1

Si.No

Heater Tracing Cable

Number

HP-75-4001-11-13
Heat Tracing Panel Tag
(From)

Pipe / Vessal Tag (To)

37-P-5001

Total Pipe Length (m)

49.7
2

Pipe Dia (Inch)

Insulaton thickness
38

(mm)
0

min. Abmient Temp.(°C)

60

maintenance temp. (°C)

max. exp.temp(°C)
170

heat loss (W/m)

Cable Type

Power at 10°C (W/m)

Power at maintenance
temp. (W/M)

Heater Trace Rato (x-

fold)

Number of pipe support

Heatng Cable
length/support

Number of Valves

Heatng Cable/Valve

Total Cable Length (m)

Max. Cable Length (m)

Nominal Voltage (Volts)

Desgin Engineer

Total Power 10°C (W)

Total Power at
Maintenace Temp. (W)

Current at Start-Up (A)

Mr. Mark Manalo

Current at maintenace
temp. (A)

Circuit breaker size C-

Characteristcs (A)
Table 2.1 Alternate Insulation Multiplier
Preformed Pipe Insulation Type Insulation “k Factor”
Insulation Multiplier (Btu•in/hr•ft2•°F) @ 68°F
Polyisocyanurate 0.73 0.183
Fiberglass 1 0.251
Mineral Wool 0.95 0.238
Calcium Silicate 1.41 0.355
Cellular Glass 1.3 0.326
Perlite 1.8 0.455

Notes
1. Heat loss calculatons are based on IEEE Std 515, Equaton B.1, with the following provisions:
• Piping insulated with glass fiber in accordance with ASTM Std C547.
• Pipes located outdoors in a 0°F ambient with a 25 mph wind.
• A 20% safety factor has been included.
2. For situatons where the DT falls between two temperature ranges, linear interpolaton can be used to approximate the heat loss.
3. When using flexible insulaton on piping 11/4 " in diameter and smaller, the insulaton must also be one pipe size larger to accommo

Table 2.2 Pipe Heat Loss @ 50°F DT

Insulation Thickness
Pipe Size
1/2 " 1" 1 1/2" 2" 2 1/2"
1/2" 2.2 1.5 1.2 1.1 1
3/4" 2.6 1.9 1.5 1.3 1.1
1" 3 2 1.6 1.4 1.3
1 1/4" 3.7 2.6 1.8 1.7 1.5
1 1/2" 4.1 2.6 2.1 1.6 1.5
2" 5 3.1 2.4 2 1.8
2 1/2" 5.9 3.6 2.5 2.1 1.9
3" 7 4.2 3.2 2.7 2.3
3 1/2" 7.9 4 3.2 2.7 2.4
4" 8.8 5.1 3.9 3.2 2.8
5" 10.7 6.4 4.7 3.8 3.2
6" 12.6 7.7 5.6 4.4 3.7
8" - 9.4 6.7 5.4 4.4
10" - 11.5 7.9 6.4 5.4
12" - 13.4 9.2 7.4 6.2
14" - - 10.7 8.4 7
16" - - 12.1 9.5 7.8
18" - - 13.5 10.5 8.7
20" - - - 11.6 9.5
24" - - - 13.7 11.2
30" - - - 16.8 13.8

Table 2.3 Pipe Heat Loss @ 100°F DT

Insulation Thickness
Pipe Size
1/2 " 1" 1 1/2" 2" 2 1/2"
1/2" 4.4 3.1 2.5 2.3 2
3/4" 5.2 3.8 3 2.6 2.2
1" 6.2 4 3.3 2.8 2.6
1 1/4" 7.5 5.2 3.7 3.4 3
1 1/2" 8.4 5.3 4.2 3.4 3
2" 10.2 6.3 4.9 4.1 3.7
2 1/2" 12.1 7.3 5 4.4 3.9
 3" 14.3 8.7 6.5 5.4 4.7
3 1/2" 16.1 8.2 6.5 5.5 4.9
4" 17.9 10.5 7.9 6.5 5.6
5" 21.9 13.2 9.7 7.9 6.6
6" 25.8 15.7 11.4 8.9 7.6
8" - 19.3 13.8 11.1 9
10" - 23.5 16.2 13 11
12" - 27.5 18.9 15.1 12.7
14" - - 22 17.2 14.3
16" - - 24.8 19.4 16
18" - - 27.6 21.5 17.8
20" - - - 23.7 19.5
24" - - - 28 23
30" - - - 34.5 28.3

