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Mechanical Engineering
Blade Angle on Mixed Inflow Turbine
Performances
61(3), pp. 225-233, 2017
https://doi.org/10.3311/PPme.9890 Mohammed Amine Chelabi1*, Mohammed Kamel Hamidou1,
Creative Commons Attribution b Mohammed Hamel1
research article Received 14 August 2016; accepted after revision 31 January 2017
Abstract 1 Introduction
The development of the aerofoil-shaped turbomachine blades The mixed inflow turbines are suitable for many applica-
is of prime importance for achieving the appropriate deflection tions and particular attention is paid to systems where com-
of a three dimensional flow through desired angles, to work pact power sources are required, with higher boost pressure.
at the same degree of incidence and thereby providing the Vehicle diesel engines use turbocharging and operate over a
required performances for the specific machine. The sensitivity wide range of speeds and loads. Mixed inflow turbine geome-
of the rotor to incidence effects and tendency of the flow to try is designed by radially bending the leading edge of a radial
separate from one or the other blade surface have given rise to turbine. This has the advantage to reduce flow path curvature
considerations of the optimum incidence angle and cone angle and decrease formation of secondary flow generally found in
for a mixed inflow turbine by a numerical investigation using the radial turbines. By altering the cone angle, it is then possi-
the ANSYS-CFX code. In order to keep the rotor in the same ble to achieve a non-zero value of the blade angle, thus causes
casing some geometrical parameters have been hold constant the peak efficiency to shift to a lower velocity ratio magnitude
and the Bezier polynomial is used to generate the new shape of (U/C=064). When rotor blades are suitably shaped and prop-
the rotor blade when changing the cone angle magnitude. erly oriented in the flow, the useful force acting on it is con-
siderably larger. Thus, the effects of changing the blade angle
Keywords and cone angle on the performance of a mixed inflow turbine
turbomachine, blade, camberline, cone angle are investigated by a numerical analysis. In order to get a better
physical meaning of the cone angle. It is defined us the angle
formed by the radial direction and any mixed inflow direction.
There is no definitive optimum cone angle for a mixed flow
rotor and different values are usually used. Nevertheless, the
values used by researchers in the past are shown in Table 1 can
be used as a basic reference.
Many numerical and experimental studies were carried out
to determine the performances of mixed inflow turbine usable
in the overfeeding of the internal combustion engines and to
include/understand the phenomena in the course of their opera-
tion. The design approach of the mixed flow turbine was devel-
oped by a limited number of researchers in the world. Baines et
al. [1] examined two mixed inflow turbines and achieved sim-
ilar agreement with Wallace and Blair works. Abidat [2] and
Abidat et al. [3] developed a new method of the blade profile
generation by using the Bezier polynomials, showed that the
Reducing of blade number for mixed-flow turbine with a con-
stant blade angle from 12 to 10 leads to higher blade loading
1
Laboratory of Applied Mechanics, Faculty of Mechanical Engineering, and results in about a 2% efficiency penalty. They were able
University of Science and Technology Mohamed Boudiaf-El Mnaouar, to confirm a similar test result with Baines et al. [1]. Leon-
PO Box 1505 Bir El Djir 31000, Oran, Algeria ard et al. [4] studied the automotive turbocharger mixed flow
*
Corresponding author, e-mail: Amine.chelabi@univ-usto.dz turbine inlet geometry for off design performance. According
Effects of Cone Angle and Inlet Blade Angle on Mixed Inflow Turbine Performances 2017 61 3 225
to Leonard et al. [4] it is evident that the simple addition of a [13] analyzed the performance of mixed flow turbine and com-
blade cone angle to a design alone is not adequate to yield effi- pared with the experimentally results. Sepehr Sanaye et al. [14]
ciency improvements at low velocity ratio conditions. Further- studied the flow around blade cross sections and predicted the
more, Bernhardt Lüddecke et al. [5] compared the efficiency corresponding noise emission, he used the Bezier polynomial
between a mixed flow turbine and radial turbine for different for the optimization of airfoil shape computations. N Karamanis
rotational speeds, and showed that the blade speed ratio where et al. [15] investigated the steady and unsteady performances of
optimum efficiency is reached is usually lower than the com- a mixed-flow turbocharger turbine with a constant blade inlet
monly quoted blade speed ratio of 0,7. Wallace et al. [6] used the angle. Uswah et al. [16] optimized the hub and the shroud in
one-dimensional analysis and the empirical models of losses of order to increase the mixed inflow turbine efficiency.
energy to calculate the optimum dimensions of a mixed inflow A relationship (1) between the inlet blade angle, cone angle
rotor. Moreover, a systematic approach to optimize the mixed and camber angle has been developed by Whitfield and Baines
flow turbines design was explained by the works of Chen and [17].
