CHAPTER - 6

CEMENT CONCRETE PAVEMENT

Ref. to Plain Hill
Item
MoRTH Description Unit Quantity
No Rate ` Cost ` Rate ` Cost `
Spec.
6.01 601 Dry Lean Cement Concrete Sub- base
Construction of dry lean cement concrete Sub- base over a
prepared sub-grade with coarse and fine aggregate
conforming to IS: 383, the size of coarse aggregate not
exceeding 25 mm, aggregate cement ratio not to exceed
15:1, aggregate gradation after blending to be as per table
600-1, cement content not to be less than 150 kg/ cum,
optimum moisture content to be determined during trial length
construction, concrete strength not to be less than 10 Mpa at
7 days, mixed in a batching plant, transported to site, laid
with a paver with electronic sensor, compacting with 8-10
tonnes vibratory roller, finishing and curing.
Unit = cum
Taking output = 450 cum (990 tonne)
a) Labour
Mate day 1.120 297.00 332.64 297.00 332.64
Mazdoor skilled day 6.000 297.00 1782.00 297.00 1782.00
Mazdoor day 22.000 245.00 5390.00 245.00 5390.00
b) Machinery 0.00
Front end loader 1 cum bucket capacity hour 6.000 800.00 4800.00 840.00 5040.00
Cement concrete batch mix plant @ 75 cum per hour hour 6.000 2500.00 15000.00 2625.00 15750.00
Electric generator 100 KVA hour 6.000 630.00 3780.00 661.50 3969.00
Paver with electronic sensor hour 6.000 2700.00 16200.00 2835.00 17010.00
Vibratory roller 8-10 t capacity hour 8.000 1166.00 9328.00 1224.30 9794.40
Water tanker6 KL capacity hour 8.000 150.00 1200.00 157.50 1260.00
Tipper tonne.km 9900.000 3.00 29700.00 3.15 31185.00
Add 10 per cent of cost of carriage to cover cost of loading 2970.00 3118.50
and unloading
c) Material
Crushed stone coarse aggregate of 25 mm and 12.5 mm cum 405.000 604.60 244863.00 697.80 282609.00
nominal sizes graded as per table 600-1 @ 0.90
cum/cum of concrete conforming to clause 602.2.4.
Coarse Sand as per IS: 383 @ 0.45 cum/cum of concrete cum 203.000 627.92 127467.76 1263.64 256518.18

Cement @ 150 kg/cum of concrete tonne 67.500 8100.00 546750.00 8320.00 561600.00
d) Overhead charges on (a+b+c) 5.00% 50478.17 59767.94
e) Contractor's profit on (a+b+c+d) 10.00% 106004.16 125512.67
Cost for 450 cum = a+b+c+d+e 1166045.73 1380639.32
Less: Cost of materials 791613.00 844209.00
374432.73 536430.32
Rate per cum = (a+b+c+d+e)/450 832.07 1192.07
say 832.00 say 1192.00
Note Quantity provided for aggregate is for estimating purpose.
Exact quantity shall be as per mix design.
 Ref. to Plain Hill
Item
MoRTH Description Unit Quantity
No Rate ` Cost ` Rate ` Cost `
Spec.
6.02 602 Cement Concrete Pavement (laying with fixed form / slip
form paver)
Construction of un-reinforced, dowel jointed, plain cement
concrete pavement over a prepared sub base with min.
cement content @ 430 kg per cum, coarse and fine
aggregate conforming to IS 383, maximum size of coarse
aggregate not exceeding 25 mm, mixed in a batching and
mixing plant as per approved mix design, transported to site,
laid with a fixed form or slip form paver, spread, compacted
and finished in a continuous operation including provision of
contraction, expansion, construction and longitudinal joints,
joint filler, separation membrane, sealant primer, joint
sealant, debonding strip, dowel bar, tie rod, admixtures as
approved, curing compound, finishing to lines and grades as
per
Unitdrawing
= cum
Taking output = 1050 cum (2415 tonne)
a) Labour
Mate day 2.000 297.00 594.00 297.00 594.00
Mazdoor skilled day 15.000 297.00 4455.00 297.00 4455.00
Mazdoor day 35.000 245.00 8575.00 245.00 8575.00
b) Machinery
Road Sweeper @ 1250 sqm per hour hour 2.800 360.00 1008.00 378.00 1058.40
Front end loader 1 cum bucket capacity hour 18.000 800.00 14400.00 840.00 15120.00
Cement concrete batch mix plant @ 175 cum per hour hour 6.000 4433.00 26598.00 4654.65 27927.90
(effective output)
Electric generator 250 KVA hour 6.000 900.00 5400.00 945.00 5670.00
Slip form paver with electronic sensor hour 6.000 2700.00 16200.00 2835.00 17010.00
Water tanker6 KL capacity hour 36.000 150.00 5400.00 157.50 5670.00
Transit truck agitator 5 cum capacity. tonne.km 24150.000 3.00 72450.00 3.15 76072.50
Add 10 per cent of cost of carriage to cover cost of loading 7245.00 7607.25
and unloading
Concrete joint cutting machine . hour 12.000 150.00 1800.00 157.50 1890.00
Texturing machine . hour 12.000 154.00 1848.00 161.70 1940.40
c) Material
Crushed stone coarse aggregates of 25mm and 12.5mm cum 945.000 604.60 571347.00 697.80 659421.00
nominal size @ 0.90 cum/cum of concrete conforming to
clause 602.2.4. .