Table 2.4 Pipe Heat Loss @ 150°F DT

Insulation Thickness
Pipe Size
1/2 " 1" 1 1/2" 2" 2 1/2"
1/2" 6.8 4.8 3.9 3.5 3.1
3/4" 8 5.9 4.6 4 3.5
1" 9.6 6.2 5.1 4.4 4
1 1/4" 11.6 8.1 5.7 5.3 4.7
1 1/2" 13 8.2 6.5 5.2 4.7
2" 15.7 9.8 7.5 6.4 5.6
2 1/2" 18.6 11.3 7.8 6.7 6
3" 22 13.4 10.1 8.4 7.3
3 1/2" 24.8 12.6 10.1 8.6 7.6
4" 27.6 16.3 12.3 10.1 8.7
5" 33.8 20.4 15 12.2 10.2
6" 39.7 24.3 17.6 13.8 11.8
8" - 29.7 21.4 17.1 13.9
10" - 36.3 25.1 20.1 17
12" - 42.5 29.2 23.3 19.6
14" - - 33.9 26.6 22.1
16" - - 38.3 29.9 24.8
18" - - 42.7 33.3 27.5
20" - - - 36.6 30.2
24" - - - 43.3 35.6
30" - - - 53.3 43.7

Table 2.5 Pipe Heat Loss @ 200°F DT

Insulation Thickness
Pipe Size
1/2 " 1" 1 1/2" 2" 2 1/2"
1/2" 9.3 6.6 5.4 4.8 4.2
3/4" 11 8.1 6.4 5.5 4.8
1" 13.1 8.5 7 6.1 5.5
1 1/4" 15.9 11.1 7.9 7.3 6.4
1 1/2" 17.8 11.3 9 7.1 6.5
2" 21.6 13.4 10.4 8.8 7.8
2 1/2" 25.5 15.6 10.7 9.3 8.3
3" 30.3 18.5 13.9 11.6 10.1
3 1/2" 34.1 17.4 13.9 11.8 10.4
4" 38 22.4 16.9 13.9 12
5" 46.5 28.1 20.7 16.8 14.1
6" 54.5 33.4 24.3 19.1 16.2
 8" - 41 29.5 23.6 19.2
10" - 50.1 34.6 27.8 23.5
12" - 58.6 40.3 32.2 27.1
14" - - 46.8 36.7 30.5
16" - - 52.9 41.3 34.2
18" - - 58.9 46 38
20" - - - 50.6 41.7
24" - - - 59.8 49.2
30" - - - 73.7 60.4

Table 2.6 Pipe Heat Loss @ 250°F DT

Insulation Thickness
Pipe Size
1/2 " 1" 1 1/2" 2" 2 1/2"
1/2" 12 8.5 7 6.2 5.5
3/4" 14.3 10.5 8.2 7.2 6.2
1" 17 11 9.1 7.9 7.1
1 1/4" 20.5 14.4 10.3 9.4 8.4
1 1/2" 23 14.7 11.7 9.3 8.4
2" 27.9 17.4 13.5 11.4 10.1
2 1/2" 33 20.2 13.9 12.1 10.8
3" 39.1 23.9 18.1 15.1 13.1
3 1/2" 44.1 22.5 18 15.3 13.5
4" 49.1 29.1 22 18.1 15.7
5" 60.1 36.4 26.9 21.8 18.3
6" 70.5 43.4 31.5 24.8 21.1
8" - 53.2 38.3 30.7 25
10" - 65 45 36.1 30.5
12" - 76.1 52.4 41.9 35.2
14" - - 60.8 47.7 39.6
16" - - 68.7 53.7 44.5
18" - - 76.6 59.8 49.4
20" - - - 65.8 54.3
24" - - - 77.8 64
30" - - - 95.7 78.5

