Electric Drives Linear Motion and

and Controls Hydraulics Assembly Technologies Pneumatics Service

Axial Piston Variable Pump RE 92013/04.08

Replaces: RE 92012
/20

A4VTG

Data Sheet

Series 33
Sizes NG71, 90
Nominal pressure 400 bar
Peak pressure 450 bar
Closed circuit
for the drum drive in mobile concrete mixers

Contents
Ordering code / standard program 2
Technical data 4
High-pressure relief valves 7
HW1 - proportional control, hydraulic, mechanical servo 8
EP - proportional control, electric 9
Dimensions, size 71 10
Dimensions, size 90 12
Through drive dimensions 14
Mechanical stroke limiter 15
Ports X3 and X4 for stroking chamber pressure 15
Filtration type 16
Connector for solenoids 17
Installation situation for coupling assembly 18
Installation instructions 19
General instructions 20
Features
– Variable axial piston pump of swashplate design for hydro-
static closed circuit transmission
– Flow is proportional to drive speed and displacement and is
infinitely variable
– Flow increases with the swivel angle of the swashplate from
0 to its maximum value
– Flow direction changes smoothly when the swashplate is
moved through the neutral position
– Two pressure-relief valves are provided on the high pressure
ports to protect the hydrostatic transmission (pump and mo-
tor) from overload
– The high-pressure relief valves also function as boost valves
– The integrated boost pump acts to replenish leakage and
provide control oil.
– The maximum boost pressure is limited by a built-in boost-
pressure-relief valve
/20 Bosch Rexroth AG A4VTG RE 92013/04.08

Ordering code / standard program

A4VT G / 33 M N C4 F A S
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

Axial piston unit

01 Variable swashplate design, nominal pressure 400 bar, peak pressure 450 bar, mobile concrete mixers A4VT

Operation mode
02 Pump, closed circuit G

Size
03 ≈ Displacement Vg max in cm3 071 090

Control device 071 090

Proportional control, mechanical servo,
hydraulic HW11)
hex shaft with lever to rear
04
Proportional control, with emergency actuation U = 12 V DC EP3
electric and spring return U = 24 V DC EP4

Connector for solenoids 071 090

Without connector 0
05
DEUTSCH connector, molded, 2-pin – without suppressor diode P

Auxiliary functions 071 090

Without auxiliary functions 0
With mechanical stroke limiter, external variable M
06
With ports X3, X4 for stroking chamber pressure T
With mechanical stroke limiter and ports X3, X4 B

Series
07 Series 3, Index 3 33

Design for port and fixing threads

08 Metric M

Direction of rotation
Viewed from shaft end clockwise R
09
counterclockwise L

Seals
10 NBR (nitrile-caoutchouc), shaft seal in FKM (fluor-caoutchouc) N

Mounting flange
11 SAE J744 127-4 C4

Shaft end 071 090

Splined shaft without coupling flange – V8
ANSI B92.1a–1976 1 3/8in 21T 16/32DP
with coupling flange – C8
12
without coupling flange – V9
1 1/2in 23T 16/32DP
with coupling flange – C9

Service line ports 071 090

SAE flange ports left suction port S at bottom m m 1
13
A and B on same side right suction port S at top 2

1) Mounting position of the lever not specified on delivery, to be aligned by the customer
RE 92013/04.08 A4VTG Bosch Rexroth AG /20

Ordering code / standard program

A4VT G / 33 M N C4 F A S
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

Boost pump
14 With integrated boost pump F

Through drive
Flange SAE J744 Mounting variant Splined shaft coupler 1)

Symbol Code Diameter Code 071 090

15 Without through drive 0000
82-2 A2 5/8in 9T 16/32DP S2 A2S2
101-2 B2 7/8in 13T 16/32DP S4 B2S4

High-pressure valves
16 With high-pressure relief valve, direct operated A

Filtration, boost circuit

17 Filtration in suction line of boost pump S

Standard / special version

Standard version -0
combined with attachment part or attachment pump -K
18
Special version -S
combined with attachment part or attachment pump -T
1) Splined shaft coupler acc. to ANSI B92.1a-1976 (splined shafts assigned acc. to SAE J744 see page 14)
= available m = on request – = not available
 /20 Bosch Rexroth AG A4VTG RE 92013/04.08