Sand as per IS: 383 and conforming to clause 602.2.4 @ cum 473.000 627.92 297006.16 1263.64 597700.00
0.45 cum/cum of concrete
Cement 53 grade @ 430 kg/cum of concrete tonne 451.500 8320.00 3756480.00 8580.00 3873870.00
32 mm mild steel dowel bars of grade S 240 tonne 14.362 53900.00 774115.84 54900.00 788477.92
12 mm deformed steel tie bars of grade S 415 tonne 0.920 53900.00 49588.00 54900.00 50508.00
Separation Membrane of impermeable plastic sheeting sqm 3675.000 12.00 44100.00 12.00 44100.00
125 micron thick
Pre moulded Joint filler, 25 mm thick for expansion joint. sqm 16.330 700.00 11431.00 700.00 11431.00
Joint sealant kg 875.000 387.00 338625.00 387.00 338625.00
Sealant primer kg 116.670 446.00 52034.82 446.00 52034.82
Plastic sheath,1.25 mm thick for dowel bars sqm 46.670 30.00 1400.10 30.00 1400.10
Curing compound liter 1850.000 60.00 111000.00 60.00 111000.00
Super plastisizer admixture IS marked as per 9103-1999 kg 2070.000 66.00 136620.00 66.00 136620.00
@ 0.5 per cent by weight of cement
Add 1 per cent of material for cost of miscellaneous 61437.48 66651.88
materials like tarpauline, Hessian cloth, metal cap, cotton /
compressible sponge and cradle for dowel bars, work bridges
for men to approach concrete surface without walking over it,
cutting blades and bites, minor equipments like scabbling
machine, threads, ropes, guide wires and any other
unforeseen items.
d) Overhead charges on (a+b+c) 5.00% 318557.92 345271.51
e) Contractor's profit on (a+b+c+d) 10.00% 668971.63 725070.17
Cost for 1050cum = a+b+c+d+e 7358687.95 7975771.84
Less: Cost of materials 5151530.84 5372276.92
2207157.11 2603494.92
Rate per cum = (a+b+c+d+e)/1050 2102.05 2479.52
say 2102.00 say 2480.00
Note The quantities for cement, coarse aggregate and fine
aggregates are for estimating only .The exact quantities will
be as per mix design.
 Ref. to Plain Hill
Item
MoRTH Description Unit Quantity
No Rate ` Cost ` Rate ` Cost `
Spec.
6.02 A 1500 Cement Concrete Pavement (manual laying) [ ALTERNATE METHOD as per MORD]
of MORD Construction of un-reinforced, dowel jointed at expansion
and construction joint only, plain cement concrete pavement,
thickness as per design, over a prepared sub base, with min.
cement content @ 430 kg per cum, coarse and fine
aggregates conforming to IS:383, maximum size of coarse
aggregate not exceeding 25 mm, mixed in a batching &
mixing plant and appropriate weigh batcher using approved
mix design, laid in approved fixed side formwork (steel
channel, laying and fixing of 125 micron thick polythene film,
wedges, steel plates including levelling the formwork as per
drawing), spreading the concrete with shovels, rakes,
compacted using needle, screed and plate vibrators and
finished in continuous operation including provision of
contraction and expansion, construction joints, applying
debonding strips, primer, sealant, dowel bars, near
approaches to bridge/culvert and construction joints,
admixtures as approved, curing of concrete slabs for 14-
days, using curing compound (where specified) and water
finishing to lines and grade as per drawing and Technical
Specification
Unit = cum Clause 1501.