Table 2.7 Pipe Heat Loss @ 300°F DT

Insulation Thickness
Pipe Size
1/2 " 1" 1 1/2" 2" 2 1/2"
1/2" 14.9 10.6 8.7 7.8 6.8
3/4" 17.7 13 10.3 9 7.7
1" 21.1 13.8 11.3 9.8 8.9
1 1/4" 25.5 17.9 12.8 11.8 10.4
1 1/2" 28.6 18.3 14.6 11.6 10.5
2" 34.8 21.8 16.8 14.2 12.7
2 1/2" 41 25.2 17.4 15.1 13.5
3" 48.7 29.9 22.6 18.9 16.5
3 1/2" 54.9 28.2 22.6 19.2 17
4" 61.1 36.3 27.5 22.7 19.6
5" 74.8 45.5 33.6 27.3 22.9
6" 87.8 54.2 39.4 31 26.4
8" - 66.4 47.9 38.4 31.3
10" - 81.2 56.3 45.2 38.2
12" - 95.1 65.6 52.4 44.1
14" - - 76.1 59.7 49.7
16" - - 86 67.3 55.8
18" - - 95.8 74.8 61.9
20" - - - 82.4 68
24" - - - 97.4 80.1
30" - - - 119.9 98.4
pproximate the heat loss.
ipe size larger to accommodate the heatng cable; i.e., use insulaton sized for a

Insulation Thickness Temp in°F

3" 3 1/2" 4" 0.5 50
0.9 0.9 0.8 0.5 100
1 1 0.9 0.5 150
1.2 1.1 1 0.5 200
1.3 1.3 1.2 1 50
1.4 1.3 1.2 1 100
1.6 1.5 1.4 1 150
1.7 1.6 1.5 1 200
2.1 1.9 1.7 1 250
2.1 2 1.8 1.5 50
2.4 2.2 2 1.5 100
2.8 2.6 2.3 1.5 150
3.3 2.9 2.6 1.5 200
3.9 3.5 3.2 1.5 250
4.7 4.2 3.8 1.5 300
5.4 4.8 4.3 1.5 350
6 5.3 4.8 2 50
6.7 5.9 5.3 2 100
7.4 6.5 5.9 2 150
8.2 7.2 6.4 2 200
9.6 8.4 7.5 2 250
11.7 10.2 9.1 2 300
2 350
2.5 50
2.5 100
3" 3 1/2" 4" 2.5 150
1.9 1.8 1.7 2.5 200
2.1 2 1.9 2.5 250
2.4 2.2 2.1 2.5 300
2.8 2.6 2.4 2.5 350
2.8 2.6 2.5 3 50
3.3 3.1 2.9 3 100
3.6 3.3 3.1 3 150
4.3 3.9 3.6 3 200
4.4 4 3.8 3 250
5 4.5 4.2 3 300
5.8 5.3 4.8 3 350
6.7 5.9 5.4 4 50
7.9 7.1 6.5 4 100
9.6 8.6 7.8 4 150
11 9.8 8.9 4 200
12.3 10.9 9.8 4 250
13.8 12.1 10.9 4 300
15.2 13.4 12 4 350
16.7 14.7 13.1
19.7 17.2 15.4
24 21 18.7

3" 3 1/2" 4"

2.9 2.7 2.6
3.2 3.1 2.9
3.7 3.5 3.3
4.3 4 3.7
4.3 4.1 3.8
5.1 4.8 4.4
5.5 5.1 4.8
6.6 6 5.5
6.8 6.2 5.8
7.7 7 6.5
9 8.2 7.4
10.3 9.1 8.3
12.2 11 10.1
14.8 13.2 12
17 15.2 13.7
19 16.8 15.1
21.3 18.8 16.9
23.6 20.7 18.6
25.9 22.7 20.3
30.4 26.6 23.8
37.2 32.5 28.9

3" 3 1/2" 4"

4 3.8 3.6
4.5 4.2 4
5.1 4.8 4.5
5.9 5.5 5.2
6 5.6 5.3
7.1 6.6 6.1
7.6 7 6.6
9.1 8.2 7.6
9.3 8.6 8
10.6 9.6 8.9
12.5 11.3 10.2
14.3 12.5 11.5
16.9 15.2 13.9
20.5 18.3 16.6
23.5 20.9 18.9
26.3 23.2 20.9
29.4 25.9 23.3
32.6 28.6 25.7
35.7 31.4 28.1
42 36.8 32.8
51.4 44.9 39.9

3" 3 1/2" 4"

5.2 4.9 4.7
5.8 5.5 5.2
6.6 6.2 5.9
7.6 7.1 6.7
7.8 7.3 6.8
9.2 8.5 7.9
9.9 9.1 8.5
11.8 10.7 9.9
12.1 11.2 10.4
13.7 12.5 11.6
16.2 14.7 13.3
18.6 16.3 15
22 19.8 18.1
26.6 23.8 21.6
30.6 27.2 24.6
34.2 30.2 27.2
38.3 33.7 30.3
42.4 37.3 33.4
46.4 40.8 36.5
54.6 47.8 42.7
66.8 58.4 52

