MONSHER FIRE PROTE

HAZARD IDENTIFICATION AND R

PROJECT: GODREJ TREES,VIKHROLI(E)

ACTIVITY: COMMISSIONING & TESTING

Risk without control Measure

Probability (P)

Severity (S)
Sub activity (Key Consequence Population at
Sr. No. Hazards involved in task
steps) (Ill health/ Injury/ Incident/ Emergency) risk
 • Unskilled worker.
• Not Aware use of Personal protective • leads of person injury/property
1 Mobilization of equipment damage,slip ,trip , fall Hazards may leads All workers 2 2
manpower • lack of work knowledge of personal injury.
• lack of site safety rule.
 Hydrostatic testis
1.. Ensure All fittings & Couplings are
2 pressure All workers 2 2
independing on 1.Pressure Build up & Loose fittings Properly tightened.2Ensure slow
requirement charge+D11
Depressurization a.Slipping hazard
 poor housekeeping, improper illumination Slip, Trip, Fall hazard,Severe injury,
and ventilation,falling of
3 Material storage cause sprain.Fire hazard, personal injury All workers 2 2
material,flammable liquid and gases due to poor illumination.
storage,
 • Incompetent person
• Personal injury by electrical shock
• Damage of material or other electrical
part
• Inadequate wiring. •Electrocution
• Misuse equipment or use electrical • Fire and explosion
equipment which they know to be faulty. • Personal injury due to lifting of
Installation of • incompetent person excessive weight of cabling work. Electrician and
4 electrical • Damage material or other electrical 2 3
• Property damage, helper
connection parts • personal injury due to electrical shock.
• improper grounding,
• burn injury,
• fire explosion,
• overloading of electricity cause fire,
• Improper grounding
• Lack of using PPE
 • Loose cloths, gloves, jewellery, long
hair ,
• Breakage of wheel , • Loose cloth entanglement,
• Striking wheel,Flying Particles,Non • Fire and explosion
standards wheel Machine RPM(Rotation
Cutting Of pipe Per Minute) not matching with wheel RPM, •• Cut and Hit Injury, Fitter and
5 coat 2 3
body injury, helper
Excessive Noise ,Poor housekeeping, • eye injury.
• Nonstandard machine,
• Working near flammable or hazardous
material.
 I• Fall of pipe
• Fire and Explosion,
• Flying of hot particles,Flying of hot
articles, , Absence of fire point, Working at
flammable area Fire and explosion,personal injury,Eye
6 Heating of pipe coa• Fail to use of PPE , Area is not clean fitter and helper 3 3
injury, .
enough to work,
• Improper use of oil burnol,
• oil leakage
• Damage of burnol torch.
 Dust, Irritation to eyes and respiratory
system, stacking combustible materialsSlip, Slip ,trip and fall injusry,Respiratory
7 Housekeeping trip hazard,Failure to use PPE, Obstruction Deasease, All workers 2 2
of Emergency exit way due to poor Body Injury, and Fire.
housekeeping.

failure to work at a time of fire,

Fire fighting Usage of expiry date and rusted fire all workers and
8 body injury , 2 2
equipment extinguisher ,Fall of the extinguisher. staf
property damage

9 Visitor rounding Lack of induction training,Failure to use visitor ( any

PPE,falling objects, enter in restricted area. Personal Injury, 2 2
worker or staf )
PROTECTION SYSTEM PVT. LTD.
ON AND RISK ASSESSMENT(HIRA)
SECTION/ DEPT/WORK; ENGINEERING REV NO: 00

DATE:

sk without control Measure

Residual Risk
Existing Control Measure Additional control Measure
Risk level (R)=SxP
 1. Supervisor in place at all the time.
1. person not allow at work site below 18 years of age. 2. Job safety Training for weekly
2. Gate pass will not be issued until safety training is conducted. conducted by safety representative along
3. All worker to be issued require PPE(Safety helmet, Safety shoes, with site supervisor.
Safety goggles, hand gloves). 3. All worker must be medically fit to
4. safety induction training conducted by Safety representative and work.
4. Do not allow to work without safety
site supervisor. inducted person.
5. Only authorized people are allowed to work on respective jobs.
Low 6. Ensure adequate and separate man movement access to be used 5. Daily tool box training to be conducted Low
by site supervisor along with safety
on site. representative.
7. Minimum two adequate accesses should be maintained at each
and every work location. 6. Restrict to work under high
temperature and Provision of breaks for
resting.
8. Specific visual control signage’s to be displayed at conspicuous 7. Drinking water close to the area where
location of site. worker are working .
 1. Ensure All fittings & Couplings are Properly tightened.
1. Ensure Slow charge of testing medium.
1.3. While Charging the water makes sure there is no leaking.
1.4. Any modification or Retightening must be carried out only after
Low
depressurizing the system. Then rectify the Leak.
1.5. Ensure that the connections and line from the piping spool to
drain and air blown is properly fixed and secured
2.1. Ensure dry wet floor immediately to prevent slip and fall
hazards.
2.2. Spillage containment on standby in case of spillage emergency.
2.3.Sufficiant manpower to be provided for cleaning
 1.1. Use personal protective equipment’s
to handling material.
2. Stacked area shall be proper
barricaded.