Baines; who attempted to minimize energy losses by reducing tan ( β 2b ) = cos ( λ )� tang ( Φ ) (1)
the rotor inlet velocity and rotor exit velocity. Chen and Baines
[7] afterward finished that the mixed inflow turbine design can There are currently several works and research on the Bezier
be optimized by setting the exit swirl angle to zero or some Polynomial to facilitate and improve the adaptation of the
positive value, thereby balancing reduced internal loss and schemes to the needs of the designer. Dušan Páleš et al. [18]
increased exit loss. Subrata Kr. Ghosh [8] presented design explained in detail creation of the calculation algorithm together
procedure of the turbine wheel of mixed flow impellers Abidat with the resulting program on Bezier Polynomial. Andrej Blejecl
et al. [9] were studied the influence of the clearance between [19] presented the application of Bernstein-Bezier polynomials
the rotor tips blades and the casing on the turbine performances for smoothing of noisy data. Ferdous Ahmed Sohel et al. [20]
and showed that the efficiency decreases with the clearance defined and enhanced Bezier curve (EBC) models which seam-
between the rotor blade tip and the casing. lessly incorporate local information. Hong-Jie Cai et al. [21] pro-
posed three new algorithms, in a unified approach, for the degree
Table 1 The result of past researchers for efficiency versus reduction of Bezier curves, approximating rational Bezier curves
cone and inlet blade angle by Bezier curves and the degree reduction of rational Bezier
Authors δ2[°] β2b[°] η curves respectively. F. Ghomanjani [22] applied the Bernstein’s
Baines et al. [1] (experimentally) 40 30 0.77 approximation on delay differential equations and delay systems
Abidat et al. [2],[3] (experimentally) 40 20 0.84 with inverse delay that models these problems.
10 0.73
2 Rotor shape generation
30 20 0.72
The mixed inflow turbines with the rotor type A [2] shown in
30 0.71
Fig. 1, defined with its constant blade angle, is under investigation.
10 0.72
Leonard et al. [4] (Numerically) 45 20 0.71
30 0.68
10 0.69
δ2
60 20 0.66
30 0.65
(2) ent cone angles at an inlet blade angle equals to 20° are repre-
+ 4u (1 − u ) r2 + u r3
3 4
sented in Fig. 4.
x = (1 − u ) x0 + 4u (1 − u ) x1 + 6u 2 (1 − u ) xc
4 3 2
(3)
+ 4u 3 (1 − u ) x2 + u 4 x3
(7) The second situation, the rotor cone angle is varied and the
+ 4u 3 (1 − u )θ 2 + u 4θ3 volute exit surface follows the orientation of the former. Both
surfaces are parallel as shown on Fig. 5.
Effects of Cone Angle and Inlet Blade Angle on Mixed Inflow Turbine Performances 2017 61 3 227
flow direction fixed volute exit
must conform to the boundaries of the region in such a way using a finite-difference formulation, it is obtained naturally
that boundary conditions can be accurately represented. This from a finite-volume formulation. Second, finite-volume
organization is asked by a organize system, and the need for method does not require a coordinate transformation in order
alignment with the boundary is reflected in the routine choice to be applied on irregular meshes. As a result, it can be applied
of cartesian coordinates for rectangular regions, cylindrical on unstructured meshes consisting of arbitrary polyhedral in
coordinates for circular regions, etc., to the extent of the hand- three dimensions or arbitrary polygons in two dimensions. This
book’s resources. There exist two types of grid: the structured increased flexibility can be used to great advantage in generat-
grid and the no structured grid .In this study, the unstructured ing grids about arbitrary geometries.
hexahedral grid was used, because it copes well with tur-
bomachine simulations. To carry out this grid, it is necessary 4 Flow simulations in a mixed inflow turbine
to create a numerical field associated with the physical field. A highly three dimensional, compressible, viscous flow in
The grid is generated by the determination of the number of the mixed inflow turbine with rotor type A is investigated by
the nodes according to the three directions, starting from these solving numerically the Reynolds averaged equation of conser-
operations. The grid obtained is represented in Fig. 6. To reach vation. In all real flow situations the physical laws of conserva-
more precise results the grid meadows of walls is refined (see tion are relevant. These submit to the conservation respectively
Fig. 7) in order to obtain more informations on the distribution of mass (Eq. (8)), momentum (Eq. (9)) and energy (Eq. (10)).
of the thermodynamic parameters in the boundary layer. The The equation of state (Eq. (11)) completes the set that desires to
determination of the geometry and the grid generation were be solved if some or all of the parameters controlling the flow
made by ANSYS ICEM-CFD code. In our simulation one used are unidentified.