3" 3 1/2" 4"

6.4 6.1 5.9
7.2 6.9 6.6
8.2 7.7 7.3
9.6 8.9 8.4
9.7 9.1 8.6
11.5 10.7 9.9
12.4 11.4 10.7
14.8 13.4 12.4
15.2 14 13.1
17.2 15.7 14.5
20.3 18.4 16.6
23.2 20.4 18.8
27.5 24.8 22.6
33.3 29.8 27
38.4 34.1 30.9
42.8 37.8 34
47.9 42.3 38
53.1 46.7 41.9
58.2 51.1 45.8
68.4 59.9 53.5
83.7 73.2 65.1
 Pipe Dia in Inches
0.25 0.5 0.75 1 1.25 1.5 2 2.5 3 3.5 4 6 8 10 12 14
1.9 3.5 2.9 3.5 4.1 4..6 5.5 6.5 7.7
3.9 5.2 6.1 7.2 8.6 9.6 11.5 13.5 16
6.1 8.1 9.5 11.2 13.4 14.9 17.9 21.1 25
8.5 11.3 13.2 15.6 18.6 20.7 24.9 29.2 34.6
1.3 1.6 1.9 2.2 2.5 2.8 3.2 3.8 4.4
2.7 3.4 3.9 4.5 5.2 5.8 6.8 7.8 9.1
4.2 5.3 6.1 7 8.2 9 10.6 12.2 14.2
5.8 7.4 8.4 9.7 11.3 12.4 14.6 16.9 19.7
7.6 9.7 11 12.7 14.8 16.3 19.1 22.1 25.8
1.1 1.3 1.5 1.7 1.9 2.1 2.4 2.8 3.2
2.2 2.8 3.1 3.5 4 4.4 5.1 5.8 6.7
3.5 4.3 4.8 5.5 6.3 6.9 8 9.1 10.5
4.8 5.9 6.7 7.6 8.7 9.5 11 12.6 14.5
6.3 7.8 8.7 9.9 11.4 12.4 14.4 16.5 19
7.9 9.7 11 12.4 14.3 15.6 18.1 20.6 23.8
9.6 11.9 13.3 15.1 17.4 19 22 25.1 28.9
0.9 0.1 1.3 1.4 1.6 1.8 2 2.3 2.6
2 2.4 2.7 3 3.4 3.7 4.2 4.8 5.5
3.1 3.7 4.2 4.7 5.3 5.8 6.6 7.5 8.5
4.3 5.2 5.8 6.5 7.4 8 9.2 10.4 11.8
5.6 6.8 7.5 8.5 9.6 10.4 12 13.5 15.5
7 8.5 9.4 10.6 12.1 13.1 15 17 19.4
8.5 10.3 11.5 12.9 14.7 15.9 18.2 20.6 23.6
0.9 1 1.2 1.3 1.4 1.6 1.8 2 2.3
1.8 2.2 2.4 2.7 3 3.3 3.7 4.2 4.7
2.8 3.4 3.7 4.2 4.7 5.1 5.8 6.5 7.4
3.9 4.7 5.2 5.8 6.5 7 8 9 10.2
5.1 6.1 6.8 7.6 8.5 9.2 10.5 11.7 13.3
6.4 7.7 8.5 9.5 10.7 11.5 13.1 14.7 16.7
7.8 9.3 10.3 11.5 13 14 15.9 17.9 20.3
0.8 1 1.1 1.2 1.3 1.4 1.6 1.8 2
1.7 2 2.2 2.4 2.7 2.9 3.3 3.7 4.2
2.6 3.1 3.4 3.8 4.3 4.6 5.2 5.8 6.6
3.6 4.3 4.8 5.3 5.9 6.4 7.2 8 9.1
4.8 5.7 6.2 6.9 7.8 8.3 9.4 10.5 11.9
6 7.1 7.8 8.7 9.7 10.4 11.8 13.2 14.9
7.3 8.6 9.5 10.5 11.8 12.7 14.3 16 18.1
0.7 0.9 0.9 1 1.1 1.2 1.4 1.5 1.7
1.5 1.8 2 2.1 2.4 2.5 2.9 3.2 3.5
2.4 2.8 3 3.4 3.7 4 4.4 4.9 5.5
3.3 3.9 4.2 4.6 5.2 5.5 6.2 6.8 7.6
4.3 5.1 5.5 6.1 6.7 7.2 8.1 8.9 10
5.4 6.3 6.9 7.6 8.5 9 10.1 11.2 12.5
6.6 7.7 8.4 9.3 10.3 11 12.3 13.6 15.2
15 18 20 24
Table 3.1 Suitability Comparison
BSX RSX 15-2 HTSX VSX