3. Make proper rack for storage pipes

and stacking material for safe to avoid
falling.
4. Daily tool box training given on
handling material.
5. Safety awareness poster shall be
displayed at storage area.
6.MSDS display and communicated to all
concerned staf and workers
Medium 7.Do not smoke signage must be Low
displayed in storage area.
 1. Electrical work permits to be issued for
working at site.
2. Certified electrician can only carried
out the electrical work.
3. Adequate Personal protective
equipment must be worn by electrician
and helper.
4. No present of site supervisor in
charge work should not carried out
5. Tool box training conducted by
supervisor must be given to worker
before work started.
6. Keep electrical cable line overhead
must above 2Meter height above the
ground with proper tie.
7. Power supply to all the machines and
lighting fixtures shall be switched of
when not in use .
Medium 8. Floors shall be kept free from trailing Low
electrical cables to avoid tripping hazard.
9. Monthly inspection of lamp test for
ensure earthing capacity in all temporary
DB , inspection done by certified
electrician.
 1. Tool box training given before work
starts.
2. Use adequate PPE (safety face
shield,nose mask,ear plug , hand gloves ,
helmet and shoes)
3. Housekeeping to be done before and
after work task to avoid fire.

4. Do not operate machine until

inspection tag is provided.
5. Use safety ear plug to avoid excessive
noise.
Medium 6. Job safety training to be conducted . Low
 1) Work permit to be issued before carrying out gas cutting
2) only competent person for carrying out heating procedure.
3) Move the work piece to a safe location for carrying out heating
work.

4) Remove nearby combustible materials such as flammable liquids,

wood, paper, textiles, packaging or plastics
5) Protect with fire blanket nearby combustible materials that cannot
be moved. 1) Tool box training given to fitter and
6) Check that there are no combustible materials hidden helper before work starts.
7) Torch are of standard quality and free from defect and damage. 2) Hot work permit must be mandatory
8) Visual inspection to be carried out before work start. to issued by authority person to site
supervisor .
9) ventilation must be required in heating work area for exhaust toxic 3) Job safety training programme be
fume. conducted.
4) Use enough ventilation and or
10) Must wear required PPE’s (boiler suit, face shield, leather hand exhaust , keep fumes and gases away
gloves, nose mask etc.) from the working area.
Medium 5) Keep suitable fire Low
extinguisher( minimum 5kG Capacity) at
a handy location at near job area.
6) Helper should worn by low black
shade goggle.
7) Hot work permit must be required
before work started and signed with
authority person.
8) inspection report done on every
Month.
 1) Use of Required PPE’s(Safety helmet, Safety shoes, Safety goggles,
hand gloves, Nose mask)
2) Dumping the dust by sprinkling water.
3) Access should be kept cleared 1.good housekeeping to avoid slips,
Low 4) Clean the wet surface, ensure that no material or object lying on trips and falls. Slips. 2) All Low
the ground. combustible must removed from site to
avoid fire incident.

1) All fire extinguisher must be inspected and labelled to ensure that 1. Extinguisher must be inspected once
extinguisher are not out of date. in a monthly by safety representative .
2) All extinguisher must be fixed properly and there is no chance of 2. Extinguisher
fall hazards. should kept in near by hot work area.
3) Extinguisher must be regularly cleaned. 3. If defective condition of
4) Provision of information to the worker not to misuse extinguisher. extinguisher must be removed from site.
5) worker 4. Check daily safety pin
Low should aware of knowledge the operating procedure in case of fire and pressure gauge indicator. Low
emergency.

1) No visitor allowed to visit on site

without induction training
2) All required PPE’s must be worn while
visiting on site
1) No visitor shall allow to round at site without authority person. 3) Visiting only through safe walkway
Low 2)Visitor should know all safety rules and regulation Low
TD.

Action By
Site incharge and
Safety incharge
Site Incherge and
HSEO and store
incharge
Site incharge and
safety incharge
Site incharge
Site incharge and
Safety incharge
Site incharge and
Safety incharge

Site incharge and

safety incharge

Site incharge and

Safety incharge
 RISK MATRIX

Castastropic Medium Medium High Extreme Extreme

(5)

Significant (4) Low Medium High High Extreme

Moderate (3) Low Medium Medium High High

SEVERITY (S)

Low (2) Low Low Medium Medium Medium

Negligible (1) Low Low Low Low Medium

 UNlikely Possible Almost certain
Rare (1) Likely (4)
(2) (3) (5)

PROBABILITY (P)

PRREPARED BY:-

SAFETY INCHARGE:
MATRIX

Risk level category Risk Rating for this incident

Low Acceptable with periodic review

Medium Intolerable with periodic review

High tolerable with continuous review

Extreme Intolerable
APPROVED BY:-

SITE / PROJECT INCHARGE: