PT.

MEDCO ENERGI
KERAMASAN GAS RECEIVING FACILITY

DESIGN BASIS

0 02-05-2008 Approved for Construction RHM DNU SAS

B 11-04-2008 Issued for Approval RHM DNU SAS
BY CHK’D CHK’D APPV’D
REV. DATE DESCRIPTION
KELSRI MEDCO ENERGI
STATUS CODE :
A= Issued for Approval ; B= Approved For Construction ; C= As – Built ; I= Issued for Information ;
X= Document Cancelled
Total Or Partial Reproduction And / Or Utilization of This Document Are Forbidden Without Prior Written
Authorization of The Owner

ENGINEERING PROCUREMENT
CONSTRUCTION COMMISSIONING SUBCONTRACT NO. : BF 2691

STATUS REVISION

PT. KELSRI B 0
KRS-R-RE-001 0708-R-RE-001

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TABLE OF CONTENTS

INDEX Pages

1. Introduction 4
2. Codes & Standard 4
3. Unit Measurement 4
4. Design Data 5
5. Facilities Description 7
5.1. Process Facilities 7
5.2. Utilities 9
6. Design Criteria 9
6.1. Design Life 9
6.2. Line Sizing 9
6.3. Vessel 10
6.4. Gas Filter 10
6.5. Relief System 10
6.6. Flare System 10
6.7. Compressed Air System 10
6.8. Utility Water 11
6.9. Fire Safety System 11
7. Control & Shutdown System 11
8. Attachment 12

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1. INTRODUCTION
PT Medco E&P Indonesia is planning to supply gas to PLTG
Keramasan. The supplied gas will be tied in from existing 6” pipeline
from Simpang Keramasan to PLTG Keramasan. For future additional
gas supply, 8” pipeline will be installed parallel with the existing 6”
pipeline by Pertamina. In order to achieve delivered gas minimum
specification, PT Medco E&P Indonesia is planning to install a receiving
facility in the downstream of the pipeline. This receiving facility will have
functions i.e. separate liquid (condensate and water) from the gas,
minimize liquid particle diameter and measure the supplied gas for
billing purpose. This receiving facility will be named as Keramasan Gas
Receiving Facilities.

This document provides information relevant to process design basis for

Keramasan Gas Receiving Facilities.

2. CODES & STANDARD

The following is a list of general recommended practices, codes and
standard shall be used in the detailed engineering design. In addition to
these codes and standards, all Indonesian governmental and regulatory
agency requirements and regulations shall be applied. The most current
version of these codes and standards shall be used.
MES : Medco Engineering Standard
ANSI : American National Standards Institute
ASME : American Society of Mechanical Engineers
SNI : Standard National Indonesia
NACE : National Association of Corrosion Engineers
API : American Petroleum Institute
NEC : National Electric Code
NFPA : National Fire Protection Association

3. UNIT MEASUREMENT
US Customary Unit shall be used for all design, drawing and
specification. Standard conditions for process calculation are 14.7 psia

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and 60°F. In general, the following units and abbreviations shall be

used:

Application Unit Abbreviations

Area Square Feet ft2
Density Pounds per Cubic Foot lb/ft3
Flow Rate (Mass) Pounds per Hour lb/hr
Flow Rate (Volume)
Million Standard Cubic Feet Per day MMscfd
Gas
Standard Cubic Feet per Minutes SCFM
Barrels per Day BPD
Barrels Fluid per Day (Well or Mixed
BFPD
Liquid Fluid)
Barrels Water per Day (water) BWPD
Gallon per Minute GPM
Head Feet Ft
Heat British Thermal Unit Btu
Elevation Feet Ft
Inch In
Length
Feet Ft
Mass Pound Lb
Power Kilowatt kW
Horse Power HP
Pressure Pound per Square Inch Psi
Pound per Square Inch Absolute Psia
Pound per Square Inch Gauge Psig
Radiation British Thermal Unit per ft per hour Btu/fr2/hr
Temperature Degrees Fahrenheit °F
Time Seconds Sec
Minute Min
Hour Hr
Velocity Feet per second Fps
Volume Barrels (Petroleum) Bbl
Cubic Feet ft3
Gallons (US) Gal.
Viscosity CentiPoise cP

4. DESIGN DATA
4.1.1. Site Location
Keramasan Gas Receiving Facilities site location is planned at PLTG
Keramasan Company’s area, Palembang, South Sumatera, Indonesia.