Technical data
Hydraulic fluid Details regarding the choice of hydraulic fluid

Before starting project planning, please refer to our data The correct choice of hydraulic fluid requires knowledge of the
sheets RE 90220 (mineral oil), RE 90221 (environmentally ac- operating temperature in relation to the ambient temperature: in
ceptable hydraulic fluids) and RE 90223 (HF hydraulic fluids) a closed circuit the circuit temperature.
for detailed information regarding the choice of hydraulic fluid The hydraulic fluid should be chosen so that the operating vis-
and operating conditions. cosity in the operating temperature range is within the optimum
The variable pump A4VTG is not suitable for operating with range (νopt.) - see the shaded area of the selection diagram.
HFA, HFB and HFC. If HFD or environmentally acceptable hy- We recommended that the higher viscosity class be selected
draulic fluids are being used, the limitations regarding technical in each case.
data and seals mentioned in RE 90221 and RE 90223 must Example: At an ambient temperature of X°C, an operating
be observed. temperature of 60°C is set. In the optimum operating viscos-
When ordering, please indicate the used hydraulic fluid. ity range (νopt., shaded area) this corresponds to the viscosity
classes VG 46 or VG 68; to be selected: VG 68.
Selection diagram Please note:
-40o -20o 0o 20o 40o 60o 80o 100o The case drain temperature, which is affected by pressure and
1600 1600
1000
speed is always higher than the circuit temperature. At no point
600 of the component may the temperature be higher than 115°C.
400 The temperature difference specified below is to be taken into
200 account when determining the viscosity in the bearing.
VG 68
VG

VG 32
VG 46
VG 2

10
2

100 If the above conditions cannot be maintained due to extreme

Viscosity ν in mm2/s

60 operating parameters, please contact us.

40 36
Nopt.
20
16

10

5 5
-40o -25o -10o 0o 10o 30o 50o 70o 90o 115o
Temperature t in °C
tmin = -40oC Hydraulic fluid temperature range tmax = +115oC

Viscosity and temperature

Viscosity in mm2/s Temperature Comment
Storage Tmin ≥ -50°C up to 12 months for standard factory conservation
Topt = +5°C to +20°C up to 24 months with long-term factory conservation
(Cold) start-up 1) nmax = 1600 TSt ≥ -40°C t ≤ 3 min, without load (pmax ≤ 50 bar), nnom ≤ 1000 rpm
Temperature DT ≤ 25 K between axial piston unit and hydraulic fluid
difference
Warm-up phase n = 1600 to 400 T = -40°C to -25°C at pmax, 0.5 • nnom and t ≤ 15 min
Operating phase
Duration n = 400 to 10 T = -25°C to +90°C pmax, nnom
nopt = 16-36
Short-term nmin = 5 Tmax = +115°C t < 3 min, p < 0.3 • pmax
Temperature DT = approx. 5K between case drain fluid and bearing, dependent on
difference pressure and speed
FKM shaft seal 1) T ≤ +115°C see page 5
1) At temperatures below -25°C, an NBR shaft seal is necessary as special version
(permissible temperature range: -40°C to +90°C)
RE 92013/04.08 A4VTG Bosch Rexroth AG /20

Technical data
Filtration Shaft seal
The finer the filtration, the higher the cleanliness level of the Permissible pressure load
hydraulic fluid and the longer the service life of the axial piston
The service life of the shaft seal is affected by the speed of the
unit.
pump and the case drain pressure. It is recommended that the
To ensure functional reliability of the axial piston unit, the hy- average, continuous case drain pressure of 3 bar absolute at
draulic fluid must have a cleanliness level of at least operating temperature not be exceeded (max. permissible case
drain pressure 6 bar absolute at reduced speed, see diagram).
20/18/15 according to ISO 4406.
Short-term (t < 0.1 s) pressures spikes of up to 10 bar absolute
Depending on the system and the application, for the A4VTG are permitted. The service life of the shaft seal decreases with
we recommend an increase in the frequency of pressures spikes.
Filter elements β20 ≥ 100 The case pressure must be equal to or greater than the exter-
nal pressure on the shaft seal.
With a rising differential pressure at the filter elements, the
β‑value must not deteriorate. Sizes 71,90
6
At very high hydraulic fluid temperatures (90°C to max. 115°C),
at least cleanliness level 5