Maximum Maintain 150°F (65°C) 150°F (65°C) 302°F (150°C) 300°F (149°C)
Temperature
Maximum Exposure Temperature
Contnuous Power-Of 185°F (85°C) 185°F (85°C) 400°F (205°C) 400°F (204°C)
Intermittent Power-On N/A N/A 482°F (250°C) 450°F (232°C)
Intermittent Power-Of N/A N/A 482°F (250°C) 482°F (250°C)
T-Ratng 3, 5, 8 T6 10 T5 T5 T2C - T3 T3
3, 6, 9, 12, 15,
Available Watt Densites 3, 5, 8, 10 15 20 5, 10, 15, 20
w/ft @ 50°F (w/m @ (10, 16, 26, 33) (49) (10, 20, 30, 39, (16, 33, 49, 66)
10°C) 49, 66)
Steam Purge No No Yes Yes
Tolerant
Dielectric Material Polyolefin Polyolefin Fluoropolymer Fluoropolymer
Nickel-Plated
Metallic Braid Material Tinned Copper Tinned Copper Plated Copper Copper
Polyolefin or Polyolefin or
Overjacket Material(s) Fluoropolymer Fluoropolymer Fluoropolymer Fluoropolymer

Table 3.2 BSX and RSX 15-2 Power Outputs at 120 & 240 Vac
Catalog Number Power Output
Catalog Number W/ft (m)
BSX 3-1 BSX 3-2 3 (10)
BSX 5-1 BSX 5-2 5 (16)
BSX 8-1 BSX 8-2 8 (26)
BSX 10-1 BSX 10-2 10 (33)
-- RSX 15-2 15 (49)

Table 3.3 BSX Power Output Multipliers (110-130 Vac)

Operating Voltage (Vac)
Catalog Number
110 115 120 130
BSX 3-1 0.9 0.93 1 1.07
BSX 5-1 0.92 0.96 1 1.08
BSX 8-1 0.91 0.96 1 1.08
BSX 10-1 0.92 0.96 1 1.08

Table 3.4 BSX and RSX 15-2 Power Output Multipliers (208-277 Vac)
Operating Voltage (Vac)
Catalog Number
208 220 240 277
BSX 3-2 0.87 0.9 1 1.13
BSX 5-2 0.88 0.92 1 1.12
BSX 8-2 0.89 0.93 1 1.12
BSX 10-2 0.89 0.93 1 1.12
RSX 15-2 0.89 0.93 1 1.12

Table 3.5 BSX Circuit Length vs. Breaker Size (120 Vac)
120 Vac Service Voltage Max. Circuit Length vs. Breaker Size ft (m)
 Start-Up
Catalog Number Number 20A 30A 40A
Temperature
50 (10) 360 (110) 360 (110) 360 (110)
0 (-18) 325 (99) 360 (110) 360 (110)
BSX 3-1
-20 (-29) 285 (87) 360 (110) 360 (110)
-40 (-40) 260 (79) 360 (110) 360 (110)
50 (10) 240 (73) 300 (91) 300 (91)
0 (-18) 205 (62) 300 (91) 300 (91)
BSX 5-1
-20 (-29) 185 (56) 275 (84) 295 (90)
-40 (-40) 165 (50) 250 (76) 265 (81)
50 (10) 190 (58) 240 (73) 240 (73)
0 (-18) 150 (46) 225 (69) 240 (73)
BSX 8-1
-20 (-29) 135 (41) 200 (61) 240 (73)
-40 (-40) 120 (37) 180 (55) 215 (66)
50 (10) 160 (49) 200 (61) 200 (61)
0 (-18) 110 (34) 170 (52) 200 (61)
BSX 10-1
-20 (-29) 100 (30) 150 (46) 200 (61)
-40 (-40) 90 (27) 135 (41) 180 (55)

