Professional Documents
Culture Documents
■■Description
TopTronic® E controller
■■Part No.
Delivery
Gas boiler fully panelled
■■Part No.
Gas filter
with measurement nozzle before and behind
the filter inset (diameter: 9 mm)
Pore width of the filter inset < 50 µm
Max. pressure difference 10 mbar
Max. inlet pressure 100 mbar
Type Connection
70612/6B Rp ¾″ 2007 995
70602/6B Rp 1″ 2007 996
Supply air
combustion air.
Ø 124
■■Part No.
Part No.
E 100
Separating piece C100/150 -> 2xE100PP 2015 244
for UltraOil® (35,50),
TopGas® classic (35-120),
240
Ø 100
UltraGas® (50-100)
for separate conduction of flue gas and
115
■■Part No.
+
-- 1 heating circuit with mixer
OR
ODER
incl. fitting accessories
1x contact sensor ALF/2P/4/T L = 4.0 m
Note
Refer to the Hoval System Technology Further information
to find which functions and hydraulic arrange- see “Controls” - “Hoval TopTronic® E module
ments can be implemented. expansions” chapter
■■Part No.
TopTronic® E sensors
AF/2P/K Outdoor sensor 2055 889
TF/2P/5/6T Immersion sensor, L = 5.0 m 2055 888
ALF/2P/4/T Contact sensor, L = 4.0 m 2056 775
TF/1.1P/2.5S/6T Collector sensor, L = 2.5 m 2056 776
System housing
System housing 182 mm 6038 551
System housing 254 mm 6038 552
Further information
see “Controls”
■■Part No.
■■Part No.
■■Part No.
■■Part No.
DN 20 (¾″)
HA20-3BM-R/HSP 4 ● ● 0.20 6043 993
HA20-3BM-R/HSP 6 ● ● 0.20 6043 994
HA20-3BM-R/SPS-S 6 ● ● ● 0.20 6040 883
HA20-3BM-R/SPS-S 7,5 ● ● ● 0.21 6040 884
DN 25 (1″)
HA25-3BM-R/HSP 4 ● ● 0.20 6043 995
HA25-3BM-R/HSP 6 ● ● 0.20 6043 996
HA25-3BM-R/SPS-S 6 ● ● ● 0.20 6040 885
HA25-3BM-R/SPS-S 7,5 ● ● ● 0.21 6040 886
HA25-3BM-R/SPS-I 8 PM1 ● ● ● 0.23 6040 887
HA25-3BM-R/SPS-I 12 PM1 ● ● ● 0.23 6040 888
HA25-3BM-R without pump 6023 300
Pumps for HA25-3BM-R
see “Circulating pumps”.
Pump installation dimensions 1½″ x 180 mm
DN 32 (1¼″)
HA32-3BM-R/HSP 4 ● ● 0.20 6043 997
HA32-3BM-R/HSP 6 ● ● 0.20 6043 998
HA32-3BM-R/SPS-S 6 ● ● ● 0.20 6040 889
HA 32-3BM-R/SPS-S 7,5 ● ● ● 0.21 6040 890
HA32-3BM-R/SPS-I 8 PM1 ● ● ● 0.23 6040 891
HA32-3BM-R/SPS-I 12 PM1 ● ● ● 0.23 6040 892
HA32-3BM-R without pump 6023 301
Pumps for HA32-3BM-R
see “Circulating pumps”.
Pump installation dimensions 2″ x 180 mm
DN 40 (1½″)
HA40-3M-R/SPS-I 8 PM1 ● ● ● 0.23 6040 903
HA40-3M-R/SPS-I 12 PM1 ● ● ● 0.23 6040 904
HA40-3M-R without pump 6014 867
Pumps for HA40-3M
see “Circulating pumps”.
Pump installation dimensions DN40/PN6 x 250mm
■■Part No.
DN 20 (¾″)
HA20-3BM-L/HSP 4 ● ● 0.20 6043 999
HA20-3BM-L/HSP 6 ● ● 0.20 6044 000
HA20-3BM-L/SPS-S 6 ● ● ● 0.20 6040 893
HA20-3BM-L/SPS-S 7,5 ● ● ● 0.21 6040 894
DN 25 (1″)
HA25-3BM-L/HSP 4 ● ● 0.20 6044 001
HA25-3BM-L/HSP 6 ● ● 0.20 6044 002
HA25-3BM-L/SPS-S 6 ● ● ● 0.20 6040 895
HA25-3BM-L/SPS-S 7,5 ● ● ● 0.21 6040 896
HA25-3BM-L/SPS-I 8 PM1 ● ● ● 0.23 6040 897
HA25-3BM-L/SPS-I 12 PM1 ● ● ● 0.23 6040 898
HA25-3BM-L without pump 6023 327
Pumps for HA25-3BM-L
see “Circulating pumps”.