Taking output = 75 cum (172.5 tonne)
(100 x 3.75 x 0.200)
a) Labour
Mate day 2.000 297.00 594.00 297.00 594.00
Mazdoor (Unskilled) day 82.000 245.00 20090.00 245.00 20090.00
Mazdoor (Skilled) day 41.000 297.00 12177.00 297.00 12177.00
Blacksmith for cutting of dowel bars including removal of day 1.000 326.00 326.00 326.00 326.00
burrs, fabrications & fixing of dowel bars.
b) Machinery
Front end loader 1 cum bucket capacity hour 1.280 800.00 1024.00 840.00 1075.20
Cement concrete batch mix plant @ 75 cum per hour hour 0.430 2500.00 1075.00 2625.00 1128.75
(effective output)
Electric generator 250 KVA hour 0.430 900.00 387.00 945.00 406.35
Water tanker6 KL capacity hour 2.570 150.00 385.50 157.50 404.78
Transit truck agitator 5 cum capacity. tonne.km 1700.00 3.00 5100.00 3.15 5355.00
Needle vibrator hour 9.000 106.00 954.00 111.30 1001.70
Screed vibrator hour 9.000 106.00 954.00 111.30 1001.70
Plate vibrator hour 9.000 106.00 954.00 111.30 1001.70
Concrete joint cutting machine for initial & final cuts tonne.km 4.000 150.00 600.00 157.50 630.00
Air Compressor (1 hour initial + 1 hour final) hour 2.000 325.00 650.00 341.25 682.50
c) Material
Crushed stone coarse aggregates, grading will be as per cum 67.500 604.60 40810.50 697.80 47101.50
Clause 1501.2.4.1 (Table 1500.1) of specifications @
0.90 cum/cum of concrete
Sand as per IS:383 and conforming to Clause 1500.2.4.2 cum 33.750 627.92 21192.30 1263.64 42647.73
@ 0.45 cum/cum of concrete
Cement min @ 430 kg/cum of concrete tonne 32.250 8320.00 268320.00 8580.00 276705.00
Polythene sheet 125 micron sqm 412.500 12.00 4950.00 12.00 4950.00
32 mm mild steel dowel bars of grade S 240 & 12 mm t 1.090 53900.00 58751.00 54900.00 59841.00
deformed steel tie bars of grade S 415
Bitumen primer @ 200 ml per joint for 23 joints liter 4.600 200.00 920.00 200.00 920.00
Bituminous sealant 800 ml per joint for 23 joints liter 18.400 144.00 2649.60 144.00 2649.60
Jute rope 12 mm dia including 5 per cent wastage m 90.000 1.00 90.00 1.00 90.00
Debonding strips 3.75 m (length) x 10 mm (width) x 5 m 90.000 10.00 900.00 10.00 900.00
mm (thick) cut-out of rubber filler board or similar
material including 5 per cent wastage
Polythene sheathing, covering 2/3rd dowel bars (20x23) sqm 161.000 12.00 1932.00 12.00 1932.00
and tight fit including 5 per cent wastage
Plasticizer 0.5 per cent by weight of cement liter 122.000 66.00 8052.00 66.00 8052.00
Curing compound (if used) @ 0.33 litre per sqm liter 131.250 60.00 7875.00 60.00 7875.00
Water for curing kl 18.000 0.00 0.00 0.00 0.00
Joint filler board 20 mm thick as per IS:1838 sqm 3.000 700.00 2100.00 700.00 2100.00
(4 x 3.75 x 0.200 = 3 sqm)

d) Formwork @ 3% of (a+b+c) 3.00% 13914.39 15049.16

e) Overhead charges on (a+b+c+d) 5.00% 23886.36 25834.38
f) Contractor's profit on (a+b+c+d+e) 10.00% 50161.37 54252.20
Cost for 75 cum = a+b+c+d+e+f 551775.02 596774.24
Less: Cost of materials 367881.50 383647.50
183893.52 213126.74
Rate per cum = (a+b+c+d+e+f)/75 2451.91 2841.69
say 2452.00 say 2842.00
 Ref. to Plain Hill
Item
MoRTH Description Unit Quantity
No Rate ` Cost ` Rate ` Cost `
Spec.
6.02 B 1500 Cement Concrete Pavement (manual laying) [ ALTERNATE METHOD as per MORD]
of MORD Construction of un-reinforced, dowel jointed at expansion
and construction joint only, plain cement concrete pavement,
thickness as per design, over a prepared sub base, with min.
cement content @ 430 kg per cum, coarse and fine
aggregates conforming to IS:383, maximum size of coarse
aggregate not exceeding 25 mm, mixed with RMC and
appropriate weigh batcher using approved mix design, laid in
approved fixed side formwork (steel channel, laying and
fixing of 125 micron thick polythene film, wedges, steel plates
including levelling the formwork as per drawing), spreading
the concrete with shovels, rakes, compacted using needle,
screed and plate vibrators and finished in continuous
operation including provision of contraction and expansion,
construction joints, applying debonding strips, primer,
sealant, dowel bars, near approaches to bridge/culvert and
construction joints, admixtures as approved, curing of
concrete slabs for 14-days, using curing compound (where
specified) and water finishing to lines and grade as per
drawing and Technical Specification Clause 1501.
