PROJECT FEASIBILITY REPORT

for

PROPOSED EXPANSION OF EXISTING ADVANCE

PHARMACEUTICAL INTERMEDIATE PRODUCTS MANUFACTURING
UNIT

of

M/s. ALLCHEM LABORATORIES

Block No. 1088/B/P, 1088/A, Lamdapura Road,
Village: Manjusar, Taluka: Savli – 391 775,
Dist: Vadodara, Gujarat
CHAPTER – 1

INTRODUCTION

1.1 BACKGROUND

M/s. Allchem Laboratories, existing advance pharmaceutical intermediates manufacturing company, is

located at Block No. 1088/B/P, 1088/A, Lamdapura Road, Village Manjusar, Taluka Savli – 391 775, Dist.
Vadodara (Gujarat). Company is located outside of Industrial Area. The predominant mode of
transportation in the area is by network of roads only. Main source of water in plant is Ground Water.

In order to meet the growing market demand, M/s. Allchem Laboratories plan to expand the existing
advance pharmaceutical intermediates manufacturing. The lists of products along with their productions
capacity is given in Table 1.1.

TABLE 1.1

LIST OF PRODUCTS ALONG WITH THEIR PRODUCTION CAPACITY (EXISTING & PROPOSED SCENARIO)

Sr. PRODUCTS Quantity

No. (MT/Month)
Existing Total After Proposed
Expansion
1 1‐Benzylpiperazine, 99% 0.100 0.100
2 Dibutyl oxalate, 98% 0.100 0.100
3 1,4‐Piperazinedicarboxaldehyde, 99% 0.100 0.100
4 1,4‐Dibromobutane, 99% 0.100 0.100
5 1‐(4‐Fluorophenyl)piperazine, 99% ‐ 0.500
6 1‐Benzyldiethanolamine, 98% 0.050 0.050
7 1‐(3‐Chlorophenyl)piperazine, 99 % ‐ 8.000
Other Aryl piperazines
8 1‐[2‐(2‐Hydroxyethyl)ethoxy]piperazine, 99 % ‐ 3.000
Other aliphatic piperazines
9 1‐(3‐Chloropropyl)‐4‐(3‐chlorophenyl)piperazine ‐ 12.000
hydrochloride, 98 %
Other amines hydrochlorides
10 1‐(2‐Methoxyphenyl)piperazine hydrochloride, 98 % ‐ 2.000
Other Aryl Piperazine hydrochlorides
11 Isovaleryl chloride, 98 % ‐ 1.500
Other Acid chlorides
12 2‐Methoxybenzylamine, 98 % ‐ 0.500
Other benzylamines
13 1‐Benzyl‐4‐piperidone, 98 % ‐ 2.000
Other piperidones
14 Veratraldehyde, 98 % ‐ 0.500
Other aldehydes
15 1‐Indanone, 98 % ‐ 2.000
Other ketones
16 1‐(4‐Fluorophenyl)piperazine, 98 % ‐ 0.500
Other Aryl Piperazines
17 N‐Acetyl‐4‐piperidinecarboxylic acid, 99 % ‐ 1.000
Other piperidines
18 4'‐Chlorobenzhydrol, 98 % ‐ 0.500
Other benzhydrol
19 Heptylamine, 99 % ‐ 5.000
Other aliphatic amines
20 4‐Benzyloxyaniline HCl, 98 % ‐ 0.500
Other anilinehydrochlorides
21 Cyclobutanecarboxylic acid, 98 % ‐ 0.500
Other carboxylic acids
22 Diethyl cylopentanceaboxylate, 98 % ‐ 0.500
Other carboxylic esters
23 1‐Iodonathalene, 98 % ‐ 0.500
Other aromatic halides
24 1‐Allyl imidazole, 98 % ‐ 0.250
Other imidazoles
25 2‐Chlorobenzimidazole, 98 % ‐ 1.500
Other benzimidazoles
 26 1‐(4‐Chlorophenyl)cyclobutanecarbonitrile, 98 % ‐ 1.000
Other carbonitriles
27 3,5‐Dimethyl‐4‐cyanophenol, 98 % ‐ 0.500
Other benzonitriles
28 1‐Boc‐3‐piperidone, 97 % ‐ 0.500
Other Boc amides
29 1‐(3‐Chloropropyl)‐2‐benzimidazolidinone, 98 % ‐ 3.000
Other benzimidazoles
30 1‐Pyrrolidinebutanenitrile, 98 % ‐ 1.000
Other pyrrolidines
31 1‐(4‐Chlorophenyl)‐4‐hydroxypiperidine, 98 % ‐ 0.750
Other piperidines
32 R & D Project (Less than 25 Kg each) ‐ 1.000
33 Kilo Lab (25 Kg to 500 Kg) ‐ 1.500
34 Advance Pharma Intermediates ‐ 3.500
Total 0.45 55.95

