Operating Instructions - AS200 Analytical Sieve Shakers

Operating Instructions - AS200 Analytical Sieve Shakers
Retsch GmbH , 42781 Haan , Retsch-Allee 1-5, Germany 23.04.2012

Information on these operating instructions
The present operating instructions for the model AS200

analytical sieve shaker provide all the necessary
information on the topics mentioned in the table of
contents.
These instructions will guide the reader to each topic
necessary for safe use of the AS200, in accordance with
the purpose for which the unit is intended. Familiarity
with the applicable chapters is essential to safe and
proper use of the equipment.
The present technical documentation has been
designed for use both as a learning tool and a reference
source. Each of the chapters represents a self-
contained unit.
These operating instructions do not contain any
information on repairs. If repairs should ever become
necessary, kindly contact your supplier or the Retsch
GmbH.
23.04.2012 Retsch GmbH 2

Information on these operating instructions ...................................... 2
Safety .................................................................... 4
Safety notes ............................................................ 4
Warnings ............................................................... 5
Repairs ................................................................ 5
Confirmation ............................................................ 5
Technical specifications ...................................................... 6

Utilization in accordance with the intended purpose ................................ 6
Emissions .............................................................. 6
Electrical protection class ................................................... 6
Equipment dimensions ..................................................... 6
Footprint ............................................................... 6
Shipping and installation ..................................................... 7

Packing ................................................................ 7
Shipping ............................................................... 7
Intermediate storage ...................................................... 7
Requirements for the installation site ........................................... 7
Installation / Shipping nuts .................................................. 7
Reusing the shipping nuts .................................................. 8
Electrical connection ...................................................... 8
Operation ................................................................. 9
Control elements and their use ............................................... 9
The operating controls and their functions ...................................... 10
Summary table ......................................................... 10
The operating controls and their functions ...................................... 11
Summary table, part 2 .................................................... 11
Installing and fixing the analytical sieves ....................................... 12
Operation for the AS200 control ............................................. 14
Switching on and off ...................................................... 14
Start - Interrupt - Stop .................................................... 14
Signal at conclusion of sieving .............................................. 15
Intermittent – Continuous operation ........................................... 15
Vibration height ......................................................... 16
Setting the time ......................................................... 17
Serial PC port .......................................................... 17
Making the connection: ................................................... 17
Software .............................................................. 17
Operation for the AS200 digit ............................................... 18
Start - Interrupt - Stop .................................................... 18
Intermittent - Continuous operation ........................................... 19
Setting the time ......................................................... 20
Operation for the AS200 basic .............................................. 21
Start - Stop ............................................................ 21
Setting the time ......................................................... 22
Replacing the fuses – All AS200 models ....................................... 22
Working instructions ....................................................... 23

Supplementary mass ..................................................... 23
Sieving aids ............................................................ 23
Retsch analytical sieves ................................................... 23
Quantity of product to be sieved ............................................. 24
Distribution of the sieved product ............................................ 25
Amplitudes as funktion of loaded weight ....................................... 26
Explanations of the loading charts ............................................. 28

Example 1 : ............................................................ 28
Example 2 : ............................................................ 29
Example 3 : ............................................................ 29
Wet sieving .............................................................. 30

Required accessories ..................................................... 30
Preparations ........................................................... 30
Operation ............................................................. 30
General .................................................................. 32
Cleaning .............................................................. 32
Maintenance ........................................................... 32
Copyright .............................................................. 32
Modifications ........................................................... 32
Safety regulations for the AS200 ............................................. 33
Extract from the individual chapters ........................................... 33
Appendix ................................................................................................................. following pages

Safety
Target group: Everyone who deals with the
machine in any manner
whatsoever.
The AS200 is a modern, high-performance product

manufactured by the Retsch GmbH; it incorporates the
latest technology. It is entirely safe in operation when
used for the intended purpose and in accordance with
the present technical documentation.
Safety notes
You, as the owner/operator, must ensure that persons
who are entrusted with the operation of the AS200.
* have read and understood all the regulations included in the

chapter on safety,
* have made themselves familiar, prior to starting work, with all

the operating instructions and regulations for the target groups
relevant to them,
* have complete, immediate and unrestricted access to the

technical documentation for this machine,
* new personnel shall have been made familiar with safe and
appropriate use of the AS200 before starting work with the
machine, through instruction by a qualified person and/or with
the help of the present technical documentation.
* Incorrect operation can result in injuries to persons and

damage to property. You bear responsibility for your own
safety and for that of your co-workers.
* Ensure that no unauthorized persons have access to the

AS200.
For your own protection, have your co-workers certify in
writing the fact that they have received instruction in the
operation of the AS200. A suggestion for a printed form
which can be used for this purpose will be found at the
end of the chapter on safety.
We reject herewith any and all claims in conjunction with

personal injury or property damage resulting from failure
to observe the following safety instructions.

