Professional Documents
Culture Documents
Vaporisers
2
Contents.
3 Introduction
4 General
6 Lead-VAP
Standard design
8 Special-VAP
14 Operational efficiency
Conversion factor
Introduction.
With air liquefaction, Carl von Linde created the conditions needed
to procedure pure gases using low-temperature processes. Air liq-
ue-faction was only the first step for Carl von Linde towards a com-
mercial viable use for his invention. His goal was to separate the
liquid air, while re-evaporating it, into its constituents, since only
these held promising industrial potential.
Carl von Linde created a new industry within just a few decades:
refrigeration. His company was characterised from the very first
beginning by innovativeness and close customer relations. This is
what Linde stands for – in the past, today, and in face of future
challenges, world-wide.
Linde as the world leader in adsorption technology has designed
and supplied more than 400 PSA plants – including the world‘s
largest units and units with highest availability.
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General.
The recovery of large quantities of gases such The technical principle is simple and fail-safe:
as oxygen, nitrogen and argon is carried out The vaporisers work without external energy
through cryogenic decomposition of air. In the through exchange of heat with the surround-
cryogenic (very cold) then condensed (liquid) ing air. This way, the liquefied gas is vaporised,
states, these gases only take up around 1/800 warmed to almost the surrounding tempera-
of the volume they would require in the gase- ture, and finally led to the users in its gaseous
ous state which is the reason why storage for state.
consumers is carried out as a fluid in thermally-
insulated tanks at temperatures down to minus
269°C. If required, the liquid gas is vaporised in
a downstream vaporiser.
Lead-VAP Special-VAP
The new generation. Qualitiy for special use.
Save energy costs and investments with the new generation of For special requirements, use the well proven vaporisers from our
Lead-VAP for cryogenic gases. This generation of all aluminium Special-VAP series.
vaporisers ensures maximum air circulation due to optimized fin
and vaporiser geometrics. For operating pressures up to 400 bar, you can select your high-pressure
vaporiser from three standard sizes; for more stringent requirements on
A full range of ambient air heated vaporisers in different versions the purity of gases, we offer standard vaporisers in special “High Qual-
and for different customer applications. ity”
design. Clip-on vaporisers and pressure build-up evaporators round off
Design our product range.
– According to PED 97/23/EC; CE-marked
– Max. allowable working pressure 40 bar Design
– Cleaned for oxygen service – According to PED 97/23/EC; CE-marked
– Wind-loads up to 160 km/h (100 mph) – Max. allowable working pressure 40 bar
– Seismic requirements acc. to uniform building code-zone 4 (for high pressure types 400 bar)
– Low pressure drop – Cleaned for oxygen service
– Efficient fin tube design – Low pressure drop
– Optimised external and internal surfaces for optimum convection – Efficient fin tube design
Benefit Benefits
– Maintenance-free aluminium design – Low weight
– Low weight – Corrosion and temperature resistant
– Corrosion and temperature resistant – Easy to assemble
– Easy to assemble - no welding or brazing required – Space-saving design, intensive convection
– Screwed connections at in- and outlet for models up to 350 Nm³/h – Long lifetime
– Space-saving design, intensive convection
– Long lifetime
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Standard design.
The vaporisers are suitable for a design over- Explanation of type designation:
pressure = max. allowable working pressure L = air heated
(PS) of 40 bar and a allowable operating tem- 40 = max. permissible working overpressure:
perature range (TS) of +50/-269°C. 40 bar
8 F = number of Finned tubes: 8
Design and testing was carried out in accord- 3 = length of single finned tube: 3 m Flange - counter flange connection DN 40 / PN 40
ance with the directive 97/23/EC concerning
pressure equipment, AD 2000-Merkblätter and Partly the vaporisers have different foot stand-
DIN EN. The connecting flanges are DIN EN com- ard of length, evident by an additional charac-
pliant. teristic letter (-S; -L) of the type designation,
for example L 40 - 30 F 6 - S.
The Linde finned tubes and connecting flanges
are made of aluminium alloy and the seals Explanation:
for-med according to Linde standards. Varia- S = short version = 600 mm footing a)
tions defined by specific order instructions are L = long version = 900 mm footing
possible. The stressing of the materials used, at
low temperatures for example, was taken into
account during their selection.
Screwed connection M40 x 2 as well as pipe connection.
To protect the operating staff when connecting the inter-
venting pipelines, Linde evaporators are fitted with edge
protection.
vaporiser type dimensions approx. weight empty nominal capacity*) connections (inlet/outet) Linde ident-no.
*) The capacity is based on an ambient temperature of 20°C, 70 % rel. humidity, 15°C temperature difference between ambient and gas outlet temperature at a continuous 8-hours-operation
a) Standard vaporiser design is the long version; price and delivery time for the short version available on special request
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HQ-standard design.
