SIVA PRAKASAM.

PERNETI

Mo: +91 9701483600 Email id: perneti.sp@gmail.com

Career Objective:
As a part of professionally managed company with scope of challenging career, opportunity for learning excellence and
continuous improvement coupled with growth and individual development.
Professional Profile:
 A qualified B.E. from Andhra University [1st Division in 2004] with more than 13 years of rich experience in Project
Execution, Installation, Calibration, Testing, Commissioning, Maintenance of Instrumentation and Control System.
 Presently working in Vedanta Ltd, Goa, (450 m3 Blast furnace, 75 m2 sinter plant,100 TPD Oxygen and 45 TPD
Nitrogen ASU Plant (Air separation Oxygen and Nitrogen)) under MCK Kutty Engineers pvt Ltd from August 2012 to
July 2016 and Under Hofincons Infotech and Industrial pvt Ltd from August 2016 to till date as Deputy
Manager(Instrumentation& Control).
 Worked in Neelm Power Plant, Uttam Galwa Steels Ltd, 2*30 MW, Khopoli, Raighad (DT), Maharashtra under
ENMAS O & M pvt ltd, as Asst Manager(Instrumentation & Control) from June 2011 to August 2012.
 Worked in Bhadhrasree Steel and Power pvt ltd (DRI plant), Koppal, Karnataka, as Manager (Electrical and
Instrumentation)for Erecting, Commissioning, Operation and Maintenance fromMarch 2010 to June 2011.
 Worked in BS Sponge pvt ltd (DRI plant), Raigarh, Chattisgarh as Manager (Electrical and Instrumentation) for
Operation and Maintenance from May 2007 to March 2010.
 Worked in Popuri Steels pvt ltd (DRI plant), Bellary, Karnatakaas Sr Engineer (Electrical and Instrumentation) for
Erecting, Operation andMaintenance from June 2004 to April 2007.
Trainings Undergone:
 DCS: CENTUM VP,ABB DCS Using AC 800M.
 PLC: SEIMENS (S7 400 H, S7 300, S7 200), ABB, MODICON and AB.
 SCADA:WINCC 7.0, CITECT, WONDERWARE INTOUCH.
 AC Drives (VFD): SEIMENS (MM440, MM420), AB, ABB (ACS 800,550), YASKAVA and TELEMECHANIC
Core Competencies:
Project Planning & Management
 Handling project activities involving working out various requirements with respect to utilities, machines, manpower &
monitoring overall project operations for ensuring timely completion.
 Ensuring site operations are carried out smoothly with commissioning & procurement operations.
 Implementing financial projections, preparing budgets and performing extensive project costing.
Operations & Maintenance
 Effective preventive maintenance schedules of various machineries and instruments to increase machine up time and
equipment reliability.
 Proactively identify areas of obstruction / breakdowns and take steps to rectify the equipments through application of
trouble shooting tools.
 Executing cost saving and energy saving techniques / measures and modifications to achieve substantial reduction in
O&M expenditures and work within the budget.
Instrumentation and control
 Knowledge of control philosophy , P& I diagrams, cause and effect diagrams, instrument list, logic diagram and control
flow chart
 Reviewing Drawings, layouts, Diagrams, Technical specification, cable scheduling, cable Laying & Installation,
Commissioning, Maintenance, Calibration and Cold Loop and Hot Loop checking of I/O list, loop diagrams for various
field instruments.
 Design, planning, implementation, Calibration, Commissioning & Maintenance related in the Projects and performing
Automation projects in order to minimize breakdown of machines of continuous running plant.
 Performed RCFA of defects while developing and improving the process by taking CAPA any reoccurrence and
defective issues.
 Implementation of Kaizens, TPM, Quality, Safety, Environmental and 5s management systems.
 Responsible for monitoring of day to day operations/ activates, trouble shooting and documentation.
 Maintaining the IMS activities i.e. SOP, SMP, Generation of checklists & maintenance as per checklist, Spare parts
management and Implement cost effective maintenance solutions to control maintenance budget.
 Have knowledge on Hazard identification & Risk Assessment, EHS system,
 Knowledge on SAP for maintenance system and procurement modules.
Commissioning / Testing / Quality
 Handling commissioning, inspection tests of numerous plants & equipments for ensuring completion of projects within
stipulated time / cost parameters for determining the effectiveness of equipments/ plants.
 Providing technical inputs & developing master specifications with needs assessment.
  Experiece in demonstratig the logic in simulation prior to hot startup of process Equipement
 Commissioning of control PLC And DCS Panels and testig of relay and hard wired timer based panels.
 Informing client on the activities ready for inspection (RFI), as per ITP requirements.
 Involved in Activities of Pre-commissioning & commissioning of Process and Non process Systems
 Erecting and commissioning of HC Detectors and CO Detectors.
 Represent Company during weekly meeting concerning schedule plan activity and project plan on all tools and
equipment needed for construction.
 Responsible for the preparation of all inspection report prior for the acceptance of the client.
 Review of all instrument accepted documents such as Instrument data sheet, vendor drawings, Instrument and Piping
diagram with latest revisions, quality control inspection report documents signed by QC inspector Responsible for punch
list clearing to ensure that the installation of instruments are complete and accepted by the client.
 Witness repair and calibration of instrumentation, commissioning of the following equipment: Smart Flow, pressure,
temperature, level transmitters, different control valves, pressure gauges and Fire & Gas alarms.