ANSYS-CFX , the finite volume approach is adopted (or con- ∂ρ
trol volume) which is popular in CFD as a result, primarily, ∂t
( )
+ ∇ pv = 0 (8)
of two advantages. First, they ensure that the discretization is
conservative, i.e., mass, momentum, and energy are conserved DV
ρ = ρ B − ∇P + ρ f (9)
in a discrete sense. While this property can usually be obtained Dt
∂U j ∂ui 2 ∂U k 2 0,60
− pui u j = µt + − µtδ ij − δ ij pk (13) 0,55
∂X i ∂X j 3 ∂X k 3
0,50
0,06
0,04
This model assumes that the eddy viscosity μt is related to 0,02
0,00
the turbulent kinetic energy k and its dissipation rate ε pre- 100,0k 150,0k 200,0k 250,0k 300,0k 350,0k 400,0k 450,0k
k2 Fig. 8 Effect of element number on efficiency, torque and mass flow rate
µt = pCµ (14)
ε
1,6
Where Cμ = 0.09 and k, ε are defined by the equations Number of elements
1,5 107244
Eq. (15) and Eq. (16): 233844
333372
Static pressure (bar)
1,4
∂ ( pk ) µ 415030
∂t
( )
+ ∇ ⋅ pkU = ∇ ⋅ µ + t
σ
∇k + Pk − pε (15) 1,3
k
1,2
∂ ( pε ) µ
∂t
( )
+ ∇ ⋅ pεU = ∇ ⋅ µ + t
σk
∇ε
1,1
(16) 1,0
ε
+ ( C1ε Pk − C2ε ρε ) 0,9
k 0,0 0,2 0,4 0,6 0,8 1,0
Streamwize
In this model Pk is the turbulence production and σk = 1.00,
σε= 1.30, C1ε = 1.44, C2ε = 1.92 are constants determined Fig. 9 Effect of element number on static pressure
experimentally.
6 Numerical model validations
5 Grid generation solution dependency The numerical validation is tested by the experimental
The mesh generation should be carefully treated in order to results of Chen and Abidat [2] on rotor type A. The expansion
discard any dependency on the flow field solution in the reso- pressure ratio defined as the inlet stagnation pressure over the
lution of the three dimensional compressible viscous flow. A exit static pressure; is represented along the blade axial direc-
refined grid generation is recommended in flow regions with tion for a rotational speed of 57900 rpm and an absolute flow
high gradients. So that the solutions of the numeral simulation angle equals to -13° .The results are shown in Fig. 10, a good
are not approximations, the analysis of the grids quality as its agreement between numerical simulation and experimental
influence on the results is a fundamental point which deserves results is observed.