Unit = cum
Taking output = 75 cum (172.5 tonne)
(100 x 3.75 x 0.200)
a) Labour
Mate day 2.000 297.00 594.00 297.00 594.00
Mazdoor (Unskilled) day 82.000 245.00 20090.00 245.00 20090.00
Mazdoor (Skilled) day 41.000 297.00 12177.00 297.00 12177.00
Blacksmith for cutting of dowel bars including removal of day 1.000 326.00 326.00 326.00 326.00
burrs, fabrications & fixing of dowel bars.
b) Machinery
Front end loader 1 cum bucket capacity hour 1.280 800.00 1024.00 840.00 1075.20
Cement concrete batch mix plant @ 75 cum per hour hour 0.430 2500.00 1075.00 2625.00 1128.75
(effective output)
Electric generator 250 KVA hour 0.430 900.00 387.00 945.00 406.35
Water tanker6 KL capacity hour 2.570 150.00 385.50 157.50 404.78
Transit truck agitator 5 cum capacity. tonne.km 3400.00 3.00 10200.00 3.15 10710.00
Needle vibrator hour 9.000 106.00 954.00 111.30 1001.70
Screed vibrator hour 9.000 106.00 954.00 111.30 1001.70
Plate vibrator hour 9.000 106.00 954.00 111.30 1001.70
Concrete joint cutting machine for initial & final cuts tonne.km 4.000 150.00 600.00 157.50 630.00
Air Compressor (1 hour initial + 1 hour final) hour 2.000 325.00 650.00 341.25 682.50
c) Material
Crushed stone coarse aggregates, grading will be as per cum 67.500 604.60 40810.50 697.80 47101.50
Clause 1501.2.4.1 (Table 1500.1) of specifications @
0.90 cum/cum of concrete
Sand as per IS:383 and conforming to Clause 1500.2.4.2 cum 33.750 627.92 21192.30 1263.64 42647.73
@ 0.45 cum/cum of concrete
Cement min @ 430 kg/cum of concrete tonne 32.250 8320.00 268320.00 8580.00 276705.00
Polythene sheet 125 micron sqm 412.500 12.00 4950.00 12.00 4950.00
32 mm mild steel dowel bars of grade S 240 & 12 mm t 1.090 53900.00 58751.00 54900.00 59841.00
deformed steel tie bars of grade S 415
Bitumen primer @ 200 ml per joint for 23 joints liter 4.600 200.00 920.00 200.00 920.00
Bituminous sealant 800 ml per joint for 23 joints liter 18.400 144.00 2649.60 144.00 2649.60
Jute rope 12 mm dia including 5 per cent wastage m 90.000 1.00 90.00 1.00 90.00
Debonding strips 3.75 m (length) x 10 mm (width) x 5 m 90.000 10.00 900.00 10.00 900.00
mm (thick) cut-out of rubber filler board or similar
material including 5 per cent wastage
Polythene sheathing, covering 2/3rd dowel bars (20x23) sqm 161.000 12.00 1932.00 12.00 1932.00
and tight fit including 5 per cent wastage
Plasticizer 0.5 per cent by weight of cement liter 122.000 66.00 8052.00 66.00 8052.00
Curing compound (if used) @ 0.33 litre per sqm liter 131.250 60.00 7875.00 60.00 7875.00
Water for curing kl 18.000 0.00 0.00 0.00 0.00
Joint filler board 20 mm thick as per IS:1838 sqm 3.000 700.00 2100.00 700.00 2100.00
(4 x 3.75 x 0.200 = 3 sqm)

d) Formwork @ 3% of (a+b+c) 3.00% 14067.39 15209.81

e) Overhead charges on (a+b+c+d) 5.00% 24149.01 26110.17
f) Contractor's profit on (a+b+c+d+e) 10.00% 50712.93 54831.35
Cost for 75 cum = a+b+c+d+e+f 557842.23 603144.82
Less: Cost of materials 367881.50 383647.50
189960.73 219497.32
Rate per cum = (a+b+c+d+e+f)/75 2532.81 2926.63
say 2533.00 say 2927.00
 Ref. to Plain Hill
Item
MoRTH Description Unit Quantity
No Rate ` Cost ` Rate ` Cost `
Spec.