Warnings
The following symbols are used to identify specific
hazard potentials:
Personal injury
!
Property damage
Repairs
These operating instructions do not include any repair
instructions. In the interest of your own safety, have
repairs made only by the Retsch GmbH or an authorized
representative (service technician).
In this case, please notify the following:
Local Retsch representative
Your supplier
The Retsch GmbH
Your address for service:
__________________________________
___
__________________________________
___
__________________________________
___
__________________________________
___
__________________________________
___
Confirmation
I have familiarized myself with the foreword to the operating in-
structions and the chapter on safety
_______________________________________
Owner/operator signature
_______________________________________
Service technician's signature

Technical specifications
Machine designation: AS200
Utilization in accordance with the intended

purpose
The AS200 is suitable for both dry and wet sieving of
free-flowing, dispersed products where the input product
exhibits grain size of up to a maximum of 25 mm.
Do not make any modifications to the machine and use only
RETSCH approved spares and accessories.
Failure to comply will invalidate the CE declaration and
guarantee.
Emissions
Characteristic noise values :
Noise measurement according to DIN 45635-31-01-KL3
The characteristic noise values are determined primarily
by the set amplitude value, the number of test sieves
and the characteristics of the sieving material.
Example 1 :
Sound power level: LWA = 71 dB(A)
Workplace-related emission LpAeq = 63 dB(A)
Operating conditions:
Sample material: quartz, grain size < 1 mm, 5 sieves
vibration height : 1,5 mm
Example 2 :
Sound power level: LWA = 76 dB(A)
Workplace-related emission LpAeq = 67 dB(A)
Operating conditions:
Sample material: quartz, grain size < 1 mm, 5 sieves
vibration height : 3 mm
Electromagnetic compatibility (EMC)
Strong electromagnetic interference fields, such as high-
power radio transmitters, can have an adverse influence
on amplitude control in the AS200 control model.
Once the source of interference is eliminated, the
AS200 control will return to normal operation (self-
correction).
Electrical protection class

IP54 and IP20 in the area of the sieve carrier passage.
Equipment dimensions
Height:: up to about 800 mm
Width: 400 mm , Depth: 400 mm
Weight: approx. 40 kg without sieve stack and
without sieve clamping device
Footprint
400 mm x 400 mm; no safety clearances required

Shipping and installation
Target group: Owner, freight forwarder, operator
Packing
The type of packaging used has been selected in
accordance with the shipping mode. It complies with
generally applicable packaging guidelines.
Please retain the packaging for the duration of the
warranty since, in case of a claim, returning in
unsuitable packaging can jeopadize your warranty
entitlements
Shipping
During transportation the AS200 may not be
subjected to impact or vibration; it must not be
thrown. The electronic and mechanical components
could otherwise be damaged.
Temperature fluctuations
In case of wide temperature fluctuations (during
shipment by air, for instance) the AS200 will have to
be protected against condensation; the electronic
components could otherwise be damaged.
Intermediate storage
Also ensure that the AS200 is stored in a dry place.
Requirements for the installation site

Ambient temperature
5°C to 40°C
When the ambient temperature exceeds or falls below that
specified, the electronic and mechanical components may
be damaged, and performance data changed to an
unknown extent.
Humidity:
Maximum relative humidity 80% at temperatures up to 31°C;
linear decline down to 50% relative humidity at 40°C.
At higher humidity, the electronic and mechanical
components may be damaged, and performance data
changed to an unknown extent.
Installation site – altitude:

max. 2000 m above mean sea level
Installation / Shipping nuts

Set up the AS200 only on a stable laboratory bench to avoid un-
pleasant transmission of vibrations.
*
Loosen the hexagonal nuts SM using an open-ended
spanner until the sieve plate moves freely
Unscrew the wing screws A (shipping nuts) with hexagonal
nuts.
SM Mount the appropriate sieve clamping device (See the
chapter on operation for instructions)
Keep the wing screws A with hexagonal nuts (shipping nuts)
in a safe place for later transportation.
Reusing the shipping nuts

Screw the hexagonal nuts fully onto the wing screws
Screw the wing screws through the sieve plate into the
housing
Twist the hexagonal nuts downwards and tighten until the
sieve plate can no longer move
Operation with these shipping nuts in place, or

shipping without the these nuts installed, could
cause damage to mechanical components.
Electrical connection
* Refer to the data plate for information on the voltage and
frequency at which the AS200 is to be operated.
* Ensure that the values shown there correspond to those for

the local power supply.
* Use the supplied power cord to connect the AS200 to the

power supply.
* When connecting the power cord to the power source, be sure

that the supply circuit is fused in accordance with local codes.
Failure to observe the values on the data plate
can cause damage to either the electrical or the
mechanical components or both.