4.1.2. Ambient Data

a. ambient pressure : 14.7 psi (1 atm)

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b. ambient temperature : 75 – 100 °F

4.1.3. Inlet Gas Data

Data of inlet gas for Keramasan Gas Receiving Facilities is referred to
“PFD” for Looping Pipeline Simpang Y Keramasan, “supplied by
Pertamina, dated February 23, 2007 (see attachment) and listed bellow:
a. Pressure : 450 psig
b. Temperature : 73 °F
c. Composition : (dry basis)
COMPONENT UNIT VALUE
METHANE % MOL 85.36
ETHANE % MOL 5.64
PROPHANE % MOL 2.81
I-BUTANE % MOL 0.38
N-BUTANE % MOL 0.45
I-PENTANE % MOL 0.18
N-PENTANE % MOL 0.13
N-HEXANE % MOL 0.03
N-HEPTANE % MOL 0.00
N-OCTANE % MOL 0.00
NITROGEN % MOL 0.00
CARBON DIOXIDE % MOL 5.00

4.1.4. Design Capacity

Based on “Notulen Rapat Pembahasan Draft Amandemen PJBG Pusat
Listrik Keramasan” dated April 19, 2007, committed gas deliverability is
22.3 BBTUD (see attachment).
Design capacity of Keramasan Gas Receiving Facilities is MMscfd of
Gas and 250 BPD of liquid.

4.1.5. Sales Gas Specification

Specifications of sales gas for Keramasan Gas Receiving Facilities is
referred to “Specifikasi Gas Bumi untuk Pusat Listrik Keramasan sesuai
PJBG” (see attachment) and listed bellow:

VALUE
COMPONENT UNIT
MINIMUM MAXIMUM
METHANE % MOL 74 100
ETHANE % MOL - 5
PROPHANE % MOL - 5
BUTANE % MOL - 5
C5+ % MOL - 2
N2 % MOL - 1
CO2 % MOL - 10

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H2S ppm - 2
KADAR AIR lb/MMSCFD - 10
TEMPERATURE °C 20 40
NILAI KALOR KOTOR BTU/SCF 950 1200
TEKANAN DI TITIK 280
psig 350
PENYERAHAN

5. FACILITIES DESCRIPTION
5.1. Process Facilities
Keramasan process facilities consist of Gas Scrubber, Gas Filter, Metering
System, Condensate System and Flare System.
a. Gas Scrubber
Keramasan Gas Receiving Facilities receives gas from the existing 6”
diameter and 3.3 km length Simpang Keramasan – Keramasan pipeline
with incoming pressure of 450, approximately. The pressure of gas will be
reduced to 300 – 370 psig using pressure control valve before enter to gas
scrubber. Gas enters gas scrubber for gas-liquid separation process. The
function of this gas scrubber is to remove entrained liquid from the gas
stream. The gas product will pass through the top this vertical separator
with mist extractor and the design pressure is 700 psig and 160°F.

b. Gas Filter
Gas from the top of gas scrubber will enter gas filter. The function of this
filter is to achieve the diameter requirement. The filtration efficiency is 99%
removal droplet @ 0.5-micron maximum solid & liquid. The gas outlet gas
filter is sent to the metering system for further handling. Design pressure
of gas filter is 700 psig @ 160°F.

c. Metering System
The gas outlet filter is then measured at a gas metering system before
transferred to PLTG Keramasan. The metering system used for this
measurement is custody metering system type complete with gas
chromatography and moisture analyzer. The metering installation shall
follow AGA-3 requirement and the gas chromatography shall follow AGA-8
requirement. Design pressure of Gas Metering is 700 psig @ 160°F.
d. Condensate System

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This system consists of condensate drum and recovery pump. Liquid

product from gas scrubber, gas filters and others will be sent to KO Drum
before transferred and stored to condensate drum. After the liquid
maintain a specific level at condensate drum, the liquid is then pumped to
an unloading truck using recovery pump.
e. Drain System
Closed drain system shall be provided to collect the entire hydrocarbon
inventory for disposal. Low point drain connections are provided at Gas
Scrubber, Filter, and Condensate Tank. Closed drain system consist of
closed drain line, header and pond.
An open drain system is also provided to collect the wash water in the
facilities areas. These are routed to the rainwater collection that completed
with control box.
f. Flare System
Flare system is provided for safe disposal of waste hydrocarbon vapour
which are generated during plant upset, emergency and shut down
condition. Flare system consist of a flare header, flare KO drum (horizontal
type, without mist extractor), flare KO drum pump, and multiple-jet
enclosed flare complete with a flare ignition system. Flare gas is released
to flare header through Pressure Control Valve (PCV), or blow down
during emergency.
0

Flare gas is then sent to flare K.O. drum for liquid-gas separation. Liquid
product, drain, is transferred to condensate system using flare KO drum
pump.
0

5.2. Utilities
Utilities for Keramasan Receving Facilities consist of compressed air system,
electricity power, fresh water and fire safety system.
a. Compressed Air System
Compressed air system is used to produce clean, oil free and dry air for
instrument air, utility air and diaphragm pump driven. This system consists
of air compressors, air dryers and air receiver. Ambient air is compressed
using air compressor to produce compressed air. The compressed air is
then dehydrated in the air dryer. The air dryer is used to separate