6.03 1500 Roller Compacted Concrete Pavement
Construction of Roller Compacted Concrete Pavement
(RCCP) with coarse and fine aggregates conforming to
IS:383, the size of coarse aggregate not exceeding 25 mm
with minimum aggregate cement ratio of 5:1 mm and with
minimum cemnt content of 310 kg per cum, aggregate
gradation to be as per Table 602.2 after blending, mixing in
concrete mixer at optimum moisture content, transporting to
site, laying with wheel barrows or steel pans or with
mechanical paver, compacting with 80-100 kN smooth wheel,
tandem vibratory roller, to achieve, the designed flexural
strength, finishing and curing as per drawings and Technical
Specification Clause 1502
Unit = cum
Taking output = 75 cum
a) Labour
Mate day 6.00 297.00 1,782.00 297.00 1782.00
Mazdoor (Unskilled) day 132.00 245.00 32,340.00 245.00 32340.00
Mason (1st class) day 4.00 326.00 1,304.00 326.00 1304.00
Mason (2nd class) day 4.00 297.00 1,188.00 297.00 1188.00
Surveyor day 2.00 297.00 594.00 297.00 594.00
Bhisti day 14.00 245.00 3,430.00 245.00 3430.00
b) Machinery 0.00
Concrete mixer 0.28 / 0.04 cum capacity (6 mixers) with hour 36.00 196.00 7,056.00 205.80 7408.80
weigh batcher and suitable capacity calibrated water tank
Vibratory/80-100 kN Static Roller hour 6.00 1,166.00 6,996.00 1224.30 7345.80
Concrete joint cutting machine for day’s end work and regular hour 6.00 150.00 900.00 157.50 945.00
joint cutting.
Water tanker 6 kl capacity hour 6.00 150.00 900.00 157.50 945.00
Air compressor (1 hour initial + 1 hour final) hour 2.00 325.00 650.00 341.25 682.50
c) Material 0.00
Crushed stone coarse aggregates grading as per Clause cum 67.50 604.60 40,810.50 697.80 47101.50
1501.2.4.1 (Table 1500.3) @ 0.90 cum/cum of concrete
conforming to Clause 600.4.4
Sand as per IS:383 and conforming to Clause 1501.2.4.2 @ cum 33.75 627.92 21,192.30 1,263.64 42647.73
0.45 cum/cum of concrete
Cement @ 310 kg/cum of concrete t 23.25 8,320.00 193,440.00 8,580.00 199485.00
Bitminous primer @ 200 ml per joint for 21 joints t 0.004 37,500.00 150.00 37,500.00 150.00
Jute rope 10 mm dia including 5 per cent wastage m 90.00 1.00 90.00 1.00 90.00
Bituminous sealant @ 800 ml per joint for 21 joints kg 16.80 387.00 6,501.60 387.00 6501.60
Curing compound @ 0.33 litre per sqm l 131.25 60.00 7,875.00 60.00 7875.00
d) Formwork @ 2% of (a+b+c) 6,543.99 7,236.32
e) Overhead charges on (a+b+c*d) 5.00% 16,687.17 18,452.61
f) Contractor's profit on (a+b+c+d+e) 10.00% 35,043.06 38,750.49
Cost for 75 cum = a+b+c+d+e+f 385,473.61 426,255.34
Less: Cost of materials 234,250.50 246,586.50
151,223.11 179,668.84
Rate per cum = (a+b+c+d+e+f)/75 2,016.31 2,395.58
Note: When curing compound is used 4-days water curing will be say 2016.00 say 2396.00
done
6.04 1500 Rectangular Concrete Block Pavement
Manufacturing, laying of cement concrete blocks of size
0.450 m x 0.300 m x 0.15 m of Cement Concrete (C.C.) M30
garde and spreading 25 mm thick sand under neath and
filling joints with sand on existing W.B.M. base as per
Technical Specification Clause 1503.
Unit = sqm
Taking output = 112.5 sqm
Concrete M30 grade for block, 783x(0.450x0.300x0.150) 16.20
Concrete M30 for edge block, 2x50x(0.300x0.300x0.150) 1.35
a) Labour 17.55 15.80
Labour for Manufacturing the Cement Concrete Block :

Mate day 1.70 297.00 504.90 297.00 504.90

Mazdoor (Unskilled) day 41.00 245.00 10,045.00 245.00 10,045.00
Mason (2nd class) day 6.00 297.00 1,782.00 297.00 1,782.00
Bhisti day 1.40 245.00 343.00 245.00 343.00
b) Machinery
Concrete mixer 0.28 / 0.4 cum hour 6.00 196.00 1,176.00 205.80 1,234.80
Plate vibrator hour 12.00 125.00 1,500.00 131.25 1,575.00
Water tanker 6 kl capacity hour 2.00 150.00 300.00 157.50 315.00
c) Material
Coarse aggregates (17.55 x 0.90) cum 15.80 604.60 9,549.66 697.80 11,021.75
 Ref. to Plain Hill
Item
MoRTH Description Unit Quantity
No Rate ` Cost ` Rate ` Cost `
Spec.