Operation
Target group: Operators
Control elements and their use

Schematic view of the operating controls:

The operating controls and their functions
Summary table
Element AS200 model Description Function

A all models Shipping stabilization; wing Protects the unit during transportation;
screw with nut and washer must without fail be removed before use.
AA all models Socket Attachment point for the power cord.
B Accessories Sieve fixing cover, standard Covers the upper analytical sieve; in
conjunction with the retainer nuts D or the
quick-action clamps G it secures the sieve
stack.
BB all models Fuse holder Accepts two glass-tube fuses, 4 A, slow-
blow
C Accessory Sieve fixing cover, economy Covers the upper analytical sieve; in
conjunction with the retainer nuts D it
secures the sieve stack.
CC AS200 control Serial interface to PC In conjunction with the cable, Item No.
02.746.0023, connects the AS200 control
to a personal computer.
D Accessory standard and economy fixing In conjunction with the B or C sieve fixing
nuts cover, they secure the sieve stack.
DD AS200 control Cover cap Protects the serial interface port against
dust and water; protection class IP 65.
E Accessory standard and economy Used together with the B or C sieve fixing
threaded spindles cover and the nuts D, they secure the
sieve stack.
F Accessory Hex nuts Locks the threaded spindles E, screwed in
place, on the sieve plate.
G Accessory Quick-acting clamps Permits quick clamping and loosening of
the sieve stack in conjunction with the
sieve fixing cover B and the stationary
rods H.
H Accessory comfort stationary rods Allows for quick clamping and loosening of
the sieve stack in conjunction with the
sieve fixing cover G and the sieve fixing
cover B.
I Contained in Lever, red Pressed upwards, it releases the sieve
G fixing cover B.
J all models ON / OFF switch Connects and disconnects the unit to the
line power supply.
K Contained in Lever, green When pressed repeatedly, it moves the
G sieve fixing cover B downward, thus fixing
the sieve stack.
L AS200 control Display: 0.20 to 3.00 mm Shows the vibration height (twice the
amplitude) from 0.20 to 3.00 mm.

The operating controls and their functions
Summary table, part 2
Element AS200 Model Description Function

M AS200 control Adjustment button to reduce Reduces amplitude height.
vibration height, from 3.00 to Hold the button down for rapid adjustment.
0.20 mm
MN1 AS200 digit Knob to decrease or increase Turn to the left to decrease, to the right to
MN2 AS200 basic vibration height, from 0.00 to increase vibration height. The scale
3.00 mm graduations are not absolute and are to
serve for reference only.
N AS200 control Adjustment button to increase Increases amplitude height.
vibration height, from 0.20 to Hold the button down for rapid adjustment.
3.00 mm
O AS200 control Display: 0 to 99 sec. Shows the cycling interval, from 1 to 99
seconds if the R button is set for the
intermittent operating mode.
P AS200 control Adjustment button - reduce Reduces the cycling interval, 1 to 99 sec.
interval period
Q AS200 control Adjustment button - increase Increases the cycling interval, 1 to 99 sec.
interval period
R AS200 control Interval ON button Switches the AS200 into the interval
R1 AS200 digit Left-hand LED lights mode. Will be disabled when the machine
is first switched on.
S AS200 control Interval OFF button Switches the AS200 to the continuous
S1 AS200 digit Right-hand LED lights operation mode.
T AS200 control Display: 0 to 99 min. Shows the sieving duration, from 1 to 99
T1 AS200 digit min; two bars, indicating “infinite sieving
duration”, will be seen when the machine
is first switched on.
U AS200 control Adjustment button - reduce Reduces the sieving period - 1 to 99 min.
U1 AS200 digit sieving period
UV2 AS200 basic Knob for running time: Reduces or increases the sieving period
Reduce/increase or continuous 0 to 60 min
operation or sets for infinite sieving period
V AS200 control Adjustment button - increase Increases the sieving period - 1 to 99 min.
V1 AS200 digit sieving period
W AS200 control START button Starts the sieving operation
W1 AS200 digit Green LED lights
X AS200 control STOP button Terminates the sieving process
X1 AS200 digit Press once = Pause – Pause/Display
lights and red LED lights; press the W/W1
button once to restart
Press twice = Standby – Only the red LED
lights; press the W/W1 button twice to
start

Installing and fixing the analytical sieves
The AS200 is suitable for use with analytical sieves with
outside diameters of up to 215 mm.
It is possible to install up to 16 analytical sieves 25 mm
high or 8 sieves 50 mm high, plus the base pan in each
case.
A variety of clamping units and covers is available for
use with sieves from 100 to 215 mm O.D. (see the
accessories listing).
Fixing with the sieve clamping unit –

economy or standard
* Screw the threaded rods E into the sieve plate and lock with
the hex nuts F.
* Center the selected sieve stack on the sieve plate.
* Lay the economy C or standard B sieve cover on the top
sieve, around the threaded rods.
* Tilt the clamping nuts D to slide them over the stationary
threaded rod and down to the sieve cover; turn down hand
tight.
We recommend using talcum powder if the base pan
sticks to the smooth surface of the sieve carrier when
removing the sieve stack.
Shorter threaded rods (see accessories listing) are

available to secure a maximum of five analytical sieves
and a base pan; these rods are for use with the
economy and standard sieve clamping units.
Please see also the section on product distribution.