Perm. pressure pabs. max. bar

19/17/14 according to ISO 4406 is required.
If the above classes cannot be observed, please contact us. 4
For notes on the filtration type, see page 16.
3
Size 71
Operating pressure range
2 Size 90
Input
Variable pump: 1
For controls EP and HW 1000 2000 3000 4000 5000
Minimum boost pressure (at n = 1500 rpm) pSp min_____ 22 bar Speed n in rpm
Boost pump:
Suction pressure pSp min (ν ≤ 30 mm2/s) ____≥ 0.8 bar absolute Temperature range
At cold start, for short-term (t < 3 min)______≥ 0.5 bar absolute
The FKM shaft seal is permissible for case drain temperatures
Suction pressure pSp max _ _________________ ≤ 5 bar absolute
from -25°C to +115°C.
Output
Note:
Variable pump: For application cases below -25°C, an NBR shaft seal is
Pressure at port A or B necessary (permissible temperature range: -40°C to +90°C).
Please state NBR shaft seal in plain text when ordering. Please
Nominal pressure pN_____________________________ 400 bar
contact us.
Peak pressure pmax_ _____________________________ 450 bar
Max. pressure stroke for pN and pmax_________________310 bar

Boost pump:
Standard setting pSp (at n = 1500 rpm) ______________ 22 bar
Nominal pressure pSp nom.__________________________ 30 bar
Peak pressure pSp max_ ____________________________ 40 bar
(pressure data according to DIN 24312)
Nominal pressure: Max. design pressure at which fatigue
strength is ensured.
Peak pressure: Max. operating pressure which is per-
missible for short-term (t < 1s).
Max. pressure stroke: Largest difference between two suc-
cessive pressure values within the
pressure curve.
/20 Bosch Rexroth AG A4VTG RE 92013/04.08

Technical data
Table of values (theoretical values, without efficiencies and tolerances; values rounded)
Size NG 71 90
Displacement variable pump Vg max cm3 71 90
boost pump (at p = 20 bar) Vg Sp cm3 20.5 27
Speed maximum at Vg max nmax continuous rpm 3300 3050
minimum nmin rpm 500 500
Flow at nmax continuous and Vg max qv max l/min 234 275
Power 1) at nmax continuous and Vg max ∆p = 400 bar Pmax kW 156 183
Torque 1) at Vg max ∆p = 400 bar Tmax Nm 452 573
∆p = 100 bar T Nm 113 143
Rotary stiffness shaft end V8 c Nm/rad 120900 –
shaft end V9 c Nm/rad – 150896
Moment of inertia for rotary group JGR kgm2 0.0097 0.0149
Angular acceleration max. 2) a rad/s2 21000 18000
Filling capacity V L 1.3 1.2
Weight approx. (without through drive) m kg 51 53
1)Without boost pump
2) – The area of validity is situated between the minimum required and maximum permissible speed.
It applies for external stimuli (e.g. engine 2-8 times rotary frequency, cardan shaft twice the rotary frequency).
– The limit value applies for a single pump only.
– The loading on the connection parts has to be considered.
Caution: If the maximum limit is exceeded resp. if the values are below the minimum limit may result in a loss of function,
a reduced service life or in the destruction of the axial piston unit.
A calculation can be performed to determine the permissible values.