Sand (17.55 x 0.45) cum 7.90 627.92 4,959.00 1,263.64 9,979.57
Cement @ 430 kg/m³ t 6.79 8,100.00 55,013.99 8,320.00 56,508.19
Sand as per Table 1500.5 cum 3.167 627.92 1,988.32 1,263.64 4,001.32
Bed = 112.5*0.025 = 2.813 cum
Joints = 2.36*0.15 = 0.354 cum
d) Formwork @ 3% of (a+b+c) 3% 2,614.86 2,919.32
e) Overhead charges on (a+b+c*d) 5.00% 4,488.84 5,011.49
f) Contractor's profit on (a+b+c+d+e) 10.00% 9,426.55 10,524.13
Cost for 112.5 sqm = a+b+c+d+e+f 103,692.10 115,765.47
Rate per sqm = (a+b+c+d+e+f)/112.5 921.71 1,029.03
Note: In case curing compound is used in places where there is Say 922.00 Say 1029.00
scarcity of water, the water curing will be used for 4-days
and rate analysis will be amended accordingly
Carriage of C.C. block to site of is payable seperately as per
Chapter of carriage of material from manufacturing site to the
site of work.
6.05 1500 Interlocking Concrete Block Pavement
(1) Providing and Laying of Interlocking Concrete Block
Pavements having thickness 80 mm as per drawings and
Technical Specification Clause 1504.
Unit = sqm
Taking output = 225 sqm
a) Labour
Mate day 1.00 297.00 297.00 297.00 297.00
Mazdoor (Unskilled) day 18.00 245.00 4,410.00 245.00 4,410.00
Mason (2nd class) day 8.00 297.00 2,376.00 297.00 2,376.00
b) Machinery
Water tanker 6 kl capacity hour 2.00 150.00 300.00 157.50 315.00
c) Material
Providing inter-locking blocks of approved shape, thickness sqm 225.00 506.76 114,021.76 506.76 114,021.76
and size. (M 35 Conc.)
Edge blocks 60 mx2 m 120.00 142.53 17,103.26 142.53 17,103.26
Sand as per Table 1500.5 (Coarse sand) cum 7.23 627.92 4,539.86 1,263.64 9,136.09
Bed = 603x75x 0.03 = 6.75 cum
Joints = 60x0.08 = 0.48 cum
d) Overhead charges on (a+b+c) 5.00% 7,152.39 7,382.96
e) Contractor's profit on (a+b+c+d) 10.00% 15,020.03 15,504.21
Cost for 225 sqm = a+b+c+d+e 165,220.31 170,546.28
Rate per sqm = (a+b+c+d+e)/225 734.31 757.98
(2) Providing and Laying of Interlocking Concrete Blcok Say 734.00 Say 758.00
Pavements having thickness 60 mm as per drawing and
Technical Specification Clause 1504
Unit = sqm
Taking output = 225 sqm
a) Labour
Mate day 0.90 297.00 267.30 297.00 267.30
Mazdoor (Unskilled) day 16.00 245.00 3,920.00 245.00 3,920.00
Mason (2nd class) day 7.00 297.00 2,079.00 297.00 2,079.00
b) Machinery
Water tanker 6 kl capacity hour 2.00 150.00 300.00 157.50 315.00
c) Material
Providing inter-locking blocks sqm 225.00 380.07 85,516.32 380.07 85,516.32
Edge blocks m 120.00 133.03 15,963.05 133.03 15,963.05
Sand as per Table 1500.5 cum 5.42 627.92 3,403.33 1,263.64 6,848.91
d) Overhead charges on (a+b+c) 5% 5,572.45 5,745.48
e) Contractor's profit on (a+b+c+d) 10% 11,702.14 12,065.51
Cost for 225 sqm = a+b+c+d+e 128,723.59 132,720.56
Rate per sqm = (a+b+c+d+e)/225 572.10 589.87
Note: Carriage of interlocking blocks is payable seperately as per Say 572.00 Say 590.00
Chapter of carriage of material from manufacturing site to the
site of work.
Edge blocks may be cast-in-situ. Brick masonry toe wall or
CC block 300 mm x 300 mm x 150 mm or any other shape
can also be used and their cost shall be analysed/included
accordingly
The rates for sub-grade, sub-base and base course can be
taken from Chapters 3 and 4
6.07 Construction of Base/Sub-Base of Pavement with Lean
Concrete - Flyash.