Fixing with the sieve clamping unit – comfort
* Screw the stationary rods H into the sieving plate

* Center the selected sieve stack on the sieve plate.
* Slide the comfort clamping cover B over the stationary rods,
pressing the red lever I upward; the green lever K remains in
the upper setting.
* Slide the clamping cover down to the top sieve.
* Press the green lever K downward several times; the red lever
I must not be moved.
* To release, use the thumb to press the red lever I upward; the
sieve cover can now be slid upward.
(Rest the index and middle fingers on the top of the housing
G).
If, after the sieving process, the red lever I proves to be

difficult to move, then the green lever K and the red
lever I are to be pressed simultaneously, briefly, to
release tension.
We recommend using talcum powder if the base pan

sticks to the smooth surface of the sieve carrier when
removing the sieve stack.

Operation for the AS200 control
Switching on and off
The main switch J is located at the left-front on the
AS200; see Fig. 1.
* Turn the main switch on.
* An amplitude value of 1.50 will be shown in the display,
see Fig. 2.
* The interval off LED will light; see Fig. 2.
* Two bars will appear in the time display; see Fig. 2.
Fig. 1 The AS200 is now ready for operation, without the intermittent
operation function, in continuous duty, at vibration height of 1.5
mm.
Start - Interrupt - Stop
Fig. 2
Start: Fig. 2
* Press the START button W.
* The green LED above button W lights.
* Display L shows the run-up to the predetermined value.
During the sieving period the vibration height will be kept
constant, within the predetermined tolerances.
Interruption (pause function): Fig. 2

* Press the STOP button X once.
* The red LED above button X lights.
* The values remain visible in the displays.
* Press the START button W.
* The sieving process will be resumed.
Stop (standby function): Fig. 2

* Press the STOP button X twice
* Red LED above button X lights.
* The entire display goes out.
* Activate the LED displays: press button W once.
* New values can now be entered.
* Press the START button W a second time
* The same function will be executed as with the start
function.

Signal at conclusion of sieving
Fig. 3
If the sieving process runs to completion without
interruption, the conclusion will be announced with five
signal tones.
Disabling the signal: Fig. 3
* Press buttons S and X simultaneously
A tone will sound to confirm the entry.
Enabling the signal: Fig. 3
* Press buttons S and W simultaneously.
A tone will sound to confirm the entry.
Intermittent – Continuous operation
Fig. 4
Intermittent operation is initially disabled when the
AS200 is first switched on.
Enable intermittent mode, 1 to 99 sec.: Fig. 4

* Press button R.
* The LED above button R lights.
* Display O shows “10 sec”.
* Pressing button Q will raise the interval period up to as
much as 99 sec.
When the 99 sec. value is exceeded, the display will
cycle back to 1 sec. and continue from there.
* Pressing button P reduces the interval period, down to 1 sec.
When the 1 sec. value is exceeded, the display will cycle
back to 99 sec. and continue from there.
Disable intermittent mode: Fig. 4

* Press button S.
* The LED above button S lights.
* Display O goes out.

Vibration height
A value twice the amplitude is shown as the measured
value in the display labeled “amplitude” (L). We will
refer to this measured value as “vibration height”
throughout these instructions.
Fig. 5
When the AS200 is switched on, the vibration height will
be set at the default value of 1.50 mm.
Setting the vibration height, from 0.20 to 3.00

mm: Fig. 5
Reduce:
* The M button reduces the vibration height down to as little
as 0.20 mm, in discrete steps.
* Hold down button M; after 5 sec. the rapid adjustment
function will commence.
Once the 0.20 mm value is reached, the system will
cycle back to 3.00 mm and continue from there
Increase:
* Pressing the N button increases vibration height, in
discrete steps, up to a maximum of 3.00 mm.
* Hold down button N, after 5 sec. the rapid adjustment
function will commence.
Once the 3.00 value is reached, 0.20 mm will once
again appear.
Naturally, your AS200 can only achieve the vibration

heights which are within the values shown in the loading
diagram.

Setting the time
Fig. 6
When the AS200 control is switched on it will be in the
continuous operation mode.
Setting the time for 1 to 99 min.: Fig. 6
* Pressing button U will reduce the time down to as little as
1 min.
Once this value has been passed, two bars will appear,
indicating continuous operation.
* Pressing button V raises the time, up to 99 min.
When this value is passed, the two bars indicating continuous
operation will appear.
Serial PC port
Fig. 7
The AS200 control can be connected with a personal
computer using the serial port.
Protective cap DD keeps dust and water from entering
the connector when not in use.
Making the connection:

Fig. 7
* Unscrew the cap DD.
* Attach and screw down the cable.
* Connect the cable to the PC.
Software
The Easy Sieve software is available as an accessory
item.

Operation for the AS200 digit

The main switch J is located at the left-front on the AS200; see
Fig. 8
* The interval off LED lights, Fig. 9
* Two bars light in the time display, see Fig. 9
The AS200 is now ready for operation, without the interval
function, in continuous duty.
Fig. 8
Start - Interrupt - Stop
Fig. 9
Start: Fig. 9
* Press the START button W1.
* The green LED above button W1 lights.
Interruption (pause function): Fig. 9

* Press the STOP button X1 once.
* The red LED above button X1 lights.
* Sieving is suspended; values remain visible in the
display.
* Press the START button W1.
* The sieving process will be resumed.

