Professional Documents
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10- The five events of a four-stroke cycle engine in the order of their
occurrence are
A- intake, ignition, compression, power, exhaust.
B- intake, power, compression, ignition, exhaust.
*C - intake, compression, ignition, power, exhaust.
Expl- The five events that take place in a reciprocating engine during each
cycle of its operation are:
Intake -- The fuel-air mixture is taken into the cylinder.
Compression -- The fuel-air mixture is compressed as the piston moves
upward (outward) in the cylinder.
Ignition -- As the piston nears the top of its stroke, an electrical spark
ignites the mixture so it burns and releases its energy.
Power -- As the fuel-air mixture burns, it forces the piston downward. This
movement of the piston rotates the crankshaft and performs useful work.
Exhaust -- After the piston has reached the bottom of its stroke and done
the most of its useful work, the piston pushes upward, forcing the burned
gases out of the cylinder.
11- The primary concern in establishing the firing order for an opposed
engine is to
*A - provide for balance and eliminate vibration to the greatest extent
possible. B- keep power impulses on adjacent cylinders as far apart as
possible in order to obtain the greatest mechanical efficiency.
C- keep the power impulses on adjacent cylinders as close as possible in
order to obtain the greatest mechanical efficiency.
Expl - The firing order of an opposed engine is designed to provide for
balance and to eliminate vibration as much as possible.
12- If fuel/air ratio is proper and ignition timing is correct, the combustion
process should be completed
A- 20 to 30° before top center at the end of the compression stroke.
B- when the exhaust valve opens at the end of the power stroke.
*C - just after top center at the beginning of the power stroke.
Expl- The ignition of the fuel-air mixture in the cylinder of a reciprocating
engine is timed so it occurs when the piston is about 20 to 30 degrees of
crankshaft rotation before reaching top center on the compression stroke.
If the mixture ratio and ignition timing are both correct, the fuel-air mixture will be
all burned shortly after the piston passes over top center. The expanding gases
caused by absorbing heat from the burning mixture will exert the maximum
amount of push on the descending piston during the power stroke.
20- Some aircraft engine manufacturers equip their product with choked or
taper-ground cylinders in order to
*A- provide a straight cylinder bore at operating temperatures.
B- flex the rings slightly during operation and reduce the possibility of
the rings sticking in the grooves.
C- increase the compression pressure for starting purposes.
Expl- Some aircraft engine cylinders are ground with the diameter at the
top of the barrel, where it screws into the head, slightly smaller than the
diameter in the center of the barrel. This is called choke grinding.
The large mass of the cylinder head expands more when heated than the
smaller mass of the cylinder barrel, so the diameter of a choke-ground
cylinder becomes uniform when the engine is at its operating temperature.
21- An aircraft reciprocating engine using hydraulic valve lifters is
observed to have no clearance in its valve-operating mechanism after
the minimum inlet oil and cylinder head temperatures for takeoff have
been reached. When can this condition be expected?
*A- During normal operation.
B- When the lifters become deflated.
C- As a result of carbon and sludge becoming trapped in the lifter and
restricting its motion.
Expl- There is no clearance in the valve-operating mechanism when an
engine equipped with hydraulic valve lifters is operating normally and the
minimum oil and cylinder-head temperatures for takeoff have been reached.
Hydraulic valve lifters are used because they remove all of the clearance
between the rocker arm and the tip of the valve stem.
By keeping all of this clearance removed, the valves operate with less
noise and less wear.
22- What tool is generally used to measure the crankshaft rotation in
degrees? A- Dial indicator.
*B - Timing disk.
C- Prop Protractor.
Expl- A top dead center indicator is used to show when the piston in
cylinder number one is on top dead center.
A timing disk is clamped to the propeller shaft and positioned so the pointer,
which is held straight up by a weight on one end, points to zero degrees.
As the crankshaft is rotated, the pointer indicates on the scale of the
31- What is the purpose of the safety circlet installed on some valve
stems? A- To hold the valve guide in position.
B- To hold the valve spring retaining washer in position.
*C - To prevent valves from falling into the combustion chamber.
Expl- Some aircraft-engine poppet valves have a groove cut in their stem
that is fitted with a safety circlet, a small snap ring that grips the valve
stem in this groove.
If the tip of the valve stem should ever break off in operation, this safety
circlet will contact the top of the valve guide and prevent the valve from
dropping into the cylinder.
32- Valve overlap is defined as the number of degrees of crankshaft
travel *A- during which both valves are off their seats.