Pump installation dimensions 1½″ x 180 mm
DN 32 (1¼″)
HA32-3BM-L/HSP 4 ● ● 0.20 6044 003
HA32-3BM-L/HSP 6 ● ● 0.20 6044 004
HA32-3BM-L/SPS-S 6 ● ● ● 0.20 6040 899
HA32-3BM-L/SPS-S 7,5 ● ● ● 0.21 6040 900
HA32-3BM-L/SPS-I 8 PM1 ● ● ● 0.23 6040 901
HA32-3BM-L/SPS-I 12 PM1 ● ● ● 0.23 6040 902
HA32-3BM-L without pump 6023 328
Pumps for HA32-3BM-L
see “Circulating pumps”.
Pump installation dimensions 2″ x 180 mm
■■Part No.
Part No.
DN 20 (¾″)
LG/HA20-2/HSP 4 ● ● 0.20 6044 023
LG/HA20-2/HSP 6 ● ● 0.20 6044 024
LG/HA20-2/SPS-S 6 ● ● ● 0.20 6040 906
LG/HA20-2/SPS-S 7,5 ● ● ● 0.21 6040 907
DN 25 (1″)
LG/HA25-2/HSP 4 ● ● 0.20 6044 025
LG/HA25-2/HSP 6 ● ● 0.20 6044 026
LG/HA25-2/SPS-S 6 ● ● ● 0.20 6040 908
LG/HA25-2/SPS-S 7,5 ● ● ● 0.21 6040 909
LG/HA25-2/SPS-I 8 PM1 ● ● ● 0.23 6040 910
LG/HA25-2 without pump 6023 324
Pumps for LG/HA25-2
see “Circulating pumps”.
Pump installation dimensions 1½″ x 180 mm
DN 32 (1¼″)
LG/HA32-2/HSP 4 ● ● 0.20 6044 027
LG/HA32-2/HSP 6 ● ● 0.20 6044 028
LG/HA32-2/SPS-S 6 ● ● ● 0.20 6040 911
LG/HA32-2/SPS-S 7,5 ● ● ● 0.21 6040 912
LG/HA32-2/SPS-I 8 PM1 ● ● ● 0.23 6040 913
LG/HA32-2 without pump 6023 325
Speed control legend
Δp-v Variable differential pres- Pumps for LG/ HA32-2
sure see “Circulating pumps”.
air ENF Vent function 10 min. Pump installation dimensions 2″ x 180 mm
■■Part No.
Part No.
Wall brackets
for mounting a Hoval
armature group on the wall.
Service
Commissioning
■■Technical data
■■Technical data
■■Technical data
35
30
drop [mbar]
25
20
[mbar]
15
Pressure
10
0
0 1 2 3
Volume flow [m3/h]
[m3/h]
30
25
drop [mbar]
20
Pressure[mbar]
15
10
0
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5
3
Volume [m /h]
flow[m /h]
3
70
60
[mbar]
Pressure drop
50
40
30
20
10
0
0 1 2 3 4 5 6 7 8
Volume[m3/h]
flow [m3/h]
■■Dimensions
Hoval UltraGas® (15-27) with connection set AS25-S/NT/HT and armature group HA25
Hoval UltraGas® (35,50) with connection set AS32-S/NT/HT and armature group HA32
(Dimensions in mm)
G
F
520 H 125 656
10 9
1
1
5
D
2a
2a 164
2,7
2,7
70
20
440
460 400
576
3 37 468
400
8
C
A
B
E
DN 80
200
4
820
404
345
■■Dimensions
Hoval UltraGas® (70,100) with connection set AS40-S/NT/HT and armature group HA40
(Dimensions in mm)
■■Dimensions
Door of the boiler inclusive burner swivelling to the top and to the left or to the front. * without armature group,
A = minimal 150 mm * 500 mm with armature group
Burner service position in the front - boiler cleaning from the right
A = optimal 300 mm * -- The cleaning opening must be well accessible.
Burner service position left - boiler cleaning from the front -- Boiler rear side must be accessible.
Boiler can be placed with the right side directly against the wall
however, a minimum gap of 160 mm is required.