* Press the STOP button X1 twice
* Red LED above button X1 lights.
* The entire display goes out.
* Activate the LED displays: press button W1 once.
* New values can now be entered.
* Press the START button W1 a second time
* The same function will be executed as with the start
function.

Intermittent - Continuous operation
Fig. 10
Intermittent operation is initially disabled when the
AS200 is first switched on.
Enable intermittent mode: Fig. 10

* Press the R1 button.
* The LED above button R1 lights.
Disable intermittent mode: Fig. 10

* Press the S1 button.
* The LED above button S1 lights.
Vibration height
If you desire to work with vibration heights above 2.5
mm, we recommend running the AS200 up to this value
slowly. Depending on the loading situation, resonance
(harmonic reinforcement) effects can be induced,
causing the armature and the yoke of the magnet to
make contact.
Fig. 11
Setting the vibration height (twice the

amplitude), from 0 to 3.00 mm: Fig. 11
* Turn the MN1 knob to the left to reduce the vibration
height, to the right to increase.
The values shown on the potentiometer scale are for
orientation purposes only. There is no absolute
relationship to the actual vibration height and thus this
scale cannot be used as an aid in reproducing previous
values.
Naturally, your AS200 can only achieve the vibration
heights which are within the values shown in the loading
diagram.

Reading the vibration height: Fig. 12
The vibration height is shown optically, on the front of
the sieve plate.
The intersection of the two lines shows the vibration
height when the machine is running.
In the illustration at the left the value is 1.8 mm.
Fig. 12
Setting the time
Fig. 13
The AS200 is set for continuous operation when it is first
switched on..
Set the time for 1 to 99 min.: Fig. 13
* Pressing the U1 button will reduce the time down to a
minimum of 1 min.
Once this value has been passed, two bars will appear,
indicating continuous operation.
* Pressing button V1 raises the time, up to 99 min.
When this value is passed, the two bars indicating continuous
operation will appear.

Operation for the AS200 basic

The main switch J is located at the left-front on the AS200; see
Fig. 14.

* The ON LED lights, Fig. 15.
The AS200 is now ready for operation.
Fig. 14
Start - Stop
Fig. 15
Start: Fig. 15
* Set knob UV2 for continuous operation .

* Set knob UV2 to I.
Vibration height
If you desire to work with vibration heights above 2.5
mm, we recommend running the AS200 up to this value
slowly. Depending on the loading situation, resonance
(harmonic reinforcement) effects can be induced,
causing the armature and the yoke of the magnet to
make contact.
Setting the vibration height (twice the

amplitude), from 0 to 3.00 mm: Fig. 15
* Turn the MN2 to the left to reduce the vibration height, to
the right to increase.
The values shown on the potentiometer scale are for
orientation purposes only. There is no absolute
relationship to the actual vibration height and thus this
scale cannot be used as an aid in reproducing previous
values.

Reading the vibration height: Fig. 16
The vibration height is shown optically, on the front of the sieve
plate.
The intersection of the two lines shows the vibration height when
the machine is running.
In the illustration at the left the value is 1.8 mm.
Naturally, your AS200 can only achieve the vibration heights
which are within the values shown in the loading diagram.
Fig. 16
Setting the time
Fig. 17
Setting the time for 1 to 60 min.: Fig. 17
* Turn the knob UV2 to the right to set the desired running
period.
Switching on continuous operation: Fig. 17
* Turn the knob UV2 to the left to the symbol
Replacing the fuses – All AS200 models
Fig. 18
Two glass tube micro-fuses, 4 A, slow-blow (5 20
mm), will be required for all AS200 models.
Replacement: Fig. 18
* Disconnect the line power cord.
* Pull out the fuse holder BB.
* Replace the fuses.
* Push the fuse holder BB back into normal position.

Working instructions
Target group: Laboratory technicians
Supplementary mass
The use of a supplementary mass may be required only
for 60 Hz units where, when using a small number of
analytical sieves, insufficient vibration height is attained
for your sieve analysis.
(Refer to chart on page 9.)
The auxiliary mass is mounted below the sieve stack, on

the sieve carrier plate at the AS200, and clamped at the
same time as the sieve stack.
Sieving aids
When dealing with product which is difficult to separate,
for which wet sieving is not possible (see notes in this
chapter), we recommend using sieving aids in the
individual sieve fractions. Depending on the screen size
and the vibration intensity, pearls made of agate,
rubber, china or nylon bristles and Vulkollan cubes may
be used.
Ensure that the openings in the sieve mesh are not

stretched by overloading with sieving aids as this
would have a detrimental effect on the precision of
your analytical sieve.
Refer to the paragraph on product quantities for

information on suitable charges.
Retsch analytical sieves

Decisive for the accuracy and reliability of analytical
results is, in addition to a sieve shaker which works at
reproducible conditions, the quality of the analytical
sieves themselves.
Retsch analytical sieves are high-quality, high-value
measurement devices which may be used only for
woven and perforated sieves corresponding to the
particular standard. Following final inspection, each
screen is assigned a serial number and a quality
certificate is issued.