Determining the size

Vg • n • ηv
Flow qv = L/min Vg = Displacement volume per revolution in cm3
1000
Δp = Differential pressure in bar
Vg • Δp n = Speed in rpm
Torque T = Nm
20 • π • ηmh ηv = Volumetric efficiency

2π•T•n qv • Δp ηmh = Mechanical-hydraulic efficiency

Power P = = kW
60000 600 • ηt ηt = Total efficiency

Permissible input and through-drive torques

Size NG 71 90
Torque at Vg max and Dp = 400 bar) 1) Tmax Nm 452 573
Input torque, max 2) V8 1 3/8in 21T 16/32DP TE perm. Nm 970 –
at shaft end
V9 1 1/2in 23T 16/32DP TE perm. Nm – 1305
Through-drive torque, max. TD perm. Nm 250 250
1) Efficiency not considered
2) For drive shafts with no radial force
 RE 92013/04.08 A4VTG Bosch Rexroth AG /20

Technical data
Permissible axial and radial loading on drive shaft
Size NG 71 90
Radial force, max. Fq max N 6300 8000
at distance (from shaft collar)
a mm 20 20
Fq
Fq max N 4950 6334
b mm 35 35
a,b,c
Fq max N 4077 5242
c mm 50 50
Axial force, max. + + Fax max N 4242 4330
Fax
— – Fax max N 2758 2670
Note: special requirements apply in the case of belt drives. Please contact us.

When considering the permissible axial force, the force-transfer direction must be taken into account.
+ Fax max = Increase in service life of bearings
– Fax max = Reduction in service life of bearings (avoid)

High-pressure relief valves

The two high-pressure relief valves protect the hydrostatic R
transmission (pump and motor) from overload. They limit the
maximum pressure in the respective high-pressure line and
serve at the same time as boost valves.
X1 X2
Standard setting:
– High-pressure valves ΔpHD___________________ 400 bar
T1 PS MB B
For other pressure settings, please contact us.

Setting diagram
pmax
≥10 bar

Safety
Operating pressure pA, B

HD valve setting
pSp Δp Drive design

pressure ΔpHD
at port A, B

Differential

T2 S MA A
pSp
High-pressure Boost-pressure
relief valve relief valve
Boost pressure
qv1 qv max
(n = 1000 rpm) (n = nmax)

Please note:
The valve settings are made at n= 1000 rpm and at Vg max (qv 1).
There may be deviations in the opening pressures with other
operating parameters.
/20 Bosch Rexroth AG A4VTG RE 92013/04.08

HW1 - proportional control, hydraulic, mechanical servo

The flow output of the pump is infinitely varied in the range of
0 to 100%, proportional to the rotation of the control lever be- Assignment
tween 0° and ±29° from the spring-centered zero flow position. Direction of rotation - Control - Direction of through put flow
Direction of
A feedback lever, connected to the stroke piston, maintains the Lever Control Operating
through put
pump flow for any given position of the control lever between direction pressure pressure
flow
0° and 29°.
a X2 B to A MA

Direction of

cw
β in °

rotation
40 b X1 A to B MB
35
30 a X2 A to B MB

ccw
25
20 b X1 B to A MA
15
10
5
0
Vg 1,0 0,8 0,6 0,4 0,2 5 0 0,2 0,4 0,6 0,8 1,0 Vg
10 A
Vg max Vg max
15
20
25
30 B
35
40 X1 MB
β in °

a
Swivel angle β at the control lever for deflection: ccw

Start of control at β = 3° cw

b
End of control at β = 29° (max. displacement Vg max)
Mech. stop for β: ±40° X2 MA

The maximum required torque at the lever is 170 Ncm. To prevent

damage to the HW control unit, a positive mechanical stop
must be provided for the HW control lever. R
b a
Note: Spring centering enables the pump to move automati-
cally into the neutral position (Vg = 0) as soon as there is no
longer any torque on the control lever of the HW control unit X1 X2
(regardless of deflection angle).