Inlet and outlet openings are sealed gas- and dust tight
with caps, which must cut off prior installation. For high-
est purity and in order to avoid moisture tight in the
course of carriage and stocking the HQ-vaporisers are
delivered in condition of low overpressure by a protec-
tive gas.
nominal connections
vaporiser type dimensions approx. weight empty design Linde ident-no.
capacity*) (inlet/outlet)
*) The capacity is based on an ambient temperature of 20°C, 70 % rel. humidity, 15°C temperature difference between ambient and gas outlet temperature at a continuous 8-hours-operation
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HD-standard design.
nominal connections
vaporiser type dimensions approx. weight empty design Linde ident-no.
capacity*) (inlet/outlet)
*) The capacity is based on an ambient temperature of 20°C, 70% rel. humidity, 15 °C temperature difference between ambient and gas outlet temperature at a continuous 8-hours-operation
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12
Pressure build-up.
The vaporisers are suitable for a design over- Explanation of type designation:
pressure = max. allowable working pressure LD = air heated - pressure build-up
(PS) of 40 bar and a allowable operating tem- 40 = max. permissible working overpressure:
perature range (TS) of +50/-196°C (HQ-type 40 bar
+50/-269°C). 5 F = number of Finned tubes: 5
4 = length of single finned tube: 4 m
Design and testing was carried out in accord- HQ = to be suitable for Higher Quality fluids
ance with the directive 97/23/EC concerning
pressure equipment, AD 2000-Merkblätter and
DIN EN.
external connections
vaporiser type dimensions approx. weight empty design Linde ident-no.
heat surface (inlet/outlet)
LD 40 - 4 F 1,5 - HQ*) 1,153 0,5 2,034 60 9,5 pipe: DN 40 (48,3 x 2) “duplex” 871321
Operational efficiency.
The nominal operational efficiency of the vapo- Note: Air heated vaporisers have a modular construc-
riser is based on a reference ambient tempera- As the boundary conditions are subject to large tion principle and can be connected together
ture of +20°C for N2 (see tables of technical fluctuations, the information provided should individually according to the required output.
data). In this case, the difference in tempera- be regarded as average, approximate values.
ture between the ambient temperature and gas The specified nominal performance figures apply
outlet is ≤15°C. In Fig. 4, calculations are shown by way of to eight-hour permanent operation; after that,
example for determining the anticipated nomi- the performance of the vaporisers may drop
The operational efficiency is dependent on nal efficiency taking the operating medium, because of frosting. For longer periods of op-
various boundary conditions such as ambient ambient temperature and period of operation eration it is therefore advisable to arrange the
temperature, wind velocity, air humidity, air into account. vaporiser modules in parallel. While one vapor-
circulation, ingress of sunlight, period of opera- iser group is working, the other vaporisers can
tion and the medium used. regenerate. This prevents non-productive inter-
missions – gas withdrawal is assured at all times.
The following diagrams show how the nominal
output is affected by the medium used (Fig. 1:
Conversion factor), the ambient temperature
(Fig. 2: Correction factor) and the period of
operation (Fig. 3: Power factor).
N2 1
Ar 1,15
H2 1,75
O2 0,92
CH4 0,76
CO2 0,33
He 3,10
1.2
1.0
0.8
0.6
0.4
Fig. 2: Correction factor - for the nominal operational efficiency as a function of ambient temperature
1.4
1.3
1.2
1.1
1.0
0.9
Nominal output
0.8
0 2 4 6 8 10 12 14 16
Fig. 3: Power factor - for the nominal operational efficiency as a function of operational duration
Examples for vaporizer type L40 - 8F 3; nominal output at +20°C according to Fig. 1 = 130 Nm³/h:
Nominal output = 100 % x conversion factor 1 x correction factor 1 x power factor 1 = 100 %
Nominal output = 100 % x conversion factor 0,92 x correction factor 0,6 x power factor 1,25 = 69 %
All measuring instruments are calibrate and checked Each vaporiser can be identified by a name plate with
periodically. its rating, CE seal, the identification number of the noti-
fied body responsible for monitoring/acceptance, and
an individual fabrication number.
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Documentation
EC Declaration of Conformity; the associated The Engineering Division, Schalchen Plant
operating instructions contain a type-relevant is certified of a Quality Management System
data sheet, which includes information among according to ISO 9001.
other things on attachment to foundations.
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QUALITY CLEANLINESS
Linde’s Engineering Division is a leading player in the international plant engineering business. Across the globe, we have deli-
vered more than 4,000 plants and cover every step in the design, project management and construction of turnkey industrial
facilities. Our proven process and technology know-how plays an indispensable role in the success of our customers across
multiple industries – from crude oil, natural gas extraction and refining to chemical and metal processing.
At Linde, we value trusted, lasting business relationships with our customers. We listen carefully and collaborate closely with
you to meet your needs. This connection inspires us to develop innovative process technologies and equipment at our high-
tech R&D centres, labs and pilot plants – designed in close collaboration with our strategic partners and delivered with passion
by our employees working in more than 100 countries worldwide.
From the desert to the Arctic, from small- to world-scale, from standardised to customised builds, our specialists develop plant
solutions that operate reliably and cost-effectively under all conditions.
You can always rely on us to deliver the solutions and services that best fit your needs – anywhere in the world.