Retsch analytical sieves are available in versions
complying with all the usual national and international
standards:
* Standards available:
DIN, ISO, ASTM, BS, AFNOR, NENORM, FEPA,
* Available diameters:
100 mm / 150 mm / 200 mm / 203 mm (8")
* Available woven screens materials:
Woven wire screens made of stainless steel
Perforated plates made of stainless steel
Specifics will be found in the detailed brochure describing

the analytical sieves.
The stack required for sieve analysis is composed of

analytical sieves which are arranged one above the other,
with progressively larger holes toward the top, together
with the base pan.
Quantity of product to be sieved

To ensure fast separation and exact results, the quantity
of the product being examined should be matched to the
sieve diameter and the nominal size of the openings.
The specific standards for sieve analysis (e.g. DIN
22019, Part 1) provide guideline values in which the
following maximum charge quantities are
recommended:
Nominal widths of the Material quantity in dm3

screen openings at 200 mm diameter
8 0.500
3.15 0.300
1 0.140
0.5 0.100
0.2 0.060
0.063 0.035
0.020 0.020

Distribution of the sieved product
Even in procedures with only a single sieve, the AS200
will provide largely uniform distribution of the product
across the sieve screen. Depending on the vibration
height which is selected, the product will be moved
slowly in a circular direction.
Proper leveling of the AS200 is an important factor here.
Leveling can be corrected by screwing the feet CC in or
out as required. Fig. 19
Fig. 19
It is not necessary to lock the feet in position once
adjustment has been made.
When carrying out sieving processes with only one

to three sieves, we recommend using the short
threaded rods (see accessories list).
Overly long rods, extending above the stack, will
interfere with distribution of the product due to their
intrinsic resonance.

Amplitudes as funktion of loaded weight
Please refer to the following charts
Tolerances are 5% of the mass of the sieve stack
These charts are to be understood as aids in orientation
and are referenced to the rated voltage as indicated on
the data plate. Fluctuations in line voltage and devia-
tions from the rating will result in higher tolerances.
Chart for the AS200 control and digit

at 230 V, 50 Hz
Vibration amplitudes from 0 to 3.0 mm
Sieve stack masses = Sieve + collector bottom, without
product being handled from 560 to 6250 grams
grams
Solid line = AS200 with standard / economy sieve

clamping unit
Line with circles = AS200 with “comfort” sieve clamping unit
Chart for the AS200 basic
at 230 V, 50 Hz with clamping unit “economy“
grams
Subject to technical modification without prior notice

Chart for the AS200 control ,digit and basic
at 100 V, 50 Hz
grams

clamping unit
Line with circles = AS200 with “comfort” sieve clamping
unit
To achieve maximum vibration height, the AS200 is to
be operated with a supplementary mass, available as an
accessory, where the sieve stack mass is less than 2
kg.
Chart for AS200 control, digit and basic

at 110/120 V, 60 Hz
Vibration heights from 0 to 3.0 mm
grams

clamping unit
Crosshatched line =AS200 with “comfort” sieve
clamping unit
Line with circles =AS200 with supplementary weight
and standard sieve clamping unit

Explanations of the loading charts
The series AS200 analytical sieving machines are
resonance-type units; the vibration heights (twice the
amplitude) will depend on the loading in the sieve
carrier.
Here the masses which are joined solidly with the sieve
carrier – those in the collector bottom and the sieve
clamping units – play a primary part. The mass of the
product being handled is of subordinate importance and
is thus not taken into account when calculating the
loading capacity.
Once you have determined the mass of your sieve stack
(collector bottom and sieve) you can refer to the appro-
priate chart (see pages 28 and 30) to read the vibration
height which can be achieved.
When using the comfort clamping unit, its high intrinsic
weight will naturally impart to your sieving machine
different operating characteristics than you will find with
the standard sieve clamping unit.
Refer to the charts on pages 28 and 30 and the following ex-
amples.
The lower loading capacities for the 60 Hz model when

compared with the 50 Hz model are due to physical
factors.
Utilizing a supplementary mass (available as an acces-
sory component) will make it possible to extend satis-
factorily the working range for sieve configurations with
a small number of sieves and consequently with a low
sieve stack mass. This also applies to the 60 Hz
models.
Example 1 :
* You are working with the AS200, 110V-60 Hz model
* The mass of the sieve stack (base pan and sieves)
amounts to 1500 g.
* You are working with the standard sieve clamping unit
The solid line curve shown in the chart applies
The vibration height which can be achieved with your
machine, under these conditions, is approx. 0.7 mm.

Example 2 :
* The mass of the sieve stack (collector bottom and sieves)
amounts to 1500 g.
* You are working with the comfort sieve clamping unit
The crosshatched curve in the chart applies.
machine, under these conditions, is approx. 2.5 mm.
Example 3 :
* The mass of the sieve stack (collector bottom and sieves)
amounts to 560 g.
* You are utilizing the supplementary mass (accessory)
* You are working with the standard sieve clamping unit
The curve in the chart identified with the circles is appli-
cable.
machine, under these conditions, is approx. 1,6 mm.
Without the supplementary mass it would be possible

only to achieve vibration height of 0.6 mm or less.
In normal applications, vibration heights of between 1
and 2 mm are recommended.
At vibration heights exceeding 2.5 mm it can happen in

the basic and digit models that the armature can
strike the magnets due to resonance effects.
Reduce the vibration height slightly, as mechanical

components could otherwise be damaged.
Subject to technical modification without prior notice.