Door of the boiler inclusive burner swivelling to the top and to the left or to the front. * without armature group,
A = minimal 150 mm * 500 mm with armature group
Burner service position in the front - boiler cleaning from the right
A = optimal 300 mm *
Burner service position left - boiler cleaning from the front
■■Engineering
Standards and guidelines be filled after the heating system has been Combustion air supply
The following standards and guidelines must flushed. The supply of combustion air must be guaran
be complied with: • Parts of the boiler/the calorifier which have teed. There must be no possibility to close the
contact with water are made of ferrous mate- air supply opening. For direct combustion air to
• Hoval technical information and installation rials and stainless steel. boiler (LAS system) mount the connection for
instructions • On account of the danger of stress cracking direct combustion air inlet. It is very important
• hydraulic and technical control regulations corrosion in the parts made of stainless steel to ensure that the combustion air is free from
of Hoval the chloride, nitrate and sulfate contents of halogen compounds. These are present, for
• local building law the heating water must not exceed 50 mg/l example, in spray cans, varnishes, glues,
• fire protection regulations in total. solvents and cleansing agents.
• DVGW regulations • The pH value of the heating water should lie
• DIN EN 12828 between 8.3 and 9.5 after 6 to 12 weeks of • In the UltraGas®, ventilation of the installa-
Safety-relevant requirements heating operation. tion room must be guaranteed for operation
• DIN EN 12831 Heaters independent from the room air.
Rules for the calculation of the heat require- Filling and replacement water:
ments of buildings • For a plant using Hoval boilers untreated The minimum free cross-section for the com
• VDI 2035 Protection against damage by cor- domestic water is generally best suited as bustion air can be assumed simplified as
rosion and boiler scale formation in heating filling and replacement water. However, the follows. Considering nominal output!
and service water installations quality of the untreated domestic water must
• VDE 0100 at least fulfil the standard set in VDI 2035 or • Room air-dependent operation:
• local fire brigade regulations be desalinated and/or be treated with inhibi- Minimum free cross-section of the opening
• according to local regulations tors. The stipulations of EN 14868 must be into the open: 150 cm² or twice 75 cm² and
• EN 12828 Heating systems in buildings observed. additionally 2 cm² necessary for each kW of
• The authorisation for the drainage into the • In order to maintain a high level of boiler output over 50 kW for vent into the open.
canalisation of the flue gas condensate has efficiency and to avoid overheating of the • Room air-independent operation with sepa-
to be given by the local authorities. heating surfaces the values given in table rate combustion air pipe to the boiler:
1 should not be exceeded (dependent on 0.8 cm2 per 1 kW of output. The pressure
boiler performance ratings - for multi-boiler drop in the combustion air pipe must be
plants rating of smallest boiler applies - and
Water quality on the water content of the plant).
con-sidered for the calculation of the flue
Heating water: gas system.
• The total amount of filling and replacement
• The European Standard EN 14868 and the water which is used throughout the total ser
Directive VDI 2035 must be observed. vice life of the boiler must not exceed three
• Hoval boilers and calorifiers are designed times the water capacity of the plant. Gas connection
for heating plants without significant oxygen Commissioning
intake (plant type I according to EN 14868). • Start-up is to be carried out only by a specia
• Plants with list of Hoval and the gas supplier.
-- continuous oxygen intake (e.g. under-
Frost protection agent • Burner setting values according to the instal
• see separate engineering sheet
floor heating systems without diffusion lation instructions.
“Use of frost protection agent”.
proof plastic piping) or
-- intermittent oxygen intake (e.g. where Manual gas shut-off tap and gas filter
frequent refilling is necessary) Immediately in front of the boiler a manual
must be equipped with separate circuits. Heating room gas shut-off device (tap) must be installed
• Treated heating water must be tested at • Gas boilers cannot be positioned in rooms according to relevant regulations. Should the
least once yearly, according to the inhibitor in which halogen compounds can occur and local regulations or conditions demand this,
manufacturer’s instructions, more frequent into which combustion air can enter (e.g. an approved gas filter must be installed in the
testing may be necessary. wash-, dryer-, work room, hairdressers and gas supply pipe between the gas tap (thermally
• A refilling is not necessary if the quality so on). releasing) and the boiler in order to prevent
of the heating water in existing installa- • Halogen compounds can be caused by malfunction due to foreign particles being car-
tions (e.g. exchange of boiler) conforms to cleaning and degreasing solutions, dissol- ried along with the gas.
VDI 2035. The Directive VDI 2035 applies vents, glue and bleaching lyes.
equally to the replacement water. Type of gas
• New and if applicable existing installations • The boiler is only to be operated with the
must be adequately cleaned and flushed type of gas stated on the rating plate.
before being recharged! The boiler may only • A gas pressure controller to reduce the boi
ler inlet pressure must be installed on-site
for propane.
