0.75 mm2 (18 AWG) up to
20m (65 ft) Connected to valve body
1.00 mm2 (16 AWG) up to
40m (130 ft)
Signal cables: ▲ Pin C is used for a valve enable signal with electrical connections Field 8 = H or R.
0.50 mm (20 AWG)
2
Power +24V A
Supply B
0V
C
Inner Screen
Command
Signal 0V E Valve
4-20mA, or ±10mA,
D must be
or ±15mA, or ±20mA
Drain Wire connected
G
0V to ground
Monitor
Output via
F■ subplate
Enclosure ▲
Connector
0V must be
connected to ground shell
User Panel
Outer Screen
Power +24V A
Supply 0V B
Enable 0V
Signal +8.5V C
to 36V Inner Screen Valve
Command must be
Signal 0V E
4-20mA, or ±10mA, D connected
or ±15mA, or ±20mA Drain Wire to ground
G via
Monitor 0V subplate
F■
Output
Enclosure ▲
0V must be Connector
connected to ground shell
Warning
All power must be switched off before
connecting/disconnecting any plugs.
16 EATON AxisPro™ Proportional Directional Valves with Feedback KBS*03 E-VLPO-MC002-E4 August 2015
Electrical Information
Power cables:
For 24V supply Protective earth
Connected to valve body
0.75 mm (18 AWG) up to
2
User Panel
Outer Screen
Power +24V A
Supply 0V B
Enable 0V
Signal +8.5V C
to 36V Inner Screen Valve
Command must be
Signal 0V E
4-20mA, or ±10mA, D connecte
or ±15mA, or ±20mA Drain Wire to groun
G via
Monitor 0V subplate
F■
Output
Enclosure ▲
0V must be Connector
connected to ground shell
Warning
All power must be switched off before
connecting/disconnecting any plugs.
EATON AxisPro™ Proportional Directional Valves with Feedback KBS*-03 E-VLPO-MC002-E4 August 2015 17
Electrical Information
Enclosure ▲
Connector
0V must be
connected to ground shell
User Panel
Outer Screen
Wiring Connections for
Voltage Mode (Field 6 = 1) Power +24V A
Valves with Enable Feature Supply 0V B
▲ Note: In applications
where the valve must con-
form to European RFI/EMC Enable 0V
regulations, the outer screen Signal +8.5V C
(shield) must be connected to 36V Inner Screen
to the outer shell of the 7 Valve
pin connector, and the valve Command 0V D or E
E or D must be
body must be fastened to the Signal ±10V Drain Wire connected
earth ground. Proper earth G to ground
grounding practices must
Monitor 0V via
be observed in this case, as F ■
Output subplate
any differences in command
source and valve ground po-
tentials will result in a screen
Enclosure ▲
(shield) ground loop.
0V must be Connector
connected to ground shell
18 EATON AxisPro™ Proportional Directional Valves with Feedback KBS*03 E-VLPO-MC002-E4 August 2015
Electrical Information
Enclosure ▲
Connector
0V must be
connected to ground shell
User Panel
Outer Screen
form
Monitor
0V
to European RFI/EMC
to ground to 36V Inner Screen
Output
F■
via
subplate Valve
regulations, the outer screen Command must be
(shield) must be connected Connector
Enclosure ▲
Signal 0V E
0V must be
4-20mA, or ±10mA, D connected
to the
connected outer shell of the 7
to ground shell
to ground
or ±15mA, or ±20mA Drain Wire
pinUserconnector, and the valve G
Panel via
body must be fastened Outer Screen
to the
Monitor 0V subplate
earth
Power
Supply
ground.