Table 3.6 BSX & RSX 15-2 Circuit Length vs. Breaker Size (240 Vac)
240 Vac Service Voltage Max. Circuit Length vs. Breaker Size ft (m)
Start-Up
Catalog Number Number 20A 30A 40A
Temperature
50 (10) 725 (221) 725 (221) 725 (221)
0 (-18) 650 (198) 725 (221) 725 (221)
BSX 3-2
-20 (-29) 575 (175) 725 (221) 725 (221)
-40 (-40) 515 (157) 725 (221) 725 (221)
50 (10) 480 (146) 600 (183) 600 (183)
0 (-18) 395 (120) 590 (180) 600 (183)
BSX 5-2
-20 (-29) 350 (107) 525 (160) 590 (180)
-40 (-40) 315 (96) 475 (145) 530 (162)
50 (10) 385 (117) 480 (146) 480 (146)
0 (-18) 285 (87) 425 (130) 480 (146)
BSX 8-2
-20 (-29) 255 (78) 380 (122) 480 (146)
-40 (-40) 230 (70) 345 (116) 430 (131)
50 (10) 280 (85) 400 (122) 400 (122)
0 (-18) 225 (69) 340 (104) 400 (122)
BSX 10-2
-20 (-29) 200 (61) 300 (91) 400 (122)
-40 (-40) 180 (55) 275 (84) 365 (111)
50 (10) 205 (63) 320 (98) 380 (116)
0 (-18) 145 (45) 225 (70) 315 (97)
RSX 15-2
-20 (-29) 130 (40) 200 (62) 280 (86)
-40 (-40) 120 (36) 180 (55) 250 (77)

Table 3.7 HTSX Power Outputs at 120 Vac

Catalog Number Power Output
120 Vac Nominal at 50°F (10°C)
W/ft (m)
 HTSX 3-1 3 (10)
HTSX 6-1 6 (20)
HTSX 9-1 9 (30)
HTSX 12-1 12 (39)
HTSX 15-1 15 (49)
HTSX 20-1 20 (66)

Table 3.8 HTSX Power Output Multipliers (110-130 Vac)

Operating Voltage (Vac)
Catalog Number
110 115 120 130
HTSX 3-1 0.83 0.9 1 1.13
HTSX 6-1 0.88 0.93 1 1.12
HTSX 9-1 0.9 0.95 1 1.1
HTSX 12-1 0.91 0.96 1 1.08
HTSX 15-1 0.93 0.97 1 1.07
HTSX 20-1 0.94 0.97 1 1.05

Table 3.9 HTSX Circuit Length vs. Breaker Size (120 Vac)
120 Vac Service Voltage Max. Circuit Length vs. Breaker Size ft (m)
Start-Up
Catalog Number Number 20A 30A 40A
Temperature
50 (10) 360 (109) 360 (109) 360 (109)
0 (-18) 360 (109) 360 (109) 360 (109)
HTSX 3-1
-20 (-29) 360 (109) 360 (109) 360 (109)
-40 (-40) 360 (109) 360 (109) 360 (109)
50 (10) 235 (71) 250 (77) 250 (77)
0 (-18) 235 (71) 250 (77) 250 (77)
HTSX 6-1
-20 (-29) 235 (71) 250 (77) 250 (77)
-40 (-40) 235 (71) 250 (77) 250 (77)
50 (10) 170 (52) 205 (62) 205 (62)
0 (-18) 170 (52) 205 (62) 205 (62)
HTSX 9-1
-20 (-29) 170 (52) 205 (62) 205 (62)
-40 (-40) 165 (50) 205 (62) 205 (62)
50 (10) 135 (41) 175 (54) 175 (54)
0 (-18) 135 (41) 175 (54) 175 (54)
HTSX 12-1
-20 (-29) 135 (41) 175 (54) 175 (54)
-40 (-40) 125 (38) 175 (54) 175 (54)
50 (10) 100 (30) 160 (48) 160 (49)
0 (-18) 95 (29) 150 (46) 160 (49)
HTSX 15-1
-20 (-29) 90 (27) 145 (44) 160 (49)
-40 (-40) 85 (26) 135 (41) 160 (49)
50 (10) 85 (26) 130 (40) 140 (42)
0 (-18) 80 (24) 120 (37) 140 (42)
HTSX 20-1
-20 (-29) 75 (23) 115 (35) 140 (42)
-40 (-40) 70 (21) 110 (33) 140 (42)

Table 3.10 HTSX Power Outputs at 240 Vac

 Catalog Number Power Output
240 Vac Nominal at 50°F (10°C)
W/ft (m)
HTSX 3-2 3 (10)
HTSX 6-2 6 (20)
HTSX 9-2 9 (30)
HTSX 12-2 12 (39)
HTSX 15-2 15 (49)
HTSX 20-2 20 (66)