B- between the closing of the intake valve and the opening of the exhaust valve.
C- during which both valves are on their seats.
Expl- Valve overlap is the number of degrees of crankshaft rotation that
both the intake and exhaust valves are off their seat at the end of the
exhaust stroke and the beginning of the intake stroke.
Valve overlap allows a greater charge of fuel-air mixture to be inducted
into the cylinder.
33- The valve clearance of an engine using hydraulic lifters, when the
lifters are completely flat, or empty, should not exceed
A- 0.00 inch.
*B - a specified amount above zero.
C- a specified amount below zero.
Expl - Hydraulic valve lifters are used to keep all of the clearance out of the
valve system when the engine is operating and the lifters are pumped up.
When the lifters are completely flat, there will be clearance in the
system of a specified amount above zero.
34- If the exhaust valve of a four-stroke cycle engine is closed and the
intake valve is just closed, the piston is on the
A- intake stroke.
B- power stroke.
*C - compression stroke.
Expl- The intake valve closes when the piston is moving upward on the
37- The primary purpose in setting proper valve timing and overlap is
to A- permit the best possible charge of fuel/air mixture into the
cylinders. B- gain more thorough exhaust gas scavenging.
*C - obtain the best volumetric efficiency and lower cylinder
operating temperatures.
Expl- Valve overlap is the angular travel of the crankshaft during the time
both the intake and exhaust valves are off their seats, and is used to
increase the volumetric efficiency of the engine.
The exhaust valve remains open until after the piston has started down on
the intake stroke to allow the maximum amount of burned exhaust gases to
leave the cylinder.
The intake valve opens shortly before the piston reaches the top of its travel
on the exhaust stroke. The inertia of the exhaust gases leaving the cylinder
when the intake valve opens, helps start the fresh fuel-air charge to flow
into the cylinder. By timing the valves and ignition to occur at the proper
time, the mixture will not be burning as the piston is moving downward, and
the cylinder walls will not become overheated.
38- If the hot clearance is used to set the valves when the engine is cold,
what will occur during operation of the engine?
A- The valves will open early and close early.
*B - The valves will open late and close early.
C- The valves will open early and close late.
Expl- The cylinder head of an air-cooled engine expands much more than
the pushrod. Because of this, air-cooled engines equipped with solid valve
lifters (this applies primarily to radial engines) have a much larger valve
clearance when the engine is hot than when it is cold.
If the valves are adjusted to the hot (running) clearance when the cylinder
is cold, the clearance in the valve train will be too great when the engine is
at its normal operating temperature.
The valves will open late and close early. The cam will have to turn farther
to open the valve and the valve will close before the cam has turned to
the normal valve-closing position.
39- The purpose of two or more valve springs in aircraft
engines is to A- equalize side pressure on the valve stems.
*B - eliminate valve spring surge.
C- equalize valve face loading.
Expl- Every mechanical device has a resonant frequency. If the valve is
operating at the resonant frequency of the valve spring, the spring will lose
its effectiveness and will surge, allowing the valve to float.
By using two or more valve springs wound with a different pitch and a
different size wire, the resonant frequency of the springs will be different
and there will be no engine RPM at which point, the valves will float.
44- (1) Cast iron piston rings may be used in chrome-plated cylinders.
(2) Chrome- plated rings may be used in plain steel cylinders.
Regarding the above statements,
A- only No. 1 is true.
B- neither No. 1 nor No. 2 is true.
*C - both No. 1 and No. 2 are true.
Expl- Statement (1) is true. Only cast iron piston rings can be used in
nitrided or chrome-plated cylinders.
Statement (2) is also true. Chrome plated rings can be used in plain
steel cylinders.
45- How is proper end-gap clearance on new piston rings assured
during the overhaul of an engine?
A- By accurately measuring and matching the outside diameter of the
rings with the inside diameter of the cylinders.
B- By using rings specified by the engine manufacturer.
*C - By placing the rings in the cylinder and measuring the end-gap with a
feeler gauge.
Expl- The end gap in piston rings is measured by placing the piston ring
inside the cylinder and pushing it up with the top of the piston so that it is
square in the cylinder bore and in line with the cylinder flange.
With the ring in this position, measure the distance between the two ends
of the ring with a feeler gauge.
46- The volume of a cylinder equals 70 cubic inches when the piston is at
bottom center. When the piston is at the top of the cylinder, the volume
equals 10 cubic inches. What is the compression ratio?