Wet sieving
Dry sieving will be possible in the large majority of
cases. There are, however, some materials in which the
adhesive forces between the individual particles can
cause difficulties. These problems can be eliminated by
adding liquid, preferably water, during the sieving
operation (in so far as the additives mentioned in the
chapter on “sieving aids” were not successful). One
pre-condition for wet sieving, however, is that the sub-
stances to be separated will not swell, dissolve or other-
wise interact with the liquid.
Required accessories
* Clamping cover with spray nozzle, matching the sieve
diameter.
* Base pan with water drain, matching the sieve
diameter.
Preparations
* Position your AS200 near a water drain.
* Use a hose to connect the spray nozzle in the
clamping cover to a water faucet.
* Connect the drain from the base pan with the drain or
a suitable container to receive the liquid.
Operation
* Apply the solid in the form of a suspension.
* Set the liquid (water) supply rate so that the spray just
covers the sieve surface completely.
* Using dispersion agents is advisable. They reduce the
surface tension of the sieve liquids.
* When dealing with goods which resist forming a slurry
or where more exact separation is required, spray
each individual fraction, one after the other.
* Following the sieving process, the fractions are to be
transferred from the individual sieves to suitable filters
(e.g. filter paper) and dried in a drying cabinet at 80°C.
* Then clean the sieves in an ultrasonic bath and dry
them, too, in the drying cabinet (without the gaskets).
Do not exceed a maximum drying temperature of
80°C.

Never place the AS200 directly in a basin for
operation.
! Fatal electrical shock hazard.
During wet sieving always connect the AS200 to a

socket which is protected by a ground fault
! interrupter.
Adjust the volume of water applied so that it will

just wet the surface of the screen.
Water backing up in the sieve stack can cause

overloading and thus may damage or destroy the
sieve weave.
The loading capacity charts provided in the Appendix

to these operating instructions are not applicable to
wet sieving.
Due to the difficulty in defining the volume of water in
the sieve stack, it is impossible to make reliable
statements for wet sieving.

General
Cleaning
For thorough, gentle and time-saving cleaning of your
analytical sieves, we recommend using the Retsch UR1
ultrasonic intensive cleaning unit.
Our publication "Care and cleaning of analytical sieve is
available on request, free of charge.
Never clean the AS200 with running water.
Fatal electrical shock hazard.
! Use only a damp rag, moistened with water, for
cleaning. Never use solvents of any kind.
Maintenance
Target group: Operating personnel
The AS200 requires no routine maintenance. When used
in accordance with the instructions, no maintenance or
adjustment work will have to be carried out.
We recommend cleaning the mounting bars from time to
time when using the comfort sieve clamping unit. In
addition, the comfort sieve clamping unit will produce
unavoidable clamping grooves in the mounting bars after a
certain period of time; this grooving can interfere with
proper clamping.
Consequently it is necessary to examine the mounting rods
occasionally to ascertain whether such grooving has taken
place in the clamping area and, if indicated, to rotate the
mounting rods through 90°. A 17 mm open-end wrench will
be required for this purpose.
Loosen the lock nuts indicated by KM. Fig. 20
Fig.20
Rotate the mounting bars through 90°
Re-tighten the lock nuts firmly.
If rotating the mounting bars through 90° fails to move an
area free of grooving into the engagement area, then we
recommend replacing the mounting bars.
During wet sieving, we recommend checking the water
hoses for leaks every three months.
Copyright
Reproducing or distributing this documentation, utilizing
or distributing the contents is permitted only with the ex-
press consent of Retsch GmbH.
Non-compliance will subject violators to claims for
damages.
Modifications
Subject to modification without prior notice.

Safety regulations for the AS200
Extract from the individual chapters
Subject Action Hazards
Vibration height Vibration height >2.5 mm in the Armature strikes the magnets;
AS200 basic and digit models mechanical components could
be damaged.
Shipping During shipment the AS200 is not Electronic and mechanical
to be subjected to impact or components could be damaged.
vibration; do not throw the
package.
Temperature In case of temperature Electronic components could be
fluctuation fluctuations, protect the AS200 damaged.
against condensation.
Scope of supply If the shipment is not complete or Under certain circumstances
is damaged, you must notify the compensation cannot be paid
forwarder and Retsch GmbH for claims which are lodged
immediately (within 24 hours). later.
Ambient Temperature below 5°C Electronic components could be
temperature Temperature above 40°C damaged.
Humidity Exceeding 80% R.H. at Electronic components could be
temperatures up to 31°C damaged.
Installation Shipping nuts not removed. Mechanical and electronic
components could be damaged.
Electrical Local power supply does not Mechanical and electrical
connection correspond to the values given on components could be damaged.
the data plate.
Sieving aids Stretching the sieve weave due to The precision of the analytical
excessive charge weight. sieve can be impaired.
Sieved product Use the long threaded rods when Overly long rods, extending
distribution working with only one to three above the stack, will interfere
sieves. with distribution of the product
due to their intrinsic resonance.
Wet sieving Never place the AS200 directly in Fatal electrical shock hazard.
a basin for operation
Line power socket not protected Fatal electrical shock hazard.
with a ground fault interrupter.
Water volume too great. Water backing up in the sieve
stack can cause overloading
and thus may damage or
destroy the sieve weave.
Cleaning Never clean the AS200 with Fatal electrical shock hazard.
running water.

