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# AS BUILT

## Z Jan.30.’07 As Built Y.S. Joe S.H. Hyun W.H. Lee

REV. DATE DESCRIPTION DSGN CHKD APPD
EMPLOYER :

ENGINEER :

PROJECT TITLE:

CONTRACTOR :

## DESIGNED BY DATE TITLE :

Y.S. Joe May.18, 2005 CALCULATION
CHECKED BY DATE FOR
S.H. Hyun May.19, 2005 DIESEL GENERATOR SIZING
APPROVED BY DATE
W. H. Lee May.19, 2005
SCALE DOCUMENT NUMBER
BE-DG-73-001

## Calculation for Diesel Generating Sizing 2007-02-21

ZAWIA CCPP
Calculation for Diesel Generator Sizing Rev. A

CONTENTS

## 4.1 Calculation for Case I.................................................................................................................. 2

4.2 Calculation for Case II ................................................................................................................ 3

5.0 CONCLUSION.......................................................................................................................... 3

## Calculation for Diesel Generator Sizing i 2007-02-21

ZAWIA CCPP
Calculation for Diesel Generator Sizing Rev. A

1.0 GENERAL

This calculation is prepared to determine the capacity of Emergency Diesel Generator (EDG)
for safe shut down operation and provide power for essential supplies of ZAWIA Combined
Cycle Power Plant (CCPP) and CCPP Extension in Libya.

2.0 REFERENCES

## 1) Electrical Motor Data for Steam Turbine.

2) Essential Electric Consumer List
3) IEEE 399-1990 Recommended Practice for Industrial and Commercial Power Systems
Analysis

3.1 General

##  Case I : Capacity during shut down of STG’s

 Case II : Capacity for starting the largest motor while in islanded operation

## *Load Rated Input *Duty Actual

Type kW kW Factor Load (kW)
1 Lube oil pump #1 M 37 0.85 43.6 1 43.6
2 Lube oil pump #2 M 37 0.85 43.6 0 0
3 Jacking oil pump M 30 0.85 35.3 0.5 17.65
Oil tank vapour
4 M 0.75 0.85 0.89 1 0.89
extractor #1
Oil tank vapour
5 M 0.75 0.85 0.89 0 0
extractor #2
6 Turning gear motor M 1.5 0.85 1.76 0.5 0.88
7 Motor operated valves N 3.0 1 3.0 0.5 1.5

(1 unit) Non-Motor 1.5
(3 units) Non-Motor 4.5

## Calculation for Diesel Generator Sizing 1 2007-02-21

ZAWIA CCPP
Calculation for Diesel Generator Sizing Rev. A

## *Load Rated Input *Duty Actual

Type kW kW Factor Load (kW)
1 DC & UPS System N 88 1 88 1 88
2 Boiler Lift N 30 0.85 35.3 0.5 17.7
Air Handling Unit
3 M 30 0.85 35.3 1 35.3
Supply Fan (common)
Air Handling Unit
4 M 11 0.85 13 1 13
Return Fan (common)
Pump #1 for Air
5 Cooled Condensing M 71.2 0.85 83.8 1 83.8
Unit (common)
Pump #2 for Air
6 Cooled Condensing M 71.2 0.85 83.8 1 83.8
Unit (common)
Pump #3 for Air
7 Cooled Condensing M 71.2 0.85 83.8 1 83.8
Unit (common)
Emergency Lightings
8 N 7.5 0.85 8.9 1 8.9
(common)

(1 unit) Non-Motor 105.7
(common) Non-Motor 8.9
(3 units) Non-Motor 326.0

2. Input Power = Rated kW / Efficiency
3. Actual Load = Input Power × Duty Factor
4. Duty factor : Continuous (1), Intermittent (0.5), Stand-by (0)

## 4.1 Calculation for Case I

The capacity required for continuous operation during shutdown of STG’s is calculated by
the following formula ;

p1 p 2 p 3 p 1
PG 1 = α( + + + ⋅⋅⋅⋅⋅ + n ) × [KVA]
η1 η 2 η3 ηn PFG
1
= {0.9 × (188.9 + 299.7) + 1 × (4.5 + 326.0)} ×
0 .8
= 962.8 [kVA]

## Calculation for Diesel Generator Sizing 2 2007-02-21

ZAWIA CCPP
Calculation for Diesel Generator Sizing Rev. A

Where,

## PG1 : Generator capacity [kVA]

PFG : Generator power-factor (standardized at 0.8)
P : Output of load [kW]
η : Efficiency of load (0.85)
α : Coefficient considering load factor, demand factor, margin of capacity, etc
(Motor : 0.9, Non-motor : 1.0)

## 4.2 Calculation for Case II

The EDG shall also be capable of starting the largest motor (Pump for Air Cooled
Condensing Unit, 71.2kW) as the remaining loads are running ;

PG 2 = ∑ W 0 + [Q Lmax × cos θ QL ]
[kVA]
PF G
735.3 + ( 83 . 8 × 7 × 0.2)
=
0.8
= 1065.8 [kVA]

Where

## PG2 : Generator capacity [kVA]

∑ W0 : Summation of operating load [kW], 735.3 (188.9+4.5+299.7+326.0-83.8=735.3)
cosθ QL : Power factor during starting of the largest motor, 0.2
PFG : Power-factor of diesel generator, 0.8

5.0 CONCLUSION

## PG1 : 962.8 [kVA]

Emergency Diesel
PG2 : 1065.8 [kVA]
Generator
PG2 : 1065.8 [kVA]

Based on the calculated capacities and considering sufficient margin, the rated capacity of
EDG will be selected as 1250 [kVA] at 0.8 PF.