A- 1:7
B- 7:10
*C - 7:1
Expl- The compression ratio of a reciprocating engine is the ratio of the
volume of a cylinder with the piston at the bottom of its stroke to the
volume of the cylinder with the piston at the top of its stroke.
If the cylinder has a volume of 70 cubic inches with the piston at the
bottom of its stroke and 10 cubic inches with the piston at the top of its
stroke, the compression ratio is 7:1.
59- If metallic particles are found in the oil filter during an inspection,
A- it is an indication of normal engine wear unless the particles are
nonferrous. *B - the cause should be identified and corrected before the
aircraft is released for flight.
C- it is an indication of normal engine wear unless the deposit
exceeds a specified amount.
Expl- Anytime metallic particles are found on the oil screen of an aircraft
engine, their source and the cause for their being in the oil system must
be determined and corrected before the aircraft is released for flight.
60- If the oil pressure gauge fluctuates over a wide range from zero to
normal operating pressure, the most likely cause is
*A- low oil supply.
B- broken or weak pressure relief valve spring.
C- air lock in the scavenge pump intake.
Expl- Oil pressure fluctuation ranging from zero to the normal operating
pressure is most likely caused by a low oil supply.
When the pump picks up oil, the pressure is normal, but when it draws
air, the pressure drops to zero.
61- What special procedure must be followed when adjusting the valves
of an engine equipped with a floating cam ring?
A- Adjust valves when the engine is hot.
B- Adjust all exhaust valves before intake valves.
*C - Eliminate cam bearing clearance when making valve adjustment.
Expl- Some large radial engines have floating cam rings.
A floating cam ring is held centered over its bearing by the forces exerted
by the valve springs.
When checking the valve clearance on an engine equipped with a floating
cam, the bearing clearance must be eliminated by depressing two valves
on the opposite side of the engine from the valves being checked.
Depressing the valves removes the pressure of their valve spring from
the cam allowing the cam ring to move tight against its bearing on the
side where the valves are being checked.
62- Which of the following is most likely to occur if an overhead valve
engine is operated with inadequate valve clearances?
*A- The valves will not seat positively during start and engine warmup.
B- The further decrease in valve clearance that occurs as engine temperatures
increase will cause damage to the valve-operating mechanism.
C- The valves will remain closed for longer periods than specified by the
engine manufacturer.
Expl- Overhead valves in an air-cooled engine have their smallest
clearance when the engine is cold. This clearance opens up to several
times the cold clearance when the engine is at its operating temperature.
If the valve clearance is too small, the valves will likely not seat positively
when the engine is cold during start and engine warm-up.
67- Before attempting to start a radial engine that has been shut down for
more than 30 minutes,
A- turn the propeller by hand three or four revolutions in the opposite
direction of normal rotation to check for liquid lock.
B- turn the ignition switch on before energizing the starter.
*C - turn the propeller by hand three to four revolutions in the normal
direction of rotation to check for liquid lock.
Expl- There are some cylinders below the center line of a radial engine,
and it is possible for oil to drain down, past the piston rings, into these
lower cylinders while the engine is not operating.
When a radial engine has been shut down for a half hour or so, it
should be checked for a liquid lock (oil in the lower cylinders) by
pulling the propeller through in the direction of normal rotation by
hand for at least two complete revolutions of the crankshaft.
If oil has collected in any of the lower cylinders, the spark plugs must be
removed from these cylinders and all of the oil drained out.
68- An engine misses in both the right and left positions of the magneto
switch. The quickest method for locating the trouble is to
*A- check for one or more cold cylinders.
B- perform a compression check.
C- check each spark plug.
Expl - If an engine misses on both magnetos, the quickest way to find the cylinder
that is not firing is by running the engine at the RPM at which it misses the most
consistently and by feeling the exhaust stack at the cylinder head.
The exhaust stack of the cylinder that is not firing will be much cooler than
those of the cylinders that are firing normally.
69- A hissing sound from the exhaust stacks when the propeller is being
pulled through manually indicates
A- a cracked exhaust stack.
*B - exhaust valve blow-by.
C- worn piston rings.
Expl- A hissing sound heard at the exhaust stacks when an aircraft engine
is pulled through by hand is an indication that an exhaust valve is leaking.
There is exhaust valve blow-by.
86- Direct mechanical push-pull carburetor heat control linkages should normally
be adjusted so that the stop located on the diverter valve will be contacted
*A- before the stop at the control lever is reached in both HOT and
COLD positions.