BY‐PRODUCTS ALONG WITH THEIR PRODUCTION CAPACITY (EXISTING & PROPOSED)

Sr. PRODUCTS Quantity
No. (MT/Month)
Existing Total After Proposed
Expansion
1 Sodium Chloride 0.048 16.048
2 Potassium chloride 0.031 2.511
3 Sodium bromide ‐ 7.86
4 Potassium bromide ‐ 1.39
5 Ammonia solution 25% in water ‐ 1.94
6 Hydrochloric acid 30% in water ‐ 4.125
7 Hydrobromic acid 48% in water ‐ 8.22
8 Sodium Sulphite ‐ 2.115
9 Polyaluminium Chloride ‐ 2.286
10 Cuprous bromide ‐ 0.65
Total 0.079 47.145
FIGURE ‐ 1.1
LAYOUT OF THE PLANT

SIGN.
SOLID WASTESTORAGE SOLID WASTESTORAGE

E . T. P.
ETP LAB. SOLID WASTESTORAGE

Bore Well
3.00 M. W I D E R O A D
Sump

3.00 M.
D

W I D E R O A D
UTILITIES BUILDINGS
FUTURE EXPANSION

PROPOSED PLANT

D.G.SET
A

6.00 M. W I D E R O A D 4.00 M. W I D E R O A D
O

3.00 M.
R

future

W I D E R O A D
expansion ware house
SCALE

12.06.10

12.06.10
of ware house 17.50x13.50 1 : 300

FORMULATION BUULDINGS
NO RTH
E

Tushar
13.78 x 17.23

R.K.L.

APPD.
D

DRN.

CHD.
I

2.00 M. WIDE PATH WAY

W
6.00 M.

WA SH ING

1 1'0" X 13 '0 "

PR OD U CT ION PLANT PR OD U C TION PLANT

ICE S TORA GE

R.M. STORE
9'0" X 13'0"

C YLINDER STORAGE

Manjusar, Ta.-Savli, Di.- Vadodara.

S OLVE NT S TORA GE

R.M. STORE

HAZ. STORE
PANNEL
CLOCK

PANNEL
ELECTRICAL
9 '0 " X 22 '8"

PLA NT ENTR Y

10'0" X 14'9"

10'0" X 14'0"
DRYER

PRODUCT
FINISH
13'7 1/2" X 14'9"

REASEARCH & DEVLOPMENT

GARDEN

Q.C.

20' 0" X 14' 0"

6'0" X 5'0"
6 '0" X 9' 4 1 /2"

TOILET
P EN TRY

11'0" X 14'9"

CONFERANCE
11'0" X 14'0"
OFFICE
CAR PARKING

R O A D

R O A D

CAR PARKING
CYCLE PARKING SCOOTER PARKING
PRINT ISSUED DATE PRINT ISSUED DATE

STRUCTURE:
MAIN GATE WICKET

NAME OF
GATE

CLIENT:

TITLE:
SITE PLAN NO. DATE REVISION DRAW N CHD.
PROJECT NO.

DRAWING NO. REV.

0
TABLE 1.2

DETAILS OF WATER COMPUTION AND WASTEWATER GENERATION (EXISTING & PROPOSED SCENARIO)

Sr. Section Existing scenario Total after Proposed Expansion

No. (Liters/day) (Liters/day)
Water Waste water Water Waste water
consumption generation consumption generation
1 Process 20 20** 3,420 3,420
2 Boiler ‐ ‐ 7,500 1,500
3 Cooling Tower ‐ ‐ 3,500 1,500
4 RO Plant ‐ ‐ 14,000 5,000
5 Washing 30 30** 8,030 8,030
(Floor)
6 Domestic 500 500* 5,500 5,500*
7 Gardening 1,000 ‐ 11,000 ‐
Total 1,550 550 52,950 24,950

* In existing scenario, domestic wastewater is disposed in Septic Tank/Sock Pit and after proposed
expansion; additional domestic waste water quantity will also be disposed in manner as existing scenario.

** In existing scenario, waste water from process and washing is treated in existing ETP and final treated
effluent is reused for gardening purpose. Thus existing unit is zero discharge unit.
CHAPTER – 2
PROJECT COST & FEASIBILITY

2.1 PROJECT COST

The total capital investment of proposed activities is ` 276 Lacs. It includes site development, Plant
Modification/Up gradation, Plant Machinery's and its installation, etc.

2.2 CONCLUSION
The project feasibility has been check on the bases of 100% production & sales. Seeing the today’s existing
industrial scenario, all the proposed plants are feasible and should be implemented at the earliest.