+24V
0V
Proper earth A
B F■
grounding practices must Output
beSignalobserved
Enable 0V
+8.5V in this case, asC
any differences
to 36V
in command
Inner Screen Valve
Command must be Enclosure ▲
source
Signal
and
0V
4-20mA, or ±10mA, valve ground po-
E
D connected
or ±15mA, or ±20mA Drain Wire
tentials 0Vwill result in a screen G
to ground
via 0V must be Connector
Monitor
(shield)
Output ground loop. F ■
subplate
connected to ground shell
Enclosure ▲
0V must be Connector
connected to ground shell
Warning
Electromagnetic Compatibility (EMC) It is Difficult environments could mean that
necessary to ensure that the valve is wired extra screening may be necessary to
up as above. For effective protection of the avoid the interference. It is important to
user electrical cabinet, the valve subplate connect the 0V lines as shown above. The
or manifold and the cable screens should multi-core cable should have at least two
be connected to efficient ground points. screens to separate the demand signal and
The metal 7 pin connector part no. 934939 monitor output from the power lines.
should be used for the integral amplifier. The enable line to pin C should be outside
In all cases both valve and cable should the screen which contains the demand
be kept as far away as possible from signal cables.
any sources of electromagnetic radiation To ensure EMI protection use only metal
such as cables carrying heavy current, shielded mating connectors.
relays and certain kinds of portable radio
transmitters, etc.
EATON AxisPro™ Proportional Directional Valves with Feedback KBS*-03 E-VLPO-MC002-E4 August 2015 19
Installation Dimensions
mm (inch)
KBS1-03
7 - PIN CONNECTOR
126.9 127.12
[5.00] [5.0]
21.75
[0.86]
13.75
46.0
[0.54]
[1.81] 146.53
[5.8]
214.8
[8.46]
236.83
[9.32]
KBS2-03
7 - PIN CONNECTOR
3- MI2 CONNECTORS
127.12
[5.0] 127.1
[5.0]
73.05
[2.88]
127.12
[5.0]
13.75
[0.5]
159.05
[6.3]
227.30
[8.95]
249.35
13.75
[9.81]
[0.5]
159.05
[6.3]
227.30
[8.95]
249.35
[9.82]
7 - PIN KBS*03
CONNECTOR 3- MI2 CONNECTORS
20 EATON AxisPro™ Proportional Directional Valves with Feedback E-VLPO-MC002-E4 August 2015
21.75
Installation Dimensions
[0.86]
13.75
46.0
[0.54]
[1.81]
mm (inch) 146.53
[5.8]
214.8
[8.46]
236.83
[9.32]
KBS3-03
7 - PIN CONNECTOR
3- MI2 CONNECTORS
127.12
[5.0]
73.05
[2.88]
13.75
[0.5]
159.05
[6.3]
227.30
[8.95]
249.35
[9.81]
EATON AxisPro™ Proportional Directional Valves with Feedback KBS*-03 E-VLPO-MC002-E4 August 2015 21
Mounting Surfaces
22 EATON AxisPro™ Proportional Directional Valves with Feedback KBS*03 E-VLPO-MC002-E4 August 2015
Application Data
17/15/12
Hydraulic Fluids
Materials and seals used in these valves are compatible with
antiwear hydraulic oils, and aryl phosphate ester. The extreme
operating viscosity range is 500 to 13 cSt (2270 to 70 SUS)
but the recommended running range is 54 to 13 cSt (245 to
70 SUS).
Installation
The proportional valves in this catalog can be mounted in any
attitude, but it may be necessary in certain demanding appli-
cations, to ensure that the solenoids are kept full of hydraulic
fluid. Good installation practice dictates that the tank port and
any drain port are piped so as to keep the valves full of fluid
once the system start-up has been completed.
EATON AxisPro™ Proportional Directional Valves with Feedback KBS*-03 E-VLPO-MC002-E4 August 2015 23
Eaton Eaton Eaton
Hydraulics Group USA Hydraulics Group Europe Hydraulics Group Asia Pacific
14615 Lone Oak Road Route de la Longeraie 7 Eaton Building
Eden Prairie, MN 55344 1110 Morges 4th Floor, No. 3 Lane 280 Linhong Rd.
USA Switzerland Changning District
Tel: 952-937-9800 Tel: +41 (0) 21 811 4600 Shanghai 200335
Fax: 952-294-7722 Fax: +41 (0) 21 811 4601 China
www.eaton.com/hydraulics Tel: (+86 21) 5200 0099
Fax: (+86 21) 5200 0400
© 2015 Eaton
All Rights Reserved
Printed in USA
Document No. E-VLPO-MC002-E4
August 2015