T1 PS MB B

T2 S MA A
RE 92013/04.08 A4VTG Bosch Rexroth AG /20

EP - proportional control, electric

The flow output of the pump is infinitely varied in the range of
0 to 100%, proportional to an electrical current which is sup- Caution
plied to solenoid a or b. The spring return in the control unit is not a security
The electrical energy is converted to a force acting on the device.
stroke piston. The stroke piston then directs control oil in and The slide valve of the control unit can be blocked in an un-
out of the stroking chamber to stroke the pump as required. A defined position by internal contamination (impure hydraulic
feedback lever, connected to the stroke piston, maintains the fluid, abrasion or residual contamination from system compo-
pump flow for any given current within the control range. nents). As a result, the axial piston unit can no longer supply
EP3/4: with supply filtration (standard) the flow specified by the operator.
I in mA – Properly install an emergency-off function to ensure that
the driven consumer can be brought to a safe position (e.g.
1200 EP3 immediate stop).
1000
800 – Maintain the specified cleanliness level 20/18/15 (<90°C)
600 EP4 or 19/17/14 in accordance with ISO 4406.
400
200
0
Vg 1,0 0,8 0,6 0,4 0,2 0 0,2 0,4 0,6 0,8 1,0 V
g
Vg max 200 Vg max
400 A
EP4 600
800
1000 B
EP3 1200

I in mA X1 MB
ccw
Technical data – Solenoid EP3 EP4 Proportional solenoid a
12 V 24 V
Voltage Proportional solenoid b
(±20 %) (±20 %)
cw
Control current
Start of control at Vg 0 400 mA 200 mA
End of control at Vg max 1200 mA 600 mA X2 MA
Limiting current 1.54 A 0.77 A
Standard:
Nominal resistance (at 20°C) 5.5 Ω 22.7 Ω Proportional solenoid with emergency actuation and spring
Dither frequency 100 Hz 100 Hz return
Actuated time 100 % 100 %
R
The following electronic controllers and amplifiers are available
a b
for actuating the proportional solenoids (further information on
the Internet at www.boschrexroth.com/mobile-electronics):
X1 X2
– BODAS controller RC
Series 20_ ______________________________ RE 95200
Series 21 _______________________________ RE 95201 T1 PS MB B
Series 22_ ______________________________ RE 95202
Series 30_ ______________________________ RE 95203
and application software
– Analog amplifier RA_______________________ RE 95230

Assignment
Direction of rotation - Control - Direction of through put flow
Actuation of Control Through put Operating
solenoid pressure flow pressure
b X2 B to A MA
Direction of

cw

T2 S MA A
rotation

a X1 A to B MB
b X2 A to B MB
ccw

a X1 B to A MA
10/20 Bosch Rexroth AG A4VTG RE 92013/04.08

Dimensions, size 71 Before finalizing your design, please request a

binding installation drawing. Dimensions in mm.

Proportional control, hydraulic, mechanical servo, HW1

Standard: suction port S at top (02)
Option: suction port S at bottom (01): port plate turned through 180°
1) Center of
163.5 63 118.1 118.5 gravity
50 9 83
15 PS 27 ø8 61)
12.7 X1 R X1
8
T1 S A
X

166.2

152.5
102
T1

77
ø127 -0.063

53
171)
42

114.5
14.4
42
53

107.5
1471) MB T2
T2 B 114.5
152.5
83
157.3
90
229
295.1

R X1 S Detail X
Port A/B
a
40°

27.8
79

20

ø25
57.2
79

40°
b

71.3 X2 PS MA
121.8
Proportional control, electric, EP
238.5 152.3
151.7
122.5
125.2
125.2

Note: Mounting position of the lever not specified on delivery,

to be aligned by the customer.
RE 92013/04.08 A4VTG Bosch Rexroth AG 11/20

Dimensions, size 71 Before finalizing your design, please request a

binding installation drawing. Dimensions in mm.

Shaft ends
C8 Splined shaft 1 3/8in V8 Splined shaft 1 3/8in
with coupling flange 21T 16/32DP 1)
(SAE J744)

48
10
30° 60
° 28

7/16-14UNC-2B
A
°

9.5
60

ø100
M8x1.25 2)