Table 3.11 HTSX Power Output Multipliers (208-277 Vac)

Operating Voltage (Vac)
Catalog Number
208 220 240 277
HTSX 3-2 0.8 0.87 1 1.27
HTSX 6-2 0.78 0.87 1 1.25
HTSX 9-2 0.82 0.89 1 1.18
HTSX 12-2 0.84 0.91 1 1.15
HTSX 15-2 0.88 0.93 1 1.11
HTSX 20-2 0.93 0.97 1 1.05

Table 3.12 HTSX Circuit Length vs. Breaker Size (240 Vac)
240 Vac Service Voltage Max. Circuit Length vs. Breaker Size ft (m)
Start-Up
Catalog Number Number 20A 30A 40A
Temperature
50 (10) 710 (217) 710 (217) 710 (217)
0 (-18) 700 (214) 710 (217) 710 (217)
HTSX 3-2
-20 (-29) 615 (187) 710 (217) 710 (217)
-40 (-40) 530 (162) 710 (217) 710 (217)
50 (10) 470 (143) 505 (154) 505 (154)
0 (-18) 435 (132) 505 (154) 505 (154)
HTSX 6-2
-20 (-29) 390 (120) 505 (154) 505 (154)
-40 (-40) 355 (108) 505 (154) 505 (154)
50 (10) 340 (104) 410 (125) 410 (125)
0 (-18) 310 (95) 410 (125) 410 (125)
HTSX 9-2
-20 (-29) 290 (88) 410 (125) 410 (125)
-40 (-40) 265 (81) 410 (125) 410 (125)
50 (10) 270 (82) 355 (109) 355 (109)
0 (-18) 245 (74) 355 (109) 355 (109)
HTSX 12-2
-20 (-29) 230 (70) 355 (109) 355 (109)
-40 (-40) 215 (65) 340 (104) 355 (109)
50 (10) 200 (61) 315 (96) 315 (96)
0 (-18) 175 (53) 275 (84) 315 (96)
HTSX 15-2
-20 (-29) 165 (51) 260 (79) 315 (96)
-40 (-40) 155 (48) 245 (74) 315 (96)
50 (10) 155 (48) 245 (75) 275 (84)
0 (-18) 140 (42) 215 (65) 275 (84)
HTSX 20-2
-20 (-29) 130 (40) 205 (62) 275 (84)
-40 (-40) 125 (38) 190 (59) 265 (80)
Table 3.13 VSX Power Outputs at 120 & 240 Vac

Number Power Output

Catalog Number 120 Vac Catalog at 50°F (10°C)
240 Vac
Nominal W/ft (m)
Nominal

VSX 5-1 VSX 5-2 5 (16)

VSX 10-1 VSX 10-2 10 (33)
VSX 15-1 VSX 15-2 15 (49)
VSX 20-1 VSX 20-2 20 (66)

Table 3.14 VSX Power Output Multipliers (110-130 Vac)

Operating Voltage (Vac)
Catalog Number
110 115 120 130
VSX 5-1 0.88 0.94 1 1.12
VSX 10-1 0.91 0.95 1 1.09
VSX 15-1 0.93 0.97 1 1.06
VSX 20-1 0.94 0.97 1 1.05

Table 3.15 VSX Power Output Multipliers (208-277 Vac)

Operating Voltage (Vac)
Catalog Number
208 220 240 277
VSX 5-2 0.82 0.88 1 1.22
VSX 10-2 0.86 0.92 1 1.14
VSX 15-2 0.9 0.94 1 1.09
VSX 20-2 0.92 0.96 1 1.07