Table 1: Maximum filling quantity without/with demineralisation based on VDI 2035 • Version for propane Type UltraGas® (15-100).
Total hardness of the filling water up to... Gas pressure natural gas
Necessary flow pressure at the boiler inlet:
[mol/m ]
3 1
<0.1 0.5 1 1.5 2 2.5 3 >3.0
For UltraGas® (15-100)
f°H <1 5 10 15 20 25 30 >30 • min. 17.4 mbar, max. 50 mbar
d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3 Gas pressure propane
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300 Necessary flow pressure at the boiler inlet:
For UltraGas® (15-100)
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
• min. 37 mbar, max. 50 mbar
boiler size of the
maximum filling quantity without demineralisation
individual boiler
up to 50 kW NO DEMAND 20 l/kW Space requirements
50 to 200 kW 50 l/kW 20 l/kW 20 l/kW always desalinate See “Dimensions’’
1
Total of alkaline earths
2
If the conductance in µS/cm exceeds the tabular value an analysis of the water is necessary.
■■Engineering
Expansion tank
• An adequately dimensioned expansion tank
must be provided.
• The expansion tank has to be installed in
principle at the boiler return.
• At the heating flow a safety valve must be
installed. An automatic exhauster is built in
the boiler.
Noise level
• The acoustic power level value is independ-
ent on the local and spacial circumstances.
• The acoustic pressure level is dependent
on the installation conditions and can for
instance be 5 to 10 dB(A) lower than the
acoustic power level at a distance of 1 m.
Recommendation:
If the air inlet at the facade is near a noise sen-
sitive place (window of bedroom, terrace etc.),
we recommend to use a sound absorber at the
direct combustion air inlet.
■■Examples
UltraGas® (15-100)
Gas boiler with
-- 1 direct circuit
Hydraulic schematic BDEE005
2 3 4 5 6 7 8
AF
RBM
TTE-GW
TTE-WEZ
B1
T T
DKP
P
T P
STB Pmax
UltraGas
HT
NT
3.2015 Verbindungshinweise / Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Notice / Nota / Remarque: Attention! This is just a schematic. For installation please use the detail-plan!
Notice:
-- The example schematics merely show Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
005.dwg the basic principle and do not contain all Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé!
2 3
information required 4
for installation. The 5 6 7 8
installation must be done according to
local conditions, dimensioning and regula-
tions.
-- With underfloor heating a flow tempera- TTE-WEZ TopTronic® E basic module heat generator (installed)
ture monitor must be built in. B1 Flow temperature guard (if required)
-- Shut-off devices to the safety valve (pres- AF Outdoor sensor
surised expansion tank, safety valve, etc.) DKP Pump for heating circuit without mixer
are to safe against unintended closing!
-- Mount bags to prevent single pipe gravity Option
RBM TopTronic® E room control module
circulation!
TTE-GW TopTronic® E Gateway
■■Examples
UltraGas® (15-100)
Gas boiler with
-- calorifier
-- 1 mixer circuit
Hydraulic schematic BDEE20
1 2 3 4 5 6 7
AF
RBM
TTE-GW
TTE-WEZ
VF1 B1.1
T T
MK1
P
T
T P YK1
STB Pmax
UltraGas
HT SF
SLP
NT
Datum: 12.03.2015 Verbindungshinweise / Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werde
DEE020 Name: ...
Notice / Nota / Remarque: Attention! This is just a schematic. For installation please use the detail-plan!
Version: 4.1
Notice: Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
--Datei: BDEE020.dwg schematics merely show
The example Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détail
1 2
the basic principle 3 all
and do not contain 4 5 6 7
information required for installation. The
TTE-WEZ TopTronic® E basic module heat generator (installed)
installation must be done according to
VF1 Flow temperature sensor 1
local conditions, dimensioning and regula- B1.1 Flow temperature guard (if required)
tions. MK1 Pump mixer circuit 1
-- With underfloor heating a flow tempera- YK1 Actuator mixer 1
ture monitor must be built in. AF Outdoor sensor
-- Shut-off devices to the safety valve (pres- SF Calorifier sensor
surised expansion tank, safety valve, etc.) SLP Calorifier charging pump
are to safe against unintended closing!
-- Mount bags to prevent single pipe gravity Option
RBM TopTronic® E room control module
circulation!