ø45
ø81
A R1.6

ø8.4 62 40

ø84 72 56

Ports
Peak pressure
Designation Port for Standard Size 2) State
(bar) 3)
A, B Service line SAE J518 4) 1 in 450 O
Fixing thread A/B DIN 13 M12x1.75; 17 deep
S Suction DIN 3852 M42x2; 20 deep 5 O
T1 O 5)
Tank DIN 3852 M26x1.5; 16 deep 3
T2 X 5)
MA Measuring pressure A
DIN 3852 M12x1.5; 12 deep 450 X
MB Measuring pressure B
R Air bleed DIN 3852 M16x1.5; 12 deep 3 X
X1, X2 Control pressure (upstream of orifice) DIN 3852 M12x1.5; 12 deep 40 X
X3, X4 Stroking chamber pressure DIN 3852 M12x1.5; 12 deep 40 X
PS Pilot pressure inlet DIN 3852 M14x1.5; 12 deep 40 X
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Please observe the general instructions for the max. tightening torques on page 20
3) Short-term pressure spikes may occur depending on the application. Please keep this in mind when selecting testers and

armatures.
4) Only dimensions according to SAE J518
5) Dependent on installation position, T or T must be connected (see also page 19)
1 2
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
12/20 Bosch Rexroth AG A4VTG RE 92013/04.08

Dimensions, size 90 Before finalizing your design, please request a

binding installation drawing. Dimensions in mm.

Proportional control, hydraulic, mechanical servo, HW1

Standard: suction port S at top (02)
Option: suction port S at bottom (01): port plate turned through 180°
1) Center of
163.5 63 118.1 118.5
gravity
15 50 9 83
12.7 27 ø8 61)
PS
X1 R X2

n
S A
X

o
166.2

152.5
77
102 t i
T1
171)
ø127 -0.063

53
42

114.5
a
42

14.4
53

107.5
T2

rm
T2 B MB 114.5
1471)
152.5 83

o
157.3 90

f
229
300.6

in
R X1 S Detail X
Port A/B

e
b
40°

27.8

c
79

20

ø25

n
57.2
79

40°

a
a

v
Proportional control, electric, EP
71.3 X2 PS MA

d
121.8 152.3
238.5

A
151.7
122.5
125.2
125.2

Note: Mounting position of the lever not specified on delivery,

to be aligned by the customer.
RE 92013/04.08 A4VTG Bosch Rexroth AG 13/20

Dimensions, size 90 Before finalizing your design, please request a

binding installation drawing. Dimensions in mm.

Shaft ends
C9 Splined shaft 1 1/2in V9 Splined shaft 1 1/2in
with coupling flange 23T 16/32DP 1)
(SAE J744)

48
10
30° 60
° 28

7/16-14UNC-2B
A
°

9.5
60

ø100
M8x1.25 2)

ø50
ø81
A R2.5

ø8.4 62 40

ø84 72 56

Ports
Peak pressure
Designation Function Standard Size 2) State
(bar) 3)
A, B Service line SAE J518 4) 1 in 450 O
Fixing thread A/B DIN 13 M12x1.75; 17 deep
S Suction DIN 3852 M42x2; 20 deep 5 O
T1 O 5)
Tank DIN 3852 M26x1.5; 16 deep 3
T2 X 5)
Measuring pressure A
MA, M B DIN 3852 M12x1.5; 12 deep 450 X
Measuring pressure B
R Air bleed DIN 3852 M16x1.5; 12 deep 3 X
X1, X2 Control pressure (upstream of orifice) DIN 3852 M12x1.5 12 deep 40 X
X3, X4 Stroking chamber pressure DIN 3852 M12x1.5 12 deep 40 X
PS Pilot pressure inlet DIN 3852 M14x1.5; 12 deep 40 X
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Please observe the general instructions for the max. tightening torques on page 20
3) Short-term pressure spikes may occur depending on the application. Please keep this in mind when selecting testers and

armatures.
4) Only dimensions according to SAE J518
5) Dependent on installation position, T or T must be connected (see also page 19)
1 2
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
14/20 Bosch Rexroth AG A4VTG RE 92013/04.08

Through drive dimensions Before finalizing your design, please request a

binding installation drawing. Dimensions in mm.