Effects of Cone Angle and Inlet Blade Angle on Mixed Inflow Turbine Performances 2017 61 3 229
2,0 0,86
Pr 2.5 2.9
Experimental [2] 0,85
0,82
1,4
0,81 Cone angle
1,2 20° 30°
0,80 40° 45°
50°
1,0 0,79
0,78
0,8
0,01 0,02 0,03 0,04 0,05 0,06 0 5 10 15 20 25 30
Z (m) Inlet blade angle ( ° )
Fig. 10 Validation curves between experimental and numerical results Fig. 11 The total to static efficiency for parallel volute exit case
0,86
case and the parallel surfaces ; volute exit - rotor inlet case; as inlet blade angle (°)
shown in Fig. 5. Fig. 12 The total to static efficiency for fixed volute exit case
Fig. 13 The static pressure distribution around of the blade at the Fig. 16 The static pressure distribution around of the blade at the
mean radius for 20° cone angle of fixed volute mean radius for 30° cone angle of parallel volute
1,9 1,7
1,8 1,6
Inlet blade angle Inlet blade angle
1,7
0° 10° 1,5 0° 10°
1,6 20° 30° 20° 30°
1,5 Static pressure (bar) 1,4
Static pressure (bar)
1,4 1,3
1,3
1,2
1,2
1,1 1,1
1,0 1,0
0,9
0,9
0,8
0,7 0,8
0,0 0,2 0,4 0,6 0,8 1,0 0,0 0,2 0,4 0,6 0,8 1,0
Streamwize Streamwize
Fig. 14 The static pressure distribution around of the blade at the Fig. 17 The static pressure distribution around of the blade at the
mean radius for 20° cone angle of parallel volute mean radius for 40° cone angle of fixed volute
1,8 1,7
1,7
1,6 Inlet blade angle
1,6
Inlet blade angle
0° 10° 0° 10°
1,5 20° 30°
1,5 20° 30°
Static pressure (bar)
1,4 1,4
1,3 1,3
1,2
1,2
1,1
1,1
1,0
0,9 1,0
0,8 0,9
0,0 0,2 0,4 0,6 0,8 1,0 0,0 0,2 0,4 0,6 0,8 1,0
Streamwize Streamwize
Fig. 15 The static pressure distribution around of the blade at the Fig. 18 The static pressure distribution around of the blade at the
mean radius for 30° cone angle of fixed volute mean radius for 45° cone angle of fixed volute
Effects of Cone Angle and Inlet Blade Angle on Mixed Inflow Turbine Performances 2017 61 3 231
1,6
1,6
Inlet blade angle
1,5 Inlet blade angle
1,5 0°
10° 0°
1,4 20° 1,4 10°
Static pressure (bar)
1,2
1,2
1,1
1,1
1,0
1,0
0,9
0,0 0,2 0,4 0,6 0,8 1,0 0,0 0,2 0,4 0,6 0,8 1,0
Streamwize Streamwize
Fig. 19 The static pressure distribution around of the blade at the Fig. 22 The static pressure distribution around of the blade at the mean radius
mean radius for 50° cone angle of fixed volute for 50° cone angle of parallel volute
8 Conclusion
1,7 The results of a numerical prediction for a mixed inflow
1,6
Inlet blade angle turbine under different inlet blade angles and cone angles are
1,5 0° 10° presented and discussed in this paper. Two cases are treated,
20° 30°
1,4 the first one, the volute exit area orientation is hold fixed and
Static pressure (bar)
1,3
the rotor inlet is varied with different values of cone angles.
1,2
The second one, both surface areas are parallel. The benefit with
1,1
regard to a 10° blade angle, a large and more uniform pressure
1,0
distribution around the rotor blade is obtained for any value of
0,9
cone angle. The striking results are linked to the 50° cone angle,
0,8
which show almost no dependency of the pressure distribution
0,7
0,0 0,2 0,4 0,6 0,8 1,0 on the blade angle. The maximum efficiency presents opposite
Streamwize trends between the two cases, the largest cone angle for the opti-
Fig. 20 The static pressure distribution around of the blade at the mum efficiency and inversely. Eventually a fair compromise
mean radius for 40° cone angle of parallel volute solution can be found. A less number of blades is suggested for
a cone angle of 20° in the case of parallel surfaces due to a large
surface, weight, inertia and a wide range of operation for maxi-
1,6
mum efficiency is remarked. But the first case, with fixed volute
exit seems to be more practical; without the penalty of varying
1,5 Inlet blade angle
0° 10° the exit casing. Also leading to a larger value of the optimum
1,4 20° 30° efficiency, but for a one specific operating point.
Static pressure (bar)
1,3
Nomenclature
1,2
D2 Mean diameter at rotor inlet
1,1 b2 Blade height at rotor inlet
δ2 Cone angle at rotor inlet
1,0
D3 Exducer hub diameter
0,9
0,0 0,2 0,4 0,6 0,8 1,0
D3S Exducer tip diameter
Streamwize X1 Length of the rotor
θ Camber angle
Fig. 21 The static pressure distribution around of the blade at the θref Reference camber angle
mean radius for 45° cone angle of parallel volute
Xref Reference axial distance of the blade
Ф The inlet blade angle in the axial and tangent plan
λ The flow cone angle
Ƞ efficiency
β2b Mean blade angle at rotor inlet
R0h The radius at the tip rotor inlet
Effects of Cone Angle and Inlet Blade Angle on Mixed Inflow Turbine Performances 2017 61 3 233