 Ref. to Plain Hill
Item
MoRTH Description Unit Quantity
No Rate ` Cost ` Rate ` Cost `
Spec.
Construction of Base/sub-base using cement, sand, fly ash
and coarse aggregates proportioned as per table 4 of IRC:
74/1979 and with water content ratio, slump and compressive
strength as defined in the said table, mix prepared in a
batching and mixing plant and compacted with a vibratory
roller 8-10 tonnes capacity within the time limit laid down vide
clause 7.6.3 of IRC: 74-1979, construction joints properly
formed at the end of day's work, cured for 14 days, all as
specified in IRC: 74-1979 and as per approved plans.
Unit = cum
Taking output = 450 cum (990 tonne)
a) Labour
Mate day 1.120 297.00 332.64 297.00 332.64
Mazdoor skilled day 6.000 297.00 1782.00 297.00 1,782.00
Mazdoor day 22.000 245.00 5390.00 245.00 5,390.00
b) Machinery
Front end loader 1 cum bucket capacity hour 6.000 800.00 4800.00 840.00 5,040.00
Cement concrete batch mix plant @ 75 cum per hour hour 6.000 2500.00 15000.00 2625.00 15,750.00
Electric generator 100 KVA hour 6.000 630.00 3780.00 661.50 3,969.00
Paver finisher with electronic sensor hour 6.000 2700.00 16200.00 2835.00 17,010.00
Vibratory roller 8-10 t capacity hour 8.000 1166.00 9328.00 1224.30 9,794.40
Water tanker6 KL capacity hour 8.000 150.00 1200.00 157.50 1,260.00
Tipper 10 T Capacity tonne.km 9900.000 3.00 29700.00 3.15 31,185.00
Add 10 per cent of cost of carriage to cover cost of loading 2970.00 3118.50
and unloading
c) Material
Crushed stone coarse aggregate of 40 mm nominal size cum 405.000 629.00 254745.00 665.00 269,325.00
@ 0.90 cum/cum of concrete conforming to table 2 of
IRC: 74-1979.
Coarse Sand as per IS: 383 - 1970 cum 110.960 627.92 69674.00 1263.64 140,213.09
Cement @ 150 kg/cum of concrete tonne 67.500 8100.00 546750.00 8320.00 561,600.00
Fly ash conforming to IS: 3812 ( Part II ) cum 91.540 0.00 0.00 0.00 0.00
( Total fine aggregates = 450 x 0.45 = 202.50 cum To be
divided in ratio of 2 sand : 1.65 flyash. Refer table 4 of IRC:
74-1979).
Overhead charges on (a+b+c) 5.00% 48082.58 53288.48
Contractor's profit on (a+b+c+d) 10.00% 100973.42 111905.81
Cost for 450cum = a+b+c+d+e 1110707.65 1230963.92
Less: Cost of materials 801495.00 830925.00
309212.65 400038.92
Rate per cum = (a+b+c+d+e)/450 687.14 888.98
say 687.00 say 889.00
Note 1.Depending upon approved designs, crushed stone
aggregates of nominal size 20mm can also be used as per
gradation given in table 2 of IRC: 74-1979.
2.The ratio of specific gravities of fly ash and sand has been
assumed to be 0.827.
3.The quantities of materials given in the analyses are for
estimating purposes. Actual quantities shall be as per job mix
formula.
4.Construction procedure as laid down in clause, of IRC: 74-
1979 shall be followed.
6.08 Cement - Flyash Concrete Pavement.
Construction un-reinforced, dowel jointed, plain cement
concrete pavement over a prepared sub base with 43 grade
cement, coarse and fine aggregate conforming to IS 383,
maximum size of coarse aggregate not exceeding 25 mm,
replacing cement by fly ash to the extent of 15 per cent and
sand by 10 per cent, mixed in a batching and mixing plant as
per approved mix design, transported to site, laid with a fixed
form or slip form paver, spread, compacted and finished in a
continuous operation including provision of contraction,
expansion, construction and longitudinal joints, joint filler,
separation membrane, sealant primer, joint sealant,
debonding strip, dowel bar, tie rod, admixtures as approved,
curing compound, finishing to lines and grades as per
drawing
Unit = cum
Taking output = 1050 cum (2415 tonne)
a) Labour
Mate day 2.000 297.00 594.00 297.00 594.00
Mazdoor skilled day 15.000 297.00 4455.00 297.00 4,455.00
 Ref. to Plain Hill
Item
MoRTH Description Unit Quantity
No Rate ` Cost ` Rate ` Cost `
Spec.