TTE-GW TopTronic® E Gateway
■■Examples
UltraGas® (15-100)
Gas boiler with
-- calorifier
-- 1 direct circuit and 1-... mixer circuit(s)
Hydraulic schematic BDEE030
2 3 4 5 6 7 8
AF
RBM
TTE-GW
TTE-WEZ
TTE-FE
HK
VF1 B1.1 VF2 B1.2
T T T T T T
YK1 YK2
T P
STB Pmax
UltraGas
HT SF
NT
SLP
■■Examples
UltraGas® (15-100)
Gas boiler with
-- calorifier
-- 1 direct circuit
-- 1 direct
2 circuit and 1-... mixer
3 circuit(s) 4 5 6 7 8
(calorifier before distributor)
-- solar collectors
Hydraulic schematic BDEE040/BAAE020
AF
RBM
TTE-GW TKO1
TTE-BM
TTE-WEZ TTE-SOL
WG
TTE-FE
HK
VF1 B1.1 VF2 B1.2
P
T T T T T T
T T
UltraGas
TKR
HT W
SLP
NT
T1U
■■Examples
UltraGas® (15-27)
Gas boiler with
-- calorifier
-- 1 2mixer circuit 3 4 5 6 7 8
-- solar collectors
Hydraulic schematic STS16029
TKO1
AF
RBM
TTE-GW
P
TTE-WEZ TTE-SOL
VF1 B1.1
PS1
TKR
T T
W
MK1
PWTz
YK1
P
T
STB
SF
Pmax
HT
SLP
T2U NT U12
T1U
Datum: 07.04.2016 Verbindungshinweise / Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Notice / Nota / Remarque: Attention! This is just a schematic. For installation please use the detail-plan!
Name: SCED
Version: 4.2 Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
Datei: STS16029.dwg Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé!
2 3 4 5 6 7 8
TTE-WEZ TopTronic® E basic module heat generator (installed)
Notice: TTE-SOL TopTronic® E solar module
-- The example schematics merely show VF1 Flow temperature sensor 1
the basic principle and do not contain all B1.1 Flow temperature guard (if required)
information required for installation. The MK1 Pump mixer circuit 1
YK1 Actuator mixer 1
installation must be done according to
AF Outdoor sensor
local conditions, dimensioning and regula- SF Calorifier sensor
tions. TKO1 Collector sensor 1
-- With underfloor heating a flow tempera- T1U Storage tank sensor
ture monitor must be built in. SLP Calorifier charging pump
-- Shut-off devices to the safety valve (pres- PS1 Solarkreispumpe
surised expansion tank, safety valve, etc.)
are to safe against unintended closing! Option
-- Mount bags to prevent single pipe gravity RBM TopTronic® E room control module
TTE-GW TopTronic® E Gateway
circulation!
TKR Return sensor
■■Examples
UltraGas® (15-100)
Gas boiler with
-- calorifier
-- 1 direct circuit and 1-... mixer circuit(s)
(HT/LT separation)
2
Hydraulic 3
schematic BDEE050 4 5 6 7 8
AF
RBM
TTE-GW
TTE-WEZ
TTE-FE
HK
VF1 VF2 B1.2
T T T T T T
YK1 YK2
T P
STB Pmax
UltraGas
HT SF
NT
SLP
Datum: 10.07.2015 Verbindungshinweise / Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Notice / Nota / Remarque: Attention! This is just a schematic.
TTE-WEZ For®installation
TopTronic please use
E basic module heatthegenerator
detail-plan!(installed)
Name: ...
Version: 4.1 VF1 Flow temperature sensor dettagliato!
Attenzione! Per la messa in opera, utilizzare le schema 1
Notice: MK1la réalisation
Attention! Pour Pump mixer
pratique circuit 1 il faut utiliser le schéma détaillé!
de l'installation,
Datei: BDEE050.dwg
YK1 Actuator mixer 1
2-- The example schematics
3 merely show
4 5 AF 6 sensor
Outdoor 7 8
the basic principle and do not contain all
information required for installation. The SF Calorifier sensor
DKP Pump for heating circuit without mixer
installation must be done according to
SLP Calorifier charging pump
local conditions, dimensioning and regula-
tions. Option
-- With underfloor heating a flow tempera- RBM TopTronic® E room control module
ture monitor must be built in. TTE-GW TopTronic® E Gateway
-- Shut-off devices to the safety valve (pres-
surised expansion tank, safety valve, etc.) TTE-FE HK TopTronic® E module expansion heating circuit
are to safe against unintended closing! VF2 Flow temperature sensor 2
-- Mount bags to prevent single pipe gravity B1.2 Flow temperature guard (if required)
MK2 Pump mixer circuit 2
circulation!
YK2 Actuator mixer 2