Table 3.16 VSX Circuit Length vs. Breaker Size (120 Vac)
120 Vac Service Voltage Max. Circuit Length vs. Breaker Size ft (m)
Start-Up
Catalog Number Number 20A 30A 40A 50A
Temperature
50 (10) 205 (63) 335 (102) 335 (102) 335 (102)
0 (-18) 205 (63) 335 (102) 335 (102) 335 (102)
VSX 5-1
-20 (-29) 195 (60) 335 (102) 335 (102) 335 (102)
-40 (-40) 185 (56) 315 (97) 335 (102) 335 (102)
50 (10) 135 (41) 220 (66) 265 (80) 265 (80)
0 (-18) 135 (41) 220 (66) 265 (80) 265 (80)
VSX 10-1
-20 (-29) 125 (38) 210 (63) 265 (80) 265 (80)
-40 (-40) 115 (36) 190 (58) 265 (80) 265 (80)
50 (10) 100 (30) 160 (48) 235 (71) 235 (71)
0 (-18) 100 (30) 160 (48) 235 (71) 235 (71)
VSX 15-1
-20 (-29) 95 (29) 155 (47) 230 (70) 235 (71)
-40 (-40) 90 (27) 145 (44) 215 (65) 225 (69)
50 (10) 70 (21) 105 (32) 150 (45) 200 (62)
0 (-18) 60 (18) 90 (28) 125 (39) 170 (52)
VSX 20-1
-20 (-29) 55 (17) 85 (26) 120 (36) 160 (48)
-40 (-40) 50 (16) 80 (25) 110 (34) 150 (45)
Table 3.17 VSX Circuit Length vs. Breaker Size (240 Vac)
240 Vac Service Voltage Max. Circuit Length vs. Breaker Size ft (m)
Start-Up
Catalog Number Number 20A 30A 40A 50A
Temperature
50 (10) 415 (126) 685 (209) 685 (209) 685 (209)
0 (-18) 415 (126) 685 (209) 685 (209) 685 (209)
VSX 5-2
-20 (-29) 395 (120) 685 (209) 685 (209) 685 (209)
-40 (-40) 365 (112) 630 (193) 685 (209) 685 (209)
50 (10) 270 (82) 435 (133) 565 (172) 565 (172)
0 (-18) 255 (78) 420 (128) 565 (172) 565 (172)
VSX 10-2
-20 (-29) 235 (72) 385 (117) 565 (172) 565 (172)
-40 (-40) 220 (66) 350 (107) 535 (163) 565 (172)
50 (10) 200 (61) 315 (97) 465 (142) 530 (161)
0 (-18) 175 (53) 275 (84) 405 (123) 525 (161)
VSX 15-2
-20 (-29) 165 (50) 260 (79) 375 (115) 485 (148)
-40 (-40) 155 (48) 245 (75) 355 (108) 450 (138)
50 (10) 145 (45) 230 (70) 325 (99) 405 (124)
0 (-18) 125 (39) 195 (60) 275 (84) 375 (114)
VSX 20-2
-20 (-29) 120 (37) 185 (56) 260 (79) 350 (106)
-40 (-40) 115 (34) 175 (53) 245 (75) 325 (100)
Table 4.1 Valve and Pump Allowances
Valve Allowance
Pump Flange
Screwed Allowance
Pipe Allowance
or Welded Flanged Butterfly Screwed
Size (ft) (ft) (ft)
(ft) (ft)
(in)

1/2" 1 1 N/A 1 1
3/4" 1 2 N/A 2 2
1" 1 2 1 2 2
1 1/4" 1 2 1 2 2
1 1/2" 2 3 2 3 2
2" 2 3 2 4 2
3" 3 4 3 7 2
4" 4 5 3 10 3
6" 7 8 4 16 3
8" 10 11 4 22 4
10" 13 14 4 28 4
12" 15 17 5 33 5
14" 18 20 6 39 6
16" 22 23 6 46 6
18" 26 27 7 54 7
20" 29 30 7 60 7
24" 34 36 8 72 8
30" 40 42 10 84 10

Note

1. The valve allowance given is the total amount of additonal cable to be installed on the valve.
If multple tracers are used, total valve allowance may be divided among the individual tracers.
The total valve allowance may be alternated among tracers for multple valves in a heat trace
circuit. Allowances are for 150 pound valves. More cable is required for higher rated valves. Refer
to heat trace isometric drawing for project specific allowances.
Table 5.1 Fixing Tape Allowance (Feet of Pipe Per Roll of Tape)
Tape Pipe Diameter in Inches
Length 1/2"-1" 1 1/4" 1 1/2" 2" 3" 4" 6" 8" 10"
108' Roll 130' 115' 110' 95' 75' 65' 50' 40' 35'
180' Roll 215' 195' 180' 160' 125' 105' 80' 65' 55'
eter in Inches
12" 14" 16" 18" 20" 24" 30"
30' 26' 23' 21' 19' 16' 13'
50' 43' 38' 35' 31' 27' 22'
 °F or °C °F °C
BSX 0 150 65
RSX 15-2 0 150 65
HTSX 0 302 150
VSX 0 300 149