CERTIFICATE OF CE-CONFORMITY
Translation
ANALYTICAL SIEVE SHAKER

AS 200 basic / digit
Certificate of CE-Conformity according to:
EC Mechanical Engineering Directive 2006/42/EC
Applied harmonized standards, in particular:

DIN EN ISO 12100 Security of machines
EC Directive Electromagnetic Compatibility 2004/108/EC
Applied standards, in particular:
DIN EN 50081 Generic standard interference emission - living areas - in conjunction with
EN 55022 and EN 60555
DIN EN 50082 Generic standard interference resistance - living areas
Additional applied standards, in particular
DIN EN 61010 Safety prescriptions concerning measuring-, operating-, controlling- and

laboratory equipment
Authorized person for the compilation of technical documents:

J. Bunke (technical documentation)
The following records are held by Retsch GmbH in the form of Technical Documentation:
Detailed records of engineering development, construction plans, study (analysis) of the measures required for
conformity assurance, analysis of the residual risks involved and operating instructions in due form according to
the approved regulations for preparation of user information data.
The CE-conformity of the Retsch Analytical Sieve Shaker Type AS 200 is assured herewith.
In case of a modification to the machine not previously agreed with us as well as the use of not
licensed spare parts and accessories this certificate will lose its validity.
FB-EW-805-004 (E) Änderungsstand I 01.2012
Retsch GmbH Haan, January 2010
Dr. Stefan Mähler

Manager technical services
Retsch GmbH R e t s c h - Al l e e 1 - 5 42781 Haan Germany www.retsch.com

Copyright
® Copyright by
Retsch GmbH
Haan, Retsch-Allee 1-5
D-42781 Haan
Federal Republic of Germany

Operating Instructions - AS200 Analytical Sieve Shakers

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Operating Instructions - AS200 Analytical Sieve Shakers

Retsch GmbH , 42781 Haan , Retsch-Allee 1-5, Germany 23.04.2012

The present operating instructions for the model AS200

23.04.2012 Retsch GmbH 2

Technical specifications ...................................................... 6

Shipping and installation ..................................................... 7

Working instructions ....................................................... 23

Explanations of the loading charts ............................................. 28

Wet sieving .............................................................. 30

Appendix ................................................................................................................. following pages

23.04.2012 Retsch GmbH 3

The AS200 is a modern, high-performance product

* have read and understood all the regulations included in the

* have made themselves familiar, prior to starting work, with all

* have complete, immediate and unrestricted access to the

* Incorrect operation can result in injuries to persons and

* Ensure that no unauthorized persons have access to the

We reject herewith any and all claims in conjunction with

23.04.2012 Retsch GmbH 4

In this case, please notify the following:

Local Retsch representative

The Retsch GmbH

Your address for service:

23.04.2012 Retsch GmbH 5

Utilization in accordance with the intended

Electrical protection class

23.04.2012 Retsch GmbH 6

Target group: Owner, freight forwarder, operator

Requirements for the installation site

Installation site – altitude:

Installation / Shipping nuts

23.04.2012 Retsch GmbH 7

Reusing the shipping nuts

Operation with these shipping nuts in place, or

* Ensure that the values shown there correspond to those for

* Use the supplied power cord to connect the AS200 to the

* When connecting the power cord to the power source, be sure

23.04.2012 Retsch GmbH 8

Target group: Operators

Control elements and their use

23.04.2012 Retsch GmbH 9

Element AS200 model Description Function

23.04.2012 Retsch GmbH 10

Element AS200 Model Description Function

23.04.2012 Retsch GmbH 11

Fixing with the sieve clamping unit –

Shorter threaded rods (see accessories listing) are

Please see also the section on product distribution.

23.04.2012 Retsch GmbH 12

* Screw the stationary rods H into the sieving plate

If, after the sieving process, the red lever I proves to be

We recommend using talcum powder if the base pan

23.04.2012 Retsch GmbH 13

Start - Interrupt - Stop

Interruption (pause function): Fig. 2

Stop (standby function): Fig. 2

23.04.2012 Retsch GmbH 14

Intermittent – Continuous operation

Enable intermittent mode, 1 to 99 sec.: Fig. 4

Disable intermittent mode: Fig. 4

23.04.2012 Retsch GmbH 15

Setting the vibration height, from 0.20 to 3.00

Naturally, your AS200 can only achieve the vibration