HG Power Transmission Sdn. Bhd.

Client : Tenaga Nasional Berhad Date : 01/10/2018

Contract Title 500kV Double Circuit Transmission Line from PMU Bentong
South to PMU Lenggeng (Point L to LGNG) and 275kV Double
: Circuit Transmission Line from PMU Lenggeng to PMU Mahkota
Page : 1 Of 3
Cheras (Point L to Lenggeng)
Doc.
Contract No : TNB 369/2018 : MS-PW/01/REV1
No.
METHOD STATEMENT
Piling Work

Description
1.0 DRIVEN PILING

1. Objective

To outline the sequence of activities method and resources needed for the operation of driving
the reinforced concrete pile

2. Scope

The work shall include all labor, material, equipment, permits and services necessary for the
execution of piling work.

3. Equipments & Machineries Required

Equipments and machineries to used are as follows:

 One (1) number of Pile Frame completes with pile installer RC pile.
 One (1) number of excavator

4. Site Preparation Work

 Site survey: Setting out of pile points to be carried out in relation to the plinth position
of switchyard block or trench block
 Platform preparation: The platform shall be leveled and cleared for piling frame to
move in for piling work

5. Setting Up The Piling Equipment

 Move the piling frame over pile cap position at which the pile is to be driven in. Check
the verticality of the frame by vertical spirit level.
 Check piling equipment including hydraulic power pack, hydraulic hoses, cooling
system and control panel.
 Hoist pile by the mobile crane and shift near to the piling frame
 Then pull the cable from the piling frame and hook on to the pile for positioning it to
the intended pile point. Check the pile vertically before starting driving with vertical
spirit level.
 The equipment and machine shall be dismantled after completing work at the
particular location and then to mobilize & reinstall prior to continuing piling work at the
other bay.

6. Handling and Driving Work

 Machine is assembled at site and the hydraulic system is checked for leakage.
 Mobilize the machine to position over the intended pile point; adjust the machine to ensure
its leader is vertical
 A length of pile is pitched by the service crane position centrally between the two main
jacks, the pile head is held within a cap at the upper drive-head, and supported about its
mid-section at the position of lower drive head.
 The whole length of pile is pushed into the ground in two strokes.
 An extension pile is nest pitched and jointed onto the previous pile by welding. The whole
operation is repeated.
 The termination criteria are; the require pressure corresponding to the require force is
 HG Power Transmission Sdn. Bhd.

Client : Tenaga Nasional Berhad Date : 01/10/2018

Contract Title 500kV Double Circuit Transmission Line from PMU Bentong
South to PMU Lenggeng (Point L to LGNG) and 275kV Double
: Circuit Transmission Line from PMU Lenggeng to PMU Mahkota
Page : 2 Of 3
Cheras (Point L to Lenggeng)
Doc.
Contract No : TNB 369/2018 : MS-PW/01/REV1
No.
METHOD STATEMENT
Piling Work

reached and held for 15 seconds with no further pile advancement.

 Upon completion of pile installation, the protruding pile is cut to ground level to facilitate
machine movement.

7. Piling Work Sequence

Stage Location to be piled

1 Piling work at proposed new CB
2 Piling work at proposed new CT
3 Piling work at proposed new Isolator
4 Piling work at proposed new CVT
5 Piling work at proposed new SA

8. Quality Plan and Safety Plan

Quality Plan
 Inspection of the pile. All pile shall be free from defects.
 Inspection of vertically of pile.
 All sites welding of joint must be full bud-welding. Inspection on welding quality shall
be carried out before moving to the new pile.
 Pile set. Check on penetration rate for pile set shall be carried out before moving to
the new pile position.
 The test set up and relevant calibration certificates shall be submitted for verification
before test commences.

Safety Plan
 Safety helmet and safety footwear must always be worn.
 All soft spots or holes shall be identified and barricade if necessary.
 The site shall be kept clear of unnecessary obstruction such as reinforcement rods,
timber with protruding nails, etc.
 First aid box at site will be provided
 Care should be taken to ensure that pile driving operation does not damage adjacent
properties and services.

2.0 PRECISION MICRO INJECTION (PMI) PILING

1. Objective
The outline sequence of activities method and resources needed for the operation of driving the pre-
cast concrete piles.

2. Scope
The work shall include all labor, material, equipment, permits and services necessary for the
execution of piling work

3. Description of the System

The PMI-SYSTEM utilizes the hydraulic power jack in pre cast concrete pile into the ground
smoothly and silently without any vibrations. The PMI-SYSTEM makes us of readily available
crawler base machine due to its mobility on site as well as its weight to provide the necessary
reaction to jack in the concrete piles. The unique injection is merely attached to the leader of
common base machines, just like attaching the diesel hammer to these machines.
 HG Power Transmission Sdn. Bhd.

Client : Tenaga Nasional Berhad Date : 01/10/2018

Contract Title 500kV Double Circuit Transmission Line from PMU Bentong
South to PMU Lenggeng (Point L to LGNG) and 275kV Double
: Circuit Transmission Line from PMU Lenggeng to PMU Mahkota
Page : 3 Of 3
Cheras (Point L to Lenggeng)
Doc.
Contract No : TNB 369/2018 : MS-PW/01/REV1
No.
METHOD STATEMENT
Piling Work

The injection system consist of 4 components

 Injection cylinder; It consist of a double acting hydraulic cylinder of 8 inches (200mm)
internal ram diameter and is about 6.5m length. The piston rod in the cylinder has a stroke
of m which when fully extended, is sufficient to jack or push a 6m length pre cast PMI pile
in one single stroke. The cylinder makes use of a hydraulic pump mounted on the crawler
base machine, to which the hydraulic is attached. With an internal bore diameter of 8
inches, each hydraulic cylinder is capable of providing a jacking load of 60 tonnes at a
pressure gauge reading of 2700psi, this correspondence to a working load of 30 tonnes
with safety factor of 2.

 Injection chamber/guide
 Pre jack
 Control panel and gauges