You are on page 1of 24

Electronic Service Tool (EST)

PC Based Service Tool Compact TIPSS


Communication COMMUNICATION
Adaptor Kit ADAPTOR KIT

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Electronic Diagnostics Tools

„ Electronic Service Tool (EST), a computer based diagnostic service tool.

„ Has many functions - reading of temperatures, speed, pressures, switch


positions etc.
„ For Installation work and full diagnostics.
„ Genuine Perkins Network only (Including some OEM’s and Dealers)
„ Configuration settings, Histograms, Graphing, Data log, etc
„ Reprogramming the ECM,(Re-Flashing)
„ Throttle Configuration, Analogue, PWM, MPTS, Variable Set Speed

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Electronic Service Tool (EST)

„ Part of the Perkins TIPSS Package.

„ The Integrated Parts and Support Solution

„ EST will be common for all future Perkins electronic engines.

„ Hardware and software required.

„ Annual subscription.

„ Restricted to genuine networks.

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Connecting To An Engine

EST Software

•TIPSS EST Software

•Installation manual

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Launching & Using EST

When the EST program is started


it will automatically generate a
‘What’s New’ dialog box to give an
introduction to new EST
functionalities. It will then try and
connect to the ECM, if the
connection fails because the
hardware is not connected e.g.
Comms adaptor and ECM
(Powered), then a communications
error will be displayed.

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Electronic Service Tool (EST)

ƒ ECM Summary Screen

Contains a
summary of all
information
relating to the
selected ECM,
including the
engine serial
number and
software
information.

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Electronic Service Tool (EST)

ƒ Status Screen

The Status function


allows you to monitor
ECM data as it occurs.
E.g. Engine running
speed and Fuel
temperatures.

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
EST will identify the following fault codes…

„ Active Diagnostic Codes.


„ Any Electrical fault that is currently found on the engine

„ Logged Diagnostic Codes.


„ Electrical faults that have occurred, and have been repaired on the engine

„ Logged Event Codes.


„ Mechanical problems that could cause permanent damage to the engine

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Active and Logged Fault Codes
ENGINE COOLANT TEMPERATURE SIGNAL VOLTAGE HIGH

110 3
This number will
This number tells help the user to
you what identify why the
component has component has
logged a fault. faulted.

CID FMI
CIRCUIT/COMPONENT FAILURE MODE
IDENTIFIER IDENTIFIER

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Active Codes

Active Diagnostic
Codes

Any fault that is currently


found on the engine will
be stored in the ‘Active
Codes’ section. It will stay
here until fixed, it will then
move to the ‘Logged
Codes’ section.

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Logged Codes

Logged
Diagnostic Codes

Any fault that occurred on


the engine and been
repaired will be stored in
the ‘Logged Codes’
section. It will stay here
permanently, or until
cleared.

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Logged Event Codes

Logged Event
Codes

Any fault that occurred on


the engine that could
cause permanent
damage to the engine will
be stored in this section.
It can be cleared once
the event code is no
longer a threat to the
engine.

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Logged Event Codes
Faults That Could cause Engine Damage
„ High Engine Coolant Temperature
„ High Intake Air Temperature
„ Low Engine Oil Pressure
„ High Fuel Temperature
„ Engine Over-speed
„ High System Supply Voltage (12/24Volt)

E 17-1 High Engine Coolant Temperature (Warning)


Event E 15-2 High Engine Coolant Temperature (Derate)
code
E 16-3 High Engine Coolant Temperature (Shutdown)

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
ECM Configuration

ECM Configuration allows


you to select a configuration
setting and change its value.
You can select an engine
setting and use the ‘Change’
function to configure the
ECM.

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Re-Programming the ECM

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Re-Programming (Re Flashing) the ECM

Re-programming the ECM may be needed where an ECM has been replaced or
the Flash File needs to be updated

„ Re- programming can include…


„Flash File - contains fueling/timing maps, cold start/governor strategies, set
speed/mode switching, default values, etc

„Configuration File - contains customer specified values for configurable


parameters, idle speed, droop, etc

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Flash Files are available from PTMI
1. You need to be ‘online’
2. Click on the PTMI icon
3. Then wait for it to connect
4. Click on ‘New Search’ icon

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
If you don’t have the flash file number
1. You can search with the Engine
Identification Number
2. Click on the engine displayed
3. Select the Flash File Details link
4. Select the Download option

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Reprogramming (Flashing) an ECM
Win Flash

Select ECM

Flash Help

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Click ‘Browse’ to search your
Reprogramming (Flashing) an ECM PC for a flash file to transfer to
the ECM.

ECM Selection

Flash File Selection:


A flash file must
already be on your PC
or Laptop

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Programming the ECM Configuration File

Service..
> Configuration
> ECM Replacement

Options
Load from ECM – Displays the
current contents of the ECM
Program ECM – Re program the
ECM with a configuration file
Load from File – Load an existing
configuration file.
Save to file – Save configuration
Compare – Compare two
configuration files

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Download the ECM Configuration File from PTMI

You can download the Latest ECM


configuration file from PTMI in the
same way you download the flash
file.

Select the ECM Config Details link


and you will be taken to the latest
information for your engine. You
can download the file, and using
EST you can transfer it onto the
engine ECM.

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Factory Passwords

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’
Factory Passwords
Factory Passwords are
required by EST if the user is
trying to change any
configuration settings that are
restricted by Perkins
Engines. If a password is
required, this screen will
appear and ask the user to
contact Perkins Engines
directly to authorise any
changes in configuration.

Data Required

Password Box

Proprietary Information of Perkins Engines Company Limited 2006 - All Rights Reserved
Perkins Confidential ‘Green’

You might also like