Mazdoor day 35.000 245.00 8575.00 245.00 8,575.00
b) Machinery
Road Sweeper @ 1250 sqm per hour hour 2.800 360.00 1008.00 378.00 1,058.40
Front end loader 1 cum bucket capacity hour 18.000 800.00 14400.00 840.00 15,120.00
Cement concrete batch mix plant @ 175 cum per hour hour 6.000 4433.00 26598.00 4654.65 27,927.90
(effective output)
Electric generator 250 KVA hour 6.000 900.00 5400.00 945.00 5,670.00
Slip form paver with electronic sensor hour 6.000 2700.00 16200.00 2835.00 17,010.00
Water tanker6 KL capacity hour 36.000 150.00 5400.00 157.50 5,670.00
Transit truck agitator 5 cum capacity. tonne.km 24150.000 3.00 72450.00 3.15 76,072.50
Add 10 per cent of cost of carriage to cover cost of loading 7245.00 7607.25
and unloading
Concrete joint cutting machine . hour 12.000 150.00 1800.00 157.50 1,890.00
Texturing machine . hour 12.000 154.00 1848.00 161.70 1,940.40
c) Material
Crushed stone coarse aggregates of 25mm and 12.5mm cum 945.000 604.60 571347.00 697.80 659,421.00
nominal size @ 0.90 cum/cum of concrete conforming to
clause 602.2.4. .
Sand as per IS: 383 and conforming to clause 602.2.4 cum 425.000 627.92 266866.00 1263.64 537,045.45
Cement 43 grade tonne 357.000 8100.00 2891700.00 8320.00 2,970,240.00
Fly ash conforming to IS: 3812-1966 (Part-I) tonne 109.000 0.00 0.00 0.00 0.00
32 mm mild steel dowel bars of grade S 240 tonne 9.450 53900.00 54900.00 54900.00 518,805.00
16 mm deformed steel tie bars of grade S 415 tonne 1.170 53900.00 63063.00 54900.00 64,233.00
Separation Membrane of impermeable plastic sheeting sqm 3675.000 12.00 44100.00 12.00 44,100.00
125 micron thick
Pre moulded Joint filler, 25 mm thick for expansion joint. sqm 16.330 500.00 8165.00 500.00 8,165.00
Joint sealant kg 875.000 387.00 338625.00 387.00 338,625.00
Sealant primer kg 116.670 446.00 52034.82 446.00 52,034.82
Plastic sheath,1.25 mm thick for dowel bars sqm 46.670 30.00 1400.10 30.00 1,400.10
Curing compound liter 1850.000 60.00 111000.00 60.00 111,000.00
Super plastisizer admixture IS marked as per 9103-1999 kg 2070.000 66.00 136620.00 66.00 136,620.00
@ 0.5 per cent by weight of cement
Add 1 per cent of material for cost of miscellaneous 39684.74 47822.68
materials like tarpauline, Hessian cloth, metal cap, cotton /
compressible sponge and cradle for dowel bars, work bridges
for men to approach concrete surface without walking over it,
cutting blades and bites, minor equipments like scabbling
machine, threads, ropes, guide wires and any other
unforeseen items.
Overhead charges on (a+b+c) 5.00% 237273.93 283155.13
Contractor's profit on (a+b+c+d) 10.00% 498275.26 594625.76
Cost for 1050cum = a+b+c+d+e 5481027.85 6540883.40
Less: Cost of materials 3463047.00 3629661.00
2017980.85 2911222.40
Rate per cum = (a+b+c+d+e)/1050 1921.89 2772.59
say 1922.00 say 2773.00
Note 1.The quantities for cement, coarse aggregate and fine
aggregates are for estimating only .The exact quantities will
be as per mix design.
2.IRC: 68-1976 may be referred for guidelines on the design
of cement-fly ash concrete for rigid pavement construction.
*Calculation of cement, sand and fly ash.
Cement @ 400 kg/cum = 1050 x 400 = 420 tonnes. 15 per
cent of cement to be replaced by fly ash = 63 tonnes.
Balance cement = 357 tonnes. Quantity of fly ash = 63 x
specific gravity of fly ash /specific gravity of cement = 63
x 2.25/3.15 = 45 tonnes.
Sand @ 0.45 cum / cum of concrete = 1050 x 0.45 =
472.50 x 1.6 = 756 tonnes.10 per cent to be replaced by
flyash. Balance sand = 756 x 0.9 = 680.4 tonnes = 680.4 /
1.6 = 425 cum. Quantity of flyash = (756-680.4) x specific
gravity of fly ash/specific gravity of sand = 76.4 x 2.25 /
2.687 = 63.97 tonnes (say 64 tonnes)
Fly ash Total fly ash = 45 + 64 = 109 tonnes.