Flange SAE J744 Mounting variant Splined shaft coupler 1)

Symbol Code Diameter Code
82-2 A2 5/8in 9T 16/32DP S2 A2S2

NG A1 A2 A3 A4
M10x1.5; 15 deep 2) A3
71 299.1 9 10 17
O-ring 3)
90 304.6 9 10 17

ø17.5
A2 ø82.55
106,4 A4
A1

101-2 B2 7/8in 13T 16/32DP S4 B2S4

M12x1.75; 21 deep 2) NG A1 A2 A3
A3
71 305.1 13 9.8
O-ring 3) 90 310.6 13 9.8
ø101.6

A2
146 A1

1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Thread acc. to DIN 13, please observe the general instructions for the max. tightening torques on page 20
3) O-ring included in the delivery contents
RE 92013/04.08 A4VTG Bosch Rexroth AG 15/20

Mechanical stroke limiter

The mechanical stroke limiter is an additional function allowing
the maximum displacement of the pump continuous reduction
86.3
of, regardless of the control unit used.
The stroke of the stroke cylinder and hence the maximum
swivel angle of the pump are limited by means of two adjusting
screws.

28.5
EP circuit diagram
R

a b

135.4 max.
X1 X2

135.4 max.
T1 PS

Mechanical stroke limiter

Ports X3 and X4 for stroking chamber pressure

EP circuit diagram
86.3
R

a b
28

X1 X2
X3
X3 X4
113.5

T1
113.5

X4
16/20 Bosch Rexroth AG A4VTG RE 92013/04.08

Filtration type
Filtration in the suction line of the boost pump, S R
Filter type: __________________________ filter without bypass b a
Recommendation: _ ____________ with contamination indicator
X1 X2
Flow resistance at the filter element:
at ν = 30 mm2/s, n = nmax ____________________ Δp ≤ 0.1 bar
T1 PS MB B
at ν = 1000 mm2/s, n = nmax _ _______________ Δp ≤ 0.3 bar
Pressure at port S of the boost pump:
Suction pressure pSp min (ν ≤ 30 mm2/s) ____≥ 0.8 bar absolute
At cold start, for short-term (t < 3 min)______≥ 0.5 bar absolute
Suction pressure pSp max _ _________________ ≤ 5 bar absolute
The filter is not included in the delivery contents.

T2 S MA A
RE 92013/04.08 A4VTG Bosch Rexroth AG 17/20

Connector for solenoids

DEUTSCH DT04-2P-EP04, 2-pin Solenoid with emergency actuation and spring return

Molded, without bidirectional suppressor diode_____________ P

Type of protection according to DIN/EN 60529: IP67 and IP69K
(2)
Circuit symbol (1)

36
Without bidirectional
suppressor diode

ø37
50
86

Mating connector
DEUTSCH DT06-2S-EP04 Note:
Rexroth Mat. No. R902601804
Emergency actuation (manual override) only to be used in
Consisting of: DT designation event of function failure of the solenoid. Not approved for con-
– 1 case _ ____________________________DT06-2S-EP04 tinuous operation!

– 1 wedge ____________________________________ W2S
– 2 sockets __________________________0462-201-16141
The mating connector is not included in the delivery contents.
This can be supplied by Rexroth on request.
The position of the connector can be changed by turning the
solenoid body.
The following procedure is to be observed:
1. Loosen the fixing nut (1)
2. Turn the solenoid body (2) to the desired position
3. Tighten the fixing nut
Tightening torque of the fixing nut: 5+1 Nm
(WAF26, 12-sided DIN 3124)
18/20 Bosch Rexroth AG A4VTG RE 92013/04.08

Installation situation for coupling assembly

To ensure that rotating components (coupling hub) and fixed components (case, retaining ring) do not come into contact with
each other, the installation conditions described here must be observed. This depends on the size and the splined shaft.
– SAE splined shaft with mounted coupling flange (shaft C8, C9)
The depicted installation conditions are already taken into account by Rexroth.
– SAE splined shaft (shaft V8, V9)
The outer diameter of the coupling hub must be smaller than the inner diameter of the retaining ring d2 in the zone of the drive
shaft collar (dimension x2 – x3).