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condensed moisture from the compressed air. Dry air is then stored at air
receiver for instrument air, utility air and air pump driver purpose.
b. Electric Power
Main electric power will be provided by PT. PLN (Persero). Emergency
electric power will be provided by the power plant contractor, PT. Asta
Keramasan Energy. UPS shall be provided for temporary power supply to
the metering system in case of power loss.
c. Utility Water
Water is used for utility purpose. A deep well be used for fresh water
source and shall be provided with water tank and plumbing system.
d. Fire Safety System
Fire safety system shall be provided for both light and heavy fire fighting.
Fire safety system for light fire case is provided by portable gas fire
extinguishers. Fire safety system for heavy fire case is provided by fusible
loop. This loop is connected with ESD system. When heavy fire case
occurs in Keramasan Gas Receiving Facilities, fusible loop will trigger
ESD system to shut down the facility.

6. DESIGN CRITERIA
6.1. Design Life
The facility is designed for a 15-year design life.

6.2. Line Sizing

Process line sizing and criteria shall refer to International API Standards, RP
14E, Recommended Practice for Design and Installation of Offshore
Production Platform Piping Systems and PT. Medco E&P Indonesia
Engineering Standard MEP-P-ES-001, Standard Specification for Piping
Material Specification.

6.3. Vessel

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Vessel Sizing and design criteria shall refer to International API Standards, RP
12J, Specification for Oil and Gas Separator. Vessel sizing and criteria shall
also refer to PT. Medco E&P Indonesia Engineering Standard MEP-R-ES-001,
Standard Specification for Vapor Liquid Separator. For special case, K.O.
Drum sizing shall also refer to API 521, Guide for Pressure-Relieving and
Depressuring Systems.

6.4. Gas Filter

Gas filter sizing and criteria shall refer to PT. Medco E&P Indonesia
Engineering Standard MEP-R-ES-003, Standard Specification for Fuel Gas
Separator and Filter.

6.5. Relief System

Relief gas system including relief valve and blow down calculation and criteria
shall refer to International API Standards RP 520, Sizing, Selection, and
Installation of Pressure-Relieving Devices in Refineries; Part I – Sizing and
RP 521, Guide for Pressure-Relieving and Depressuring Systems.

6.6. Flare System

Flare system criteria including the ignition system shall refer to international
API STD 521, Guide for Pressure-Relieving and Depressuring Systems. Flare
system and API STD 537, Flare Details for General Refunery and
Petrochemical Service.

6.7. Compressed Air System

Criteria of all equipments included in instrument air system such as air
compressor, air filter, air dryer and air receiver shall refer to standards as
follow:
a. API STD 618, Reciprocating Compressors for Petroleum, Chemical, and
Gas Industry Services.
b. API STD 619, Rotary Type Positive Displacement Compressors for
Petroleum, Chemical, and Gas Industry Services.
c. MEP-M-ES-004, Standard Specification for Instrument Air Compressor
Package.
d. MEP-I-ES-001, Standard Specification for Engineering and Design of
Instrument System.
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e. API 550 & Vendor Catalogue for Air Demand Calculation.

f. ANSI/ISA – 7.0.01 – 1996, Quality Standard for Instrument Air.

6.8. Utility Water

Utility water criteria shall refer to local standard, i.e. PDAM Standard.

6.9. Fire Safety System

Fire safety system and fire fighting equipment shall refer to PT. Medco E&P
Indonesia Engineering Standard MEP-F-ES-001, Standard Specification for
General Fire and safety and MEP-F-ES-003, Standard Specification for
Portable & Auxiliary Fire Fighting Equipment.

7. CONTROL & SHUTDOWN SYSTEM

Control, alarm and shutdown system will use pneumatic system. New pneumatic
panel will be provided for alarm and shutdown system.

Shutdown level shall developed with initial outline of the expected hierarchy:
 Unit Shutdown
 Process Shutdown (PSD), which will shut off process inflow and outflow of
the facility and initiate gas inventory depressurizing.
 Emergency Shutdown (ESD), which will intake process shutdown and
blowdown gas from system to annunciate fire/emergency alarm. B
PSD will be triggered by push/pull button. ESD will be triggered by ESD push/pull
Button and fusible loop.

8. ATTACHMENT
A. PFD for Looping Pipeline Simpang Y Keramasan
B. Notulen Rapat Pembahasan Draft Amandemen PJBG Pusat Listrik
Keramasan dated April 19, 2007.
C. Spesifikasi Gas Bumi untuk Pusat Listrik Keramasan sesuai PJBG.

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