B- before the stop at the control lever is reached in the HOT position and
after the stop at the control lever is reached in the COLD position.
C- after the stop at the control lever is reached in both HOT and COLD
positions. Expl- When rigging any engine control in an aircraft, the stop on the
component being actuated must be contacted before the stop in the cockpit.
The control linkage has enough spring-back in both directions that after
the stop on the diverter valve is contacted, the control can be moved in
both directions until it contacts the stop in the cockpit.
When the control is released, it will spring back a few degrees.
96- What is the basic operational sequence for reducing the power output
of an engine equipped with a constant-speed propeller?
A- Reduce the RPM, then the manifold pressure.
B- Reduce the manifold pressure, then retard the throttle to obtain the
correct RPM.
*C- Reduce the manifold pressure, then the RPM.
Expl- When reducing the power of an engine equipped with a constant-speed
propeller, it is important that the manifold pressure be reduced by retarding the
throttle before the RPM is reduced with the propeller pitch control.
If the wrong sequence is used, the high manifold pressure and the low RPM
can produce cylinder pressures high enough to seriously damage the engine.
97- Which statement pertaining to fuel/air ratios is true?
*A- The mixture ratio which gives the best power is richer than the
mixture ratio which gives maximum economy.
B- A rich mixture is faster burning than a normal mixture.
C- The mixture ratio which gives maximum economy may also be
designated as best power mixture.
Expl - The fuel-air mixture used for the engine to produce its best power is
richer (there is more fuel for the air) than a mixture that gives the maximum
economy. The best power mixture is about a 12:1 mixture (12 parts of air to
one part of fuel), and the maximum economy mixture is about 16:1.
98- Backfiring through the carburetor generally results from the
use of *A- an excessively lean mixture.
B- excessively atomized fuel.
C- an excessively rich mixture.
Expl - Backfiring through the carburetor is often caused by the use of an
extremely lean mixture.
A lean mixture burns slowly. If it is still burning when the intake valve
opens, the burning mixture will ignite the fresh fuel-air charge and cause
a backfire in the induction system.
99- Which of these conditions will cause an engine to have an
increased tendency to detonate?
1. High manifold pressure.
2. High intake air temperature.
3. Engine overheated.
4. Late ignition timing.
A- 1, 4.
*B - 1, 2, 3.
C- 1, 2, 3, 4.
Expl- Detonation occurs when the fuel-air mixture burning in a cylinder
reaches its critical pressure and temperature.
Detonation may be caused by the high pressure and temperature resulting from
high manifold pressure, high intake air temperature, or an overheated engine.
Late ignition timing reduces engine power but it does not cause detonation.
100- When will small induction system air leaks have the most noticeable
effect on engine operation?
A- At high RPM.
B- At maximum continuous and takeoff power settings.
*C - At low RPM.
Expl- A small induction-system air leak will have the most noticeable
effect on engine operation when the engine is operating at low RPM.
At the low engine speed, the volume of air entering the cylinders is
small. Because of this, the additional air coming in through the leak
makes an appreciable change in the fuel-air mixture ratio.
At higher RPMs, so much air is being taken into the cylinders that the amount that
leaks into the system does not change the ratio enough to make a big difference.
105- To what altitude will a turbo charged engine maintain sea level
pressure? *A- Critical altitude.
B- Service ceiling.
C- Pressure altitude.
Expl- The critical altitude of a turbocharged aircraft engine is the altitude
above which the turbocharger can no longer produce sea level manifold
pressure and the engine cannot maintain its rated horsepower.
106- If air is heard coming from the crankcase breather or oil filler
during a differential compression check, what is this an indication of?
A- Exhaust valve leakage.
B- Intake valve leakage.
*C - Piston ring leakage.
Expl- A hissing sound heard at the crankcase breather during a differential
compression check is caused by air leaking past the piston rings.
Exhaust valve leakage is heard at the exhaust stack or muffler and intake
valve leakage is heard at the carburetor inlet.
107- One cause of afterfiring in an aircraft
engine is A- sticking intake valves.
B- an excessively lean mixture.
*C - an excessively rich mixture.
Expl- After-firing, or torching, is the burning of the fuel-air mixture in the
exhaust manifold after the mixture has passed through the exhaust valve.
After-firing is usually caused by operation with an excessively rich
mixture, such as would be caused by overpriming, improper use of the
mixture control when starting, or by poor ignition.