SAE splined shaft (spline according to ANSI B92.1a-1976)

x2
Coupling hub x1
d1
d4
d3
d2

x3

NG ød1 ød2 min ød3 ød4 x1 x2 x3

+0.2 +0.9
71 45 66.5 81 ±0.1 127 7.0 12.7 –0.5 8 –0.6
+0.2 +0.9
90 50 66.5 81 ±0.1 127 7.0 12.7 –0.5 8 –0.6
RE 92013/04.08 A4VTG Bosch Rexroth AG 19/20

Installation instructions
General
During commissioning and operation, the axial piston unit must be filled with hydraulic fluid and air bled.
This is also to be observed following a relatively long standstill as the system may empty via the hydraulic lines.
The case drain in the case interior must be directed to the tank via the highest tank port (T1, T2). The minimum suction pressure at
port S must not fall below 0.8 bar absolute (cold start 0.5 bar absolute).
In all operating conditions, the suction line and case drain line must flow into the tank below the minimum fluid level.

Installation position
See examples below. Additional installation positions are available upon request.

Below-tank installation (standard) Above-tank installation

Pump below the minimum fluid level of the tank. Pump above the min. fluid level of the tank
Recommended installation positions: 1 and 2. Observe the maximum permissible suction height
hs max = 800 mm.

1 2 3 4
L1 L1
L1 SB SB L1
ht min ht min
T2
hmin hmin R L2 L2
amin amin S
T1
R T1
S T2 hs max S
hs max R
T2 SB SB
T1
T1
ht min ht min
T2 S hmin
R hmin amin
amin

hs max = 800 mm, ht min = 200 mm, hmin = 100 mm, amin = 200 mm, SB = baffle (baffle plate)

Installation Installation
Air bleeding Filling Air bleeding Filling
position position
1 R S + T1 (L1) 3 R T1 + (L1)
2 L1 S + T2 (L1) 4 L1 S (L2) + T2 (L1)
20/20 Bosch Rexroth AG A4VTG RE 92013/04.08

General instructions
– The A4VTG pump is designed to be used in closed circuits.
– Project planning, assembly and commissioning of the axial piston unit require the involvement of qualified personnel.
– The service line ports and function ports are only designed to mounting hydraulic lines.
– During and shortly after operation, there is a risk of burns on the axial piston unit and especially on the solenoids. Take suitable
safety measures (e.g. wear protective clothing).
– There may be shifts in the characteristic depending on the operating state of the axial piston unit (operating pressure, fluid
temperature).
– The data and note contained herein must be adhered to.
– The following tightening torques apply:
- Threaded hole in axial piston unit:
The maximum permissible tightening torques MGmax are the maximum values for the threaded holes that must not be exceeded.
For values, refer to the following table.
- Armatures:
Observe the manufacturer's instruction regarding tightening torques for the used armatures.
- Fixing screws:
For fixing screws according to DIN 13, we recommend checking the tightening torque in individual cases as per VDI 2230.
- Locking screws:
For the metallic locking screws supplied with the axial piston unit, the required tightening torques of locking screws MV apply.
For values, refer to the following table.

Max. permissible
Required tightening torque WAF
Thread size at ports tightening torque of the
of the locking screws MV hexagon socket
threaded holes MGmax
M12x1.5 DIN 3852 50 Nm 25 Nm 6 mm
M14x1.5 DIN 3852 80 Nm 35 Nm 6 mm
M16x1.5 DIN 3852 100 Nm 50 Nm 8 mm
M26x1.5 DIN 3852 230 Nm 120 Nm 12 mm
M42x2 DIN 3852 720 Nm 360 Nm 22 mm

Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Axial Piston Units duced or given to third parties without its consent.
Glockeraustraße 2 The data specified above only serve to describe the product. No statements
89275 Elchingen, Germany concerning a certain condition or suitability for a certain application can be de-
Phone +49 (0) 73 08 82-0 rived from our information. The information given does not release the user from
the obligation of own judgment and verification. It must be remembered that our
Fax +49 (0) 73 08 72 74
products are subject to a natural process of wear and aging.
info.brm-ak@boschrexroth.de
Subject to change.
www.boschrexroth.com/axial-piston-pumps