Process Enhancement & Cost Saving Initiatives

 Identifying areas of improvement, recommending process modifications and equipment calibrations to enhance operational
efficiencies of the systems.
 Reviewing the operational practices, identifying the areas of obstruction / quality failures and work on system and process
changes for qualitative improvement/ energy conservation.
Job Description:

A.VEDNTA LIMITED (PIEP),Amona, Goa

Project, Commissioning, Operation and Maintenance of 450M 3 BLAST Furnace and 75M 2 SINTER Plant,
100TPD (Oxygen and Nitrogen) gas separation plant.
 Erection, Commissioning, operation and Maintenance of field instruments in Blast Furnace, HBS, GCP ,Blower and
PCI(Pulverized Coal Injection)
 Commissioning, Calibration, operation and Maintenance of pollution controlling Equipment in ESP, ASH handling
system, De-dusting Systems.
 Experience in Logic design, Commissioning and Troubleshooting of PLC Siemens (S7400, S7300, and S7200), WINCC
SCADA using communication protocols including TCP/IP, PROFIBUS, RS-232/485 and OFC’s.
 Commissioning of VFD drives for Belt conveyors and Weigh feeders.
 Commissioning, Calibration, operation and Maintenance of Flame Monitoring and Flare Monitoring system.
 Erection, Commissioning, Calibration, Troubleshooting, operation and Maintenance of Monitoring field instruments of
Process ON Stream Analyzers(OSA) like Continuous Emission and Air quality Monitoring System (CE&AAQMS),
Flame monitoring systems, and GasAnalyzers.
 Commissioning of UPS, Instrument Panels,Electrical panels, PLC Panels,Fire Alarm Protection System and EPABX.
 Working Experiencein Calibration and Maintenance of All types Gas Analyzers& gas detectors.
 Having excellent experience in 100TPD fully Automated Air separation Plant based on CENTUM VP DCS system. And
knowledge on installation , commissioning ,operation and maintennce of DCS and Field Instruments like, Vibration ,
Pressure, Level Trnsmitters and Flow Elements As per Standards.
 Clibration and Maintenance of Gas Analysers for CO2 and Oxygen Analyzers.
 Good Knowledge on ON/OFF Valves, Control Valves at DCAC, PPU,MS BED,Cold BOX,Turbine , cooling
Towers,Maintenance of Instruments at MAC, GAN and GOX Compressors ,LIN and LOX Pumps.

B.UTTAM GALVA STEELS LIMITED, Khopoli, Raigad (DT), Maharastra

Operation and Maintenance of 2*30 MW THERMAL POWER PLANT.

 Operation and Maintenance of field instruments with Boiler, STG,ESP,FOPH,ASH Handling system,Coal Handling
Plant,DM water system,CW,IDCT,ESP, Ash Handling System and De-dusting system.
 Commissioning, Calibration, operation and Maintenance of control valves (Electric and Pneumatic).
 Calibration, Troubleshooting, operation and Maintenance of Monitoring field instruments of Process ON Stream
Analyzers (OSA) like Continuous Emission and Air quality Monitoring System (CE&AAQMS), Flame monitoring
systems, and GasAnalyzersO2(Zirconium) , NOX and SOX.
 Experience in commissioning, operation and Maintenance of pollution controlling Equipment like ESP, ASH handling
system, De-dusting Systems.

C.DRI EXPERIENCE:

1).BHADRASREE STEEL AND POWER LIMITED2*100 TPD, DRI Plant, Koppal, Karnataka.
2). BS Sponge pvt Ltd, 3*100 TPD, DRI plant, Raigarh, Chattisgarh
3). Popuri Steels Limited, Bellary, 2*100 TPD DRI plant, Bellary, Karnataka

 Erection, Commissioning, Operation and Maintenance of Relay testing of switch gear Electrical items in MCC, PCC, and
APFC Panels using ACB, VCB, and MCCB etc with performing of FAT, SAT.
  Erection and commissioning of VFD for Belt conveyors, Compressors and weigh feeders.
 Experience in Operation, Maintenance and commissioning of PLC, LT Motors, Transformer (2MVA) 33KV/415, DG set
(750 KVA) and Screw Air Compressors.
 Erection, Operation and Maintenance of field instruments of RMHS Belt conveyors safety instruments,Weigh feeders,
PT, control valve actuators, Thermo couples, RTD’s.
 Commissioning of pollution control Equipments like ESP, De-dusting, Ash Handling plants and CEMS.

Achievements:

 Improving production targets by saving power and implementing Automation projects.

 Improving life of equipments using SOP and SMP.
Strengths:

 Good Communication, Leadership and motivation skills

 Can work independent as well as team.
 Hard worker and quick learner.
 Knowledge sharing with Superiors and subordinates.

Personal Details:

Name : SIVA PRAKASAM. PERNETI

Father’s name : Dhanamjayam.P
Date of birth : 06/06/1981
Marital status : Married
Passport no : R9882370 valid upto 20/08/2028
Nationality : Indian
Languages known : Telugu, English, Hindi,
Permanent address : Amodhagiripatnam (vil),Jandrapet (PO), Prakasam (DT), A.P, PIN: 523165

I hear by declare that the above mentioned details are true to the best of my knowledge.

(SIVA PRAKASAM PERNETI)